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    Operation-Sheet Box

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    api-336205116
    The document provides an operation sheet for a student named Kayley Simon outlining 160 steps to construct a storage container made of hoop pine and plywood. The steps include measuring and cutting the wood, marking and cutting rebate joints, drilling holes for hinges, sanding, and applying a final varnish. The remarks column provides additional details for each step such as recommended speeds, feeds, and techniques.

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    © All Rights Reserved
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    Operation-Sheet Box

    Uploaded by

    api-336205116
    42 views3 pages
    The document provides an operation sheet for a student named Kayley Simon outlining 160 steps to construct a storage container made of hoop pine and plywood. The steps include measuring and cutting the wood, marking and cutting rebate joints, drilling holes for hinges, sanding, and applying a final varnish. The remarks column provides additional details for each step such as recommended speeds, feeds, and techniques.

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    The document provides an operation sheet for a student named Kayley Simon outlining 160 steps to construct a storage container made of hoop pine and plywood. The steps include measuring and cutting the wood, marking and cutting rebate joints, drilling holes for hinges, sanding, and applying a final varnish. The remarks column provides additional details for each step such as recommended speeds, feeds, and techniques.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    42 views3 pages

    Operation-Sheet Box

    Uploaded by

    api-336205116
    The document provides an operation sheet for a student named Kayley Simon outlining 160 steps to construct a storage container made of hoop pine and plywood. The steps include measuring and cutting the wood, marking and cutting rebate joints, drilling holes for hinges, sanding, and applying a final varnish. The remarks column provides additional details for each step such as recommended speeds, feeds, and techniques.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    School of Arts (NSW)

    TECH107 Design Issues in Timber


    OPERATION SHEET
    Student Name: Kayley Simon, S00204106
    Date: 20.10.16
    Component Name: Storage container
    Material / Size: Hoop Pine/ Plywood base

    OPERATION
    NUMBER

    NAME OF
    OPERATION

    MACH
    TOOL

    CUTTING TOOL

    SPEED

    FEED

    DEPTH
    OF CUT

    10

    Measure and divide


    wood leaving 3mm
    gaps between each

    Pencil

    Surface

    The rule and try square ensure


    that all pieces are cut to the
    right length and are square.

    20

    Cut wood into sides


    for container

    Tenon saw

    Whole
    depth of
    timber

    The tenon saw is used to cut


    the timber into 4 pieces for
    each side of the storage
    container.

    30

    Mark rebate joints

    Try Square

    Surface

    Make sure that when marking


    what to cut away it is no more
    than 2/3 of the width of the
    timber.

    Hand

    Until
    marked
    lines

    Rebate joint cuts need to be at


    90 degrees as another side
    must butt up against it.

    Rule
    Try Square

    Pencil

    40

    Cut rebate joints

    Tenon saw

    REMARKS

    50

    Neaten up rebate
    joints

    60

    Cut out the base

    Band Saw

    70

    Chisel out through


    housing joints

    80

    90

    Wooden Mallet

    Hand

    Surface millimetres

    2840RPM

    Hand

    Whole
    Depth of
    timber

    Mortise chisel

    Hand

    Millimetres
    to a
    centimetre

    Make sure to only chisel out


    6mm wide for the plywood to
    slide in.

    Dry clamp

    Clamp

    Make sure to use about 2 or 3


    clamps to hold the box
    together. By dry clamping it
    can be seen if the container
    fixes together and is square.

    Measure and cut


    out divider

    Tenon saw

    Depth of
    plywood

    Make sure that measurements


    are checked to ensure the
    divider will fit into the housing
    joint.

    Ensure that enough PVA is


    used but does not drown the
    timber. Make sure to clean any
    excess glue as it will dry and
    effect the finish later.

    Bevel chisel

    Try square
    Pencil

    100

    Glue storage
    container

    Clamps
    PVA glue

    Use the mallet to bang the


    chisel to chip away at
    unwanted timber.
    Ensure that the plywood is flat
    and it is fed through steadily.

    110

    Measure and cut


    top/lid

    120

    Sanding

    130

    Mark and predrill


    hinge holes

    140

    Secure butt hinges

    Band Saw

    Try square

    2840RPM

    Hand

    Depth of
    timber

    Ensure that the lid


    measurements are correct and
    not too small for the container.
    Move timber at a steady pace
    through the band saw to
    ensure timber doesnt burn.

    Pencil

    Sand paper

    Hand

    Micromillimetres

    This ensures that the timber is


    smooth and ready for
    varnishing.

    Hand drill

    pencil

    400RPM

    Hand

    2- 3
    millimetres

    Make sure not to drill too deep


    as the screws are small.
    Ensure the holes are in the
    right spot before drilling to
    ensure mistakes are not made.

    Screw driver

    Hand

    Until screw
    is in
    completely

    Make sure to screw in straight


    so the head will sit flat against
    the timber.

    Butt hinges

    150

    Sanding

    Sand paper

    Hand

    Surface

    This takes the rough surface


    off the timber and can give a
    nice even colour.

    160

    Varnish

    Varnish

    Hand

    Surface

    This seals the wood and


    protects it and completes the
    product.

    Paintbrush

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