BKI Section 14 PDF
BKI Section 14 PDF
BKI Section 14 PDF
Section 14
Rudder and Manoeuvring Arrangement
A.
General
1.
Manoeuvring arrangement
1.1
Each ship is to be provided with a
manoeuvring arrangement which will guarantee
sufficient manoeuvring capability.
c1
1.2
The manoeuvring arrangement includes all
parts from the rudder and steering gear to the
steering position necessary for steering the ship.
1.3
Rudder stock, rudder coupling, rudder
bearings and the rudder body are dealt with in this
Section. The steering gear is to comply with Rules
for Machinery Installations, Volume III, Section 14.
c2
1.4
The steering gear compartment shall be
readily accessible and, as far as practicable,
separated from the machinery space. (See also
Chapter II-l, Reg. 29.13 of SOLAS 74.)
c3
Note
Concerning the use of non-magnetic material in the
wheel house in way of a magnetic compass, the
requirements of the National Administration
concerned are to be observed.
1.5
2.
Structural details
2.1
Effective means are to be provided for sup
porting the weight of the rudder body without
excessive bearing pressure, e.g. by a rudder carrier
attached to the upper part of the rudder stock. The
hull structure in way of the rudder carrier is to be
suitably strengthened.
2.2
Suitable arrangements are to be provided to
prevent the rudder from lifting.
2.3
The rudder stock is to be carried through the
hull either enclosed in a watertight trunk, or glands
are to be fitted above the deepest load waterline, to
prevent water from entering the steering gear
compartment and the lubricant from being washed
away from the rudder carrier. If the top of the
rudder trunk is below the deepest waterline two
separate stuffing boxes are to be provided.
3.
In
to
1,75 L T
2
[m ]
100
factor for the ship type:
1,0
in general
0,9
for bulk carriers and tankers
having a displacement of more than
50000 ton
1,7
for tugs
factor for the rudder type:
1,0
in general
0,9
for semi-spade rudders
0,7
for high lift rudders
A = c1 @ c2 @ c3 @ c4 @
=
=
=
=
=
=
=
=
=
=
=
c4
=
=
=
Materials
4.1
For materials for rudder stock, pintles,
coupling bolts etc. see Rules for Material Volume
V. Special material requirements are to be observed
for the ice notations ES3 and ES4 as well as for
the arctic ice notations ARC 1- ARC 4.
4.2
In general materials having a minimum
nominal upper yield point ReH of less than 200
2
N/mm and a minimum tensile strength of less than
2
2
400 N/mm or more than 900 N/mm shall not be
used for rudder stocks, pintles, keys and bolts. The
requirements of this Section are based on a
material's minimum nominal upper yield point ReH
2
of 235 N/mm . If material is used having a ReH
2
differing from 235 N/mm , the material factor kr is
to be determined as follows:
14 - 2
Section 14 - Rudder and Manoeuvring Arrangement
kr
235
R eH
235
=
R eH
0,75
ReH
5.
CR
QR
A
Definitions
= rudder force in [N]
= rudder torque in [Nm]
2
= total movable area of the rudder in [m ],
measured at the mid-plane of the rudder
At
Af
=
=
b
c
=
=
v0
b2
At
(v 0 + 20)
3
[kn]
va
B.
1.
1.1
The rudder force is to be determined
according to the following formula:
2
CR = 132 @ A @ v @ 61 @ 62 @ 63 @ 6t
v
61
62
[N]
14 - 3
Section 14 - Rudder and Manoeuvring Arrangement
Table 14.1
Profile/
type of rudder
62
ahead
astern
NACA-00 series
Gttingen profiles
1,1
0,8
1,1
0,9
63
63
6t
1,0 normally
C R (CTh )
C R (C Th 1,0)
1.2
The rudder torque is to be determined by the
following formula:
QR
CR @ r [Nm]
mixed profiles
(e. g. HSVA)
1,21
0,9
hollow profiles
1,35
0,9
rmin
1,7
to be specially
considered;
if not known: 1,7
1.3
Effects of the provided type of rudder /
profile on choice and operation of the steering gear
are to be observed.
2.
2.1
The total rudder force CR is to be calculated
according to 1.1. The pressure distribution over the
rudder area, upon which the determination of
rudder torque and rudder blade strength is to be
based, is to be derived as follows:
The rudder area may be divided into two
rectangular or trapezoidal parts with areas A1 and
A2 (see Fig. 14.2).
The resulting force of each part may be taken as:
A
CR1 = CR 1 [N]
A
A2
CR2 = CR
[N]
A
"
2.2
The resulting torque of each part may be
taken as:
QR1 = CR1 @ r1 [Nm]
QR2 = CR2 @ r2 [Nm]
r1
c1 (" - kbl)
[m]
r2
c2 (" - kb2)
[m]
kb1
A1f
A1
kb2
A 2f
A2
=
profiles)
c1
A1
b1
Af
A
c2
A2
b2
14 - 4
Section 14 - Rudder and Manoeuvring Arrangement
b1, b2 =
1.3
In case of mechanical steering gear the
diameter of the rudder stock in its upper part which
is only intended for transmission of the torsional
moment from the auxiliary steering gear may be 0,9
Dt. The length of the edge of the quadrangle for the
auxiliary tiller must not be less than 0,77 Dt and the
height not less than 0,8 Dt.
1.4
The rudder stock is to be secured against
axial sliding. The degree of the permissible axial
clearance depends on the construction of the
steering engine and on the bearing.
2.
2.1
If the rudder is so arranged that additional
bending stresses occur in the rudder stock, the stock
diameter has to be suitably increased. The increased
diameter is, where applicable, decisive for the
scantlings of the coupling.
Fig. 14.2
2.3
The total rudder torque is to be determined
according to the following formulae:
QR
= QR1 + QR2
[Nm] or
QRmin = CR @ r1,2min
[Nm].
r1,2min =
0,1
( c1 @ A1 + c2 @ A2 )
A
for ahead condition
[m]
C.
1.
Fb =
Dt = 4,2
QR k r
D1
68
kr
kr see A.4.2.
1.2
The diameter of the rudder stock determined
according to 1.1 is decisive for the steering gear,
the stoppers and the locking device.
[N/mm ]
D13
D1 = Dt
[N/mm ]
[N/mm ]
D13
Jt =
10,2 M b
[mm]
[N/mm ]
Torsional stress:
1.1
The diameter of the rudder stock for
transmitting the torsional moment is not to be less
than:
118
kr
Bending stress:
Mb
b2 + 3 2 #
Fv =
1+
4 Mb
3 QR
QR
Dt
see 1.1.
[mm]
Note
Where a double-piston steering gear is fitted,
additional bending moments may be transmitted
from the steering gear into the rudder stock. These
additional bending moments are to be taken into
account for determining the rudder stock diameter.
14 - 5
Section 14 - Rudder and Manoeuvring Arrangement
3.
Analysis
3.1
General
I10 - I50
ft
ui
ti
ft
FT
ui
ti
e, d
3.3
R10 - R50
In
[m/kN]
3,14 10 FT2
CR
[kN/m]
l 10 10 3
CR2
l 10 10 3
[kN/m]
CR1
l 20 10 3
[kN/m]
l (2 x + x 2 )
Mb = CR l 20 + 10 1
[Nm]
3( x1 + x 2 )
Mb
B3 =
[N]
l 30
6,18 I 50
l 350
[kN/m]
fb
1
fb + ft
[kN/m]
B2 = CR + B3
4.
[N]
Rudder trunk
14 - 6
Section 14 - Rudder and Manoeuvring Arrangement
Fig. 14.4
Semi-spade rudder
14 - 7
Section 14 - Rudder and Manoeuvring Arrangement
Fig. 14.5
Spade rudder
D.
Rudder Couplings
are permitted.
1.
General
2.
1.1
The couplings are to be designed in such a
way as to enable them to transmit the full torque of
the rudder stock.
Horizontal couplings
2.1
The diameter of coupling bolts is not to be
less than:
db = 0,62
D3 k b
[mm]
kr n e
1.2
The distance of bolt axis from the edges of
the flange is not to be less than 1,2 the diameter of
the bolt. In horizontal couplings, at least 2 bolts are
to be arranged forward of the stock axis.
1.3
The coupling bolts are to be fitted bolts. The
bolts and nuts are to be effectively secured against
loosening, e.g. according to recognized standards.
kr
kb
2.2
1.4
For spade rudders horizontal couplings
according to 2. are permissible only where the
required thickness of the coupling flanges tf is less
than 50 mm, other wise cone couplings according
to 4. are to be applied. For spade rudders of the
high lift type, only cone couplings according to 4.
14 - 8
Section 14 - Rudder and Manoeuvring Arrangement
tf
= 0,62
tfmin
0,9 @ db
kf
c=
(d 0 d u )
according Fig. 14.6.
l
as =
16 Q F
d k R eH1
[cm2]
2.3
The coupling flanges are to be equipped
with a fitted key according to recognized standards
for relieving the bolts.
QF
dk
2.4
Horizontal coupling flanges should either be
forged together with the rudder stock or be welded
to the rudder stock as outlined in Section 19,
B.4.4.3.
ReHl
2.5
For the connection of the coupling flanges
with the rudder body see also Section 19, B.4.4.
3.
Vertical couplings
3.1
The diameter of the coupling bolts is not to
be less than:
db =
0,81 D
n
kb
kr
[mm]
= 0,00043 D
[cm ].
3.3
The thickness of the coupling flanges is
not to be less than
tf
= db [mm]
Cone couplings
4.1
Fig. 14.6
4.1.4 The effective surface area of the key
(without rounded edges) between key and rudder
stock or cone coupling, is not to be less than:
ak =
ReH2 =
5 QF
2
[cm ]
d k R eH2
14 - 9
Section 14 - Rudder and Manoeuvring Arrangement
As =
4.1.5
The dimensions of the slugging nut are
to be as follows, see Fig. 14.6:
S
hn =
S
0,6 @ dg
Ps
height:
1,2 @ du or dn = 1,5 @ dg
0,65 @ d0
Pe
Ps 3
2
[ mm ]
R eH
= shear force
d
[N]
= Pe 1 1 0,6
2
d g
FR
d1
dg
ReH
4.2.3
For the safe transmission of the torsional
moment by the coupling between rudder stock and
rudder body the required push-up length and the
push-up pressure are to be determined by the
following formulae:
4.2.3.1
Push-up pressure
preq2 =
2 Q F 103
d 2m l
[N/mm ]
6 M b 103
[N/mm ]
l dm
QF
dm
:0
Mb
pperm =
Note
A securing flat bar will be regarded as an effective
securing device of the nut, if its shear area is not
less than:
ReH
0,8 ReH (1 2 )
3+
[N/mm ]
14 - 10
Section 14 - Rudder and Manoeuvring Arrangement
"
Rtm
p req d m
R
+ 0,8 m
2
c
1
E
c
2
[mm]
0,01 mm
c
)Rmin =
Note
In case of hydraulic pressure connections the
required push-up force Pe for the cone may be
determined by the following formula:
Pe = p req
d m l + 0,02
2
[N]
Bl
E.
1.
[mm]
Push-up length
)R1 =
d0
[N/mm ]
1.1
The rudder body is to be stiffened by
horizontal and vertical webs in such a manner that
the rudder body will be effective as a beam. The
rudder should be additionally stiffened at the aft
edge.
1.2
The strength of the rudder body is to be
proved by direct calculation according to C.3.
1.3
For rudder bodies without cut-outs the
permissible stress are limited to:
bending stress due to MR:
2
Fb = 1l0 [N/mm ]
shear stress due to Ql:
J
= 50
[N/mm ]
b2 + 3 2
= 120
[N/mm ]
2]
[N/mm
= 50
[N/mm ]
[N/mm ]
14 - 11
Section 14 - Rudder and Manoeuvring Arrangement
Fv1 =
Fv2 =
b2 + 3 2
= 120
[N/mm ]
2
b2 + 3 2 = 100 [N/mm ]
MR = CR2 @ fl + B1
f2
2
Q1 = CR2
[Nm]
[N]
Mt
2lht
[N/mm ]
Mt
CR2 @ e
CR2
[Nm]
Rudder plating
2.1
= 1,27 a PR k + 2,5
PR
10 @ T +
CR
103 A
[mm]
2
[kN/m ]
k [mm]
Note
It is recommended to keep the natural frequency of
the fully immersed rudder and of local structural
14 - 12
Section 14 - Rudder and Manoeuvring Arrangement
exceed 1 m;
v0
S
S
semi-spade rudders:
support force in the rudder horn:
b
B1 = CR @
[N]
c
2.2.3 Arms
The thickness of the arms t a is not to be less
than the blade thickness according to 2.2.2.
The section modulus is to be determined as follow:
3
3.
B
q
[mm ]
3.1
For transmitting the rudder torque, the
rudder plating according to 2.1 is to be increased by
25% in way of the coupling. A sufficient number of
vertical webs is to be fitted in way of the coupling.
3.2
If the torque is transmitted by a prolonged
shaft extended into the rudder, the latter must have
the diameter Dt or D1, whichever is greater, at the
upper 10% of the intersection length. Downwards it
may be tapered to 0,6 Dt, in spade rudders to 0,4
times the strengthened diameter, if sufficient
support is provided for.
4.
Rudder bearings
4.1
In way of bearings liners and bushes are to
be fitted. Their minimum thickness is
tmin
=
=
8 mm
22 mm
4.3
The bearing forces result from the direct
calculation mentioned in C.3. As a first
approximation thebearing force may be determined
without taking account of the elastic supports. This
can be done as follows:
S
Table 14.2
Bearing material
q [N/mm ]
lignum vitae
2,5
4,5
1)
synthetic material
2)
5,5
7,0
4.5
Stainless and wear resistant steels, bronze
and hot-pressed bronze-graphite materials have a
considerable difference in potential to non-alloyed
steel. Respective preventive measures are required.
4.6
The bearing height shall be equal to the
bearing diameter, however, is not to exceed 1,2
times the bearing diameter. Where the bearing
depth is less than the bearing diameter, higher
specific surface pressures maybe allowed.
4.7
The wall thickness of pintle bearings in sole
piece and rudder horn shall be approximately of
the pintle diameter.
14 - 13
Section 14 - Rudder and Manoeuvring Arrangement
5.
F.
Pintles
5.1
Pintles are to have scantlings complying
with the conditions given in 4.4 and 4.6. The pintle
diameter is not to be less than:
Bl
B1 k r [mm]
= 0,35
Dt
kr see A.4.2.
5.2
The thickness of any liner or bush shall not
be less than:
t
= 0,01
B1 [mm]
[Nm]
6.1
For metallic bearing material the bearing
clearance should generally not be less than:
db
+ 1,0
1000
db
[mm]
6.2
If non-metallic bearing material is applied,
the bearing clearance is to be specially determined
considering the material's swelling and thermal
expansion properties.
6.3
The clearance is not to be taken less than 1,5
mm on diameter. In case of self lubricating bushes
reduction below this value can be agreed to on the
basis of the manufacturer's specification.
G.
1.
Stopper
Locking device
H.
Propeller Nozzles
1.
General
1.1
The following requirements are applicable to
propeller nozzles having an inner diameter of up to
5 m. Nozzles with larger diameters will be specially
considered.
1.2
Special attention is to be given to the
support of fixed nozzles at the hull structure.
14 - 14
Section 14 - Rudder and Manoeuvring Arrangement
2.
Design pressure
3.
=
=
pdo
c Pd 0 [kN/m ]
N
Ap
[kN/m ]
Ap
D
g
=
=
D2
= 5 @ a p d + tK
[mm]
tmin = 7,5
3.1
The thickness of the nozzle shell plating is
not to be less than:
Plate thickness
-4
[mm]
3.2
The web thickness of the internal stiffening
rings shall not be less than the nozzle plating for
zone 3, however, in no case be less than 7,5 mm.
4.
Section modulus
Ap
W = n @ d @ b @ v0
[cm ]
gmin
0,10
0,35 in zone 4.
5.
Welding
Fig. 14.9