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    Plants For Pelleting Straw and Other Crude Fibre Products: 1322-Strohpell-11e 09.09.2011 9:18 Uhr Seite 1

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    ELA
    This document discusses straw pelletizing plants. It describes how KAHL designs and builds turn-key plants for pelletizing various biomass waste materials like straw, bagasse, husks, and more. The plants intakes materials, grinds them, adds binders, presses them into pellets, and cools the pellets. KAHL's core technology is its high-capacity pelleting presses. The document provides an example plant layout and explains how KAHL has decades of experience designing reliable, high-quality plants.

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    Plants For Pelleting Straw and Other Crude Fibre Products: 1322-Strohpell-11e 09.09.2011 9:18 Uhr Seite 1

    Uploaded by

    ELA
    50 views8 pages
    This document discusses straw pelletizing plants. It describes how KAHL designs and builds turn-key plants for pelletizing various biomass waste materials like straw, bagasse, husks, and more. The plants intakes materials, grinds them, adds binders, presses them into pellets, and cools the pellets. KAHL's core technology is its high-capacity pelleting presses. The document provides an example plant layout and explains how KAHL has decades of experience designing reliable, high-quality plants.

    Original Description:

    AK Plant

    Original Title

    AK_Plant

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    This document discusses straw pelletizing plants. It describes how KAHL designs and builds turn-key plants for pelletizing various biomass waste materials like straw, bagasse, husks, and more. The plants intakes materials, grinds them, adds binders, presses them into pellets, and cools the pellets. KAHL's core technology is its high-capacity pelleting presses. The document provides an example plant layout and explains how KAHL has decades of experience designing reliable, high-quality plants.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    50 views8 pages

    Plants For Pelleting Straw and Other Crude Fibre Products: 1322-Strohpell-11e 09.09.2011 9:18 Uhr Seite 1

    Uploaded by

    ELA
    This document discusses straw pelletizing plants. It describes how KAHL designs and builds turn-key plants for pelletizing various biomass waste materials like straw, bagasse, husks, and more. The plants intakes materials, grinds them, adds binders, presses them into pellets, and cools the pellets. KAHL's core technology is its high-capacity pelleting presses. The document provides an example plant layout and explains how KAHL has decades of experience designing reliable, high-quality plants.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    1322-Strohpell-11e

    09.09.2011

    9:18 Uhr

    Seite 1

    Plants for Pelleting


    Straw and Other Crude
    Fibre Products

    1322-Strohpell-11e

    09.09.2011

    9:18 Uhr

    Seite 2

    KAHL Pelleting Plants

    Straw

    Lentil straw

    Bagasse

    Sunflower
    husks

    Rice husks

    Coffee husks

    Waste products of vegetable origin are


    available all over the world, most of
    which have not been recovered in the
    past. These products are now saved
    to an increasing extent and processed
    for further use.

    The place of installation for a processing plant to handle cellulosecontaining vegetable products
    depends on the type of product and
    the final use of the pellets which have
    been produced.
    Straw is processed in the area of
    cultivation to avoid long distance

    transport and the produced pellets


    with a high bulk density are used
    thermally, for example.
    Husks and other waste products are
    produced during processing. They are
    pelleted to reduce their volume. The
    pellets are almost dust-free, easy to
    transport and easy to store.

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    Seite 3

    Straw Plants for Alternative Fuels,


    Compound Feed and Litter

    Plant for the production


    of roughage for alternative fuel

    Intake, pre-crushing
    and grinding plant

    Cooling plant
    Pelleting plant

    The quantity of straw produced in an


    area of cultivation and the economic
    possibilities of transport determine
    the location and the capacity of a processing plant.

    If the chosen location offers favourable


    climatic conditions, straw which has
    been pressed to bales can be stored
    in the open air. In wet areas straw
    should be protected by a canvas cloth
    or be stored inside under a roof.

    A good straw quality is only ensured


    by bringing the straw immediately to
    the appropriate storage. This has a
    decisive influence on the quality of the
    final product.

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    Seite 4

    KAHL Supplies Turn-Key Plants


    for the Production of Pellets

    Pelleting plant for rape straw 5 t/h


    4

    Plants for the production of straw


    pellets as alternative fuel
    In this plant, rape straw is pelleted for
    subsequent thermal utilization and
    energy recovery on a large scale.

    The pelleting plants can also be used


    for processing other biomass products
    (see page 2) to alternative fuels.

    In the last decades, KAHL has


    supplied many complete straw
    pelleting plants.

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    Seite 5

    Plants for Processing Straw

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    Seite 6

    The Core of the Plant:


    High-Capacity Presses from KAHL

    Advantages
    of the KAHL pelleting presses
    The large pelleting chambers
    prevent blockings.
    The low roller speed ensures a
    good deaeration of the product.
    The press noise is below 70 dbA.
    The large die surface results in a
    high throughput.
    The pellet quality can be controlled
    by adjusting the roller gap.

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    Seite 7

    Construction of Heavy Machinery


    Pays Off

    10

    11

    Straw in big bales is supplied via the


    barn floor and is taken by a conveyor
    belt to the shredder. The chopped
    material then passes the proportioning
    units and is fed to the straw mill.
    Stones and metal particles are
    separated before the mill. If it is not
    necessary to grind the straw to a finer
    degree, the mill can be by-passed.

    1
    2
    3
    4
    5
    6

    12

    Straw intake
    Bale crusher
    Hammer mill
    Exhaust air cyclone
    Proportioning unit
    Conditioner

    KAHL Belt cooler


    Normally, an industrial pelleting plant
    is equipped with one or several
    coolers and ideally works round the
    clock, up to 8,000 operating hours
    per year.

    7
    8
    9
    10
    11
    12

    Thermal reactor
    Pelleting presses
    Pelleting press
    Belt cooler
    Screening machine
    Bagging device

    Our own production line


    guarantees quality
    All main machines, such as hammer
    mills, belt driers, pelleting presses and
    coolers, are produced in our factory at
    Reinbek near Hamburg. Here we also
    have our own pilot plant for carrying
    out pelleting tests with different
    products.

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    Seite 8

    KAHL
    Partner of the Recycling Industry

    KAHL Pelleting presses are


    extremely suitable for compacting
    a large variety of products.
    Pelleting of renewable raw materials
    for energy recovery has been a topic
    for KAHL for more than 30 years, after
    receiving corresponding research
    assignments following the energy crisis
    in the 1970's. Straw and dried forage
    pelleting plants have formed part of
    our delivery programme since then,
    too. So, we can rely on long-standing
    experience.

    Possible applications of the KAHL


    pelleting press:
    Wood waste
    Sawdust
    Wood and sanding dust
    Straw
    Agricultural biomass
    Waste paper
    Municipal and industrial waste
    Waste tyres
    Sewage sludge
    Plastic waste
    and many more ...

    Heavy machinery pays off when it


    comes to processing of these
    products. The result is a high
    operational safety and availability for
    continuous operation of the plant.

    AMANDUS KAHL GmbH & Co. KG


    Dieselstrasse 5-9
    D-21465 Reinbek / Hamburg
    Phone: +49 (0)40 727 71 - 0
    Fax:
    +49 (0)40 727 71 - 100

    [email protected]

    www.akahl.de

    1322-E 09/11

    1322-Strohpell-11e

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