Thermal Bridging Guide Schoeck Isokorb (5993)
Thermal Bridging Guide Schoeck Isokorb (5993)
Thermal Bridging Guide Schoeck Isokorb (5993)
June 2015
Foreword
This publication presents information on the nature and significance of structural thermal bridges in buildings constructed of
concrete and steel. It uses results from thermal modelling carried out by Oxford Brookes University employing methodology in
accordance with BS EN ISO 10211: Thermal bridges in building construction - Heat flows and surface temperatures.
The information provides general guidance on methods of calculating the impact of structural thermal bridges and offers effective
solutions to mitigate that impact.
The publication was prepared in cooperation with Oxford Brookes University.
Schck Ltd
The Clock Tower
2 - 4 High Street
Kidlington
Oxford
OX5 2DH
Schck Isokorb
Table of Contents
Page
1. Summary
5 - 12
5
6
7-9
10
11
12
13 - 19
14 - 15
16 - 17
18 - 19
4. Appendix
20 - 27
5. References
20 - 23
24 - 26
27
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1. Summary
1. Summary
Minimizing energy use in buildings, and therefore improving the thermal performance of building envelopes, has become
increasingly important in the drive for sustainability and energy efficiency. We have seen the adoption of more stringent envelope
thermal performance requirements in Building Regulations (Part L in the England and Wales), and voluntary certification schemes
such as BREEAM and Passivhaus. These include requirements to reduce heat flow through the walls, roofs and floors. Adding
insulation to the building is one obvious way to do this, but insulation is not effective if there are easy heat flow paths around it.
This is why codes and standards are progressively moving to requirements based on Effective Thermal Resistance, in order to
identify and minimize thermal bridges in the building envelope.
Thermal bridges can be defined as localized areas with higher thermal conductivity than the adjacent areas. A typical thermal
bridge in a building envelope would be where a material of high conductivity, such as a structural attachment or metal flashing,
penetrates the insulation layer. The presence of a thermal bridge in a building assembly would result in:
Higher heat transfer through the assembly
Colder surface temperatures on the warm side of the assembly
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The thermal efficiency of a building is a function of the thermal performance of the planar elements (e.g. wall, roofs, windows) and
the local heat losses that can occur around the planar elements and where they are penetrated by the building components that
conduct heat. These areas of high local heat flow, commonly known as thermal bridges, can have a significant impact on the
thermal performance of the building envelope and the building energy consumption.
As part of a thermal assessment of the building envelope, heat losses due to penetrations or similar local effects have to be
calculated and where necessary minimized, so that the thermal efficiency of the building envelope is within acceptable limits.
Thermal bridges can be identified using thermal imaging cameras. The thermal bridges will appear as areas of higher temperature
when viewed from the exterior of a building, typically these areas appearing as red or orange in colour. This is shown in Figure 1
where higher temperatures (i.e. thermal bridges) around the door, window and balcony slab can be seen due to higher heat
transfer through the assemblies. Low outside surface temperatures show that this area is well insulated, so there is much less heat
flow from inside to outside. Areas with low temperatures typically appear as blue or green in colour.
Figure 2 shows a well-insulated balcony with a low outside surface temperature (blue) resulting from minimized heat transfer
through the assembly.
Figure 1: Thermal image of a residential building with higher temperatures at the windows, doors and balcony slabs.
Figure 2: Thermal image of a residential building with minimized thermal bridges and an even temperature distribution along the envelope.
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exterior
interior
interior
exterior
Figure 3: Cross-section through two materials, shows dark grey with high
conductivity (steel) and grey with medium conductivity (concrete). The
direction of heat flow is shown by the arrows. The heat flows from the warm
room (bottom edge of the image) to the colder area (top edge of the image)
through the material.
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interior
exterior
interior
exterior
Figure 7: Continuous balcony slab compared with a solution with Schck Isokorb; Left: continuous balcony slab without thermal break, Right: Balcony slab
thermally broken with Schck Isokorb providing a continuous insulation layer.
Figure 7 shows the modelled temperature distribution through a reinforced concrete balcony with and without a thermal break.
The image on the left shows an unmitigated thermal bridge. The colour gradient shows how the heat flows to the outside through
the balcony slab, from the warm red to the cold blue area. The image on the right depicts a thermally broken balcony connection.
As the illustration shows, a load-bearing thermal insulation element significantly reduces heat loss and provides continuity in the
insulation layer.
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interior
exterior
Figure 8b: Top view; this shows a cross-section through the balcony slab
presented in 8a. You can clearly see that the heat loss is linear, meaning it
remains the same across the entire connection length of the balcony.
interior
exterior
Figure 9b: Top view; this shows a cross-section through the balcony slab
presented in 9a. You can clearly see that the heat loss is caused by the two
continuous beams. The heat loss is also localised, meaning it is limited to
specific spots.
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Figure 10 shows typical thermal bridging occuring in steel structures, such as canopies or roof extensions. The image on the left
shows a steel beam penetrating the insulation layer. On the right is an infrared scan of this location revealing areas of higher
temperatures and heat loss around the area of penetration.
Figure 11 shows the effects of thermal bridging occurring at a continuous steel beam. The picture on the left shows the potential
damage of the adjacent assemblies created by cold interior surfaces and resultant condensation, while the image on the right
shows the temperature distribution by an infrared scan.
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Mould growth
When air cools, part of the resulting water vapour turns into condensation. This is a typical problem on cold surfaces in heated
rooms. When the relative humidity is high, cold surfaces are also prone to mould formation, even before condensation occurs.
Mould growth can occur with moisture levels as low as 80% humidity. This means that mould begins to grow on cold surfaces if the
surface is at least cold enough for a moisture level of 80% to be reached in the layer of air directly adjacent to the surface. The
temperature at which this occurs is the so-called mould temperature S. Mould formation therefore already begins at
temperatures above the dew point temperature.
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Approved Document L1A (L2A for non-residential buildings) cites the BRE Information Paper IP1/06 (Assessing the effects of
thermal bridging at junctions and around openings) which includes some limiting values for fRsi:
Type of building
Dwellings, residential buildings, schools
Minimum fRsi
0.75
0.50
Sports halls, kitchens, canteens; buildings heated with un-flued gas heaters
0.80
Details using Schck thermal breaks show temperature factors far in excess of Part L requirements in all cases. Temperature factors
can be calculated by Schck on request to provide bespoke details that verify code compliance.
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The most effective way to minimize the heat transmittance of structural components (balconies, parapets, canopies) penetrating
the insulation layer is to thermally separate the exterior structure from the interior structure. With the aim of decreasing thermal
losses at the connection, Schck Isokorb structural thermal breaks optimize the function and performance of each integral
element at the junction. A primary goal for designing and selecting proper thermal bridging strategies is to comply with UK
Building Regulations Part L where minimum requirements for the temperature are provided.
The general concept is that more conductive materials such as reinforced concrete ( = 2.2 W/(mK)) or structural steel ( = 50 W/
(mK)) at the connection are replaced with expanded polystyrene (EPS, = 0.031 W/(mK)) with a minimum thickness of 80mm to
give an effective thermal separation. This is non-structural and constitutes the main body and surface area of the thermal break.
To conserve the structural integrity between the exterior elements (e.g. balconies, canopies) and the interior structure (e.g. floor
slab), reinforcement bars are used to connect both sides and transfer loads (tension and shear). These traverse the insulation body
of the thermal break and are made of high strength stainless steel ( = 15 W/(mK)), instead of carbon steel ( = 50 W/(mK)). This
not only reduces thermal conductivity, but also guarantees longevity through its inherent corrosion resistance. To transfer the
compression loads, the thermal break uses special compression modules made of high strength concrete ( = 0.8 W/(mK)), as these
offer better thermal performance in when compared with compression bars made of carbon steel or even stainless steel.
A thermal modelling study was undertaken by Oxford Brookes University to determine the effectiveness of Schck Isokorb. The
following sections show the results for different applications with different solutions.
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A modelling study was undertaken by Oxford Brookes University to determine the effectiveness of Schck Isokorb. The aim of this
investigation was to determine the heat loss, minimum surface temperature and hence temperature factor (fRsi)
resulting from use of Schck Isokorb type K units, connecting a concrete balcony to a floor slab and to compare these values
without the use of connectors (floor slab projecting straight through wall). Calculation was by means of finite difference analysis
using BISCO and TRISCO software from Physibel.
Further information about the boundary conditions and the thermal conductivity of the used components in can be found in
Reference 2.
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0C
+20C
0C
+20C
fRsi = 0.72
fRsi = 0.91
Without Isokorb
0.725
1.23
0.91
0.71
Table 1 shows the temperature factor and linear thermal transmittance and equivalent thermal transmittance for the case without
an Isokorb unit installed, versus using an Isokorb Type K50. In the UK, the temperature factor (fRsi) is used to indicate condensation
and mould risk as described in BRE IP1/06, a document cited in Building Regulations Approved Documents Part L1 and L2. For
dwellings, residential buildings and schools, fRsi must be greater than or equal to 0.75.
It can be seen from the results that the Schck Isokorb Type K50 unit, with fRsi = 0.91 exceeds these values and therefore meets the
requirements of Building Regulations Approved Documents L1 and L2. The results for the case with no unit (fRsi = 0.72) is a failure
for dwellings. The heat loss using the Isoborb is reduced by over 40%.
Figure 15: Schck Isokorb type K incorporated between the exterior balcony
and the interior slab.
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A modelling study was undertaken by Oxford Brookes University to determine the effectiveness of Schck Isokorb. The aims of this
investigation were to determine the heat loss, minimum surface temperature and hence temperature factor (fRsi) resulting from use
of Schck Isokorb type KS14 units connecting a steel balcony support to a concrete floor slab. To simulate the real life situation for
a balcony, the study included the glazing element as part of the building envelope.
Further information about the boundary conditions and the thermal conductivity of the used components can be found in reference 3.
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0C
+20C
0C
+20C
fRsi = 0.68
fRsi = 0.90
0.98
0.68
0.287
0.90
From table 2 it can be seen that the KS14 unit, with fRsi = 0.90, exceeds the minimum temperature factor value cited in IP1/06
(fRsi = 0.75) and will therefore meet the requirements of Building Regulations Approved Documents L1 and L2. The construction
without a thermal break does not meet the temperature factor value required for dwellings. The heat loss by incorporating Schck
Isokorb KS is reduced by almost 70%.
Figure 20: Schck Isokorb type KS incorporated into the interior slab. Steel
balcony to be installed afterwards.
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Figure 22: Typical building with supporting structure made of steel. Steel
canopies are thermally broken by Schck Isokorb type KST.
The highly conductive structural steel ( = 50 W/(mK)) at the connection is replaced with expanded polystyrene
(EPS, = 0.031 W/(mK)) with a thickness of 80 mm to give an effective thermal separation of the steel beam. This is non-structural
and constitutes the main body and surface area of the thermal break.
Stainless steel is used within the Isokorb module for the structural elements (bolts and a hollow section) to transfer the loadings,
while further reducing the thermal conductivity, since stainless steel = 15W/(mK) has a thermal conductivity 30% that of carbon
steel carbon steel 50W/(mK).
Typically two Isokorb type KST/QST are used per beam connection. Appendix chapter 4.2 shows the equivalent thermal
conductivity eq and the equivalent thermal resistance Req respectively. Note that heat transfer through the connection is reduced by
about 85% compared to the heat transfer through a continuous steel beam.
The following 3D thermal models have used Schck Isokorb for concrete structures and steel structures.
A modelling study was undertaken by Oxford Brookes University to determine the effectiveness of Schck Isokorb. The aim of this
investigation was to determine the heat loss, minimum surface temperature and temperature factor (fRsi), and equivalent
conductivity resulting from use of Schck Isokorb type KST units connecting a steel beam, and to compare these values with
alternative connection methods and with a continuous beam. Calculation was by means of three dimensional finite difference
analysis.
Further information about the boundary conditions and the thermal conductivity of the used components can be found in Reference 1.
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0C
+20C
0C
+20C
fRsi = 0.51
fRsi = 0.82
Minimum
Surface
Temperature C
(W/K)
Minimum
Temperature
factor fRsi
Continuous Beam
5.7
0.77
0.51
With Isokorb
type KST 16
13.8
0.26
0.82
It can be seen from the results that the KST16 units, with fRsi = 0.75 respectively, exceed the minimum value of 0.75 and will
therefore meet the requirements of Building Regulations Approved Documents L1 and L2. whereas the continuous beam falls far
short of the requirements. The heat loss by incorporating Schck Isokorb type KST is reduced by almost 65%.
Figure 25: Schck Isokorb type KST installed between the interior and the
exterior beam.
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4. Appendix
4. Appendix
Insulation Material
0.035
Reinforcement steel
50
Stainless steel
15
Concrete
1.8
Thermal resistance
The thermal resistance R is the resistance to heat flow with K temperature difference across one m and is based on the
conductivity . R is calculated as the thickness (t) of the material divided by its thermal conductivity:
t
R=
R=
t1
1
t2
2
+ ... . +
tn
n
1
interior, i
exterior, e
R=
t4
t3
t2
t1 t2 t3 t4
+ + +
1 2 3 4
t1
Figure 26: A representation of a wall construction, to define the R value by the thickness of the layers
and the corresponding value.
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4. Appendix
The U-value, or thermal transmission coefficient, quantifies the heat flow through a building construction by the degree
temperature difference across it. It is calculated as the reciprocal value of the sum of the thermal resistances and the surface
resistances Rsi and Rse:
U=
1
Rsi + R + Rse
The U-value describes one dimensional heat flow per square metre of component per degree temperature differential across it,
which is needed to calculate the energy loss of areas of the same assembly. U-value is not applicable to areas of thermal bridges,
such as that shown in Figure 27. For more information about Basic Definitions, see Apendix 4.3.
interior, i
exterior, e
si i
Rsi
R1= t1 / 1
R2= t2 / 2
Rsi + R + Rse
R3= t3 / 3
3
se
e
Temperature at the
separating layers
1 = si - R1 q
...
Temperature at the
outer surface
se = e - Rse q
R4= t4 / 4
Rse
t4
t3
t2
t1
Figure 27: Representation of a temperature profile through a wall. The slope of the temperature profile is
defined by the thickness of the layers and the corresponding R value. At the surfaces the surface resistances Rsi
and Rse also take effect. On the right hand side you can see how the temperature profile between the different
layers is calculated.
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4. Appendix
U=
1
Rsi+ R1 + R2 + Rse
Uh
U-value
R1
R2
Energy loss:
L= Ulh + l
Figure 28: Pattern of heat flow through a building envelope with materials that allow lateral heat flow to a
thermal bridge.
Recognizing that the heat flow through a thermal bridge can be added to the heat flow through a planar building assembly
provides a method of accounting for thermal bridges that cannot really be addressed by the parallel path method of the
equations in Chapter 4.3. This is particularly true when the power of computer modelling can be used to determine the heat flow
attributable to specific types of thermal bridges. It has proven useful to classify thermal bridges by how one would add them up:
Figure 29 illustrates an example of using computer modelling to determine the value of a linear thermal bridge, in this example
a slab penetrating a wall. One creates two models with the same width and height:
The impact of small, frequent and distributed bridging elements (e.g. brick ties or Z-spacers carrying cladding as seen in
Figure 29 on the following page) are generally best handled by adding their thermal influence to U-value (W/(mK) for the
assembly. These are repeating thermal bridges, and they are included in the U-value calculation.
The heat transfer associated with linear elements (e.g. slab edges, corners, roof/wall intersections, window wall
interfaces etc.) can be handled by determining the Linear Heat Transmittance coefficient W/(mK). The Greek
letter Psi () is conventionally used to represent a linear transmittance.
The heat transfer associated with intermittent or singular elements (e.g. beams or other projecting structural elements)
can be handled by determining the Point Heat Transmission coefficient (W/K)). The Greek letter Chi () is conventionally
used to represent a point transmittance.
1. The wall without the slab but with the frequent and distributed bridging elements (the Z-spacers in this case) that you would
want to include in the U-value. The program provides the steady state heat flow for the assembly (Q).
2. The assembly including the slab. The program provides the steady state heat flow for the combined assembly (Q).
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4. Appendix
Q0
Qslab
Additional
heat loss
due to
the slab
Figure 29: Example of process of determining the linear transmittance of a slab penetrating a wall.
The difference in heat flow between the two models divided by the width of the modelled sections is the linear transmittance or
for slab. This value is effectively the area under the yellow curve in Figure 28.
A similar process can be used to calculate the point transmittance of a beam penetrating a wall.
Linear and point transmittances can be determined by two or three dimensional thermal modelling for specific details.
Using this concept, the total heat flow through a wall, roof or floor with linear and point thermal bridges is calculated by adding
the heat flow through the thermal bridges to that through the clear field of the assembly.
Q = [U A + (i Li) + (
j nj) ] T
where
U is the clear wall assembly heat transmittance (including the impact of frequent and distributed bridging elements)
A is the area of the assembly, including all details in the analysis area
i is the linear thermal transmittance value of detail i
Li is the total length of the linear detail i in the analysis area
j is the point heat transmittance value of detail j
n is the number of point thermal bridges of type j in the analysis area
The examples in Chapter 3 and 4 use this method of calculation.
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4. Appendix
21C
50% RH
10C
100% RH
5C
100% RH
21C
35% RH
Figure 30 is an illustration explaining some of the interactions between air, vapour, temperature and liquid water. It is based on
the idea that air is like a container that changes size with temperature, representing airs ability to hold moisture. If you start with
air at 21C and 50% RH, and allow the air to cool so our imaginary container shrinks, the relative humidity will increase even
though there is no water added or taken away. At some point, which happens to be about 10C, the container is full to the top. This
is the point where the air is saturated and is at 100% RH. This is also called the dew point temperature.
If further cooling occurs, the container shrinks and some water spills over the top. This is the same as moisture condensing from
the air as a liquid. The air is still at 100% RH but a calculable volume of liquid water has been released.
If the air is now warmed (without adding back the condensed moisture) the RH would reduce, and when it reaches the same
starting temperature, the air would be of a lower RH than at the beginning of the exercise.
All these relationships can be calculated using psychrometric charts and tables, but the important thing is to understand the
relationships between cold surfaces, humidity and condensation:
Air that has water vapour in it has a Dew Point Temperature: the temperature where the air is saturated.
Condensation will form on a surface that is below the Dew Point Temperature of the air to which it is exposed.
The more vapour in the indoor air, the higher its RH and dew point temperature. Therefore, the less cold a surface has to be to
start condensing, and the more condensation forms on a surface of a given temperature below the dew point.
The relative humidity of the air layer in contact with a cold surface will be at a higher value than the warmer air away from the
surface.
A major concern with condensation or high local RH caused by cold surfaces is that it can lead to mould growth. Because mould
spores and suitable nutrients (cellulose) are virtually always present in dust, all that is required to cause mould growth in a building
is a sufficient amount of moisture in the microclimate in which the spores exist. Liquid water as formed by condensation is a
particular concern, but some mould species can grow in high humidity conditions without actual liquid water. In Europe the
concept of Mould Temperature is used which is similar to the Dew Point Temperature, but defines the temperature where air is
at 75% RH. Figure 31 and 32 compare the Dew Point Temperature and Mould Temperature for a range of indoor conditions.
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4. Appendix
20
20
22 C
20 C
16
22 C
18
Mould temperature in C
Dewpoint temperature in C
18
18 C
14
12
10
9.3
8
6
20 C
16
15,3
18 C
14
12,6
12
10
8
6
40
50
60
70
80
90
40
50
60
70
80
90
The dew point temperature is dependent upon the inside air temperature and humidity (see Figure 18). The higher the relative
inside air humidity and temperature, the higher the dew point temperature becomes, - and the sooner condensation begins to
form on cold surfaces.
The indoor air climate is typically an average of approx. 20 C and 50% relative humidity. This puts the dew point temperature at
9.3 C. Rooms frequently exposed to moisture, such as bathrooms, can easily reach higher humidity levels of 60% or more. This also
raises the dew point temperature and increases the risk of condensation forming. At a humidity level of 60% in a room, the dew
point temperature is already at 12.0 C.
Mould growth on building component surfaces can occur with moisture levels as low as 80% humidity in the room.
This means that mould begins to grow on cold component surfaces if the surface is at least cold enough that a moisture level of
80% can be reached in the directly adjacent air layer. The temperature at which this occurs is the so called mould temperature S.
Mould formation thus already begins at temperatures above the dew point temperature.
For an indoor climate of 20 C and 50% relative humidity, the mould temperature is 12.6 C (see Figure 32), which means it is 3.3 C
higher than the dew point temperature (see Figure 31). For this reason, the mould temperature is the decisive aspect of preventing
structural damage due to mould formation. Surface temperatures must therefore be kept above the mould temperature.
Rsi =
si e
i e
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4. Appendix
Rsi 0.75
If Accredited Construction Details are used, there is no requirement to prove thermal performance. If another detail is used,
numerical modelling must be carried out to prove that fRsi > 0.75
The fRsi is a relative value and thus provides the advantage that it depends only on the design of the thermal bridge and not on the
external and internal air temperature like si. The value of the temperature factor when f = 1 is if the minimum inside surface
temperature min is the same as the inside air temperature and when f = 0 is if it is the same as the outside air temperature (see
Figure 33).
i = 20
1.0
0.9
17,5
15,0
min = 13.75
min in C
13.75 C
0.8
12,5
0.7
10,0
0.6
7,5
0.5
5,0
0.4
2,5
0.3
0,0
0.2
2,5
0.1
e = 5
fRsi = 0.75
fRsi
0.0
The minimum surface temperature is determined using three dimensional numerical analysis. With this number and with the air
temperature inside and outside it can be calculated thus:
Rsi =
15C - 0C = 0.75
20C - 0C
In this example the surface temperature is 15C and the air temperatures are 20C and 0C, this results in an Rsi of 0.75.
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4. Appendix
Symbol
Units
Conductivity
W
(m K)
The ability of a material to transmit heat in terms of energy per unit area per unit
thickness for each degree of temperature difference.
Equivalent
Conductivity
eq
W
(m K)
Term
Description
Thermal
resistance
(m2 K)
W
Thermal
Transmission
Coefficient
W
(m2 K)
Rate of Heat flow through a unit area of an assembly for a temperature difference
of 1K
U=1/ R
Heat Flow
Linear Heat
Transmittance
coefficient
W
(m K)
A calculated value representing the added heat flow associated with a linear
thermal bridge.
Point Heat
Transmittance
coefficient
W
K
A calculated value representing the added heat flow associated with a point
thermal bridge.
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5. References
5. References
1. Report 060814SCH, Thermal Performance of Steel Beam Junctions using Different Connection Methods, Oxford Brookes
University, updated 18th December 2012
2. Report 121212SCH, Thermal Performance of Concrete Balcony Connections using Different Connection Methods, Oxford Brookes
University, 24th January 2014
3. Report 120927SCH, Steel balcony connections to concrete slabs using different connection methods, Oxford Brooks University,
updated December 2012
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Schck Ltd
The Clock Tower
2-4 High Street
Kidlington
Oxford OX5 2DH
Telephone: 01865 290890
Fax: 01865 290899
www.schoeck.co.uk
[email protected]
803943/06.2015/GB/150189