Properties of Concrete For Use in Eurocode 2 135 PDF
Properties of Concrete For Use in Eurocode 2 135 PDF
Properties of Concrete For Use in Eurocode 2 135 PDF
CI/Sfb
UDC
624.012.4.001.63
Properties of Concrete
for use in Eurocode 2
How to optimise the engineering properties of concrete in
design to Eurocode 2
T. Harrison
J.Gibbs
D. Chisholm
P.Bamforth
CCIP-029
Published January 2008
ISBN 978-1-904482-39-0
Price Group P
The Concrete Centre
Properties of cover.indd 1
24/01/2008 12:17:28
ii
1.
Introduction
2.
3.
Compressive strength
4.
Tensile strength
11
5.
Bond strength
17
6.
Modulus of elasticity
19
7.
24
8.
Creep
26
9.
Shrinkage
30
35
37
38
39
42
15. Durability
45
47
References
48
Appendix A
51
Symbols
c
cp
cv
D
Ec
Ecd
Ec,eff
Ecm
fbd
fcd
fcd,fat
fck
fck,c
fck,cube
fcm
fcm,cube
fctd
fctk
fctm
fctm,sp
fctm,
fct,sp
fcu
s
sr,max
t
c
cc
ct
cc(t)
c
cE
m
ca(t)
ca()
cc (,t0)
cd
cs
ctu
1
2
ii
cover to reinforcement
specic heat
coefcient of variation
thermal diffusivity
tangent modulus
design value of modulus of elasticity of concrete
effective modulus of elasticity of concrete
mean secant modulus of elasticity of concrete
ultimate (design) bond stress
design compressive strength
design fatigue strength
specied characteristic cylinder compressive strength
conned characteristic compressive strength
specied characteristic cube compressive strength
mean concrete cylinder compressive strength
mean concrete cube compressive strength
design tensile strength
characteristic axial tensile strength of concrete
mean axial tensile strength
mean splitting tensile strength
mean exural tensile strength
tensile splitting strength
specied characteristic cube compressive strength (BS 8110 term)
coefcient for cement type used with the age function
crack spacing
time
coefcient applied to age function
coefcient of thermal expansion
coefcient for long-term and loading effects on compressive
strength
coefcient for long-term and loading effects on tensile strength
age function for strength
partial safety factor for strength of concrete
partial safety factor for strength of concrete used with Ecm
partial safety factor for strength of a material
autogenous shrinkage strain up to time t
autogenous shrinkage strain at time t =
creep deformation at time t =
drying shrinkage strain
total shrinkage strain
tensile strain capacity
coefcient related to bond condition
coefcient related to bar diameter
p,eff
f
(, t0)
c
thermal conductivity
density
ratio of area of reinforcement to effective area of concrete
bar diameter
creep coefcient at time t =
constant compressive stress applied at time t = t0
iii
Introduction
1. Introduction
In the design of concrete structures, engineers have the exibility to specify particular
concrete type(s) aimed at meeting the specic performance requirements for their project.
For instance where calculated deections exceed serviceability limits, the designer can
achieve lower deections by increasing the class of concrete and the associated modulus
of elasticity, rather than by resizing members.
With this exibility goes the responsibility for ensuring that the quality control in concrete
production and subsequent site operations will enable the concrete as cast to meet the
specied requirements in service.
Typically concrete is specied by compressive strength class, which indicates the
characteristic compressive strength required. However, in design, a range of properties of
concrete are used that are not normally part of the concrete specication. These may
relate to both structural integrity and serviceability. BS EN 1992-1-1, (Eurocode 2: Design
of concrete structures, Part 1-1 General rules and rules for buildings) Section 3: Materials details
these properties which are generally assumed to be related to the cylinder compressive
strength, expressed either as the characteristic or the mean value, and are calculated
using expressions which include one or other of these values.
1.1 Scope
This publication covers the background to the use of concrete properties in design, and is
structured to provide guidance on:
the range of concrete properties required in the design process.
how each property is determined in BS EN 1992-1-1.
how the property can be measured.
how the measured value may be used in design.
options for modifying the value of the property.
The guidance is intended to provide design engineers with a greater knowledge of
concrete behaviour, so that they can optimise the use of the material aspects of concrete
in their design.
Section 3 of BS EN 1992-1-1 gives principles and rules for normal- and high-strength
concrete (15105MPa cube strength) and for normal-weight concrete. Lightweight aggregate concrete (< 2200kg/m3) is covered in section 11 of the Code and is not covered in
this publication.
Guidance is given on the use of Eurocode2 (EC2) and on the corresponding UK National
Annex (generally to Eurocode 2-1-1). Where a nationally determined parameter which
specically applies to the UK is given, this is stated or denoted (NDP), and this value may
be different for other CEN member countries.
EC2
BS EN 1992-1-1 (Eurocode 2: Design of concrete structures, Part 1-1) sets out rules for the
design of concrete structures and in table 3.1 gives recommended values for various
mechanical properties of concrete for use in design. These property values are based on a
number of assumptions and in general will be conservative. In most cases, these design
values will be appropriate; however, in some circumstances the assumed design value may
limit the design possibilities. Engineers who wish to take advantage of the full potential of
concrete construction may therefore wish to look at the design values more closely to
identify where changes may be cost-effective. This may be the case with the current trend
to use higher-strength concrete, when serviceability considerations may start to control
the design process.1 As an example, if a higher value of modulus could be achieved, slab
spans could be increased without increasing thickness. Use of high-strength concrete can
also lead to lower shrinkage and creep values.
Designers may therefore wish to specify a value higher than the value from table 3.1 for a
particular property and this guide provides information on how this may be achieved. The
designer should, however, seek assurance from the contractor or specialist subcontractor
that the concrete required to achieve the specied values can be supplied in practice
see Section 1.2.
In addition to compressive strength, the following mechanical properties of concrete are
used in some design procedures, and guidance is provided in this publication on how
targeted values may be achieved for normal-weight concrete:
tensile and flexural strength
bond strength
modulus of elasticity
tensile strain capacity
creep.
Table 3.1 of BS EN 1992-1-1 provides values for the principal strength and deformation
characteristics of concrete for a range of strength classes and this is replicated in Appendix A,
Table A1.
In addition to properties relating to strength and stiffness, a range of other properties may
be required for design. Such properties dealt with in this publication include:
autogenous shrinkage
drying shrinkage
coefficient of thermal expansion
thermal conductivity
specific heat
fire resistance
adiabatic temperature rise
durability.
Introduction
The achievement of ductility in a structure2 is not covered in this publication. In the analysis
of concrete structures, the formation of plastic hinges is based on the assumption that the
reinforcement will continue to take the load while the reinforcement yields. BS EN 1992-1-1,
cl 3.2.4 gives provisions for using reinforcement with different ductility. The use of bres
will also improve the ductility of concrete, but this is outside the scope of this publication
and BS EN 1992-1-1.
Where the specier wishes to establish if a particular value for a property is feasible for use
in design, he should rst consult with the concrete supplier who may have historic data
available. However, it may be necessary to request an initial testing programme (prior to
supply) where the relationship between this property and mix proportions and compressive
strength can be established. Such testing can take some time and this must be adequately
timetabled.
If the property values from the test programme have signicant scatter, the specier should
allow for a degree of uncertainty by building in a margin for design purposes in the conversion from the property values to an equivalent compressive strength. The concrete
specication should then either be based on the compressive strength class, and if appropriate the types of materials that are expected to provide the required performance; or
alternatively it should be agreed with the producer that a particular concrete will satisfy
the required property.
Most of the test methods for other properties listed in Section 1.1.1 and 1.1.2 will have a
higher within-test coefcient of variation than for compressive strength and for this reason
initial testing should be designed to establish the property relationship with compressive
strength only, and compressive strength should remain the conformity test for concrete
supply based on this relationship.
In circumstances in which specied properties may require concrete that is outside the
normal range of production, it is advisable for the specier to enter into early dialogue
with the concrete producer. In particular, the following points should be noted:
Additional lead time may be required for the procurement of materials and mix
development and testing.
Practical issues may need to be accommodated in concrete production and delivery.
Specific contractual requirements may arise, in relation to procurement.
Additional performance testing may be needed and the limitations on any non-standard
methods should be understood.
Compressive strength
3. Compressive strength
The only engineering property of concrete that is routinely specied is the characteristic
compressive strength. This has a relationship to most other mechanical properties and
provides the basis for estimating these.
It is important that the design strength of a structure, which is determined from either
durability, re design or structural design requirements, is established at the preliminary
design stage. This will avoid having to recheck and/or amend a completed design as a
consequence of an increased strength requirement to meet durability requirements for
example, from which there could be implications. As an example, an increase of tensile
strength as a result of going to a higher class of concrete, will mean the minimum steel
ratio will need to be increased for crack control purposes.
In BS EN 206-1: Concrete Specication, performance, production and conformity, compressive strength is expressed as a strength class. BS EN 1992-1-1 uses the characteristic
compressive cylinder strength fck (based on 2:1 cylinders) as the basis of design calculations.
It also provides the basis for expressions in BS EN 1992-1-1 used to derive other concrete
properties (for example, tensile strength, E-value, creep and shrinkage) although more
precise values may be derived when necessary from testing in accordance with the relevant
test standard.
While the specied 28-day characteristic strength is the most common input to the design,
there are situations where it may be appropriate to use a higher strength for design. Such
an instance includes where the structure will not be loaded for a long period after casting
and the concrete is of a type and in a situation where its in-situ strength will continue to
develop signicantly beyond 28 days.
In addition, it may be necessary to know the strength at an early age, for example, for
transfer of pre-stress, or for removal of props.
In the UK the compressive strength is tested using cubes (100mm or 150mm) rather than
cylinders. A higher strength is obtained for cubes because the test machine platens offer
greater lateral restraint due to the lower aspect ratio. In BS EN 206-1 the 2:1 cylinder
strength is taken to be about 20% less than the cube strength for normal structural concrete
but with higher strength classes, the cylinder strength achieves a higher proportion of the
cube strength. To accommodate these differences, the strength class is dened by both
the cylinder and the cube strength (for example, C30/37 C cube/cyl).
The characteristic strength is that strength below which 5% of results may be expected
to fall. Individual results below fck may be obtained but, in general, only need to be
investigated if they fall more than 4MPa below fck (BS EN 206-1, cl 8.2, table 14).
The design compressive strength of concrete, fcd, according to BS EN 1992-1-1 is taken as:
fcd = cc fck/c
(1)
where
fck = characteristic cylinder compressive strength of concrete at 28 days
c
= partial (safety) factor for concrete
cc = a coefficient taking account of long-term effects on the compressive strength
(which is reduced under sustained load) and unfavourable effects resulting from
the way the load is applied.
Expression (1) is equivalent to the term fcd = 0.67fcu/m used in BS 8110 (where fcu is now
represented as fck,cube). In each case the material safety factor (c or m) is 1.5. BS EN 1992-1-1
recommends that cc = 1.
However, cc is an NDP and the UK National Annex to BS EN 1992-1-1 recommends that
cc should be 0.85 for compression in exure and axial loading and 1 for other phenomena
(for example, shear, torsion and web compression see PD 6687 Clause 2.3). It may also
be taken conservatively as 0.85 for all phenomena. This leads to a design strength that is
consistent with that of BS 8110 as shown in Figure 1 for strength class C30/37.
Figure 1
Compressive strength denitions to BS EN
1992-1-1 and BS 8110 for strength class
C30/37.
Mean f cm = fc
BS EN 1992-1-1
Frequency
Characteristic f ck
f ck /1.5
Design f cd
= 0.85 f ck / 1.5
10
BS 8110
= 1.64 SD
(Assumed SD = 5MPa approx)
20
30
40
CYLINDER strength
50
60
70
Compatible
design strength
Mean f cm, cube = fc
Frequency
f ck,cube / 1.5
Design =
0.67 f ck,cube / 1.5
10
20
= 1.64 SD
(Assumed SD = 6MPa approx)
30
40
CUBE strength
50
60
70
Compressive strength
EC2 3.24
for 2 0.05fck
(2)
EC2 3.25
(3)
where
2
is the effective lateral stress due to confinement.
Mechanical properties are used to check serviceability limit states and values are almost
always related to the mean compressive strength and not the characteristic strength. For
simplicity, the mean strength is assumed to be the characteristic strength plus 8MPa
(cylinder), equivalent to plus 10MPa in terms of cube strength. Given the approximate
nature of the relationships between the mechanical properties and the mean compressive
strength, the use of a margin of 8MPa (cylinder) and 10MPa (cube) is usually adequate
and there is no justication for using a lower margin.
The target mean strength, fcm, is also the value used to establish the mix design and is
intended to take account of the normal variability that will occur in concrete production.
This margin of 8MPa for cylinders is consistent with a normal distribution with a standard
deviation (SD) of about 5MPa:
fck = fcm 1.64SD, where 1.64SD = 8
Therefore
SD = 8/1.64 5MPa
Table 1
Mean compressive cylinder and cube strength
for different strength classes.
The margin is 10MPa for cubes, which is equivalent to a standard deviation of about
6MPa. This is well within the capability of concrete produced from a certied plant. Target
mean values for each strength class are shown in Table 1.
Mix designation C12/16 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60 C55/67 C60/75 C70/85 C80/95 C90/105
Characteristic
cylinder strength
fck
12
16
20
25
30
35
40
45
50
55
60
70
80
90
Target mean
cylinder strength
fcm
20
24
28
33
38
43
48
53
58
63
68
78
88
98
Characteristic
cube strength
fck,cube
16
20
25
30
37
45
50
55
60
67
75
85
95
105
26
30
35
40
47
55
60
65
70
77
85
95
105
115
3.6 Development of
compressive strength with
time
Numerous types of cement are available and in general, and unless specically stated, it is
assumed that the cement type will not affect the 28-day design properties of the concrete.
However, the cement type has a signicant effect on the rate of development of strength
and other properties, and the concrete supplier should be able to provide historic strength
development data. Alternatively BS EN 1992-1-1 expressions for calculating strength gain
are given below. Appendix A, Table A2 provides details of the composition for a range of
cements and combinations.
While design is usually based on the 28-day strength, BS EN 1992-1-1, sub-clause 3.1.2(6)
gives an expression for the development of the mean compressive strength of concrete
with time at 20C as follows:
EC2 3.1
(4)
where
fcm(t) is the mean compressive strength at age t days.
EC2 3.2
cc(t) = exp
0.5
{ [ ( ) ]}
s 1 28
t
(5)
where
s is a coefficient which depends on cement type
= 0.20 for cement of strength classes CEM 42.5R, CEM 52.5N and CEM 52.5R (Class R)
= 0.25 for cement of strength classes CEM 32.5R, CEM 42.5N (Class N)
= 0.38 for cement of strength classes CEM 32.5N (Class S)
(where Class R = high early strength; Class N = normal early strength; Class S = slow
early strength).
Usually the cement class will not be known at the design stage; however, generally class R
should be assumed unless the following alternatives apply:
Where ground granulated blastfurnace slag (ggbs) exceeds 35% of the cement combination or where fly ash (fa) exceeds 20%, class N may be assumed.
Where ggbs exceeds 65% or fa exceeds 35%, Class S may be assumed.
Compressive strengths obtained from Expression (4) are shown in Figure 2. It should be
noted that strength gain after 28 days is more dependent upon the cement type than the
cement strength class. For example, the percentage strength gain after 28 days of a CEM I
42.5N concrete will be signicantly lower than that for concrete made with, for example,
CEM IIB-V 32.5 or CEM IIIA 32.5 cements, provided there is water for continued hydration.
Compressive strength
Figure 2
1.4
1.2
CEM 42.5R
CEM 52.5N
CEM 52.5R (Class R)
1.0
0.8
0.6
CEM 32.5R
CEM 42.5N (Class N)
0.4
CEM 32.5N (Class S)
0.2
0.0
10
100
1000
Age (days)
The strength obtained using standard test specimens will in the long term be greater than
the actual compressive strength in the structure. This is due to a combination of factors
including the process of manufacture and curing which is achieved more effectively in
small test specimens. BS EN 13791 Assessment of in-situ compressive strength in structures
and pre-cast concrete components requires that the minimum in-situ strength should be
0.85 times the strength of standard specimens. This factor is part of the material safety
factor m and should not be confused with cc which has the same magnitude.
The rate of strength development in the structure itself3 will depend upon:
type of concrete (mainly cement type and content)
concrete placing temperature
ambient temperature
section thickness
type of formwork
curing temperature, for example, for precast elements.
A study by The Concrete Society to measure in-situ strength4 and to assess the relationship
between core strength and cube strength in a variety of elements indicated that the
factor of 0.85 may not always be applicable. In elements using CEM I (Portland cement)
subjected to high early-age peak temperature (in excess of about 60C), the in-situ strength
at 28 days (measured using 1:1 cores) achieved a value that was only about 65% of the
cube strength. However, this was still accommodated within the material safety factor c
of 1.5 and continued strength development resulted in the in-situ strength achieving 85%
of the 28-day cube strength after one year.
1.8
1.8
300 mm walls
1.6
CEMI
0.4
0.2
0.0
10
100
Age (days)
1.6
1.4
1.2
1.0
0.8
0.6
a)
0.2
0.0
10
1000
CEMI
0.4
100
Age (days)
1000
b)
Figure 3
Strength development measured from cores.
Examples of long-term strength development are shown in Figure 3. These were obtained
by testing 1:1 cores extracted from both 1.5m cubes and 300mm walls stored externally4
and values are expressed as a proportion of the 28-day cube strength. While the long-term
strength of the CEM I concrete only marginally exceeded the 28-day cube strength after
one year, concrete using CEM IIIA was more than 20% higher and concrete using CEM IIB-V
was more than 40% higher, indicating the long-term benets afforded by the use of such
cement types provided conditions are sufciently moist for the hydration process to
continue.
Computer models based on maturity calculations are available to predict the rate of strength
development if necessary. The producer can provide basic information, for example, cement
type, class and content, and the adiabatic temperature rise curve, depending upon which
model is being used. The models assume that there is sufcient water for hydration to
continue without interruption and this is a reasonable assumption for the rst few days
after casting. The validity of this assumption for longer-term predictions needs to be
assessed on a case-by-case basis.
For the verication of concrete in compression or shear under cyclic loading, the design
fatigue strength, fcd,fat, is calculated using the expression:
fck
250
where
cc(t0) is a coefficient for concrete strength at first load application
t0
is the time of the start of cyclic loading
k1
is a coefficient defined in the UK National Annex = 0.85.
The method of verication is described in BS EN 1992-1-1, Clause 6.8.7.
10
(6)
Tensile strength
4. Tensile strength
In design, tensile strength is used in both serviceability and ultimate limit state calculations,
for example:
In general, considerations of cracking, shear, punching shear, bond and anchorage.
The evaluation of the cracking moment for prestressed elements.
The design of reinforcement to control crack width and spacing resulting from restrained
early-age thermal contraction.
Developing moment-curvature diagrams and in the calculation of deflection. In the
calculation of deflection, higher tensile strengths lead to lower levels of cracking and
lower deflection.
The design of fibre-reinforced concrete.
It is also used in the design of unreinforced concrete sections, for example, concrete
pavements.
It should be noted that increasing the tensile strength may not necessarily be advantageous.
For example, in the case of early thermal cracking, higher tensile strength requires an
increased minimum steel ratio to accommodate the higher stress transferred to the steel
when a crack occurs. In addition higher strength normally requires concrete with a higher
binder content and hence higher temperature rise and thermal strain.
Tensile strength is commonly dened in one of three ways: direct tensile strength, tensile
splitting strength or exural strength. Values derived from BS EN 1992-1-1 are shown in
Table 2.
Table 2
Values of tensile strength in relation to
strength class.
Mix designation C12/16 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60 C55/67 C60/75 C70/85 C80/95 C90/105
Mean axial tensile
strength fctm
1.6
1.9
2.2
2.6
2.9
3.2
3.5
3.8
4.1
4.2
4.4
4.6
4.8
5.0
Mean splitting
tensile strength
fctm, sp
1.7
2.1
2.5
2.8
3.2
3.6
3.9
4.2
4.5
4.7
4.8
5.1
5.4
5.6
Mean exural
tensile strength
fctm,
2.4
2.9
3.3
3.8
4.3
4.8
5.3
5.7
6.1
6.3
6.5
6.9
7.3
7.6
11
The design tensile strength of concrete, fctd, according to BS EN 1992-1-1 is taken as:
fctd = ct fctk 0.05/c
(7)
where
fctk 0.05 = characteristic tensile strength of concrete at 28 days
c
= partial (safety) factor for concrete = 1.5
ct
= coefficient taking account of long-term effects on the tensile strength, this
is an NDP with a recommended value of 1.
In BS EN 1992-1-1, the term tensile strength refers to the highest average stress reached
under concentric tensile loading.
For normal structural uses, the mean tensile strength, fctm, is related to the cylinder strength
by the expressions:
EC2 Table 3.1
(8)
(9)
Note that for strength classes C50/60 fctm is derived from fck while for the higherstrength classes > C50/60 the tensile strength is derived from fcm.
EC2 3.3
The direct tensile strength is a value that is rarely determined by testing and there is no
European or International Standard. However, where the tensile strength is determined
by the tensile splitting test in accordance with BS EN 12390-6, BS EN 1992-1-1 permits
the tensile strength to be calculated from the tensile splitting strength, fct,sp as follows:
fct = 0.90 fct,sp
(10)
When using this approach, tests should be on concrete achieving the target mean compressive strength, as this will result in the best estimate of the mean tensile strength.
12
The exural tensile strength can be measured using the BS EN 12390-5 four-point method
test procedure. It can also be calculated from the mean tensile strength by the following
expressions.
Tensile strength
(11)
where
h
is the total member depth in mm
or
fctm,fl = fctm
(12)
Rearranging Expression (11), the fctm may be estimated from the exural strength measured
on a 100 100mm prism in accordance with BS EN 12390-5 and
fctm = fctm,fl/1.5
(13)
where
cc(t) is defined in Expression (5)
= 1 for t < 28 days
= 2/3 for t 28 days.
Hence up to 28 days the development of tensile strength is the same as that of compressive
strength. However, beyond 28 days the tensile strength is assumed to develop to a lesser
extent as shown in Figure 4.
Figure 4
Rate of tensile strength development at 20C
for different cement strength classes.
Proportion of 28-day compressive strength
1.4
1.2
CEM 42.5R
CEM 52.5N
CEM 52.5R (Class R)
1.0
0.8
0.6
CEM 32.5R
CEM 42.5N (Class N)
0.4
CEM 32.5N (Class S)
0.2
0.0
10
100
1000
Age (days)
13
When estimating development of tensile strength, for example, for the assessment of the
risk of early-age cracking and the requirement for crack control steel6, BS EN 1992-1-1
recommends that tests should be carried out, taking into account the exposure
conditions and the dimensions of the structural member. For practical reasons, the test
itself may not reect directly the exposure conditions and dimensions of a structural
member, but it may be possible to test specimens with compatible maturity.
In Figure 5, which shows the development of tensile strength and of tensile stress from
restrained movement, the upper two lines show the tensile strength of the concrete, with
the lower of these lines (fb) reecting the 0.7 reduction factor for a sustained load. The
lower two lines show the induced early-age contraction stresses with relief from creep.
The upper of the two lines (2b) shows the additional effect of long-term drying shrinkage.
It can be seen that in addition to the risk of restrained early-age cracking, there is a risk of
cracking from long-term drying shrinkage after ten years. This concept is simplistic as the
effect of temperature which can be signicant is not shown here.
Figure 5
4.0
fa
Transient load
3.0
fb
2b
2.0
th
ng
tre
s
le
nsi
Te
ess
s tr
1
Con
Te
n
1.0
c
Contra
sil
e
Strength MPa
Sustained load
tra
ti on
ctio
eep
+ cr
ns
tre
ss
+
cr e
y
+dr
ing
shr
ge
i nk a
ep
2a
0
Days 1
Years
10 14
28
56
100
0.5
Age
1000
1
10000
5
10
20
50
The tensile splitting strength should be determined from BS EN 12390-6, and the exural
tensile strength from BS EN 12390-5 using the four-point method. The alternative method
of loading (centre-point loading) has been found to give results 13% higher than the
reference method. Neither BS EN 12390-5 nor BS EN 12390-6 includes information on
the precision of the tests.
It has been seen that different values are obtained from the different test methods, see
Section 4.1. This is partly explained by the weakest link concept which supposes that a
tensile failure will start at the weakest point, and then propagate rapidly through the
cross-section. With a larger area in tension, there is a greater probability of there being a
weaker link than with a smaller area, and consequently the measured tensile strength
will also be lower, see Figure 6.
14
Tensile strength
Figure 6
Location of the weakest link in (a) the
exural test, (b) the tensile splitting test,
and (c) the direct tensile test.
While it is possible to get relatively low testing errors under laboratory conditions,7 the
use of normal compressive testing machines calibrated for cube testing may nevertheless
give unreliable results. It is has been reported5 that the coefcient of variation for tensile
testing may be twice that for cube testing, for example, 6.5% compared with 3.2%8 and
that to achieve a reasonable chance of conformity, the concrete producers design margin
should be sufcient to give a failure rate of appreciably less than 1%. It has also been
suggested7 that the tensile splitting test is unsuitable as a conformity test for concrete.
The tensile values given in table 3.1 of BS EN 1992-1-1 reect this high coefcient of variation
(approximately 18%).
15
Because of high test variability of tensile testing, it is recognised that compliance should
be based on the measurement of compressive strength. However, speciers may request
information on the relationship between tensile and compressive strength for a particular
concrete for comparison with that given in BS EN 1992-1-1.
Where information on the development of tensile strength with time for a specic concrete
is sought, the test method needs to be agreed and then specied. It is recommended that
either the tensile splitting test BS EN 12390-6, or the exural test using the BS EN 12390-5
reference method is used. Due to testing variability, at least three and ideally six specimens
should be tested at each age. To compensate for the lack of precision data, it is recommended that the result is presented as a mean value, rather than as individual results.
Depending on what the data are required for, the concrete mix proportions for the tests
should be either:
those that are expected to give the target mean compressive strength; the average
test value is then taken as the corresponding mean tensile strength, or
those that are expected to give the characteristic compressive strength; the average
test value is then taken as the corresponding characteristic tensile strength.
16
Bond strength
5. Bond strength
In reinforcement design, BS EN 1992-1-1 covers only the use of ribbed, high-yield bars.
Knowledge of the bond strength of reinforcement is required for two principal reasons:
To establish anchor and lap lengths.
To enable crack spacing and crack width to be calculated.
(14)
where
fbd
is the ultimate (design) bond stress
1
is a coefficient related to the quality of the bond condition and the position of
the bar during concreting
= 1.0 for condition of good bond
= 0.7 for all other cases and for bars in structural elements built with slipforms
2
is related to bar diameter
= 1.0 for f 40mm (NDP)
= (140 f)/100 for f > 40mm
fctd is the design tensile strength defined as:
fctd = ct fctk,0.05/c
(15)
where
c
is the partial safety factor for concrete = 1.5
ct is a coefficient taking account of long-term effects on the tensile strength and
unfavourable effects resulting from the way the load is applied = 1 (NDP).
EC2 7.11
( )
k1f
p, eff
(16)
17
where
c
is the cover to reinforcement
f
is the bar diameter
p,eff is the ratio of the area of reinforcement to the effective area of concrete
The coefficients 3.4 and 0.425 are the UKs NDPs
k1
is a coefficient which takes account of the bond properties of the reinforcement
= 0.8 for high bond bars.
The coefcient k1 has replaced the ratio fct/fb (= 0.67) used previously in the estimation of
crack spacing in BS 8007. Other more signicant changes in BS EN 1992-1-1 compared with
BS 8007, most notably a reduction in the effective area of concrete in tension surrounding
the steel, have led to the required area of reinforcement for crack control being signicantly
reduced.
Observations of early-age cracking suggest that the requirements of BS 8007 were generally applicable, with occasional crack widths in excess of those predicted.5 On this basis it
would be unacceptable to adopt a signicantly less robust design. It is therefore recommended in CIRIA C6606 that the factor of 0.7 (BS EN 1992-1-1, for use in conditions
where it cannot be shown that good bond exists) should be applied to k1, increasing the
value to 0.8/0.7 = 1.14 until experience with application to early-age thermal cracking
indicates that a value of 0.8 is acceptable.
18
Bond testing is covered by BS EN 10080. The test required by the UK National Annex
involves four-point bending of a test beam which consists of two half beams with the test
bar in the tensile zone. This has replaced the previous pull-out test. The relationship between
force and slip is measured and the bond strength is commonly dened as the calculated
stress at which a particular magnitude of slip occurs.
The bond strength is determined by the characteristics of both the reinforcement and the
concrete as follows:
For deformed bars the projected rib area has a dominant effect and BS 4449 gives
minimum requirements.
With regard to the concrete, as shown in Expression (14), the bond is related to the
tensile strength and will therefore be influenced by the same factors (Section 4.4).
Modulus of elasticity
6. Modulus of elasticity
The value of the modulus of elasticity, E-value, chosen in design is fundamental to all
analysis with regard to stiffness of members. For example, it is used in the calculation of:
deflection often the controlling factor in slab design
moment analysis
requirements for prestressed elements
column shortening under load
stresses due to restrained movements.
Such movements are also inuenced by creep which is dealt with in Section 8.
6.1 Denitions
There are two types of elastic modulus. The static modulus is measured by plotting the
deformation of a cylinder under an applied load, usually 3040% of the ultimate load.
The dynamic modulus is determined by resonance methods or by the measurement of
ultrasonic pulse velocity (UPV). The two test procedures do not give the same measured
value of the modulus. Static modulus is the value usually quoted by concrete producers.
The E-value is the ratio between stress (load/area) and strain (deformation, or change of
length/length). As concrete is not a truly elastic material, the relationship between stress
and strain is not constant. Three E-value conventions are used:
the secant modulus
the tangent modulus
the initial tangent modulus (see Figure 7).
Stress
Figure 7
Diagrammatic stressstrain relationships for
concrete.11
Initial
tangent
modulus
Tangent
modulus
Secant
modulus
Unloading
Strain
19
These are all measurements of the static modulus. The initial tangent modulus is also
approximately equal to the dynamic modulus and, by denition, is only applicable at very
low stress levels. The most generally useful measure is the secant modulus, and in BS EN
1992-1-1 it is the secant modulus, Ecm, that is used in design.
In design, the secant modulus, Ecm (in GPa), is derived from the mean compressive strength,
fcm (in MPa), from the expression:
Ecm = 22 [fcm /10]0.3 GPa
(17)
In Figure 8 moduli derived from Expression (17) are secant values for concrete loaded from
c = 0 to 0.4fcm with quartzite aggregates. For limestone and sandstone aggregates, the value
is reduced by 10% and 30% respectively and for basalt aggregates it is increased by 20%.
Figure 8
60
50
Basalt
Quartzite
40
Limestone
30
20
Sandstone
10
C1
C1
2/
16
6/
20
C2
0/
25
C2
5/
30
C3
0/
37
C3
5/
45
C4
0/
50
C4
5/
55
C5
0/
60
C5
5/
67
C6
0/
75
C7
0/
85
C8
0/
95
C9
0/
10
5
Although not explicitly stated in BS EN 1992-1-1, Clause 3.1.3(2), the expression for quartzite
aggregates may also be applied to concretes with siliceous aggregates. This approach
assumes that the designer knows the aggregate to be used, however this may not be the
case until the concrete supplier is selected. In contrast, in the case of very high strength
concrete the type of course aggregate is usually known and often specied.
When the elastic modulus is critical to the performance of a structure then testing is
recommended.
In the design process E is applied as follows:
For serviceability calculations the mean value Ecm is used.
For ultimate limit state calculations a partial safety factor, cE, is used to give a design
value for the modulus, Ecd = Ecm/cE (where cE is 1.2).
For long-term deflection calculations Ecm is modified by creep to give an effective
modulus, Ec,eff. This is calculated using the expression Ec,eff = Ecm/(1 + ) where is the
creep coefficient with a value typically between 1 and 3 (Section 8.1).
20
Modulus of elasticity
Poissons ratio is also used in elastic analysis and in accordance with BS EN 1992-1-1 is
taken as 0.2 for uncracked concrete and 0 for cracked concrete.
The variation of modulus of elasticity with time is estimated using the expression:
Ecm(t) = [fcm(t)/fcm]0.3 Ecm
(18)
where Ecm(t) and fcm(t) are the values at an age of t days and Ecm and fcm are the values at
28 days. The rate of development of modulus of elasticity is shown in Figure 9. It is apparent
that modulus develops more rapidly than strength in the very short term, with less signicant growth beyond 28 days. In addition the cement type has much less of an effect.
This is not surprising as the usually stiffer aggregate comprises about 70% of the volume
of the concrete and is therefore the dominant factor.
Figure 9
1.4
CEM 42.5R
CEM 52.5N
CEM 52.5R (Class R)
1.2
1.0
0.8
CEM 32.5R
CEM 42.5N (Class N)
0.6
CEM 32.5N (Class S)
0.4
0.2
0.0
10
28
Age (days)
100
1000
Work is in progress within the European Committee for Standardisation (CEN) to develop
a test procedure to measure the static modulus of elasticity. While there may be some
preliminary loading cycles to remove the effect of creep, the value from this test is usually
taken as being the approximate secant modulus. This static modulus test will be
published in the BS EN 12390 series.
In the ASTM C 512-02 creep test, the E-value is determined from the strain at rst loading.
As it is based on the difference between only two measurements, it may be less reliable
than that obtained using the BS EN 12390 test.
21
As deection forms part of the serviceability limit state, mean E-value is appropriate and
so the concrete mix proportions used for testing should be those that target a mean
compressive strength.
Care is needed when selecting a test machine to use for E-value tests. Machines that are
in calibration for cube testing may not be suitable for modulus testing. The problems
tend to be with high-capacity machines (heavy platens) and machines where the ball
seating is not free to rotate. The indication of a problem may be identied if there are
large differences between the three strain readings.
When a measured E-value is being used, the designer could consider using a reduced
partial safety factor of cE, say 1.1 in place of the normal 1.2, giving a higher design value.
A safety factor cE less than 1.1 is not recommended due to the uncertainty associated
with the measured value and variability of production.
22
Modulus of elasticity
Mineral additions. The presence of either fly ash or slag in a concrete will result in
reduced elastic deformations provided the design load is not applied at a maturity less
than 28 days at 20C and conditions are such that long-term strength gain can occur.
Figure 10
60
55
80
70
80
2.9
70
2.8
60
50
50
40
45
60
2.7
50
2.6
30
40
20
35
40
2.5
30
2.4
20
2.3
30
BS EN 1992-1-1 E-values
25
Basalt
Quartzite
20
Limestone
Sandstone
15
10
C12/16
C20/25
C30/37
C40/50
C50/60
C60/75
C80/95
Strength class
23
Tensile strain capacity of concrete ctu is not dealt with in BS EN 1992-1-1. However, in a
comprehensive review of published data14 a simple linear relationship was identied
between ctu and the ratio of the tensile strength fctm to the elastic modulus Ecm (measured
in compression) as follows:
ctu = [1.01(fctm /Ecm) 106] + 8.4 microstrain
(19)
(20)
was found to provide a lower bound value for use in design. Using this relationship, values
of ctu have been derived from estimates given in BS EN 1992-1-1 for tensile strength
(Section 4) and elastic modulus (Section 6) for each strength class and for different aggregate types.
Values estimated from BS EN 1992-1-1 apply under conditions of short-term loading. To
take account of sustained loading during an early thermal cycle, two factors are applied:
1. a creep coefficient, which increases the tensile strain with time, and
2. a coefficient to take account of reduced capacity under sustained loading.
The net effect on ctu is an increase of 23%6. Results obtained on this basis are shown in
Figure 11. To assess cracking at later life, ctu may be derived using Expression (19) by
applying age factors to fctm and Ecm, that is:
ctu(t) = fctm (t)/Ecm(t)
At 28 days this gives a value 43% higher than the three-day value. The effect of the aggregate is shown in Figure 11 through the change in elastic modulus.
24
Figure 11
Early-age (three-day) tensile strain capacity
under sustained loading.
140
120
Sandstone
100
Limestone
80
Quartzite
60
Basalt
40
20
C1
2/
16
C1
6/
20
C2
0/
25
C2
5/
30
C3
0/
37
C3
5/
45
C4
0/
50
C4
5/
55
C5
0/
60
C5
5/
67
C6
0/
75
C7
0/
85
C8
0/
95
C9
0/
10
5
There is no standard test for measuring tensile strain capacity. The most direct way of
measuring tensile strain capacity ctu is to subject prisms to direct tensile loading and to
measure the strain up to failure.15 Direct measurement may also be achieved by creating
conditions within a test specimen that are similar to those which lead to early thermal
cracking - for example, stress rig tests subject a dog-bone-shaped specimen to a thermal
cycle. During heating the concrete is allowed to expand freely but it is restrained during
contraction. When the concrete cracks, the release of strain dened by the crack width is
used to derive the strain at failure. This may be compared with the measurement of the
temperature change and hence, with a knowledge of c (the coefcient of thermal
expansion), the restrained thermal contraction required to cause failure may be
calculated.
Direct measurement of ctu generally requires a large test rig and relatively sophisticated
monitoring equipment. An alternative approach is to derive ctu from measurements of
tensile strength fctm and elastic modulus Ecm.14
The tensile strain capacity can be regarded as the ratio of the tensile strength to the
modulus of elasticity and the factors inuencing these individual properties will also
inuence its value. The aggregate type is of particular signicance as determined by its
modulus of elasticity. Less stiff aggregates lead to higher tensile strain capacity.
25
8. Creep
Creep is time-dependent deformation (strain) under sustained loading, excluding nonload-induced deformations such as shrinkage, swelling, thermal strain, see Figure 12.
Creep strain is typically two to four times the elastic strain16 and knowledge of creep is
needed for several reasons:
To estimate long-term deflections in beams and long-term shortening in columns and
walls. This may be important, for example, in establishing tolerances for movement
when fixing rigid, brittle partitions to a concrete frame.
To estimate prestress losses.
To estimate stress relaxation and redistribution over time. This may be beneficial in
reducing the risk and/or extent of cracking. Creep in tension may also partly relieve the
stresses induced by other restrained movements, for example, drying shrinkage, thermal
contraction; or by loading.
Strain
Figure 12
Time-dependent deformations in concrete
subjected to a sustained load - change in
strain of a loaded and drying specimen.11
Drying creep
Basic creep
Shrinkage
Nominal
elastic
strain
Time
Generally, creep depends on ambient humidity, the dimensions of the element, and the
composition of the concrete. It is also inuenced by the maturity of the concrete when
rst loaded and on the duration and magnitude of the loading.
The ultimate creep strain is calculated by multiplying the elastic strain by a creep coefcient
using the expression:
EC2 3.6
26
(21)
Creep
3.5
(, to) = 2.6
(, to) = 1.5
l + creep coefficient
3.0
2.5
2.0
Creep strain
1.5
1.0
Elastic Strain
0.5
0.0
0
6
5
Age (years)
10
Values of effective modulus, Ec,eff, calculated using the creep coefcients shown in Figure 13
are shown in Figure 14.
While the mechanisms of tensile creep and compressive creep may be different, it is
normal in design to assume that the creep coefcients in tension and compression are
the same. 1
27
Figure 14
35
Effective modulus
30
Elastic
modulus
C35/45
C30/37
25
20
500 x 1000mm beam C35/45
15
10
5
6
Age (years)
10
There is currently no European standard test for creep of concrete in the BS EN 12390
series, but a test is being developed for repair products. This test is dened in BS EN 13584-2
and uses 40 40 160mm prisms which makes it unsuitable for most normal concretes.
Work has started on an ISO test (ISO/ DIS 1920-9) and this is at the draft international
standard stage.
ASTM C 512 provides a method of measuring the total creep (basic creep plus drying creep)
of concrete. While some standard conditions are dened, it is recognised that these may be
varied to obtain information relevant to a specic project. Six 150mm diameter cylinders
are cast, two used for strength testing, two used for creep testing and two are left without
loading to determine the changes of strain without load, for example, those due to drying
and to autogenous shrinkage. The applied load shall not be more than 40% of the compressive strength at the time of loading. Readings are taken immediately the load is applied,
then again 26 hours later, and then at dened intervals until they have been loaded for
one year. A procedure is given for calculating the creep rate.
According to Brooks,17 the equipment for the ASTM C 512 test is large and expensive and
researchers tend to use smaller, less expensive equipment.
28
For normal indoor conditions where project-specic data are required, the standard
requirements of ASTM C 512 may apply, and a stress/strength ratio of 40% may be used.
However, recognising the many variables that affect creep, it is recommended that tests
be undertaken under conditions that replicate as closely as possible those likely to occur
in practice. Particular consideration should be given to the following:
Achieving a representative concrete and compressive strength.
Loading at a representative age and at a representative stress.
Creep
Factors affecting creep, other than those already included in the model of BS EN 1992-1-1,
are as follows:
Aggregate volume. As creep takes place in the cement paste, an increase in the volume
of the aggregates will reduce creep.
The type of cement is important if the age of loading is fixed. Cements that hydrate
more rapidly will have higher strength at the age of loading, a lower stress/strength
ratio and a lower creep. However, where the stress/strength ratio is the same at loading
and the environment is one where the strength will continue to develop, cements that
develop more strength after loading will have a lower creep. This explains, at least in part,
why under some circumstances concretes containing CEM II (Portland fly ash cement)
or CEM III (blastfurnace cement) tend to have lower creep.19
The presence of reinforcement can significantly reduce creep and this should be taken
into account during the design process. This aspect of reducing creep is not under the
control of the concrete producer.
Since creep deformation is a function of the E-value of the concrete, the factors affecting the modulus of elasticity will also affect creep strain.
29
9. Shrinkage
For design purposes, shrinkage is a combination of autogenous shrinkage and drying
shrinkage. While it is recognised that shrinkage may occur while concrete is in its plastic
state, these deformations are not considered within the design process.
Knowledge of shrinkage is important for several reasons:
If shrinkage is restrained, cracking may occur and the concrete will require adequate
reinforcement to limit crack widths.
In prestressed concrete, shrinkage will result in loss of prestress.
In asymmetrically reinforced concrete, deflections will increase.
Axially loaded columns or walls may be subject to increased shortening.
Creep may be increased with increased shrinkage.
Autogenous shrinkage, ca, occurs during early hydration and is caused by the internal
consumption of water during hydration, the hydration products occupying less volume
than the unhydrated cement and water. Historically, autogenous shrinkage in normal
structural concrete was assumed to be of low magnitude (<100 microstrain) and has been
ignored in design. However the tensile strain capacity of the concrete is only of the order of
100 microstrain, see Section 7, hence, in relation to the risk of cracking of restrained
concrete, even this small strain may be signicant. BS EN 1992-1-1 assumes that some
autogenous shrinkage occurs in all structural concretes. As it occurs largely during
hardening, BS EN 1992-1-1 recommends that it should be considered specically when
new concrete is cast against hardened concrete, i.e. in relation to the risk of early-age
cracking.
In high-strength concrete with a low w/c ratio, the autogenous shrinkage is signicantly
higher and may exceed the drying shrinkage.
Drying shrinkage, cd, is caused by the loss of water from the concrete to the atmosphere.
Generally this loss of water is from the cement paste, but with a few types of aggregate
the main loss of water and contribution to the drying shrinkage of concrete is from the
aggregate. Drying shrinkage is relatively slow and the stresses it induces when restrained
are partially relieved by tensile creep.
The rate of drying shrinkage is dependent upon the relative humidity (RH) of the surrounding air and the element geometry.
30
In BS EN 1992-1-1, the total shrinkage is taken as the sum of the autogenous shrinkage,
and the drying shrinkage:
cs = ca + cd
(22)
Shrinkage
The ultimate autogenous shrinkage is calculated from the specied characteristic cylinder
strength and is given by the expression:
ca() = 2.5(fck 10) 106
(23)
(24)
Design values of autogenous shrinkage estimated using Expressions (23) and (24) are
shown against age in Figure 15.
Figure 15
220
200
C90/105
180
C80/95
160
C70/85
140
C60/75
120
C55/67
C50/60
100
C45/55
80
C40/50
C35/45
60
C30/37
C25/30
40
C20/25
20
0
0
50
100
150
200
250
300
350
Time (days)
31
500
250
a) INDOOR
30 yrs
6 months
6 months
400
150mm
350
225mm
300mm
300
500mm
1000mm
250
200
150
150mm
200
30 yrs
b) OUTDOOR
450
300mm
225mm
500mm
1000mm
150
100
50
100
50
0
0.01
0.1
1
Time (years)
10
100
0
0.01
0.1
1
Time (years)
10
100
Figure 16
Drying shrinkage for (a) indoor and (b)
outdoor conditions using C30/37 in sections
of varying notional thickness.
Some typical values for indoor and outdoor exposure estimated using the expressions in
BS EN 1992-1-1 for a range of notional thicknesses are shown in Figure 16.
While the procedures in BS EN 1992-1-1 take account of cement type, no account is taken
of aggregate type. There is no recognition of the high drying shrinkage that can occur
when certain aggregate types are used. However, when shrinkage is critical, it would be
expected that the shrinkage of the aggregates would be assessed, see Section 9.3.2.
9.3 Measurement of
shrinkage
9.3.1 Autogenous shrinkage
32
There is no specic European test for drying shrinkage of concrete in the BS EN 12390 series.
A test developed for repair products is dened in BS EN 12617-4, and uses 40 x 40 x 160
prisms, which makes it unsuitable for most normal concretes.
Shrinkage
Any drying shrinkage test on concrete will give the total unrestrained shrinkage, i.e. the
combined drying shrinkage and residual autogenous shrinkage from the start of the test. For
normal-strength classes (up to C40/50), the component of residual autogenous shrinkage
would be expected to be small (< 20 microstrain) but for very high-strength classes, residual
autogenous shrinkage may dominate. Hence, for high-strength concrete, an allowance
for the autogenous shrinkage (which takes place up to the age at which the initial datum
reading is taken) should be added to the drying shrinkage test value, to give a total shrinkage
value for use in design.
As drying shrinkage is related to the serviceability limit state, the concrete mix proportions
used for testing this property should be those that are expected to give the target mean
compressive strength. If the drying shrinkage test uses the relative humidity that is of
interest, the values obtained in the short-term test can be inserted into Expression 3.9 in
BS EN 1992-1-1 and the basic (unrestrained by reinforcement) drying shrinkage strain
calculated. By assuming proportional changes, it is also possible to estimate the drying
shrinkage at other relative humidities.
Work has started on an ISO test (ISO/DIS 1920-8). This is at the draft international
standard stage and is based on an Australian test procedure (AS 1012.13-1995).
The AS 1012.13 test method for measuring drying shrinkage of concrete uses three 75mm
prisms that are 285mm long. After 24 hours in the mould, prisms are conditioned in
lime-saturated water for seven days at 23 2C, after which time the length of each
specimen is measured to an accuracy of 0.001mm (the datum reading). They are then
stored in a chamber at 23 2C and 50 4% relative humidity for eight weeks, with
length readings being taken at regular intervals in the rst week and weekly thereafter.
The rate of drying shrinkage is a function of the specimen volume-to-surface-area ratio. A
typical shrinkage value after eight weeks drying is 750 microstrain (0.075%).
The drying shrinkage of aggregates is measured on concrete using the BS EN 1367-4 test.
In the UK, in areas where aggregates with high drying shrinkage occur, BS 8500-2 places
a drying shrinkage limit of 750 microstrain on the aggregates. The designer may relax this
requirement, but they would be expected to take any resulting higher shrinkage into account.
The drying shrinkage obtained by this test should not be taken as being the basic (unrestrained
by reinforcement) drying shrinkage strain of the concrete itself.
The autogenous shrinkage of normal structural concrete is low (< 100 microstrain) and
there may be little benet in trying to reduce it further. With high-strength concrete made
with a low water/cement ratio (< 0.40), the autogenous shrinkage may exceed the drying
shrinkage. As the w/c ratio and cement content are dictated by other requirements, there
may be little scope for reducing the autogenous shrinkage by adjusting these mix parameters.
33
34
Drying shrinkage is caused by the loss of water from the cement paste and in some cases
from the aggregate. In addition to the parameters included in the model of BS EN 1992-1-1,
the following factors will inuence drying shrinkage:
The relative volume of the cement paste and aggregate. Reducing the cement paste
volume will reduce shrinkage. This may be achieved by increasing the maximum
aggregate size. Increasing the aggregate volume from 71% to 74% may reduce drying
shrinkage by about 20%.16
The relative stiffness of the cement paste and aggregate. The aggregate restrains
shrinkage of the cement paste, so the higher the E-value of the aggregate the lower
the shrinkage.
Use of aggregates with a low drying shrinkage.
Use of plasticising admixtures to achieve the required w/c ratio and consistence without
increasing the cement content will reduce drying shrinkage.9
Use of special admixtures that either reduce or compensate for drying shrinkage.
Thermal expansion
The Eurocode states that unless more accurate information is available, the coefcient of
thermal expansion may be taken as 10 microstrain/C. As shown in Table 3, occasionally
this may not be a conservative value.
Coarse aggregate/rock group Thermal expansion coefcient (microstrain/C)
Rock
Saturated concrete
Design value
Chert or int
7.413.0
11.412.2
12
Quartzite
7.013.2
11.714.6
14
Sandstone
4.312.1
9.213.3
12.5
Marble
2.216.0
4.47.4
Siliceous limestone
3.69.7
8.111.0
10.5
Granite
1.811.9
8.110.3
10
Dolerite
4.58.5
Average 9.2
9.5
Basalt
4.09.7
7.910.4
10
Limestone
1.811.7
4.310.3
Glacial gravel
9.013.7
13
5.6
8.59.5
There is no standard method for measuring the coefcient of thermal expansion for
concrete in CEN, ISO or ASTM although a method for repair materials is provided in BS
EN 1770. There is a provisional standard written by the American Association of State
Highway and Transportation Ofcials, AASHTO TP 60-00, which is reported to require
equipment not freely available.
35
36
As aggregate comprises about 70% of the concrete volume, this has the dominant effect
on the coefcient of thermal expansion as shown in Table 3.
Reducing paste volume will lead to a small reduction in the coefcient of thermal expansion
but this change is signicantly less than that achieved by changing aggregate type.
Thermal conductivity
11.2 Measurement of
thermal conductivity
There are three principal factors inuencing the thermal conductivity of concrete:
1. The aggregate type.
2. The aggregate volume aggregate has a higher thermal conductivity than both cement
and water.
3. The moisture content as concrete hydrates and dries, the space previously occupied
by water empties and the conductivity reduces.
Published values of thermal conductivity vary considerably but are typically within the
range 1.02.5W/mC . Values derived for use in thermal analysis at early age and late life
are given in Table 4 (from Appendix 2 of CIRIA C6606). The lower values at late life reect
increased hydration.
Table 4
Thermal conductivity of concrete using
different aggregate types6 (cement content =
350kg/m3, w/c = 0.5).
Rock type
Early age
Late life
Early age
Late life
2.9
2.5
2.9
2.5
1.4
1.2
2.0
1.8
Dolerite, basalt
1.3
1.1
1.9
1.7
1.0
0.9
1.8
1.6
37
Specic heat is generally measured using calorimetry, although it is evident that it may
be predicted with a reasonable degree of accuracy using the method of mixtures and
values for the individual constituents.
Figure 17
1.0
0.9
0.8
w/c ratio
0.7
0.6
0.5
1.0
0.4
0.3
0.2
250
300
350
450
400
3
38
500
Fire resistance
The effects of re on concrete are loss of strength of the matrix and spalling of the concrete
surface. Loss of strength of concrete starts as a result of moisture loss and microcracking but
the effect is modest up to about 300C, being of the order of 15%. At temperatures above
300C the strength loss is much more severe and at 500C the loss may be approaching
50%.23 Due to the slow heat transfer through concrete, high temperatures are normally
limited to the surface zone and the section retains most of its strength. Spalling can occur
with most types of concrete but the severity depends upon the aggregate type, the strength
class and the moisture content. Sometimes explosive spalling can be caused by the increase
in vapour pressure as water turns into steam. Spalling is more likely in higher-strength
concrete as its ability to relieve the vapour pressure reduces. Even when spalling occurs,
the integrity of the remaining reinforced concrete is usually adequate.
39
Figure 18
1.0
0.9
Compressive strength
Relative strength
0.8
Calcareous aggregate
0.7
0.6
Siliceous aggregate
0.5
Tensile
strength
0.4
0.3
0.2
0.1
0
0
200
400
600
800
1000
1200
1400
Temperature (C)
1.0
Siliceous aggregate
<C55/67
Class 1
C55/67 & C60/75
0.9
0.8
Relative strength
0.7
0.6
Class 2
C70/85 & C80/95
0.5
0.4
Class 3
C90/105
0.3
0.2
0.1
0
200
400
600
800
1000
1200
1400
Temperature (C)
40
Fire resistance
There is a vast database of concrete re testing over many years, upon which the re
rating of concrete members is based. Historically, laboratory ovens limited the size of
structural members which could be tested; however, more recently large-scale tests have
been performed at facilities such as the Building Research Establishment facility at
Cardington. Criteria for re testing are based on maintenance of structural integrity and
restricting transfer of heat and smoke.
41
CIRIA C6606 provides temperature rise data for a range of concrete mix types in relation to
the cement content and type, and a simple numerical model for estimating the temperature rise and thermal gradients in walls. The model uses adiabatic temperature rise data
as a basis for temperature prediction.
The control of early-age thermal cracking is dealt with in BS EN 1992-1-3 which covers
design of liquid-retaining and containment structures. However, reference is made to
BS EN 1992-1-1, Section 7.3 for the design of reinforcement to control cracking. For
conditions of conti-nuous edge restraint, i.e. a wall on a rigid foundation, the crack width is
determined in part by the magnitude of the restrained contraction. No guidance is given
on temperature rise and fall in relation to the concrete but CIRIA C6606 provides data for a
range of concretes and element sizes.
There are numerous tests that may be used to measure the heat-generating capacity of a
cement type or concrete.
42
Two European Standard tests are available for the classication of cement. BS EN 196-8
describes the heat of solution method which involves dissolving hydrated cement in a
solution of acids and recording the temperature rise in an insulated container. The method
adopted by UK cement manufacturers is the semi-adiabatic test to BS EN 196-9. This test
is carried out on a mortar sample comprising 360g binder, 1080g sand and 180g water.
This scales up to a mix with a binder content of 500kg/m3 with a w/b ratio of 0.5 and is
therefore representative of a high-cement content concrete. The sample is placed in a
calorimeter and the temperature rise, typically between 10 and 50C, is measured and compared with an inert control sample. The temperature rise is converted to heat generated
80
70
CEM I
60
20% fly
50
a
35% fly
40
sh
50% fly a
ash
sh
30
20
70
CEM I
60
40%
ggbs
ggbs
60%
ggbs
70%
ggbs
80%
50
40
30
20
10
10
0
80
10
20
30
40
Time (hours)
(a) yash
10
20
30
40
Time (hours)
(b) ggbs
Figure 20
per unit weight of cement (kJ/kg) based on the mass and specic heat of the sample and
calorimeter. The specic heat of the mortar is about 1.1kJ/kgC.24 Some typical results
obtained using the semi-adiabatic test are shown in Figure 20 for a range of cement
combinations.25
When generating data to make predictions of temperature rise, the most reliable approach
is to test concrete using constituents and proportions that are the same as, or at least
representative of, the mix to be used in practice. While it may be difcult to do this at
design stage, it is advisable, where thermal cracking is critical, to undertake testing as
soon as the concrete mixes have been established. On very large contracts, trial pours
may be required and this provides an opportunity to obtain representative in-situ data.
Under conditions where a high temperature rise is expected (i.e. thick sections, concretes
with a high cement content, or when placing at high temperature), a hot-box test is
appropriate to provide information on temperature rise. This may be achieved by casting
a cube, commonly 1m3, which is insulated on all faces with at least 100mm thick
polystyrene.
As it is the cement that produces heat, the adiabatic temperature rise may be limited by
minimising the cement content and using cements containing signicant proportions of
y ash or ggbs. Low-heat and very low-heat cements should be considered. If compressive
strength controls the mix design, concrete producers typically use admixtures to enable
the w/c ratio to be maintained at a lower cement content. Where the minimum cement
content is limited by durability and the strength achieved is higher than that required for
structural purposes, then mineral additions should be used at the highest level consistent
with the strength class and durability requirements. If achieving the required consistence
is a problem, the use of ller aggregate might be preferable to increasing the cement
content.
43
If it is necessary to reduce the temperature rise in-situ then a number of measures are
available6 as follows:
Cooling the aggregates by spraying with water or liquid nitrogen.
Using ice to partially replace mix water.
Using liquid nitrogen to cool the mixed concrete.
Using cooling pipes in the element to remove heat as it is generated.
Using low-insulation formwork to permit rapid heat loss (in thin sections when
temperature gradients are not critical).
In addition to reducing early-age temperature rise, the following measures may be used
to reduce the risk of thermal cracking:6
Using aggregate with a low coefficient of thermal expansion (for example, limestone).
Using aggregate which leads to a high tensile strain capacity (for example, limestone).
Reducing restraint by planning pour sizes and sequence of construction.
Reducing restraint by introducing full- or partial-movement joints.
Using high-insulation formwork or surface insulation to reduce heat loss in thick
sections when temperature gradients are critical.
44
Durability
15. Durability
Design for durability uses a deemed-to-satisfy approach with limits on strength class, mix
proportions and cover provided for a variety of exposure conditions. In some cases the
constituent materials are also specied or their properties dened. Durability recommendations for the UK are provided in BS 8500 Part 1 which is the complementary British
Standard to BS EN 206-1, which is in turn referenced in BS EN 1992-1-1, Section 4. BS
8500-1 gives recommendations for an intended working life of at least either 50 or 100
years. However the UK National Annex for Eurocode 0 recommends an indicative design
working life of 120 years for Category 5 structures which includes bridges and civil
engineering structures. It can be assumed that the BS 8500 provisions for 100 years are
also suitable for an indicative design working life of 120 years.
15.1 Preventing
reinforcement corrosion
Corrosion of reinforcement occurs when the protection normally afforded by the alkaline
environment in concrete is lost, either as a result of carbonation or the ingress of chlorides.
Exposure conditions are categorised as follows:
X0 no risk of reinforcement corrosion or attack
XC reinforcement corrosion induced by carbonation
XD reinforcement corrosion induced by chlorides other than seawater
XS reinforcement corrosion induced by chlorides from seawater.
For each of these environmental actions and levels of severity, recommended limiting
values are given for maximum w/c ratio, minimum strength class and minimum cement
content. BS 8500-1 provides limits specic to the UK and differs from BS EN 206-1 in
that it allows a trade-off between concrete quality and cover.
BS EN 8500-1 gives four levels of freezethaw exposure, namely XF1 to XF4. Air entrainment is the recognised means for resisting freezethaw attack. Minimum air contents are
required, typically in the range 35.5%, with the higher levels required in concretes having
a smaller maximum aggregate size. Also limits are placed on maximum w/c ratios and
minimum strength class.
In addition, for each exposure class, options are provided in BS 8500-1 for concrete with
and without air entrainment, the latter having a higher strength class. However, it is stated
that the air-entrained option will provide superior freezethaw resistance and consideration
should be given to this option, particularly for pavements and hardstandings. Practical
difculty in achieving air entrainment in concrete with a strength class of C35/45 or
higher is also noted.
45
BS EN 206-1 denes only three levels of chemical attack from natural soil and static
groundwater (XA1 to XA3). The XA action is redened in BS 8500-1, as for some of the
exposure classes limiting values and test methods recommended by BS EN 206-1, differ
signicantly from UK practice. BRE Special Digest 126 covers a wider range of environmental
actions including those for mobile groundwater, acids and browneld sites, and BS 8500-1
recommends this BRE approach. Recommendations in BS 8500-1 are therefore based on
Design Chemical (DC) classes which take account of the sulfate level, the nature and level of
acidity, the mobility of the groundwater and the hydrostatic head. BS 8500-1 also provides
guidance on additional protective measures (APM) that may be employed.
BS EN 206-1 deals with alkalisilica reaction through a general requirement that the
constituent materials shall not contain harmful ingredients in such quantities that may
be detrimental to durability. BS 8500-2 requires the concrete producer to take action to
minimise the risk of potentially damaging ASR. Following the guidance in BRE Digest 33027
is deemed to satisfy this requirement.
15.5 Performance-based
design for durability
46
16.1 Requirements of
BS EN 206-1 and BS 8500
BS EN 206-1 notes that it does not include provisions for recycled aggregates but that
suitability may be established on the basis of the general requirements, and either a
European Technical Approval, or national standards or provisions that refer specically to
their use in concrete conforming to BS EN 206-1.
BS 8500-2 permits the use of RA and RCA (recycled concrete aggregate) which conform
to specic requirements of BS 8500 and which, when used in combination with natural
aggregates, meet the requirements of BS EN 12620. The use of RCA for coarse aggregate is
limited to strength classes C40/50 and to less aggressive exposure classes including
carbonation and the lowest levels of freezethaw and choride exposure. BS 8500-2
contains a full specication for RCA but not for RA as there are insufcient data to provide a
robust general specication for every possible type of RA.
A particular feature of both RA and RCA is a lower specic gravity than most primary
aggregates. Oven-dried values may typically be 2.02.430,31 compared with values more
typically in the range 2.32.8 for primary aggregates. Lower specic gravity indicates
higher absorption and less stiffness. Properties of concrete that are inuenced by these
factors should therefore be considered when RA or RCA are used, in particular elastic
modulus, creep and shrinkage, which are all inuenced by the aggregate stiffness. Where
deections and creep deformations are of importance for a contract, the use of RA should
be considered carefully. It should also be appreciated that RA and RCA are currently used in
combination with primary aggregate and any effects will therefore be diluted in relation
to the relative proportions of the materials used.
47
References
48
1.
2.
BEEBY, A. Why do we need ductility in reinforced concrete structures? Concrete, 2004, Vol. 38,
No. 5, pp. 2729.
3.
HARRISON, T. A. Formwork striking times criteria, prediction and methods of assessment. London,
CIRIA, 1995, Report 136, ISBN 0 86017 431 X.
4.
THE CONCRETE SOCIETY. In situ strength of concrete an investigation into the relationship between
core strength and the standard cube strength. Camberley, Report of a Working Party of The Concrete
Society, 2004, Project Report No. 3.
5.
HARRISON, T. A. Early-age thermal crack control in concrete. London, CIRIA, 1992, Report 91, Revised
edition, ISBN 0 86017 329.
6.
BAMFORTH, P. B. Early-age thermal crack control in concrete. London, CIRIA, 2007, Report C660,
revision to CIRIA Report 91, ISBN 0 86017 660 6.
7.
RYLE, R. The inuence of test machines on cylinder splitting strength. RMC, 1973, Technical Report
No. 77.
8.
SHERIFF, T. The control of ready-mixed concrete using the indirect tensile test an appreciation of the
DoE requirements. Institute of Concrete Technology, 1972, advanced concrete technology project.
9.
DHIR, R. K., TITTLE, P. A. J. and McCARTHY, M. J. Role of cement content in the specication for
durability of concrete. University of Dundee, 2001, contract for BSI (BSI Research Contract 33/3/16
(CC 1629)).
10.
DAVIDSON, R. J. Report on an investigation into the variability of the elastic modulus of concrete.
Taylor Woodrow, 1987, Report No. 014H/87/3241.
11.
12.
BAMFORTH, P. B., PRICE, W. F. and FLEISCHER, C. C. The late-life, insitu properties of concrete in
nuclear power station structures. Nuclear Energy, 1997, Vol. 36, No. 2, Apr., pp. 149160.
13.
14.
TASDEMIR, M. A., LYDON, F. D. and BARR, B. I. G. The tensile strain capacity of concrete. Magazine
of Concrete Research, 1996, Vol. 48, No. 176, Sept., pp. 211218.
15.
SWADDIWUDHIPONG, S., LU, H. R. and LEE, T. H. Probabilistic model for tensile strain capacity of
concrete. 3rd International Conference on Concrete under Severe Conditions, CONSEC 01, Vancouver,
Canada, 1820 June 2001 (eds N. Banthai, K. Satai and O. E. Gjorv). University of British Columbia,
pp. 16021609.
16.
17.
BROOKS, J. Elasticity, shrinkage, creep and thermal movement. In Advanced Concrete technology
concrete properties (eds J. Newman and B. S. Choo). 2003, ISBN 0 7506 5104 0.
18.
BROWNE, R. D. and BLUNDELL, R. The inuence of loading age and temperature on the long term
creep behaviour of concrete in a sealed, moisture-stable state. Matriaux et Construction, 1969,
Vol. 2, No. 8.
19.
THE CONCRETE SOCIETY. The use of GGBS and PFA in concrete. Camberley, The Concrete Society,
1991, Technical Report No. 40.
20.
CUSSON, D., HOOGEVEEN, T. and MITCHELL, L. Restrained shrinkage testing of high performance
concrete modied with structural lightweight aggregate. 7th International Symposium on Utilization
of High Strength/High Performance Concrete, Washington DC, 2005, June, pp. 120.
21.
22.
References
23.
24.
25.
DHIR, R. K., PAINE, K. A. and ZHENG, L. Design data for low heat and very low heat special cement.
University of Dundee, 2006, Research Contract No. CTU/I53, Report CTU/4006.
26.
BUILDING RESEARCH ESTABLISHMENT. Concrete in aggressive ground. Garston, Watford, BRE, 2001,
Special Digest 1.
27.
28.
THE CONCRETE SOCIETY. Alkalisilica reaction; minimising the risk of damage to concrete. 3rd edn.
Camberley, The Concrete Society, 1999, Technical Report No. 30, ISBN 0 946691 63 0.
29.
BAMFORTH, P. B. The derivation of input data for modelling chloride ingress from 8 year UK coastal
exposure trials. Magazine of Concrete Research, 1999, Vol. 51, No. 2, April.
30.
31.
ALDER, A. J. J. and ROBERTS, C. P. The use of recycled concrete aggregate in structural concrete.
Crowthorne, Transport Research Laboratory, 2005, TRL Project Report PPR036.
49
International standards
AASHTO, TP 60-00 Standard test method for coefcient of thermal expansion of hydraulic cement
concrete. AASHTO, 2004.
AS 1012.13-1995, Methods of testing concrete determination of drying shrinkage of concrete for
samples prepared in the eld or in the laboratory. Standards Australia, 1992.
ASTM C 157/C, Standard test method for length change of hardened hydraulic-cement mortar and
concrete. ASTM, 2006.
ASTM C 512, Standard test method for creep of concrete in compression. ASTM, 2002.
ISO/WD 1920-5, Testing concrete Part X: Determination of the drying shrinkage of concrete for
samples prepared in the eld or in the laboratory (draft).
ISO/WD 1920-9, Testing concrete Part Y: Determination of creep of concrete cylinders in
compression (draft).
50
12
15
20
1.6
1.1
2.0
27
fck
Characteristic
cylinder strength
(MPa)
fck, cube
Characteristic cube
strength (MPa)
fcm
Target mean
cylinder strength
(MPa)
fctm
Mean axial tensile
strength (MPa)
fctk, 0.05
Characteristic axial
tensile strength,
5% fractile (MPa)
fctk, 0.95
Characteristic axial
tensile strength,
95% fractile (MPa)
Ecm
Mean secant
modulus of
elasticity (GPa)
29
2.5
1.3
30
2.9
1.5
31
3.3
1.8
2.6
33
30
25
33
3.8
2.0
2.9
38
37
30
34
4.2
2.2
3.2
43
45
35
35
4.6
2.5
3.5
48
50
40
36
4.9
2.7
3.8
53
55
45
37
5.3
2.9
4.1
58
60
50
38
5.5
3.0
4.2
63
67
55
39
5.7
3.1
4.4
68
75
60
41
6.0
3.2
4.6
78
85
70
42
6.3
3.4
4.8
88
95
80
44
6.6
3.5
5.0
98
105
90
Ecm = 22 [(fcm)/10]0.3
(fcm in MPa)
Table A1
2.2
28
25
20
1.9
24
20
16
C12/16 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60 C55/67 C60/75 C70/85 C80/95 C90/105 Analytical relation
Appendix A
Appendix A
51
Table A2
Nomenclature and composition for cements
and combination typesa.
Cement/combination types
(BS 8500)
CEM I
Portland cement
CEM I
SRPC
SRPC
IIA
CEM II/A-L,
CEM II/A-LL, CIIA-L,
CIIA-LL, CEM II/A-S,
CIIA-S, CEM II/A-V,
CIIA-V, CEM II/A-D
IIB-S
IIB-V
IIB+SR
IIIAd, e
IIA+SRe
CEM III/A+SRf,
CIII/A+SRf, CIIIA+SR
IIIBe, g
IIIB+SRe
CEM III/B+SRf,
CIIIB+SRf
IVB-V
Key
a There are a number of cements and combinations not listed in this table that may be specied for certain specialist applications. See BRE
Special Digest 12 for the sulfate-resisting characteristics of other cements and combinations.
b The use of these broad designations is sufcient for most applications. Where a more limited range of cement or combinations types is
required, select from the notations given in BS 85002: 2006, Table 1.
c When IIA or IIAD is specied, CEM I and silica fume may be combined in the concrete mixer using the k-value concept; see BS EN 2061:
2000, Cl. 5.2.5.2.3.
d Where IIIA is specied, IIIA+SR may be used.
e Inclusive of low early strength option (see BS EN 1974 and the L classes in BS 85002: 2006, Table A.1).
f
+SR indicates additional restrictions related to sulfate resistance. See BS 85002: 2006, Table 1, footnote D.
g Where IIIB is specied, IIIB+SR may be used.
52
Appendix A
Table A3
Standard methods for measurement of
physical properties.
Property
Standard tests
Compressive strength,
cylinders and cubes
BS EN 12390-3
BS EN 12390-6
Flexural strength
BS EN 12390-5
No standards
Bond strength
BS EN 10080
Standard BS EN test
under development
No standards
BS 1881-209
Creep
No standard EN test.
ASTM C 512-02
ISO/WD 1920-Y
Autogenous shrinkage
No standards
No standard EN test.
ASTM C 157/C
ISO/WD 1920-X
BS EN 1367-4
Autogenous shrinkage
No standards
Coefcient of thermal
expansion
No standards
Thermal conductivity
BS EN 12667
Specic heat
No standards
Adiabatic heat
BS EN 196-9
Comments
53
CCIP-029
CI/Sfb
UDC
624.012.4.001.63
Properties of Concrete
for use in Eurocode 2
How to optimise the engineering properties of concrete in
design to Eurocode 2
T. Harrison
J.Gibbs
D. Chisholm
P.Bamforth
CCIP-029
Published January 2008
ISBN 978-1-904482-39-0
Price Group P
The Concrete Centre
Properties of cover.indd 1
24/01/2008 12:17:28