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Information on compact burners
Digital dual fuel burners

Weishaupt dual fuel burners WGL30-C and WGL40-A (70 550 kW)
Hot for quality
Ultra-modern research and production methods, rigorous quality control, and a comprehensive service
network ensures the reliability for which Weishaupt is renowned
Our motivation is technological

progress, which has been driving us for
more than 50 years to set new
standards for the combustion industry.
Weishaupts own Research and
Development Centre is constantly
working on both new developments and
the optimisation of existing products.
It is our goal and our responsibility to go
above and beyond current legislative
requirements in developing combustion
systems which produce fewer and
fewer emissions, save more and more
energy, and in so doing combine
ecology and economy in a practical
manner.
Therefore, not only do we invest in
research and technology but we also
only ever work on the best materials
with modern tools and we carry out
meticulous quality control check.
It has been proven over a million times

in the field that heating specialists and
customers hold Weishaupt burners to
be reliable, long lasting, environmentally
friendly and technologically advanced. A
fact also documented by numerous
design and innovation prizes.
Over 600 burners are manufactured
daily at our ultra-modern production
facilities in Schwendi. Every single
burner is subjected to a mechanical and
electrical function test. The combination
of technology with an effective quality
control system safeguards Weishaupts
renowned reputation for quality.
A new burner is always an investment in
the future. Cost needs to be well
balanced against use, but the final
deciding factors for long term success
are quality, technology and safety.
Deciding for Weishaupt burners is
therefore a safe investment in the
future.
A hallmark of practical combustion technology
Coded plugs for safe electrical connection
All components are easily accessible
Simple commissioning and diagnosis
A safe investment in the future

Reliable and economical: The millionfold
success of the Weishaupt compact
burners is the result of orienting without
compromise towards quality and the
customer. The technology has been
constantly developed and improved over
decades.
Electronic ignition
The W-ZG 01 ignition unit used on all
Weishaupt W burners is particularly
energy efficient and extremely reliable.
Outstanding service
Weishaupt has an extensive sales and
service network worldwide. Customer
service is available around the clock.
Optimal in-house training at Weishaupt
ensures our service engineers are of
the highest calibre.
The latest production methods and

stringent quality checks of all
products ensure Weishaupts reputation
for quality. You are making a safe
investment in the future.
The WGL integrates seamlessly with
the other burners in the W series family
to unite all the advantages of the W
series with increased fuel flexibility.
Large capacity range
The large capacity range of 70 to
340 kW and 125 to 550 kW makes the
burners suitable for the widest range of
heat exchangers.
Valve proving as standard with

the W-FM24 combustion manager
The low gas pressure switch is used to
check the tightness of the gas valves,
thus providing valve proving without the
need for any additional components or
costs.
Gas multifunction assembly
The Weishaupt gas multifunction
assembly incorporates the following
components/functions:
Servo-controlled gas pressure
governor for continual gas pressure
2 solenoid valves (Class A)
Filter
Gas pressure switch
If the gas pressure falls too low, a low
gas pressure program is started. The
gas pressure switch also provides for
automatic valve proving.
Proven quality
All burners are tested by an
independent body and conform to the
following standards and EU directives:
EN 267
Gas Appliance Directive
90/396/EEC
EN 676
Machinery Directive 98/37/EC
Electromagnetic Compatability
Directive 89/336/EEC
Low Voltage Directive 73/23/EEC
Boiler Efficiency Directive
92/42/EEC
Pressure Equipment Directive
97/23/EC
The common platform for all W series burners

simplifies the provision and storage of spare parts
Trustworthy technology
Even the visual impression after
removing the burner cover is
convincing. All components are
clearly arranged, the electrical
connections are obvious and
noninterchangeable.
The technology makes a good
impression because it is typical
Weishaupt.
Compact construction
The WGL burners compact
construction means it can be easily
installed by one person. Commissioning
costs have been reduced to a minimum.
Sound attenuated air inlet
The transverse fan is sound attenuated
on the suction side. These burners
therefore operate particularly quietly.
Electronically controlled air damper

The electronically controlled air damper
closes at burner shutdown to hinder the
cooling-down of the combustion
chamber.
Adjustable diffuser
The position of the diffuser can be
easily adjusted from behind with the
burner in its installed position by using
the setting screw with display bolt.
Servicing positions
A special bracket enables the burner
and pump assembly to be put into a
servicing position, which allows easy
access to the burner and mixing
assembly.
Fuel changeover
Gas or oil operation is selected via a
rocker switch and fuel changeover can
even be effected during burner
operation. There is also the possibility of
remote fuel changeover by a BMS.
Common platform
The common platform principle used
with W burners simplifies the provision
and storage of spare parts.
Lower gas connection pressures

The newly developed mixing assembly
enables operation with a lower gas
connection pressure. That in turn allows
a smaller gas valve train to be used
which has a positive effect on the
price/capacity ratio.
Diagnosis via laptop

A special software package and
connection cables are available for
interrogating the combustion manager.
Combustion optimisation and fault
analysis can thus be carried out easily
via a laptop computer.
Decoupled oil pump
The oil pump is driven by a separate
motor and is decoupled during gas
operation, thus protecting the pump and
saving electrical energy.
Combustion
manager W-FM 24
Diffuser display bolt
Dual fuel mixing assembly
Fuel selection switch

Diffuser
Diffuser setting screw
Gas valve train with double

solenoid valves
Air inlet housing
Oil hoses
Servomotor with air damper stepping motor
Servomotor with gas butterfly stepping motor
Display
Double solenoid
valve
Decoupled oil pump

with separate motor
Digital combustion management:

safe and easy to use
System overview, W-FM 24 digital
combustion manager
Functions
W-FM 24
Dual fuel operation
Combustion manager for

intermittent operation
Flame sensor for

intermittent operation
FLW
Servomotors in
electronic compound regulation
Secure and simple digital

combustion management
Weishaupt is a pioneer of digital
combustion management. It offers
easier operation and maintenance, even
greater operational reliability and last
but not least, an attractive price/
capacity ratio. Furthermore the
intelligent technology allows for easy
integration with building management
systems.
All Weishaupt W series burners are
fitted with digital combustion managers
as standard, whose microprocessors
control and monitor all burner functions.
The result: Weishaupt WGL burners are
easy to use, precise and safe.
The key points:
Gas valve proving
eBUS interface
Simplified, display led commissioning

Non-interchangeable plug
connections ensure the correct
electrical connection of all
components
2 off
Servomotors with stepping motors
Service Software
l
MV 2000
Clarification of designation
W
GL
30
/1-C
Electrical remote reset is possible

Safety ensured with the use of two
microprocessors with reciprocal
monitoring
Mark
Size
GL = Dual fuel burner Gas / Oil
Weishaupt W series burners
LCD display with interrogation,

servicing and parameter functions.
The burner can be set directly via the
operating keys
The digital combustion manager also

offers the possibility of communicating
with other systems via an integrated
eBUS port. This enables the heating
engineer to monitor the operation of the
burner and remotely diagnose any
errors.
Load control
sliding two stage (gas operation)
two stage (oil operation)
modulating (gas operation)

with external load controller
G
F
G
F
G
F
P
K
IZ
P
K
IZ
Z
I
On
Off
F = Full load; P = Partial load; I = Ignition load
K
P
On
Off
On
Off
Burner capacity
Valve train selection
Capacity graph WGL30-C
mbar
Capacity graph WGL40-A

mbar
Burner type
WGL 30 /1-C
vers. ZM
Combustion head WG 30
Rating
70 340 kW
4
3
2
1
minimum firing rate for two

stage operation (125 kW)
0
-1
-2
[kW]
50
100
150
200
250
30
350
7
6
5
4
3
2
1
0
-1
-2
-3
[kW]
Burner type
WGL 40 /1-A
vers. ZM
Combustion head WG 40
Rating
125 550 kW
minimum firing rate for two

stage operation (200 kW)
100
200
300
400
500
600
Capacity graphs in accordance with EN 676. The ratings are based on an

installation altitude of 0 m. An altitude-based reduction in capacity of approx.
1 % per 100 m above sea level should be taken into consideration.
WGL30-C gas valve train selection

Burner
rating
[kW]
Low pressure supply

(Supply pressure in mbar into
isolating valve) pe, max = 300 mbar
3/4
1
11/2
Natural Gas E, Hi = 10.35 kWh/mn3, d = 0.606,

Wi = 13.295 kWh/mn3
125
16
15
14
145
16
15
14
165
17
15
14
185
18
15
14
200
18
15
15
220
19
16
15
240
21
16
15
260
22
17
15
280
24
18
15
300
26
19
16
320
28
20
17
340
30
21
18
Burner
rating
[kW]
Low pressure supply

3/4
1
11/2
Natural Gas LL, Hi = 8.83 kWh/mn3, d = 0.641,

Wi = 11.029 kWh/mn3
125
18
17
16
145
19
17
16
165
20
18
17
185
21
18
17
200
22
19
17
220
24
19
17
240
26
20
17
260
28
21
17
280
31
22
18
300
33
24
18
320
36
25
20
340
40
27
21
Burner
rating
[kW]
Low pressure supply

3/4
1
11/2
LPG B/P, Hi = 25.89 kWh/mn3, d = 1.555,

Wi = 20.762 kWh/mn3
125
11
11
145
12
11
165
12
12
185
13
12
200
13
12
220
14
13
240
15
13
260
16
13
280
16
14
300
17
14
320
18
15
340
19
15
WGL40-A gas valve train selection

Burner
rating
[kW]
Low pressure supply

3/4 1
1 2
65 80
Natural Gas E, Hi = 10.35 kWh/mn3, d = 0.606,

Wi = 13.295 kWh/mn3
200
18 14 13 11 11 11
225
20 15 14 12 11 11
250
22 16 15 12 12 12
275
25 18 16 13 13 13
300
28 19 18 14 14 14
325
32 22 20 16 15 15
375
41 27 24 20 19 19
400
45 29 25 21 20 20
425
48 30 26 21 20 20
450
52 31 26 22 21 20
500
60 34 28 23 21 21
550
69 38 31 24 23 22
Burner
rating
[kW]
Low pressure supply

3/4 1
1 2
65 80
Natural Gas LL, Hi = 8.83 kWh/mn3, d = 0.641,

Wi = 11.029 kWh/mn3
200
23 17 16 14 14 14
225
26 18 17 15 15 14
250
29 20 18 16 15 15
275
33 22 19 17 16 16
300
37 24 21 18 17 17
325
42 26 23 20 19 19
375
53 33 29 24 23 22
400
58 35 30 25 24 23
425
63 37 32 26 24 23
450
69 39 33 26 25 24
500
81 44 37 28 26 25
550
94 50 41 31 29 27
Burner
rating
[kW]
Low pressure supply

3/4 1
1 2
65 80
LPG B/P, Hi = 25.89 kWh/mn3, d = 1.555,

Wi = 20.762 kWh/mn3
200
10 9
225
12 10 250
13 11 275
15 12 300
17 14 325
20 15 375
25 19 400
27 21 425
29 21 450
30 22 500
34 24 550
38 26 -
The flue gas resistance must be added to the minimum supply pressure calculated. The minimum supply pressure should be no less than 15 mbar.
Order Numbers, Special Equipment

Technical Data
Burner
Burner type
Version
WGL30/1-C
ZM
WGL40/1-A
ZM
Valve train selection
Operation
Order No.
Fuel oil EL
Natural Gas E, LL
DN
two stage
sliding two stage or modulating
3/4
235 316 21
two stage
235 316 31
two stage
1 1/2
235 316 41
two stage
3/4
235 416 21
two stage
235 416 31
two stage
1 1/2
235 416 41
two stage
235 416 61
two stage
DN65
235 426 31
two stage
DN80
235 426 41
Special equipment
Order No.
Description
WGL30-C
Combustion head extension
Solenoid valve
WGL40-A
by 100 mm
230 010 36
230 010 80
by 200 mm
230 010 37
230 010 81
by 300 mm
230 010 38
for air pressure switch test
230 010 46
230 010 46
for continuous running fan and post-purge

Air inlet
for extraneous air without additional air pressure switch
230 010 31
230 005 68
for extraneous air with additional air pressure switch
230 010 32
230 008 36
Burner rotated through 180
230 010 28
230 010 28
Oil meter and hours counter
230 010 45
230 006 01
230 006 01
Gas pressure switch
max. UB 50 loose
Technical Data
Burner type Combustion Motor
Motor
Servomotor
Air pressure
Weight 1
Valve train
manager
WGL30/1-C W-FM 24
Oil pump
ECK 02/F-2P
STE 4.5 *
switch
LGW 10A2
Burner
27 kg
Size
3/4
230 V; 50 Hz
230 V; 50 Hz
BO.36/6-01L
Cond. 12 F
Cond. 3 F
Fan
ECK 05/A-2
Type
W-MF SE 507
Flame
Weight 1
6 kg
monitoring
Flicker
W-MF SE 512
9 kg
1 1/2
W-MF SE 512
11.5 kg
detector
3/4
W-MF SE 507
6 kg
Flicker
W-MF SE 512
9 kg
detector
1 1/2
W-MF SE 512
11.5 kg
3.2 A; 0.53 kW 0.63 A; 0.075 kW
DMV 525
17.5 kg
2900 rpm
DN65
DMV 5065
see tech. worksheet
DN80
DMV 5080
see tech. worksheet
2.3 A; 0.38 kW 0.63 A; 0.075 kW

WGL40/1-A W-FM 24
10
Weights are approximate.
2890 rpm
2810 rpm
ECK 06/A-2
ECK 02/F-2P
STE 4.5 *
230 V; 50 Hz
230 V; 50 Hz
BO.36/6-01L
Cond. 16 F
Cond. 3 F
2810 rpm
LGW 10A2
47 kg
Dimensions
Burner dimensions
Burner
Dimensions in mm
type
I1
I2
I3
I4
b1
b2
b3
h1
h2
h3
d1
d2
d3
d4
Rp
45
45
WGL30-C
169
480
62
197
420
226
196
460
342
226
127
M8
170 186
130
1 1/2
WGL40-A
235
577
72
235
450
245
207
480
360
245
154
M10
186 200
160
1 1/2
Rp
d1
h3
h1
h2
b1
I2
I1
I3
d3
d4
b2
b3
_$
d2
I4
11
Max Weishaupt GmbH

D-88475 Schwendi
Tel. + 49 73 53 8 30,
Fax + 49 73 53 8 33 58
www.weishaupt.de
Print No. 83209602, May 2011
Printed in Germany. All rights reserved.
Were right
where you need us
A strong service network gives
peace of mind
Weishaupt equipment is available from
good heating companies, with whom
Weishaupt works in partnership. To
support the specialists, Weishaupt
maintains a large sales and service
network. Delivery, spares and service
are thus continually ensured.
Even in an emergency, Weishaupt is on

call. The service department is
available to Weishaupt customers
around the clock, 365 days a year. A
Weishaupt branch office or agency near
you can answer all your questions on
heating and Weishaupt burners.
Weishaupt (UK) Limited

Neachells Lane, Willenhall, WV13 3RG
Tel (01902) 609841, Fax (01902) 633343
www.weishaupt.co.uk

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product

Information on compact burners

Digital dual fuel burners

Hot for quality

Our motivation is technological

It has been proven over a million times

A hallmark of practical combustion technology

Coded plugs for safe electrical connection

All components are easily accessible

Simple commissioning and diagnosis

A safe investment in the future

The latest production methods and

Valve proving as standard with

The common platform for all W series burners

Electronically controlled air damper

Lower gas connection pressures

Diagnosis via laptop

Dual fuel mixing assembly

Fuel selection switch

Diffuser setting screw

Gas valve train with double

Air inlet housing

Decoupled oil pump

Digital combustion management:

Dual fuel operation

Combustion manager for

Flame sensor for

Secure and simple digital

The key points:

Gas valve proving

Simplified, display led commissioning

Servomotors with stepping motors

Electrical remote reset is possible

LCD display with interrogation,

The digital combustion manager also

two stage (oil operation)

modulating (gas operation)

F = Full load; P = Partial load; I = Ignition load

Capacity graph WGL40-A

minimum firing rate for two

minimum firing rate for two

Capacity graphs in accordance with EN 676. The ratings are based on an

WGL30-C gas valve train selection

Low pressure supply

Natural Gas E, Hi = 10.35 kWh/mn3, d = 0.606,

Low pressure supply

Natural Gas LL, Hi = 8.83 kWh/mn3, d = 0.641,

Low pressure supply

LPG B/P, Hi = 25.89 kWh/mn3, d = 1.555,

WGL40-A gas valve train selection

Low pressure supply

Natural Gas E, Hi = 10.35 kWh/mn3, d = 0.606,

Low pressure supply

Natural Gas LL, Hi = 8.83 kWh/mn3, d = 0.641,

Low pressure supply

LPG B/P, Hi = 25.89 kWh/mn3, d = 1.555,

Order Numbers, Special Equipment

Valve train selection

sliding two stage or modulating