Weishaupt oil burners WL30 and WL40 Standard version and LN

1/2002 CA

The new world of combustion technology

Weishaupt has opened a new chapter in digital burner management. The new rating capacity of the legendary W series burners (WL30 / WL40: from 205 to 1,950 MBTU/h) uses the latest microprocessor technology for setting, control and monitoring of all burner functions. The result is a new series of burners, which offers not only improved comfort and precision, but also value for money. Furthermore, the new burners are easy to commission, service and are quieter in their operation than other burners with a comparable rating.

newf The ld o wor tion bus ogy comhnol tec

The latest developments in burner technology: More precision with intelligent electronics

A new chapter in the history of success This new construction principle of the WL30 and WL40 will be used for all smaller types of compact burners in the Weishaupt W range. The result of this development will be a range of burners from 55 to 1,950 MBTU/h with identical technology and maximum use of common components. Burner WL30 and WL40 version LN (LowNOx) An outstanding detail of the burners WL30 and WL40 version LN is a new LowNOx, mixing head, which ensures extremely low NOx emissions.

Burner flange

Ignition unit

Stepping motors

Compact design Looking beneath the cover of the types WL30 and WL40 reveals Weishaupts usual logical layout of components. The horizontally fitted fan design has already proven itself. The most important new components are the new combustion manager, which replaces the burner control previously used and the new stepping motor, which regulates the air damper setting in steps of only a tenth of a degree, making it more accurate than ever before.

Indicating bolt Setting screw for diffuser Solenoid valve nozzle assembly

Combustion manager with connection plugs

Burner motor Oil pump with solenoid valve

Capacitor for motor

Cover

Version LN (LowNOx)

Standard version

Flame tube

Diffuser Nozzles Ignition electrodes Flange gasket Hinged flange

Nozzle assembly

Burner display

Locking bolt Flame sensor for flame monitoring

Air damper Fan Air intake housing Air damper indicator

Air damper stepping motor

Digital burner management: More comfort less time

The Computer as a friend At the heart of the new burner technology lies the Weishaupt combustion manager. Its efficient microprocessor controls and monitors all burner functions. The burner display with its simple operating panel displays all function sequences for burner commissioning. All calculated values can be displayed and, once the cover is removed, all set values for burner operation can be programmed with four keys. Unmistakable plug connection Coded plug connections ensure the correct electrical connection of all components. New stepping motor The air damper stepping motor provides separate air damper settings for burner start and burner operation.

Report and diagnostic display During burner operation the operating mode (stage 1 or 2) and operations of the stepping motor are indicated on the display. If a burner lockout occurs the display not only shows the error message, but also an error code. This allows immediate recognition and rectification of the cause of lockout. Keywords Building Management System The Weishaupt combustion manager is fitted with a serial bus connection. To enable communication with other systems an interface has been provided. A self-dialling modem can be interfaced, which can report the burner lockout and its cause to a designated telephone or fax connection (e.g. the heating specialist). Connections to other components (e.g. controller) or to the DDC installation can be made via the same interface.

The Weishaupt combustion manager

Burner display Data BUS Combustion manager Ignition unit/ Ignition transformer

Air stepping motor

Flame sensor

Burner motor
P P

Boiler control

Stage 2

Oil pump

Safety valve

Solenoid valve 1

Solenoid valve 2

Digital burner management on WL40

The most important features and functions of the Weishaupt combustion manager Identical construction for oil and gas firing Automatic recognition for gas or oil burner operation Easy operation via a key on the display panel LCD display with the following displays Operating mode with ratings setting Information mode - Burner operating time (total, stage 2) - Number of burner starts - Measured fuel consumption - Unit number - Software version - Date of manufacture Service mode - Burner setting values for start, operation and start of stage 2 - Display of last 6 error messages Parameter mode - Air damper setting at burner shutdown - Post purge time - BUS address Error message display Operation of stepping motor Multifunctional BUS connection to PC for presentation of the operational sequence and setting of function parameters Remote monitoring and diagnosis via self-dialling modem Interfacing with other components of heating plant (i.e. controller or DDC unit)

Burner display with all operating keys (WL40 oil burner, burner cover removed)

With burner cover in place the information key remains available to the operator

A principle for the future: Excellent value for money

One concept two convincing solutions A new construction concept was realized with this new W30 and W40 series of Weishaupt burners. Both gas and oil burners are of identical basic design and are fitted with the latest microprocessor technology. The result is easier installation, disposition, operation, setting and service, and spare parts supply. Saves money, saves time, saves energy Synergy effect during construction and finishing, the use of economical electronic control and regulator technology and proven Weishaupt combustion technology ensure a solution, which is convincing not only from a technical point of view, but also from an economical point of view. The new WL30 has a ratings range up to 1,130 MBTU/h, the WL40 up to 1,950 MBTU/h. In the past a Weishaupt burner of this ratings class would have cost considerably more. Due to its compact construction, the burners electrical consumption has also been reduced. Only one service engineer is needed for installation. Commissioning simply means inputting the required values via the keys on the burner display. No computer or programming knowledge is required to carry out this work.

Compact form, classic design. The burner display is a give-away of the new technology.

Installation, setting and service: Easier, quicker, more exact than ever before

Service position 1: Burner hinged open via hinged flange

Service position 2: Fan wheel, nozzle assembly and diffuser are fully accessible

Easy access to the mixing head

Time is money It has never been so easy to install and commission a burner of this rating. One person can carry out mounting to the boiler. Commissioning simply means inputting the required values via the keys on the burner display. Thats it.

Optimum accessibility Optimum accessibility becomes apparent the moment the cover is removed. All components are laid out clearly, electrical connection is unmistakable. This state of the art technology is typical of Weishaupt products. These components are also easily accessible for servicing. The whole burner can be hinged open, including the

valve assembly and diffuser from the flame tube. Furthermore, the nozzle assembly and diffuser can be removed totally by opening the bayonet fitting. The housing cover with motor block and combustion manager can be removed and placed into a service position for servicing the fan. Every service engineer benefits from this accommodating construction.

Burner dimensions WL30 and WL40

h1

d4 d3 b2

l5 l1

h2

b1

R2

l4 d1

b3

R1 l3 l2

l6

Dimensions in inches l1 l2 l3 l4 WL30

l7

l5 2.4 2.8

l6

l7

b1

b2

b3

h1

h2

d1

d2 M8

d3

d4

R1 6.2 7.3

R2

18.9 10.6

1.6 1.6

1.2 1.2

23.6 18.1 16.5 24.2 18.9 17.7

8.9 3.9 9.6 4.3

18.1 13.5 5.0 18.9 14.2 5.9

6.7 - 7.7 5.1

19.3 45 22.4 45

WL40 22.7 9.3

M10 7.3 - 7.9 6.3

Dimension for WL30Z-C. On WL30Z-C-3LN = 6.2 inches; on WL30Z-C-4LN = 6.6 inches 9

Burner rating depending on combustion chamber pressure

WC

Burner type Combustion head type Rating MBTU/h* GPH

WL30Z-C vers. standard W30/2 245 1,130 1.8 8.1

WC

Burner type Combustion head type Rating MBTU/h* GPH

WL30Z-C 3LN W30/3 LN 205 445 1.4 3.2

3.0 2.5 2.0 1.5 1.0 0.5 0 -0.5 -1.0 0 200 400 600 800 1,000 1,200 1,400

1.0 0.8 0.6 0.4 0.2 0 -0.2 -0.4 -0.6 0 100 200 300 400 500 600 700

WC

Burner type Combustion head type Rating MBTU/h* GPH

WL30Z-C 4LN W30/4 LN 245 735 1.8 5.2

The ratings depending on pressure in the combustion chamber are limit values, which have been measured on idealized test flame tubes.

1.2 1.0 0.8 0.6 0.4 0.2 0 -0.2 -0.4 100

200

300

400

500

600

700

800

WC

Burner type Combustion head type Rating MBTU/h* GPH

WL40Z-A, vers. standard W40/1 495 1,950 3.5 13.9

WC

Burner type Combustion head type Rating MBTU/h* GPH

WL40Z-A 1LN W40/1 LN 410 1,215 2.9 8.7

3.0 2.5 2.0 1.5 1.0 0.5 0 -0.5 -1.0 400

1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 -0.2 -0.4 600 800 1,000 1,200 1,400 1,600 1,800 2,000 0 200 400 600 800 1,000 1,200 1,400

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* The burner ratings are based on lower calorific value

Technical data

Type

Version

Type of regulation two stage two stage two stage two stage two stage

Order No.

Rating MBTU/h* 245 1,130 205 445 245 735 495 1,950 410 1,215

Oil throughput GPH 1.8 8.1 1.4 3.2 1.8 5.2 3.5 13.9 2.9 8.7

Oil burner WL for oil #2 up to 6mm2/sec at 68 F to ASTM D396 WL30Z-C WL30Z-C WL30Z-C WL40Z-A WL40Z-A Standard 3LN 4LN Standard 1LN 241 313 21 241 313 25 241 313 26 241 403 21 241 403 25

Special versions Combustion head extension by 4 (100 mm) Combustion head extension by 8 (200 mm) (for burners in standard version, not for LN version) Combustion head extension by 4 (100 mm) WL30/3LN Combustion head extension by 4 (100 mm) WL30/4LN Oil hoses 59 (1500 mm) long in lieu of 47 (1200 mm) Oil meter VZ04 fitted, standard version with NF impulse line LN version Air intake flange

WL30 Order No. 240 002 85 240 003 43 240 002 94 240 002 95 240 002 76 240 002 86 240 002 87 240 002 89

WL40 Order No. 240 002 63 _ 240 002 76 240 002 66 240 002 67 240 002 69

Scope of delivery standard version Burner with sound insulated air intake housing Housing cover with burner motor, oil pump and fan wheel Burner flange with hinge assembly, flange gasket and fixing screws Nozzle assembly with 2 solenoid valves, 2 nozzles and diffuser (on WL30 nozzle assembly with 1 solenoid valve) Air damper stepping motor Combustion head Ignition unit W-ZG 01 New microprocessor controlled combustion manager (display for burner function, with keys to input set values) Connection console inside the burner with coded plugs Electrical connection 7 pole connection plug, plus 4 pole plug Cover, oil hoses The extent of delivery of version LN includes the following additions: Oil pump with two solenoid valves Nozzle assembly with solenoid valve and nozzle (on WL40, vers. LN) LowNOx combustion head

Other equipment
Burner type WL30Z-C Standard version Combustion manager W-FM20 (MPA20.02) 110V 60Hz Motor ECK 05/F-2 110 V, 60 Hz 3500 min-1 0.64 HP, 6 A cap. 30 F ECK 05/F-2 110 V, 60 Hz 3500 min-1 0.64 HP, 6 A cap. 30 F ECK 06/F-2 110 V, 60 Hz 3500 min-1 0.86 HP, 7.5 A cap. 40 F ECK 06/F-2 110 V, 60 Hz 3500min-1 0.86 HP, 7.5 A cap. 40 F Stepping motor STE 4.5 BO.36/6-01L Run time Fan 180x70 Ignition unit W-ZG 01 Oil pump AL65 C 9525 Oil hoses Burner DN8 Length 47 (1200mm) Connection G3/8 Weight: sensor 62 lbs Flame QRB 1A

WL30Z-C Version 3LN and 4LN WL40Z-A Standard version

W-FM20 (MPA20.02) 110V 60Hz

STE 4.5 BO.36/6-01L Run time

180x70

W-ZG 01

AT2 45 C 9563

DN8 Length 47 (1200mm) Connection G3/8

62 lbs

QRB 1B

W-FM20 (MPA20.02) 110V 60Hz

STE 4.5 BO.36/6-01L Run time

190x80

W-ZG 01

AL65 C 9525

DN8 Length 47 (1200mm) Connection G3/8

82 lbs

QRB 1

WL40Z-A Version 1LN

W-FM20 (MPA20.02) 110V 60Hz

STE 4.5 BO.36/6-01L Run time

190x80

W-ZG 01

AT2 55 C 9571

DN8 Length 47 (1200mm) Connection G3/8

82 lbs

QRB 1

in operation: with full setting movement - max. 40 secs. / with reduced setting movement - min. 25 secs. / with pre-purge approx. 1-2 secs.

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We are always available.

The Weishaupt service organisation supporting the trade

The new control and diagnostic technology of Weishaupt burners makes life easy, even service work. Thanks to electronic equipment, lockouts can be detected and rectified faster than ever even by remote diagnostic via telephone and computer. However, in one area we remain old fashioned. The Weishaupt principle Service always and everywhere remains steadfast. Weishaupt customer service is available throughout the year and around the clock, whenever you require help, be it for spares supplies, technical advice or service on site. We are always available

Weishaupt Corporation 6280 Danville Road Mississauga, ON L5T 2H7, Canada Tel: (905) 564 0946 Fax: (905) 564 0949 Email: [email protected] www.weishaupt-corp.com Print No. 83015816, February 2003 Printed in Germany, All rights reserved

Speedy supply of spares is ensured by automated parts store