Terco PST2200 ENG
Terco PST2200 ENG
Terco PST2200 ENG
PST 2200
Power System Simulator
Laboratory
Contents
Introduction 4
General Information about the Power System Simulator PST 2200
Standard Configuration
10
11
12
13-15
16
17-18
19
Accessories, 8785
20
20
Laboratory Layout
21
21
Technical Information
22
22
23
24
25-26
Terco reserves the right to make changes in the design and modifications or improvements of the products at any time
without incurring any obligations
Introduction
Today, simulation plays an important roll in training people in various fields.
With a simulator you can train people to make correct decisions under various operating conditions. Moreover, you can demonstrate effects which earlier have been covered in theory only. You have two main simulator models: hardware and software.
The Terco Power System Simulator is a hardware simulator for hands-on training and has been designed for practical training
of power engineers and technicians in realistic conditions, close-to-life situations and in a genuine environment.
A variety of training schemes are available for:
power management staff
operators of power plants and substations
maintenance personnel
teaching of students
research in universities
The Terco Power System Simulator has been developed in close co-operation with ABB of Sweden one of the leading
suppliers of power facilities world-wide and the Swedish State Power Board. As a result, a real power system has been
designed for educational purposes.
All the Protective Relays are constituted by the ABB RELION IED SERIES which are the same protective relays as are
used in modern power installations.
IED stands for Intelligent Electronic Device and is State of the Art of protective relays. This conseqently gives the PST
the unique feature to be fully compliant with the World Wide Power Industry Standard IEC 61850 in aspect of protection.
What is the main difference between TERCO Power System Simulator and an industrial power system?
Apart from scaled down size, and much lower cost, the main difference consists of three major points:
The TERCO Power Simulator is designed to endure human errors, performed by the students during training.
The TERCO Power Simulator includes facilities to simulate typical faults, in order to drill the students in resolute and correct
reactions.
The TERCO Power Simulator enables the students to survey both functions and malfunctions in a complete power system,
from generation to utilisation.
The TERCO Simulator is successfully used for training and education in universities and power companies
in 20 different countries throughout the world. The rich experience and know-how earned by us and our customers
is now at your disposal.
The Equipment
A Terco Standard Simulator is based on five modules:
Additional Modules
PST 2270 Mobile Turbine - Generator Module
PST 2280 Power Factor Controller
All modules are equipedd with wheels for easy moving and
flexible set-ups
All modules can be bought and operated individually (except PST 2250) and completed later with further modules.
The Simulator is equipped with high technology state of the art protective relays from ABB.
The Terco Standard Power System Simulator comprises 4 metallic frame works. Each frame holds 2 or 3 rows of 19 inch
racks. The size and design of the frames is made to meet modern ergonomical requirements, and it corresponds to modern
industrial design.
Easy service access to inner components and wiring is gained via lockable doors, conveniently located at the rear of each unit.
Since 1890 almost all electric power and energy is produced by 3-phase synchronous generators. The generators are driven
by turbines, which are powered by different sources:
Hydro Power, Thermal Power, Diesel- and Gas Turbine Power, Wind Power or Nuclear Power.
In the Terco Power System Simulator PST 2200, turbine simulation is actuated by a DC-motor and the generator by a smallsize synchronous generator which can be delivered with either cylindrical rotor or salient pole rotor.
Two or more turbine generator sections can be delivered as option.
GENERAL INFORMATION
The picture above shows a complete standard Power System Simulator with turbine-generator, power plant section, transmission lines, receiving substation and the load module incl. an induction motor with flywheel.
OUTGOING
SYNCH. SUBSTATION
RECEIVING SUB +
TRANSFORMERS
OUTGOING
FEEDERS
DOMESTIC &
INDUSTRIAL
LOADBANKS
MODULE 2210 G1
MODULE 2220
MODULE 2230
MODULE 2240
SYNCH.
MODULE 2210 G2
TR 1
GEN 1
OUTGOING
SYNCH. SUBSTATION
MODULE 2210 G1
MODULE 2220
RECEIVING SUB +
TRANSFORMERS
OUTGOING
FEEDERS
MODULE 2230
POWER FACTOR
CORRECTION
DOMESTIC &
INDUSTRIAL
LOADBANKS
MODULE 2280
MODULE 2240
MOBILE GENERATOR
MODULE 2270
Standard configuration
PST 2210
POWER PLANT MODULE WITH HIGH VOLTAGE BUSBARS AND OUTGOING LINES.
Switchboard for the Power Plant Simulator including turbine + synchronous generator, rectifiers, instruments, synchronizing- and phasing devices, step-up transformer, current- and voltage transformers, protective relays, indications.
A-B-busbars, two outgoing lines (including protective relays, instruments and corresponding switchboard).
Two or more turbine-generator sections can be delivered as option.
PST 2220
TRANSMISSION LINES & DISTRIBUTION MODULE
Seven different artificial 3-phase transmission lines with possibilities to change and combine impedance elements
to constitute other OH HV-levels as well as cable models for distribution.
All models have coils, capacitors and resistors designed to withstand overload and surges for dynamic as well as static
experiments.
PST 2230
RECEIVING SUBSTATION MODULE WITH HIGH VOLTAGE SIDE
Receiving substation with two incoming lines and two outgoing lines including a complete switchboard with instruments
and corresponding protective relays. One step-down transformer including protective relays together with the corresponding
transformer. Three or more incoming lines, and three or more outgoing lines can be delivered as option.
PST 2240
LOAD MODULE
Load unit with single-phase and three-phase combinations of resistive, inductive and capacitive loads to simulate
industrial as well as domestic loads of symmetrical as well as non-symmetrical types. An induction motor with a
flywheel is also included.
GENERAL
Necessary switches, instruments, and over-load protections are included. On each module current and voltage transformers
as well as protective relay blocks are primarily connected by jumpers. Protective relays etc. may also be tested together with
external equipment.
Transmission line impedance elements can be connected in various combinations in order to simulate diverse transmissionlink
charactaristics, suitable for testing different protection settings. The possibility of configuring the impedance map structure
is very useful when programming the distance protection.
PROTECTION
All the Protective Relays are constituted by the ABB RELION IED SERIES which are the same protective relays as are
used in modern power installations.
IED stands for Intelligent Electronic Device and is State of the Art of protective relays. This conseqently gives the PST
the unique feature to be fully compliant with the World Wide Power Industry Standard IEC 61850 in aspect of protection.
All protective relays are easily accessible from the control desk where, in addition to providing indications and tripping connections, settings can easliy be made. State of the art multiple zone distance protection can be installed as option on one of
the outgoing HV-lines of the HV-substation.
EXPERIMENTS
The protective relays may also be tested in combination with individually chosen line models and loads to provide
experiment groups that do not interfere with other experiments on protective relays on the remaining main modules.
Essential measuring tranformers are accessable via outlets on the front junction plate.
PST 2210, The Power Plant Simulator is a standard version IED level 2
with one turbine generator section
equipped with protective relays
and step-up transformer.
Power generation is represented by a three-phase 1.2 kVA synchronous generator driven by a separately excitated
2.0 kW DC motor as turbine.
The turbine / generator can be manually set for different kW / Hz characteristics.
The operation mode of the turbine / generator can be chosen between manual or automatic control regarding power
(frequency) and reactive power (voltage).
Transformer
A 2 kVA transformer is used as a step-up transformer. The
ratio is 1: 3. It is wound to withstand voltage surges without
saturation (thus tripping the differential protection). Built-in
external impedance elements can be added to simulate different sizes / impedances of the transformer.
Generator
The 1.2 kVA generator can be delivered with cylindrical rotor (standard) or with salient poles (optional).
HV Busbars
The HV busbars comprise an A-B system with
interconnections for load transfer.
All breaker functions are operated by contactor
relays.
The busbars are equipped with the following digital
instruments (see description page 10):
Volt meters for A- and B- busbar with swit ches for selecting measurements at different
points
Synchroscope and Bargraphs (voltage and fre
quency) for synchronizing purposes between
multiple lines/operators
Three phase instruments
HV Outgoing Substation
Available options:
Line Distance Protection Multiple Zon (IED level 3)
The control elements fitted are mostly of the same industrial
type as those currently used in control rooms of power plants
and substations.
Circuit breakers are push-button operated with lamp indications for the breaker status. Isolators are manually operated
and the physical position indicates open or closed position.
Turbine Generator Set: Power is generated by a 3-ph synchronous generator driven by a separately excitated DC-motor as turbine. The electrical
machines set is fully connected electrically and mounted mechanically on a machine bed.
8
Type
Voltage
Transmission ability
Length
Two HV pi-links
230 kV
110 MVA
100 km
One MV pi-link
70 kV
50 MVA
50 km
Two MV pi-link
35 kV
20 MVA
20 km
11 kV
5 MVA
5 km
11 kV
5 MVA
5 km
All line models (artificial transmission lines) have the same ratings in the model scale: 400 V, 2 A. This means that it is easy
to compare the characteristics and typical behaviour of a high voltage, middle voltage and distribution voltage OH-line as
well as a distribution cable when, for example, running at 100 % transmission ability. The transmission models are built for
both static and dynamic experiments with overload / overvoltage ability.
Each artificial line model consists of a three-phase pi-link and an earth link. The models are set up on the line model
board of the module where the internal connections are chosen by the means of jumpers and lab.leads. All line models are
accessible not only on the line model board, but also in parallel as four + four pole blocks in the desk section to give
possibilities to arrange radius, grid or mixed networks in a very simple way.
All line models also have parallel four + four pole blocks to provide easy connection to the Receiving Substation and the
load banks of the Low Voltage Switchgear.
A fault simulator is also built-in as a separate panel in the Transmission Line and Distribution Module PST 2220.
It has push button operated contactor relays which together with built in resistors can be used to simulate faults of the
following types:
Three-phase short circuits
Two-phase short circuits
Short circuits with limited over current
Isolation earth fault with limited current.
On the transmission lines modules, the impedance elements can be connected in different ways to design other main
characteristics of other transmission links suitable e.g. to try different settings of a distance protection.
PST 2230 Receiving Substation Module above is equipped with IED level 2 protection relays with two incoming lines, HVbusbars, step down transformer, middle voltage busbar and two outgoing lines.
The Receiving Substation comprises two incoming lines, two HV-busbars, transformer, two middle voltage busbars, and two
outgoing lines. Other combinations are optional.
L1, L2 and L3 are open on both middle voltage busbars via 4 mm safety sockets. It is then possible to connect PST 2230
directly to a network or to a generator as well as to external loads.
All breakers are operated by contactor relays.
Digital Instruments
Transformer
Voltmeter instrument for measuring between busbars of incoming power. Measurement point selectable by means of
a switch.
10
Optional Instruments
Voltmeter with selector switch
Frequency meters
Ammeters
kWh-meters
Module for measuring V, A, P and Q
including PC-interface and software.
Load Groups
The Load Module consists of groups of single phase and three-phase industrial and domestic loads.
The loads are of resistive, capacitive, inductive and active (motor) types: Three 3-phase groups can be varied in
small steps which together with the other loads will cover load possibilities from 0150 % of nominal power.
By jumpers and switches it is possible to create single phase loads as well as other non-symmetrical loads.
One motor with flywheel is enclosed to the load module. Several motors can be added as options to make it
possible to study the dynamics of the system as well as the mechanical load sharings between two or more generators.
The motor together with the flywheel will constitute a suitable load for the microprocessor operated motor protection
(optional) on the outgoing line of the middle-voltage substation.
One induction motor Dahlander with flywheel and mechanical brake, 0.25/0.12kW (optional).
Other optional machines are available on request.
11
3-phase Instruments
Three 3-phase power network parameter analyzers displaying 20 power energy
quantities divided into five selectable pages (each page displaying 4-parameters
at a time), featuring for instance:
Average 3-ph voltage/current
Visualization of non symmetrical loads
Both phase-phase and phase-earth voltages
Independent phase currents
Average 3-ph active, reactive and apparent power
Independent phase active, reactive and apparent powers
Average 3-ph power factor
Independent phase power factors
Active, reactive and apparent energy
Power Network Parameter Analyzer
Bargraphs
Digital bargraphs, each with dual graphs (one for each busbar) comprise the ability to monitor
essential parameters in synchronization purposes.
Voltage - both busbars displayed with LEDs and bargraphs (380-420VAC)
Frequency - both busbars displayed with LEDs and bargraphs (45-55Hz)
Display levels selectable in three different colours for highlighting of significant values.
Generated voltage
Generated current
Two instruments for voltages on A- and B-busbars
Phase-phase and phase-earth by means of selector switch
Generator speed
DC Machine current
Generator magnetizing
12
WHAT IS SCADA
With Terco SCADA system, synchronization can be performed from SCADA where frequencies and voltages together
with synchronization pulses enable synchronization in four different points of the PST 2200 system.
All instruments, isolators and breakers are indicated on screen even when operated from front panels. This facilitates
for the teacher to study the work of the students without interferance.
It is also possible to connect up to 16 students that can individually control the whole PST through the SCADA system.
Terco reserves the right to make changes in the design and modifications or improvements of the products at any time
without incurring any obligations
13
Motor speed
Generator voltage
Three-phase instruments:
Each displaying 20 parameters distributed over five pages,
where current, voltage, active and reactive power in mean
values as well as in phase to phase and phase to neutral
which makes it possible to study for example nonsymmetrical behaviour.
14
ABB Web HMI enables parameter setting/configuration of the protection units directly from the TERCO
SCADA application or by means of Internet Explorer
The protection units can be addressed and configured directly from the TERCO SCADA Application by
means of the implemented ABB WHMI application.
Also available by means of Internet Explorer. (Example
shown in picture above).
PST2280 Power Factor Controller Window including essential configurations and parameter settings of the ABB
RVT module.
PST Protection Unit Window where selection of desired unit for parameter setting/configuration can be
performed by means of the ABB WHMI.
Technical Specification
SCADA system is fully connected to the measuring system as well as to all PLCs within the PST system including
Development Version Licence (not only run time)
Indication Modules:
Isolator, circuit breaker and flag relays status
Monitoring of three-phase instruments, each comprising 20 parameters such as:
- Voltage (ph-ph, ph-N, mean ph-ph, mean ph-N)
- Current ( phase and mean enables the possibility to monitor non-symmetrical - behaviour)
- Active, reactive and apparent power(phases and mean)
Monitoring of all single phase instruments including generator voltage and current, generator speed,DC motor cur rent, generator magnetizing current, voltage meters for busbars
Remotely controlled modules:
Motor turbine speed
Generator speed
Synchronization
Loads
Circuit breakers
Isolators
Alarm resetting
Other features
Replicates all PST 2200 System main
module configurations
Easily customized monitor images
(visualization)
Easily customized schematics
Digital virtual instrumentation
Event logging (alarm history)
15
Also included:
Suitabel high specification computer
with flat screen
Colour printer
Installation/commmissioning and
basic teacher training at site by
Terco Engineer.
Technical specifications
Cubicle :
Dim.:
1045 x 1060 x 1900 mm
(corresponds in size to PST 2220)
Weight :
280 kg (approx.)
Turbine-Generator Set :
Dim.:
1500 x 300 x 500 mm
Weight :
140 kg
Generator Data :
Voltage : 3 x 230 V
Nominal current : 3.5 A
Frequency : 50 Hz / 60 Hz
Speed : 1500 rpm / 1800 rpm
Synchronous reactance 97 %
Transient reactance 17 %
Subtransient reactance 8 %
Digital Instruments
(see instrument description page 10):
Three-phase instruments
Armature (stator) current
Armature voltage
Field current
Revolutions per minute
Rotor current for turbine (DC-motor)
Volt meters for A- and B- busbar with switches for
selecting measurements at different points
Synchroscope
Bargraphs for voltage and frequency
16
Field of Application
Capacitive, inductive or mixed inductive and
resistive networks in need of compensation, for example when starting and running induction motors
or for compensating long high voltage power lines.
Principles of Operation
Depending on the power factor of the loading
network a microprocessor will connect groups of
capacitors.
By measuring phase voltages and current the
microprocessor will calculate how many capacitor
groups need to be connected and do this in accordance with user configured parameters.
Typical Experiments:
Technical Specifications
Number of 3-ph groups
PF-Controller
Automatic or manual
Adjustable delay times, swit-
ching sequences and strategies.
Programmable to 12 steps
Monitoring and
Measurement
Voltage
Current
Power factor
Switching modes
Indication lamps
For the capacitor groups.
For default of inductive load
compensating banks.
Power supply
Dimensions WxHxD
Weight
17
Physical Design
The PFC is made to work together with the Terco PST 2200 Power Simulator System but can also be used as a stand alone unit.
The PFC is hosed in a PST double cabinet with a clear mimic diagram explaining how to connect the supplying net
to the network in need of power factor compensation. Lamps on the front panel indicate which contactor relay is in
operation together with the corresponding reactive load bank.
Measured values, parameters and sub-parameters are indicated on the front of the control unit, which can easily be
configured to achieve the desired switching behaviour. Contactor relay combinations may be programmed on a terminal board to simulate the methods of optimising the life time for circuit breakers in reality. The electronically displayed quantities are also indicated by classic analogue instruments regarding power factor, voltage and currents.
Power
source
Cbank
Transmission
Lines
PF
Controller
Load
Transmission
Lines
Load
Cbank
Power
source
PF
Controller
Lbank
Terco reserves the right to make changes in the design and modifications or improvements of the products at any time
without incurring any obligations
18
Modes of Operation
A. Control of active power (frequency): DC-machine (tur
bine) + synchronous machine (generator) in closed loop
connection regarding frequency.
B. Control of active power (frequency) and reactive pow
er (voltage): Two closed loops regarding frequency and
voltage.
C. Synchronous compensating: DC-machine (turbine)
idling, electrically disconnected or mechanically discon
nected, synchronous machine in closed loop connection
for voltage (=reactive power) control.
Instruments:
DC-machine:
(Turbine simulator)
Dimensions
Weight
Armature voltage
Armature current
Indication lamp for field voltage
Speed control potentiometer (=frequency control)
Control method selector
AC-machine:
Armature voltage
Voltage selector switch
Armature current
Voltage control potentiometer
Control method selector
Field current ammeter
Synchronizing devices:
Synchronizing instrument
Double voltmeter
Double frequency meter
Synchronizing switch
MV 1010 Flywheel
The flywheel is dynamically balanced and has a protective
casing with 2 couplings.
Moment of inertia:
J = 0.406 kgm2.
19
Dim:
Weight:
56 kg
8785 Accessories
MV 1100 Load Resistor
3-phase 3.3 kW, continuously adjustable.
Star connection
400 / 230 V 0.8-5 A
Star connection
230 / 133 V 0.5-5 A
Delta connection
400 / 230 V 2.4-8.7 A
Delta connection
230 / 133 V 1.3-8.7 A
DC parallel connection
220 V 2.3-15 A
Dimensions
630 x 250 x 890 mm
Weight
46 kg
MV 1100-235 Cooling fan supply 230 V AC 50 - 60 Hz
MV 1100-116 Cooling fan supply 110 V AC 60 Hz
50 0.2-2.2
50 0.6-6.6
50 0.4-3.8
60 0.2-1.9
60 0.5-5.6
60 0.3-3.3
510 x 220 x 320 mm
40 kg
50 0.4-2.4
50 1.2-7.2
50 0.7-4.2
50 2.1-12.6
60 0.5-2.8
60 1.4-8.6
60 0.8-5.0
60 2.5-15
185 x 370 x 170 mm
7 kg
250 x 240 x 75 mm
2 kg
3 x 400 V, 8 A, 50-60 Hz
3 x 0-450 V, 8 A
Dimensions
Weight
Laboratory Layout
The layout is a significant factor to consider when designing a functional laboratory. It is of great importance that equipment
and furniture are taken into account early in the planning stage. A preliminary solution for planning a Power System Laboratory for approx. 16 students can be seen below. If the space of the laboratory has been determined already, the standard
solution may not be applicable.
Our engineers will be pleased to advise on any individual requirements.
See also our brochures Power Distribution System and Furniture for Laboratories and "Transmission Line, Transformer and
Protection Laboratory".
TECHNICAL INFORMATION
Supply voltage:
Standards
All Protective Relay Units included in the Terco Power System Simulator are fully compliant to IEC 61850 standard.
Generator Data
Voltage
Nominal current
Frequency
Speed
Synchronous reactance
Transient reactance
Subtransient reactance
3 x 230 V
3.5 A
50 Hz/60Hz
1500 rpm / 1800 rpm
97 %
17 %
8%
6x200 W
6x200 VAr
6x200 VAr
3-phase Loadbanks
Resistive
Capacitive
Inductive
2x3-ph 0900 W
2x3-ph 0900 VAr
2x3-ph 0900 VAr
Type
Voltage
Transmission
ability
Length
Two HV pilinks
230 kV
110 MVA
100 km
One MV pi-link 70 kV
50 MVA
50 km
Two MV pi-link 35 kV
20 MVA
20 km
11 kV
5 MVA
5 km
11 kV
5 MVA
5 km
Optional
One induction motor Dahlander with flywheel and
mechanical brake 0.25 / 0.12 kW
PST 2210
340kg
1555mm
PST 2230
PST 2220
240kg
1045mm
PST 2240
330kg
240kg
1555mm
1045mm
PST 2210
PST 2220
400 kg
240 kg
700
1000
22
1060
1045
1045
104
52
lED Level 2
Same as Level 1 but also including:
Busbar Over Current Protection
Three-phase O/C and Directional Earth
Fault Protection Feeder 1
Three-phase O/C and Directional Earth
Fault Protection Feeder 2
lED Level 3
Same as lED Level 2 but also including:
Differential Generator Protection
Rotor Earth Fault Protection
95% Stator Earth Fault Protection
lED Level 3
Same as Level 2 but also including:
Line Distance Protection, Multiple Zone Protection with
individual settings. The distance protection can be programmed for different HV-levels and characteristics and operates
for three-phase short circuits, fault R-S, S-T, T-R, R-earth,
S-earth, T-earth and with underimpedance start. There are
separate time settings for each zone.
Each or all zones can be programmed for sensing in forward
or reverse direction.
Protection of PST Module 2220, 2240, 2270 and 2280 can be equipped independently of each other.
Terco reserves the right to make changes in the design and modifications or improvements of the products at any time
without incurring any obligations
23
24
Checking AC-supply, DC supply, alarm indications, ack nowledge and cancelling procedures, status indications of
isolators and breakers. Start order.
Characteristics of overcurrent and underimpedance star ting elements can be obtained by means of loads and system
feed provided underimpedance protection is included.
Impedance maps can be calculated easily to give informa
tion for an optimised selectivity plan of protection.
By means of a ring main feed from one end various methods of protection can be studied, e.g. employing directional
overcurrent relays or non-directional relays with instantaneous opening of the main grid.
25
Fault in a region of a country. A fault is simulated somewhere in a part of a country implicating nationwide consequences.
Everything is to be disconnected : Generator 1, (possibly Generator 2), infinite bus and other possible sources. A load
shedding scheme is to be performed. The fault(s) have to be found and isolated. The generator(s) need to be started,
synchronized and connected. Load sharing is to be studied carefully. The energy supply would then normally be
transferred back.
Overcurrent and under-voltage relays for motor protection operating in conjunction with the system relays can also be
studied.
The preceeding experiments are merely a selection from an extensive list of possible experiments.
Overcurrent protection
Overcurrent protection with time lag characteristics
relays
Over and under voltage protections
Neutral point protection
Independent time characteristics
Terco reserves the right to make changes in the design and modifications or improvements of the products at any time
without incurring any obligations
26
terco Headoffice
Terco Headoffice
scan drive
Office/Works: Pyramidbacken 6
SE-141 75 Kungens Kurva
Stockholm
stertlje
Tryckeri AB, Sdertlje
2011.02/2.000/2007.03/4.000/
stertlje Tryckeri
AB, Sdertlje
system sd 2000