Overhead Transmission Distribution Systems

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Product Information
Distribution Poles Straight Line Position Tension Position H POle Position Angle Position Section Position Terminal Position Steel Distribution Poles Transimission Monopoles

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Overhead Line Hardware Pag 8 and Accessories Pag 9 Pag 10 Pag 13 Pag 15

ill Bare Conductors 1 Power Transformers Case Study References of Recent Projects Completed

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Overhead Transmission Distribution Systems is a UK based Leader in power distribution materials throughout Europe, Africa & the Middle East.

COMPANY NFORMAT

Established in 1978, OTDS has vast experience with a range of power distribution networks, supplying the Oil., Gas, Utility & Mining industries in the UK & Overseas. Over 30 years of experience gives OTDS knowledge to perform in any situation, developing solutions tailored to our customer's requirements. Through our customers, OTDS power distribution solutions facilitate the delivery of electricity to homes & businesses worldwide. OTDS operate by supplying complete distribution networks between 240v - 132kV. We can design your entire electrical distribution network & supply all the required materials to get your project live, whatever the size.

We manufacture overhead line materials, power transformers, cabling, accessories & low voltage equipment, for a comprehensive, fully compatible, care free installation. Within OTDS, our primary focus is to provide an excellent service to customers. We offer a complete product portfolio with a wide scope of services, our excellence is based on a long tradition of expertise, coupled with state of the art technology to meet the most demanding customer specifications of today. At OTDS, quality, safety and protection of our environment is paramount; from the selection of materials right through manufacturing and the final inspection. All our products are monitored to meet the most stringent requirements. At our UK offices & warehouses we hold stock of all the materials required for implementing a new distribution system. Wooden & steel poles, power transformers, overhead line hardware, termination kits and conductor, are all held in our warehouses for a quick delivery to site for emergency projects worldwide. Small enough to care but big enough to perform, OTDS has the capability and capacity to work on any contracts, large or small. OTDS enables our clients to reach their customers worldwide. Whatever the application, OTDS reputation is based on engineering brilliant solutions, competitively, quickly and on time.

PRO DUCTINF O RMATIO N

OTDS offers a wide range of materials for complete distribution networks, whether a lkm or 100km line, we can supply all the materials for you to reach your final destination.
DISTRIBUTION POLES
At OTDS, we believe the most effective method of distribution is via poles, weather steel or wood, our engineers will design the various positions according to terrain & our customers requirements. If supplying a power transformer, switchgear, oil well or motor, we will advise the most practical. design. Our ranges of distribution poles are used for low and medium voltage overhead lines. We offer poles in different heights as per the design requirements and in voltages up to 33kV in single and double circuit categories. We offer Creosoted poles, Tanlaith E treated and Wolnnanit CX8 treated depending on installation site and customer requirements. Some examples of various positions that we have designed & supplied are

STRAIGHT LINE POSITION

In this installation we have used a creosoted wooden pole as per BS1990, galvanised steel crossarm complete with 33ky post insulators and associated accessories.

TENSION POSITION
Tension positions are used to pull the conductor to the required tension, and are placed along the line at intervals according the specification of the line and conductor.

H POLE TENSION

ANGLE POSITION

H Pole Tension position, complete with porcelain disc insulators, tension accessories and stay sets

Angle positions are used when a change of direction is needed in the overhead line. Standard positions are 0-15/15 60/60 - 90.Depending on the line specifications our engineers will design the position complete with all the required accessories

SECTION POSITION

TERMINAL POSITION

Section positions are installed in the line to tap a 33kv feed. In this example installed in North Africa, the tension section position was installed to supply a ground mounted 2000kva transformer. We also included 33kv surge arresters for transformer protection

7---- :--1 ---:a--r Terminal MIlldl pusiuuns are imsidiieu at we beginning or end of the line. In this installation we have a terminal pole, which incorporates 33kv fuse protection and a 250kva, hermetically sealed oil type, 33kv 415v distribution transformer

STEEL DISTRIBUTION POLES

We supply poles hot dip galvanized in a bath of molten zinc in compliance with BS EN ISO 1461 or ASTM 123 or any other special coating required by the customer.

Transmission Monopoles
Our ranges of transmission monopoles - tapered, polygonal, octagonal and stepped - are available in different heights as per the design requirement and voltages up to 230kV in single and double circuit category. OTDS's engineering section designs these monopoles, with the help of latest software, to ensure that users get the most convenient solution both technologically and economically. Due to the material used, these poles are able to withstand exceptional conditions. These monopoles are excellent for setting up overhead transmission lines in towns and areas where space is restricted. Strict quality control norms are set and observed at every stage of production process of these poles.

A number advantages of Tubular Steel poles

Due to the surface curvature of tubular poles, wind loads acting on them are lower than those on other surfaces of the same protected areas. The distribution of metal in the cross-section of tubular poles gives them the same strength in every direction. Properly designed tubular steel poles subjected to harsh conditions will bend but not break under the load. An outward chain reaction from the point of failure would occur with the poles yielding to a lesser degree as the reaction progressed outwards. In Practice the reaction would be neutralised at about the fifth pole on each side of the break. The smooth surface of tubular poles reduces to a minimum the liability to corrosion as compared with other conventional structural sections in which crevices abound. In suitable ground the holes required for planting the poles need to be only slightly larger than the diameter of the poles. This is special significance in built up areas where extensive digging operations are undesirable.

WOODEN DISTRIBUTION POLES

Within our industry wooden poles are a vital means of electrical distribution and have been for over a century. OTDS have been supplying wooden poles for over 20 years. We offer quality workmanship, with support you would expect from a UK company.

POLES STACKED FOR SEASONING

We supply mostly Pinus Sylvestris from Scandinavia with lengths between 6m - C 24m. All our poles are treated within Europe at various of our partner treatment plants, depending on the treatment required by the customer and final destination.

DRESSED AND PEELED POLES AWAITING TREATMENT

CRESOTED POLES DRYING

Thirty years of experience in timber treatment and an unwavering commitment to high standards in the industry are an assurance to OTDS customers. Our treated timber products will provide lifetime service, whether they are treated with creosote, tanalith E or wok manit. The amount of preservative chemical that is impregnated into the timber is determined by the required specification and hazard class. This is always in accordance to the clients own specific requirement or specification. OTDS is a experienced supplier of wooden poles to the utility industry and has a total commitment to quality, which is manifested in its ISO 9001:2000 certification.

TIMBER BREAK BULK SHIPMENT

OVERHEAD LINE HARDWARE AND ACCESSORIES

OTDS manufactures its own hardware and accessories for perfect fitment with our overhead line packages. All our hardware, insulators & overhead line switches are made in our plants in Spain & Italy. We supply a very large range of accessories to meet any requirement.

OTDS Terminal pole complete with tension sets, tension glass 11 kV insulators, galvanised crossarm, stay sets and insulators, surge arresters, drop out switch and terminal box supplying an 11ky Underground cable

OTHER ACCESORIES OFFERED

Earthing accessories Drop out fuses Rocking switches and disconnections ABC cable & accessories Wide range of Porcelain and Composite insulators rated between lkV 440kV All types of overhead clamps and fittings Complete sets of installation tools, hand operated & hydraulic Light fittings Cable accessories such as termination kits, glands kits & lugs. OTDS Terminal pole complete with tension sets, tension glass 11kV insulators, galvanised crossarm, stay sets and insulators, surge arresters, drop out switch and terminal box supplying an 11ky Underground cable Please see the other photos within our brochure for more examples of hardware and accessories

OTDS UK manufacture porcelain insulators suitable for all overhead line applications ranging from low voltage, using one piece service insulators to pin insulators and cap and pin type disc insulators for high and medium voltage use. All insulators are manufactured to the highest standard from high grade wet process porcelain and are usually glazed brown. Our insulators are designed to meet the onerous test requirements of all national, and international test specifications. A comprehensive stock of insulators is maintained to enable OTDS to respond quickly and effectively to customer requirements.

NSU LATORS

DISC INSULATORS
Features; Flexible but positive ball and socket connection provide a quick and easy coupling of insulators. Ball & socket arrangements confirm to IEC, ANSI, BS and other international standards. Ball and socket insulators are provided with R Clip or W Clip to prevent uncoupling of insulators in a string. A fine resilient bitumen coating on the inside cap and surface of the ball pin in contact with cement is applied to absorb stresses developed due to thermal expansion. It also protects metal parts against corrosion from cement. Application of sandgrit on shell helps in uniform

transfer of static and dynamic stresses by providing firm gripping service for the cement which is used as filler between porcelain and metal parts OTDS insulators ensure maximum creepage path due to their distinctive geometrical configuration. Smooth rounded contours of the shell provide protection against chipping Caps are made of malleable cast iron and pins of forged steel. These are galvanised to provide better protection against corrosion. The glaze applied is comprehensive in nature and formulated to provide a smooth surface for self cleaning under contamination Each shell undergoes rigorous hydraulic, high frequency tests before assembly. Each insulator is proof tested at 50% of its EMS rating and thereafter each unit receives a rigorous power-frequency electrical flashover test.

PIN INSULATORS
Features; A steel pin with threaded head is required to mount a pin insulator. To accommodate the pin, a non ferrous metal insert is cemented inside the pin hole. This is called the 'thimble' and is made of lead, zinc or copper. Depending on the mechanical strength requirement is classified as small or large head. The pin height from the cross arm plays an important role. If too low it may influence the flashover and withstand voltage of insulators. This pin height is measured from the top of the cross arm to the top of the pin head. Bird faults can be a major problem with birds sitting on the crossarm. This can be minimised by the use of a pin insulator with extra clearance from the cross arm to avoid bird contact with the conductors. Normally the area around the pin insulator where the conductor is supported is charged and the corona discharge even at working voltages produce radio interference. This scintillating activity produced by virtue of an air gap between the conductor preformed

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terminations and the insulator head groove may also cause radio interference noise. Radio noise can be minimised by providing a semiconducting glaze, normally black in colour, on and around top portions of the porcelain surface, including the conductor groove, tie wire groove etc.

SOLID CORE POST INSULATORS

The solid core insulators are the substitute for the conventional suspension or tension disc insulators. These insulators are superior in many respects. For example, excellent pollution performance, reliable mechanical strength, better flashover characteristics and are totally puncture proof. Solid core insulators have just about two areas of cement joints for the hardware assembly and as hardware's are externally attached, this takes care of cement growth problems. Porcelain sections which otherwise might be subjected to high electrical stresses in the conventional type are avoided in solid core insulators. Due to its construction the internal puncture path and external flashover path is nearly the same. And because of absence of any conductivity material inside the insulator body, solid core insulators with flashover rather than puncture when subjected to excessive voltage. In solid core insulators' porcelain column has short and sturdy skirt, which keeps the power arc away from the insulators body under sever arcing. Even under severe electrical stresses though power arc may destroy top and bottom skirts yet it leaves the middle intact, and even if all the skirts are damaged the arc-over distance of insulators does not decrease significantly. As there is no conductive metal part inside and due to low capacitance, the charging current is reduced to the minimum possible level, this characteristic raises levels of corona inception voltage , reducing radio noise. The solid line and post insulators have to perform in combination of tension, torsion, compression or cantilever loadings under metal fixings. Due to the simple uniform shape, the insulators can be mounted, upright, horizontal or even under hang without sacrificing mechanical strength.

Solid core insulators have proved their superiority in polluted conditions and difficult operating locations. Leakage path of solid core insulators is always even. As their width is uniform between consecutive sheds it allows clearing action of the air to minimise dust deposition on the insulator surface.

HARDWARE
OTDS manufactures a huge range of overhead line hardware and fittings for all types of conductor and voltages. All our items are UK manufactured and undergo a strict quality control. process. We hold a large range of stock to meet emergency and urgent requirements.

BARE CONDUCTORS
OTDS will advise the correct conductor to be used with your overhead line. Our engineers will calculate the type and size according to location, required power & support type.OTDS manufacture the following types of overhead line conductor;

ACAR
Applications Aluminium Conductor Alloy Reinforced conductor is used as bare overhead transmission cable and as primary and secondary distribution cable. A good strength-to-weight ratio makes ACAR applicable where both ampacity and strength are prime considerations in line design. For equal weight ACAR offers higher strength and ampacity than ACSR.

AAAC
Applications AllAlunninium Alloy Conductor is used as bare overhead conductor for primary and secondary distribution. Designed utilizing a high strength aluminium alloy to achieve a high strengthto-weight ratio; affords better sag characteristics. Aluminium alloy gives AAAC higher resistance to corrosion than ACSR

ACSR
Applications Aluminium Conductor, Steel Reinforced conductor is used as bare overhead transmission cable and as primary and secondary distribution cable. ACSR offers optimal strength for line design. Variable steel core stranding enables desired strength to be achieved without sacrificing ampacity.

AAC
Applications Classes 1 AA and A are used primarily for overhead transmission and primary and secondary distribution, where ampacity must be maintained and a lighter conductor (compared to ACSR) is desired, when conductor strength is not a critical factor. Classes B and C are used primarily as bus, apparatus connectors and jumpers, where additional flexibility is required.

Listed above are the main conductors used, however, we are able to manufacture many other type including ACSR/AW/ TW, ACSS in all standard UK, US & European sizes.

POWER CABLE
cable, BS6883 cable, IEC 60331 cable, IEC 60332 cable and festoon cable Utilities: 33kv cable, 22kv cable, 11kv cable, bare copper cable, bus cable, earth cable, pump cable, utility cable & triplex cable Oil & Gas: lead cable, EEMUA cable, instrument cables, BS5308 cable, EN50288 cable, thermocouple cable, high temperature cable, welding cable, coil, lead cable, cable glands & UKOOA cable Fire & Safety: fire performance cable, BS6387 cable, BS7629 cable, fire alarm cable, emergency lighting cable, mineral cable, cwz cable & fire cable Telecoms: data cable, coaxial cable, telephone cable, fibre optic cable, cat 5e cable, cat 6 cable, cat 7 cable, structured cabling, patch lead, BT cable, RS232 cable, CW1308 cable, ESI cable, microphone cable, electronics cable, audio cable, ethernet cable & telemetry cable

OTDS is a leading UK cable supplier and cable distributor including, computer cable, power cable, network cable, electrical cable and cable accessories. From an immediate demand to an integrated Project Cable Management Package, OTDS can help.

OTDS has a huge and diverse stock profile supplying electric cables to many industries: Construction: building wiring, power cable, twin & earth cable, mains cables, BS5467 cable, control cable, crane cable and SWA cable Onshore & Offshore: ship wiring, boat cable, NEK 606 cable, ship cable, IEC 60092

POWER TRANSFORMERS
Since 1998 OTDS has manufactured its own transformers in our plant based in Northern Italy. Our plant has a capacity of 1200 pieces per year and employ over 60 people, with an annual turnover in excess of 15m. The current range of manufacture extends from 15kVA single phase pole mounting type distribution transformers and package substations up to large power transformers at several MVA. Oil type, Cast resin & Dry type transformers, hermetically sealed or conservator designed are all within our standard manufacturing range. OTDS Power Transformers are used worldwide in some of the harshest environments. Our units are designed and comply with the national standards of a each market. OTDS Power Transformers offers standardised transformers used by utility and industries, enabling us to provide competitive pricing along with excellent lead times.
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OIL TYPE TRANSFORMERS

DESIGN AND STANDARD EQUIPMENT
Brown porcelain bushings for HV Brown porcelain bushings for LV and neutral Tap changer, cover mounted, no load Thermometer pocket Lifting lugs Oil conservator (from 1000kVA to 3000kVA) Oil lever (transformers with conservator) Silica gel breather (transformers with conservator) Bursting valve - relief valve for conservator transformers Overpressure valve for hermetically sealed units Rollers or skids Drain valve Earthing terminal Name plate

Radiators type with conservator

DESIGN AND FITTINGS BY REQUEST

Thermometer with two connections N.0 Bucholz relay (Conservator transformers) DGPT2 device Double HV Double LV Various losses / voltages Connection group variation 60Hz frequency HV disconnecting bushings Air cable boxes HV / LV Auxiliary terminal box Silicone fillings Sheet screen between FIV / LV windings

Corrugated hermetically sealed type

Corrugated type with conservator

Notes: Between 25kVA to 800kVA oil type transformers are hermitically designed as standard Between 1000kVA & 1600kVA oil type transformers are conservator designed with corrugated tanks For 2000kVA & larger oil type transformers, standard design is radiators and conservator

CAST RESIN TRANSFORMERS

DESIGN AND STANDARD EQUIPMENT Primary voltage up to 24kV Secondary voltage up to 0.5kV Insulation class up to 24kV Connection delta star with neutral Group Dyn11 or Dyn5 50Hz Core with orientated grain Cast resin HV windings Impregnated LV windings Plate for LV connection Rollers Lifting lugs Earthing terminal 3 nos temp sensors PT100 Electronic temperature monitoring unit Name plate Protection degree IPOO

DESIGN AND FITTINGS BY REQUEST

Double primary voltage Double secondary voltage Various losses / voltages Connection group variation 60Hz frequency Sheet screen between HV/LV windings HV disconnecting bushings Cooling fans IP31 protection box

CAST RESIN ACCESSORIES

2MVA Cast resin transformer with forced yentillation

STANDARD DRAWINGS
OIL FILLED TRANSFORMER HERMETICALLY SEALED TYPE
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LIBERIAN ELECTRICAL COMPANY EMERGENCY REHABILITATION OF THE TRANSMISSION & DISTRIBUTION NETWORK
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YEAR: 2010 - 2011 VALUE: $3.8M USD

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INTRODUCTION:
After almost 10 years of Civil War, much of the capital of Monrovia had its electrical network destroyed. The Electricity company Of Liberia, released tenders in early 2010 in conjunction with the Government of Norway to enhance the energy sector in Liberia and specifically focusing on the remaining gaps in the electrical distribution network in and around the capital city of Monrovia. OTDS was awarded the contract after winning the opening bidding process, which was overseen by the Government of Norway Delegation in Monrovia. The materials were for the delivery to the LEC. The contract covered the supply of all materials required for the complete rehabilitation of the Monrovian Capital.

Items supplied included; LV METERS LV INSTALLATION ACCESSORIES ABC FITTINGS STREET LIGHT FIXTURES DISCONNECT SWITCHES 24kV AIR BREAK SWITCHES COMPOSITE & PORCELAIN INSUALTORS SURGE ARRESTORS OHL CLAMPS & FITTINGS CROSSARMS STEEL WORK TERMINATION KITS TOOLS & DEVICES MAC BARE CONDUCTOR, 110 KM PVC INSULATED ALUMINIUM STRANDED CONDUCTORS, 310 KM

Since 2007, we have supplied in addition, over $3m of wooden poles, transformers & overhead line accessories to the LEC and continue to be one of their regular suppliers.
RESULTS
Firstly OTDS were able to finance the whole project ourselves, thereby removing the requirement for any advance payments and achieving the best possible delivery of materials. OTDS was able to oversee the entire supply process; from the sourcing and ordering of products, through to the consolidation and inspection of products at our warehouses. When our customer asked if we could help them source containers to store all the materials, we were quickly able to supply over 50 * 40' containers for safe storage in Monrovia during installation. OTDS provided additional engineering expertise throughout the whole project. Although we had a list of materials to work from, we found a number of flaws in the design and specifications of materials that were requested by the end user. Using our knowledge, we were able to point out these discrepancies and arrange a different solution, which would work as a package once arriving on site! OTDS is a tried and tested engineering company & manufacturer that will ensure that all the materials supplied are of the highest quality, delivered on time & work first time.

REFRENCES OF RECENT PROJECTS COMPLETED

COUNTRY PROJECT
Mine Electrification, complete package of design and supply Electrification of Oil Wells Complete 11kV overhead line design and supply of steel poles Complete 11kV overhead line design and supply Supply of 22 transformers for ESP Reda well electrification Supply of complete package for a 5km tine Complete package, walk in substation for Sarir Field, 3.3kv Underground cable, power transformer , 800kva gen set & installation CEC Engineering Sierra Leone Marampa Power Development Project, llkv OHL complete package Monrovia Gaps Project, complete MV & LV material supply Complete 11kV overhead line design and supply of steel poles for well electrification

COMPANY

DATE

VALUE

MITTAL STEEL

Liberia

2011

C 785,000

ARABIAN GULF COMPANY

Libya

1,900,000

2011

STAINTON METAL COMPANY

UK

2011

1,600,000

HAROUGE OIL COMPANY

Libya

201 1

380,000

MES INTERNATIONAL

IK

201 1

78,000

ARABIAN GULF COMPANY

Libya

20111

C 820,000

CEC ENGINEERING

Sierra Leone

20 lu

485,000

LIBERERIA ELECTRIC COMPANY

Liberia

2010

$ 3,800,000

MAN FERROSTAAL

Germany

2010

C 690,000

COMPANY

COUNTRY

PROJECT
Supply of 10 power transformers, 12km of 36kV underground cable Supply of 52 different types of 0.6/1kV cable for a water well project Supply of complete OHL package using 14m steel H poles Supply of 50 22kV - 400v power transformers for an emergency power project Supply of 22kv OHL equipment to Bushrod Island, Monrovia Supply of various LV materials for desert facilities Complete OHL Package using 16m wooden poles Supply of OHL package, design and supply, Ghani Area Supply of OHL package, design and supply, Ghani Area Supply of 38kV Current transformers

DATE

VALUE

PETROLCOMET

Libya

2010

620,000

TS! LTD

UK

2010

280,000

GENTEC

UK

2010

160,000

Liberia

2010

$ 680,000

USAID

Liberia

2010

$ 740,000

HAROUGE OIL COMPANY ARAB POTASH COMPANY

Libya

2010

290,000

Jordan

2009 2010

1,280,000

HAROUGE OIL COMPANY

Libya

2009

420,000

HAROUGE OIL COMPANY

2009

390,000

WAHA OIL COMPANY

Libya

2009

540,000

ZUEITINA OIL COMPANY

Libya

Supply of various OHL materials used for spares and replacement in oil fields

200 ./

385,000

WAHA OIL COMPANY

Libya

Supply of 34.5kV Electrical Relay panels Supply of wooden Distribution poles, 18m - 24m for EIRCOM Ireland

2009

270,000

SUIRENG

Ireland

2009

410,000

OOP!
OTDS LTD [T] +44 101 208 6811223 [F] +44 (0) 208 680 0400 [E] salesaotds.co.uk [W] www.otds.co.uk Unit 11, Spitfire Business Park, Hawker Road, Croydon, CRO 4WD, UK