Unicor 2

R
the corrugator experts
Innovations
Solutions
Quality
Service
Machinery Brochure
Contents
Page
Corrugated pipe
Corrugated pipe
Applications
Advantages 6
Pipe design
Pipe calculation and testing
Production technologies
10
Corrugator construction
10
Die heads
12
Cooling mandrel
13
Mould blocks
14
Connection techniques
15
After Sales Service 16
Machinery
Small-sized corrugators
Mid-sized corrugators
Large-sized corrugators
Corrugators
Pipe sizes
Page
UC 15 vertical
3 mm i.d. to 15 mm o.d.
20
UC 15
4.8 mm i.d. to 15 mm o.d.
22
UC 25
8 mm i.d to 25 mm o.d.
24
UC 58
26
UC 58 pipe-in-pipe
28
UC 58 vario
30
UC 58 eco
32
UC 90
20 mm i.d to 90 mm o.d. 34
FDC 160
32 mm i.d. to 175 mm o.d. 36
UC 210
32 mm i.d. to 200 mm o.d. 38
UC 315
40
UC 500
42
FDC 800
95 mm i.d. to 800 mm o.d.
44
UC 1200
200 mm i.d to 1200 mm o.d.
46
UC 1800
500 mm i.d to 1800 mm o.d.
48
UC 2400
700 mm i.d to 2400 mm o.d.
50
Corrugated pipe
Applications
UNICOR offers a wide range of corrugators for the production
of material saving corrugated pipes from 3 mm i.d. up to 2400
mm o.d. There are countless different applications for corrugated pipe on the world market:
technical applications:
flexible single wall, double wall and multi-layer
corrugated pipe for the protection of cables in automotive
and machine construction. Applications also in healthcare,
telecommunication and household.
diameters: from 3 mm i.d. to 130 mm o.d.
cable protection:
flexible single wall, double wall and multi-layer corrugated
pipe for cable protection, inhouse building, road construc tion and long-distance circuits.
drainage:
single, double or triple wall pipe for civil engineering, land
and road drainage.
diameters: from 50 mm o.d. to 1200 mm o.d.
sewage and storm water:

double and triple wall pipe for waste water and storm
water disposal
Small-sized
Mid-sized
Large-sized
Corrugated pipe
Advantages
Due to the low weight, the production speed of
corrugated pipes is clearly higher compared to
smooth pipe (subject to same ring stiffness).
High production speed
Material saving
The specific structure of a corrugated pipes results

in a saving of weight of up to 60% (compared to
smooth pipes of same diameter and ring stiffness).
Compared to pipes made of steel, concrete, clay and
glass fibre, corrugated pipes are easier to handle
and can be installed without heavy equipment.
Easy handling
Resistance to corrosion
Pipes made of HDPE, PP or PVC offer a higher resistance to aggressive substances (i.e. waste water) compared to traditional pipe systems.
High-quality corrugated plastic pipes resist a deflection of up to 30%.
High flexibility
High ring stiffness
Excellent water flow
Corrugated pipes have a much higher ring stiffness than smooth pipes of the same weight.
The smooth surface of the inner layer of double
wall corrugated pipes guarantees an excellent
water flow.
High production speed
Material saving
Easy handling
Resistance to corrosion
High flexibility
High ring stiffness
Excellent water flow
Corrugated pipe
Pipe design
There are numerous parameters decisively contributing to the
design and the quality of a corrugated pipe:
national and international standards
materials
customers requests
market requirements
etc. ...
materials
EVA
standards
SAS
EN
BS
DIN
ASTM
ISO
JIS
PP
PE
PVC
PFA
PA
TPE
As one of the world market leaders, UNICOR is highly

experienced in developing corrugated pipe machinery
tailored to the many particular needs of pipe manufacturers
and according to various standards and local requirements.
customers
special
design
fittings
geometry
markets
handling
aspects
material
pipe length
Pipe calculation and testing

Based on the different product requirements, UNICOR calculates
and designs the corrugated pipe geometry.
For this purpose UNICOR uses a profile calculation program of its
own, state of the art FEM tools and a testing lab.
Corrugated pipe
UNICOR offers different technologies for the production of
corrugated pipes:
UNICORs closed construction technology

UNICORs small-sized corrugators for pipe diameters of up to
65 mm o.d. are built in closed construction. The mould block
chain moves horizontally in a completely closed housing.
UNICOR has developed a vertical extrusion technology for very
small diameters.
features:
high production speed
closed horizontal or vertical design
vacuum technology available
water cooling
Cooling
The forming channel and the return channel are evenly cooled
with cooling water. The cooled walls absorb the heat energy
from the mould blocks. This cooling system is highly efficient
and results in a high production speed.
UNICORs open horizontal chain corrugators
UNICORs shuttle corrugators
UNICORs mid-sized corrugators are designed for highest output

and excellent product quality. This type of machinery is available
for the production of corrugated single/double wall pipes of up to
800 mm o.d.
UNICORs large-sized corrugators are designed for the production

of large diameter pipes of excellent quality at high speed.
UNICOR manufactures these machines for the production
of single/double wall pipes of up to 2400 mm o.d.
features:
direct mould block water cooling
vacuum technology
quick change system for mould blocks
features:
direct mould block water cooling
vacuum technology
compact design
less mould blocks required
11
Corrugated pipe
Die heads
UNICOR die heads meet the requirements of various
kinds of pipe production:
Single Wall Die Head
Double Wall Die Head

(one extruder)
Double Wall Die Head

(two extruders)
Disc Die Head

for large double wall pipes
UNICOR cooling mandrel technology guarantees:

increased output
high cooling capacity
easy handling
Swesy Die Head
Disc Die Head

with cooling mandrel
Cross Die Head for pipe in pipe

production and/or production
of an additional outer smooth
layer around a corrugated pipe
13
Corrugated pipe
Mould blocks
The corrugated pipe is formed inside the corrugator. During the
extrusion process the plasticized material is blown into the
forming channel. The forming of the pipe can be supported
and optimized by using vacuum in the mould blocks. Water
cooled mould blocks guarantee high outputs and excellent pipe
quality.
Plastic pipes can be formed in mould blocks with one, two

or three cavities (depending on corrugator) which means less
investment costs and shorter changeover times.
vacuum slits
cooling water
Single, double and triple mould blocks
Connection techniques
There are various kinds of connection techniques. The most common ones are:
The injected permanent cuff is produced in an extrusion injection process
directly to the pipe.
The plug-in cuff is the most common

cuff. Depending on the individual
application of this kind of cuff design,
pipes can be cut to the pipe lengths
desired without waste.
The welded cuff is similar to the plug-in

cuff but is welded to the pipe end by
friction or by mirror welding.
The belled cuff is produced on a belling

machine which heats the pipe end and
forms the cuff.
The in-line single-layer cuff is produced

inside the corrugator and is a connecting
option for single and double wall pipe.
The spigot-end cuff is a variation of the

in-line single-layer cuff. The outer diameter of the cuff equals the outer diameter
of the pipe. The spigot end has a lower
profile than the rest of the pipe.
The in-line double-layer cuff is

produced inside the corrugator and is
a connecting option for double wall pipe.
15
After Sales Service

Remote Maintenance Unit
With the UNICOR RMU, remote maintenance unit, we offer a fast solution with which our technicians can access the
machine control system directly via internet.
Your advantage:
Fast support and instant availability of your production
lines, low downtime costs!
The UNICOR RMU is optionally equipped with a headset

and a webcam. With this high-tech solution we can link
your machine life to our service team in order to provide
direct help without any loss in time.
enance
Remote Maint
it
Un
Base
Customer Remote
Maintenance Unit
Head set
Technical details:
Remote Maintenance Unit via IP net.
Headset: DECT-standard, operating distance up to 100 m
Optionally available with wireless voice and video com-
UNICOR RMU (Remote Maintenance Unit) can be installed
munication by visual and aural connection between the
in the control cabinet. It is instantly applicable at the UNICOR
UNICOR service specialists and your employees on site
corrugators due to standardised UNICOR interface technology
Power connection RMU: 100-240 V, 50 or 60 Hz.
(UIT).
Light-weight plastic helmet with WLAN camera
Precondition: internet access at customer site

17
Corrugators
A worldwide success story
UNICORs worldwide success is founded on constant
developments and innovative machinery. UNICOR sets
standards regarding performance and quality.
Proof of this are more than 900
corrugators of all sizes running
on all five continents.
Layout of a production line:
tipping table
planetary saw
cooling spray bath
corrugator
extruder
Made in
Germany
19
Vertical production of small pipes from 3 mm i.d. on
Technical pipes, starting with an inner diameter as small as 3 mm
can be produced at high extrusion speed and in excellent quality
on the corrugator UC 15 V vertical.
Technical data: min. pipe i.d.: 3 mm
Features of UC 15 V vertical in detail:

vertical extrusion axis
closed design
water cooling
high outputs
vacuum technology
max. pipe. o.d.: 15 mm
UC 15/63 V
UC 15/105 V
vertical vertical

Mould blocks:
63

105

Max. PA output:
17

30

kg/h

Max. PP/PE output: 20

35

kg/h

Max. speed:
26
40

m/min

Chain length:
1780

2967

mm

Closed chain:
585

1176

mm

Connected load:
4.1
4.5

kW

Weight:
600

660

kg
Length: 2650 2505 mm
Width: 1720 1720 mm
Height: 1970 2325 mm
UC 25/54
V = vacuum

Extrusion axis:
vertical
vertical
vertical
UC 15
Available versions:
UC 15/63 V vertical
UC 15/105 V vertical
Applications
Cable protection for:
TV, telephone
Glass fiber
Electricity
IT and computer
Automotive and airplane industry,
machine and ship building
Healthcare
Materials
Polyolefines, Polyamides,
PVC, PVDF, EVA, TFA, TPE
21
High speed production of small pipes
Technical pipes for manifold applications are produced on the
different versions of the corrugator UC 15 with speeds up to
40 m/min. With the variable chain length the optimal adaption
of the corrugator to the product length is possible. This means
saving raw material by avoiding waste.
Technical data: min. pipe i.d.: 4.8 mm
Features of UC 15 in detail:
closed design
water cooling
high outputs
mould blocks made of steel
easy and quick mould block change
vacuum equipment optionally available
push-off cylinder optionally available
electrical control for synchronisation with
extruder
max. speed: up to 40 m/min
UC 15/63 (V)
UC 15/105 (V)
UC 15/63-105 (V) UC 15/63-150 (V) UC 15/63-450 (V)
vario vario vario (other lengths available)
Mould blocks:
63

105

63-105

63-150
63-450
Max. PVC output: 30

50

30-50

30-65

30-105
kg/h

35

20-35

20-45

20-80
kg/h
Max. speed:
26
40
40
40

40
m/min
Chain length:
1780

2967

1780-2967
1780-4239
1780-12717
mm
Closed chain:
585

1176

585-1176
585-1824
585-6063
mm
Connected load:
4.1 4.5 4.5 5.0 5.5 kW
Weight:
405

470

500

600

2100
kg
Length: 1043 1643 1770 2680 7300 mm
Width: 618 618 639 639 720 mm
Height: 1140 1140 1270 1270 1300 mm
V = vacuum
Extrusion height:
1100
1100
1100
1100
1100
mm
UC 15
Available versions:
UC 15/63 (V)
UC 15/105 (V)
UC 15/63-105 (V) vario
UC 15/63-150 (V) vario
UC 15/63-450 (V) vario
Applications
TV, telephone
Glass fiber
Electricity
IT and computer
Healthcare
Materials
23
Production of corrugated pipes on the corrugator UC 25
The corrugator UC 25 produces pipe with diameters of 8 mm
i.d. up to 25 mm o.d. with a remarkable speed of up to 43 m/
min.

UC 25/54
UC 25/70
UC 25/90
closed design
water cooling
high outputs
electrical control for synchronisation with extruder

UC 25/120
Mould blocks:
54

70
90
120
Max. PVC output: 90

130
190
250
kg/h

90

120
150
kg/h
Max. speed
30
43
43
43
m/min
Chain length:
3052
3956
5086
6782
mm
Closed chain:
992
1444
2009
2857
mm
Connected load:
3.3 3.5 3.5 5.5 kW
Weight:
960
1240
1360
1480
kg
Length: 1780 2233 2798 3646 mm
Width: 700 700 700 700 mm
Height:
1153
1153

1153
1153
mm
Extrusion height: 1100
1100
1100
1100
mm

UC 25
Available versions:
UC 25/54
UC 25/70
UC 25/90
UC 25/120
Applications
TV, telephone
Glass fiber
Electricity
IT and computer
Healthcare
Washing machines
Dishwashers
Materials
25
Flexible technology for all demands
On the UC 58 corrugators, flexible single and
double wall corrugated pipes made of nearly
all thermoplastic materials can be produced.
In addition to the four standard models,
UNICOR offers a corrugator with vario
technology and a special eco(nomic)
version (see next pages).

UC 58/40 (V)
V = vacuum
UC 58/70 (V)
UC 58/90 (V)
closed design

water cooling
high outputs
vacuum optionally available

suitable for the use of duo and triple mould blocks


special eco corrugator available
UC 58/120 (V)
Mould blocks:
40

70
90
120
Max. PVC output: 70

140
210
310
kg/h

100

150
240
kg/h
Max. speed
30
38
43
43
m/min
Chain length:
2260
3956
5086
6782
mm
Closed chain:
524
1376
1936
2785
mm
Connected load:
4.5 5.5 6.5 8.5 kW
Weight:
700
940

1520
2040
kg
Length: 1572 2399 2942 3805 mm
Width: 500 500 500 880 mm
Height: 1350 1350 1350 1350 mm
1100
1100
1100
mm
UC 58
Available versions:
UC 58/40 (V)
UC 58/70 (V)
UC 58/90 (V)
UC 58/120 (V)
Applications
TV, telephone
Glass fiber
Electricity
IT and computer
Healthcare
Vacuum cleaners
Washing machines
Dishwashers
Materials
27
Pipe-in-pipe production and cable insertion
The UC 58/90 V as well as the UC 58/120 V are
UNICORs efficient solutions for pipe-in-pipe production
and cable insertion. Highest outputs and pipe quality
are guaranteed by the optimized water cooling.
The corrugator is easy to operate and userfriendly.

Pipe-in-pipe technology is also available with the corrugator
UC 90.
pipe-in-pipe production line:
coiler
cooling spray bath
corrugator UC 58
die head
extruder
pipe cooling device
haul-off
pipe straightening device
pipe-in-pipe
UC 58
Available versions:
UC 58/90 (V)
UC 58/120 (V)
Applications
Inline production of:
Protective pipes for PEX
and Alu-PEX pipes
Protective pipes for cables
And any other kind of
corrugated pipe
Materials
29
Vario technology: production without waste
The UNICOR vario corrugator technology allows the adaptation of the
chain length to the product length by varying the number of mould
blocks. This results in the highest possible exploitation of energy
and raw material during the production of technical pipes.
V = vacuum
The benefit of this technology is a production without or

with only a minimum of waste which means, in addition, an increase of productivity in pipe manufacturing.
UC 58/40-90 (V) vario
UC 58/40-120 (V) vario
Mould blocks:
40-90
40-120
Max. PVC output: 70-210
70-310
kg/h
Max. PP/PE output: 50-150
50-240
kg/h
Max. speed
43
43
m/min
Chain length:
2260-5086
2260-6782
mm
Closed chain:
524-1936 524-2785 mm
Connected load:
6.5 6.5 kW
Weight: 1800 2050 kg
Width: 824 985 mm
1100
mm
Installation / removing of modules at vario corrugator UC 58
With vario technology you produce technical pipes in lengths

according to your demands
without waste.
vario
UC 58
Available versions:
UC 58/40-90 (V) vario
UC 58/40-120 (V) vario
Applications
Technical pipes
Healthcare
Vacuum cleaners
Washing machines
Dishwashers
and any other corrugated products
Materials
31
UC 58/70 eco: the economic corrugator
The UC 58/70 eco is used for the manufacture of flexible,
corrugated plastic pipes (single wall). This machine is ideal for
the production of standard corrugated pipes and for newcomers.
The continuously lined up mould blocks are guided in channels
and are pushed parallely through the middle channel.
The mould blocks of the UC 58 standard fit into this corrugator
model.
Features of UC 58/70 eco in detail:

closed design
water cooling
high outputs
attractive cost/performance ratio
UC 58/70 eco
UC 58/90 eco

Mould blocks:
70

90

Max. PVC output: 140

210
kg/h


150
kg/h

Max. speed
38
43
m/min
Chain length:
3956 5086 mm

Closed chain:
1376
1936
mm
Connected load:
4.0 5.0 kW
Weight: 810 1400 kg
Width: 860 860 mm

1100
mm
eco
UC 58
Available versions:
UC 58/70 eco
UC 58/90 eco
Applications
TV, telephone
Glass fiber
Electricity
Control and computer cables
machine and shipbuilding
Materials
33
UC 90
The closed designed UC 90 manufactures corrugated plastic
pipes made from a variety of thermoplastic materials within the
optimal size range of 20 mm i.d. to 90 mm o.d.
High outputs and fast production speeds ensure high margins.
closed design
water cooling
high outputs
mould blocks made of a steel
Technical data: min. pipe i.d.: 20 mm max. pipe. o.d.: 90 mm

UC 90/60
UC 90/80

Mould blocks:
60

80


230
kg/h


170
kg/h

Max. speed
24
30
m/min
Chain length:
4522 6029 mm

Closed chain:
1412
2166
mm
Connected load:
4.5 6.5 kW
Weight: 1600 1850 kg
Width: 1000 1000 mm

1100
mm

UC 90
Available versions:
UC 90/60
UC 90/80
Applications
TV, telephone, glass fiber
electricity, IT and computer
Core tube for spiral winding pipes
Protection pipes for district
heating systems
Technical pipes
Drainage pipes for fields,
streets, squares, buildings
Materials
35
FDC 160
The FDC 160/60 iV is the solution of UNICOR FRNKISCHE
CORRUGATORS for the production of corrugated single and
double walled pipes up to 175 mm o.d.
Due to the special chain construction, there is no need to set
the clearance of the mould blocks. The servo motor installed is
also maintenance-free. These are only two of the outstanding
features of the FDC 160.
FDC 160/60 iV

Mould blocks:
60

kg/h


kg/h

Max. speed
28
m/min

Chain length:
6220
mm
Closed chain:
2580 mm

Connected load:
24
kW
Weight: 5000
kg
Length: 5270 mm
Width: 1925 mm

Height:
1800
mm
i = integrated water
cooling V = vacuum Extrusion height:

1100

mm
Features of FDC 160 in detail:

compact design
process controlled water cooling of mould blocks
integrated multi-zones-vacuum-technology
quick opening of center channel via spindles
corrugators with zoom technology:
- weight minimized mould size
- short die lengths
- high output efficiency
touch screen technology
graphic visualisation of process data
central lubrication system
precise lateral and height adjustment of corrugator
telediagnostic service via modem
FDC 160
Available versions:
FDC 160/60 iV
Applications
TV, telephone
Glass fiber
Electricity
IT and computer
heating systems
Technical pipes
Materials
37
UC 210
The UC 210 is the new corrugator that combines the best of
UNICOR and FRNKISCHE.
The range of diameters has been optimized with this new machine. The machines produces corrugated single and double
walled pipes from 32 mm i.d. up to 200 mm o.d.
The zoom technology of the mould block channel enables
weight minimized mould sizes, short die lengths and a high
output efficiency.
UC 210/48 iV

Mould blocks:
48

kg/h


kg/h

Max. speed
35
m/min

Chain length:
6333
mm
Closed chain:
2550 mm

Connected load:
20
kW
Weight: 5700
kg
Length: 5430 mm
Width: 2240 mm

Height:
2050
mm
cooling V = vacuum Extrusion height:

1100

mm

compact design
quick opening of forming channel
corrugators with zoom technology in the forming channel:
mould block size adapted to pipe size
short die lengths
high output
telediagnostic service via remote maintenance unit (RMU)
optionally available
UC 210
Available versions:
UC 210/48 iV
Applications
Cable protection pipes
Technical pipes
Materials
HDPE, PP, PVC and
Technical polymers
39
UC 315
The UC 315 is a multi purpose corrugator which covers a size
range of 32 mm i.d. up to 315 mm o.d. At the same time, outputs as high as 700 kg HDPE and 850 kg PVC per hour can be
achieved.
The compact horizontal design of the UC 315 facilitates the
access to the corrugator to change mould blocks. The vertical
adjustment of the UC 315 allows for the use of dual profile
forming blocks, thereby reducing change-over times and investment costs. The bodies of the mould blocks are made of a
special aluminium alloy and mounted to a steel carrier system
by means of tension bolts.

open design
direct water cooling of mould blocks
vacuum system
high outputs
mould blocks made of a special aluminium alloy
special hard-coat treatment of the mould blocks

UC 315/35 iV
UC 315/48 iV

Mould blocks:
35
48

850
kg/h


700

kg/h

Max. speed
18
25
m/min
Chain length:
4617 6333 mm
Closed chain:
1174 2035 mm
Connected load:
20.0 30.0 kW
Weight: 4200
5390 kg
Width: 1884 1884 mm


1100
mm
cooling V = vacuum
UC 315
Available versions:
UC 315 / 35 iV
UC 315 / 48 iV
Applications
TV, telephone
Glass fiber
Electricity
IT and computer
heating systems
Technical pipes
Materials
41
UC 500
The UC 500 is a multi purpose corrugator which covers a size
range of 65 mm i.d. up to 500 mm o.d. At the same time, outputs as high as 750 kg HDPE and 900 kg PVC per hour can be
achieved.
The compact horizontal design of the UC 500 facilitates the
access to the corrugator to change mould blocks.
The bodies of the mould blocks are made of a special aluminium
alloy and mounted to a steel carrier system by means of tension
bolts.

open design
vacuum system
high outputs
special hard-coat treatment of the mould blocks

UC 500/40 iV

Mould blocks:
40

kg/h

kg/h

Max. speed
11
m/min

Chain length:
6283
mm

Closed chain:
1641
mm
Connected load:
32.0
kW
Weight: 7600
kg
Length: 4655
mm
Width: 2745
mm

Height:
2500
mm

mm
cooling V = vacuum
UC 500
Available versions:
UC 500/40 iV
Applications
Sewer pipes
Conveyor pipes
TV, telephone
Glass fiber
Electricity
IT and computer
heating systems
Structural and civil engineering
Materials
Polyolefines
PVC
43
FDC 800
The FDC 800/36 iV is a high quality corrugator for the production of single and double walled pipes up to 800 mm o.d.
The quick-mould-change-system and the integrated vacuum
pumps are only two of its advantages for quick and secure pipe
production.
FDC 800/36 iV

Mould blocks:
36

kg/h


kg/h

Max. speed
8,9
m/min

Chain length:
6333
mm
Closed chain:
1935 mm

Connected load:
44
kW
Weight: 15000
kg
Length: 6900 mm
Width: 4100 mm

Height:
2300
mm
cooling V = vacuum


mm
Features of FDC 800 in detail:

compact design
cooling system with integrated heat exchanger
quick opening of center channel via spindles
corrugators with zoom technology:
- weight minimized mould size
- short die lengths
- high output efficiency
telediagnostic service via modem
FDC 800
Available versions:
FDC 800/36 iV
Applications
Sewer pipes
Conveyor pipes
TV, telephone
Glass fiber
Electricity
IT and computer
heating systems
Materials
Polyolefines
PVC
45
UC 1200
The UC 1200 shuttle corrugator is used for the production of
large-sized pipes such as sewer and drainage pipes in road
construction and civil engineering, water conveying pipes, main
collectors in agricultural drainage, manholes and other applications.
The UC 1200 covers a size range of 200 mm i.d. up to 1.200 mm
o.d. and is one of the most popular corrugators of his class.
i = integrated water cooling

V = vacuum PS = parking station
me = metrical mould block length
im = imperial mould block length

open design
vacuum system
high outputs
shuttle principle
parking station for in-line cuff production available
metrical and imperial mould block lengths available
mould blocks compatible to UC 1800
UC 1200/9 iV me
UC 1200/12 iV me
UC 1200/9 iV (PS me)
UC 1200/8 iV (PS im)
Mould blocks:
Max. PVC output:
Max. PP/PE output:
Max. speed
Chain length:
Closed chain:
Connected load:
Weight:
Length:
Width:
Height:
Extrusion height:
9
1200
1000

3
4750
3120
70.0
24000

8050
4500
4100
1760

12
1200
1000
3
6333
3120
70.0
24000
8050
4500
4100
1760
9+1 / 2 (PS)
1200
1000

3 (2)
4750+527 / +1054
3120
70.0
25500
8050
6000
4100
1760
8+1 / 2 (PS)
1200
1000
3 (2)
4877+610 / 1220
3120
75.0
25500
8050
6000
4100
1760
kg/h
kg/h
m/min
mm
mm
kW
kg
mm
mm
mm
mm
UC 1200
Available versions:
UC 1200/9 iV me
UC 1200/12 iV me
Applications
Sewage and storm water
Manholes
Conveyor pipes
Materials
Polyolefines
PVC
47
UC 1800
This new and innovative corrugator UC 1800 is designed for
the production of drainage, storm water and sewer pipes. This
corrugator uses a gripper system for the mould block transport
in the return channels. The extruders are placed on a movable
platform.
Like all other UNICOR shuttle corrugators, this model has a high
robustness and long life time.

open design
vacuum system
high outputs
shuttle principle
mould blocks compatible to UC 1200
UC 1800/7 iV (PS me) UC 1800/6 iV (PS im)

Mould blocks:
7+1 (PS)
6+1 (PS)

1600
kg/h


1350
kg/h

Max. speed
1.5
1.5
m/min

Chain length:
3695 + 792
3658 + 914
mm

Closed chain:
2200
2200
mm

Connected load:
115.0
120.0
kW
Weight: 40000
40000 kg
Width: 7200 7200 mm
cooling
V = vacuum PS Height: 5000 5000 mm
= parking station
me = metrical mould block length


1750
mm
im = imperial mould
block length
UC 1800
Available versions:
Applications
Manholes
Conveyor pipes
Materials
Polyolefines
PVC
49
UC 2400
With an impressive pipe diameter of up to 2400 mm o.d. the
UC 2400 is the largest UNICOR corrugator.
The applications of these pipes are drainage, sewage and storm
water as well as rain water retaining systems. Due to the worldwide changing weather conditions such systems are more and
more installed in regions with very high rainfalls and in regions
with long dry seasons followed by high rainfalls.

open design
vacuum system
high outputs
shuttle principle
UC 2400/5 iV
UC 2400/5 iV PS

Mould blocks:
5
5+1 (PS)

1900
kg/h


1600
kg/h

Max. speed
1.5
1.5
m/min

Chain length:
4524
4524 + 905
mm

Closed chain:
2308
2308
mm

Connected load:
145.0
150.0
kW
Weight: 50000
53000 kg
Width: 5500 6000 mm

Height:
4700
4700
mm
i = integrated water cooling
V = vacuum
PS = parking station

2300
mm
UC 2400
Available versions:
UC 2400/5 iV
UC 2400/5 iV PS
Applications
Manholes
Conveyor pipes
Materials
Polyolefines
PVC
51
UNICOR GmbH
Industriestrasse 56
97437 Hassfurt
Germany
Sales department:
Tel. +49 9521-956 196
[email protected]
www.unicor.com
Copyright 2012 UNICOR GmbH, Germany. All rights reserved. Printed in Feb. 2013 | Design: www.orangeclou.de.
All mentioned technical details are subject to improvements and constructional modifications and depend on exact technical execution.

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R

the corrugator experts

Pipe calculation and testing

After Sales Service 16

4.8 mm i.d. to 15 mm o.d.

32 mm i.d. to 175 mm o.d. 36

32 mm i.d. to 200 mm o.d. 38

32 mm i.d to 315 mm o.d.

65 mm i.d to 500 mm o.d.

95 mm i.d. to 800 mm o.d.

200 mm i.d to 1200 mm o.d.

500 mm i.d to 1800 mm o.d.

700 mm i.d to 2400 mm o.d.

sewage and storm water:

High production speed

The specific structure of a corrugated pipes results

High ring stiffness

Excellent water flow

High production speed

High ring stiffness

Excellent water flow

As one of the world market leaders, UNICOR is highly

Pipe calculation and testing

UNICORs closed construction technology

UNICORs open horizontal chain corrugators

UNICORs shuttle corrugators

UNICORs mid-sized corrugators are designed for highest output

UNICORs large-sized corrugators are designed for the production

Double Wall Die Head

Double Wall Die Head

Disc Die Head

UNICOR cooling mandrel technology guarantees:

Disc Die Head

Cross Die Head for pipe in pipe

Plastic pipes can be formed in mould blocks with one, two

Single, double and triple mould blocks

The plug-in cuff is the most common

The welded cuff is similar to the plug-in

The belled cuff is produced on a belling

The in-line single-layer cuff is produced

The spigot-end cuff is a variation of the

The in-line double-layer cuff is

After Sales Service

The UNICOR RMU is optionally equipped with a headset

Headset: DECT-standard, operating distance up to 100 m

Optionally available with wireless voice and video com-

UNICOR RMU (Remote Maintenance Unit) can be installed

munication by visual and aural connection between the

in the control cabinet. It is instantly applicable at the UNICOR

UNICOR service specialists and your employees on site

corrugators due to standardised UNICOR interface technology

Power connection RMU: 100-240 V, 50 or 60 Hz.

Light-weight plastic helmet with WLAN camera

Precondition: internet access at customer site

Layout of a production line:

cooling spray bath

Technical data: min. pipe i.d.: 3 mm

Features of UC 15 V vertical in detail:

max. pipe. o.d.: 15 mm

Technical data: min. pipe i.d.: 4.8 mm