Medium Voltage Distribution

GenieEvo range
Metalclad, vacuum indoor
switchgear
Installation,operation
and maintenance instructions

version 4.0 / May 2011

Details of revision

Schneider GenieEvo

Version

Comment

1.0

First Issue

2.0

Padlock interlock
operation added.
Busbar earth panel
added.

August 2003

2.1

Live primary VT
isolation added.
And ENA comments
incorporated.

April 2004

3.0

Withdrawable VT fuse
option added.
Weights of options
added

March 2005

4.0

Addition of 2500A

May 2011

Date
April 2003

GenieEvo
contents
Page
General
general description
weights and dimensions
offloading
moving

4
4
5
6

Installation
substation design
floor preparation
connection of panels
connection of busbars
installation of pilot cables

7
8
9
10
11

Connection
main cable connection
bus end cable box connection
2500a
fixing points

12
13
14
15

Operation
panel architecture - circuit connected
panel architecture - busbar connected

17
18

operation flow chart

operation of circuit breaker
main on
isolated
earthing scheme
circuit / cable earthing
cable testing
vacuum interrupter testing
operation of bus section
busbar earthing
RHS busbar earth
LHS busbar earth
dielectric withstand
lever rest button
VT access / isolation
standard
key interlocked
withdrawable fuses
replacing fuses
phase live indication / comparison

19
20
21
22
23
24
25
26
27
29
31
32
33
34
35
36
37

Commissioning

Schneider GenieEvo

introduction
physical checks
H.V. withstand test
test voltages
test connection

38
38
39
39

Maintenance

40

Endurance characteristics

45

GenieEvo
general

Introduction
These instructions cover
all operations concerning
handling, installation,
operation and
maintenance of the
GenieEvo range of
equipment.

The range comprises: VC2 200A circuit breaker

VBES busbar earthing panel

VC6 630A circuit breaker

BBVT busbar VT panel

VC12 1250A circuit breaker

BBM busbar metering panel

VB6 630A bus section

VC20/25

VB12 1250A bus section.

VB20/25

Weights and dimensions

unit(s)

Average dimensions
(mm)
packed

Average weight (kg)

packed

Maximum weight (kg)*

packed

VC2, VC6, VC12,

VBES, BBVT

VB6, VB12

VC20, VC25

VB20, VB25

Standard

Bus-section

Standard

Bus-section

500W, 1900H, 1230D

1000W, 1900H, 1230D

750W, 1900H, 1230D

1250W, 1900H, 1230D

600W, 200H, 1330D

1100W, 2000H, 1330D

850W, 2000H, 1330D

1350W, 2000H, 1330D

365kg

560kg

550kg

800kg

465kg

660kg

650kg

900kg

650kg

750kg

700kg

1000kg

750kg

850kg

900kg

1100kg

* Maximum weight includes for a single freestanding unit which includes all available options, such as inverted cable box, voltage transformers, surge
arrestors, busbar connected cable box, motors etc.

Schneider GenieEvo

GenieEvo
general
GenieEvo lifting instructions
Note: Lifting chains/ropes
shall be positioned at
2000mm from the lifting
points as shown.
Important: during the lifting
of the unit, all four lifting
points must be used

Note: Lifting chains/ropes

shall be positioned at
2000mm from the lifting
points as shown.
Important: during the lifting
of the unit, all three lifting
points must be used

m
0m
200

200
0m
m

Panel types:
VB6 & VB12

mm
2000

200
0m
m

Panel types:
VC2, VC6, VC12, VBES,
& VBVT

Lifting points
Lif
tin
gp
oin
ts

Forklift truck lifting points

Lifting points

Forklift truck lifting points

Maximum mass = 650kg

Panel types:
VB20, VB25

Panel types:
VC20, VC25

Maximum mass = 800kG

Schneider GenieEvo

Maximum mass = 1000kG

Maximum mass = 750kg

GenieEvo
general
Moving

All units can be moved by forklift truck or pallet truck using the integral feet at
the bottom of each panel. Fork length should be more than width of panel.
Please refer to pages 13 and 14 for further information.

Storage

These units are designed for indoor use only and must not be left outdoors. It
is therefore necessary to protect the equipment from the environment before
and during erection/commissioning. The unit should be stored in a warm, dry
switchroom and protected against dust and debris.
The switchgear panels should not be stored or installed in unfinished
switchrooms where the climatic conditions would exceed those specified in
IEC62271-1 normal service conditions for indoor use

-5 to +40C

Relative Humidity <90%

Indoors

+40C

-5C
Should the busbar chamber or cable box become exposed to the elements,
they should be thoroughly cleaned prior to energising with Isopropanol
alcohol.

Ancillary kits

Schneider GenieEvo

Ancillary kits containing busbars, dyscon boots, glands, screws etc. are
either supplied loose with each unit, fastened to the panel, or secured in the
cable box.

GenieEvo
installation
Installation for internal arc protection

To maximise the reliability of the switchgear throughout its life the switchgear should be installed in a clean,
dry, well ventilated, indoor switchroom whose climatic conditions are controlled to stay within those specified in
IEC62271-1 clause 2.1.1.
If special service conditions are required contact Schneider Electric for further advice.
Internal Arc
The standard GenieEvo product range has an internal arc classification of IAC-AF 25kA 1s when tested to
IEC 62271-200.
Our recommendation for installation is as follows
Front View

Top View
A

Deflector Kit

B
C

Minimum Dimensions
A
B
C

800mm
500mm
3000mm

Front deflector kit reference GDV-A328 is required if

A = 800mm 1500mm
or
C = 3000mm 4000mm
If A>1500mm and C>4000mm no deflector is required

For the 200A, 630A and 1250A panels

internal arc classification of AFLR is
possible by adding kit ref GDV-A328.

Schneider GenieEvo

GenieEvo
installation
Floor preparation

Please refer to the arrangement drawing for the foundation details.

M10 channel fixing

730

Foot of unit

Note: floor level

flush to +/ - 1mm
with foundation
channel
Spring loaded
channel nut

41

70

Channels grouted in
position using setting jigs
supplied

The units can be directly bolted to

the concrete floor by use of 2 x
10mm rawlbolts for single width
panels or 4 x 10mm rawlbolts for
bus-section panels. The floor
tolerance is 1mm over 1 metre
Installation of
circuit breaker panel
Line up the first panel in position (see
Unistrut diagram). Insert 2 channel nuts
into the Unistruts shown and slide into
position. Finger tighten the M10 screws at
the front and rear of the unit (do not
tighten). Manoeuvre the next panel into
position and repeat.
If the panel is being bolted directly to the
floor, line up the first panel in position and
remove the lower panel front plate. Drill
front and back fixing position's through
the access holes. The recommended drill
size is 16mm . Install rawlbolts, (shown
above). Finger connect the M10 nuts and
washers. Manoeuvre the next panel into
position and repeat.

Nylon hole plug to be fitted from the

underside of the base to ensure vermin
proofing.

Schneider GenieEvo

Channels made in
subfloor

Where it is not possible to

guarantee that the floor is within the
specified tolerance, we strongly
recommend the use of foundation
channels I.e. Unistrut P3270 or
similar.

GenieEvo
installation
connection of panels VC2-12, VB6-12

Remove the busbar chamber top

and rear cover plate. To remove
undo the M6 captive screws along
the top and rear of the busbar
chamber cover.

With the busbar chamber cover

removed, bolt the panel busbar
chamber flanges together using 16
off M8 screws and nuts via the
flange holes along the lower and
front edges.
Repeat until all panels within the
switchboard have been installed
and bolted together.

Multicore pilot cable riser kit

(bottom entry cables)
A multicore pilot riser kit is available
for switchboards which require
bottom entry multicore cable. This
allows easy fixing and support for
all multicore cables associated with
the switchboard. It can be supplied
loose for installation to an existing
switchboard, or factory installed via
a busbar trunking. An additional
pilot cable tray can supplied for
fitting to the LV compartment to
allow multicores to travel to the
relevant panel.
Full assembly instructions are
provided with the appropriate kits.

Schneider GenieEvo

GenieEvo
installation
Connection of busbars
1250A

2500A

Ensure that the environment is

clean and dry.

Clean busbar boots and bushings

using cleaning pad provided.
Apply silicon grease* to boots. Fit
busbars into boots as shown
above.
* Silicone Paste type:Unisilkon TKM 1011
Part No. 2D58121

Busbar torque
1250A Totally encapsulated 56Nm
1250A Totally encapsulated with earth screening 75Nm
2500A Totally encapsulated 28Nm

Schneider GenieEvo

10

Refer to accessory kits for full

details.
note: is recommended prior to
refitting the busbar chamber
covers that the busbars are tested
- see page 38/39 for typical tests

GenieEvo
installation
Arrangement of bus-section busbars
connection of busbars totally encapsulted/earth screened

Rear view (1250A)

N.b - boots
terminate to
disconnector
mouldings

Riser panel

Rear view (2500A)

Riser panel

Bus section circuit

breaker panel

Bus section circuit

breaker panel

Ensure that the environment is clean and dry

Remove busbar boot and clean bushings using cleaning pad provided. Apply Silicone Paste type:- Unisilkon
TKM 1011, Part No. 2D58121 to boots. Fit busbars into boots as shown below.
Refer to accessory kits for full details.

Installation of pilot cables through pilot cable box

Remove the pilot cable box cover. To remove undo
the 10 x M6 captive screws along the top and rear of
the pilot cable box cover. Pilot cables can be
installed from above using the pre-punched gland
plate with various sized mechanical knockouts.

Schneider GenieEvo

11

GenieEvo
installation
Cable size
Standard cable box can accommodate 3 core cables up to 300mm and single core cables to 630mm.
WARNING All cables must be connected. We recommend the following kits - Raychem cold fit
termination boot RCAB4120 3M cold fit termination boot 92EE 717-1. Heat shrink to apply direct
Raychem EAKT1508, 1509 or 1510. For dyscon connection EAKT 1505, 1506 or 1507.
Main cable connection
All units are fitted with dry type cable
connections suitable for accepting
shrink fit termination kits.
Accessory kits containing gland
plates etc are available.
Cable termination torque = 65Nm

Ensure that the cable is

supported by gland plate
before placing on bushings.
Failure to do so combined with
the physical stresses which
could be encountered during
termination may result in
damage to the resin insulation.

Standard cable entry (1250A)

50

Inverted cable entry (1250A)

50

Schneider GenieEvo

12

note: L1 phase bushing is on

rear right of the unit

GenieEvo
connection
Bus end cable box connection
standard cable entry (1250A)

376
50

Inverted cable entry (1250A)

50

Dyscon elbow adapters

Can be used for single or double
cable connection
note: hole size in the dyscon palm is
14mm for M12 fixing

Schneider GenieEvo

13

GenieEvo
connection
Standard cable entry (2500A)

50

Inverted cable entry (2500A)

50

Always clamp the cable with the appropriate glanding system before connecting the cable to the bushing.
Failure to support the cable properly will put unacceptable stress on the bushing and could damage the
bushing, leading to possible equipment failure. The weight of the cable must always be supported by the
cable gland.
Schneider GenieEvo

14

GenieEvo
connection
Fixing points

Schneider GenieEvo

15

GenieEvo
connection
Fixing points continued

Schneider GenieEvo

16

GenieEvo
operation

Architecture
Circuit connected panel
GenieEvo consists of a (demountable) fixed pattern
vacuum circuit breaker with a series, 3 position,
disconnector between the vacuum circuit breaker
(CB) and the busbars.

series disconnector

The series disconnector is an off load device which

can only be moved from one position to another with
the circuit breaker in the OFF position.

vacuum circuit breaker

An interlock prevents the circuit breaker from being

closed if the series disconnector is part way between
one of its three positions.
current
transformer

All load and fault current interruption is carried out by

the vacuum circuit breaker.

fuse
voltage transformer

3 position series disconnector

Schneider GenieEvo

vacuum circuit breaker

17

GenieEvo
operation

Architecture
Busbar connected panel
The bus section panel consists of a (demountable) fixed
pattern vacuum circuit breaker with a series disconnector
on either side.
The series disconnectors are off load devices which can
only be moved from one position to another with the
circuit breaker in the OFF position.
An interlock prevents the circuit breaker from being
closed if the series disconnector is part way between one
of its three positions.
All load and fault current interruption is carried out by the
vacuum circuit breaker.

series disconnector

vacuum circuit breaker

series disconnector

Schneider GenieEvo

18

GenieEvo
operation

Operation map
This is an operation map showing the position of the panel and the process required to get to the next stage.
Each step of the operation is interlocked to ensure that the equipment can only operate in accordance with the
procedure below.

Circuit Breaker
Disconnector
Test Access

Close Circuit Breaker to ON

Circuit Breaker
Disconnector
Test Access

Close Disconnector to MAIN

Circuit Breaker
Disconnector
Test Access

Open Disconnector to OFF

Circuit Breaker
Disconnector
Test Access

Open Circuit Breaker to OFF

Circuit Breaker
Disconnector
Test Access

Close Test Access Point

Circuit Breaker
Disconnector
Test Access

Close Circuit Breaker to ON

Circuit Breaker
Disconnector
Test Access

Schneider GenieEvo

19

ON

MAIN ON

MAIN
CLOSED

Open Circuit Breaker

OFF
MAIN
CLOSED

Open Disconnector

OFF

ISOLATED

OFF
CLOSED

Close disconnector to EARTH

OFF
EARTH
CLOSED

Close Circuit Breaker to Earth circuit

ON

EARTH ON

EARTH
CLOSED

Open test access point

ON
EARTH
OPEN

CABLE TEST

Open Circuit Breaker to OFF

OFF
EARTH
OPEN

VI TEST

GenieEvo
operation
Operation of circuit beaker
Main On Position

Move the disconnector lever

down to the free position.

Check the fascia diagram for the

service condition. Remove
padlocks if fitted. Move the
selector to the disconnector
position.

Insert the operating handle, found in

the LHS end cover plate, and rotate
clockwise until the selector resets in
the locked position, and the
disconnector is in the Main On
position.
Schneider GenieEvo

If the motorised mechanism is

has not been chosen the circuit
breaker close springs can be
charged via the integral multi
stroke charging handle as
indicated above
20

Close the vacuum circuit breaker to

Main On by depressing the black
manual close button. Clear plastic
shields may be secured over the trip
& close buttons, using padlocks to
prevent unauthorised access.

GenieEvo
operation
Operation of circuit beaker
Main Off Position

Check the fascia diagram for the

service condition. Remove
padlocks if fitted. Open the
vacuum circuit breaker to the Off
position by depressing the red
manual trip bush button.

Move the disconnector lever

down to the free position.

Move the selector to the centre

position.

Schneider GenieEvo

21

Insert the operating handle,

found in the LHS end cover
plate, and rotate anti-clockwise
until the lever resets in the
locked position, and the
disconnector is in the Isolated
position.

GenieEvo
operation
Circuit earthing

All circuit breaker panels have the ability to earth the

circuit as standard. The circuit is earthed via the
vacuum circuit breaker when the disconnector is in the Earth position. Being an off load device the circuit
earth can only be selected with the circuit breaker is in the off position.
Once the disconnector is in the earth select position
the breaker can be closed earthing the circuit.

Busbar

Main position

Isolated position
Earth position

3 position
disconnector

On
Off

Vacuum
circuit
breaker

Schneider GenieEvo

22

GenieEvo
operation
Operation of circuit beaker
Earth On Position

Remove padlocks if fitted.

Move the lever down to the free
position.

Check the fascia diagram for the

service condition. Move the
selector to the earth switch
position.

Insert the operating handle, found in

the LHS end cover plate, and rotate
anti-clockwise until the lever resets in
the locked position, and the
disconnector is in the Earth Select
position.
Schneider GenieEvo

If the circuit breaker close

springs are not already charged
they can be via the integral multi
stroke charging handle as
indicated above

23

Close the vacuum circuit breaker

to Main On by depressing the
black manual close button as
indicated above. The main MV
circuit is now earthed.

GenieEvo
operation
Cable testing main cable

Ensure that the unit is in the

Earth On position see page 19.
This will allow the test access
interlock to be moved

Remove padlock if fitted, move

the test access interlock to the
right and hold it in position, at
the same time open the door
using the hand recess. This
operation will remove the earth
star point and provide access to
the testing bushings (marked
with phase identification labels).

Warning: ensure the cables are discharged to earth

before touching the bushings before and after testing.

Schneider GenieEvo

24

Insulated bushing shrouds can

be withdrawn from the fascia to
increase clearances between the
bushings and earth.
Note: The disconnector cannot
be operated with the test cover
opened.
Reverse the procedure to return
to the service condition.

Note: If VTs are fitted to the

panel then they must be isolated
prior to cable testing (please
refer to the VT isolation
procedure on pages 33 & 34).

GenieEvo
operation
Checking the Vacuum Integrity

Ensure that the unit is in the

Earth On position see page 19.
This will allow the test access
interlock to be moved

To test the integrity of the vacuum

bottles the circuit breaker can be
opened with the test bushings
accessed. The cable should be
earthed at the remote end.

Schneider GenieEvo

Remove padlock if fitted, move

the test access interlock to the
right and hold it in position, at
the same time open the door
using the hand recess. This
operation will remove the earth
star point and provide access to
the testing bushings (marked
with phase identification labels).

Insulated bushing shrouds can

be withdrawn from the fascia to
increase clearances between the
bushings and earth.

Once the circuit breaker is in the

open position a test voltage (see
test voltage table on page 31) is
applied between each phase
and the earth terminal in turn.

Upon completion of each test the

exposed terminals must be
discharged to earth using
appropriate propriety equipment.

25

Note: The disconnector cannot

be operated with the test cover
opened.

Reverse the procedure to return

to the service condition.

GenieEvo
operation
Busbar earthing

The bus section panel has two series disconnectors utilised to offer either right hand or left hand side
busbar earthing from the same panel, this eliminates the need for an additional busbar earth panel.
To earth the right hand side of the switchboards busbar, with the vacuum circuit breaker in the off position
disconnector number two can be moved to the main select position and disconnector number one to the
earth position.
When the circuit breaker is closed the right hand side of the switchboards busbar is earthed. The position of
the two disconnectors is reversed to earth the left hand side of the switchboard busbar.

Left hand side busbar

Right hand side busbar

Main position
Isolated position

Earth

3 position
disconnector 1

position

On
Off

Vacuum
circuit
breaker

Earth
position
Isolated position
3 position
disconnector 2

Schneider GenieEvo

Main position

26

GenieEvo
operation
operation of bus section
Earth Right hand side bars

Check the fascia diagram for the

service condition. Remove
padlocks if fitted. Move the
upper (LHS) disconnector
selector to the earth switch
position.

Check the fascia diagram for the

service condition. Remove
padlocks if fitted. Move the lower
(RHS) disconnector selector to
the disconnector position.

Schneider GenieEvo

Move the upper (LHS) lever

down to the free position.

Move the lower (RHS) lever

down to the free position.

27

Insert the operating handle,

found in the LHS end cover
plate, and rotate anti-clockwise
until the selector resets in the
locked position, and the
disconnector is in the Earth
Select position.

Insert the operating handle and

rotate clockwise until the selector
resets in the locked position, and
the disconnector is in the Main
On position.

GenieEvo
operation

If the circuit breaker close springs

are not already charged they can
be via the integral multi stroke
charging handle as indicated
above

Schneider GenieEvo

Close the vacuum circuit breaker

to Main On by depressing the
black manual close button as
indicated above. The RHS
busbars are now earthed.

28

GenieEvo
operation
operation of bus section
Earth Left hand side bars

Check the fascia diagram for the

service condition. Remove
padlocks if fitted. Move the
upper (LHS) disconnector
selector to the disconnector
position.

Check the fascia diagram for the

service condition. Remove
padlocks if fitted. Move the
lower (RHS) disconnector
selector to the earth switch
position.
Schneider GenieEvo

Move the upper (LHS) lever down

to the free position.

Move the lower (RHS) lever

down to the free position.

29

Insert the operating handle, found

in the LHS end cover plate, and
rotate clockwise until the selector
resets in the locked position, and
the disconnector is in the Main On
position.

Insert the operating handle and

rotate anti-clockwise until the
selector resets in the locked
position, and the disconnector is
in the Earth Select position.

GenieEvo
operation

If the circuit breaker close

springs are not already charged
they can be via the integral multi
stroke charging handle as
indicated above

Schneider GenieEvo

Close the vacuum circuit breaker

to Main On by depressing the
black manual close button as
indicated above. The LHS
busbars are now earthed.

30

GenieEvo
operation
To test the dielectric withstand
of each individual phase,
perform a power frequency
test, applying 20kV AC (50 or
60Hz) or 25kVDC from a high
voltage test set across the
open vacuum interrupter. A
healthy vacuum interrupter
shall withstand this applied
test voltage.

The adjacent tables detail the

test voltage and connection
points.

test voltage
Rated voltage
voltage

AC test voltage
(kV)

13.8

20

Frequency Duration (d.c test voltage)

(seconds)
(Hz)
50/60

10

25*

test connection - circuit breaker

Test Phase

CB

Live terminal

Earthed terminal

L1 - Red

Open

L1

Earth / Frame

L2 - Yellow

Open

L2

Earth / Frame

L3 - Blue

Open

L3

Earth / Frame

Earth
L1
L2
L3

Warning: During the test X-rays

will be emitted from the
. vacuum
bottles. GenieEvo has a 3mm
thick steel plate, which offers
significant protection from this
radiation, however it is
recommended that all personnel
should keep a minimum of 2m
from the unit during test.

Schneider GenieEvo

Note: If VTs are fitted to the

panel then they must be isolated
prior to testing (please refer to
the VT isolation procedure on
pages 33 & 34).

31

Note: Cable is earthed

GenieEvo
operation
Lever reset

In the event of an inadvertent operation of the lever rather than having to operate
the disconnector to an unwanted position and back again, the lever reset button
can be used to reset the lever to the locked position as long as the disconnector
has not commenced any operation.

Schneider GenieEvo

32

GenieEvo
operation

Accessing VTs - standard

arrangement
important note: before
accessing VTs (during
commissioning or replacing
fuses) ensure that the panel is
in the earth on position. If the
unit is a bus-section ensure that
the unit is earthed on the side of
the busbars where the VTs are
connected.
See pages 23, 27, 28, 29 & 30
for further details.
Remove the lower circuit
breaker front cover access
panel for access to the cast
resin MV fuse carrier.

Warning: Isolate VT secondary circuit prior to this operation

Isolation of VTs - standard arrangement

Ensure that the panel is in the earth on position before removing the cover
With the lower VT chamber
front cover access plate
removed the three VTs can be
isolated via the removal of the
fuse.
Remove the dust cap and
utilising an Allen key unscrew in
an anticlockwise direction the
fuse cap and withdraw the fuse.
To re-connect the VTs the
above procedure should be
reversed remembering to
ensure that the unit is in the
earth on position.

Schneider GenieEvo

33

GenieEvo
operation
Accessing VTs - interlocked
arrangement
important note: before
accessing VTs (during
commissioning, replacing fuses
or for isolation during cable
testing) ensure that the panel is
padlocked in the main earth on
position. If the unit is a bussection ensure that the busbars
where the VTs are connected
are earthed or completely
isolated.
See pages 23, 27, 28, 29 & 30
for further details.

Turn key anti-clockwise to release

Remove padlock if fitted.

Remove the VT chamber front
cover to access the VT fuses.

Warning: Isolate VT
secondary circuit prior to
this operation.

Insert key in to lower cover

Isolation of VTs - interlocked arrangement

Ensure that the panel is in the earth position
With the lower VT chamber
front cover access plate
removed the three VTs can be
isolated via the removal of the
MV fuse.
Remove the dust cap and
utilising an Allen key unscrew in
an anticlockwise direction the
fuse cap and withdraw the fuse.
To re-connect the VTs the
above procedure should be
reversed remembering to
ensure that the unit is in the
earth on position before
removing the cover.

Schneider GenieEvo

34

Turn key clockwise and remove cover

GenieEvo
operation

Accessing withdrawble VT
fuses
important note: before
accessing VTs (during
commissioning or replacing
fuses) ensure that the panel is
in the earth on position before
removing the cover. If the unit
is a bus-section ensure that the
unit is earthed or completely
isolated.
See pages 23, 27, 28, 29 & 30
for further details.

service
service

Remove padlock if fitted to the

lower circuit breaker front cover
access panel.

Isolation of withdrawable VT fuses

Ensure that the panel is in the earth position
The spring loaded VT fuse
shutter is lowered to access the
three phase fuse carrier.
VTs can be isolated via the
horizontal withdrawal fuse
carrier.
The initial movement of the fuse
carrier isolates the secondary
VT circuit prior to breaking the
MV connection.

Schneider GenieEvo

35

GenieEvo
operation

Replacing VT fuses
The spring loaded VT fuse
shutter will close automatically.

isolated
isolated

Indication of VT isolation is
displayed as shown.
To re-connect the VTs the
isolation procedure (see pages
33 &34) should be reversed
remembering to ensure that
the unit is in the earth on
position.

Replacing VT Fuses
The VT fuses are fitted to the
fuse carrier via a screw fixing.
The fuses are removed by
simply unscrewing the fuse
from the insert within in the
individual resin end cap.
Before replacing VT fuses
check continuity.
To replace the MV fuse the
above procedure should be
reversed remembering to
ensure that the contact
spring clip is fitted as shown.
contact spring clip

Schneider GenieEvo

36

GenieEvo
operation
Phase live indication

Each panel has a circuit voltage

presence indication system VIPS
in accordance with IEC 61958.
Each phase has a permanently
illuminated LED lamps. This
device provides and indication but
should not be used as evidence
that the unit is dead.
The bus section panel has phase
live indication for both the RHS
and LHS busbars. As well as
indicating live busbars these can
be used for phase comparison
purposes between the two
incoming supplies.
Important: this must not be used
to confirm the circuit is dead.
Note: kit reference GEN-A25
phase sequence indicator.
Use IEC 61298 type comparator
If a switchboard is being extended
then all VPIS modules will need to
be identical types. Phase testing
using either a Phisterer or phase
concordance unit can only be
done on identical VPIS blocks.

Schneider GenieEvo

37

GenieEvo
commissioning
Commissioning
All equipment is subject to stringent quality and operational checks prior to despatch, however it is the owners
responsibility to ensure that commissioning tests have been completed to IEC62271-1. The following is a
resume of these tests.
L1b
L2b
physical checks
L3b
1250A

Remove all packaging and transit

labels from the equipment. Check
the data plate details against the
specification.

1250A

functional checks
Check the operation of the circuit
breaker, test access and various
interlocks.

Earth
L1

Check operation of auxiliary switch

contacts and remote indication in
accordance with the schematic
diagram. Confirm the phase
relationship of the neon indicator
sockets.

L2
L3

Check the pick up voltage of

auxiliary coils if fitted. Closing coils
should operate between 85% and
110% of the rated voltage. Opening
coils should operate between 70%
and 110% of the rated voltage.

L3a
L3b

L2b

L1a
L1b

2500A

2500A

note: all voltages should be applied

instantaneously unless otherwise
specified.

L2a

protection and control system

Refer to Sepam commissioning
guide or relay manufacturers
data.
Earth
high voltage withstand test to
IEC62271-1
Connect the H. V. test set and
carry out the withstand tests in
accordance with the following
tables.

L1
L2
L3

note: ensure VTs are disconnected

prior to carrying out any HV pressure
tests.

L3a
L2a
L1a
Schneider GenieEvo

38

GenieEvo
commissioning

test voltages

Rated voltage

AC test voltage
(kV)

Frequency
(Hz)

Duration
(minutes)

(DC test voltage (kV) current practice)

3.6

50

1 (AC) 15 (DC)

7.5

7.2

16

50

1 (AC) 15 (DC)

15

12

23

50

1 (AC) 15 (DC)

25

13.8

32

50

1 (AC) 15 (DC)

32

test connection - circuit breaker

CB / Switch

Live terminals

Earthed terminals

closed

L1,L2,L3

frame

closed

L1,L2

L3, frame

closed

L2,L3

L1, frame

closed

L3,L1

L2, frame

open

L1a,L2a,L3a

L1b,L2b,L3b, frame

open

L1b,L2b,L3b

L1a,L2a,L3a, frame

Test number

note: ensure VTs are disconnected

prior to carrying out any HV pressure
tests

The following tests should also be carried out. If additional information and/or assistance is required please
consult us.
- primary injection
- secondary injection
- CT spill test
- CT polarity test
- relay secondary injection
- relay timing and functionality tests
- integrity check of vacuum interrupter
- Main earth circuit resistance
Schneider GenieEvo

39

GenieEvo
maintenance
routine maintenance
recommendations to
BS6626:1985

Disconnector enclosure
mechanism
housing
vacuum bottle
protection system

Routine maintenance will

depend on the conditions to
which the unit is subjected and
to the relevant codes and
practice. Periodic inspection of
ideal conditions

standard conditions

no attention
no attention
no attention
every 10 years
every 10 years

no attention
no attention
every 10 years
every 10 years
every 10 years

the substation and equipment

will be necessary to establish
the conditions to which the
units are subjected to
aggressive conditions

no attention
every 10 years
every 5 years
every 10 years
every 10 years

Environmental conditions
ideal conditions

environmental conditions
Unit installed and commissioned in accordance with the manufacturers instructions
Indoors, completely protected from the weather.
Humidity below 40% and no dripping water.
Minimal dust and air circulation.
Ambient temperature between -5C and +40C.
No contact with any chemical agents (eg. salt).
No infestation of any animal life (eg. insects).
No contact with any plant life (eg. mould).
No earth movements.
No damage to the unit of any kind.

operational conditions
No mal-operation of any kind.
No abnormally high number of operations - refer to the graph.
No abnormally high number of faults - refer to the graph.
No over-voltage or over-current (above rating).

standard conditions

environmental conditions
Unit installed and commissioned in accordance with the manufacturers conditions.
Humidity below 60%.
Unit may be indoors or outdoors within enclosures, but must not be subjected to regular
extremes of weather eg. heavy rain storms, dust storms, heavy snow and ice, flooding,
temperature cycles greater than 40C or less than -5C, dense coastal fog or acid rain.
No regular or thick covering of debris.
No contact with any chemical agents (eg. salt).
No infestation of animal or plant life.
No earth movements.
No damage to the unit of any kind.

operational conditions
No mal-operation of any kind.
No abnormally high number of operations - refer to the graph.
No abnormally high number of faults - refer to the graph.
No over-voltage or over-current (above rating).

aggressive conditions

Any environmental or operational conditions which do not satisfy either of the above two
descriptions must be deemed aggressive.

note: local legislation may dictate maintenance be carried out with greater frequency, irrespective of site conditions.
Please contact your local Schneider Electric representative for further details.

Schneider GenieEvo

40

GenieEvo
maintenance
Substation maintenance

This maintenance recommendation is based on best practices to ensure safe operation of the substation and
the switchgear contained within it. Normally it will not be necessary to replace any parts or perform any
lubrication during maintenance because to the fixed pattern virtually maintenance free design of GenieEvo.
The following recommendations are intended to be a means of assessing the health of the switchgear to
ensure it will give continued reliable service.

Minor maintenance on a
6-12 month period
The minor maintenance check
is intended to ensure that the
switchgear is not under threat
from the environment in which it
is installed. It is intended that
the minor maintenance check
can be performed with the
switchboard live although care
must be taken only to work on
accessible sides while the
equipment is live.

Perform a minor maintenance inspection to ensure that:

the substation has not been attacked by vandals

the substation is not overgrown with vegetation
the substation locks are secure
the substation is dry and free from leaks
the earth circuit is still connected
with an ultrasonic/tev discharge detector listen to the switchgear
enclosure to ensure that it is free from partial discharges. Pay
particular attention to cable boxes and busbar chambers
cable box covers are correctly secured and sealed
doors and covers are correctly closed and sealed
check that the enclosure is free from corrosion
check that the protection relay is powered up and not showing
any errors
replace any missing fixings from the external enclosure

If problems are encountered during minor

maintenance it may be necessary to perform major
maintenance.

Major maintenance on a
5-10 year period
The major maintenance check
is intended to assess the health
of the circuit breaker to ensure
all main functions are operating
correctly.
For
these
maintenance

Schneider GenieEvo

Disconnector mechanism
operate to ensure that they are free to move correctly
check interlocks operate correctly
If the above operational checks reveal problems or if the
equipment is installed in a particularly corrosive or dusty
environment then the following steps may also be required:
remove the mechanism cover and with a vacuum cleaner
remove any excess dust/debris
if the mechanism has been contaminated with dust and sand
clean the mechanism to remove all visible contamination and
re-lubricate affected area
inspect components for signs of corrosion

41

GenieEvo
maintenance
Circuit breaker mechanisms
operate to ensure that they are free to move correctly
check interlocks operate correctly
If the above operational checks reveal problems or if the
equipment is installed in a particularly corrosive or dusty
environment then the following steps may also be required:
remove the mechanism cover and with a vacuum cleaner
remove any excess dust/debris
if the mechanism has been contaminated with dust and sand
clean the mechanism to remove all visible contamination and
re-lubricate affected area
inspect components for signs of corrosion
Protection System
check that the protection settings are correct on the relay
perform a primary or secondary current injection test to prove
that the protection circuit is OK and that the tripping mechanism
is OK. (Primary injection is the preferred method as it proves
the CTs as well, but it will need the cables removing so may be
inconvenient)
check with Schneider Electric Ltd for the recommended life
expectancy of the protection relay if the relay is more than 20
years old, it may require replacing before the next maintenance
interval
VPIS
before the switchgear is isolated ensure that all three phases
are indicating correctly
the expectancy life of a VPIS device is between 10 & 20 years,
if the maintenance period if 10 years then the VPIS device
should be replaced at each major maintenance interval.
Voltage Transformer
before de-energising the switchboard measure the secondary
voltage of the VTs.
check continuity of VT fuses.
for unscreened VTs clean down the external surface of the
insulation with Isopropanol and lint free cloths to remove any
excess dust/debris.
check the external surface for signs of partial discharges.
Ring type CTs
no inspection necessary

Schneider GenieEvo

42

GenieEvo
maintenance
Cable boxes
perform a visual inspection of the cable termination, looking in
particular for signs of partial discharges, black or white surface
contamination or over heating.
with Isopropanol alcohol and a lint free cloth clean down the
surface of the cable termination to remove any contamination
from the surface.
with a vacuum cleaner remove any excess dust from inside the
box then wipe down the inside surface of the box with
Isopropanol alcohol.
ensure all seals and fixings are present.
ensure cable earth is securely connected back to the
switchgears main earth bar.
Busbar Chamber
perform a visual inspection of the busbars and busbar boots,
looking in particular for signs of mechanical damage, partial
discharges or over heating.
ensure that the busbar is assembled correctly and correctly
torqued.
with Isopropanol alcohol and a lint free cloth clean down the
surface of the busbars and the insulated busbar boots to
remove any contamination from the surface.
with a vacuum cleaner remove any excess dust from inside the
busbar chamber then wipe down the inside surface of the
chamber with Isopropanol alcohol.
ensure all seals and fixings are present.
Vacuum circuit breakers
perform a resistance test across the closed circuit breaker
contacts
perform either a 20kV Accepted or 25kV DC pressure test
across the open contacts.
ensure that the pas pressure is in the green zone of the
pressure gauge.
Cable test points and Earth circuits
open the cable test points and ensure that the moving earth
bars and the fixed contacts are fixed securely, clean, free of
corrosion and that the contact surfaces are lubricated.
perform a resistance/continuity test from the switchgears main
earth bar back to the substations main earth point.
If equipment is removed from service, before it is re-used
perform the following tests
Main and Earth circuit resistance
Power frequency
Protection system

Schneider GenieEvo

43

GenieEvo
maintenance
Maintenance

general operation

housing

For circuit breaker panels check

the electrical protection system.

Check all external fixings, labels

and earth connections are present
and tight.

Check the operation of the unit

and all mechanical interlocks.

Check inside the MV cable box,

busbar system LV cabinet and pilot
cable box for heavy deposits of
dust, ingress of
water or contamination by animal or
plant life.
Clean the units thoroughly and
touch up paint work as necessary.

De-mounting

Mechanism

It is possible to de-mount the

circuit breaker from the housing
without breaking down the
switchboard arrangement.

In the unlikely event of a

mechanism failure, please contact
Schneider customer services
(details on page 45).

A separate method statement

and video is available detailing
this process if required.

Expected life
We can confirm that the life
expectancy of GenieEvo, if
correctly maintained, shall be 25
years minimum.

Schneider GenieEvo

44

GenieEvo
endurance characteristic
GENIEEvo
Prospective Endurance Characteristic
100000

200

NUMBER OF OPERATIONS

10000

630 1250

2000

1000

100

10

1
1

10

100

1000

10000

25kA

100000

CURRENT INTERRUPTED ( A)

After sales support customer services

Services & Projects

For technical support on current products please

contact our customer services department:

For the following services please contact

Services & Projects:

Tel: +44 (0) 113 290 3651

Spares and managed spares contracts

Maintenance and service contracts
Retrofit
Installation
Testing and commissioning
System design
Training

Fax: +44 (0) 113 290 3710

Email: [email protected]

Out of hours telephone technical support

Tel: +44 (0) 113 290 3634

Tel: +44(0) 7771 724 090 or

Fax: +44 (0) 113 290 3777

Tel: +44(0) 7775 587 448

This service is available between 5pm and 8am,
weekdays, all days weekends and national holidays

Schneider GenieEvo

45

UK contact details -

0870 608 8 608

Fax 0870 608 8 606

Ireland contact details -

01 601 2200
Fax 01 601 2201
As a global specialist in energy management with operations in more
than 100 countries, Schneider Electric offers integrated solutions across
multiple market segments, including leadership positions in energy and
infrastructure, industrial processes, building automation, and data
centres/networks, as well as a broad presence in residential applications.
Focused on making energy safe, reliable, and efficient, the companys
110,000 plus employees achieved sales of 19.6 billion euros in 2010,
through an active commitment to help individuals and organisations
Make the most of their energy.
We are changing our brand names and becoming one Schneider Electric.
Youll get the same great quality products, but from one name you can remember and
trust. This provides you and your customers with the reassurance associated with
Schneider Electric.
Some of our market leading brands have already become Schneider Electric including
Merlin Gerin, Telemecanique, Square D, GET, Mita, Sarel, Himel, Thorsman,
Tower and TAC.
Working as one Schneider Electric makes it clearer that our ranges are highly compatible
for integrated solutions.

United Kingdom
Stafford Park 5,
Telford
Shropshire
TF3 3BL
Tel: 0870 608 8 608
Fax: 0870 608 8 606
www.schneider-electric.com/uk

member of

Ireland
Head office,
Block a
Maynooth Business Campus
Maynooth, Co. Kildare
Tel: (01) 601 2200
Fax: (01) 601 2201
www.schneider-electric.com/ie

Schneider Electric Limited is a company registered in England and Wales.

Registered number: 1407228. Registered office: Stafford Park 5, Telford, Shropshire TF3 3BL.
2011 Schneider Electric. All Rights Reserved. Schneider Electric, Active Energy Management,
Compact, EcoStruxure, ION Enterprise, iRIO, Make the most of your energy, Masterpact,
Micrologic, Power Plant To Plug, Modbus, and PowerLogic are owned by Schneider Electric
Industries SAS, or its affiliated companies in the United States and other countries. 998-3432.
As standards, specifications and designs change from time to time, please ask for confirmation
of the information given in this publication.

MVP 5320. V4 MAY 2011

Schneider Electric Ltd