Motor Operating Device UEMC 40 A - , B - , D - : Installation, Operating and Recycling Guide
Motor Operating Device UEMC 40 A - , B - , D - : Installation, Operating and Recycling Guide
Motor Operating Device UEMC 40 A - , B - , D - : Installation, Operating and Recycling Guide
b) Mechanical locking
3. Transport and storage The unit is fitted with a locking device which also in-
The motor operating device can be transported in any cludes a switch to prevent the motor from operating. The
position, and should be stored indoors in a dry area. locking unit mechanically locks the operating device and
is strong enough to withstand the driving force of the
motor if the blocking switch S12 fails. The locking unit
locks both the motor operating device and the manual
4. Construction operating device.
c) Electrical operation
Motor operating device type UEMC 40 A1_, B1_,
and D1_ are fitted with a lower level of electrical
components, and require a separate control unit, such
as UEZJ 1 or UEZJ 2.
Refer to circuit diagram: 31 UEMC 79.
Fig. A
1. Power unit
2. Limit switch
3. Guide pin
4. Coupling ring
5. Locking catch
6. Motor
7. Terminal block
8. Control push button
9. M.c.b.
10. Contactor
11. Lever
12. Nut
3
5. General installation
instructions h) Check that the operating symbols are correct.
This is a general description covering the installation of Symbols for anti-clockwise closed are included in
a motor operating device. Refer also to point 6, exam- the delivery of UEMC 40 B_ and D_.
ples of installation and basic adjustment method.
To change direction of operating for
Note UEMC 40 A1, B1 and D1:
The motor operating device should not be operated Refer to circuit diagram: 31 UEMC 157
by driving the screw with a compressed air tool as this 31 UEMC 161
could damage the motors gearwheel.
Stick the left hand label to the coupling ring.
a) Install the disconnector, shaft and interlocking
between the disconnector and the earthing switch To change direction of operation for
Mount the elbow gear mechanism if the discon- UEMC 40 A2, B2 and D2:
nector is to be mounted on the back wall of the Swap connections X1:13 and X1:14,
cubicle. Refer to installation instructions for the red to X1:13 and brown to X1:14.
disconnector, and also point 6. Stick the left hand label to the coupling ring.
4
6. Examples of installation and
basic adjustment method
A. NAL-disconnector mounted on
the rear wall of the cubicle
Fig. B
2. Operate the disconnector in the direction of the 2. With the disconnector in the open position, lightly
open position until the spring is charged, (charging turn using the handle, in the direction of the arrow
catch latches). Turn lightly using the handle, in the on the K-mechanism until the free play is taken up.
direction of the arrow on the A-mechanism until the
free play is taken up. 3. Free the operating devices coupling ring A-4 for
manual operation, and turn the coupling ring so
3. Free the operating device's coupling ring A-4 for that dimension X = 6 mm. Refer to fig. B.
manual operation, and turn the coupling ring so
that dimension X = 1 mm. Refer to fig. B. 4. Install the motor operating device in this position.
4. Install the motor operating device in this position. 5. Refer to point 5, general installation instructions.
5
KS-mec, basic adjustment method
Applicable to both disconnector mounted on the side or
rear wall of the cubicle. Refer to fig. B and fig.C.
1. Operating device in open position (as delivered). 7. Trip the disconnector to the open position using
the tripping mechanism.
2. Disconnector in the closed position. Operate the
disconnector with the handle to charge the spring 8. Free the operating devices coupling ring A-4 and
device, and continue in the direction of the arrow operate the motor operating device to the
on the KS-mechanism until the free play is taken closed position, ensuring that the disconnector
up. remains in the open position. The operation can be
made electrically or by rotating the nut on top.
3. Loosen the adjuster coupling screws to max. free
play. The adjuster coupling provides facility to 9. Operate the disconnector with the handle until the
adjust the extreme positions exactly and to reduce closing spring is charged and the end free play
the control angle. is taken up. If the coupling ring should not latch
in refer to above point 6.
4. Turn the adjuster coupling in the opposite direction
of the arrow KS-mec. until the free play is taken 10. Tight the adjuster couplings other adjustment screw
up. until a light resistance is felt towards the closed
position, but do not tighten so much that the
5. Install the motor operating device. coupling ring cannot be drawn out by hand.
6. Tighten one adjustment screw on the adjuster 11. Trip the disconnector to the closed position using
coupling until a light resistance is felt towards the the tripping mechanism.
open position. Do not tighten it so much that the
coupling ring cannot be drawn out by hand. The 12. Refer to point 5, general installation instructions.
position of the adjuster couplings splines should
be that the adjuster screw is screwed out only a
few millimeters, otherwise the free play will not
be enough for positioning at the other end.
6
B. NAL-disconnector mounted on the
side wall of the cubicle
Spring device: A-mec, K-mec or KS-mec.
Fig. C
2. Operate the disconnector in the direction of the 2. Disconnector in the open position. Turn lightly using
open position until the spring is charged, (charging the handle in the direction of the arrow on the
catch latches). Turn lightly using the handle, in the K-mec until the free play is taken up.
direction of the arrow on the A-mechanism until
the free play is taken up. 3. Free the operating device's coupling ring A-4 for
manual operation, and turn the coupling ring so
3. Free the operating devices coupling ring A-4 for that dimension X = 5 mm. See fig. C
manual operation, and turn the coupling ring so
that dimension X = 5 mm. See fig. C 4. Install the operating devices in this position.
4. Install the operating device in this position. 5. Refer to point 5, general installation instructions.
7
C. ADNN-, or OJON- disconnectors
mounted on the rear wall of the cubicle
ADNN1
Fig. D
1. Operating device in the open position (as deli- 5. Operate the disconnector with the handle to the
vered). closed position. Take note of when the coupling
ring latches in. The coupling ring should latch in
2. Disconnector in the open position. Lightly turn, when the disconnector is completely closed. Loosen
using the handle, in the direction of the arrow until the connector from the operating mechanism and
the free play is taken up. rotate it to a suitable spline as required.
3. Mount the motor operating device. 6. Open the disconnector using the handle and re-
peat the above until the desired position is ob-
4. Free the operating device's coupling ring A-4 tained.
and operate the motor operating device to the
closed position, ensuring that the disconnector 7. Refer to point 5, general installation instructions.
remains in the open position. The operation can
be made electrically or by rotating the screw.
8
D. ADNN-, or OJON- disconnectors
mounted on the side wall of the
cubicle
The operating device can be mounted on either the left
hand or right hand side of the disconnector. When
mounted on the left hand side it must be noted that the
direction of operation should be changed to anti-clock-
wise closed, refer to point 5.h.
ADNN2
Fig. E
1. Operating device in open position (as delivered). 7. Free the operating devices coupling ring A-4
and operate the motor operating device to the
2. Loosen the adjuster coupling screws to max. free closed position, ensuring that the disconnector
play. The adjuster coupling provides facility to remains in the open position. The operation can
adjust the extreme positions exactly and to reduce be made electrically or by rotating the nut.
the control angle.
8. Operate the disconnector with the handle to the
3. Disconnector in open position. closed position.
4. Turn the coupling adjuster and the disconnector 9. Tighten the adjuster coupling's other adjustment
lightly in the direction of the arrow until the free screw until the disconnector turns lightly against
play is taken up. the close stopper.
5. Install the motor operating device. 10. Test operate and adjust the adjustment screws if
necessary.
6. Tighten one adjustment screw on the adjuster
coupling until the disconnector turns lightly against 11. Refer to point 5, general installation instructions.
the open stopper. The position of the adjuster
coupling's splines should be that the adjuster screw
is screwed out only a few millimeters, otherwise
the free play will not be enough for positioning at
the other end. Change the adjuster coupling to
another spline if required.
9
7. Operation and locking 8. Maintenance
a) Motorized operation The operating devices threaded shaft and gearwheel is
to be greased at 5 year intervals or after 1000 ope-
Switch the MOTOR-switch to the ON position. rations.
In this position both the local and remote
functions operate. Recommended grease type is Isoflex Topas NCA 52 or
Use the control pushbuttons I or O for local similar synthetic low temperature resistant grease. The
control. grease can be ordered from the manufacturer of the
operating device.
b) Manual operation
If the operating device is fitted with an anti-conden-
Switch the MOTOR-switch to the OFF-position. sation heater check that it works.
Pull the coupling ring out and operate using the control
handle. Some disconnectors will need a slight turn in
the other direction with the control lever before the
coupling ring A-4 can be pulled out. See also acces-
sories UEMZ 469.
d) Mechanical locking
Switch the MOTOR -switch to the O-position. The
disconnector can be locked when the motor operating
device is in the open or closed position, also after manual
operation, even if the coupling ring is disengaged.
Lock after pushing the locking catch A-5 in using
6...10 mm padlock. The locking will also open the
electrical operating circuit automatically.
9. Spare parts
When ordering spare parts all details on the rating plate
are to be mentioned.
10
10. Technical details
Direction of operation:
clockwise to close easily changeable, see point 5.h.
Motor:
Rectified DC, permanent magnet type
Manual operating device with operating handle 1) With accessory: Coupling ring UEMZ 452
UEKO-ZK 1
Terminal block 6 mm2
Anti-condensation heater 5 W
(to be ordered separately)
11
11. Accessories
HANDLE
HE 53235
The operating handle is insulated and fitted with an
insulated grip.
AXLE
25 splined / 25 splined
Protective m.c.b.
Used to connect the supply circuit and protect the motor
against overloading.
12
Operating box UEZJ 2-
Type Circuit diagram
UEZJ2
voltages when ordering.
13
Control push buttons UEZJ 3
OPEN REMOTE
Includes: CLOSED
ON/OFF
UEZJ3
On/Off selector switch,
with text: REMOTE ON/OFF
LAMPS
- 48 V
- 60 V
- 110 V
- 125 V
- 220 VDC
- 230 VAC
Splined
ZL9
Splined Splined
ZL10
14
Joint UEMC-ZL 7
For transmitting the operating movement through an angle
of max 40.
For tube diameter: 3/4" (26.9 mm)
Splined
Splined
15
Mechanism OJO-ZB 1 (alternative to UEMC-ZL 23)
Function:
The conical adapter can be fitted on the end of an insu-
lated staff as used for changing fuses on pole mounted
transformers. Manufactured by Melby or Ragnar Stlskog.
By turning the staff, the operating mechanism can be
controlled.
16
12. Range of models
Extension shaft
UEMC-ZL 24
Extension shaft
UEMC-ZL 5
17
UEMC 40 A_, B_, D_
OJWN_
UEMC 40 B_ 34 UEMC 28_
OJD-ZM_
Extension shaft
UEMC-ZL 5
E for NAL
UEMC 40 D_ 34 UEMC 36_
EB for NAL
Extension shaft
UEMC-ZL 24
18
UEMC 40 A_
Disconnector mounted on the rear wall of cubicle
Disconnector
NAL_
NALF_
Adjuster coupling
UEMC-ZL 10
Joint only for KS-mec.
UEMC-ZL 7
Operating handle
UEKO-ZK 1 or
HE 53235
19
UEMC 40 D_
Disconnector mounted on the side wall of cubicle
Disconnector
NAL_
NALF_
Adjuster coupling
Extension shaft UEMC-ZL 10
UEMC-ZL 24 only for KS-mec.
Operating handle
UEKO-ZK 1 or
HE 53235
20
UEMC 40 A_
Disconnector mounted on the rear wall of cubicle
Disconnector Disconnector
OJON_ ADNN 52 kV
ADNN 12-36 kV ADNN 72.5 kV
Coupling ring
UEMZ 452
Operating handle
UEKO-ZK 1 or
HE 53235
Elbow gear mechanism
UEMC-ZL 23
21
UEMC 40 B_
Disconnector mounted on the side wall of cubicle
Disconnector
OJON_
ADNN_
Operating handle
UEKO-ZK 1 or
HE 53235
Adjustment coupling
UEMC-ZL 10
Adjustment coupling
UEMC-ZL 9
Extension shaft
UEMZ 242
22
13. Instruction for recycling
the product
23
13.3.1 Material of the main components
See figure A page 3.
*) The motors are mainly made of materials that are easily to recycle, such as iron, copper and sink.
Their recycling is also economically.
The weight of some parts will fluctuate depending of the Over 70 % of the weight of the product are big metal
type on the operating device (A, B and D). The weight for parts, which are easy to recycle (13.3.1 metal parts and
the really light parts are not printed, the operating device box). The motor is over 11 % of the weight and it is also
also contains screws, nuts, washers and rivets and also easy to recycle. Also some of the accessores are metal
some parts that not are important when recycling. parts that are easy to recycle.
24
13.4 Recycling the product 13.4.3.1 Directory over eventual
To deal with junk requires in most countries permission damaging material and problem
and you have to get permission for your own company. waste
Information about local junkyards can be obtained
from the agency of environment. Part Damaging material Note
A product that is not in use anymore can be taking Plastic No
care of in two alternatively ways. The product can be Steel Grease *) Problem waste
manually demolished or be crushed mechanically. Bronze Grease *) Problem waste
Cables PVC **)
Before the process all parts that are containing Other No
problem waste have to be removed and send to a
facility made for this purpose. *) The screw and the gear wheel are greased with
grease (Isoflex NCA 52).
lnformation about the facilities can be obtained from
the local agency of environment. **) Does not inhibit granulating in suitable facility.
13.4.1 Manual demolition More information abou the grease can be ordered from
The product can be demolished manually and the the manufacturer:
parts are sorted depending of what material they are
containing according this table: Klber Lubrication Mnchen KG
Geisenhausenerstrasse 7
steel* D-81379 Mnchen
bronze* Phone: +49 89 7876-0
plastic Fax: +49 89 7876-333
cablejunk Internet: www.klueber.com
other
* More information, see 13.4.3. directory over eventual 13.4.4 Possible reclycling methods
damaging material and problem waste. The mentioned way to recycle is one possible method
but there are also many other methods:
The metal parts are easy to recycle the others accor-
ding to locally arrangements. No especially tools are steel recycles as material
needed for the demolition. bronze recycles as material
plastic burns for energy production
cables to cable granulating facility
13.4.2 Mechanical crushing
other burns or is transported to a dumping
ln this process the whole product will be crushed to ground
small metal pieces and will be sorted automatically.
Components containing dangerous material must be re-
moved before the crushing (for more information see
13.4.3. directory over eventual damaging material and
problem waste).
25
26
14. Dimension drawing Motor Operating Device UEMC 40 A_, B_, D_
Mittapiirustus Moottoriohjain
Mttritning Motormanverdon
13 UEMC 408 D
25 splined
uritettu
sprad
3 x M10
U40
Type
A B C V M
mm mm mm Degr. Nm
UEMC 40
27
15. Circuit diagram Motor Operating Device UEMC 40 A1, B1, D1
Piirikaavio Moottoriohjain
Kretsschema Motormanverdon
31 UEMC 79 C
(L1) (N)
X2: 1 2 3 4 5 9 10 21 22
B la ck
Red
1 21 1
(1
11
M1 S1 S12 S2 S12 R2
2 22 2 12
U79
UEMC 40 B1 - 24 VDC
- 48 VDC
- 60 VDC
- 110 VDC
- 125 VDC
- 220 VDC
UEMC 40 D1 - 24 VDC
- 48 VDC
- 60 VDC
- 110 VDC
- 125 VDC
- 220 VDC
28
Circuit diagram Motor Operating Device UEMC 40 A2, B2, D2
Piirikaavio Moottoriohjain
Kretsschema Motormanverdon
31 UEMC 81 L
UEMC 40 A2 - 24 VDC UEMC 40 B2 - 24 VDC UEMC 40 D2 - 24 VDC
- 48 VDC - 48 VDC - 48 VDC
- 60 VDC - 60 VDC - 60 VDC
- 110 VDC - 110 VDC - 110 VDC
- 125 VDC - 125 VDC - 125 VDC
- 220 VDC - 220 VDC - 220 VDC
- 110 VAC - 110 VAC - 110 VAC
- 230 VAC - 230 VAC - 230 VAC
- UU **) - UU **) - UU **)
UEMC81
29
Circuit diagram Control unit UEZJ 1_
Piirikaavio Kontaktoriyksikk
Kretsschema Relenhet
31 UEMC 141 E
For types: UEZJ 1 - 12 VDC UEZJ 1 - 12 VDC/2
Lajeille: - 24 VDC - 24 VDC/2
Fr typerna: - 48 VDC - 48 VDC/2
- 60 VDC - 60 VDC/2
- 110 VDC - 110 VDC/2
- 125 VDC - 125 VDC/2
- 220 VDC - 220 VDC/2
- 110 VAC *) - 110 VAC/2 *)
- 230 VAC *) - 230 VAC/2 *)
UEMC141
30
Circuit diagram Control unit UEZJ 1_
Piirikaavio Kontaktoriyksikk
Kretsschema Relenhet
31 UEMC 142 D
For types: UEZJ 1_UU Note. DC-contactors
Lajeille: UEZJ 1_UU/2 Huom.DC-kontaktoreita
Fr typerna: Obs. DC-kontaktorer
UEMC142
31
Circuit diagram Operating box UEZJ 2_
Piirikaavio Ohjauskotelo
Kretsschema Manverlda
31 UEMC 148 D
For types: UEZJ 2 - 12 VDC
Lajille: - 24 VDC
Fr typerna: - 48 VDC
- 60 VDC
- 110 VDC
- 125 VDC
- 220 VDC
- 110 VAC *)
- 230 VAC *)
UEMC148
32
Circuit diagram Operating box UEZJ 2_
Piirikaavio Ohjauskotelo
Kretsschema Manverlda
31 UEMC 149 E
For types: UEZJ 2_UU
Lajille:
Fr typerna:
*) Only for AC
Ainoastaan AC:lle
Endast fr AC
UEMC149
33
Example of connection for UEMC 40_ ... + UEZJ 1
Kytkentesimerkki
Kopplingsexempel fr
31 UEMC 156 D
UEMC156
34
Example of connection for UEMC 40_ ... + UEZJ 1_
Kytkentesimerkki
Kopplingsexempel fr
31 UEMC 157 D
UEMC157
35
Example of connection for UEMC 40_ ... + UEZJ 2
Kytkentesimerkki
Kopplingsexempel fr
31 UEMC 160 C
UEMC160
36
Example of connection for UEMC 40_ ... + UEZJ 2
Kytkentesimerkki
Kopplingsexempel fr
31 UEMC 161 C
UEMC161
37
34 UEMC 36 GB 1 F 03-11
ABB Oy ABB Oy
Medium Voltage Products Kotimaan tuotemyynti
P.O.Box 613, FIN-65101 Vaasa, Finland PL 612, 65101 Vaasa
Tel: +358 10 22 11 Puh. 010 22 11 Information given in this publication is
generally applicable to equipment des-
Multiprint, Vaasa, 500
Fax: +358 10 22 44661 Fax: 010 22 43419 cribed. Changes may be made in future
Internet://www.abb.com/mediumvoltage Internet://www.abb.com without notice.