MEDICAL GLOVES

Technology/Process Description:
Primus manufactures both Pre Powdered and Powder free gloves.

Pre powdered gloves are manufactured from high quality Natural Rubber Latex. High quality of these gloves is ensured by in-process control which covers all aspects of manufacturing. Manufacturing and packing is done under clean
and hygienic environment which ensures low Bio-burden on the gloves. In-line leaching process is used to reduce content of soluble proteins. Thiurams are avoided for lower allergic potential. These gloves are lightly powdered with
USP grade absorbable corn starch.
The powder free gloves are skin friendly as they are powder free. Manufacturing and packing is done under clean and hygienic environment which ensures low Bio-burden on the gloves. In-line leaching process is used to reduce
content of soluble proteins. Thiurams are avoided for lower allergic potential.

Process Life Cycle

Picture of Manufactured Gloves in Plant

Technology/Product Specifications:
Primus Gloves ( P) Ltd. Manufactures premium quality sterile surgical and examination gloves. The range includes Pre Powdered as well as Powder Free Gloves.

PRE POWDERED GLOVES

The gloves have good elongation and full anatomic shape which provide little hand fatigue and lasting comfort in use even during long procedures. Micro rough surface helps in providing extra grip while in use.

Latex Surgical Gloves

Color
Shape
Cuff
Sterilization

Natural
Anatomic
Beaded
Ethylene Oxide

Prepowdered Latex Surgical Gloves

PHYSICAL DIMENSIONS
Size

Length (mm) Min

Palm Width (mm)

6
290
6.5
7
7.5
8
8.5
9
PHYSICAL PROPERTIES
Characteristics
Tensile Strength (Mpa) Min
Ultimate Elongation (%) Min
Stress at 500% elongation
(Mpa) Max
Force at Break (N) Min

766
836
896
956
1026
1086
1146

Thickness(mm)
CUFF
PALM
0.160.02 0.210.02

Before Ageing
24
750
5.5

After Ageing
18
560
NA

12

POWDER CONTENT

<15mg/dm2

PROTEIN CONTENT

<200 g/dm2

FINGER
0.230.02

FORMULATION
Curing Agent
Accelerators
Activator
Antioxidants
Stabilizer
Mould Cleaner
Coagulant
Donning Powder

Sulphur
Zinc diethyl dithio carbamate, Zinc mercapto benzthiazole
Zinc Oxide
WINGSTAY L (Condensation product of p-cresol & dicyclepentadiene)
Potassium Hydroxide
Nitric Acid
Calcium Nitrate
Corn Starch (US FDA approved)

PERFORMANCE REQUIREMENTS
Characteristics
Related Defects
Water Tightness (Final
Holes
Release)
Air Test (Before Packing)
Holes, weak spots,
cagulam stains

Inspection level
G-1 Single sampling
plan
G-1 Single sampling
plan

AQL
1.5
1.5

Latex Orthopaedic Surgical Gloves

Color
Shape
Cuff
Sterilization

Brown
Anatomic
Beaded
Ethylene Oxide

Prepowdered Orthopaedic surgical gloves

PHYSICAL DIMENSIONS
Size

Length (mm) Min

Palm Width (mm)

6
285
6.5
7
7.5
8
8.5
9
PHYSICAL PROPERTIES
Characteristics
Tensile Strength (Mpa) Min
Ultimate Elongation (%) Min
Stress at 500% elongation
(Mpa) Max
Force at Break (N) Min

Thickness(mm)
CUFF
PALM
0.22
0.28

766
836
896
956
1026
1086
1146

FINGER
0.33

Before Ageing
24
750
3.5

After Ageing
18
560
NA

12

POWDER CONTENT

<15mg/dm2

PROTEIN CONTENT

<200 g/dm2

FORMULATION
Curing Agent
Accelerators
Activator
Antioxidants
Stabilizer
Mould Cleaner
Coagulant
Colour

Sulphur
Zinc diethyl dithio carbamate, Zinc mercapto benzthiazole
Zinc Oxide
WINGSTAY L (Condensation product of p-cresol & dicyclepentadiene)
Potassium Hydroxide
Nitric Acid
Calcium Nitrate
Farsperse Brown MPBR484

PERFORMANCE REQUIREMENTS
Characteristics
Related Defects
Water Tightness (Final
Holes
Release)
Air Test (Before Packing)
Holes, weak spots,
cagulam stains

Inspection level
G-1 Single sampling
plan
G-1 Single sampling
plan

AQL
1.5
1.5

Latex Surgical Gloves (Low Protein)

Color
Shape
Cuff
Sterilization

Natural
Anatomic
Beaded
Ethylene Oxide

POWDER CONTENT

<15mg/dm2

PROTEIN CONTENT

<50 g/dm2

Prepowdered Latex Surgical Gloves (Low Protein)

PHYSICAL DIMENSIONS
Size

Length (mm) Min

Palm Width (mm)

6
290
6.5
7
7.5
8
8.5
9
PHYSICAL PROPERTIES
Characteristics
Tensile Strength (Mpa) Min
Ultimate Elongation (%) Min
Stress at 500% elongation
(Mpa) Max
Force at Break (N) Min

766
836
896
956
1026
1086
1146

Thickness(mm)
CUFF
PALM
0.160.02 0.210.02

Before Ageing
24
750
3.5

After Ageing
18
560
NA

12

FINGER
0.230.02

FORMULATION
Curing Agent
Accelerators
Activator
Antioxidants
Stabilizer
Mould Cleaner
Coagulant

Sulphur
Zinc diethyl dithio carbamate, Zinc mercapto benzthiazole
Zinc Oxide
WINGSTAY L (Condensation product of p-cresol & dicyclepentadiene)
Potassium Hydroxide
Nitric Acid
Calcium Nitrate

PERFORMANCE REQUIREMENTS
Characteristics
Related Defects
Water Tightness (Final
Holes
Release)
Air Test (Before Packing)
Holes, weak spots,
cagulam stains

Inspection level
G-1 Single sampling
plan
G-1 Single sampling
plan

AQL
1.5
1.5

Latex Examination Gloves (Pairs/Singles)

Color
Shape
Cuff
Sterilization

Natural
Ambidextrous
Beaded
Ethylene Oxide

Prepowdered Latex Examination Gloves (Pairs/Singles)
PHYSICAL DIMENSIONS
Size

Length
(mm) Min

Palm Width (mm)

X-Small
240
Small
Medium
Large
X-Large
PHYSICAL PROPERTIES
Characteristics
Tensile Strength (Mpa) Min
Ultimate Elongation (%) Min
Stress at 500% elongation
(Mpa) Max
Force at Break (N) Min

Thickness(mm)
CUFF
PALM
0.10
0.13

7010
8010
9510
11110
11510

FINGER
0.16

Before Ageing
14
650
2.8

After Ageing
14
500
NA

6
<10mg/dm2

POWDER CONTENT
FORMULATION
Curing Agent
Accelerators
Activator
Antioxidants
Stabilizer
Mould Cleaner
Coagulant
Donning Powder

Sulphur
Zinc diethyl dithio carbamate, Zinc mercapto benzthiazole
Zinc Oxide
WINGSTAY L (Condensation product of p-cresol & dicyclepentadiene)
Potassium Hydroxide
Nitric Acid
Calcium Nitrate
Corn Starch (US FDA approved)

PERFORMANCE REQUIREMENTS
Characteristics
Related Defects
Water Tightness (Final
Holes
Release)
Air Test (Before Packing)
Holes, weak spots,
cagulam stains

Inspection level
G-1 Single sampling
plan
G-1 Single sampling
plan

AQL
1.5
1.5

POWDER FREE GLOVES

The gloves have good elongation and full anatomic shape which provide little hand fatigue and lasting comfort in use even during long procedures. Micro rough surface helps in providing extra grip while in use.

Latex Surgical Gloves Polymer Coated

Color

Natural/Creamy White
Anatomic
Beaded
Gamma Radiation

Shape
Cuff
Sterilization

Powderfree Latex Surgical Gloves-Polymer Coated

PHYSICAL DIMENSIONS
Size

Length (mm) Min

Palm Width (mm)

6
290
6.5
7
7.5
8
8.5
9
PHYSICAL PROPERTIES
Characteristics

766
836
896
956
1026
1086
1146

Thickness(mm)
CUFF
PALM
0.130.02 0.190.02

Before Ageing

Tensile Strength (Mpa) Min

Ultimate Elongation (%) Min
Stress at 500% elongation
(Mpa) Max
Force at Break (N) Min

FINGER
0.190.02

24
750
3.5

After Ageing (70C for 166

hrs)
18
560
NA

12

PROTEIN CONTENT

<50 g/gm

FORMULATION
Curing Agent
Accelerators
Activator
Antioxidants
Stabilizer
Mould Cleaner
Coagulant

Sulphur
Zinc diethyl dithio carbamate, Zinc mercapto benzthiazole
Zinc Oxide
WINGSTAY L (Condensation product of p-cresol & dicyclepentadiene)
Potassium Hydroxide
Nitric Acid
Calcium Nitrate

PERFORMANCE REQUIREMENTS
Characteristics
Related Defects
Water Tightness (Final
Holes
Release)
Air Test (Before Packing)
Holes, weak spots,
cagulam stains

Inspection level
G-1 Single sampling
plan
G-1 Single sampling
plan

AQL
1.5
1.5

High Risk Latex examination gloves

Color
Shape
Cuff

Blue
Ambidextrous
Beaded

Powderfree High Risk Latex examination gloves
PHYSICAL DIMENSIONS
Size

Length
(mm) Min

Palm Width (mm)

X-Small
290
Small
Medium
Large
X-Large
PHYSICAL PROPERTIES
Characteristics

7010
8010
9510
11110
11510

Thickness(mm)
CUFF
PALM
0.23
0.30

Before Ageing

Tensile Strength (Mpa) Min

Ultimate Elongation (%) Min
Stress at 500% elongation
(Mpa) Max
Force at Break (N) Min

FINGER
0.35

18
650
5.5

After Ageing (70C for

166 hrs)
14
500
NA

6
<2mg/dm2

POWDER CONTENT

FORMULATION
Curing Agent
Accelerators
Activator
Antioxidants
Stabilizer
Mould Cleaner
Coagulant
Donning Powder
Colour

Sulphur
Zinc diethyl dithio carbamate, Zinc mercapto benzthiazole
Zinc Oxide
WINGSTAY L (Condensation product of p-cresol & dicyclepentadiene)
Potassium Hydroxide
Nitric Acid
Calcium Nitrate
Corn Starch (US FDA Approved
Farsperse Blue

PERFORMANCE REQUIREMENTS
Characteristics
Related Defects
Water Tightness (Final
Holes
Release)
Air Test (Before Packing)
Holes, weak spots,
cagulam stains

Inspection level
G-1 Single sampling
plan
G-1 Single sampling
plan

AQL
1.5
1.5

High Risk Latex examination gloves

Color
Shape
Sterilization
Cuff

Brown
Anatomic
Gamma Radiation
Beaded

Powder free Orthopaedic surgical gloves

PHYSICAL DIMENSIONS
Size

Length (mm) Min

Palm Width (mm)

6
285
6.5
7
7.5
8
8.5
9
PHYSICAL PROPERTIES
Characteristics

766
836
896
956
1026
1086
1146

Thickness(mm)
CUFF
PALM
0.22
0.28

Before Ageing

Tensile Strength (Mpa) Min

Ultimate Elongation (%) Min
Stress at 500% elongation
(Mpa) Max
Force at Break (N) Min

FINGER
0.33

24
750
3.5

After Ageing (70C for

166 hrs)
18
560
NA

12

POWDER CONTENT

<2mg/glove

PROTEIN CONTENT

<50 g/gm

FORMULATION
Curing Agent
Accelerators
Activator
Antioxidants
Stabilizer
Mould Cleaner
Coagulant
Colour

Sulphur
Zinc diethyl dithio carbamate, Zinc mercapto benzthiazole
Zinc Oxide
WINGSTAY L (Condensation product of p-cresol & dicyclepentadiene)
Potassium Hydroxide
Nitric Acid
Calcium Nitrate
Farsperse Brown MPBR484

PERFORMANCE REQUIREMENTS
Characteristics
Related Defects
Inspection level
Water Tightness (Final
Holes
G-1 Single sampling
Release)
plan
Air Test (Before Packing)
Holes, weak spots,
G-1 Single sampling
cagulam stains
plan

AQL
1.5
1.5

Latex Microsurgery gloves

Color
Shape
Sterilization
Cuff

Brown
Anatomic
Gamma Radiation
Beaded

Powder free Latex Microsurgery gloves

PHYSICAL DIMENSIONS
Size

Length (mm) Min

6
6.5
7
7.5
8
8.5
9

285

Palm Width (mm)

Characteristics

Thickness(mm)
CUFF
PALM
FINGER
0.12
0.16
0.18

766
836
896
956
1026
1086
1146
PHYSICAL PROPERTIES
Before Ageing

Tensile Strength (Mpa) Min

Ultimate Elongation (%) Min
Stress at 500% elongation
(Mpa) Max
Force at Break (N) Min
POWDER CONTENT

24
750
3.5

After Ageing (70C for

166 hrs)
18
560
NA

12
<2mg/glove

PROTEIN CONTENT

<50 g/gm

FORMULATION
Curing Agent
Accelerators
Activator
Antioxidants
Stabilizer
Mould Cleaner
Coagulant
Colour

Sulphur
Zinc diethyl dithio carbamate, Zinc mercapto benzthiazole
Zinc Oxide
WINGSTAY L (Condensation product of p-cresol & dicyclepentadiene)
Potassium Hydroxide
Nitric Acid
Calcium Nitrate
Farsperse Brown MPBR484

PERFORMANCE REQUIREMENTS
Characteristics
Related Defects
Water Tightness (Final
Holes
Release)
Air Test (Before Packing)
Holes, weak spots,
cagulam stains

Inspection level
G-1 Single sampling
plan
G-1 Single sampling
plan

AQL
1.5
1.5

Company Profile
Company Name

Primus Gloves (P) Ltd.

Address

Plot
No.
14-A,Cochin
Special
Economic
Zone,Kakkanad,Cochin-682037,Kerala,India

Contact person

Mr. Jose Paul Meleth

Phone

+91-484-2413063,2413076

Fax

+91-484-2413089

E-mail

[email protected]

Web Site

www.primusgloves.com

Year of Establishment

2000

Product(s) Manufactured

Medical Gloves

Production
(FY-05)
(Products
contributing most to the sales)

43 Million

Sales Turnover

FY 05: USD 3.3 Mn

FY 04: USD 3.6 Mn
FY 03: USD 3.6 Mn

Conformity to Standards

AJTM 3577,3578, ISI 13422

Compliance to ISO

ISO 9001:2000, ISO 13485: 2003, CE Certified

Foreign Collaboration

Nil

Manpower Total (Nos.)

250

Raw Materials / Equipment used

Latex, Rubber Accelerators, Chemicals, Glove Dipping

Line, Chlorinator, Water Treatment Plant, Effluent
Treatment Plant

Effluent Generated

Yes

Broad Profile of Project Offer

Project

To Manufacture Medical & Surgical Gloves

Capacity per Annum

2.5 Crore Units

Land Requirements/ Building Requirements

2500 Sq.M

Plant & Machinery and Test Equipment

Glove Dipping Line, Tensile Tester, Rubber Testing

Equipment, Rubber Accelerators

Electrical Installation

140 KVA

Implementation Period

6 Months

Manpower Required

150

Raw Materials / Equipment Required

Latex, Tensile Testers, Spectrometer, Rubber Testing

Equipments, Glove Dipping Line, Chlorinator, Rubber
Accelerators

Total Project Cost

USD 1.0 Mn

Expected Annual Sales

USD 1.5 Mn

Profitability

10 %

Form of Offer

Turnkey Project

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