Kyambogo University Course Course Unit Task Name of Members Registration Number

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KYAMBOGO UNIVERSITY

Course;Bachelor of science technology chemistry


Course unit;chemical plant and reactor design
Task;Group course work
Name of members registration number
NSEREKO NICHOLAS 12/U/6812/CTE/PE
NYINAREZA JOVIA 12/U/6813/CTE/PE
MUGALU IBRAHIM 11/U/18163/CTD/PD
NABONGO SALEH 12/U/6811/CTE/PE
KAYEERA DERRICK 12/U/6809/CTE/PE
NKATA SCOFIELD BRIAN 13/U/488/CTD/GV

QN. Using 30% of the reference,design how you can set/start up


aplant of your choice on small scale
LAUNDRY SOAP
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TABLE OF CONTENTS
PAGE
I.
SUMMARY
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II.
PRODUCT DESCRIPTION & APPLICATION
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III.
MARKET STUDY AND PLA
NT CAPACITY
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A. MARKET STUDY
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B. PLANT CAPACITY
& PRODUCTION PROGRAM
ME
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IV.
RAW MAT
ERIALS AND INPUTS
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A. RAW MATERIALS
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B. UTILITIES
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V.
TECHNOLOGY & ENGINEE
RING
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A. TECHNOLOGY
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B. ENGINEERING
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VI.
MANPOWER & TRAINING
REQUIREMENT
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A. MANPOWER REQUIRE
MENT
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B. TRAINING REQUIRE
MENT
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VII.
FINANCIAL ANLYSIS
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A. TOTAL INITIAL I
NVESTMENT COST
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B. PRODUCTION COST
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C. FINANCIAL EVALUA
TION
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D. ECONOMIC BENEFIT
S
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I.
SUMMARY
This profile envisages the establishment of a plant for the production of Lau
ndry Soap
with a capacity of 3,600 tonnes per annum.
The present demand for the proposed product is estimated at 29,520
tonnes per annum.
The demand is expected to reach at 37,352 tonnes by the year 2010.
The plant will create employment opportunities f
or 64 persons.
The total investment requirement is estimated at Birr 18.3 million, out of
which Birr 2.0
million is required for plant and machinery.
The project is financially viable with an internal rate of return (IRR) of
16.85% and a net
present valu
e (NPV) of Birr 8.5 million, discounted at 8.5 %.
II.
PRODUCT DESCRIPTION AND APPLICATION
Laundry Soap is a cleansing agent or detergent, made from animal and
vegetable fats, oils
and greases; chemically, the sodium salt of a fatty acid, formed by the i
nteraction of fats
and oils with alkali.
Most soaps remove grease and other dirt because some of their
components are surface
active agents, or surfactants. Surfactants have a molecular structure that
acts as a link
between water and the dirt particles,
loosening the particles from the underlying fibers or
other surfaces to be cleaned. It is used for laundry and household cleaning.
III.
MARKET STUDY AND PLANT CAPACITY
A.
MARKET STUDY
1.
Past Supply and Present Demand
Laundry soap, which is u
sed for cleaning clothes as well as household utensils, is a
necessity in urban households. The demand for the product is, therefore,
mainly
associated with urbanization. The country’s requirement for laundry soap
has been met
through domestic production a
nd import. Table 3.1 shows the supply of the product from
domestic production and imports during 1989
-
2002. During the period under reference,
total supply averaged at 64,293 tonnes, of which 12,301 tonnes constituted
domestic
production and the remaining
14,992 tonnes is met from imports. Thus, on the average,
domestic production accounted for 44 per cent of the country's requirement
for laundry
soap, indicating much of the demand for the product (56%) is still met
through imports.

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