This document is a coursework for a group project on designing a chemical plant and reactor. It lists the names and registration numbers of the group members. It then provides a question about designing a small-scale plant for a business of your choice, using 30% of the reference material provided. The reference material is a business plan proposal for establishing a laundry soap production plant with an annual capacity of 3,600 tonnes. It provides details on the market study, production capacity, raw materials, technology, manpower needs, and financial analysis of the proposed plant.
This document is a coursework for a group project on designing a chemical plant and reactor. It lists the names and registration numbers of the group members. It then provides a question about designing a small-scale plant for a business of your choice, using 30% of the reference material provided. The reference material is a business plan proposal for establishing a laundry soap production plant with an annual capacity of 3,600 tonnes. It provides details on the market study, production capacity, raw materials, technology, manpower needs, and financial analysis of the proposed plant.
This document is a coursework for a group project on designing a chemical plant and reactor. It lists the names and registration numbers of the group members. It then provides a question about designing a small-scale plant for a business of your choice, using 30% of the reference material provided. The reference material is a business plan proposal for establishing a laundry soap production plant with an annual capacity of 3,600 tonnes. It provides details on the market study, production capacity, raw materials, technology, manpower needs, and financial analysis of the proposed plant.
This document is a coursework for a group project on designing a chemical plant and reactor. It lists the names and registration numbers of the group members. It then provides a question about designing a small-scale plant for a business of your choice, using 30% of the reference material provided. The reference material is a business plan proposal for establishing a laundry soap production plant with an annual capacity of 3,600 tonnes. It provides details on the market study, production capacity, raw materials, technology, manpower needs, and financial analysis of the proposed plant.
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KYAMBOGO UNIVERSITY
Course;Bachelor of science technology chemistry
Course unit;chemical plant and reactor design Task;Group course work Name of members registration number NSEREKO NICHOLAS 12/U/6812/CTE/PE NYINAREZA JOVIA 12/U/6813/CTE/PE MUGALU IBRAHIM 11/U/18163/CTD/PD NABONGO SALEH 12/U/6811/CTE/PE KAYEERA DERRICK 12/U/6809/CTE/PE NKATA SCOFIELD BRIAN 13/U/488/CTD/GV
QN. Using 30% of the reference,design how you can set/start up
aplant of your choice on small scale LAUNDRY SOAP 65 - 2 TABLE OF CONTENTS PAGE I. SUMMARY 65 - 3 II. PRODUCT DESCRIPTION & APPLICATION 65 - 3 III. MARKET STUDY AND PLA NT CAPACITY 65 - 3 A. MARKET STUDY 65 - 3 B. PLANT CAPACITY & PRODUCTION PROGRAM ME 65 - 6 IV. RAW MAT ERIALS AND INPUTS 65 - 6 A. RAW MATERIALS 65 - 6 B. UTILITIES 65 - 7 V. TECHNOLOGY & ENGINEE RING 65 - 7 A. TECHNOLOGY 65 - 7 B. ENGINEERING 65 - 8 VI. MANPOWER & TRAINING REQUIREMENT 65 - 9 A. MANPOWER REQUIRE MENT 65 - 9 B. TRAINING REQUIRE MENT 65 - 9 VII. FINANCIAL ANLYSIS 65 - 10 A. TOTAL INITIAL I NVESTMENT COST 65 - 10 B. PRODUCTION COST 65 - 11 C. FINANCIAL EVALUA TION 65 - 11 D. ECONOMIC BENEFIT S 65 - 12 65 - 3 I. SUMMARY This profile envisages the establishment of a plant for the production of Lau ndry Soap with a capacity of 3,600 tonnes per annum. The present demand for the proposed product is estimated at 29,520 tonnes per annum. The demand is expected to reach at 37,352 tonnes by the year 2010. The plant will create employment opportunities f or 64 persons. The total investment requirement is estimated at Birr 18.3 million, out of which Birr 2.0 million is required for plant and machinery. The project is financially viable with an internal rate of return (IRR) of 16.85% and a net present valu e (NPV) of Birr 8.5 million, discounted at 8.5 %. II. PRODUCT DESCRIPTION AND APPLICATION Laundry Soap is a cleansing agent or detergent, made from animal and vegetable fats, oils and greases; chemically, the sodium salt of a fatty acid, formed by the i nteraction of fats and oils with alkali. Most soaps remove grease and other dirt because some of their components are surface active agents, or surfactants. Surfactants have a molecular structure that acts as a link between water and the dirt particles, loosening the particles from the underlying fibers or other surfaces to be cleaned. It is used for laundry and household cleaning. III. MARKET STUDY AND PLANT CAPACITY A. MARKET STUDY 1. Past Supply and Present Demand Laundry soap, which is u sed for cleaning clothes as well as household utensils, is a necessity in urban households. The demand for the product is, therefore, mainly associated with urbanization. The country’s requirement for laundry soap has been met through domestic production a nd import. Table 3.1 shows the supply of the product from domestic production and imports during 1989 - 2002. During the period under reference, total supply averaged at 64,293 tonnes, of which 12,301 tonnes constituted domestic production and the remaining 14,992 tonnes is met from imports. Thus, on the average, domestic production accounted for 44 per cent of the country's requirement for laundry soap, indicating much of the demand for the product (56%) is still met through imports.