Atuador ADB225 PIB2000 - C - 225 Series
Atuador ADB225 PIB2000 - C - 225 Series
Atuador ADB225 PIB2000 - C - 225 Series
A
C
OVERNORS
MERICA
ORP.
225 Series
Electric Actuator
12 Volt
Applications
24 Volt
Applications
InSTALLATION
The actuator must be rigidly mounted as close as possible to the fuel control lever of
the engine. Vibration from the engine will not affect the operation of the actuator. The
preferred mounting is with the electrical connector at the top. Applications with the
actuator upside down, on its back, or sideways should be avoided.
F
E
Levers and linkage should be sturdy yet low in mass for the fastest speed of response.
Arrangement of the linkage for actuation of the engine fuel control is an important
application consideration. For proportional actuators to operate with linear control
systems, it is important to obtain a linear relationship between actuator stroke and
fuel delivery. The linkage configuration for diesel fuel systems is typically as illustrated in Diagram 1. The lever on the actuator should be nearly parallel to the pump lever
at the mid fuel position for linear fuel control.
For proportional actuators to operate with non-linear systems, it is important to obtain a non-linear relationship between actuator stroke and fuel delivery. Carbureted,
PT Pumps (CUMMINS), or other non-linear fuel systems require a non-linear fuel
linkage configuration as illustrated in Diagram 2. A non-linear fuel system results
when more engine power is developed for a given stroke at positions of low fuel
settings rather than at high fuel settings. In this case the levers should be parallel at
full load.
TROUBLESHOOTING
Resistance
A to B
2.5 Ohms
C to D
2.5 Ohms
A to C
Infinity
A to Housing
Infinity
C to Housing
Infinity
to Actuator Terminal A
on Speed Control Unit
B
C
Jumper B to C
to Actuator Terminal B
on Speed Control Unit
to Actuator Terminal B
on Speed Control Unit
If the governor system fails to operate, make the following tests at the actuator
mounted connector while moving the actuator through its stroke.
to Actuator Terminal A
on Speed Control Unit
Linkage arrangement of any actuator system is always important. High quality rod
end bearings should be used. Rod end bearings that have high friction can cause
instability and require servicing.
Terminals
Resistance
1.25 Ohms
5.0 Ohms
Red to Housing
Infinity
White to Housing
Infinity
Energize the actuator to full fuel (follow steps in control unit publication) and manually move the actuator through its range. No binding or sticking should occur. If
the actuator passes the tests, the problem is elsewhere in the system. Refer to the
control unit troubleshooting publication.
SPECIFICATIONS
PERFORMANCE
Actuator cable harnesses with lengths greater than 10 ft. (3 meters) from the actuator
to the speed control unit may introduce current losses which can restrict full rotation of
the actuator. In this case, use of a larger gauge wire is required.
For applications where EMI is of concern, twisted, shielded cable for the actuator is
recommended. Twisting of the cable alone will substantially reduce EMI.
NOTE
In general, the linkage should be adjusted so that the fuel control lever minimum and
maximum fuel stops are used rather than the actuator internal mechanical stops. The
actuator should be adjusted so that it operates over at least one half (12 degrees) of
its available travel.
The ADB225F version of the actuator includes a position sensor. See Diagram 5 for wiring. A GAC speed control unit that includes fuel management
electronics is required to interface with this sensor. See the appropriate
speed control unit literature for complete wiring information.
Diagram 5 ADB225F Wiring
TO SPEED CONTROL UNIT
"ACTUATOR" TERMINALS
GND
C
OUT
PHYSICAL
Available Torque
See Below
Weight
25 1 CW/CCW
Mounting
POWER INPUT
[52.07]
2.05
[9.525]
.375 SAE SERRATIONS
36 TEETH
Operating Voltage
B
D
Up to 20 G, 50 - 500 Hz
Testing
100% Tested
ENVIRONMENT
[149.6]
5.89
[102.4] [141.2]
4.03
5.56
Relative Humidity
up to 100%
2.3 OHMS
[19.3]
0.76
4 PLACES
[23.62]
0.93
IN
ADJUSTMENTS
MAX
Reconfirm that the linkage is not binding and that friction is minimal. Before starting the
engine, push the actuator to the full fuel position and release. It should return instantly
to the no fuel position without any binding. Once the engine has been started, the linkage can be optimized by temporarily inserting an ammeter in one of the wires between
the speed control unit and the actuator or by measuring the voltage across the actuator. Measure the actuator current or voltage at no load and full load. The range and
the starting current or voltage are important for optimizing the linkage system. Typical
values are shown in the table following for 12 volt and 24 volt Systems.
12 Volts
24 Volts
No Load
Available Connectors:
Full Load
4 Amp, 6 Volts
PACKARD
CONNECTOR
COMMERCIAL
CONNECTOR
AB
AB
To increase the range of the actuator voltage or current, move the linkage to a lower
hole on the actuator lever. A lower range of actuator current than suggested can cause
instability or poor performance.
2
ADC
ADD
ACB
ADB
WIRING
[25.40]
1.00
4 PLACES
[26.42]
1.04
2.3 OHMS
E
D
[67.31]
2.65
[35.81]
1.41
[52.07]
2.05
MILITARY
CONNECTOR
To increase or decrease the no load current or voltage. Adjust the length of the link
between the actuator and the engine fuel control.
Smaller angles of actuator travel may improve transient performance, but will reduce
available force at the fuel control lever. Allowing the actuator to operate through at least
one half (12 degrees) of its stroke will usually provide near optimum response.
Dimension Units
[X.XX]
[mm]
X.XX
in
[17.53]
0.69
[127.0]
5.00
MAX
[71.37]
2.81
Actuator current/voltage
range chart
[8.636]
0.34
4 PLACES
[98.55]
3.88
[121.4]
4.78
[122.2]
4.81
[8.636]
0.34
Position,
electrical connector at the top
D.62 SPOTFACE
preferred
4 PLACES
Vibration
2.3 OHMS
Maximum Current
Continuously Rated
[30.48]
Any
1.20
RELIABILITY
12 or 24 VDC
Dimensions
[9.525]
.375 SAE SERRATIONS
36 TEETH
[8.636]
0.34
D.62 SPOTFACE
4 PLACES
2.3 OHMS
A
B
E
D
[30.48]
1.20
[149.6]
5.89
[102.4] [141.2]
4.03
5.56
2.3 OHMS
2.3 OHMS
[19.3]
0.76
4 PLACES
[23.62]
0.93
8.13
PIB 2000 C
[122.2]
4.81
[98.55]
3.88
[121.4]
4.78
[8.636]
0.34
4 PLACES