Schneider Conext
Schneider Conext
Schneider Conext
Owners Guide
www.SEsolar.com
Copyright 2014 Schneider Electric. All Rights Reserved. Microsoft and Excel are registered trademarks of Microsoft
Corporation in the United States and/or other countries. All trademarks are owned by Schneider Electric Industries SAS
or its affiliated companies.
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(A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED
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WILL BE ENTIRELY AT THE USERS RISK; AND
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THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.SCHNEIDER-ELECTRIC.COM.
Document Number: 975-0691-01-01 Revision: Revision B Date: May 2014
Product Part Number: 865-1080-01
Contact Information www.SEsolar.com
For country details please contact your local Schneider Electric Sales Representative or visit the Schneider Electric
website at:
http://www.sesolar.com/where-to-buy/
Information About Your System
As soon as you open your product, record the following information and be sure to keep your proof of purchase.
Serial Number
_________________________________
Product Number
_________________________________
Purchased From
_________________________________
Purchase Date
_________________________________
Scope
The Guide provides safety guidelines, planning, and setup information,
procedures for installing the Battery Monitor, as well as information about
configuring, monitoring, and troubleshooting the unit.
Audience
The Guide is intended for use by anyone who plans to construct, install, or
operate a system which includes the Battery Monitor. Certain configuration tasks
should only be performed by qualified personnel in consultation with your battery
manufacturer or system designer. Electrical equipment should be installed,
operated, serviced, and maintained only by qualified personnel. Servicing of
batteries must only be performed or supervised by qualified personnel with
knowledge of batteries and their required precautions. Qualified personnel have
training, knowledge, and experience in:
Organization
This Guide is organized into five chapters and an appendix.
Chapter 1, Overview, describes physical features of the Battery Monitor and
introduces the user interface.
Chapter 2, Installation, describes how to install, wire, and connect the Battery
Monitor to your network.
Chapter 3, Configuration, describes how to configure and change device
settings and upgrade firmware.
Chapter 4, Monitoring, describes how to monitor LCD indicator lights (LCDs)
and device levels.
Chapter 5, Troubleshooting, describes how to interpret events and alerts.
Appendix A, Specifications, contains the electrical, mechanical and
environmental specifications for the Battery Monitor.
975-0691-01-01 Revision B
Conventions Used
The following conventions are used in this guide.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided,
can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided,
can result in moderate or minor injury.
NOTICE
NOTICE indicates important information that you need to read carefully.
Related Information
For more information about related products, refer to:
Conext Battery Monitor Quick Start Guide
Conext XW+ Inverter/Charger Owners Guide
Conext XW+ Inverter/Charger Installation Guide
Conext ComBox Owners Guide
Conext Configuration Tool Owners Guide
Conext AGS Owners Guide
Conext SCP Owners Guide
You can find more information about Schneider Electric as well as its products
and services at www.schneider-electric.com.
For specific information on Solar products go to www.SEsolar.com.
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975-0691-01-01 Revision B
DANGER
HAZARD OF ELECTRIC SHOCK
Read all instructions, cautionary markings, and all other appropriate
sections of this manual before installing, operating, troubleshooting or
performing maintenance on the Battery Monitor.
Exercise extreme caution at all times to prevent accidents.
These instructions are for use by qualified installers only.
Failure to follow these instructions will result in death or serious injury.
975-0691-01-01 Revision B
iii
DANGER
HAZARD OF ELECTRIC SHOCK AND FIRE
Connect only to Safety Extra Low Voltage (SELV) circuits and power
sources.
All wiring must be done by qualified personnel to ensure compliance with
all applicable installation codes and regulations.
For Indoor Use Only. Install in a dry, indoor location away from direct
sunlight.
To reduce the risk of electrical fire, replace fuses with same size, type, and
rating only.
Do not disassemble. No user serviceable parts inside.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E or CSA Z462.
This equipment must only be installed and serviced by qualified electrical
personnel.
Energized from multiple sources. Before removing covers identify all
sources, de-energize, lock-out, and tag-out and wait 2 minutes for circuits
to discharge
Always use a properly rated voltage sensing device to confirm all circuits
are de-energized.
Failure to follow these instructions will result in death or serious injury.
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975-0691-01-01 Revision B
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Remove watches, rings, or other metal objects.
This equipment must only be installed and serviced by qualified electrical
personnel.
Keep sparks and flames away from the batteries.
Use tools with insulated handles.
Wear protective glasses, gloves and boots.
Do not lay tools or other metal parts on top of batteries.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Servicing of batteries must only be performed by qualified personnel
knowledgeable about batteries and the required precautions. Keep
unqualified personnel away from batteries.
Disconnect the charging source prior to connecting or disconnecting
battery terminals.
Use with lead-acid batteries: Flooded, Gel, and AGM types only.
The included shunt in the box is rated for 500 A, 50 mV. It can handle 350 A
continuously and 500 A for 5 minutes. For systems designed to pass more
current than rated, use a higher capacity shunt.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED OPERATION
The use of this product with Modbus communications requires expertise in the
design, operation, and programming of the device. Only qualified persons
should program, install, alter, and commission this product.
When writing values to the device, ensure nobody else is working with the
device.
Failure to follow these instructions can result in death or serious injury,
and/or equipment damage.
975-0691-01-01 Revision B
NOTICE
RISK OF EQUIPMENT DAMAGE
The Battery Monitor is intended for monitoring lead-acid batteries with a
nominal voltage of up to 48 VDC.
Do not use the device with Lithium Ion batteries.
Failure to follow these instructions can damage equipment.
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Contents
Contents
1
Overview
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Benefits of Monitoring the Battery - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Unpacking and Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Part List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Recommended High Capacity Shunts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
12
12
13
15
15
15
Installation
Planning and Choosing a Location- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
Materials and Tools Required - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 210
Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 210
Mounting the Battery Monitor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 210
Wall Mount - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 211
Panel Mount - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 212
DIN Rail Mount - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 214
Mounting the Shunt- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 216
Electrical Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 216
Wiring the Battery to the Shunt - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 217
Wiring the Battery Terminal to the Pre-scaler Board - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 219
Wiring the Shunt to the Pre-Scaler Board - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 221
Wiring the Pre-Scaler Board to the Battery Monitor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 221
Wiring the RS 485 Modbus Connector to the Battery Monitor - - - - - - - - - - - - - - - - - - - - - - 221
USB Mini-B Port - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 222
Battery Temperature Sensor (BTS) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 222
Configuration
Initial Startup of the Battery Monitor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Battery Sizing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Changing Settings from the Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Function Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - System Property Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Main Battery Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Battery Monitor Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - History Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Battery History Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Statistics Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Reset Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Logging - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Extracting data logs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
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327
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Contents
Mid-point Sensing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Mid-point Sensing Configurations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Trending Mid-point Voltages in Data Logs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Synchronization - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Upgrading Firmware - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Multiple Battery Monitors on the same Xanbus network - - - - - - - - - - - - - - - - - - - - - - - - - SCP Menu Map - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Monitoring
Indicators and Controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Meters- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Available Meters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Theory of Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - How State-of-charge and Amp-hours are Calculated - - - - - - - - - - - - - - - - - - - - - - - - - - - How the Charge Efficiency Factor is used - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - How Time Remaining is Computed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Peukerts Exponent for Battery Rating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
334
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338
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Troubleshooting
Troubleshooting Common Issues - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Interoperability with other Xanbus Devices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Battery Status - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Time - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Temperature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Operation with System Control Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Operation with Automatic Generator Start - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Operation with Conext XW+ Inverter/Charger - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Operation with Conext ComBox - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
548
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550
A Specifications
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Resolution - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Accuracy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Mechanical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Battery Interface Kit with Shunt (Included) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
viii
A54
A54
A54
A54
A54
A56
A56
975-0691-01-01 Revision B
Contents
Regulatory Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A57
Schneider Electric Products compatible with the Battery Monitor - - - - - - - - - - - - - - - - - - - - - - A57
B Modbus Maps
Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Supported Modbus Data Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Converting Data to Units of Measurement- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Writing Modbus Registers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Battery Monitor Device Modbus Map - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
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B60
B60
B61
B61
B61
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Contents
975-0691-01-01 Revision B
Overview
975-0691-01-01 Revision B
1-1
Introduction
The Conext Battery Monitor is a meter for 24 V & 48 volt batteries designed for
use in off-grid power systems as a wall/panel/DIN-rail mount device in stationary
renewable energy applications. It features a local display to selectively show the
voltage, current, consumed amp-hours, remaining capacity and remaining hours.
The Battery Monitor connects with other Xanbus devices such as Inverters, Solar
Charge Controllers, and an Automatic Gen Start & System Control Panel through
Xanbus ports to provide accurate information about the state of the connected
battery. The Battery Monitor is wired to the battery through two connections, an
analog signal port and BTS (Battery Temperature Sensor).
The Battery Monitor is configurable for specific system or application functions
such as battery capacity and charging efficiency. It can monitor any battery
system which has a voltage from approximately 18 to 64 volts, and can track
energy consumption and remaining battery capacity.
The Battery Monitor operates using the included shunt board. Higher capacity
shunts are required for multi-cluster systems. See Recommended High
Capacity Shunts on page 5 for details.
1-2
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Features
1
2
4
5
6
1-3
Functions
The Battery Monitor features six data monitoring functions including:
Alarms
The Battery Monitor features two alarms including:
Lo
Fvll
Buzzer
The Battery Monitor has an internal buzzer which alerts the user. The buzzer will
beep for the following reasons:
When the Reset button is held, the buzzer will beep once per second to indicate
the amount of time required to perform the two different reset types.
To perform a basic reset while retaining all settings, press and hold the
reset button until you hear 3 beeps, then release the button.
The buzzer will also beep twice after a firmware update has been installed with
the Conext ComBox or Conext Configuration Tool.
1-4
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Compatibility
Other capabilities of the Battery Monitor include:
Configuration capability using the front panel, System Control Panel, Conext
Configuration Tool, Conext ComBox or through 3rd party devices like PLC
using RS485 Modbus.
Ability to control diesel generators using various triggers, including State-ofcharge triggers when used with the Conext Automatic Generator Start (AGS).
Network Terminator
DIN Rail Clip
Battery Temperature Sensor (BTS) (9.8 ft/3 m)
USB 2.0 A to Mini-B Cable
Pre-scaler Assembly
Battery shunt (500 A/50 mV)
3-Position RS485 Modbus Connector
Mounting Screws
Cable ties and spiral wrap
USB thumb drive with Quick Start and Owners Guides (in English, French,
Spanish, and Portuguese)
975-0691-01-01 Revision B
1-5
1-6
Manufacturer
Model Number
Capacity
Deltec
MKB-250-50
250 A
Deltec
MKB-500-50
500 A
Deltec
MKC-750-50
750 A
Deltec
MKC-1000-50
1000 A
Deltec
MKC-1200-50
1200 A
Deltec
SWE-1500-50
1500 A
Deltec
SWE-2000-50
2000 A
Deltec
SWE-3000-50
3000 A
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Installation
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2-7
WARNING
OVERHEATING OF DC TERMINALS AND CABLES
Overheating of the DC terminals or DC cables to dangerous temperatures may
occur due to improper installation of shunt.
Do not put anything between the cable lug and the terminal surface.
Do not over-tighten connections; observe all recommended torque values.
Do not apply any type of anti-oxidant paste until after the cable connection
is tightened.
Do not under size cables; install cables sized in accordance with national
electrical code requirements.
DC cables must have crimped copper compression lugs or crimped and
soldered copper compression lugs; soldered connections alone are not
acceptable. Lugs must be rated for use with fine-stranded cable.
Do not use coarse-stranded cable; the lack of flexibility may pull DC
terminal connections loose.
Failure to follow these instructions can result in death or serious injury.
NOTICE
SHORT CIRCUIT OF NETWORK COMPONENTS
This network is not an ethernet system. Only connect Xanbus devices
to the Xanbus system. Do not attempt to connect Xanbus devices to other
networks or systems.
Ethernet crossover cables are not compatible with the Xanbus system. Use
Category 5 (CAT 5 or CAT 5e) cables to connect Xanbus devices.
Failure to follow these instructions can result in damage to equipment.
NOTICE
EQUIPMENT DAMAGE
Install Battery Monitor in a dry, indoor location away from direct sunlight.
Turn OFF all devices before connecting cables. The Battery Monitor does
not have an ON/OFF switch.
Do not change any settings unless you are familiar with the device.
Failure to follow these instructions can result in damage to equipment.
2-8
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BTS
Battery
Monitor
Conext SCP
OR
Shunt
BATTERY
Battery
Bank
SYSTEM
Pre-Scaler
131 ft (40 m)
Battery to Pre-scaler
16.4 ft (5 m)
25 ft (7.6 m)
975-0691-01-01 Revision B
2-9
Wire stripper
Pencil
For panel mount:
Screwdriver set
For DIN rail mount:
2-10
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Wall Mount
To mount the Battery Monitor on a wall:
1. Choose the location for mounting the device.
2. Using the template in the Conext Battery Monitor Quick Start Guide, mark the
mounting holes on the wall with a pencil.
Note: The holes must be at the same height and 2.36 in. (60 mm) apart.
3. Insert the two anchors and mounting screws supplied in the marked
locations on the wall, leaving a space of approximately 0.13 in. (3.3 mm)
between the wall and screw head. If you are mounting the Battery Monitor on
concrete, the supplied anchors and mounting screws are not suitable. Use
two mounting screws that are equivalent to #6 screws.
2.36 inch
(60 mm)
0.13 inch
(3.3 mm)
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2-11
4. Place the Battery Monitor on the mounting screws, and confirm a snug fit
before going to the next step.
Panel Mount
The Battery Monitor has a front frame for slide-in mounting into a panel cutout.
Standard dimensions of a panel mount meter are 3.6 x 3.6 in. (92 x 92 mm).
Mounting screws are hidden after installation with a snap-fit cover plate.
To panel mount the Battery Monitor:
1. Using the panel mounting template in the Battery Monitor Quick Start Guide,
mark the mounting holes on the wall with a pencil and trace the area to cut
out.
2. Cut out a square for the Battery Monitor as per the panel mounting template.
3. Pre-drill four holes as per the panel mounting template.
2-12
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2-13
2-14
975-0691-01-01 Revision B
Figure 2-6 Attaching the DIN rail clip to the Battery Monitor
3. Mount the Battery Monitor on the DIN rail at an upward angle then push down
and in to clip to the rail.
975-0691-01-01 Revision B
2-15
Electrical Wiring
The Battery Monitor bottom cable connections consist of five ports, Battery
Analog Signal, two Xanbus cables, BTS, RS-485. A network terminator is
provided for installation where only one Xanbus Port is in use.
2-16
975-0691-01-01 Revision B
To Modbus via
RS485 connector
To battery bank
OR
To pre-scaler
assembly port
To Xanbus
975-0691-01-01 Revision B
2-17
The included in-line 2AT voltage-sensing fuses are connected to the positive and
negative endpoints and the positive midpoints of the battery bank as shown
below. Refer to the Label column of Table 2-1 on page 219 for details about the
lettered labels below.
Battery Shunt
Battery Terminal
E
SYSTEM
BATTERY
2AT fuse
System Terminal
To inverter/charger
2x 2AT fuse
2AT fuse
Note: Only the fuses included with the Battery Monitor are shown in the above
diagram. Battery fuses are not shown. Refer to the Conext XW+ Inverter/Charger
Installation Guide for information about wiring battery fuses.
2-18
975-0691-01-01 Revision B
Function
L-
Violet Wire
L+
Blue Wire
Va1+
Orange Wire
Va2+
Yellow Wire
Vm-
Grey Wire
Vm
Brown Wire
V-
Black Wire
V+
Red Wire
975-0691-01-01 Revision B
2-19
2AT Fuses are pre-wired to V+, Vm, VA1, VA2. L+, and L- are wired together as a
twisted pair, while the remaining wires are individual.
Pre-Scaler Port
Pre-wired
Connections
Twisted Pair
Battery Sense
Cable Wires
2-20
975-0691-01-01 Revision B
Connect Blue
wire here
Connect Violet
wire here
975-0691-01-01 Revision B
2-21
3. Insert the three wires into the connector terminals as shown in Figure 2-13.
N
G
0
D
1
3/8 in.
(10 mm)
Note: The right terminal is not connected internally but is provided for the
ground connection of the cable.
5. Plug the connector into the rear RS485 port on the Battery Monitor.
2-22
975-0691-01-01 Revision B
OR
975-0691-01-01 Revision B
2-23
2-24
975-0691-01-01 Revision B
Configuration
975-0691-01-01 Revision B
3-25
3-26
975-0691-01-01 Revision B
Battery Sizing
The amp-hour setting on the Battery Monitor should be set to a value equal or
lower than the actual amp-hour capacity of the systems battery bank. If a Battery
Monitor is installed on a battery bank that is not brand new, it is likely that the
batteries have aged and lost some Ah capacity. In this case, it is recommended
to set the Ah lower than the rating after conducting a capacity test or consulting
the battery manufacturer. Using a number that is lower than the actual amp-hour
capacity allows the Battery State-of-Charge meter to provide a more
conservative indication for the use of the batteries to avoid excessively
discharging them.
Also note the temperature at which the battery capacity is rated. The amp-hour
capacity of the batteries decreases at temperatures lower than the rated value.
The amp-hour rating is usually printed on the batterys label. If the system
contains batteries in parallel, then the amp-hour rating of the parallel batteries is
added together (i.e., two 120 amp-hour rated batteries in parallel equals 240
amp-hours). The amp-hour capacity of a bank does not increase for series-wired
batteries and is equal to the lowest rated battery in the series string. If the amphour capacity is not listed on the battery, consult the battery manufacturer or
dealer for assistance.
Note: When no keys are pressed in Setup Mode for 90 seconds, the Battery
Monitor will automatically return to Display Mode without saving any changed
settings. Be sure to press and hold the OK key for three seconds to save all
settings.
975-0691-01-01 Revision B
3-27
Function Menu
In the FUnc (Function) setup menu, the Battery Monitor can be adjusted to fit
your system. Parameters called Functions can be set according to your needs.
This menu can be accessed by following the sequence in Changing Settings
from the Front Panel on page 327.
The Function menu is divided into three types of settings: System Property
Settings (represented by F1), Main Battery Settings (represented by F2), and
Battery Monitor settings (represented by F3). The following settings are available.
F1.1
Step size
Range
Step size
Range
Step size
+20C
-20 +50C
1.0%
Time remaining averaging filter. Specifies the time window of the
moving averaging filter. There are three settings, where setting 0
gives the fastest Time remaining readout response and setting 2
gives the slowest. The best setting will depend on the type of battery
load and your personal preference. The setting represents the effect
of reducing battery capacity at higher discharge rates.
Default
3-28
Range
50%
0.0 99.0%
1.0%
Battery temperature. With this Function, the average battery
temperature can be manually adjusted. This value is used for SOC
calculation only. The Battery Monitor will only broadcast temperature
on Xanbus if there is a Battery Temperature Sensor connected.
Default
F1.5
Step size
240 sec.
5-300 sec.
Variable
Discharge floor. This is the reference point at which the battery
needs to be recharged. When the State-of-charge percentage falls
below this value the Charge battery indicator starts flashing while the
time remaining readout shows 0:00 and the State-of-charge bar is
empty.
Default
F1.4
Range
2.0%
0.5 10.0%
0.5%
Auto-sync time. This is the time the Auto-sync parameters F1.0 and
F1.1 must be met in order to consider the battery as fully charged.
Default
F1.3
Step size
52.8 V
16.0 64.0 V
0.1 V
Charger's float current. When the charge current is below this
percentage of the battery capacity (see Function F 2.0), the battery
will be considered as fully charged. Make sure this Function value is
always greater than the minimum current at which the charger
maintains the battery or stops charging.
Default
F1.2
Range
Range
Step size
975-0691-01-01 Revision B
F1.6
1
0-2
1
Auto-sync sensitivity. Changes sensitivity of the auto-sync function. If
it takes too long to activate the synchronization function, lower this
value. If it synchronizes too early, increase this value for a later
synchronization.
Default
Range
Step size
0-10
F2.1
975-0691-01-01 Revision B
Step size
Range
Step size
Range
Step size
1.25
1-1.50
0.01
Self-discharge rate. Rate at which the battery loses capacity by itself
when not used.
Default
F2.6
Range
F2.5
Step size
+20C
0 40C
1C
Temperature coefficient. This is the percentage that your batterys
capacity changes with temperature. The unit of this value is percent
capacity per degree Celsius. The setting OFF disables
temperature compensation.
Default
F2.4
Range
20h
1-20h
1
Nominal temperature. The temperature at which the battery
manufacturer rates your batterys capacity. Set in conjunction with
battery capacity, F2.0.
Default
F2.3
Step size
200
20-9990
Variable
Nominal discharge rate (C-rating). Set in conjunction with battery
capacity, F2.0.
Default
F2.2
Range
Range
Step size
OFF
0.1-25% / Month
0.1
Charge Efficiency Factor. Ratio between the energy removed from a
battery during discharge and the energy used during charging to
restore the original capacity. See How the Charge Efficiency Factor
is used on page 444 for more information.
Default
Range
Step size
AUTOMATIC
50-100%, AUTOMATIC
N/A
3-29
F3.2
Step size
Range
Step size
30 sec
OFF / 5 300 / ON
Variable
Temperature scale selection. Enables selection between degrees
Celsius (C) and degrees Fahrenheit (F) in the temperature readout.
Default
F3.5
Range
50mV
50 60 mV
1
Backlight mode. Represents the duration of backlight activation in
seconds after key-press. The backlight can also be set to be always
ON or always OFF. Function setting AU, activates the backlight
automatically when charge / discharge current exceeds 1 Amp or
when a key is pressed.
Default
F3.4
Step size
500 A
10 9000 A
Variable
Shunt milliVolt Rating. This value represents the milliVolt rating of your
shunt at the rated current. The Battery Monitor supports 50 mV and
60 mV shunts.
Default
F3.3
Range
Range
Step size
C
C/F
N/A
Setup lock. When set to ON, all functions except the Setup lock
function itself are locked and cannot be altered. The Reset menu is
also locked.
Default
Range
Step size
OFF
OFF/ON
N/A
History Menu
The History menu is a read-only menu that shows the Battery Monitors Historical
data. Historical data consists of special events that are stored in internal memory.
This menu can be accessed by following the sequence in Changing Settings
from the Front Panel on page 327.
The following History menu settings are available.
3-30
975-0691-01-01 Revision B
H1.5
H1.6
H1.7
H1.8
Statistics Menu
The Statistics menu is a read-only menu that shows the Battery Monitors current
statistics for several items. This menu can be accessed by following the
sequence in Changing Settings from the Front Panel on page 327.
The following Statistics menu items are available:
St.1 Days running. The number of days the Battery Monitor has been
monitoring the battery. This item resets when a battery reset is executed
(see Reset menu).
St.2 Days since last synchronized. The number of days since the
Battery Monitor has not been synchronized. This item resets when the
Battery Monitor is synchronized or when a battery reset is executed (see
Reset menu).
St.3 Charge Efficiency Factor (CEF). The charge efficiency factor used
by the Battery Monitor. Depending on the value set in Function F2.6, this
item displays the automatically calculated CEF or a manually set CEF.
Reset Menu
In the Reset menu, you can reset Battery Monitor settings such as Function and
Statistics. This menu can be accessed by the following sequence:
975-0691-01-01 Revision B
3-31
Hold the OK key for 3 sec until StAt appears on the LCD display, then press the
right arrow button three times. rSt appears on the LCD display. Press the OK
key again, then use the arrow keys to toggle the various items.
The default value for all Reset menu settings is OFF. If required, use the < and >
keys to change the value from OFF to ON. Pressing the OK key again will step
back to the Reset menu. All Reset menu settings which have been set to ON
will only be reset once Display Mode is accessed by pressing the OK key for 3
seconds. The following Reset menu items are available:
rSt.b Reset Battery status. Used to reset the current battery status (Charge
Efficiency Factor, State-of-charge and Battery History). This setting is
intended to be used after installing a new, unused battery which has the
same specifications as the previous battery.
rSt.c Reset zero-offset current. Use this reset item to remove small current
readings on the display when no current is flowing in or out of the battery.
When performing this reset action, ensure that all DC consumers/chargers
are disconnected or turned off.
rSt.F Reset Functions. Used to reset all Function values to factory default
values.
Logging
Data logging is an integral function of the Battery Monitor. Data logs record vital
information about the battery over time, such as energy consumption, battery
charging status, and battery state-of-charge (SOC). This information cannot be
displayed in a useful manner without taking data out of data logs. Logging is also
useful for those who wish to gain more detail than provided by the front panel or
who wish to retrieve historical data.
The Battery Monitor keeps data logs of 7 principal functions on an ongoing basis
whenever it is powered on. These functions are:
Battery Voltage
Battery Current
Battery Temperature
Battery State-of-charge
The record period of the Data Logger function defaults to 300 seconds.
3-32
975-0691-01-01 Revision B
975-0691-01-01 Revision B
3-33
5. Find the .csv file for the current day and open the file in your preferred
spreadsheet software. The data file is formatted by using a comma to delimit
items. The file can be opened and viewed by most popular spreadsheet
programs such as Microsoft Excel or a text editor (i.e. Notepad).
Mid-point Sensing
Mid-Point voltage sensing is a technique used to detect unbalanced battery
strings. The Battery Monitor is capable of sensing three voltage inputs - the main
battery string voltage and two additional voltages on the same battery string.
These two additional voltage measurement inputs can be used to keep track of
voltages across the cells in a string to determine various attributes of battery
health. By having more precise measurements, it is possible to detect issues
such as cell divergence or a dead cell. The voltage inputs are sensed every 5
seconds and updated for monitoring purposes, and they are stored in the log
files at a resolution of every 300 seconds.
3-34
975-0691-01-01 Revision B
Method 1:
Vm
2x 2AT fuse
Va1
2AT fuse
Va2
2AT fuse
Vm
2x 2AT fuse
Va1
2AT fuse
Va2
2AT fuse
975-0691-01-01 Revision B
3-35
It is not practical to monitor the mid-point voltage throughout the day. Therefore, a
more practical approach is to look at periodic log files stored inside the Battery
Monitor and examine the minimum values recorded for Va1 & Va2. If they differ
beyond 1.5 V, maintenance may be required. Another option is to compare these
minimum voltages to double (two times) the value of Vm. If these are close in
value, it can reasonably be inferred that the batteries are healthy.
Synchronization
In order to keep the Battery Monitor delivering accurate status information about
the battery, it is important to synchronize it regularly. Synchronisation is also
needed before the Battery Monitor can initially be used. During operation, the
Battery Monitor automatically indicates when a synchronisation is required by
displaying the message SYNCHRONIZE.
Performing synchronizations regularly is also important to increase battery life
and keep the battery healthy. If charge cycles are being performed regularly, the
Battery Monitor will most likely not display the SYNCHRONIZE message since the
battery is already being kept in sync with the Battery Monitor.
To manually synchronize the Battery Monitor:
In addition to automatic synchronizations for meeting the Auto-Sync Functions,
the Battery Monitor can be manually synchronized with the battery when the
battery is fully charged. This is done by pressing and holding both < and > keys
simultaneously for three seconds or until the flashing Full message appears on
the display, just like when it is automatically synchronized.
3-36
975-0691-01-01 Revision B
Upgrading Firmware
Firmware upgrades for the Battery Monitor and other Xanbus-enabled devices
can be performed whenever required. These upgrades are only possible through
Xanbus communication and can be completed using the Conext Configuration
Tool and included dongle, or with the Conext ComBox.
Be sure to back up all data log files prior to upgrading the firmware. Upgrades for
the Battery Monitor can take five minutes or more depending on various factors,
so be sure to allow enough time for the upgrade to complete. Do not reset any
devices while the upgrade is taking place.
New firmware updates can be found at www.SEsolar.com.
For detailed instructions about upgrading device firmware, refer to the Conext
Configuration Tool Owners Guide and the Conext ComBox Owners Guide.
975-0691-01-01 Revision B
3-37
Conext BM 00 : Basic
Capacity
[450Ah]
Discharge Rate
Nominal Temp
[20h]
[25C]
Shunt Amps
[500A]
Conext BM 00 : Meters
Shunt mV
[50mV]
Battery
31.7A
75%
Self Disch
[3.0%]
-150Ah
Float Volt
03:56 h:m
Float Amps
57.4V
State of Charge
AH Removed
Time Remaining
Battery Temp
Mid Points
Mode
Synchronize Now
28C
23.7V
23.8V
[Standby]
(control button)
Discharge Floor
[50%]
[52.8V]
[2%]
[240]
Temp Unit
[Celsius]
[30]
Basic Settings
Advanced Settings
Conext BM 00 : Adv
RS485 Settings
Peukert Expo
[1.25V]
Charge Eff
[Auto]
Temp Coeff
[0.5%]
Sync Sensitivity
[3]
[Faster]
[001]
Baud Rate
[119200]
Parity
[Even]
Stop Bits
[One]
Byte Order
[LSB]
Conext BM 00 : Multi
[BM1]
Dev Name
[00]
Dev Number
DC Conn
[HouseBatt1]
Note: All data in Figure 3-8 is sample data and may not necessarily correspond
with the data on your system.
975-0691-01-01 Revision B
975-0691-01-01 Revision B
3-39
3-40
975-0691-01-01 Revision B
Monitoring
975-0691-01-01 Revision B
4-41
1
2
3
4-42
975-0691-01-01 Revision B
Meters
When not being actively configured, the Battery Monitor is operating in display
mode. By default, it displays the main battery voltage readout. To display one of
the other meters:
The LCD display will indicate the values for the currently selected function.
All readout selections can be navigated by using the < and > keys.
The standard readout selection sequence is as follows:
V (battery voltage) > A (charge/discharge current) > Ah (Amount of consumed
Amp-hours) > % (State-of-charge (SOC) > h (Time remaining until a battery
recharge is necessary) > C (Battery temperature, or temperature setting if BTS
is installed) > V (Mid Point Voltage, if configured).
Available Meters
V (Volts)
When this indicator is displayed, the LCD display shows the voltage currently
present at the battery. The range is 0 to 70 Volts. The accuracy is 0.3%.
A (Amps)
When this indicator is displayed, the LCD display shows the currently occurring
charge or load current in amps. The range is from 0.1 to 9999 amps with a
refresh rate of one second. The accuracy is 0.4%.
Ah (Amp-hours)
When this indicator is displayed, the LCD display shows the total amp-hours
used since the last time the amp-hour meter was reset. The range is from 0.00
to 9990 amp-hours. When the decimal point flashes, it means that more than
10,000 amp-hours have accumulated. In this case, multiply the reading by 1000
(i.e., 111 = 111,000). This meter automatically resets to zero approximately one
minute after the Full LCD stops flashing.
% (State-ofcharge)
When this indicator is displayed, the LCD display shows the batterys State-ofcharge based upon the amp-hour reading divided by the amp-hour capacity of
the batteries (or battery bank). The values displayed are:
h (Time Remaining)
C (Battery Temp)
V (AUX Volts)
Displays the mid-point voltages Va1 and Va2 when mid-point voltage sensing is
used. When selected, this setting will alternate between displaying Va1 and Va2.
See Mid-point sensing configurations on page 335 for more information.
975-0691-01-01 Revision B
4-43
Theory of Operation
How State-of-charge and Amp-hours are Calculated
The capacity of a battery is rated in amp-hours (Ah). A battery that can deliver a
current of 5 A for a period of 20 hours is rated at 100 Ah (5 20 = 100) at a C20
discharge rate. The Battery Monitor continuously measures the current flow in or
out of the battery and calculates the amount of energy removed from or added to
the battery. However, battery age, discharge current, and temperature all
influence the batterys capacity. When the same 100 Ah battery is discharged
completely in only two hours (a C2 rate) it will provide only 56 Ah. In this case, the
batterys effective capacity is almost halved. Additionally, when the temperature
of a battery is low, its battery capacity is decreased even more. This is why
simple amp-hour counters or voltmeters cannot provide an accurate state-ofcharge indication.
The Battery Monitor can display both amp-hours removed (not compensated)
and actual state-of-charge. Reading state-of-charge is the best way to read the
battery. This parameter is given as a percentage, where 100.0% represents a
fully charged battery and 0.0% a completely flat battery. It can be thought of in
comparison to a fuel gauge in a car. Discharging lead-acid batteries lower than
50% of SOC is typically not recommended as it may affect battery life.
4-44
975-0691-01-01 Revision B
based on the load at the time of readout. Therefore, it should be used as a guide
only. The use of the state-of-charge readout generally gives a more accurate
indication of the overall percentage of battery life remaining.
Time Remaining is still an important readout in certain cases. For example, when
there is a heavy and sustained load, it can be useful to know how much longer
the load can be operated. The time remaining readout will display the total time
available to run the load with the amount of energy available in the battery at the
present time.
Note: The Peukerts Coefficient is only used to adjust the SOC and Time
Remaining value during a discharge. It is not applied to the Amp-hours Removed
value.
975-0691-01-01 Revision B
4-45
4-46
975-0691-01-01 Revision B
Troubleshooting
975-0691-01-01 Revision B
5-47
Possible cause
Solution(s)
No changes can be
made in the Function
setup.
Charge or
Synchronize keeps
flashing on LCD
display.
State-of-charge and/
or time-to-go readout
not accurate.
5-48
Incorrect parameters.
975-0691-01-01 Revision B
Problem
Possible cause
Solution(s)
Battery voltage
readout is inaccurate
Full continues to
display on the LCD
screen even though
the current flow is
negative (battery
discharging)
continuously for one
minute.
Battery Status
When the Battery Monitor is available on the XanBus network, the voltage, current
& SOC% information which it broadcasts are displayed, reported and used at the
system level. Each device individually reports a different DC voltage as
measured at its input terminals.
Time
The Battery Monitor has a real-time clock with a battery backup. This clock is set
to the PST time zone (UTC-08:00) when shipped. When the Battery Monitor is
plugged into a XanBus network with a ComBox or System Control Panel, it will
synchronize the time in the following order of hierarchy:
1. ComBox
975-0691-01-01 Revision B
5-49
Temperature
The Battery Monitor can be connected to a Battery Temperature Sensor (BTS) to
provide status information on the temperature (in C) at which the connected
battery is operating. This information is used in SOC% and reserve capacity
calculation. The Battery Monitor broadcasts this temperature information on the
XanBus network which can then be used by other XanBus devices that are
charging batteries to compensate voltage based on the highest temperature
reported by devices on the same battery bank.
5-50
Device Name
Firmware Version
Conext AGS
Conext SCP
975-0691-01-01 Revision B
Firmware Version
Conext ComBox
975-0691-01-01 Revision B
5-51
5-52
975-0691-01-01 Revision B
Specifications
975-0691-01-01 Revision B
A-53
Electrical Specifications
Supply Voltage
18 to 66 VDC
Supply Current
(backlight Off, loggingdisabled)
0 to 70 VDC
-9999 to +9999A
Battery Capacity
Range
20 to 10,000 Ah
Operating Temperature
Range
Power Consumption
<4 W
Voltage
0 to 70 V (+0.01 V)
Current
Amp-hours
State-of-Charge
0 to 100% (+0.1%)
Time Remaining
Temperature
Voltage Measurement
0.3%
Current Measurement
0.4%
Network
USB 2.0
Resolution
Accuracy
Connections
Features
A-54
975-0691-01-01 Revision B
ModBus
Data Logging
Display
Backlit LCD
User interface
Two-point sensing
Temperature Sensor
(included)
Warranty
975-0691-01-01 Revision B
A-55
Mechanical Specifications
Dimensions (H x W x D)
Product/Shipping Weight
Mounting System
IP Rating/Location
Part number
865-1080-01
A-56
Connection to Battery
Shunt
500 A / 50 mV
Shunt dimensions
Shunt weight
975-0691-01-01 Revision B
Regulatory Standards
Markings
CE
EMC
Directive 2004/108/EC, IEC/EN61000-6-3, IEC/EN61000-61, FCC Part 15 Class B, Industry Canada ICES-003 Class B
975-0691-01-01 Revision B
A-57
A-58
975-0691-01-01 Revision B
Modbus Maps
975-0691-01-01 Revision B
B-59
Modbus Maps
WARNING
UNINTENDED OPERATION
The use of this product with Modbus communications requires expertise in the
design, operation, and programming of the device. Only qualified persons
should program, install, alter, and commission this product.
When writing values to the device, ensure nobody else is working with the
device.
Failure to follow these instructions can result in death or serious injury,
and/or equipment damage.
Overview
This appendix describes the structure of the Modbus register address map,
which is used to configure and control the Conext Battery Monitor. The
information in this document is intended for use only by qualified persons who
have a detailed technical understanding of the Modbus protocol.
The Modbus map is divided into rows of Modbus registers. Each row indicates
the Modbus register address, its SYSVAR names, Modbus address, Access
types and data types. External Modbus Master devices can read and write the
Modbus registers to configure, control, or monitor the device remotely.
Description
uint16
uint32
sint32
str<nn>
B-60
975-0691-01-01 Revision B
Type
0x0100
Device Name
str16
0x010A
FGA Number
str20
0x0114
Firmware Version
str15
0x011E
str20
0x0200
Operating Mode
uint16
0x0201
Battery Voltage
sint32
0.001
0x0203
Battery Current
sint32
0.001
0x0205
Battery Temperature
uint16
degree C
0.01
975-0691-01-01 Revision B
Access Units
Scale
Offset
Notes
Enum1
B-61
Modbus Maps
Modbus
Address Name
Type
0x0206
uint16
0x0207
sint32
0.001
0x0209
sint32
0.001
0x020B
Battery AH remaining
uint16
Ah
0x020C
Battery AH removed
uint16
Ah
0x020D
Temperature Sensor
uint16
0x020E
Time to Discharge
uint16
Min
0x0300
Average Discharge
uint16
Min
0x0301
Average Discharge %
uint16
0x0302
Deepest Discharge
uint16
Ah
0x0303
Deepest Discharge %
uint16
0x0304
AH Removed
uint32
Ah
0x0306
AH Returned
uint32
Ah
0x0308
uint16
0x0309
Number of Synchronizations
uint16
0x030A
Number of Discharges
uint16
0x0400
Nominal Temperature
uint16
rw
0x0401
Temperature Unit
uint16
rw
0x0402
Nominal Discharge
uint16
rw
Hours
0x0403
Self Discharge
uint16
rw
0.1
0x0404
uint16
rw
Enum2
0x0405
uint16
rw
mV
0 = 50mV
1 = 60mV
0x0406
Backlight Duration
uint16
rw
Sec
Enum3
0x0407
Float Voltage
uint16
rw
0.001
0x0408
Float Current
uint16
rw
0.1
0x0409
Discharge Floor
uint16
rw
0x040A
uint16
rw
Sec
0x040B
Battery AH Capacity
uint16
rw
Ah
0x0500
Battery Association
uint16
0x0501
uint16
rw
0x0502
Lock Settings
uint16
rw
B-62
Access Units
Scale
Offset
Notes
0= Not Present
1=Present
degree C
0.01
-273
0=Fahrenheit
1=Celsius
Enum4
1
0
Enum5
%Ah/
degree C
0.01
0
0=Off 1=On
975-0691-01-01 Revision B
Type
0x0503
uint16
rw
0x0504
uint16
rw
0x0505
uint16
rw
0.002
0x0506
uint16
rw
0x0507
uint16
rw
0x0508
sint16
rw
degree C
0x0600
Modbus Address
uint16
rw
0x0601
Modbus BaudRate
sint32
rw
0x0603
Modbus Parity
str2
rw
0x0604
uint16
rw
1=1 2=2
0x0605
uint16
rw
0=LSB 1=MSB
975-0691-01-01 Revision B
Access Units
Scale
Offset
Notes
00 = Fastest
01 = Faster
02 = Fast
0=Manual 1=Auto
bps
Enum6
00 = None
01 = Odd
02 = Even
B-63
Modbus Maps
B-64
975-0691-01-01 Revision B
Schneider Electric
www.SESolar.com
For other country details please contact your local Schneider Electric Sales Representative or visit the Schneider
Electric website at:
http://www.sesolar.com/where-to-buy/
975-0691-01-01 Revision B
Printed in China