2354235 11/2008

Altivar 312
Variable speed drives
for asynchronous motors

PROFIBUS DP communication manual

10/2009
S1A10386

www.schneider-electric.com
Contents

Important Information __________________________________________________________________________________________ 4

Before you begin______________________________________________________________________________________________ 5
Documentation structure________________________________________________________________________________________ 6
Introduction __________________________________________________________________________________________________ 7
Hardware setup ______________________________________________________________________________________________ 8
Configuration _______________________________________________________________________________________________ 14
Diagnostics _________________________________________________________________________________________________ 18
PROFIBUS DP mapping_______________________________________________________________________________________ 20
Integration of the ATV312 in a PROFIBUS DP network controlled by a Modicon TSX P57 354M ______________________________ 24
Integration of the ATV312 in a PROFIBUS DP network controlled by a Simatic S7©________________________________________ 30
Supervision and control in LINE mode ____________________________________________________________________________ 33

S1A10386 10/2009 3
Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain
it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call
attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in
personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow
this symbol to avoid possible injury or death.

DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or
equipment damage.

CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment
damage.

CAUTION
CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided,
can result in equipment damage.

PLEASE NOTE
The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC.

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by
Schneider Electric for any consequences arising out of the use of this product.

© 2009 Schneider Electric. All Rights Reserved.

4 S1A10386 10/2009
Before you begin

Read and understand these instructions before performing any procedure with this drive.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Read and understand this manual before installing or operating the Altivar 312 drive. Installation, adjustment, repair, and
maintenance must be performed by qualified personnel.
• The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of
all equipment.
• Many parts of this drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically
insulated tools.
• DO NOT touch unshielded components or terminal strip screw connections with voltage present.
• DO NOT short across terminals PA/+ and PC/– or across the DC bus capacitors.
• Before servicing the drive:
- Disconnect all power, including external control power that may be present.
- Place a “DO NOT TURN ON” label on all power disconnects.
- Lock all power disconnects in the open position.
- WAIT 15 MINUTES to allow the DC bus capacitors to discharge.
- Measure the voltage of the DC bus between the PA/+ and PC/– terminals to ensure that the voltage is less than 42 Vdc.
- If the DC bus capacitors do not discharge completely, contact your local Schneider Electric representative. Do not repair or
operate the drive.
• Install and close all covers before applying power or starting and stopping the drive.

Failure to follow these instructions will result in death or serious injury.

DANGER
UNINTENDED EQUIPMENT OPERATION
• Read and understand this manual before installing or operating the Altivar 312 drive.
• Any changes made to the parameter settings must be performed by qualified personnel.

Failure to follow these instructions will result in death or serious injury.

WARNING
DAMAGED DRIVE EQUIPMENT
Do not operate or install any drive or drive accessory that appears damaged.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
LOSS OF CONTROL
• The designer of any control scheme must
- consider the potential failure modes of control paths and, for certain critical control functions,
- provide a means to achieve a safe state during and after a path failure.
Examples of critical control functions are emergency stop and overtravel stop.
• Separate or redundant control paths must be provided for critical control functions.
• System control paths may include communication links. Consideration must be given to the implications of unanticipated
transmission delays or failures of the link.a

Failure to follow these instructions can result in death, serious injury, or equipment damage.
a. For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control” and to
NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.”

S1A10386 10/2009 5
Documentation structure

The following Altivar 312 technical documents are available on the Schneider Electric website (www.schneider-electric.com) as well as on
DVD-ROM (reference VW3A8200).

Installation manual
This manual describes how to install and wire the drive.

Programming manual
This manual describes the functions, parameters and use of the drive terminal (integrated display terminal, optional graphic display terminal
and optional remote terminal).
The communication functions are not described in this manual, but in the manual for the bus or network used.

Simplified manual
This manual is an extract from programming and installation manual. This manual is delivered with the drive.

Quick Start sheet

The Quick Start describes how to wire and configure the drive to start motor quickly and simply for simple applications. This document is
delivered with the drive.

Communication manuals: CANopen, DeviceNet, Modbus and PROFIBUS DP

These manuals describe the assembly, connection to the bus or network, signaling, diagnostics, and configuration of the communication-
specific parameters.
They also describe the protocol communication services.

Communication variables guide

This manual defines the drive control processes and the drive variables which can be accessed by the communication buses.

6 S1A10386 10/2009
Introduction

Presentation
This guide contains information on installation and describes the PROFIBUS DP services available. The "communication variables" guide
describes the operating modes, as well as the Altivar 312 variables and parameters which can be accessed via the communication bus.

The PROFIBUS DP communication card (catalog number VW3 A312 07) is used to connect an Altivar 312 drive to a PROFIBUS DP bus.

Data is exchanged in order to make use of all the Altivar 312 functions:

• Configuring functions
• Uploading adjustment parameters
• Control-signaling
• Monitoring
• Diagnostics

The PROFIBUS DP card has an open style connector.

The cable for connection to the PROFIBUS DP bus must be ordered separately.

Drive terminal displays

The graphic display terminal menus, available with the remote graphic display terminal option, are shown in square brackets.
Example: [MOTOR CONTROL] (drC-).

The integrated 7-segment display terminal menus are shown in round brackets.
Example: (COM-).

Parameter names are displayed on the graphic display terminal in square brackets.
Example: [Fallback speed]

Parameter codes are displayed on the integrated 7-segment display terminal in round brackets.
Example: (LFF).

Formats
In this manual, hexadecimal values are written as follows: 16#.

S1A10386 10/2009 7
Hardware setup

Presentation

Relay outputs

Analog inputs
Logic inputs
Addressing
switches, SW1

PROFIBUS DP

RJ45 socket Line termination switches, SW2

LEDs

Receipt
• Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order.
• Remove the option card from its packaging and check that it has not been damaged in transit.

Installing the card in the drive

DANGER
UNINTENDED EQUIPMENT OPERATION
• Do not plug or unplug the terminal board while drive is powered.
• Check the tightening of the fixing screw after any manipulation on the terminal board.

Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not touch the terminal board before:
• removing power on the drive,
• removing any voltage on input and output terminals.

Failure to follow these instructions will result in death or serious injury.

8 S1A10386 10/2009
Hardware setup

Install the card in ATV312 as follows:

1. Open the ATV312 front cover.

2 & 3. Remove the terminal board fixing screw and take off the ATV312 standard terminal board.
(Be careful not to lose the terminal board fixing screw when removed since it may be used again.)
This step does not apply if you are using an ATV312.... B (product without standard IO terminal).

4. Install the PROFIBUS DP card and secure it with the board fixing screw
(M3 tapping screw tightening torque: 0.7 to 0.8Nm).

5. Stick the new cabling label above the PROFIBUS DP option card.
Stick the PROFIBUS DP card nameplate near the ATV312 nameplate. (Be careful not to cover slits on the ATV312 enclosure)

6. Perform wiring on the PROFIBUS DP card (see page 11).

7. Wire and screw the EMC clamps for the PROFIBUS DP cables (and control wires if required).

Note: To install or remove the terminal board, make it slide in or out in parallel with board.

S1A10386 10/2009 9
Hardware setup

Characteristics and functions of the terminals

Terminal Function Electrical characteristics

R2A Configurable relay outputs: • Minimum switching capacity: 10 mA for 5 V c
R2B 1 relay logic output, one “N/C” • Maximum switching capacity on resistive load (cos ϕ = 1 and L/R = 0 ms):
R2C contact and one “N/O” contact 5 A for 250 V a and 30 V c
with common point. • Maximum switching capacity on inductive load (cos ϕ = 0.4 and L/R = 7 ms):
2 A for 250 V a and 30 V c
• Sampling time: 8 ms
• Service life: 100,000 operations at maximum switching power
COM Analog I/O common 0V
+10 Power supply for reference • +10 V (+ 8% - 0%)
potentiometer (2.2 to 10 kΩ) • 10 mA max
• Protected against short-circuits and overloads
AI2 Analog voltage input Bipolar analog input 0 ± 10 V (maximum safe voltage ± 30 V)
The + or - polarity of the voltage on AI2 affects the direction of the setpoint and
therefore the direction of operation.
• Impedance: 30 kΩ
• Resolution: 0.01 V, 10-bit + sign converter
• Precision ± 4.3%, linearity ± 0.2%, of maximum value
• Sampling time: 8 ms
• Operation with shielded cable 100 m maximum
AI3 Analog current input Analog current input X-Y mA by programming X and Y from 0 to 20 mA:
• Impedance: 250 Ω
+24 Logic input power supply • + 24 V protected against short-circuits and overloads, minimum 19 V, maximum 30 V
• Maximum customer current available: 100 mA
LI1 Logic inputs Programmable logic inputs
LI2 • Impedance: 3.5 kΩ
LI3 • + 24 V internal or 24 V external power supply (min. 19 V, max. 30 V)
• Max. current: 100 mA
• Max. sampling time: 4 ms
Source position: Positive logic State 0 if < 5 V or logic input not wired, state 1 if > 11 V
RJ45 Communication port Connection for SoMove software, Modbus, remote display, loader tools.
SW1 Addressing switches See page 14.
SW2 Line termination switches See page 11.
PROFIBUS Communication PROFIBUS DP open style connector for connection to the fieldbus, see page 11.
DP

10 S1A10386 10/2009
Hardware setup

Connection to the Modbus base port

1 Not connected
2 Not connected
3 Not connected
4 D1
5 D0
6 Not connected
7 VP (1)
8 Common
8........................1

(1) Reserved for RS232/RS485 converter

Connection to the PROFIBUS DP network

SW1 description, see page 14.

PROFIBUS DP
connector

EMC clamps

(1): pins A and pins B are internally connected.

Number Terminal Electrical characteristics

1 DGND Data Ground: Not Connected
2 A RxD/TxD-N: Receive/Transmit-Data-N
3 B RxD/TxD-P: Receive/Transmit-Data-P
4 A RxD/TxD-N: Receive/Transmit-Data-N
5 B RxD/TxD-P: Receive/Transmit-Data-P
6 SHLD SHIELD
Note: If EMC clamp is not connected, wire the PROFIBUS DP cable shield to SHLD.
7 SCR SCREEN: Connect to the ground

The line termination is activated with the switches SW2 (dip switches 1 and 2 to ON position).

S1A10386 10/2009 11
Hardware setup

Connection accessories

PROFIBUS DP bus connection cables

Description Length Catalog number
PROFIBUS DP connection cables 100 m TSX PBS CA 100
400 m TSX PBS CA 400

Example of connection:

PROFIBUS DP communication module: TSX-PBY100

Altivar 312 Altivar 312

TSX PREMIUM PLC

Connector with line

terminator
490 NAD 911 03

PROFIBUS DP connection On the last module,

cable TSX PBS CAp00 you must activate the
(100 or 400 m) line termination, by
setting SW2 to ON
(dip switches 1 and 2
to ON position)

12 S1A10386 10/2009
Hardware setup

Recommendations
• The user can select the data rate from a range of 9.6 kbps to 12 Mbps. This selection, made when starting up the network, applies to all
the bus subscribers.

• The maximum segment length is in inverse proportion to the data rate.

Data rate in kbps 9.6 19.2 45.45 93.75 187.5 500 1500 3000 6000 12000
Distance/segment in meters (feet) 1200 1200 1200 1200 1000 400 200 100 100 100
(3937) (3937) (3937) (3937) (3281) (1312) (656) (328) (328) (328)

• Repeaters can be used to cover greater distances.

• The bus ends with a line terminator at each end of the segment.

• Do not connect more than 32 stations per segment without a repeater, or more than 127 with a repeater.

• Keep the bus away from the power cables (clearance of at least 30 cm (11.9 in).

• If it is necessary for power cables to cross each other, be sure they cross at right angles.

Wiring diagram for ATV 312 equipped with VW3 A312 07

(1) Line choke, if used (single phase or 3-phase).

(2) Fault relay contacts, for remote indication of the drive status.
(3) If a braking resistor is connected, set [Dec ramp adapt.] (brA) parameter to [No] (nO) (refer to the progamming manual).

Note: Use interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors,
solenoid valves, etc).

Wire sizes
ATV312 Control terminals Applicable wire size (1) Tightening torque (2)
mm² (AWG) N·m (lb.in)
R2A, R2B, R2C 0.75 to 2.5 (18 to 14)
0.5 to 0.6 (4.4 to 5.3)
Other terminals 0.14 to 2.5 (26 to 16)

(1) The value in bold corresponds to the minimum wire gauge to permit secureness.
(2) Recommended to maximum value.

S1A10386 10/2009 13
Configuration

Coding the drive address

An Altivar 312 is identified on the bus by its address, coded between 0 and 126.
The address corresponds to the binary number given by position 0 (up/OFF) or 1 (down/ON) of the 7 switches on the left of the card.

The least significant bits are on the right.

The table below indicates the positions of the switches for all configurable addresses:

Address Switches Address Switches Address Switches Address Switches Address Switches
7-6-5-4-3-2-1 7-6-5-4-3-2-1 7-6-5-4-3-2-1 7-6-5-4-3-2-1 7-6-5-4-3-2-1
0 000 0000 026 001 1010 052 011 0100 078 100 1110 104 110 1000
1 000 0001 027 001 1011 053 011 0101 079 100 1111 105 110 1001
002 000 0010 028 001 1100 054 011 0110 080 101 0000 106 110 1010
003 000 0011 029 001 1101 055 011 0111 081 101 0001 107 110 1011
004 000 0100 030 001 1110 056 011 1000 082 101 0010 108 110 1100
005 000 0101 031 001 1111 057 011 1001 083 101 0011 109 110 1101
006 000 0110 032 010 0000 058 011 1010 084 101 0100 110 110 1110
007 000 0111 033 010 0001 059 011 1011 085 101 0101 111 110 1111
008 000 1000 034 010 0010 060 011 1100 086 101 0110 112 111 0000
009 000 1001 035 010 0011 061 011 1101 087 101 0111 113 111 0001
010 000 1010 036 010 0100 062 011 1110 088 101 1000 114 111 0010
011 000 1011 037 010 0101 063 011 1111 089 101 1001 115 111 0011
012 000 1100 038 010 0110 064 100 0000 090 101 1010 116 111 0100
013 000 1101 039 010 0111 065 100 0001 091 101 1011 117 111 0101
014 000 1110 040 010 1000 066 100 0010 092 101 1100 118 111 0110
015 000 1111 041 010 1001 067 100 0011 093 101 1101 119 111 0111
016 001 0000 042 010 1010 068 100 0100 094 101 1110 120 111 1000
017 001 0001 043 010 1011 069 100 0101 095 101 1111 121 111 1001
018 001 0010 044 010 1100 070 100 0110 096 110 0000 122 111 1010
019 001 0011 045 010 1101 071 100 0111 097 110 0001 123 111 1011
020 001 0100 046 010 1110 072 100 1000 098 110 0010 124 111 1100
021 001 0101 047 010 1111 073 100 1001 099 110 0011 125 111 1101
022 001 0110 048 011 0000 074 100 1010 100 110 0100 126 111 1110
023 001 0111 049 011 0001 075 100 1011 101 110 0101 111 1111
024 001 1000 050 011 0010 076 100 1100 102 110 0110
025 001 1001 051 011 0011 077 100 1101 103 110 0111

• Addresses 0 and 1 are usually reserved for the PROFIBUS DP masters and must not be used to configure the PROFIBUS DP address
on an Altivar 312.
• It is not advised to use address 126, which is incompatible with SSA service (Set Slave Address) and with some network configuration
softwares (Sycon, ...).

Example for DP address = 2:

Dip switch 8 is not connected.

14 S1A10386 10/2009
Configuration

Drive behaviour at first Power on with a PROFIBUS DP option card

At the first power on, the message (CFF) [Incorrect config.] appears on the product.
Press Enter to see [Restore config.] (FCS) menu.
Select the [Config. CFG] (InI) parameter to recover the factory settings.

For more information, see the [Restore config.] (FCS) parameter in ATV312 programming manual on www.schneider-electric.com

DANGER
UNINTENDED EQUIPMENT OPERATION
Check that the modification of the current configuration is compatible with the wiring diagram used.

Failure to follow these instructions will result in death or serious injury.

Drive default values

At first power on with a PROFIBUS DP option card
After a first power on, the following parameter settings are applied to the drive:
[Ref.1 channel] (Fr1) = AIV1
[Ref.2 channel] (Fr2) = No
[Summing ref. 2] (SA2) = AI2
[HMI command] (LCC) = No
[4 preset speeds] (PS4) = No
[8 preset speeds] (PS8) = No

Power on after removing the PROFIBUS DP option card

If the PROFIBUS DP option card is removed and replaced by the orignal terminal board, the drive recovers the following default values:
[CANopen address] (AdCO) = 0
[CANopen bit rate] (bdCO) = 125.0
[Ref.1 channel] (Fr1) = AI1
[Ref.2 channel] (Fr2) = No
[HMI command] (LCC) = No
[Select ATV31 conf.] (ArE) = No

S1A10386 10/2009 15
Configuration

Control of an ATV 312 from a PROFIBUS DP option card

There are several ways to control an ATV 312 from a communication card:
• The control word and the speed reference are controlled from the network in the same time.
• The control word and the speed reference come from separate sources.

However, separate mode is only allowed when the [ACCESS LEVEL] (LAC) parameter in the [COMMAND] (CtL-) menu is set to L3.
The control of the drive is also detailed in the programming manual of the ATV312 in the chapter "Control Menu".

Control of the drive when LAC = L1 or L2

There is no particular settings, the channels are managed in order of priority.

Terminals/Keypad

Remote display terminal

Forced local mode
NET:
PROFIBUS DP
or any communication
option

Control of the drive when LAC = L3

When configured with LAC = L3, several configurations are possible:
• Control and reference come from the communication card,
• Control via PROFIBUS DP or the terminals in native profile (CiA402),
• Control is separated from reference channel.

Configure the following parameters:

Parameter Value Comment

Profile Combined native profile The run commands are in native profile (CiA402), the command and the target
(CiA402) come from the same channel.
Target 1 configuration Network card The command comes from PROFIBUS DP.

Configuration via the graphic display terminal or the integrated display terminal:

Menu Parameter Value

[COMMAND] (CtL-) [Profile] (CHCF) [Not separ.] (SIM) (factory setting)
[Ref.1 channel] (Fr1) [Network] (nEt)

16 S1A10386 10/2009
Configuration

Control via PROFIBUS DP in native profile (CiA402)

The command and the target both come from PROFIBUS DP. Input LI3 at the terminals is used to switch between PROFIBUS DP and the
terminals.
Control is in native profile (CiA402).

Configure the following parameters:

Parameter Value Comment

Profile Combined native profile (CiA402) The run commands are in native profile (CiA402), the command and the
target come from the same channel.
Target 1 configuration Network card Target 1 comes from PROFIBUS DP.
Target 2 configuration Analog input 2 on the terminals Target 2 comes from input AI2 on the terminals.
Target switching Input LI3 Input LI3 switches the target (1 ↔ 2) and the command.

Configuration via the graphic display terminal or the integrated display terminal:

Menu Parameter Value

[COMMAND] (CtL-) [Profile] (CHCF) [Not separ.] (SIM)
[Ref.1 channel] (Fr1) [Network] (nEt)
[Ref.2 channel] (Fr2) [AI2] (AI2)
[Ref 2 switching] (rFC) [LI3] (LI3) (1)

(1) LI4 to LI6 and AI1 are assignable in the menus but their value is allways forced to 0.

Control via PROFIBUS DP or the terminals in native profile (CiA402)

The command and the target both come from PROFIBUS DP or the terminals. Input LI3 at the terminals is used to switch between
PROFIBUS DP and the terminals.
Control is in native profile (CiA402).

Configure the following parameters:

Parameter Value Comment

Profile Combined native profile (CiA402) The run commands are in native profile (CiA402), the command and the
target come from separate channels.
Target 1 configuration Network card Target 1 comes from PROFIBUS DP.
Target 2 configuration Analog input 2 on the terminals Target 2 comes from input AI2 on the terminals.
Target switching Input LI3 Input LI3 switches the target (1 ↔ 2) and the command.

Menu Parameter Value

[COMMAND] (CtL-) [Profile] (CHCF) is configured in separate mode [Separate] (SEP)
[Cmd channel 1] (Cd1) Channel 1 is used with the communication [Network] (nEt)
[Cmd channel 2] (Cd2) Channel 2 is used with the terminal blocks [Terminal] (tEr)
[Cmd switching] (CCS) LI3 is used for switching between channel 1 and 2 [LI3] (LI3) (1)
(see also the programming manual of the ATV312 for more details).

(1) LI4 to LI6 and AI1 are assignable in the menus but their value is allways forced to 0.

S1A10386 10/2009 17
Diagnostics

Diagnostic LEDs
The PROFIBUS DP card has two LEDs, ST and DX,
visible on the communication card.

• The status of the PROFIBUS DP card is indicated by the

ST (status) red LED.
DX LED
ST LED • The status of the PROFIBUS DP communication link is
indicated by the DX (data exchange) green LED.

The table below gives the meaning of the various states

of these two LEDs:

DX Green LED Status

State Meaning Corrective actions in the event of malfunction
The card is in the "data exchange" state,
and error-free data exchange is taking place.
On
No communication on the bus, Check the connection to the PROFIBUS DP bus, start up the PLC.
no data is being exchanged.
Off

ST Red LED Status

State Meaning Corrective actions in the event of malfunction
The card has been configured and its parameters
set correctly by the master.
Off
The card is in Idle state, waiting configuration from Enter an address value between 2 and 125 using the switches on
the master. the option card.
flashing 0.5 s
The card is waiting parameters or waiting Check the connection to the PROFIBUS DP bus,
configuration. start up the PLC and, if the drive has a communication card
flashing 0.1 s detected fault (CnF), reset it.
The card is in (ILF) detected fault mode. Check the connection between the PROFIBUS DP card and the
drive.
On

LED states
LED state Visual description of the LED state

The LED is OFF

The LED is FLASHING

The LED is ON

18 S1A10386 10/2009
Diagnostics

Communication fault management

The behaviour of the drive in case of communication interruption is described in the ATV312 programming manual.

The communication between the master (external management system) and the drive is broken:
In this case, the drive will generate a (CnF) error message.

The communication card is not working properly:

In this case, the drive will generate a (COF) message.

Code Name Probable cause Remedy

CFF [INCORRECT • The current configuration is • Return to factory settings or retrieve the backup
CONFIG.] inconsistent. configuration, if it is valid. See the [Restore config.]
• Addition or removal of an option (FCS) parameter in ATV312 programming manual.

CnF [NETWORK • Communication detected fault on the • Check the environment (electromagnetic
FAULT] communication card compatibility).
• Check the wiring.
• Check the time out.
• Replace the option card.
• See the [CANopen fault mgt] (COL) parameter in the
ATV312 programming manual to define the stop
mode with a (CnF).

COF [CANopen FAULT] • Interruption in communication • Check the communication bus.

between the option card and the • Check the option card.
drive

ILF [INTERNAL LINK • Interruption in communication • Replace the option card.

FAULT] between the option card and the
drive

(CnF) [Network fault]: Option card fault code

This parameter is read-only and is only visible if an option card is present.
The fault code remains saved in the parameter, even if the cause disappears.
The parameter is reset after the drive is disconnected and then reconnected.

The values of this parameter is:

1: Time out on the reception of the periodic variables addressed to the drive

For the full list of the fault detected codes, see ATV312 programming manual on www.schneider-electric.com

S1A10386 10/2009 19
PROFIBUS DP mapping

PROFIBUS DP protocol
Data is exchanged according to the master-slave principle.

Only the master can initialize communication. The slaves behave like servers responding to requests from masters.

Several masters can coexist on the same bus. In this case, the slave I/O can be read by all the masters. However, a single master has write
access to the outputs. The number of data items exchanged is defined at the time of configuration.

A GSD file contains the configuration information for the Altivar 312 with PROFIBUS DP. This file is used by the PLC during the configuration
phases.
The GSD file is unique to the whole Altivar 312 range. It does not describe the drive parameters, just the communication information. This
file appears on the CD-ROM supplied with the drive.

The PROFIBUS DP card for Altivar 312 drives supports Type 5 (Byte-String 28) cyclic frames in PPO (Parameter-Process Data-Object)
format.

Type 1 PPO cyclic frames feature 6 periodic variables that are used for 2 types of service:
• I/O exchanges (PZD)
• Aperiodic exchanges (PKW) for parameter setting, configuration and diagnostics

PKW aperiodic exchanges are included in the cyclic frames and do not require special frames. An aperiodic exchange is used to read or
write a parameter. The Altivar 312 PKW service is the same as the one for the Altivar 61/71 with the VW3 A3 307 PROFIBUS DP option.

20 S1A10386 10/2009
PROFIBUS DP mapping

Output PZDs
The first eight bytes contain an aperiodic request (PKW) to write or read a parameter.
The remaining 4 bytes contain the output PZDs (written from the PROFIBUS DP master).

1 2 3 4 5 6 7 8 9 10 11 12
PKW PZD1 PZD2
PKE 0 R/W PWE CMD LFRD

PKW request
PKE Parameter logic address
RIW Request code:
0: No request
1: Read
2: Write
PWE For a read request: Not used
For a write request: Parameter value

Cyclic control and adjustment parameters:

PZD1: Communication scanner output word 1 (NC1)

PZD2: Communication scanner output word 2 (NC2)

The default assignment of the periodic output data is:

• PZD1 = Command word
• PZD2 = Speed target

1 2 3 4 5 6 7 8 9 10 11 12
PKW PZD1 PZD2
PKE 0 R/W PWE Command word Speed target

Input PZDs
The first eight bytes contain the response (PKW) to the aperiodic read/write request.
The remaining 4 bytes contain the input PZDs (read mode).

1 2 3 4 5 6 7 8 9 10 11 12
PKW PZD1 PZD2
PKE 0 R/W/N PWE ETA RFRD

PKW request
PKE Parameter logic address
R/W/N Response code:
0: No request
1: Successful read report
2: Successful write report
7: Error report
PWE For a successful request: Parameter value
For an incorrect request:
0: Incorrect address
1: Write access denied

Cyclic monitoring parameters:

PZD1: Communication scanner input word 1 (ETA)

PZD2: Communication scanner input word 2 (RFRD)

The default assignment of the periodic input data is:

• PZD1 = Status word (ETA)
• PZD2 = Output speed (RFRD)

1 2 3 4 5 6 7 8 9 10 11 12
PKW PZD1 PZD2
PKE 0 R/W PWE Status word Output speed

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PROFIBUS DP mapping

PKW aperiodic service

The PKW service, consisting of PKE, R/W, R/W/N and PWE, enables aperiodic access to Altivar 312 parameters in read and write mode.

Output PKWs
PKE
Parameter logic address

R/W
0: No request
1: Read
2: Write

One-off read and write requests can be triggered continuously while R/W equals 1 or 2.

Note:
Values other than 0, 1 and 2 should not be used.

PWE
If write: Value to be written

Input PKWs
PKE
Copies the output PKE value

R/W/N
0: No request
1: Correct read operation
2: Correct write operation
7: Read or write error

PWE
• If correct read operation: Parameter value. This can be limited by the drive if the maximum value is exceeded by the write operation.

• If correct write operation: Value of the write PWE

• If there is an error:
0: Incorrect address
1: Write operation refused

Note:
The parameters in the output PZDs should not be changed by the PKW service.
Parameters linked to output PZDs should not be changed by the PKW service.
Example: The speed target and the frequency target.

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PROFIBUS DP mapping

Examples of PKW aperiodic exchanges

Example of aperiodic write operation: Acceleration time ACC (address 9001) = 10 s, unit 0,1s (values in hexadecimal format).

1 2 3 4 5 6 7 8 etc.
23 29 00 02 00 00 00 64 etc.

ACC = 10 s

Write request

Address 9001 = 2329h

The positive response is identical to the write request, aperiodic part (bytes 1 to 8).

Example of negative response:

1 2 3 4 5 6 7 8 etc.
23 29 00 07 00 00 00 0 etc.

0 (incorrect address)

Negative response

S1A10386 10/2009 23
Integration of the ATV312 in a PROFIBUS DP network
controlled by a Modicon TSX P57 354M

The following chapter describes how to integrate an ATV 312 equipped with a VW3 A312 07 option module on a PROFIBUS DP based
configuration.

PROFIBUS DP communication module: TSX-PBY100

Altivar 312 Altivar 312

TSX PREMIUM PLC

Connector with line

terminator
490 NAD 911 03

PROFIBUS DP connection
cable TSX PBS CAp00
(100 or 400 m)

Configuration of the communication

With Unity, cyclic exchanges between the PROFIBUS DP master (TSX Premium PLC + TSX PBY100 module) and the Altivar 312 take the
form of input words %IWxy.0.k and output words %QWxy.0.k, where "x" = number of the PLC rack and "y" = location of the PROFIBUS DP
module in the PLC rack.

Altivar 312 Altivar 312

PROFIBUS DP PL7 output word PROFIBUS DP PL7 input word
parameter parameter
PKW %QWxy.0 PKE PKW %IWxy.0 PKE
%QWxy.0.1 R/W %IWxy.0.1 R/W/N
%QWxy.0.2 Not used %IWxy.0.2 Not used
%QWxy.0.3 PWE %IWxy.0.3 PWE
PZD1 %QWxy.0.4 CMD PZD1 %IWxy.0.4 ETA
PZD2 %QWxy.0.5 LFRD PZD2 %IWxy.0.5 RFRD

Project configuration
The TSX Modicon PLCs can be used as PROFIBUS DP Master Device in association with the PBY 100 Profibus card.

Tree view of PLC configuration under a Unity project:

24 S1A10386 10/2009
Integration of the ATV312 in a PROFIBUS DP network
controlled by a Modicon TSX P57 354M

Configuration with SyCON additional Software

To configure an ATV312 as a slave device on the PBY 100 master, you must configure the PROFIBUS DP with the SyCON configuration
tool. For the first time configuration, you must add the GSD file of the ATV312 (available on Schneider-electric.com) to the configuration tool:
• File Menu > Copy GSD file

Once done, you can add a slave device by selecting:

• Schneider Electric as Vendor
• Altivar 312 as slave Device

Configuration of the slave

Define the address, in accordance with the DIP switches of the VW3 A312 07, and define a name to the Device.
There are no additional configurations given that the Altivar 312 PROFIBUS DP module provides an unique mapping.

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Integration of the ATV312 in a PROFIBUS DP network
controlled by a Modicon TSX P57 354M

Save the projet

When all your PROFIBUS DP network devices are configured save the project and export it to Unity.

Load the
. cnf file

Addresses
of the slave
outputs image

Addresses
Of the slave
inoutputs
image

In the PBY 100 configuration tab of the project you may load now the file generated by SyCON. You can check the %IW and %QW linked
to the slave device by selecting its number (2 in the example above).

PLC IO image / Altivar 312 DP slave mapping

With the Altivar 312 DP slave module The 1st Slot defines the addresses of the PKW area , used for parameters management.
The 2nd slot defines the addresses of the PZD data (control and status of the drive). The configuration dialog box enables you to define the
PEW and PAW assigned to the Altivar 312. The table below shows this configuration and its pending drive's parameters.

PZD area
Altivar 312 TSX-P57 %QW TSX-P57 %IW
parameter IO memory IO memory
CMD %QWx.y.z.4 (1)
LFRD %QWx.y.z.5
ETA %IWx.y.z.4
RFRD %IWx.y.z.5
(1): For x,y,z definition, please refer to the TSX Modicon platform communication manuals.

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controlled by a Modicon TSX P57 354M

PKW area
Altivar 312 TSX P57 354M TSX P57 354 M
IO memory IO memory
Parameter logic address (Modbus address*) %QWx.y.z.0
Response code:
0: No request
%QWx.y.z.1
1: Read
2: Write
%QWx.y.z.2
Value to write if write request
%QWx.y.z.3
Parameter logic address (Modbus address*) %IQWx.y.z.0
Response code:
0: No request
1: successful Read %IWx.y.z.1
2: successful Write
7: Error report
Parameter value if the request was %IWx.y.z.2
successful.
0: Incorrect address.
%IWx.y.z.3
1: Write access denied.

* : The description of the Altivar 312 parameter addresses can be found in the communication variable spreadsheet available on Schneider-
electric.com.
** : Not significant here: The Altivar 312 doesn't manage 32bits integer values.

You can now build and download your project to the PLC, if no errors occurs , your DP system should start and you should be able to monitor
directly the data exchanged between the PLC and its slave.

The following screen displays the ON line status of the PBY 100 Master module. The slave 2 (ATV312 here) is currently monitored:

In this view we can see %IW0.3.0.4 which corresponds to ETA , and the value of the current speed (in rpm) in %IW0.3.0.5 which represents
RFRD.

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Integration of the ATV312 in a PROFIBUS DP network
controlled by a Modicon TSX P57 354M

Example of Control of the Drive

Here is a SR section extract link to an operator view which displays and enables the control of the CiA402 state machine of the drive.

%MW200:=%IW0.3.0.4 AND 16#006F;

%MW201:=%IW0.3.0.4 AND 16#000F;

IF (%MW201=16#0008 OR %MW201=16#000F)AND(%QW0.3.0.4=16#0080) then

%QW0.3.0.4:=16#0000;
END_IF;
(* switch on disabled *)
IF(%MW200=16#0040 OR %MW200=16#0060)AND %M102 THEN
%QW0.3.0.4:=16#0006;
END_IF;
(* Ready for switch on *)
IF((%MW200=16#0021 OR %MW200=16#0001)AND %M103)OR(%MW200=16#0023 AND %M101)OR((%MW200=16#0007 OR
%MW200=16#0003)AND %M111)OR(%MW200=16#0027 AND %M100)THEN
%QW0.3.0.4:=16#0000;
END_IF;

(* Switched On *)
IF(%MW200=16#0023 AND %M105)OR(%MW200=16#0027 AND %M112)THEN
%QW0.3.0.4:=16#0006;
END_IF;

(*switched on*)
IF((%MW200=16#0021 OR %MW200=16#0001)AND %M104)OR(%MW200=16#0027 AND %M107)THEN
%QW0.3.0.4:=16#0007;
END_IF;

(*Operation enable Forward Command*)

IF %MW200=16#0023 AND %M106 THEN
%QW0.3.0.4:=16#000F;
END_IF;

(* fast stop*)
IF %MW200=16#0027 AND %M108 THEN
%QW0.3.0.4:=16#000B;
END_IF;

(* Quick stop active*)

IF(%MW200=16#0007 OR %MW200=16#0003)AND %M109 THEN
%QW0.3.0.4:=16#000F;
END_IF;

(*fault state*)
IF(%MW201=16#0008 OR %MW201=16#000F)AND %M110 THEN
%QW0.3.0.4:=16#0080;
END_IF;

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controlled by a Modicon TSX P57 354M

Animated operator screen (example)

The following animation screen linked to the ST code section in the previous page illustrates the behaviour of the drive state machine. This
is also detailed in the chapter " Supervision and control in LINE mode".

The push buttons linked to internal bits enable you to control manually the drive.

S1A10386 10/2009 29
Integration of the ATV312 in a PROFIBUS DP network
controlled by a Simatic S7©

The example below shows an Altivar 312 controlled by a Simatic S7-315 DP CPU.

GSD installation
You must import to your Simatic Step7 tool the GSD file of the Altivar 312. This import must be done before starting the configuration of the
PROFIBUS DP network.

Configuration of the device

Once you have defined the Hardware configuration of the master and the network properties, you can start to add slave devices.
To add an Altivar 312, go to the PROFIBUS DP device library:

Drag and drop the module to the

PROFIBUS DP line bar.

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controlled by a Simatic S7©

Then double-click on the Altivar 312 icon to define the address of the slave device in the PLC IOs memory image.

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Integration of the ATV312 in a PROFIBUS DP network
controlled by a Simatic S7©

PLC IO image / Altivar 312 DP slave mapping

With the Altivar 312 DP slave module:
• The 1st slot defines the addresses of the PKW area, used for parameters management.
• The 2nd slot defines the addresses of the PZD data (control and status of the drive).
The configuration dialog box enables you to define the PEW and PAW assigned to the Altivar 312.

The table below shows this configuration and its pending drive's parameters:

PZD area
Altivar 312 S7-315 PEW S7 - 315 PAW
parameter IO memory (1) IO memory (1)
CMD %PAW264
LFRD %PAW266
ETA %PEW264
RFRD %PEW266
(1) These values are related to the example in the previous page

PKW area
Altivar 312 S7-315 PAW S7 - 315 PEW
parameter IO memory IO memory
Parameter logic address
%PAW256
(Modbus address*)
Response code:
%PAW258
0 : No request
or
1 : Read
%PAB259
2 : Write

Value to write %PAW260 **

if write request %PAW262
Parameter logic address
%PEW256
(Modbus address*)
Response code:
0 : No request %PEW258
1 : successful Read or
2 : successful Write %PEB259
7 : Error report
Parameter value %PEW260
if the request
was successful. %PEW262

* : The description of the Altivar 312 parameter addresses can be found in the communication variables spreadsheet available on
Schneider- electric.com.
** : Not significant here: The Altivar 312 doesn't manage 32bits integer values.

32 S1A10386 10/2009
Supervision and control in LINE mode

IEC 61800-7 status chart

Enter the status

Key chart All states
MSK - ETA masked by 16#006F
0 13 Detected
IEC 61800-7 drive status fault
Drive status applied to ATV
Not ready to switch on Malfunction
MSK= 16#xxxx reaction active
ATV powered off
"ATV terminal display" MSK= 16#xxxx
MSK= 16#0000
Transition
condition X 1
Fault cleared and 14
CMD = 16#xxxx ATV fault state reset
CMD =16#0080 Malfunction
Switch on disabled ATV in fault state
ATV locked 15
MSK = 16#0008
Disable voltage MSK= 16#0040
CMD = 16#0000 "nSt" Disable voltage
or Disable CMD = 16#0000
modification of voltage or
9 a configuration CMD = 16#0000 modification of
parameter Shutdown or a configuration
(motor stopped) CMD =16#0006 2 7 modification of 12 parameter
or a configuration (motor stopped)
STOP key on parameter or
display terminal (motor stopped) STOP key on
or
or display terminal
Quick stop Disable
STOP at terminals or
CMD = 16#0002 voltage STOP at terminals
Ready to switch on CMD = 16#0000
ATV waiting 10
or
MSK = 16#0021 modification of
a configuration
"nSt" parameter
8
Shutdown Switch on Shutdown (motor stopped)
CMD =16#0006 CMD =16#0007 3 6
CMD =16#0006 or
Quick stop
Switched on CMD = 16#0002
ATV ready
3A
MSK = 16#0023 Quick stop active
Enable Emergency stop
operation "nSt"
CMD =16#xxxF MSK =16#0007
Enable Disable
operation 4 "rdY, dCb"
5 operation
CMD =16#xxxF CMD =16#0007
Operation enabled Quick stop
ATV running CMD =16#0002
11
MSK = 16#0027
"rUn, rdY, ..."

Examples: Examples (default configuration):

ETA = 16#0627 : Normal stop or CMD = 16#000F : Forward operation
Forward operation, speed reached CMD = 16#080F : Reverse operation
ETA = 16#8627 : Reverse operation, speed reached CMD = 16#100F : Stop (configured by "Stt")
ETA = 16#0227 : Forward operation, ACC or DEC CMD = 16#200F : DC injection stop
ETA = 16#8227 : Reverse operation, ACC or DEC CMD = 16#400F : Fast stop

Exiting the "Operation enabled" status via a "Disable voltage" (9) or "Shutdown" (8) command causes a freewheel stop.

S1A10386 10/2009 33
Supervision and control in LINE mode

The Altivar control process using the communication bus is based on the CiA 402 profile status chart compatible with the IEC 61800-7
standard. Each state represents an aspect of the internal behaviour of the drive.

This chart evolves according to whether the control word is sent (CMD W8501) or an event occurs (example: lock following malfunction).
The drive status can be identified by the value of the status word (ETA W3201).

Not ready to switch on (Initialization):

Communication is being initialized.
Transient state invisible to the communication bus.

Switch on disabled (Configuration):

Initialization of the drive is complete.
The configuration and adjustment parameters can be modified.
If all or part of the configuration and settings are to be loaded, we recommend disabling the consistency check function during the transfer
(CMI W8504, bit 15 = 1). On completion of the transfer, the consistency check must be enabled (CMI W8504, bit 15 = 0).
The drive is locked.

Ready to switch on and Switched on (Drive initialized):

The drive is locked.
The power stage of the drive is ready to operate, but voltage has not yet been applied to the output.
The configuration and adjustment parameters can be modified, but modifying a configuration parameter returns the drive to the "Switch on
disabled" state.

Operation enabled (Operational):

The drive is unlocked and voltage can be applied to the motor terminals.
[Auto tuning] (tUn) requires an injection of current. The drive must therefore be in this state to perform this command.
The adjustment parameters can be modified even if a run command or a DC injection current is present. However, a configuration parameter
can only be modified if the motor is stopped, and this returns the drive to the "Switch on disabled" state.

Quick stop active (Emergency stop active):

Fast stop
Restarting is only possible after the drive has changed to the "Switch on disabled" state.

Malfunction reaction active (Reaction on fault detection):

Transient state during which the drive performs an action appropriate to the type of detected fault.

Malfunction (Detected fault):

The drive is locked.

Difference between a fast stop and a Quick stop

A fast stop (CMD = 16#400F) is a stop on a short ramp that maintains the drive in the "Operation enabled" state.
The drive remains locked after a fast stop.
A run command can be executed immediately after a fast stop.

A Quick stop (CMD = 16#0002) is an emergency stop that causes a stop on a short ramp followed by locking in the "Quick stop active" state.
To be able to restart the drive, you must first change to the "Switch on disabled" state via the "Disable voltage" command (CMD = 16#0000).
It is not possible, therefore, to execute a run command immediately after a Quick stop.

Note:
In access level L1 or L2 (parameter LAC):
• Priorities between channels are managed by the drive.
• At switch-on, the drive is in control via the terminals and changes automatically to the "Operation enabled" state. This means that, when
a run command is applied (for example: CMD = 16#000F), it starts without needing to follow the IEC 61800-7 status chart procedure.

When the drive is controlled via a communication bus, it is advisable to configure the access level LAC = L3:
• The active channel is set by configuring the following parameters: [Profile] (CHCF), [Ref. 2 switching] (rFC), [Cmd switching] (CCS), [Cmd
channel 1] (Cd1), [Cmd channel 2] (Cd2), [Ref.1 channel] (Fr1) and [Ref.2 channel] (Fr2).
• At switch-on, the drive configured for control via the bus changes to the "Switch on disabled" state. This means that it must follow the IEC
61800-7 status chart procedure to be able to start, and to help prevent any unwanted behaviour.

34 S1A10386 10/2009
Supervision and control in LINE mode

CMD control word (W8501)

bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0

Fault state Enable Quick stop
0 0 0 Enable voltage Switch on
reset operation (active at 0)

bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8

(1) (1) (1) (1) (1) 0 0 0

(1) This bit action depends on the [ACCESS LEVEL] (LAC) parameter and the functions configured by the user.
For example, to use bit 15 to switch the ramp, simply configure LAC = L3 (Access to advanced functions and management of mixed
modes) and set the [Ramp switch ass.] (rPS) configuration parameter to Cd15.

bit 7 bit 3 bit 2 bit 1 bit 0

Transition Typical value of CMD
Command Final state Enable Enable Switch
address Reset Quick stop (W8501)
operation voltage on
Ready to
Shut down 2, 6, 8 x x 1 1 0 16#0006
switch on
Switch on 3 Switched on x x 1 1 1 16#0007
Enable Operation
4 x 1 1 1 1 16#000F
operation enabled
Disable
5 Switched on x 0 1 1 1 16#0007
operation
Switch on
Disable voltage 7, 9, 10, 12 x x x 0 x 16#0000
disabled
Quick stop
11
active
Quick stop x x 0 1 x 16#0002
Switch on
7, 10
disabled
Fault state Switch on
15 0 V1 x x x x 16#0080
reset disabled

x: State not significant

0 V 1: Change from 0 to 1

S1A10386 10/2009 35
Supervision and control in LINE mode

ETA status word (W3201)

bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0

Switch on Quick stop Operation Ready to switch
Alarm 0 Malfunction Switched on
disabled active at 0 enabled on

bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8

Forced local
Direction of Stop via STOP Reference Reference
0 0 mode 0
rotation key exceeded reached
(active at 0)

bit 6 bit 5 bit 3 bit 2 bit 1 bit 0 MSK = ETA

(W3201)
State Switch on Operation Ready to
Quick stop Malfunction Switched on masked by
disabled enabled switch on 16#006F
16#0000
Not ready to switch on 0 x 0 0 0 0
16#0020
16#0040
Switch on disabled 1 x 0 0 0 0
16#0060
Ready to switch on 0 1 0 0 0 1 16#0021
Switched on 0 1 0 0 1 1 16#0023
Operation enabled 0 1 0 1 1 1 16#0027
16#0008
Malfunction 0 x 1 0 0 0
16#0028
Malfunction reaction 16#000F
0 x 1 1 1 1
active 16#002F
Quick stop active 0 0 0 1 1 1 16#0007

x: State not significant

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ATV312_PROFIBUS_DP_S1A10386_01

S1A10386 10/2009