ATS22 User Manual en BBV51330 04

2354235 11/2008
Altistart 22
Soft start - soft stop unit
User manual
09/2015
BBV51330
www.schneider-electric.com The information provided in this documentation
contains general descriptions and/or technical characteristics of the performance of the products contained herein. This
documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for
specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis,
evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric
nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any
suggestions for improvements or amendments or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying,
without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of
safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to
components. When devices are used for applications with technical safety requirements, the relevant instructions must be
followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or
improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2013 Schneider Electric. All rights reserved.
Content
Important Information __________________________________________________________________________________________ 4

Before you begin______________________________________________________________________________________________ 5
Documentation structure________________________________________________________________________________________ 6
Steps for setting up the soft starter (also refer to Quick Start guide)__________________________________________ 7
Receiving and handling ________________________________________________________________________________________ 8
Selection___________________________________________________________________________________________________ 10
Dimensions and weights_______________________________________________________________________________________ 14
Mounting___________________________________________________________________________________________________ 17
Mounting - Fan option_________________________________________________________________________________________ 20
Thermal protection ___________________________________________________________________________________________ 22
Wiring _____________________________________________________________________________________________________ 26
Wiring - power terminals_______________________________________________________________________________________ 32
Wiring - control terminals ______________________________________________________________________________________ 35
Wiring - in line connection - application diagram ____________________________________________________________________ 38
Display terminal _____________________________________________________________________________________________ 42
Remote keypad display - option _________________________________________________________________________________ 44
Programming _______________________________________________________________________________________________ 45
List of parameters____________________________________________________________________________________________ 48
Parameter settings ___________________________________________________________________________________________ 49
Configuration menu (ConF) ____________________________________________________________________________________ 50
Settings menu (SEt) __________________________________________________________________________________________ 51
Advanced adjustments menu (AdJ) ______________________________________________________________________________ 53
Advanced settings menu (SEt2)_________________________________________________________________________________ 55
Advanced protections menu (PrO) _______________________________________________________________________________ 56
Advanced IO menu (IO) _______________________________________________________________________________________ 60
Advanced communication menu (COP) ___________________________________________________________________________ 62
Advanced monitoring menu (SUP)_______________________________________________________________________________ 63
Utility menu (UtIL)____________________________________________________________________________________________ 64
Command channel ___________________________________________________________________________________________ 65
Modbus Function ____________________________________________________________________________________________ 68
Connection to RS485 bus______________________________________________________________________________________ 73
Maintenance________________________________________________________________________________________________ 74
Diagnostics / Troubleshooting __________________________________________________________________________________ 75
Parameter Index and Modbus addresses__________________________________________________________________________ 77
Annex 1: UL508 schematics____________________________________________________________________________________ 82
BBV51330 09/2015 3
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or
maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards
or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in
personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow
this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or
equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment
damage.
NOTICE
NOTICE, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided,
can result in equipment damage.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by
Schneider Electric for any consequences arising out of the use of this product.
© 2013 Schneider Electric. All Rights Reserved.
Before you begin
Read and understand these instructions before performing any procedure with this soft starter.
DANGER
4 BBV51330 09/2015
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent
productdocumentation and who have received safety training to recognize and avoid hazards involved are authorized to work on
and with this soft starter system. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.
• The system integrator is responsible for compliance with all local and national electrical code requirements as well as all
otherapplicable regulations with respect to grounding of all equipment.
• Many components of the product, including the printed circuit boards, operate with mains voltage. Do not touch. Use only
electricallyinsulated tools.
• Do not touch unshielded components or terminals with voltage present.
• AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused conductors of the motor
cable.
• Before performing work on the soft starter system:
- Disconnect all power, including external control power that may be present.
- Place a "Do Not Turn On" label on all power switches. - Lock all power switches in the
open position.
• Install and close all covers before applying power voltage.
Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED EQUIPMENT OPERATION
• Read and understand this manual before installing or operating the Altistart 22.
• Any changes made to the parameter settings must be performed by qualified personnel.
WARNING
DAMAGED SOFT STARTER EQUIPMENT
Do not operate or install any soft starter or soft starter accessory that appears damaged.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
LOSS OF CONTROL
• The designer of any control scheme must
- consider the potential failure modes of control paths and, for certain critical control functions, -
provide a means to achieve a safe state during and after a path failure.
Examples of critical control functions are emergency stop and overtravel stop.
• Separate or redundant control paths must be provided for critical control functions.
• System control paths may include communication links. Consideration must be given to the implications of unanticipated
transmission delays or failures of the link. (1)
• Each implementation of an ATS22 soft starter must be individually and thoroughly tested for proper operation before being
placedinto service.
(1)For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance
of Solid State Control”.
Documentation structure
The following Altistart 22 technical documents are available on the Schneider Electric website (www.schneider-electric.com).
User manual
This manual describes how to install, commission, operate, and program the soft starter.
BBV51330 09/2015 5
Quick Start guide
This document (S1A10388) is delivered with the soft starter, and you can download it on www.schneider-electric.com.
Quick Start annex

Annex for UL 508 with SCCR (Short Circuit Current Ratings) and branch circuit protection).
This document (S1A14738) is delivered with the soft starter, and you can download it on www.schneider-electric.com.
6 BBV51330 09/2015
Steps for setting up the soft starter (also refer to Quick Start guide)
1. Receive
and
purchase order.
Inspect
damaged the soft
Steps 1 to 4 are starter
v Check that
performed with
the soft starter
the power off.
reference on
the nameplate
is similar to the
v Remove the
Altistart 22
from
packaging and
check that it
has not been
BBV51330 09/2015 7
2. Check the line voltage compatibility
v Check that the line voltage, and control voltage are
compatible with the soft starter (pages 11 to 13).
3. Mount the soft starter verticallyv Mount the soft starter in

accordance with the instructions in this document (page 17).
4. Wire the soft starter (page 29) v Connect the motor, ensuring that
its connections correspond to the voltage. v Connect the line supply, after
making sure that the power is off. v Check and Connect the control supply
on CL1-CL2
5. Configure the soft starter

(page 45)
v Power on control, and do not give a start command.
v Adjust UIn line voltage. v AdjustIn motor rated current.
6. Start
Receiving and handling
Introduction
The ATS22 offers acceleration and deceleration control of standard three-phase asynchronous induction (squirrel cage) motors. The
ATS22 controls the motor performance based on the motor torque rather than simple voltage or current based control. Advanced control
algorithms are incorporated to help smooth rotation throughout the starting ramp and reducing mechanical instability at the end of
starting.
A digital keypad display is provided for soft starter setup and motor performance display.
The ATS22 is available in 15 rated currents from 17 to 590 A. ATS22 are rated for use from 208 to 600 V motors, and are self-adjusting
for a 50 Hz or 60 Hz supply frequency.
This user manual covers the technical characteristics, specifications, installation, wiring, programming, and troubleshooting of ATS22.
Terminology
Some of the terms and acronyms used in this manual are defined in the table below:
Term Definition
Soft starter Full Load Amps
Soft starter
This value is on the soft starter nameplate IcL. IcL:
FLA
Soft starter rated current
8 BBV51330 09/2015
Motor Full Load Amps
This value is on the motor nameplate.
Motor FLA The rated current of an induction motor at rated speed and load.
Soft starter in line connection: In = rated current of the motor FLA.
Soft starter inside delta connection: In = rated current of the motor FLA / 3.
OCPD Overcurrent protective device.
Receiving and Preliminary Inspection
Before installing the ATS22 soft starter, read this manual and follow all precautions.
Before removing the ATS22 soft starter from its packing material, verify that the packing carton is not damaged from shipping. Damage to
the packing carton usually indicates improper handling. If any damage is found, notify the carrier and your Schneider Electric
representative. After removing the ATS22 soft starter from its packaging, inspect it for damage. If any shipping damage is found, notify
the carrier and your sales representative. Verify that the ATS22 soft starter nameplate and label conform to the packing slip and
corresponding purchase order.
WARNING
DAMAGED SOFT STARTER EQUIPMENT
Do not operate or install any soft starter that appears damaged.
Storing and Shipping

If the ATS22 soft starter is not being immediately installed, store it in a clean, dry area where the ambient temperature is between -25 °C
and +70 °C (-13 °F and +158 °F).
If the ATS22 soft starter must be shipped to another location, use the original shipping material and carton to help protect it.
Soft starter catalog numbers

Catalog numbers are composed with:
Soft starter rating (1)
Power and control voltage
Product symbol
A T S 2 2
230-440 V, 230 Vac control Q supply, 24 Vdc logic inputs
208-600 V, 230 Vac control supply, 24 Vdc logic inputs 208-600 V, 110 Vac control supply, 110 Vac logic inputs
(1)The range is composed of 5 physical frame S 6 sizes distributed in 15 ratings from D17 to C59 (see page 11).
Receiving and handling

S 6 U
Handling the soft starter

Hoisting the ATS22
The ATS22 range comprises 5 frame sizes, with various weights and dimensions.
Small soft starters can be removed from their packaging and installed without a handling device. A handling device must be used from
ATS22C21ppp to ATS22C59ppp; for this reason they are supplied with lifting holes.
WARNING
HANDLING AND LIFTING HAZARD
Keep the area below any equipment being lifted clear of all personnel and property. Use the lifting method as shown below.
Do not remove the ATS22 from the carton until it is at the final installation site. Handle the
soft starter carefully after removing it from the carton to avoid damage to the internal
components, frame, or exterior. Once removed from the carton, the soft starter can be
handled:
BBV51330 09/2015 9
45°
maxi
• With a hoist. When hoisting the soft starter, attach a spreader bar to the two lifting holes on top as shown below.
• In a horizontal position, with the back of the soft starter resting on a pallet.
Package content
• Soft starter
• Quick Install guide
• Package of screws for frame sizes C, D, and E• Allen key, supplied with size B products
10 BBV51330 09/2015
Selection
Torque characteristic
Ts and Is: Direct on line starting of an asynchronous motor.
Ts1: Total torque range available with an Altistart 22, which is dependent on the
limiting current ILt, page 51.
The progression of the soft starter is controlled by the motor torque within this
range.
Tr: Resistive torque, which must always be less than the Ts1 torque.
Soft starter selection

S1 motor duty corresponds to starting followed by operation at constant load enabling the thermal stability to be reached.
S4 motor duty corresponds to a cycle comprising starting, operation at constant load, and an idle period. This cycle is characterized by a
load factor.
The Altistart 22 must be selected depending on the type of application ("standard" or "severe") and the nominal power of the motor.
"Standard" or "severe" applications define the limiting values of the current and the cycle for motor duties S1 and S4. These duties are
described in the IEC 60034-1.
Standard application
Example: centrifugal pump
In standard application, the Altistart 22 is designed to provide:
• in S1 duty: starting at 3.5 In for 40 seconds from a cold state.
• in S4 duty: a load factor of 90% and n starts per hour (see table below), with 3.5 In for 20 seconds or an equivalent thermal cycle. In
this case, the motor thermal protection must conform to protection class 10.
:
Framesize In S4 duty, number of
starts (1) per hour
Standard With fan
A 6 10
B 6 10
C 4 10
D NA 4
E NA 4
(1) Note: in case of both soft starts and soft stops, the number of starts has to be divided by 2.
Severe application
The Altistart 22 rated current is limited to 3.5 IcL, see table page 19.IcL is the nominal current of the Altistart 22. If the application requires
a higher rated starting current (> 3.5 IcL), the soft starter must be oversized. See soft starter selection table, page 11.
Soft starter sizing according to thermal protection class

Starting current Protection class
Class 10 Class 20 Class 30

y 3.5In max Nominal* Nominal + 1** Nominal + 2***
starting time 16 s 32 s 48 s
* Nominal = nominal size of the soft starter according to the nominal motor current (Motor FLA).
** Nominal + 1 = oversize the soft starter by one rating compared to the nominal motor current (Motor FLA). ***
Nominal + 2 = oversize the soft starter by 2 ratings compared to the nominal motor current (Motor FLA).
BBV51330 09/2015 11
Selection
Standard application, Altistart 22•••Q, 230/440 V supply, soft

starter in line connection
Motor Altistart 22pppQ, 230/440 V (+ 10% - 15%) - 50/60 Hz (+/- 10%)
Nominal motor power Motor nominal Soft starter rated Reference
current In (Motor current IcL
230 V 400 V 440 V FLA) (Soft starter FLA)
kW kW kW A A
4 7.5 7.5 14.8 17 ATS22D17Q
7.5 15 15 28.5 32 ATS22D32Q
11 22 22 42 47 ATS22D47Q
15 30 30 57 62 ATS22D62Q
18.5 37 37 69 75 ATS22D75Q
22 45 45 81 88 ATS22D88Q
30 55 55 100 110 ATS22C11Q
37 75 75 131 140 ATS22C14Q
45 90 90 162 170 ATS22C17Q
55 110 110 195 210 ATS22C21Q
75 132 132 233 250 ATS22C25Q
90 160 160 285 320 ATS22C32Q
110 220 220 388 410 ATS22C41Q
132 250 250 437 480 ATS22C48Q
160 315 355 560 590 ATS22C59Q
The nominal motor current In must not exceed the maximum permanent current in class 10. See
wiring page 30.
Maximum surrounding temperature

The information in the table above is based on operation at a maximum ambient temperature of 40 °C (104 °F) and mini. -10 °C (14 °F).
The Altistart 22 can be used up to an ambient temperature of 60 °C (140 °F) as long as the max. permanent current in class 10 is derated
by 2.2% for each degree above 40 °C (104 °F).
Example: ATS22D32Q at 50 °C (122 °F) derated by 10 x 2.2% = 22%, 32 A becomes 32 x (1-0.22) = 24.96 A (max. nominal motor
current).
Standard application, Altistart 22•••Q, 230/440 V supply,

soft starter inside delta connection
Only the Altistart 22pppQ can be installed inside delta connection.
NOTICE
RISK OF DAMAGE TO THE MOTOR
ATS22pppS6 and ATS22pppS6U must not be installed inside delta connection.
Failure to follow these instructions can result in equipment damage.
Motor Soft starter 230/440 V (+ 10% - 15%) - 50/60 Hz (+/- 10%)
Nominal motor power Line current In setting Soft starter Soft starter
(Motor FLA) (1) (Line current/3) rated currentIcL reference
230 V 400 V 440 V
(soft starter FLA)
kW kW kW A A A
5.5 11 15 25 14.4 17 ATS22D17Q
11 22 22 48 27.7 32 ATS22D32Q
18.5 45 45 70 40.4 47 ATS22D47Q
22 55 55 93 53.7 62 ATS22D62Q
30 55 75 112 64.7 75 ATS22D75Q
12 BBV51330 09/2015
Selection
37 75 75 132 76.2 88 ATS22D88Q

45 90 90 165 95.3 110 ATS22C11Q
55 110 110 210 121.2 140 ATS22C14Q
15 132 132 255 147.2 170 ATS22C17Q
90 160 160 315 181.9 210 ATS22C21Q
110 220 220 375 216.5 250 ATS22C25Q
132 250 250 480 277.1 320 ATS22C32Q
160 315 355 615 355.1 410 ATS22C41Q
220 355 400 720 415.7 480 ATS22C48Q
250 400 500 885 511.0 590 ATS22C59Q
(1)Line current is maximum 1.5 IcL. Also, the In setting must not exceed IcL.
Example: for a 400 V - 110 kW motor with a line current of 195 A, the minimum soft starter rated current, IcL = 195/1.5 = 130 A. Thus
select ATS22C14Q
The nominal motor current In must not exceed the max. permanent current in class 10. See
wiring page 26.

Example: ATS22D32Q at 50 °C (122 °F) derated by 10 x 2.2% = 22%, 48 A becomes 48 x 0.78 = 37.5 A (max. nominal motor current).
Standard application, 208/600 V supply, soft starter in line connection
Motor Soft starter 208/600 V (+ 10% - 15%) 50/60 Hz (+/- 10%)
Nominal motor power Motor Soft starter rated Soft starter
208 V 230 V 230 V 400 V 440 V 460 V 500 V 575 V nominal currentIcL reference
current In (Soft starter FLA)
(Motor
FLA)
HP HP kW kW kW HP kW HP A A
3 5 4 7.5 7.5 10 9 15 14 17 ATS22D17S6 or S6U
7.5 10 7.5 15 15 20 18.5 25 27 32 ATS22D32S6 or S6U
(1) 15 11 22 22 30 30 40 40 47 ATS22D47S6 or S6U
15 20 15 30 30 40 37 50 52 62 ATS22D62S6 or S6U
20 25 18.5 37 37 50 45 60 65 75 ATS22D75S6 or S6U
25 30 22 45 45 60 55 75 77 88 ATS22D88S6 or S6U
30 40 30 55 55 75 75 100 96 110 ATS22C11S6 or S6U
40 50 37 75 75 100 90 125 124 140 ATS22C14S6 or S6U
50 60 45 90 90 125 110 150 156 170 ATS22C17S6 or S6U
60 75 55 110 110 150 132 200 180 210 ATS22C21S6 or S6U
75 100 75 132 132 200 160 250 240 250 ATS22C25S6 or S6U
100 125 90 160 160 250 220 300 302 320 ATS22C32S6 or S6U
125 150 110 220 220 300 250 350 361 410 ATS22C41S6 or S6U
150 -(1) 132 250 250 350 315 400 414 480 ATS22C48S6 or S6U
(1) 200 160 315 355 400 400 500 477 590 ATS22C59S6 or S6U
(1)Value not indicated when there is no corresponding standardized motor.
The nominal motor current In must not exceed the max. permanent current in class 10.

BBV51330 09/2015 13
Selection
Example: ATS22D32S6 at 50 °C (122 °F) derated by 10 x 2.2% = 22%, 27 A becomes 27 x 0.78 =21.06 A (max. nominal motor current).
14 BBV51330 09/2015
Dimensions and weights
ATS22D17 to D88
For frame sizes D17 to D88, the fan is sold separately. (1)
ATS22 Frame a b c c1 e H Standar With fan D Weight
size d G1 mm
G
mm mm mm mm mm mm mm mm mm
kg (lb)
(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
D17 A
D32 A 130 265 169 209 6.5 250 100 65 7 5.5
(5.1) (10.4) (6.6) (8.2) (0.3) (9.8) (3.9) (2.6) (0.28) (12.1)
D47 A
D62 B
D75 B 145 295 207 247 10.5 276 115 80 7 7.8
(5.7) (11.6) (8.1) (9.7) (0.4) (10.9) (4.5) (3.15) (0.28) (17.2)
D88 B
c: dimension of the product alone. c1:
dimension of the product with its fan.
(1) The voltage of the fan has to match the control voltage of the soft starter:
ATS22pppQ or ATS22pppS6 Fan 230 V (VW3G22ppp, ppp = 400 for size A, 401 for size B or 402 for size C)
ATS22pppS6U Fan 110 V (VW3G22Uppp, ppp = 400 for size A, 401 for size B or 402 for size C)
BBV51330 09/2015 15
ATS22C11 to C17
For frame sizes C11 to C17, the fan is sold separately. (1)
ATS22
Frame a b c c1 e H G1 P Q Q1 S D1 D2 D3 Weight
size C
mm mm mm mm mm mm mm mm mm mm mm mm mm mm kg
(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (lb)
C11
C14 150 356 229.5 269.5 10.5 331 120 40.5 34.5 5 20 9 7 6 12.2
(5.9) (14) (9) (10.6) (0.41) (13) (4.7) (1.6) (1.3) (0.2) (0.8) (0.35) (0.28) (0.23) (26.9)
C17
c: dimension of the product alone. c1:
dimension of the product with its fan.
(1) The voltage of the fan has to match the control voltage of the soft starter:
ATS22pppQ or ATS22pppS6 Fan 230 V (VW3G22ppp, ppp = 400 for size A, 401 for size B or 402 for size C)
ATS22pppS6U Fan 110 V (VW3G22Uppp, ppp = 400 for size A, 401 for size B or 402 for size C)
16 BBV51330 09/2015
ATS22C21 to C59
For frame sizes C21 to C59, the fan is integrated.

ATS22 Frame
size a b c e H G1 P Q Q1 S D1 D2 Weight
mm mm mm mm mm mm mm mm mm mm mm mm
kg (lb)
(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
C21 D
C25 D 206 425 299 15 396 157 60 40 1.3 30 13.5 9 20.5
C32 D (8.1) (16.7) (11.8) (0.59) (15.6) (6.2) (2.4) (1.6) (0.05) (1.2) (0.53) (0.35) (45.2)
C41 D
C48 E 304 455 339.7 15 426 264 94 55 1 40 13.5 9 33
(11.9) (17.9) (13.4) (0.59) (16.8) (10.4) (3.7) (2.2) (0.04) (1.6) (0.53) (0.35) (73.3)
C59 E
BBV51330 09/2015 17
Mounting
Mounting Precautions
Follow these precautions when mounting the ATS22 soft starter:
• The soft starter is compliant with pollution Degree 2 as defined in NEMA ICS1-1 or IEC 60664-1.
• For environment pollution degree 3 install the product inside a cabinet type 12 or IP54.
DANGER
ATS22 soft starters are open devices and must be mounted in a suitable enclosure.

• The ATS22 soft starter generates heat and must be properly ventilated. Refer to "Thermal considerations for sizing enclosures”
page 19 to determine power dissipated.
• When several soft starters are installed in a control panel, arrange them in a row. Do not stack soft starters. Heat generated from
the bottom soft starter can adversely affect the ambient temperature around the top soft starter.
• Install the ATS22 vertically, within ± 10° (other positions are not allowed).
• Do not place it close to heating elements. Leave sufficient free space so that the air required for cooling purposes can circulate
from the bottom to the top of the unit.
• Electrical current through the ATS22 will result in heat losses that must be dissipated into the ambient air immediately surrounding
the soft starter. To help prevent a thermal fault, provide sufficient enclosure cooling and/or ventilation to limit the ambient
temperature around the soft starter.
S ≥ 100 mm (3.9 in)

Note: For the soft starters mounted side-by-side, the free space
must be ≥ 50 mm (1.95 in.)
S ≥ 50 mmS ≥ 50 mm
(1.95 in.) (1.95 in.)
S ≥ 100 mm (3.9 in)
DANGER
Check that no liquid, dust or conductive object can fall into the soft starter (degree of protection IP00 from above).
18 BBV51330 09/2015
Mounting
Soft starter ventilation

On soft starters installed with a cooling fan, the fan is factory set to switch on automatically as soon as the heatsink temperature reaches
46 °C (114.8 °F).
It is switched off when the heatsink temperature falls back to 43 °C (109.4 °F). This behavior can be modified by adjusting the FAn
parameter in IO menu on page 61.
Fan flow rates

Reference Frame Unit Standard With optional fan kit
size
110 V 230 V 110 V 230 V
ATS22 D17, D32, D47 A m3/hour - - 28 31
CFM (1) - - 16 18
ATS22 D62, D75, D88 B 3 - - 28 31
m /hour
CFM (1) - - 16 18
ATS22 C11, C14, C17 C 3 - - 108 108
m /hour
CFM (1) - - 64 64
ATS22 C21, C25, C32, C41 D 3 148 148 - -
m /hour
CFM (1) 87 87 - -
ATS22 C48, C59 E 3 148 148 - -
m /hour
CFM (1) 87 87 - -
(1)Cubic Feet / Minute
Mounting in a General Purpose Metal Enclosure

Observe the mounting recommendations on the previous page.
To help proper air circulation in the soft starter:

• Install ventilation grilles.
• Verify that ventilation is adequate: if not install a forced ventilation unit, with a filter
if necessary.
Derate the soft starter current IcL by 2.2% per °C for temperatures above 40 °C up to 60
°C (104 °F up to 140 °F).
Mounting in a dust and damp-proof metal enclosure

Ventilation for dust and damp- proof enclosure
°i = internal ambient temperature

°e = external ambient temperature
Follow the instructions in this section in order to meet NEMA Type 12 (IP54) degree of protection.
BBV51330 09/2015 19
Mounting
Do not use insulated or non-metallic enclosures as they have poor thermal conduction. Provide a stirring fan to circulate air inside the
enclosure and to help prevent hot spots in the soft starter. This allows operation of the soft starter in an enclosure with a maximum
internal temperature of 60 °C (140 °F). Ensure that the ambient temperature around the soft starters does not exceed this limit. Derate
the soft starter current IcL by 2.2% per °C for temperatures above 40 °C up to 60 °C (104 °F up to 140 °F).
Thermal considerations for sizing enclosures

Example: for an ATS22D47 Example: for an ATS22C48
Power dissipated during starting: 562 W Power dissipated during starting: 6396
Power dissipated in steady state: 14 W W
Power for Control supply: 20 W without fan, 34 W with fan Power dissipated in steady state: 144 W
Power for Control supply: 74 W
When mounting the ATS22 soft starter in an enclosure, use the enclosure manufacturers’ recommendations for proper sizing based on
thermal considerations. For this, it is necessary to sum the power dissipated by each device in the enclosure. Table hereafter lists the
steady state and starting power dissipations for the ATS22 soft starter, operating at rated current.
Power dissipated by the soft starters, at their nominal current

Soft starter Power Control supply
reference
Frame IcL During starting Steady state Electronics Shorting Fans
size total power total power contactors
at 3.5 IcL bypass (1)
A W W W W W
ATS22D17 A 17 208 5
ATS22D32 A 32 404 10 20 - 14 (2)
ATS22D47 A 47 562 14
ATS22D62 B 62 781 19
ATS22D75 B 75 1016 23 20 - 20 (2)
ATS22D88 B 88 1060 26
ATS22C11 C 110 1345 33
ATS22C14 C 140 1548 42 20 - 20 (2)
ATS22C17 C 170 1922 51
ATS22C21 D 210 2596 63
ATS22C25 D 250 3275 75
20 14 20
ATS22C32 D 320 3699 96
ATS22C41 D 410 5147 123
ATS22C48 E 480 6396 144
20 14 40
ATS22C59 E 590 7599 177
(1)For ATS22pppQ, ATS22pppS6 and ATS22pppS6U, frame sizes A, B and C the shorting contactor power is included in the electronics.
(2)Optional fan kit
20 BBV51330 09/2015
Mounting - Fan option
Fan for frame sizes A, B and C
Connections between the fan and the ATS22
Tightening torque: 3.5 N·m (31 lb.in)
* As 2 different fan options could be connected to the ATS22

according to the fan voltage (matching the ATS22 control
voltage), the connector is different according to the voltage,
to help avoid wrong assembly and misuse.
(1) The voltage of the fan has to match the control voltage of the
soft starter:
21 BBV51330 09/2015
Thermal protection
ATS22pppQ or ATS22pppS6 Fan 230 V ATS22pppS6U
Fan 110 V
Mounting - Fan option
Fan dimensions for frame sizes ATS22D17 to C17
For frame sizes D17 to D88, the fan is sold separately. (1)
Fan kit ATS22 a b k e H G G1 X D Weight
mm mm mm mm mm mm mm mm mm kg (lb)
(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
D17
130 265 40 8.5 248 100 65 250 7 1.2
A D32
(5.1) (10.4) (1.6) (0.33) (9.8) (3.9) (2.6) (9.8) (0.28) (2.6)
D47
D62
145 295 40 8.5 278 115 80 276 7 1.4
B D75
(5.7) (11.6) (1.6) (0.33) (10.9) (4.5) (3.1) (10.9) (0.28) (3.1)
D88
C11
150 350 40 8.5 333 120 85 331 7 1.6
C C14
(5.9) (13.8) (1.6) (0.33) (13.1) (4.7) (3.3) (13) (0.28) (3.5)
C17
(1) The voltage of the fan has to match the control voltage of the soft starter.
ATS22pppQ or ATS22pppS6 Fan 230 V (VW3G22ppp, ppp = 400 for size A, 401 for size B or 402 for size C) ATS22pppS6U
Fan 110 V (VW3G22Uppp, ppp = 400 for size A, 401 for size B or 402 for size C)
Soft starter thermal protection
The thermal protection is provided by the temperature sensor installed on the heatsink.
Motor thermal protection

Standard IEC 60947-4-2 defines the protection classes giving the starting capacities of the motor (warm or cold start) without thermal
faults. Different protection classes are given for a COLD state (corresponding to a stabilized motor thermal state, switched off) and for a
WARM state (corresponding to a stabilized motor thermal state, at nominal power).
• The soft starter is factory set to protection class 10.

• This protection class can be modified using tHP parameter in SEt menu.
• The motor thermal state is stored in memory. No estimate of motor cooling is calculated while power of the control part is off.
• An overload alarm is activated if motor thermal state exceeds 110%.
• A thermal trip OLF?stops the motor if motor thermal state exceeds 125%.
• If the thermal protection has not been disabled, the thermal trip can be indicated by a relay depending on output assignment.
22 BBV51330 09/2015
• After the motor has stopped or the soft starter has been switched off, the thermal state is saved. At next start or switch-on, the
thermal protection value is restored.
• If a special motor is used (explosion proof, submersible, etc.), the thermal protection should be provided by PTC probes.
NOTICE
RISK OF DAMAGE TO THE MOTOR
The use of external overload protection is required under the following conditions:
• Running multiple motors
• Running motors rated at less than 40% of the nominal soft starter current
• Using motor switching
• Using special motor (explosion proof, submersible, etc...)

See Motor thermal protection with PTC probes, page 25.
BBV51330 09/2015 23
Thermal protection
Trip time for a standard application Trip time for a severe application Trip time for a severe application
(class 10) (class 20) (class 30)
3.5 In 3.5 In 3.5 In
s s s
Cold curves
t (s)
Class 30
Class 20
Class 10
Trip time for a standard application Trip time for a severe application Trip time for a severe application
(class 10) (class 20) (class 30)
24 BBV51330 09/2015
Thermal protection
3.5 In 3.5 In 3.5 In

s s s
Warm curves
t (s)
Class 30
Class 20
Class 10
Motor thermal protection with PTC probes

PTC probes integrated in the motor to measure its temperature can be connected to the control card terminals.
Note:
BBV51330 09/2015 25
Thermal protection
PTC probe protection does not deactivate the motor thermal protection provided by the soft starter calculation. Both types of protection
can operate in parallel.
PTC wiring
(1)
(1) Shielded cable is optional.
Characteristics
Total resistance of the probe circuit: 750  at 25 °C (77 °F). Tripping:
between 2700  and 3100 .
26 BBV51330 09/2015
Wiring
Installation Precautions
DANGER
• Read and understand this manual before installing or operating the Altistart 22. Installation, adjustment, repair, and
maintenancemust be performed by qualified personnel.
• The user is responsible for compliance with all international and national electrical code requirements with respect to grounding
ofall equipment.
• Many parts of this soft starter, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only
electricallyinsulated tools.
• DO NOT touch unshielded components or terminal strip screw connections with voltage present.
• Before servicing the soft starter:

- Disconnect all power, including external control power that may be present.
- Place a “DO NOT TURN ON” label on all power disconnects. - Lock all power disconnects
in the open position.
• Install and close all covers before applying power or starting and stopping the soft starter.

Good wiring practice requires the separation of control circuit wiring from all power (line and load) wiring. Power wiring to the motor must
have the maximum possible separation from all other power wiring. Do not run them in the same conduit. This separation reduces the
possibility of coupling electrical noise between circuits.
Follow these precautions when installing the ATS22 soft starter:

• Voltage and frequency specifications for the input line must match the soft starter configuration.
• A disconnect switch must be installed between the input line and the soft starter.
DANGER
• The solid state switches of the ATS22 soft starter’s power circuit do not provide complete isolation from the AC line. Due to
leakagecurrents through the solid-state switches, hazardous voltages can be present on the soft starter load-side power circuit
whenever power is applied to the line side of the soft starter.
• Disconnect all power before servicing the soft starter or motor.

• When using an isolation contactor, the contactor must close before or at the same time as the application of the soft starter run
command. If line power is not detected at the L1, L2, and L3 terminals of the soft starter within 500 ms of this run command, a
Phase Failure trip will occur.
• External overcurrent protection devices (OCPD), either fuses or a circuit breaker, must be installed on the line-side connections of
the ATS22 soft starter. The maximum recommended OCPD rating, along with the associated soft starter short circuit withstand
rating, is listed on the Quickstart S1A14738.
WARNING
INADEQUATE OVERCURRENT PROTECTION
• An overcurrent protective device must be installed on the line-side of the ATS22 to achieve published short-circuit withstand
ratings.
• Do not exceed the maximum overcurrent protective device ratings shown on the Quickstart annex (S1A14738).
• Do not connect the soft starter to a power feeder whose short circuit capacity exceeds the soft starter short circuit withstand
ratingshown on the Quickstart annex (S1A14738).
• Power factor correction capacitors should not be connected to a motor controlled by an ATS22 soft starter. If power factor
correction is required, the capacitors must be located on the line-side of the soft starter. A separate contactor should be used to
switch the capacitors off when the motor is off, or during acceleration and deceleration. Refer to bulletin No 8638PD9603.
BBV51330 09/2015 27
Wiring
NOTICE
RISK OF DAMAGE TO THE SOFT STARTER
• Do not connect power factor correction capacitors to the load-side power circuit of the ATS22.
• Do not connect loads other than motors (for example transformers and resistors are forbidden).

• The ATS22 uses solid-state power switches to control motor power. When checking the condition of conductor or motor insulation,
do not connect the high potential dielectric test equipment or insulation resistance tester to the soft starter since the test voltages
used may damage the soft starter. Always disconnect the soft starter from the conductors or motor before performing such tests.
NOTICE
• Do not perform high potential dielectric tests on circuits while the circuits are connected to the ATS22 soft starter.
• Any circuit requiring high potential dielectric tests must be disconnected from the soft starter prior to performing the test.

• The ATS22 contains electronic circuitry to detect and signal when the solid-state switches have become inoperable.
• Since the solid-state switches may be incapable of completely blocking the motor power should the soft starter detect a fault,
auxiliary isolation on the line side of the soft starter is required. Use either a circuit breaker equipped with a shunt trip coil or an
electromagnetic contactor. Connect the isolation device to the detected fault relay of the soft starter so that it opens the soft starter
power circuit in the event of a soft starter trip. The isolation device must be capable of interrupting motor locked rotor current.
Refer to application diagrams that display the logic controlling the isolation device via the detected fault relay.
CAUTION
MOTOR OVERHEATING HAZARD
If the solid-state switches on the ATS22 become inoperable, single-phase operation of the motor can result.
• Use an isolation device consisting of either a circuit breaker equipped with a shunt trip coil or an electromagnetic contactor to
openthe line-side of the soft starter.
• The isolation device must be capable of interrupting the motor locked rotor current.
• Connect the detected fault relay of the soft starter to open the isolation device in the event of a soft starter trip.
Failure to follow these instructions can result in injury or equipment damage.
WARNING
INADEQUATE SYSTEM GROUNDING- BRANCH CIRCUIT CONDUCTOR HAZARD
If system grounding is not adequate for ground fault levels, use properly coordinated external ground fault protection. Possible
solutions include:
• Time delay fuses coordinated to 125% of motor FLA.
• A properly coordinated external overload relay.
System Grounding
If system grounding is not adequate to handle ground trip levels which can exceed 1300% of motor full load amps (Motor FLA), then this
device may not protect the branch circuit conductors. In this case, external ground trip protection must be properly coordinated.
Recommended solutions include:
• Time delay fuses coordinated to 125% of motor FLA. The fuses listed in the chapter Branch circuit protection are sized to provide
proper coordination and may be used for applications that do not require start times longer than 50 seconds at 300% current limit or
20 seconds at 500% current limit.
• External overload relay. For multi-motor applications, applications in which motor does not match the soft starter size, or
applications that use a full voltage bypass scheme, an external overload relay can be coordinated to protect conductors from a
high-impedance ground trip.
28 BBV51330 09/2015
Wiring
General wiring practices

When wiring ATS22 soft starter, follow the wiring practices required by national and local electrical codes. In addition, follow these
guidelines:
• Use metallic conduit for all soft starter wiring. Do not run control and power wiring in the same conduit.
• Separate metallic conduits carrying power wiring or low-level control wiring by at least 80 mm (3 in).
• Separate non-metallic conduits or cable trays used to carry power wiring from metallic conduit carrying low-level control wiring by at
least 305 mm (12 in).
• Always cross power and control wiring at right angles.
• Keep the control circuits away from the power cables.
Adaptation to line input

The control circuit is completely independent of the power circuit. To apply control voltage, follow the instructions on the label located on
the soft starter terminal strip. Connect single phase voltage of 110 Vac or 230 Vac supply to terminals CL1 and CL2.
The power circuit adapts automatically to the input line voltage and frequency over a range of 230 to 440 V for ATS22 pppQ soft starters,
and over a range of 208 to 600 V for ATS22pppS6 and ATS22pppS6U soft starters.
Power Requirements
Connect the control supply (CL1-CL2), ensuring that it is off, according to the model number of the soft starter.
ATS22pppQ 230 V +10 %
and
220 V –15 %
ATS22pppS6
115 V +10 %
ATS22pppS6U
110 V –15 %
Connect the power line supply (1/L1-3/L2-5/L3), ensuring that it is off, according to the model number of the soft starter.
230 V +10 % –15
ATS22pppQ
440 V %
ATS22pppS6
208 V +10 % –15
or
600 V %
ATS22pppS6U
Connect the motor (2/T1 - 4/T2 - 6/T3), ensuring that its coupling corresponds to the supply voltage.
Note: If the ATS22pppQ is used inside delta connection, follow the recommendations on page 12, and the diagrams on page 30.
Bypass contactor
NOTICE
DAMAGE TO THE EQUIPMENT
If a downstream contactor is used between the soft starter and the motor, verify the following:
- The contacts between the motor and the soft starter must be closed before a Run command is executed.
- The contacts between the motor and the soft starter must remain closed while the demagnetization of the motor is in progress.
- The power stage must not be enabled when the contacts between the motor and the soft starter open.

An internal bypass contactor is integrated into all ATS22 soft starters.
The bypass contactor is activated when:
I motor < 120% In
AND
U motor = 100% input line voltage
Block diagram of the power part of the Altistart 22

ATS22pppQ range ATS22pppS6 and ATS22pppS6U ranges
BBV51330 09/2015 29
Wiring
The ATS22pppQ range (230-440 V) can be connected in the motor supply line or inside delta connection of the motor.
The Altistart 22 in line connection

The motor connection depends on the supply voltage. Two possibilities are shown below: star connection and delta connection.
Star connection Delta connection
30 BBV51330 09/2015
Wiring
The Altistart 22 connected inside delta connection
NOTICE
• Only the ATS22pppQ range can be installed inside delta connection.
• Ensure connection exactly as shown on the example.
• Line voltage should not exceed 440 V.
• The parameter dLtA must be set to dLt.
Failure to follow these instructions can result in equipment

damage.
Note: Phase sequence must be 1 - 2 - 3
The ATS22•••Q connected inside delta connection

ATS22pppQ soft starters can be inserted inside delta connection of the motor.
Only the ATS22pppQ range can be installed inside delta connection. Set the parameter dLtA to dLt.
See the tables on page 12 for more information about soft starter-motor combinations.
BBV51330 09/2015 31
Wiring
Note: To reverse the direction of the motor as shown on the figure:

- reverse the two outputs U1 and V1, - reverse the two
inputs L1 and L3.
32 BBV51330 09/2015
Wiring - power terminals
Power
Observe the cable cross-sectional areas recommended in the standards.
The soft starter must be grounded to conform to the regulations concerning leakage currents. If the installation involves several soft
starters on the same line, each soft starter must be grounded separately.
Keep the power cables separate from circuits in the installation with low-level signals (sensors, PLCs, measuring devices, video,
telephone).
DANGER
FIRE HAZARD DUE TO LACK OF TIGHTENING TORQUE
• Ensure correct connector tightening torque for power terminals.
• For size B, use the Allen key provided with the product.
Frame size Screw

A M6
B M6
C M6
D M10
E M10
Cage style connectors for frame sizes A and B
Ground connections, screw size

Ground connection bottom view
Ground connection
BBV51330 09/2015 33
Power connections, minimum and maximum wiring capabilities, tightening torque

Frame ATS22 IEC cable UL cable
size
1/L1 3/L2 5/L3 and 2/T1 4/T2 6/T3 1/L1 3/L2 5/L3 and 2/T1 4/T2 6/T3
power supply and output to motor power supply and output to motor
Size Tightening torque Strip Gauge Tightening torque Strip
length length
min. max min. max min. max min. max
mm² mm² N·m N·m mm AWG AWG lb·in lb·in in.
A D17, D32, D47 2.5 16 3 3 10 12 4 26 26 0.4
B D62, D75, D88 4 (a) 50 10 10 15 10 (a) 1/0 89 89 0.6
(a) The cable gauge affects the IP protection of the soft starter. To keep IP20 value with a connected cable on frame B, the minimum
cable gauge is: 16 mm² or 4 AWG.
Allen key, supplied with size B products
Bus bar connections for frame sizes C to E
Width
Ground connection
Depth
Frame ATS22 1/L1 3/L2 5/L3 and 2/T1 4/T2 6/T3

Size power supply and output to motor
Bar Cable and cover
Width Depth Bolt Size Gauge Cover Tightening torque

mm (in.) mm (in.) M mm² MCM Ref N·m lb·in
C C11, C14, C17 20 (0.79) 5 (0.2) 8 (0.31) 95 250 LA9F702 18 159
D C21, C25, C32, C41 30 (1.18) 5 (0.2) 12 (0.47) 2x150 2x250 LA9F703 57 503
E C48, C59 40 (1.57) 5 (0.2) 12 (0.47) 2x240 2x500 LA9F703 57 503
For more details, see Dimensions and weights paragraph page 14.
34 BBV51330 09/2015
Power connections, minimum required wiring section

Frame Size ATS22 IEC cable UL cable
mm² (Cu 70 °C/158 °F) AWG (Cu 75 °C/167 °F)
(1) (1)
A D17 2.5 10
D32 6 8
D47 10 6
B D62 16 4
D75 25 3
D88 35 2
C C11 35 1/0
C14 50 2/0
C17 70 4/0
D C21 95 300 MCM
C25 120 350 MCM
C32 185 2 x 3/0
C41 2 x 150 2 x 250 MCM
E C48 2 x 150 2 x 350 MCM
C59 2 x 185 2 x 500 MCM
(1)at max ambient temperature of 40 °C (104 °F)
BBV51330 09/2015 35
Wiring - control terminals
DANGER
It is mandatory that:
- One of the relay (R1 or R2) must be set to trIP.
- Relay R1 or R2 set to trIP must be wired in order to command a line contactor as shown on page 38 through 41.
Electrical characteristics for ATS22•••S6 and ATS22•••Q ranges (230 Vac with 24 Vdc logic input)
Terminal Function Characteristics
CL1 230 Vac +10 %
ATS22 control power supply
CL2 220 Vac -15 %
R1B Relay1 normally closed
R1C Relay1 common Max switching capability:
5 A- 250 Vac or 30 Vdc on resistive load ( p.f. =1)
R1A Relay1 normally open
2 A-250 Vac or 30 Vdc on inductive load ( p.f.=0.4)
R2B Relay2 normally closed Minimimal commutation capability:
R2C Relay2 common 100 mA 12 Vdc
LI1 Logic input 1 3 x 24 V logic inputs with 4.3 k impedance
LI2 Logic input 2 Umax = 30 V, Imax = 8 mA state 1: U>11 V
LI3 Logic input 3 - I>5 mA state 0: U<5 V - I<2 mA
+24 Vdc Float 24 Vdc(+) (1) The 24 V power supply is limited to 42 mA (for both internal and external use).
24 Vdc accuracy: 24 V ±6 Vdc
Turn on/off time delay:
COM Float 24 Vdc(-) • Hardware: <15 ms
• Software: <70-85 ms (anti bounce)
PTC1 PTC (+)

PTC probe connection:
PTC2 PTC (-)
Total resistance of the probe circuit: 750
t Ground (shield)  at 25 °C (77 °F).
RJ45 pin 1 Not connected RJ45 Modbus connector for Modbus RJ45
RJ45 pin 2 Not connected • Remote terminal 1 2 3 4 5 6 7 8
RJ45 pin 3 Common • SoMove software
RJ45 pin 4 D1 • Communication bus
RJ45 pin 5 D0
RJ45 pin 6 Not connected
RJ45 pin 7 12 ±0.5 Vdc (2)
RJ45 pin 8 Common
RJ45 shield Signal ground (SNG)
(1)24 Vdc current is limited to 42 mA ±10 %.
(2)The voltage is 11.8 V ±0.5 V when the communication is running, but not loaded externally. Maximum output current is 100 mA.
Layout of control terminals
(1)
The control terminals are installed with one-way plug-in connectors.

Maximum connection capacity: 2.5 mm² (12 AWG)
Maximum tightening torque: 0.5 N·m (4.5 lb·in)
36 BBV51330 09/2015
Electrical characteristics for ATS22•••S6U range (110 Vac with 110 Vac logic inputs)
Terminal Function Characteristics
CL1 110 Vac -15 %
ATS22 control power supply
CL2 115 Vac +10 %
R1B Relay1 normally closed
R1C Relay1 common Max switching capability:
5 A- 250 Vac or 30 Vdc on resistive load ( p.f. =1)
2 A-250 Vac or 30 Vdc on inductive load ( p.f.=0.4)
R2B Relay2 normally closed Minimimal commutation capability:
R2C Relay2 common 100 mA 12 Vdc
LI1 Logic input 1 3 x 110 V logic inputs with 20 k
LI2 Logic input 2 impedance
LI3 Logic input 3 Umax = 126,5 Vac, Imax = 5 mA
state 1: U>79 V - I>2 mA state
NC Not connected
0: U<20 V - I<15 mA Turn on/off
time delay:
COM Common 110 Vac • Hardware: <15 ms
• Software: <70-85 ms (anti bounce)
PTC1 PTC (+)
PTC probe connection:
PTC22 PTC (-)
Total resistance of the probe circuit: 75
t Ground (shield) 0  at 25 °C (77 °F).
RJ45 pin 1 Not connected RJ45 Modbus connector for Modbus RJ45
RJ45 pin 2 Not connected • Remote terminal 1 2 3 4 5 6 7 8
RJ45 pin 3 Common • So Move software
• Communication bus
RJ45 pin 4 D1
RJ45 pin 5 D0
RJ45 pin 6 Not connected
RJ45 pin 7 12 ±0.5 Vdc (1)
RJ45 pin 8 Common
RJ45 shield Signal ground (SNG)
(1)The voltage is 11.8 V ±0.5 V when the communication is running, but not loaded externally. Maximum output current is 100 mA.
Layout of control terminals
NC t
The control terminals are installed with one-way plug-in connectors.

Maximum connection capacity: 2.5 mm² (12 AWG)
Maximum tightening torque: 0.5 N·m (4.5 lb·in)
DANGER
- Relay R1 or R2 set to trIP must be wired in order to command a line contactor as shown on page 38 through 41.
BBV51330 09/2015 37
Types of command
LI1 stop behavior
LI1 assignment is stop and cannot be changed by HMI or serial link.
This input is active on level (Low level (0) = stop).
RUN and START management

RUN and START can only be assigned to LI2 (not LI3).
In 2-wire control
On power-up or on manual trip reset, the motor will restart if the RUN command is present.
Control supply LI2
Motor
In 3-wire control
On power-up or a manual trip reset or after a stop command, or a change of assignment, the motor can only be powered once the
START input has been opened (state 0) followed by a new pulse (state 1).
When switching from remote command to local command, with Run order present on the terminal control, the motor doesn’t start in 3-
wire control: need to remove Run order and apply it again.
38 BBV51330 09/2015
Motor
Control
supply
BBV51330 09/2015 39
Wiring - in line connection - application diagram
ATS22•••
Q and ATS22•••S6: 230 Vac control, logic Inputs (LI) 24 Vdc, 3-wire control
(1)Check the operating limits of the contact, for example when connecting to high rating contactors. See “Electrical characteristics” page
35.
(2)Select a voltage transformer in accordance with the mains voltage.
3-wire control setting

In the menu Advanced I/OIO, set the following parameters:
Parameter Value Description
LI2 Strt Logic Input 2 is set to start
r2 trlP Trip relay is de-energized upon trip
40 BBV51330 09/2015
ATS22•••
Q and ATS22•••S6: 230 Vac control, logic Inputs (LI) 24 Vdc, 2-wire
control, freewheel stop
35.
(2)Insert a voltage transformer if the power voltage is higher than the Altistart 22 acceptable value. Characteristics: min 100 VA page 13.

In the menu Advanced I/O IO, set the following parameters:
Paramete Value Description
r
BBV51330 09/2015 41
ATS22•••
LI2 rUn Logic Input 2 is set to Run
Note: For UL508 schematics, see page 82.
S6U: 110 Vac control, Logic Inputs (LI) 110 Vac, 3-wire control
36.
42 BBV51330 09/2015
ATS22•••
LI2 Strt Logic Input 2 is set to start
S6U: 110 Vac control, Logic Inputs (LI) 110 Vac, 2-wire control, freewheel stop
36.

BBV51330 09/2015 43
ATS22•••
Note: For UL508 schematics, see page 83.
44 BBV51330 09/2015
Key combination Description
ESC + Displays UtIL menu (Utility)
+ Clear the trip message and reset the soft starter

+
ESC + Soft starter not locked (see Cod parameter)

+
Display terminal
BBV51330 09/2015 45
Functions of the keys and the display
4 signaling LEDS
4 seven segment display
Scroll forward
ESC
Exits to the previous level
ENT
Enters the menu or parameter, or saves
the displayed parameter value
Scroll backward
Selection process Parameter menu
The selection process takes you through three levels:
1-Scroll to a parameter menu and press the ENT key. ESC ENT
2-Scroll to a specific parameter and press the ENT key.
Parameter
3-Scroll to a value and press the ENT key to save the value. A
parameter value becomes valid and takes effect immediately, before
you press the ENT key.
This means that, if for example you increase the current limit during
ESC ENT
the start process, the motor current will increase immediately (until
15 seconds maximum). Once you find the correct value, you can Value
either decide to store it (press the ENT key) or return the Altistart 22
to its previous value (press the ESC key), or wait 15seconds.
Special key combinations ENT

Special keys combinations are used as shortcuts, see below.
Save value
Display terminal
LED’s display
The front cover of the control board contains four LEDs above the seven segment display that display the Altistart 22 status and activity.
Name Location Description
ON = line and control supplied

Rdy Green - front cover OFF = no voltage on control
Flashing = control supplied but no power line nrdY or Snb reached
46 BBV51330 09/2015
ON = Modbus status OK; Communication present.
Com Green - front cover
OFF = Modbus status not OK
ON = motor runs at full voltage and bypass contactor on

Run Yellow - front cover OFF = motor stopped
Flashing = ACC or DEC phase
ON = trip with immediate stop

Trip Red - front cover OFF = no problem
Flashing = alarm warning - no stop
NOTE: see LED parameter, page 78.
LEDs included inside the seven segment display
Name Location Description
LCr1 Led upper left 7 segments Current phase 1 display
LCr2 Led middle left 7 segments Current phase 2 display
LCr3 Led down left 7 segments Current phase 3 display

Example: LCr1= 88 A
Note1: When the soft starter is inside delta connection, LCr1, LCr2, LCr3 values are current inside the windings. The line current = LCr x
3.
Note:2 For ATS22pppQ, LCr2 displays "--" because there is no current sensor on phase 2.
Remote keypad display - option
The VW3G22101 remote keypad IP54 or VW3G22102 remote keypad IP65 can be mounted on the door of the wall-mounted or
floorstanding enclosure with a seal which offers IP65 protection. Any display restrictions applied to the soft starter by the remote terminal
switch will still be in force once the soft starter has been disconnected and even after it has been switched off.
Note: Set the remote keypad with

• Modbus rate = 19.2 Kbps, (see tbr )
• Modbus format = 8E1, 8 bit, even parity, 1 stop bit (see For )
BBV51330 09/2015 47
48 BBV51330 09/2015
Programming
Programming and setup

Preliminary recommendations
WARNING
LOSS OF CONTROL
• The designer of any control scheme must
- consider the potential failure modes of control paths and, for certain critical control functions, -
provide a means to achieve a safe state during and after a path failure.
Examples of critical control functions are emergency stop and overtravel stop.
• Separate or redundant control paths must be provided for critical control functions.
• System control paths may include communication links. Consideration must be given to the implications of unanticipated
transmission delays or failures of the link. (1)
• Each implementation of an ATS22 soft starter must be individually and thoroughly tested for proper operation before being
placedinto service.
(1)For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance
of Solid State Control”.
When changing the factory configuration, record your parameter settings in the Parameter Index and Modbus addresses table, starting
page 77.
BBV51330 09/2015 49
Programming
Menu structure
Two menu levels are provided.
"Easy start up" level - factory setting

Access to basic parameters which define the characteristics of the application to manage: acceleration ramp, boost level.
"Advanced level"
Access to dedicated parameters which define the characteristics of the motor protections, interface, communication,… This
selection will add some menus and, in the particular case of Monitoring menu, it will add some parameters.
Menu selection: "Easy start up" level or "Advanced" level

1. Scroll up or down using the forward and backward keys until you reach conF menu and press the ENT key. This enters Configuration
menu.
2. Scroll up or down using the forward and backward keys until you reach LAC setting in conF menu and press the ENT key.
3. Select the desired parameter (oFF for the easy start up level or On for the advanced level) then press the ENT key. Repeat for each
level of submenus and parameters until you reach the desired parameter and value.
4. Press the ENT key to save the value.
Note: A parameter value becomes valid and takes effect immediately upon changing its value. If ESC is pressed, the value previously
stored in the EEPROM is restored.
Menu description
Easy start up level Advanced level
Status Actual Status Actual

(1) Data (1) Data
conF Configurat conF Configurat
ion ion
SEt Settin SEt Settin
gs gs
AdJ Advanc
adjustme
ed
nts
SEt2 Advanc
Settin
ed
gs
PrO Advanc
protecti
ed
ons
IO Advanc
I/
ed
O
COP Advanc
communica
ed
tion
SUP Advanc SUP Advanc
monitori monitor
ed ed
ng ing
UtIL Utili
ty
(1)Status displays the state of the soft starter: rdY nrdY rUn.
50 BBV51330 09/2015
Programming
See next page for Status menu.

Status and actual data monitoring
Status Actual data
ACC
LCr1 Current phase 1 display, value in Amp
USF
nrdY
rdY
rUN LCr2 Current phase 2 display, value in Amp
LCr3 Current phase 3 display, value in Amp
Logic input status:

LI 1=logic input ON Example: LI3 ON, LI2 OFF, LI1
OFF 0=logic input OFF

Logic Output relays status (r2 and r1):
Lo 1=relay ON Example: R2 ON, R1 OFF
0=relay OFF
Note: When the soft starter is inside delta connection, LCr1, LCr2, LCr3 values are current inside the windings.
The line current = LCr x 3.
Status Description
ACC During acceleration
tbS The soft starter has tripped in SnbF, too many starts, see Diagnostics/Troubleshooting page 76.
dEC During deceleration
nrdY A stop command is present, with line and control power-on
LI1 = 0 and LI2 = 1 in 2-wire control
LI1 = 1 and LI2 = 1 at power up in 3-wire control
Or main power is switched off
rdY Soft starter is ready to start
rUn Steady state, the bypass contactor is closed
For the trip codes, see chapter Diagnostics / Troubleshooting page 75.
BBV51330 09/2015 51
List of parameters
Parameters access control

• R (Read): parameter value on read ONLY.
• R/W (Read/Write): Parameter value can be changed when motor is running (except during soft start and soft stop when command
is given by Modbus).
• R/W* (Read/Write): parameter value can be changed only when the soft starter is stopped.
Code Description Code Description R/W

Actual data PrO Advanced Protections (continued) (1)
LCr1 Current phase 1 display (p. 47) PHr Phase sequence (p. 57) R/W*
LCr2 Current phase 2 display (p. 47) PHL Phase loss detection (p. 58) R/W
LCr3 Current phase 3 display (p. 47) USd Under voltage threshold (p. 58) R/W
LI Logic input status (p. 47) USt Under voltage time delay (p. 58) R/W
Lo Logic Output relays status (p. 47 OSd Over voltage threshold (p. 59) R/W
OSt Over voltage time delay (p. 59) R/W
conF Configuration PtC PTC probes motor monitoring (p. 59) R/W
IcL Soft starter rated current (p. 50 ItH Overload protection (p. 59) R/W*
dLtA Connection type (line or delta) (p.
Uln Line voltage (p. 50) IO Advanced IO (1)
In Motor rated current (p. 50)
Cod Setting lock (p. 50) LI2 Logic input 2 (p. 60) R/W*
LAC Advanced mode (p. 50) LI3 Logic input 3 (p. 60) R/W*
r1 Relay 1 (p. 61) R/W*
SEt Settings r2 Relay 2 (p. 61) R/W*
FAn Fan management (p. 61) R/W
t90 Initial voltage (p. 51)
ILt Current limit (p. 51)
tLS Max start time (p. 51) COP Advanced communication (1)
ACC Acceleration time (p. 52)
Add Modbus address (p. 62) R/W*
dEC Deceleration time (p. 52)
tbr Modbus baudrate (p. 62) R/W*
EdC End of deceleration (p. 52)
For Modbus format (p. 62) R/W*
tHP Motor thermal protection (p. 52
ttO Modbus time out (p. 62) R/W*
CtrL
AdJ Advanced adjustements (1) Command channel (p. 62) R/W*
Snb Number of starts (p. 53)

SLG Starts period (p. 53) SUP Advanced monitoring
bSt Boost time (p. 53)
StPr Last starting time (p. 63) R
SSC Start-stop control (p. 54)
SICL Last start maximum current (p. 63) R
SPCU Start-stop profile control voltage (p.
LFt Last trip (p. 63) R
dICL Trip current (p. 63) R
SEt2 Advanced settings (1)
rnt Total run time (p. 63) R
t92 2nd initial voltage (p. 55) Stnb Total number of starts (p. 63) R
ILt2 2nd current limit (p. 55) dEFt Total number of trips (p. 63) R
ACC2 2nd acceleration time (p. 55) dEF1 Trip history 1 (p. 63) R
dEC2 2nd deceleration time (p. 55) dEF2 Trip history 2 (1) (p. 63) R
In2 2nd motor rated Current (p. 55) dEF3 Trip history 3 (1) (p. 63) R
dEF4 Trip history 4 (1) (p. 63) R
PrO Advanced Protections (1) dEF5 Trip history 5 (1) (p. 63) R
UId Under current threshold (p. 56)
UIt Under current time delay (p. 56
OId Overcurrent threshold (p. 56)
OIt Overcurrent time delay (p. 57)
Ubd Unbalance threshold (p. 57)
Ubt Unbalance time delay (p. 57) UtIL Utility (2)
Grdd Ground leakage current threshold (p.
tESt Soft starter self test (p. 64) R/W*
52 BBV51330 09/2015
Grdt UdP
Ground leakage current time delay (p. Soft starter software version (p. 64) R
FCS Back to factory settings (p. 64) R/W*
rPr Reset of trip history and counters (p. 64) R/W*
(1)Only available when Advanced mode LAC page 50 is set to On
(2) Accessible, except motor in run state, using the key shortcut
ESC +
Parameter settings
Structure of parameter tables

Parameter tables contain the descriptions of the various menus and are exploitable as well with the remote terminal and with the
integrated terminal.
Example:
Code Name/Description R/W Adjustment range Factory setting
conF 2 Configuration menu 1
dLtA M Connection type R/W* 6 Line
5
LInE v In line connection
dLt v Inside delta connection
Uln M Line voltage R/W Q range: 7 Q range: 8
200 to 440 V 400 V
4 3 S6-S6U ranges: S6-S6U ranges:
200 to 600 V 480 V
Set to the nominal voltage of the mains.
1. Menu name 6. Access control:

2. Menu code on display • R (Read): parameter value on read ONLY
3. Description of the parameter and complementary information • R/W (Read/Write): parameter value can be changed when 4.
Parameter code on display motor is running (except during soft start and soft stop when 5. Parameter value code(s) on display
command is given by Modbus).
• R/W* (Read/Write): parameter value can be changed only
when the soft starter is stopped.
• Write (R/W): parameter value can be changed when the soft
starter is running
7. If any, adjustment range of the parameter
8. Factory setting of the parameter, if write is possible the
parameter can be modified by the user.
Configuration menu (ConF)
Code Name/Description R/ Adjustme Factory

W nt range setting
conF
Configuration menu
IcL R According to
the soft starter
rating
M Soft starter rated current
es 11 and on the nnex
Maximum rated continuous current of the soft starter (see pag Quickstart a (S1A14738)).
IcL value is on the soft starter nameplate (Soft starter FLA). Read only parameter between 17 A and 590
A.
dLtA R/ LInE
W*
BBV51330 09/2015 53
M Connection type E
NOTIC ype,

• This parameter must be set in accordance with the wiring t • see
When dLtA is set to dLt:
- Only the ATS22pppQ range can be installed inside delta -
Ensure connection exactly as shown page 30. - Line page
voltage should not exceed 440 V.
Failure to follow these instructions can result in equipme 30.
v Line: in line connection v Inside delta connection of the

LInE dLt motor. conn
Parameters automatically set when dLtA = d
Parameter Set Description
code value ection
bSt 0 Boost time, see page 53
SSC oFF Start-stop control, see pag
SPCU 0 Start-stop profile control vo . nt
PHr 123 Phase sequence, see page
EdC Inactive End of deceleration, see p
dama
ge.
Lt
e 54 ltage, see
page 54
57 age 52
Uln M Line voltage R/W Q range: Q range:
200 to 440 400 V
V S6-S6U S6-S6U
ranges: ranges: 480 V
Set to the nominal voltage of the mains. 200 to 600
Note: Improper setting may cause unnecessary tripping, beca voltage protections. V
use Uln is thever voltage and

reference for o under
In M Motor rated current R/ 0.4 According to

W* IcL the soft starter
up rating (pages
• Soft starter in line connection:In = rated current of the to 11 to 22)
• Soft starter inside delta connection:In = rated current IcL
motor.
of the motor / √3.
Cod M Setting lock R/W nLOC
Used to enable or disable parameters modification o
n the displays.
nLOC
LOC
v not locked: all R/W parameters can be modified. Als v locked: all accessible with tion
o
key combina orparameters can
parameters are read only on local display still modified by serial link and
remote keypadbe
SoMove software).
display (the
LAC M Advanced mode R/W oFF
54 BBV51330 09/2015
o Allows you to access to the Advanced level, see page 46 for detailed description.
v off: Easy start up level v on:

Advanced level
Note: It also allows to display a longer trip history list:
LAC set to oFF: Total number of trips dEFt and Trip history 1 dEF1 , page 63.
LAC set to On: Total number of trips dEFt and Trip history 1 dEF1 to Trip history 9 dEF9 , page 63.
*: Write only when the soft starter is stopped
Settings menu (SEt)

Cod Name/Description R/ Adjustme Factor
e W nt range y
settin
g
SEt
Settings menu
t90 M Initial voltage R/ 10..50 % 30 %
W of full
voltage,
Sets the motor’s initial starting voltage. by
Initial voltage should be set in order to produce motor rotatio increment
If set too low, the motor will rotate later after the "Run" signal Voltage% of 5
n as soon as the voltage
is applied to the motor.
t90 is set And t90 is network. .
Time (s) by increment of 5 with the

HMI.
Run set by increment of 1
only with the
communication
ILt M Current limit R/ 200..700 350 %

W % of In
with max
350 % of
IcL
BBV51330 09/2015 55
Set the motor current limit applied during the soft start. With the maximum load, the ILt should be gh value to allow motor
set to a high enou Current limit is not operating during Run and Soft stop. start.
If the applic be oversize
ation requires more 350%
IcL, the soft starter must d.
ILt
Time (s)
NOTI
By communication network, do not set ILt above 350 % CE
Failure to follow these instructions can result in equip of IcL. ment damage.
tLS M Max start time R/

1..250 s 15 s
W
Set the maximum start time. The time calculation is between the "start" order and "Run" Led light on (motor runs at full
voltage and bypass contactor on).
Used to prevent a longer start time than expected. Note: Check
that ACC is lower than tLS.
Example: jammed motor

If the starting time exceeds the value of tLS, the Soft starter displays StF “Too Long StartTime” trip, page 76.
SEt
Settings menu (continued)
ACC R/W 1..60 s 10 s
M Acceleration time
Determines motor’s voltage ramp up time, if SSC is set to OFF.
Determines motor’s torque ramp up time, if SSC is set to O N.
Run command
dEC R/W FrEE, 1...60 s Free
56 BBV51330 09/2015
M Deceleration time o OFF.
ON.
Determines motor’s voltage ramp down time, if SSC is set t
Determines motor’s torque ramp down time, if SSC is set to v
1 to 60
FrEE Deceleration time v Freewheel deceleration
Time(s
EdC M End of deceleration)
Run R/W 0..10 0
Threshold for changing to freewheel stop mode at the end of
deceleration. ow
Soft deceleration will end when the estimated torque falls bel
the EdC value.
Note: Edc is inactive when dLtA = dLt. In this case,
EdC value is not used and is not relevant.
Motor
voltage Motor
voltage
Freewhe
dEC el
Freewheel
Time(s)
tHP M Motor thermal protection R/W 10
To select the class of motor thermal protection, see explanations and curves page 22.
10 v IEC class 10 v
20 IEC class 20
30
v IEC class 30 (heavy duty)
Note: To activate the Motor thermal protection, set ItH to ErUn or On, page 59
Advanced adjustments menu (AdJ)

AdJ (1)
Advanced adjustments menu
Snb M Number of starts R/W oFF, 1..10 oFF
BBV51330 09/2015 57
Limiting the number of soft starts and soft stops during an adjus table period of time. This period is set with SLG.
When the number of soft starts and soft stops is above the Snb value, during SLG period, the trip message is
SnbF or tbS.
Example 1: Snb = 6, SLG = 30 min and dEC = Free
6 starts are allowed in 30 min period. If you do 7 starts, you will have SnbF trip message. arts, you will
Example 2: Snb = 6, SLG = 30 min and dEC = 10 have SnbF trip message.
3 starts and 3 stops are allowed in 30 min period. If you do 4 st
SLG M Starts period R/W 1..60 min 30 min
See Snb above.
bSt M Boost time R/W 0.0 .. 1.0 by 0 (no pulse)

increment of 0.1
Intended to start high friction loads that require high starting torque for a short
, without current limit, is initiated to break the load free. Pulse duration is adjustable, 0.1
time. A pulse of 80% Uln
–
1sec. After this pulse, the voltage is ramped down to the initial voltage setting, before ramping up again to full
voltage according to start parameters settings.
Note: bSt is inactive (=0) when dLtA = dLt. In this case, bSt value is not used
Voltage
and is not relevant.
%
0.1 s on keypad becomes 1 with Modbus (1/10th s value with Modbus).
Time (s)
Run 0.1 to
1s
58 BBV51330 09/2015
(1)Only available when Advanced mode LAC page 50 is set to On. *:
Write only when the soft starter is stopped
Advanced adjustments menu (AdJ)
Code Name/Description R/W Adjustment Factory

range setting
AdJ (1)
Advanced adjustments menu (continued)
SSC M Start-stop control R/W* On
ntrolled by torque. the Start-stop profile
On
v On : Acceleration ACC and deceleration dEC are co When SSC=On the soft
control voltage, SPCU s, and especially
starter will set automatically DEACTIVATED.
This configuration is suitable for most of the application are available with pumps. However, other controls
SPCU (activated when SSC=oF F)
oFF
v Off
Parameters affected when SSC = oFF
Parameter Status Description
code
ACC Controlled by Acceleration time, see
dEC voltage variation Deceleration time, page
SPCU Active Start-stop profile c 52. see
Note: SSC is set to oFF when dLtA =dLt. In thipage
52.
ontrol voltage s case, SSC value is not
used and is not relevant.
SPCU
R/W* 0
M Start-stop profile control voltage
PCU is inactive When SSC = On.
Acceleration and deceleration are controlled by voltage variation
elevant.
Note: SPCU is forced to "profile 0" when dLtA = dLt. S
In these cases, SPCU values are not used and are not r v Start-stop profile -up.
0
1 0: open loop with simple voltage ramp v Start-stop profile 1 v Start-stop
2
3 profile 2 v Start-stop profile 3 on of the over-torque at the end of
Profiles 1, 2 and 3, are controlling voltage ramp-up with reducti Advice: evaluatestarting.
behavior on the application from profile 0 up to to the previous profile. profile 3. If the application is instable,
come back
Torque
time

BBV51330 09/2015 59
Advanced settings menu (SEt2)
60 BBV51330 09/2015
Advanced protections menu (PrO)
PrO (1)
Advanced protections menu
UId M Under current threshold R/W Off, 20..90 (%In) oFF
Trips the soft starter when motor current drops below set level for
a time longer than under current time delay (UIt).
Active in running state.
Note: Trip message is UCF.
Current (A)
Time (s)
UCF
trip message
UIt M Under current time delay 1..40 s 10 s
R/W by increment of 1 s
Adjusts the time delay linked with the parameter under current thr
eshold UId.
OId M Overcurrent threshold R/W 100..300 (%In) by 200 %
increment of 5
Trips the soft starter when motor current rises above a set level for a time longer than overcurren
Active in running state. t time delay (OIt).
Note: Trip message is OCF.
Current
(A)
OCF
Time (s)
Trip message
(1)Only available when Advanced mode LAC page 50 is set to On.
PrO (1)
Advanced protections menu (continued)
OIt M Overcurrent time delay 0.0 .. 5.0 by
R/W increment of 0.1 0.5 s
Adjusts the time delay linked with the parameter OId.
Ubd R/W Off,10..100 (% of In) 25
BBV51330 09/2015 61
M Unbalance threshold een 2 or 3 phases.

ce delay Ubt.
Trips the soft starter in case of motor current unbalance, betw
This is depending also to the soft starter range.
This is linked with the unbalance time delay Ubt.
Adjusts the motor current unbalance. Combined with unbalan
Note: Trip message is PHbd.
Ubt R/W 1..60 s by 10 s
M Unbalance time delay increment of 1
Adjusts the time of unbalance threshold Ubd.
Grdd M Ground leakage current threshold R/W Off, 10..100 % of In 25 for S6 and S6U
oFF for Q
Only in the ATS22pppS6 range and ATS22pppS6U ranges
Automatically set to oFF on ATS22pppQ range
Combined with Ground leakage current time delay (Grdt).
Note: Trip message is GrdF.
Grdt R/W 1..60 s 5s
M Ground leakage current time delay
Adjusts time delay of ground leakage current threshold Grdd.
PHr M Phase sequence R/W* oFF
321 123 v 3 2 1: reverse (L3 - L2 - L1) v

oFF
1 2 3: Forward (L1 - L2 - L3) v
Off: not monitoring
If the line phases are not in the order configured, the soft starter trips and displays PIF. Note: When dLtA is set
to dLt (the soft starter is connected Inside delta connection), PHr is forced to
123.
In this case, PHr value is not used and is not relevant.

PrO (1)
PHL R/W* On
M Phase loss detection
On oFF Manage the input (or line) phase loss
controls. v on v off
Note: Trip message is PHF.
Note: The motor phase loss detection of the 3 phases is only acti
It will not be detected if the loss occurred while the soft starter is ve at the startup of the soft starter.
already in running state.
USd R/W 50..90 (% of ULn) 70 %
62 BBV51330 09/2015
M Under voltage threshold or a time longer than under voltage time delay
Trips the soft starter when the voltage drops below the set level f
(USt).
Line voltage (V)
to zero (voltage outage), the soft starter will trip
Time (s)
Note:
Becomes operational only after start signal. When voltage drops
immediately, overriding the delay. Trip message is USF.
USt M Under voltage time delay R/W 1..10 5s
Adjusts the time of under voltage threshold USd.

(2)Only available by Modbus.
PrO (1)
OSd R/W* 110..125 % of Uln 120 %
BBV51330 09/2015 63
M Over voltage threshold set level for a time longer than over voltage time
Trips the soft starter when mains voltage increases above the
delay (OSt).
Line voltage (V)
Time
(s)
n command.
Note: Trip message is OSF. The trip appears only after a Ru

OSt R/W 1..10 2s
M Over voltage time delay
Trips the soft starter when mains voltage increases above the set level for a time longer than overvolt delay.
Note: Trip message is OSF.
PtC M PTC probes motor monitoring R/W oFF

The PTC probes on the motor must be connected to the
correc This protection is independent of the Motor thermal t analog input (see page 25). tHP.
protection Both types of protection can be used
oFF On simultaneously.
v off (No PTC probes are not activated) v on

(PTC probes activated. Wire the probes) Note: Trip
message is OtF.
ItH M Overload protection R/W* On
ItH determines if and when the overload protection is active v
oFF off: the overload protection is disabled
ErUn On
v Erun: the overload protection is enable only during the steady state (rUn)
v On: the overload protection is always enable. al state of the motor when the soft starter is
Note: Trip message is OLF.ItH set to oFF resets the therm stopped.
CAUTION
RISK OF DAMAGE TO THE SOFT STARTER AND THE MOTOR
• When ItH = oFF, it is recommended to use PtC probes to protect the motor against overheating.
• When ItH = ErUn, it is recommended to set tLS to the maximum start time of the installation, to protect the
installation in case of motor stalling.

64 BBV51330 09/2015
Advanced IO menu (IO)
IO (1)
Advanced IO menu
LI2 M Logic input 2 R/W* rUn
Strt rUn 2nd
EtF rSt FAn
v start: for a 3-wire control v
FI LIL run: for a 2-wire control v
2nd: 2nd set of parameters v
EtF: external detected fault
v rSt: remote reset v
FAn: fan control
v FI: trip inhibition: assigned after a continuous press of
ENTER key during 2 s.
v LIL: Forced local command (by control terminals)
Note: the modification will be taken into account only at the ne xt control power-on.
DANGER
LOSS OF PERSONNEL AND EQUIPMENT PROTECTION
• Enabling Logic input to FI will disable the soft starter protection features, except PIF, PHF, SCF, CFF, trAP.
• It should not be enabled for typical applications of this equipment.
• It should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that the
presence of soft starter protection poses a greater risk than personnel injury or equipment damage.
LI3 M Logic input 3 R/W* rSt

2nd EtF
rSt FAn
v 2nd: 2nd set of parameters v
FI LIL EtF: external detected fault
v rSt: remote reset v FAn: fan control v FI: trip inhibition: assigned after a
continuous press of ENTER key during 2 s.
v LIL: Forced local command (by control terminals)
Note: the modification will be taken into account only at the next control power-
on.
DANGER
LOSS OF PERSONNEL AND EQUIPMENT PROTECTION
• Enabling Logic input to FI will disable the soft starter protection features, except PIF, PHF, SCF, CFF, trAP.
• It should not be enabled for typical applications of this equipment.
• It should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that
thepresence of soft starter protection poses a greater risk than personnel injury or equipment damage.
BBV51330 09/2015 65
Advanced IO menu (IO)

Code Name/Description R/ Adjustme Factor
W nt range y
settin
g
IO (1)
Advanced IO menu (continued)
r1 M Relay 1 R/
nStP
W*
DANGER
d a line contactor as
shown on page 38
- Relay R1 or R2 set to trip must be wired in order to comman
through 41.
Failure to follow these instructions will result in death or
serious injury.
StPd nergized at all other

nStP times
Strt s until the bypass
rUn
v stopped - Relay is energized at stop v not stopped - Relay is not energized at stop and is contactor is closed
rdY e v starting - Relay is energized during the start proces v running - Relay is energized when ctor is closed
eady to be started (mains
trIp ALr the bypass conta v ready - Relay is energized when the soft starter is r the maximum is connected, no trip and
number of starts (Snb) is not reached)
v trip - Relay is de-energized in case of trip v alarm - Relay is de-energized upon alarm, alarm: thermal state of
Overload 110%. overload protection is
Note: An alarm indicates the presence of non critical event. above
r2 R/
trIP
M Relay 2 W*
Same as r1.
FAn M Fan management R/

AUto
W
AUto
On
v auto: the soft starter manages automatically the fan.
oFF v on: always on v off: always oFF
HAn
d
v Hand: manual Fan is controlled by a Logic input (LI2 or LI3)
CAUTION
When FAn is set to oFF or HAnd, ensure that the soft starter mets the mounting recommendations described page 18.
66 BBV51330 09/2015
Advanced communication menu (COP)
COP
Advanced communication menu
Add M Modbus address R/W* 1..247 oFF
oFF v off
1 to 247
v Modbus address
Note: the modification will be taken into account only at the n ext control power-on.
tbr M Modbus baudrate R/W* 4.8, 9.6, 19.2 Kbps 19.2 Kbps
Note: the modification will be taken into account only at the
ext control power on.
n With the remote keypad, set 19.2 Kbps
For M Modbus format R/W* 8E1

8o1
8E1
v 8 bit, odd parity, 1 stop bit v
8n1 8 bit, even parity, 1 stop bit v
8n2
8 bit, no parity, 1 stop bit v 8
bit, no parity, 2 stop bit
Note: the modification will be taken into account only at the n
With the remote keypad, set 8E1 ext control power-on.
ttO M Modbus time out R/W* 0.1..60.0 s 5.0 s
Note: 0.1s on keypad becomes 1 with Modbus (1/10th s value with Modbus).
Trip message is SLF.
WARNING
LOSS OF CONTROL
Check that the selection of Modbus time out will not endanger personnel or equipment in any way.
Failure to follow this instruction can result in death or serious injury or equipment damage.
CtrL M Command channel R/W* LCL
LCL dbS v local command: with the control terminals v

remote command: Modbus
Note: During soft start and soft stop, parameters values written by Modbus are not taken into account.
LI1 must be activated (LI1 = 1) to allow the remote command.

*: Write only when the soft starter is stopped.
BBV51330 09/2015 67
Advanced monitoring menu (SUP)
Code Name/Description R/W Range
SUP
Advanced monitoring menu
StPr M Last starting time R 0-999 s
Starting time is the duration to start the motor.
SICL M Last start maximum current R 0-999 A

Displays last starting maximum current.
LFt M Last trip R -

Displays last trip message. See trip codes page 75.
dICL M Trip current R 0-999 A

Displays motor current value upon last trip.
rnt M Total run time R hours

Displays motor total run time.
Stnb M Total number of starts R -

Displays total number of starts.
dEFt M Total number of trips R -

Displays total number of trips.
dEF1 M Trip history 1 R -

Displays the trip message occurred before LFt.
(1) Displays the trip message occurred before dEF1.
dEF6 R -
68 BBV51330 09/2015
(1) M Trip history 6
Displays the trip message occurred before dEF5.
Utility menu (UtIL)
UtIL (1)
Utility menu
tESt M Soft starter self test R/W* On oFF
Result
Good
BAd. Possible causes : -
Improper internal voltage,
- Checksum error,
- Disconnected keyboard,
- Disconnected heatsink thermal sensor,- Disconnected
bypass relay (frame size C).
If the detected fault persists, contact Schneider Electric product su pport.
UdP M Soft starter software version R 0000..9999
Two first digits: version
Two last digits: sub version
FCS M Back to factory settings R/W*
DANGER
Check that the modification of the current configuration is compatible with the wiring diagram used.
After press "Enter", SUrE is displayed. After press "Enter", parameters go back to factory settings.
rPr M Reset of trip history and counters R/W*
BBV51330 09/2015 69
After press "Enter", SUrE is displayed. After press "Enter", trip history and counters are reset (rnt, dEF1 to dEF9 in
the SUP menu).
(1) Accessible, except motor in run state, using the key shortcut
ESC +
70 BBV51330 09/2015
Command channel
Command channel: local or remote command

A command channel gives the possibility to command the motor by the soft starter (start, stop…).
it can also read or write parameters.
In local command mode, the Altistart 22 can be set from the display terminal:
• Use the 4 keys to enter into the menu.
In remote command, the Altistart 22 soft starter can be set from the remote keypad:
• The remote keypad can be used in a similar way than the embedded keypad, it means that the HMI on the remote keypad has the
same behavior as the HMI on the product.
Note: Some command channels can also read or write parameters.
Priority stop
Soft starter
command
Keypad
or
Modbus
PLC
Active channel Forced local:

CtrL LI3= LIL
configuration parameter or
(CtrL = Modbus) Command
word, bit 15 = 1
In this example, LI3 is configured to forced local command (LIL).
If CtrL = Modbus + forced local: it’s forced local in first.
LOCAL mode: The soft starter is entirely controlled via the terminals. The parameters can be read and written via Modbus. The soft
starter remains in LOCAL mode as long as the CtrL = 0.
FORCED LOCAL mode: The soft starter is entirely controlled via the terminals. Write access to the parameters from the Modbus link is
prohibited. Reading is possible.
Note: LI1 must be activated (LI1 = 1) to allow the remote command.

A switch can be used on LI1 if a local stop by the terminal is needed. In this case, the stop will be in freewheel.
BBV51330 09/2015 71
Command channel
Behavior on channel change

In the COP menu (Advanced communication), the active channel can be changed via CtrL parameter:
Code Name Range Default value
CtrL command channel 0: local command 0
1: Remote command: Modbus
CtrL parameter is a configuration parameter that can be modified when the motor is stopped.
In the IO menu (Advanced IO), a Logic input can be assigned to local command: :
Code Name Value
LI2 Logic input 2 LIL: Forced Local command
or LI3 or logic input 3
The local remote input is active at level 1.
When the input local remote is active, the active command channel is the local channel.
When the local force function is active from a Logic input, the parameters can only be written by the local HMI or the external keypad. If
written by Modbus function 6 or 16, the exception 1 bad function is sent back.
When the local force function is active, Modbus command word and parameters can be written also by Modbus.
The Logic input assign to "Forced local command" has the priority on bit 15 from Modbus command word. If LI3 is assigned to LIL and
LI3=1, even if bit 15=1 the "Forced local command" is active.
When CTRL = Modbus and LI force local command activated, then a Modbus request 6 or 16 sends back an exception code 1 illegal
function.
When on Modbus, only LI1 stop is taken into account.
Command word
The control register write definition is changed as follows:
The Altistart 22 incorporates one control register intended for controlling the Altistart 22.
Address: The control register address is: 752.
In order to control the Altistart 22 using the control register:
• Use Function 16 or function 6
• Use Address_High (page) = 2
• Use Address_Low = 240 (0F0H)
• Write to one register only
• Set comm_control (CtrL) to 1 for Modbus
Bit Function Comment
bit 0 RUN/STOP Write "1" (On) to RUN
Write "0" (oFF) to STOP, in configured stop (DEC parameter)
bit 1 reserved
bit 2 reserved
bit 3 trip reset Write "1" to reset

bit 4 reserved
bit 5 reserved
bit 6 reserved
bit 7 reserved
bit 8 reserved
bit 9 reserved
bit 10 Freewheel stop Write "1" to set freewheel deceleration, linked with bit 0
bit 11 2nd set of parameters Write "1" to enable second set of parameters
72 BBV51330 09/2015
Command channel
bit 12 reserved
bit 13 reserved
bit 14 reserved
bit 15 Forced local command Write "1" (On) forces local command
Status word
The Status register address is: 256
• Use Function 3 only
• Use Address_High (page) = 1
• Use Address_Low = 0 (00H)• Read one register only
Bit Function Comment
All the conditions that will permit the operation of a switching device by the remote host controller
bit 0 Ready
have been fulfilled.
The main circuit contacts are closed or the semiconductor switches of semiconductor switching
bit 1 On
device are in the conducting state (ACC, DEC and BYPASS).
bit 2 Trip A trip condition exists.
bit 3 Warning A warning condition exists.
bit 4 Reserved
bit 5 LI3
bit 6 LI2
bit 7 LI1
bit 8 The motor current is expressed as a percentage of the motor rated current.
bit 9 Range is 0-200%.
6 bits code
bit 10 200 % = 63 (decimal) = 111111 (binary)
(Motor current in %)
bit 11
bit 12
bit 13
The indication to a remote host controller that as a result of operator intervention, commands
bit 14 Local control
received will not be accepted or acted upon (forced local command).
bit 15 Ramping Accelerating or decelerating the motor.
BBV51330 09/2015 73
Modbus Function
This section describes the connection to the bus or network, signaling, diagnostics, and configuration of the communication-specific
parameters via the 7-segment LED display. It also describes the communication services of the Modbus protocol.
Modbus Protocol
The transmission mode used is RTU mode. The frame contains no message header byte, nor end of message bytes. It
is defined as follows:
Slave
Request code Data CRC16
address
The data is transmitted in binary code.
CRC16: cyclical redundancy check.
The end of the frame is detected on a silence greater than or equal to 3 characters.
Principle
The Modbus protocol is a master-slave protocol.
Master Only one device can transmit on the line at any time.
The master manages the exchanges and only it can take
the initiative.
It interrogates each of the slaves in succession.
No slave can send a message unless it is invited to do so.
The master repeats the question when there is an
incorrect exchange, and declares the interrogated slave
absent if no response is received within a given time
period.
If a slave does not understand a message, it sends an
exception response to the master. The master may or
Slave i Slave j Slave k may not repeat the request.
Direct slave-to-slave communications are not possible.
For slave-to-slave communication, the application software must therefore be designed to interrogate a slave and send back data
received to the other slave.
Two types of dialogue are possible between master and slaves:

• the master sends a request to a slave and waits for its response
• the master sends a request to all slaves without waiting for a response (broadcasting principle)
Addresses
• The soft starter Modbus address can be configured from 1 to 247.
• Address 0 coded in a request sent by the master is reserved for broadcasting. ATS22 take account of the request, but do not respond
to it.
Supported Modbus functions

The Altistart 22 supports the following Modbus functions.
Function name Code Description Remarks
Read holding registers 03 16#03 Read N output words Max PDU length : 63 words
Write one output word 06 16#06 Write one output word
Write multiple registers 16 16#10 Write N output word Max PDU length : 61 words
(Sub-function) Read device Identification 43 16#2B Read device identification
The service life of the EEPROM is limited to 500,000 write operations.
NOTICE
74 BBV51330 09/2015
Modbus Function
REDUCED SERVICE LIFE

In case of PLC program using Modbus protocol, verify that the program does not perform permanent writing. Each
word write operation is saved in EEPROM except command word (752).

The following paragraphs describes each supported function.
Read Holding registers

Request
Function code 1 Byte 0x03
Starting Address 2 Bytes 0x0000 to 0xFFFF
Quantity of Registers 2 Bytes 1 to 63 (0x 3F)
Response
Byte count 1 Byte 2 x N*
Register value N* x 2 Bytes
*N: Quantity of Registers
Error
Error code 1 Byte 0x83
Exception code 1 Byte 01 or 02 or 03 or 04 (see details on
page 72)
Example
Note: Hi = high order byte, Lo = low order byte.
This function can be used to read all ATS22 words, both input words and output words.
Request
Slave 03 No. of first Number of CRC16
no. word words
Hi
Hi Lo Hi Lo Lo
1 byte 1 byte 2 bytes 2 bytes 2 bytes
Response
Slave 03 Number of First word ------- Last word CRC16
no. bytes read value value
Lo
Hi Lo Hi Lo Hi
1 byte 1 byte 1 byte 2 bytes 2 bytes 2 bytes
Example: read 2 words 'ACC and DEC at Modbus address 19 and 20 to W3105 (16#0013 to 16#0014) in slave 2, using function 3,
where:
• ACC - Acceleration = 10
• DEC - Deceleration = 0
Request 02 03 0019 0002 CRC16
Response 02 03 04 000A 0000 CRC16

Value of: W0019 W020
Parameters: ACC DEC
Write one output word
Request
BBV51330 09/2015 75
Modbus Function
Register Address 2 Bytes 0x0000 to 0xFFFF

Register value 2 Bytes 0x0000 to 0xFFFF
Response
Register Address 2 Bytes 0x0000 to 0xFFFF
Register value 2 Bytes 0x0000 to 0xFFFF
Error
Error code 1 Byte 0x86
Exception code 1 Byte 01 or 02 or 03 or 04 (see details on
page 72)
Example
Request and response (the frame format is identical)
Slave 06 Word number Value of word CRC16
no.
Hi Lo Hi Lo Lo Hi
1 byte 1 byte 2 bytes 2 bytes 2 bytes
Example: write value 16#0008 in word W0022 (16#2329) in slave 2 Snb Number of starts 8.
Request and response 02 06 0016 0008 CRC16

Read Device
Identification
ID Name / Description Type
0x00 VendorName ASCII String
0x01 ProductCode ASCII String
0x02 MajorMinorRevision ASCII String
Example
Default values to be detailed
Request
Slave 2B Type of MEI ReadDeviceId Object Id C C16
no. 0E 01 00 R
Lo Hi
1 byte 1 byte 1 byte 1 byte 1 byte 2 bytes
Response
Slave 2B Type of MEI ReadDeviceId Degree of conformity -------

no. 0E 01 02
1 byte 1 byte 1 byte 1 byte 1 byte
Number of additional frames Next object Id Number of objects --------------

00 00 03
1 byte 1 byte 1
byte
Id of object no. 1 Length of object no. 1 Value of object no. 1 --------------
00 12 “Schneider Electric”
1 byte 1 byte 18 bytes

01 0B “ATS22XXXXXX”

02 04 “0201”
76 BBV51330 09/2015
Modbus Function
------- CRC16
Lo Hi
1 byte 1 byte
The total response size equals 49 bytes
The three objects contained in the response correspond to the following objects:
• Object no. 1: Manufacturer name (always “Schneider Electric”, ie. 18 bytes).

• Object no. 2: Device reference (ASCII string; for example: “ATS22XXXXXX”, ie. 11 bytes).
• Object no. 3: Device version, in “MMmm” format where “MM” represents the determinant and “mm” the subdeterminant (4-bytes
ASCII string; for example: “0201” for version 2.1).
Note: The response to function 43 may be negative; in this case, the response located at the top of the next page is sent by the Altistart
22 rather than the response described above.
Error management
Exception responses
An exception response is returned by a slave when it is unable to perform the request which is addressed to it.
Format of an exception response:

Slave Response Error CRC16
no. code code
Lo Hi
1 byte 1 byte 1 byte 2 bytes
Response code: request function code + 16#80.
Error code:
1 = The function requested is not recognized by the slave
2 = The bit or word addresses indicated in the request do not exist in the slave
3 = The bit or word values indicated in the request are not permissible in the slave
4 = The slave has started to execute the request but cannot continue to process it completely
CRC16 calculation
The CRC16 is calculated on all the message bytes by applying the following method:
Initialize the CRC (16-bit register) to 16#FFFF.
Enter the first to the last byte of the message:
CRC XOR <byte> —> CRC
Enter 8 times
Move the CRC one bit to the right
If the output bit = 1, enter CRC XOR 16#A001—> CRC
End enter
End enter
The CRC obtained will be transmitted with the low order bytes sent first, followed by the high order ones (unlike the other data contained
in Modbus frames).
XOR = exclusive OR.
BBV51330 09/2015 77
Connection to RS485 bus
Standard schematic
The standard schematic corresponds to the Modbus specification published on the Modbus.org site in 2002
(Modbus_over_serial_line_V1.pdf, Nov 2002) and in particular to the schematic of the 2-wire multidrop serial bus.
The ATS22 follows this specification.
Schematic diagram:
Master
Slave 1 Slave n
Type of trunk cable Shielded cable with 1 twisted pair and at least a 3rd conductor
Maximum length of bus 1000 m at 19200 bps with the Schneider Electric TSX CSAppp cable
Maximum number of stations (without 32 stations, ie. 31 slaves
repeater)
Maximum length of tap links • 20 m for one tap link
• 40 m divided by the number of tap links on a multiple junction box
Bus polarisation • One 450 to 650  pulldown resistor at 5 V (650  recommended)
• One 450 to 650  pulldown resistor at the Common (650  recommended)
This polarization is recommended for the master.
Line terminator One 120  0.25 W resistor in series with a 1 nF 10 V capacitor
Common polarity Yes (Common), connected to the protective ground at one or more points on the bus
Maintenance
78 BBV51330 09/2015
Servicing
It is advisable to perform the following actions regularly:
• Check the condition and tightness of connections.
• Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective (average service life of
fans: 3 to 5 years depending on the operating conditions).
• Ensure proper fan operation.
• Remove any dust from the soft starter.
• Check physical damages to the soft starter.
Spare parts and repairs

Consult Schneider Electric products support.
BBV51330 09/2015 79
Diagnostics / Troubleshooting
Soft starter does not start, no trip code displayed

• No display:
- check that the line supply is present on the control supply CL1/CL2,
- check if a short circuit is not existing on the Modbus network cable (especially between RJ45 pin 7 and RJ45 pin3 or pin8. See
pages 35 and 36).
• Check that the code displayed does not correspond to the normal state of the soft starter (see page 46).
• Check for the presence of the RUN/STOP commands (see page 37).
Soft starter does not start, trip code displayed

• Trip code flashes on the display.
• Storing of the last 7 trips, visible with SoMove software workshop.
• The soft starter locks and the motor stop with to freewheel mode.
DANGER
• Read and understand the precautions in "Before you begin" chapter, before performing any procedure in this section.

Trip code Name Remedy
displayed
bPF Bypass contactor detected fault • Switch-off the soft starter and contact Schneider Electric services.
CFF Invalid configuration on power-up • Revert to the factory setting in the soft starter UtIL menu
• Reconfigure the soft starter
EtF External detected fault • Clear the cause of the detected fault
GrdF Ground leakage current detected • Check the electrical insulation of the motor
fault • Check the installation
• Check the values of Grdd, Grdt parameters in PrO menu page 57
InF Internal detected fault • Disconnect and reconnect the control supply. If the detected fault persists, contact
Schneider Electric product support
OCF Motor overcurrent • Check the values of OId and OIt parameters in PrO menu page 56
OHF Over heat detected fault • Check the sizing of the soft starter in relation to the motor and the mechanical
requirement
Low temperature detected fault • Check the operation of the fan (if the Altistart 22 used has one), ensuring that the air
passage is not obstructed in any way and the heatsink is clean. Ensure that the
mounting recommendations are observed
• Wait for the Altistart 22 cooling before restarting, keeping the starter powered on
OLF Overload motor • Check the mechanism (wear, mechanical play, lubrication, blockages, etc.)
• Check the sizing of the soft starter motor in relation to the mechanical requirement
• Check the value of tHP parameter in SEt menu page 52 andIn parameter in conF
menu page 50
• Wait for the motor to cool before restarting
OSF Overvoltage • Check ULn parameter in conF menu
• Check the power supply circuit and voltage
• Check OSd and OSt parameters in PrO menu
DtF Motor Over Temperature • Check the mechanism (wear, mechanical play, lubrication, blockages, etc.)
• Motor thermal trip detected by • Check the sizing of the soft starter motor in relation to the mechanical requirement
the PTC probes • Check the value of PtC setting in PrO menu page 59
• Wait for the motor to cool before restarting
Display Message Description
InIt On initializing itself Microcontroller initializing.
Communication configuration searching.
80 BBV51330 09/2015
COME flashing Communication It has 50 ms time out.
interruption This message is shown after 20 times retrying.
A-17 flashing Key alarm • Key has been held consecutively more than 10 seconds.
• Membrane switch disconnected.
• Keypad waked up while a key is holding.
CLr flashing Confirm trip reset This is shown when :
First time STOP key has been pressed while the soft starter has tripped in detected
fault.
dEUE flashing Soft starter mismatch Soft starter type (brand) did not match with keypad type (brand).
rOME flashing ROM trip Keypad ROM detected fault.
rAME flashing RAM trip Keypad RAM detected fault.
CPUE flashing CPU trip Keypad CPU detected fault.
Diagnostics / Troubleshooting
Trip code Name Remedy

displayed
PHbd Phase unbalance • Check the line voltage.
• Check the values of Ubd, Ubt parameters in PrO menu page 57.
PHF Loss of a line phase • Check the line voltage, the connection to the soft starter and any isolating devices
located between the line and the soft starter (contactors, fuses, circuit breakers,
etc.).
• Check the motor connection and any isolating devices located between the soft
starter and the motor (contactors, circuit breakers, etc.).
• Check the motor state.
Line frequency, out of tolerance • Check the line frequency.
This detected fault can be • Check the configuration of PHL.
configured in PrO menu
PIF Phase inversion • Invert two lines phases or set PHr = oFF.
Line phase inversion does not
conform to the selection made by
PHr in PrO menu
trAP Trap code • Disconnect and reconnect the control supply. If the detected fault persists, contact
Schneider Electric support.
SCF Short circuit: • Switch-off the soft starter.
• short-circuit on soft starter • Check the motor connections and the motor insulation.
output • If connections and insulation are OK, contact Schneider Electric services.
SLF Modbus Time Out • Serial link detected fault. Check the RS485 connection.
SnbF Too many starts • The number of soft starts has exceeded the maximum allowed by Snb in SLG period.
See Snb page 53.
SSCr Shorted thyristor or wrong • Switch-off the soft starter.
connection • Check the motor connections and the motor insulation.
• If connections and insulation are OK, contact Schneider Electric services.
StF Starting time detected fault • Check the mechanism (wear, mechanical play, lubrication, blockages, etc.)
• Too long start time • Check that tLS (Max start time) is bigger than ACC (Acceleration time). See SEt menu
page 51.
• Check the sizing of the soft starter motor in relation to the mechanical requirement
• Check ILt value : if the value is too low, the motor may not reach acceleration and
full speed.
tbS Too many starts • Wait 5 minutes for frame size A.
• Wait 15 minutes for frame sizes B, C, D and E.tbS appears after SnbF trip
message, when trying to reset the soft starter before end of the timer.
UCF Motor underload (undercurrent) • Check the values of UId and UIt parameters in PrO menu page 57.
USF Under voltage or no voltage • Check UIn, USd and USt parameters in PrO menu • Check
line voltage.
Remote keypad messages
BBV51330 09/2015 81
Parameter Index and Modbus addresses
Modbus
code and Modbus Factory User
Code Page Name Unit Description
Adjustment address setting setting
Range (1)
ACC 52 Acceleration time s 1 to 60 - 19 10
ACC2 55 2nd acceleration time s 1 to 60 - 42 10
0 = oFF off
Add 62 Modbus address - Modbus address 80 oFF
1 to 247
bSt 53 Boost time s 0.0??to?1.0 1 with Modbus = 0.1s 34 0
0 = nLOC not locked

Cod 50 Setting lock - locked 4 nLoc
1 = LOC
0 = LCL 0 – Local (LCL)
CtrL 62 Command channel - 1 – Modbus (dbS) 84 LCL
1 = dbS
0 = FrEE freewheel deceleration
dEC 52 Deceleration time s - 20 FrEE
1 to 60
0 = FrEE freewheel deceleration
dEC2 55 2nd deceleration time s - 43 FrEE
1 to 60
01 = UCF 01 = Motor underload
dEF1 63 Trip history 1 - (undercurrent) 282 -
02 = OCF
03 = PHbd 02 = Motor overcurrent
dEF2 63 Trip history 2 - 04 = GrdF 03 = Phase unbalance 283 -
04 = Ground leakage current
05 = OLF detected fault
dEF3 63 Trip history 3 - 284 -
06 = OtF 05 = Overload motor
06 = Motor Over Temperature
07 = OHF
dEF4 63 Trip history 4 - 07 = Over heat detected fault 285 -
08 = PIF
08 = Phase inversion
09 = PHF 09 = Loss of a line phase
dEF5 63 Trip history 5 - 10 = USF 286 -
10 = Under voltage or no
11 = OSF voltage
dEF6 63 Trip history 6 - 12 = StF 11 = Over Voltage 287 -
13 = SnbF 12 = Starting time detected fault
14 = SSCr 13 = Too Many Starts
dEF7 63 Trip history 7 - 288 -
15 = EtF 14 = Shorted thyristor or wrong
16 = InF connection
dEF8 63 Trip history 8 - 17 = SLF 15 = External detected fault 289 -
18 = trAp 16 = Internal detected fault
19 = SCF 17 = Modbus Time Out
18 = Trap code
20 = bPF
19 = Short-circuit
dEF9 63 Trip history 9 - 21 = CFF 290 -
20 = Bypass contactor detected
fault
21 = Invalid configuration on
power-up
dEFt 63 Total number of trips - - - 278 -
dICL 63 Trip current A 0 to 999 - 280 -
0 = LInE in line connection

dLtA 50 Connection type - inside delta connection 1 LInE
1 = dLt
EdC 52 End of deceleration - 0 to 10 - 21 0
82 BBV51330 09/2015
0 = AUto auto
1 = On on
FAn 61 Fan management - off 76 AUto
2 = oFF
3 = HAnd manual
Back to factory
FCS 64 settings - 1 = 1 to perform FCS 130 -
(1) Modbus code = Soft starter message

example : oFF on the soft starter will be equivalent to "0" with Modbus protocol (remote command)
* : parameter visible only with Modbus
Modbus
Range (1)
0= 8o1 8 bit, odd parity, 1 stop bit
1= 8E1 8 bit, even parity, 1 stop bit
For 62 Modbus format - 2= 8 bit, no parity, 1 stop bit 82 8E1
8n1
3= 8n2 8 bit, no parity, 2 stop bit
Freq* Frequency Hz - - 265 -
Ground leakage 25 for S6

current % 10 to 100 and S6U
Grdd 57 - 54
threshold ofIn 101 = oFF OFF for Q
Off
Ground
Grdt 57 leakage current s 1 to 60 - 55 5
time delay
Read from
Soft starter the power
IcL 50 A - - 0
rated current card’s serial
EEPROM
This parameter is reserved for
IG* Integral gain % 0 to 100% expert mode. 38 20
Active when SSC = On
200 to 700%
% max. value:
ILt 51 Current limit - 17 350
ofIn 350% of IcL
200 to 700%
% max. value:
ILt2 55 2nd current limit - 41 350
ofIn 350% of IcL
According
Motor rated to the soft
In 50 A 0.4 IcL to IcL - 3
current starter
rating
According
2nd motor rated to the soft
In2 55 A 0.4 IcL to IcL - 44
Current starter
rating
0 = oFF off
Overload run
ItH 59 - 1 = rUn 63 On
protection on
2 = On
0 = oFF off
LAC 50 Advanced mode - on 5 oFF
1 = On
LCr1 47 LCr1 Phase 1 Current, Amp 257
BBV51330 09/2015 83
d4: COMM LED (0=OFF,1=ON)

d6: Ready LED (0=OFF,1=ON)
d7: Run LED (0=OFF,1=ON). Flashing during soft start
LED* LEDS Status 269
/ soft stop.
d8: Trip LED (0=OFF,1=ON)
Note: other bits are reserved.
LFt 63 Last trip - same as dEF1 to dEF9 279 -

Modbus
Range (1)
d0: Input 1. 0 – open, 1 – closed.
d1: Input 2. d2: Input 3.
LI* Logical inputs 261
d3...d15: Reserved
0 = Strt start:for a 3-wire control

1 = rUn run:for a 2-wire control
2 = 2nd 2nd set of parameters
3 = EtF external detected fault
LI2 60 Logic input 2 - remote reset 72 rUn
4 = rSt
5 = FAn fan control
trip inhibition
6 = FI
forced local command
7 = LIL
2 = 2nd 2nd set of parameters
3 = EtF external detected fault
4 = rSt remote reset
LI3 60 Logic input 3 - fan control 73 rSt
5 = FAn
6 = FI trip inhibition
7 = LIL forced local command
d0: Relay 1. 0 – not energized, 1 - energized

Logic Output relays
Lo 47 d1: Relay 2 d2...d15: reserved 262
status
Overcurrent time 5 with Modbus = 0.5s

OIt 57 s 0 to 50 s 51 0.5
delay 50 with Modbus = 5.0s
Overcurrent % 100 to 300, by
OId 56 - 50 200
threshold ofIn increment of 5
%
Over voltage
OSd 59 of 110 to 125 - 60 120
threshold
Uln
Under voltage time
OSt 58 s 1 to 10 - 61 2
delay
This parameter is reserved
PG* Proportional gain % 0 to 100% for expert mode. 37 60
Active when SSC = On
Phase loss 0 = oFF off
PHL 58 - 57 On
detection 1 = On on
84 BBV51330 09/2015
Modbus
Modbus
code
codeand
and Modbus
Modbus Factory User
Code
Code Page
Page Name
Name Unit
Unit Description
Description
Adjustment
Adjustment address
address setting setting
Range
Range(1)(1)
00 == StPd
4.8 stopped
tbr 62 Modbus baudrate Kbps 11 == nStP
9.6 not- 81 19.2
22 == Strt
19.2 stopped
3on= rUn starting
r1 61 Relay 1 - on 74 nStP
tESt 64 Soft starter self test - 4off= rdY running NA -
off
5 = trIp ready
1 = 10 tripclass 10
Motor thermal 6 = ALr
tHP 52 - 2 = 20 class 20
alarm 22 10
protection class 30 (heavy duty)
r2 61 Relay 2 - 3 =r130
as as r1 75 trIP
tLS 51 Max start time s 1 to 250 - 18 15
rnt 63 Total run time hours - - 273 -
1 = 0.1 to 600 1 with Modbus = 0.1s
Reset of trip
timehistory 600 with
ttO
rPr 62
64 Modbus
and counters
out -s -= 60.0 - NA83 5.0
-
Modbus = 60.0s
Last start maximum % of = oFF
SICL
Ubd 63
57 Unbalance threshold
current A 0101
to 999 - - 27652 -
25
In 10 to 100%
SLG
Ubt 53
57 Starts periodtime delay
Unbalance min
s 11 to
to 60
60 - - 3353 30
10
Soft starter software 1 to 10 Number of starts

Snb
UdP 53
64 Number of starts -- 0000 to 9999 off - 32317 oFF
version 11 = oFF
Under current % of 00 = oFF 20 to 0
UId 56 Start-stop
threshold profile In- 190% of In 1 - 48 oFF
SPCU 54 2 36 0
control voltage 2
Q range: 200 to 440 3 Q range: 400
3
Uln 50 Line voltage V S6-S6U ranges: 200 to - 2 S6-S6U
= oFF
0600 off ranges:
SSC 54 Start-stop control - on 35 On 480
1 = On
Under current time
UIt
Stnb 56
63 Total
delaynumber of starts -s -1 to 40 - - 27449 10
-
StPr 63 Under
Last voltage
starting time %s of 050 999
toto - 27558 -
USd 58 threshold In 90% of Uln - 70
Under voltage time 10 to 50% of full

USt
t90 58
51 Initial
delayvoltage s
% 1 to 10 by
voltage, - - 1659 5
30%
increment of 5
Voltage* Voltage V Line voltage, volts 260
10 to 50% of full
t92 55 2nd initial voltage % voltage Uln, by - 40 30%
increment of 5
0 = 123 123
PHr 57 Phase sequence - 1 = 321 321 56 oFF
2 = oFF off
PTC probes motor 0 = oFF off

PtC 59 - 62 oFF
monitoring 1 = On on


BBV51330 09/2015 85
86 BBV51330 09/2015
Annex 1: UL508 schematics

r
ATS22•••Q or ATS22•••S6: 230 V, 2-wire control, freewheel stop
Z1
35.
BBV51330 09/2015 87
(3)Detected fault trip relay

Annex 1: UL508 schematics
ATS22•••S6U: 110V, 2-wire control, freewheel stop
Z1
36.
88 BBV51330 09/2015
(3)Detected fault trip relay

In the menu Advanced I/OIO, set the following parameters:
r
r2 trlP Trip relay is denergized upon trip
BBV51330 09/2015 89
ATS22_User
Manual_EN_BBV51330_04
BBV51330 09/2015

ATS22 User Manual en BBV51330 04

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2354235 11/2008

Important Information __________________________________________________________________________________________ 4

© 2013 Schneider Electric. All Rights Reserved.

Before you begin

Failure to follow these instructions will result in death or serious injury.

Failure to follow these instructions will result in death or serious injury.

Quick Start annex

has not been

3. Mount the soft starter verticallyv Mount the soft starter in

5. Configure the soft starter

Storing and Shipping

Soft starter catalog numbers

230-440 V, 230 Vac control Q supply, 24 Vdc logic inputs

Receiving and handling

Handling the soft starter

Ts and Is: Direct on line starting of an asynchronous motor.

Soft starter selection

Soft starter sizing according to thermal protection class

Class 10 Class 20 Class 30

Standard application, Altistart 22•••Q, 230/440 V supply, soft

Maximum surrounding temperature

Standard application, Altistart 22•••Q, 230/440 V supply,

Failure to follow these instructions can result in equipment damage.

Motor Soft starter 230/440 V (+ 10% - 15%) - 50/60 Hz (+/- 10%)

37 75 75 132 76.2 88 ATS22D88Q

Maximum surrounding temperature

Maximum surrounding temperature

For frame sizes C21 to C59, the fan is integrated.

Failure to follow these instructions will result in death or serious injury.

S ≥ 100 mm (3.9 in)

S ≥ 100 mm (3.9 in)

Failure to follow these instructions will result in death or serious injury.

Soft starter ventilation

Fan flow rates

Mounting in a General Purpose Metal Enclosure

To help proper air circulation in the soft starter:

Mounting in a dust and damp-proof metal enclosure

°i = internal ambient temperature

Thermal considerations for sizing enclosures

Power dissipated by the soft starters, at their nominal current

Fan for frame sizes A, B and C

Connections between the fan and the ATS22

Tightening torque: 3.5 N·m (31 lb.in)

* As 2 different fan options could be connected to the ATS22

Mounting - Fan option

Fan dimensions for frame sizes ATS22D17 to C17

Motor thermal protection

• The soft starter is factory set to protection class 10.

Failure to follow these instructions can result in equipment damage.

3.5 In 3.5 In 3.5 In

Motor thermal protection with PTC probes

(1) Shielded cable is optional.

• Before servicing the soft starter:

Failure to follow these instructions will result in death or serious injury.

Follow these precautions when installing the ATS22 soft starter:

Failure to follow these instructions will result in death or serious injury.

Failure to follow these instructions can result in equipment damage.

Failure to follow these instructions can result in equipment damage.

Failure to follow these instructions can result in injury or equipment damage.

General wiring practices