Laboratory Works in Power Electronics
Laboratory Works in Power Electronics
Laboratory Works in Power Electronics
Laboratory works in
POWER ELECTRONICS
Tallinn
2010
Contents
Introduction ................................................................................................................. 4
Safety warnings and experimentation rules ............................................................ 4
Laboratory works guidance ......................................................................................... 6
Part I. Diode rectifiers.............................................................................................. 6
Laboratory targets ............................................................................................... 6
Preparing to the lesson ....................................................................................... 6
Experimentation .................................................................................................. 7
Report contents ................................................................................................... 7
Following discussion ........................................................................................... 8
Part II. Thyristor rectifiers ........................................................................................ 9
Laboratory targets ............................................................................................... 9
Preparing to the lesson ....................................................................................... 9
Experimentation ................................................................................................ 10
Report contents ................................................................................................. 11
Following discussion ......................................................................................... 11
Part III. Transistor dc/dc converters ...................................................................... 13
Laboratory targets ............................................................................................. 13
Preparing to the lesson ..................................................................................... 13
Experimentation ................................................................................................ 13
Report contents ................................................................................................. 15
Following discussion ......................................................................................... 15
Bibliography .............................................................................................................. 17
Annexes .................................................................................................................... 18
1. Stand Diode rectifiers ..................................................................................... 18
2. Stand Line-commutated converters ................................................................ 23
3. Stand Self-commutated converters ................................................................ 25
Introduction
Introduction
This is a tutorial aid to implement laboratory works in power electronics. The
students are expected to have acquired knowledge of electronic components,
standard electrical wiring, and electrical schematic symbols. The manual
complies with the curriculum and the syllabus of the course AAV0020 Power
Electronics.
Introduction
9. Submit the protocols and other results to the instructor at the end of the
laboratory work. After instructors permission, take off the circuits, switch
off and return the measuring devices and equipment onto their places, and
leave the workplace in order.
10. Every student should implement the mandatory part of the works and may
implement the optional part given in small print. He/she must prepare and
defend the personal report having the title sheet and required contents.
Compliance of the results with the theoretical aspects and standards is
examined and expediency of the used methods and devices are to be
evaluated in the conclusions. Special attention should be paid to the
differences of the experimental and theoretical results, experiment errors,
mistaken measurement readings, and their reasons.
Diode rectifiers
Laboratory targets
1. Acquainting with the rectified effect of the diode ac/dc converters by
implementation the following works:
DM1 Single-phase half-wave diode rectifier M1
DM2 Single-phase midpoint diode rectifier M2
DB2 Single-phase bridge diode rectifier B2
DM3 Three-phase midpoint diode rectifier M3
DB6 Three-phase bridge diode rectifier B6
2. Study the power electronic circuits that feed resistive and inductive loads
using the listed above rectifiers.
3. Recognizing the smoothing effects of the inductive load and filters.
Ud (0 ) =
Us
I
U (0)
, Id max = s max
, U r (0) = 2U d (0) K r , Ua (0) = r
kU
kI
2 2
KU
2,22
1,11
1,11
0,85
0,42
Kr
1,57
0,78
0,78
0,25
0,06
KI
1,57
0,71
1,00
0,58
0,82
Diode rectifiers
4. Build expected voltage Ud(t) and current Id(t) waveforms and an expected
load curve Ud(Id) for resistive load within the current swing between zero
and the maximum permissible value.
Experimentation
1. Select the measuring devices and set the measuring ranges 5 A, 200 V
and sockets 5 A, 250 V for wiring. Choose a load rheostat, an inductor,
and/or a capacitor in accordance with the permissible load current. Set the
maximum resistance of the rheostat.
2. Assemble the desired rectifier using the positive and negative switchboard
sockets as outputs. Connect the rectifier inputs to the required
transformer. Connect the rectifier outputs to the load rheostat via the
ammeter. Link up the circuit with the parallel-connected voltmeters and
oscilloscope.
3. Self-examine the assembled circuit and ask the instructor to check it.
Power on the assembled circuit and ensure it operates properly. If the fault
occurs in any instant, power off the circuit immediately, examine it and
eliminate errors.
4. Along with the smooth decreasing of the rheostat resistance, measure the
load current Id and voltages Ud, Ua, fill the measured values in the protocol,
and build the load diagrams Ud(Id) and Ua(Id).
5. Estimate the waveform Ud(t) at the load currents Id given by instructor.
Determine the peak-to-peak voltage ripple Ur by the oscilloscope and
calculate the actual ripple factor at the given load current.
6. Restore the maximum resistance of the rheostat and power off the stand.
7. Repeat the above given items 3 to 6 at the inductive load.
8. Add a filter between the rectifier and the resistive load and repeat the items 3 to 6.
9. Following the instructors permission, take off the circuits and introduce
proper order in the workplace.
Report contents
1. Circuit diagram of the studying circuits given by an instructor, with
specification of the supply and load components.
2. Calculation of the idle voltage, ripple factors, and permissible current.
3. Table of the observed data Id, Ud, Ua, and the measured values Ur and Kr.
4. Scaled diagrams of the experimental load curves Ud(Id), Ua(Id) for resistive
and inductive loads, with/without filters.
5. Scaled diagrams of the expected current waveform Id(t) and the
experimental trace Ud(t), obtained at given current Id for resistive and
inductive loads, with/without filters.
6. Conclusions regarding estimation, comparison and explanation of the
expected and obtained results.
7. Signed protocol.
7
Diode rectifiers
Following discussion
Basing on the experiments, confirm and explain the following phenomena and
propositions:
1. The load curves of a rectifier depend on the load type.
2. The load curves of a rectifier depend on the filter type.
3. The load voltage and current depend on the load inductance.
4. The shape of the load voltage and current depend on the filter parameters.
5. The rectified voltages on the resistive load differ from those on the
inductive load.
6. The rms voltages on the resistive load differ from those on the inductive
load.
7. Along with the load increasing, the rms voltage of the inductive load grows.
8. An engineer may find the diode, rheostat, capacitor and inductor ratings
from different sources.
9. The current consumed by a rectifier depends on the rectifier type and
diode ratings.
10. The peak inverse voltage of a diode depends on the rectifier type and
supply voltage.
11. The forward current of the diodes depends on the rectifier type and supply
voltage.
12. The actual ripple factor differs from that calculated before experimentation.
13. Application areas of a rectifier depend on the rectifier type.
14. Using the diode ratings available from its data sheet, a diode output curve
may be built.
15. An active resistance of any electric circuit may be found using the load
curves and taking into account the diode output curve.
16. An active resistance of an inductor may be found using the load curves.
17. The circuit inductance, capacitance, and total resistance define the time
constants of a circuit.
18. The load resistance and inductance define a mathematical model of a
circuit.
19. The load resistance and filter parameters define a mathematical model of
a circuit.
20. With a given load current and time constants calculated, the minimum
frequency may be found to provide the continuous current mode.
21. With a given load current, an active power, apparent power, and a power
factor of the circuit may be found.
Thyristor rectifiers
Laboratory targets
1. Acquainting with the control principles of the thyristor converters by
implementation the following works:
SM1 Single-phase half-wave controlled rectifier M1
SB2 Single-phase bridge controlled rectifier B2
SB6 Three-phase bridge controlled rectifier B6
2. Study the power electronic circuits that feed resistive and inductive loads
from the controlled rectifiers.
3. Recognizing the control characteristics of the converters with resistive and
inductive loads.
Us
rectified voltage
kU
Pd (0 ) =
U d2 (0 )
power consumed by the load R
R
P (0 ) =
Us2
active power
K sR
S (0 ) =
Pd (0 )
apparent power
cos (0 )
Is (0 ) =
S (0 )
supply current
Us
Thyristor rectifiers
KU
2,22
1,11
1,11
0,85
0,42
Ks
2
1
1
1
1
cos (0)
0,29
0,64
0,90
0,64
0,95
4. Build expected voltage and current waveforms Ud(t), Id(t) at the given firing
angle and an expected control curve Ud() for resistive load within the
firing angle swing between zero and the maximum permissible value.
Experimentation
1. Select the required overlay mask and place it above the Power converter
unit. Ensure that the Universal control unit and the Differential amplifiers
A and D are connected correctly.
2. Assemble the desired power converter, link it with the Isolating
transformer, the measuring devices, and the Load R = 270 . Following
the instructors directions, connect one of the registration devices to the
Differential amplifiers panel:
oscilloscope to provide manual examination, or
computer to provide computer control using PHACON software
Select the required type of control by setting the knob of the Universal
control unit to one of the following modes:
RS 232 to control the rectifier from the PHACON computer program
Mode 1 Phase control for the manual control of the single-phase
rectifier with an oscilloscope
Mode 3 Phase control for the manual control of the three-phase
rectifier with an oscilloscope
Thyristor rectifiers
Report contents
1. Circuit diagram of the studying circuits given by an instructor, with
specification of the supply and load components.
2. Calculation of Ud(0), Pd(0), P(0), S(0), Is(0), and Q(0) values for an
uncontrolled rectifier.
3. Table of the observed data , Ud, Is, P, Q and S.
4. Scaled diagrams of the experimental control and power characteristics
Ud(), P(), Q(), and S() for resistive and inductive loads.
5. Scaled diagrams of the matched voltage and current waveforms Ud(t), Id(t)
obtained at given firing angle for resistive and inductive loads.
6. Conclusions regarding estimation, comparison and explanation of the
expected and obtained results.
7. Signed protocol.
Following discussion
Basing on the experiments, confirm and explain the following phenomena and
propositions:
1. Load inductance affects the current conducting interval.
2. Inductance of the load causes the negative voltage transients.
3. Multi-quadrant operation mode is processed upon the negative dc
voltages.
4. Average value of the rectified voltage depends on the circuit type and the
number of phases.
5. Load inductance and resistance define the time constants of a circuit.
6. Load resistance and inductance define the circuit transients.
11
Thyristor rectifiers
7. Rectified voltage falls non-linearly along with the firing angle growing.
8. With an inductive load, rectified voltage drops as compared to the resistive
load.
9. With an inductive load, controllability of the thyristor rectifier may be
limited.
10. With an infinitely large load inductance, voltage response and control
characteristic change significantly.
11. Active power consumption changes along with the growing of the firing
angle.
12. Reactive power depends on the firing angle.
13. Load current may be interruptible or continuous depending of the circuit
parameters.
14. With an inductive load, rectified current has no longer a sinusoidal
waveform.
15. Consumed active power of the bridge circuit is higher than that of the halfwave rectifier.
16. Inductive load causes excessive overvoltages.
17. Some methods protect thyristors against overvoltages with an inductive
load.
18. Power vector diagrams depend on the firing angle.
19. With an inductive load, a phase shift occurs between the supply voltage
and the fundamental of the supply current.
20. For the given firing angle, expected Ud(t) and Id(t) waveforms may be
plotted without an oscilloscope.
21. At some circumstances, a rectifier may be considered as a voltage source
converter.
12
Laboratory targets
1. Acquainting with control principles
implementation the following works:
of
the
IGBT
converters
by
4. Build an expected control characteristic Ud(q) within the duty cycle swing
01 and voltage and current waveforms Ud(t), Id(t) at the given duty cycle
for resistive load, low and high frequencies 112 and 1800 Hz.
13
Experimentation
1. Select the required overlay mask, place it above the Power converter unit,
and assemble the desired power converter.
2. Ensure that the Universal control unit and the Differential amplifiers A and
D are connected correctly.
3. Assemble the isolating transformer, connect the power converter to the
rectifier of the Isolating transformer panel, and link it to the Load R =
810 . Connect the required measuring devices. Set the jumper R3 =
8,0 of the Power converter unit and, in the case of B2 converter, set also
the jumper Release V1V4.
4. Following the instructors directions, connect one of the registration
devices to Differential amplifiers:
oscilloscope to provide manual examination, or
computer to provide computer control using the PWM software
Select the required type of control by setting the knob of the Universal
control unit to one of the following modes:
RS 232 to provide the control from the PWM computer program
PWM control LF for the manual control at low frequency of 112 Hz
with an oscilloscope
PWM control HF for the manual control at high frequency of 1800 Hz
with an oscilloscope
14
11. Smoothly changing duty cycles, measure the load voltage Ud, current Id
and power Pd, fill them in the protocol, and build the control and power
characteristics Ud(q), Id(q) and Pd(q).
12. Stop the Universal control unit and switch off the Isolating transformer of
the stand.
13. Repeat the above given items 5 to 12 at high modulation frequency of
1800 Hz.
14. Repeat the above given items 7 to 13 for the inductive load 810 + 0,3 H.
15. Repeat the above given items 7 to 13 for the inductive load 810 + 1,2 H.
16. Switch off the DC power supply and the Multimeter. After instructors
permission, power off the stand, take off the circuits, and introduce proper
order in the workplace.
Report contents
1. Circuit diagram of the studying circuits given by an instructor, with
specification of the supply and load components.
2. Calculation of Ud, Id, Pd, Ps and P values for the given duty cycle.
3. Tables of observed data q, Ud, Id, and Pd.
4. Scaled diagrams of experimental control and power characteristics Ud(q),
Id(q), and Pd(q) at low and high frequencies for resistive and inductive
loads.
5. Scaled diagrams of experimental voltage and current waveforms Ud(t), Id(t)
obtained at the given duty cycle at low and high frequencies for resistive
and inductive loads.
6. Conclusions regarding the estimation, comparison and explanation of the
expected and obtained results.
7. Signed protocol.
Following discussion
Basing on the experiments, confirm and explain the following phenomena and
propositions:
1. Control and power characteristics depend on the duty cycle.
2. Control and power characteristics depend on the load.
3. Control and power characteristics depend on the pulse frequency.
4. A specialist can distinguish audibly between the low and high switching
frequency of an IGBT converter.
5. Current builds up while an IGBT is switched on and decays when it is
switched off.
6. Load inductance and resistance define the time constants of a circuit.
7. Load resistance and inductance define the circuit transients.
15
8. With an inductive load, the current reaches its stationary maximum state in
time that depends on the given switching frequency and duty factor.
9. At the given switching frequency and duty factor, the current reaches its
stationary maximum state in time that depends on the load inductance.
10. Current responses differ between the circuits with high inductance and
with low one.
11. Current responses may be the same for both the high frequency supply
and the low one.
12. Current responses may be different for the high frequency supply and the
low one.
13. Switching frequency affects the peak-to-peak current ripple for the given
duty cycle and load inductance.
14. Duty cycle affects the peak-to-peak current ripple at the given switching
frequency and load inductance.
15. It is possible to change the peak-to-peak current ripple upon the different
values of duty cycle.
16. Load inductance affects the dc power, ac power, and active power
consumed by the circuit.
17. Duty cycle affects the dc power, ac power, and active power consumed by
the circuit.
18. Switching frequency affects the dc power, ac power, and active power
consumed by the circuit.
19. Freewheeling diodes are the required components of dc/dc converters.
20. Role of the freewheeling diode differs dependently of the load parameters.
21. Role of the freewheeling diode differs dependently of the frequency and
duty cycle.
16
Bibliography
Bibliography
1. Vodovozov, V. and Jansikene, R., Power Electronic Converters, Tallinn:
TUT, 2006, 120 p.
2. Vodovozov, V. ja Jansikene, R., Juelektroonika (Tlge inglise keelde),
Tallinn: TT, 2008, 120 lk.
3. Joller, J., Juelektroonika, Tallinn, TT elektriajamite ja juelektroonika
instituut, 1996, 216 lk.
4. Vodovozov, V. and Jansikene, R., Electronic Engineering, Tallinn: TUT,
2006, 148 p.
5. Vodovozov, V. ja Jansikene, R., Elektroonika ja Jupooljuhttehnika (Tlge
inglise keelde), Tallinn: TT, 2008, 140 lk.
6. Vodovozov, V. and Vinnikov, D., Electronic Systems of Motor Drive,
Tallinn: TUT, 2008, 248 p.
7. Vodovozov, V., Vinnikov, D. ja Jansikene, R., Elektriajamite elektroonsed
susteemid (Tlge inglise keelde), Tallinn: TT, 2008, 240 lk.
Annexes
Annexes
1. Stand Diode rectifiers
The stand is realized as a feeder switchboard (Fig. A1.1) with the front panel
which represents the circuit composition field (Fig. A1.2). It is supplied with
400 V from the three-phase network by the feeder cable via the plug X1. To
decrease the voltage, the three-phase star-connected transformer T1 and the
single-phase central tapping transformer T2 are used. The main technical
data of T1 are as follows:
apparent power
250 VA
primary voltage
400 V
secondary phase-to-phase voltage
24 V
secondary phase-to-neutral voltage 14 V
primary current
0,6 A
secondary current
10 A
number of phases
3
interconnection
Y0/Y0
apparent power
120 VA
primary voltage
230 V
secondary phase-to-phase voltage
48 V
secondary phase-to-midpoint voltage 24 V
primary current
0,5 A
secondary current
5A
number of phases
1
The yellow light H1 illuminates since the feeder cable is powered. To make
live the circuit composed for the laboratory work, the main switch S1 is
intended with lighting the green signal H2.
The red safety push-button S2 is located on the front panel. In the case of an
emergency, press this button. This way, the magnetic switch K1 is switched
off resulting in the red emergency light H3 illuminating. After avoiding an
emergency, pull out the emergency push-button and restore the supply.
The primary circuits of the T1 and T2 transformers are protected against
short-circuit and overloading by the automatic circuit breaker F1 (4 A rating).
The secondary circuit of the T1 transformer is protected by the automatic
circuit breaker F2 (10 A rating) and the secondary circuit of the T2 transformer
by F3 (5 A rating). The circuit breakers are placed inside the switchboard.
To protect the F1 circuit breaker from the great current pulses arising along
with the switching on the transformer, the NTC thermistor (posistor) R1 is
connected sequentially into the primary circuit of the T2 transformer.
To assemble the required diode rectifiers, the stand includes six power diodes
D1D6 25F60 with the rated on-state current IF = 25 A and the maximal
reverse voltage UR = 600 V. The diode data sheets are accessible at
18
Annexes
19
Annexes
20
Annexes
21
Annexes
400 V
14 V
Rectifier
L1
PA
M1
B2
L2
PV1 PV2
Filter
Load
B6
L3
M3
a. Experimental circuit to study M1, B2, M3, and B6 rectifiers
L3
24 V
230 V
PA
Rectifier
Filter
PV1 PV2
M2
24 V
N
c. Resistive and
inductive loads
d. C and LC filters
22
Load
Annexes
23
Annexes
Multimeter
DC
Universal
Power
Diff. power
control converter
amps supply
unit
unit
Switch Mode Run Set-point Switch
Isolating
transformer
Load
Switch
2L1
R1
47 V
Power
converter
I IU
400 V
PS
Id
Ud
47 V
Load
PV
R2
47 V
R1
2L1
L1
Id
U I I
PS
L2
Power
converter
2L2
D
2
A
1
270
d. Resistive load
0,3 H
e. Inductive load
24
Load
PV
R2
2L3
L3
Ud
Annexes
Commonly, the Differential amplifiers and the Universal control unit are
connected to the DC power supply permanently before the laboratory work
whereas the Multimeter and other panels are to be connected by the students.
To simplify the circuits building, the overlay masks may be placed above the
Power converter unit before the assembling. Additional dc voltmeter PV
measures the supply voltage.
To control the dc/dc converter, computer with installed software package
PWM may be used. Contrariwise, any dc/dc converter may be operated
manually with the Set-point potentiometer of the Universal control unit. The
required mode of operation is selected by the knob Mode. To examine the
signal waveforms, the PWM software package may be applied or an
oscilloscope may be connected to the Differential amplifiers panel. To
commencing the measurements on the computer, the process should be
calibrated and tuned using menus Calibrate, Settings, and Chart. To plot the
waveforms on an oscilloscope, use the auto-tuning button or tune it manually.
25
Annexes
Multimeter
DC
Universal
Diff. power
control Switch
amps supply
unit
Switch Mode Run Set-point
Power
converter
unit
Isolating
transformer
Load
Jumpers Switch
AC
R2
1,8
Id
Ud
2L2
2L3
R1
1
A
1
PV
DC -
Power
converter
L-
I U
PS
R3
8
b. Experimental circuit
400 V
47 V
47 V
L1
2L1
L2
2L2
L3
2L3
c. Isolating transformer
270
270
270
d. Resistive load
270
270
270
e. Inductive load
Fig. A3. Diagrams of stand Self-commutated converters
26
Load