Determination of The Anisotropy of Young's Modulus Using A Coupled Microcantilever Array
Determination of The Anisotropy of Young's Modulus Using A Coupled Microcantilever Array
Determination of The Anisotropy of Young's Modulus Using A Coupled Microcantilever Array
I. I NTRODUCTION
Manuscript received April 5, 2012; revised May 15, 2012; accepted May 30,
2012. Date of publication July 18, 2012; date of current version September 27,
2012. Subject Editor D. DeVoe.
B. Choubey is with the School of Engineering, University of Glasgow,
Glasgow, G12 8LT, U.K. (e-mail: [email protected]).
E. J. Boyd is with Wolfson Microelectronics, Edinburgh, EH11 2QB, U.K.
I. Armstrong and D. Uttamchandani are with the Centre for Microsystems
and Photonics, University of Strathclyde, Glasgow, G1 1XQ, U.K.
Digital Object Identifier 10.1109/JMEMS.2012.2205137
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Fig. 2. SEM image of five cantilevers of equal length with angular orientations of 35 , 40 , 45 , 50 , and 55 manufactured on a wagon wheel.
(1)
02 L4
1.03t2
(2)
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(3)
0,i + c,i
i = j = 1
i = j = n
0,i
c,i1
i = j 1
c,i
i = j + 1
c,i1
0
others.
Here, n is the number of cantilevers, 0,i is the natural frequency of the ith cantilever, and c,i is the effective natural
frequency of the coupling beam between the ith and (i + 1)th
cantilevers in a lumped mass model. Knowledge of the system
matrix [S] and, hence, the natural resonance frequency of each
cantilever, can therefore be used with (2) to extract the Youngs
modulus of each cantilever and, in turn, the anisotropy as
follows:
Ei =
(5)
(6)
The inverse Lanczos algorithm can be used with the eigenvalue matrix [] and one of the terminal rows (first or last)
of the matrix [V ] to iteratively extract the elements of the
system matrix as well as all other eigenvectors [22], [26], [30].
The process starts with the extraction of the terminal diagonal
element of the matrix. For the present analysis, let us use the
first element as our terminal element and extract
s1,1 = {v1 }T []{v1 }
(7)
(8)
where . is the second norm. Using these, the second row of
[V ] can be calculated by
{v2 } =
(9)
Iteratively, the diagonal elements and the off-diagonal elements of [S] as well as the other rows of [V ] can be calculated
[26], [30], as
si,i = {vi }T []{vi }
si,i+1 = si,i {vi } si1,i {vi1 } []{vi }
{vi+1 } =
(10)
n
(i i ) .
(11)
i=1
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i i
s
n
i j
.
i j
(12)
j=1,i=j
Systems SR850 lock-in amplifier, which allowed both the magnitude and the phase response of the cantilevers to be obtained.
The cantilevers were excited by a piezoelectric transducer
mounted on the sample holder alongside the test structure.
This transducer was driven by a sinusoidal voltage supplied
by a TTi TGA1230 signal generator, with a maximum peakto-peak voltage of 12 V. Both, the signal generator and the
lock-in amplifier were controlled using Labview. The frequency
response was measured with a frequency step of 1 Hz and a
1-s delay between measurements. The structures were tested
with both frequency upsweeps and frequency downsweeps that
were performed around the resonance frequency to ensure, by
observation, that nonlinear frequency response (hysteresis due
to Duffing effects) was not present in the system. The resonance
peaks were extracted from the measured response by finding
the peaks in the rate of change of the phase of the vibrometer
velocity signal. Most importantly, however, the response of only
one cantilever was used for the whole frequency range. This
means that we were not required to realign the laser vibrometer
to different cantilevers and that one set of settings was sufficient
to collect all resonance frequencies. Furthermore, this led to
significant reduction in the time required to collect all data.
As a proof of the technique, resonance frequency data was
collected by recording the response of one of the terminal
cantilevers of the array in Fig. 2. Fig. 4 shows a typical
response measured from this element. Independent resonance
frequencies may be observed in the response of the system.
The natural resonance frequencies of the system were observed to be at 44 059, 44 573, 45 162, 45 430, and 45 537 Hz.
The corresponding eigenvalues are hence = 1 1010
[7.6635, 7.8434, 8.0520, 8.1479, 8.1863].
As described earlier, extraction of the system matrix requires
a second set of eigenvalues measured after introducing a change
in one of the terminal elements of the system. This was achieved
in the present system by removing a small section of the
terminal element. Focused ion beam (FIB) milling was used for
this task to enable us to control the precise length of the section
being removed without any need for further lithography. Using
FIB also ensured that the structure did not suffer any problems
due to redeposition of material. Fig. 5 shows an SEM image of
the set of cantilevers where a section of 50 m in length has
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TABLE I
E XTRACTED YOUNG S M ODULI AS C OMPARED W ITH THE T HEORETICAL
VALUES IN G IGAPASCALS (A FTER W ORTMAN AND E VANS [3])
80.71 1.169
0
0
0
0
0
1.169 78.81 1.391
0
0
1.661 78.88 0.667
0
0
0
0.667 81.57
(14)
The elements of this system matrix were used with (5) to
extract the Youngs moduli corresponding to different cantilever
orientations in the (100) silicon. Table I presents these extracted
values and compares them to theoretically predicted values
in [3]. It may be observed that the extracted values show
good agreement with the theoretically predicted values, thereby
validating our technique.
V. F URTHER VALIDATION AND M EASUREMENT E RRORS
In addition to the validation of this technique by comparison
of experimental values of Youngs modulus with the theoretical
values, two other methods were utilized to confirm the technique through physically known parameters. In the first method,
Fig. 6. SEM image showing the last terminal cantilever also shortened by
50 m using FIB milling.
anisotropy as well as the limitations of the frequency measurement system. Furthermore, during these experiments, we
have used the parasitic coupling between cantilevers and have
measured the resonance frequency to a precision of 1 Hz. However, one may utilize a well-designed coupling arrangement
between cantilevers in any future design of systems to measure
the Youngs modulus in silicon or other materials. The strength
of coupling, nevertheless, should be designed so as to obtain
significant response from the system at all resonance frequencies. More importantly, the technique depends on ability to shift
the resonance frequency by introducing a change in one of
the terminal elements. The magnitude of change required will
depend upon the system designed. As a typical example, Fig. 7
shows the simulated resonance frequencies of the present system when different amounts of modifications were introduced
in the terminal cantilever. One may observe different shifts
in different resonance frequencies. Therefore, the amount of
shifts expected should be smaller than the difference of natural
resonance frequencies to provide for errors due to precision and
accuracy errors in the system.
To further analyze the effect of these errors, let us estimate
the precision and accuracy to which the resonance frequency
should be measured to satisfactorily extract the Youngs moduli
from an array of resonators. While these effects are expected to
depend upon the number of cantilevers, the amount of coupling
between the cantilevers, and the amount of change introduced,
it is, nevertheless, possible to understand their effect using
simple numerical analysis. This analysis follows the analysis
for quantization and random noise in inverse eigenvalue analysis [30]. Herein, we extend the same approach to estimating
the errors in extracted Youngs modulus. For example, let us
consider the microfabricated system used in this paper. To
appreciate the effect of precision of resonance frequency measurement, we can introduce precision errors in the measured
resonance frequencies and observe their effect on the extracted
Youngs moduli. Fig. 8 shows the additional percentage errors
introduced in the first three Youngs moduli when precision
errors of different values were added to the measured resonance
frequency. It is worth noting that these figures show that the
errors are well controlled to below 1% for resonance frequency
measurement precision to 10 Hz. This means that, within
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Fig. 9. Root mean square of all additional errors (in percentage) introduced in
the Youngs moduli of silicon in five different orientations.
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Fig. 10. Root-mean-square value of all additional errors introduced in the extracted Youngs moduli of Silicon in five different orientations due to accuracy
errors in resonance frequency measurement as per (16).
circuitry or environmental factors. The effects of these is generally random in nature and hence require a statistical analysis.
Monte Carlo simulation was used to analyze the effect of
accuracy errors on the system. As a typical example, accuracy
errors in the form of a Gaussian random signal were studied
by conducting numerical experiments, wherein noise with zero
mean and a known standard deviation was added to the measured resonance frequencies. These new resonance frequencies
were then used to extract the Youngs modulus for the different
orientations. Furthermore, this exercise was conducted over a
large number of times to satisfy the constraints of Monte Carlo
simulations.
These results showed that, with random accuracy errors introduced in the resonance frequency measurement, the Youngs
modulus extracted had a Gaussian spread. This means that
the results of these experiments can be summarized using the
standard deviation and mean of the individual elements of the
extracted Youngs modulus. As with the precision noise, an
error metric was hence defined using the percentage spread of
the Youngs modulus in the Monte Carlo simulations [30].
Ra =
n
i=1
2
Ra,i
(16)
where Ra,i is the percentage spread in the ith Youngs modulus. Fig. 10 shows this error metric for different amounts of
accuracy errors. Once again, absolute errors were studied as
a reasonable expectation from modern frequency measurement
systems. As expected, there is a general increase in the errors
with reducing accuracy. However, the errors quickly increase
to more than 50%, which is unacceptable. More troubling is
the fact that some of the extracted Youngs moduli were found
to be complex numbers. To understand these phenomena, the
histograms of errors in the extracted matrix elements were
analyzed. Fig. 11 shows the fifth Youngs modulus extracted
when an accuracy error of 6.5 Hz was added to the measurements. Most data points in this histogram lie in a small region;
however, there is at least one outlier, which is at a very high
value. Histograms such as these suggest that the sources for
Fig. 11. Histogram of percentage errors in the fifth Youngs modulus after
extraction with a Gaussian noise of 6.5-Hz standard deviation in the measured
resonance frequencies.
the high errors are a few outliers that drastically increase the
statistical measure of the errors in the system matrix.
To reduce the error in extracted Youngs moduli, techniques
to identify these outliers are required. To do so, let us consider
the resonance frequency with accuracy errors that leads to the
highest error in the extracted Youngs modulus in Fig. 11. The
pre-FIB resonance frequencies were 44 058, 44 570, 45 166,
45 429, and 45 531 Hz. The post-FIB resonance frequencies
with noise, however, were 44 082, 44 660, 45 270, 45 532, and
55 931 Hz. All modes have hence undergone shifts; however,
the fourth post-FIB mode has a higher resonance frequency
than the fifth pre-FIB mode. This means that the interweaving
property of the system expected in (13) is not satisfied by
these modes. This naturally invalidates the inverse eigenvalue
analysis leading to outliers in the extracted system. Therefore,
such measurements should be discarded in any analysis.
In addition, it is also worth noting that accuracy errors comparable to the minimum resonance frequency shifts expected
with change in the last element could often cancel the shift
or even introduce positive shifts in the system. Again, such
data should be discarded in extracting the Youngs moduli.
Therefore, the accuracy errors should also be considered when
designing the system.
To verify that the loss of the interweaving property is indeed
the cause of large errors, the data were reanalyzed by excluding
noninterweaving resonance frequency shifts. Figs. 12 and 13
show the histogram of the fifth Youngs modulus as well as the
residual additional errors due to accuracy errors in the system
after applying this simple test of the validity of measured data
significantly. The extracted Youngs modulus is observed to
have a Gaussian profile, and the errors are significantly reduced.
It is worth noting that these figures have been extracted by strict
following of the interweaving property. However, frequency
shifts of even 1 mHz have been included. These very small
shifts, however, have led to a small number of outliers. Selecting a higher threshold for outlier rejection can lead to further
improvement in the accuracy of extracted Youngs moduli.
The results from the numerical studies of the effects of noise
in the measured resonance frequencies on the accuracy of the
Youngs moduli suggest that it should be easily possible to
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VI. C ONCLUSION
A simple technique to extract the Youngs moduli of silicon
in various orientations has been presented with experimental
verification. The technique utilizes inverse eigenvalue analysis
with an array of cantilevers fabricated on a wagon wheel. More
importantly, the technique utilizes inherent parasitic coupling
between the cantilevers due to undercut in the fabrication process. The anisotropy of the Youngs modulus measured through
the technique is similar to the known values for silicon. While
the technique has been described for silicon, it can also be
easily extended to other materials. Future research would aim to
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Ian Armstrong received the B.Eng. (first class honors) degree in electronic and electrical engineering and the Eng.D. degree from the University of
Strathclyde, Glasgow, U.K., in 2001 and 2006,
respectively.
He is currently a Research Associate at the Centre for Microsystems and Photonics, University of
Strathclyde, working on TDLS-based gas detection
systems.