General Manual PDF

Service Manual
TNC 410 CA/PA

TNC 410 MA
05/2000
Kundendienst/Service
* SERVICE MANUAL *
TNC 410 CA/PA
TNC 410 MA
Changes / Developments
We are constantly working on technical improvements of our products.
For this reason, details described in this manual may differ from your control.
In this case, please order a revised service manual from us.
Duplication
This manual is provided subject to the condition that no part of it shall be
duplicated without our prior consent.
Issue 05/2000
valid for software
TNC 410:
NC software 286 000 - 011

Contents Service Manual TNC 410 CA/PA, TNC 410 MA

How to use this service manual
Integrated monitoring system
Minor error messages
Bilinking error messages and their causes
TNC 410 hardware components
Logic unit LE 410
Inverter units UE 2xx
Connector designations and pin layouts
Grounding diagram
Diagrams
Board descriptions
Power supply
Keyboard unit TE 401B/420
Visual display units
Encoder interface
Serial handwheels
3-D touch probes
File management of TNC 410
Data interfaces
Data transfer via data interface
Interface to the servo amplifier
PLC interface
Test units
Exchange instructions
Machine parameter list
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Contents
Page
1.
How to use this service manual..............................................................................................3
2.
2.1
Integrated monitoring system .................................................................................................4

Log function of TNC 410 ............................................................................................................5
3.
3.1
Minor error messages..............................................................................................................6

Causes of minor error messages ...............................................................................................7
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
Blinking error messages and their causes ........................................................................... 10

General error messages............................................................................................................ 11
PLC editor ................................................................................................................................. 15
Position encoder interface ......................................................................................................... 21
Speed encoder interface ........................................................................................................... 22
Position monitoring of analog axes............................................................................................ 23
Position monitoring of digital axes ............................................................................................. 24
General error messages with digital axes ................................................................................. 25
Error codes from DSP (digital signal processor) with digital axes ............................................. 30
5.
TNC 410 hardware components............................................................................................. 36
6.
6.1
6.2
6.3
6.4
Logic unit LE 410 .................................................................................................................... 37

Labels on the logic unit LE 410 CA ........................................................................................... 37
Labels on the logic unit LE 410 PA............................................................................................ 38
Labels on the logic unit LE 410 MA ........................................................................................... 39
Hardware components of the logic unit LE 410 ......................................................................... 40
7.
7.1
Inverter units UE 2xx............................................................................................................... 41

Labels on the inverter units UE 210/212/240/242...................................................................... 41
8.
8.1
8.2
8.3
8.4
8.5
8.6
8.7
Connector designations and pin layouts .............................................................................. 42

Connectors on the logic unit LE 410.......................................................................................... 42
Connectors on the PLC I/O boards ........................................................................................... 63
Connectors on the keyboard units............................................................................................. 72
Connectors on the visual display unit ........................................................................................ 74
Connectors on the interface board ............................................................................................ 77
Connectors on the machine operating panel MB 420................................................................ 78
Connectors on the inverter units................................................................................................ 79
9.
Grounding diagram ................................................................................................................. 84
10.
Diagrams.................................................................................................................................. 89
Basic circuit diagram of motor control ....................................................................................... 89
Block diagram of control loop .................................................................................................... 92
Detailed block diagram of a digital axis ..................................................................................... 93
11.
Board descriptions.................................................................................................................. 94
12.
12.1
12.2
12.3
12.4
12.5
Power supply........................................................................................................................... 95
NC power supply of the LE 410 CA/PA ..................................................................................... 95
Power supply of LE 410 MA and inverter units UE 2xx ............................................................. 99
PLC power supply .................................................................................................................... 100
Power supply of the visual display units ...................................................................................103
Buffer battery............................................................................................................................ 106
13.
13.1
13.2
Keyboard unit TE 401B/420 ................................................................................................... 107

Overview .................................................................................................................................. 107
Checking the keyboard unit ...................................................................................................... 108
14.
14.1
14.2
14.3
Visual display units................................................................................................................ 118

Checking the visual display unit BC 110B ................................................................................ 118
Checking the visual display unit BC 120 .................................................................................. 119
Checking the visual display unit BF 120................................................................................... 121
Service Manual TNC 410 CA/PA/MA

Contents
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15.
15.1
15.2
15.3
Encoder interface ................................................................................................................... 122

Position encoder circuit ............................................................................................................ 122
Speed encoder circuit............................................................................................................... 124
Checking an encoder ............................................................................................................... 126
16.
16.1
16.2
16.3
16.4
Serial handwheels.................................................................................................................. 128

Handwheel HR 130/330 ........................................................................................................... 128
Handwheel HR 332 .................................................................................................................. 130
Handwheel HR 410 .................................................................................................................. 132
Error messages ........................................................................................................................ 134
17.
17.1
17.2
3-D touch probes.................................................................................................................... 135

Overview .................................................................................................................................. 135
Error messages ........................................................................................................................ 137
18.
18.1
18.2
18.3
18.4
File management of TNC 410 ................................................................................................ 140

Calling the file directory ............................................................................................................ 140
Calling the machine parameter list for servicing.... ................................................................... 141
Switching over the position display for servicing ...................................................................... 142
Display of the system information............................................................................................. 143
19.
19.1
19.2
19.3
19.4
Data interfaces........................................................................................................................ 144

Operating modes of the data interfaces ................................................................................... 144
Machine parameters for the data interfaces ............................................................................. 146
Error messages ........................................................................................................................ 147
Wiring diagrams of the data interfaces .....................................................................................150
20.
20.1
20.2
20.3
Data transfer via data interface ............................................................................................. 151

Data transfer menu................................................................................................................... 151
Data output via the data interface............................................................................................. 151
Data input via the data interface............................................................................................... 156
21.
21.1
21.2
21.3
21.4
21.5
21.6
Interface to the servo amplifier ............................................................................................. 163

Nominal value output to the servo amplifier (analog/digital) ..................................................... 163
Analog nominal speed interface at connector X8 ..................................................................... 164
Digital interface to the servo amplifier ...................................................................................... 167
Adjustment of the feed rate at the servo amplifier .................................................................... 171
Offset adjustment ..................................................................................................................... 172
Remote oscilloscope ................................................................................................................ 174
22.
22.1
22.2
22.3
22.4
22.5
PLC interface .......................................................................................................................... 177

Specifications ........................................................................................................................... 177
Checking the PLC inputs and outputs ...................................................................................... 178
Diagnosis in the PLC mode ...................................................................................................... 181
Compiling the PLC program ..................................................................................................... 184
Output "Control is ready" and acknowledgement
for test "Control is ready".......................................................................................................... 185
23.
23.1
23.2
23.3
Test units ................................................................................................................................ 190

Universal measuring adapter.................................................................................................... 190
Encoder diagnostic set ............................................................................................................. 192
Drive-control generator (DCG) ................................................................................................. 194
24.
24.1
24.2
24.3
Exchange instructions........................................................................................................... 196

Important information ............................................................................................................... 196
Exchanging the NC software .................................................................................................... 197
Exchanging the logic unit ......................................................................................................... 215
25.
Machine parameter list .......................................................................................................... 220

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1. How to use this service manual

The service manual TNC 410 can be used to diagnose, locate and eliminate faults on machine tool controlled
by TNC.
In order to correctly judge the problems in an NC-controlled machine tool, fundamental knowledge of the machine
tool and its drives as well as their interaction with the control and the measuring systems is required. Incorrect
behavior of the machine may also result from improper use of the control, NC-programming errors and incorrect
or not properly optimized machine parameter values.
For further information in this respect please refer to the
Documentation of the machine tool builder
HEIDENHAIN Operating Manual TNC 410
z HEIDENHAIN Technical Manual TNC 410 (for machine tool builders only)
z HEIDENHAIN CD-ROM TNCguide
z
z
Information on the description of errors in this service manual:

The number in the first square brackets refers to the number of the error message in the error list on the CD-ROM;
this list can be called by clicking the button NC error messages.
The number in the second square brackets (not for all error messages) should be stated when you contact the
HEIDENHAIN service.
The Technical Manual is not enclosed with every control.
In general, it is only supplied to the machine tool builder and is updated by HEIDENHAIN, Traunreut. Therefore,
it is absolutely necessary to contact the machine tool builder, if errors occur that are due
to a machine parameter or to the interface of the control. Support will, however, also be provided by the
HEIDENHAIN service department and agencies.
Telephone numbers, addresses and telex/fax numbers can be found on the back side of this service manual
and on our homepage: http://www.heidenhain.de.

1. How to use this service manual
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2. Integrated monitoring system

TNC 410 features a comprehensive integral monitoring system to avoid input and operation errors, to locate
faults and technical defects of the entire equipment (TNC, measuring systems, machine tool, cables etc.). The
monitoring system is a fixed component of the TNC hardware and software; it is active as long as the control is
switched on. If a technical defect or an operation error is detected, an error message is displayed on the screen
in plain language.
During operation the TNC monitors
the amplitude of the encoder signals

the edge separation of the encoder signals
the absolute position of encoders with distance-coded reference marks
the current position (monitoring of servo lag)
the path actually traversed (movement monitoring)
the position deviation in standstill
the nominal shaft speed
the CRC sums of EPROM and RAM
the supply voltage
the voltage of the buffer battery
the operating temperature of the logic unit
the run time of the PLC program
With digital axes the TNC monitors in addition
the motor current

the motor temperature
the temperature of the power module
the dc-link power
the supply voltage of the power module

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2.1
Log function of TNC 410
In the TNC 410 a log with approx. 100 entries is created continuously and updated according to the FIFO principle.
The last key inputs, control reset, error messages, blinking error messages with register status are entered
into this log.
The log is transferred via data interface with the TNCremo data transfer software; this software can be ordered from
HEIDENHAIN, Traunreut with the Id.No. 280 481 (English), and Id.No. 280 480 (German). HEIDENHAIN also
provides a shareware version of this software for testing.
Excerpt from a log file transferred with TNCremo

___Date: 4-Mar-1998___
Key: 0x01A8 -> Enter
05:40:43
Blinkerror:
05:41:20
File system error E
Registers(Blinkerror):
05:41:20
D0-3 00000000 0000FFFF 00000000 00000010
4-7 00000008 00000010 00003780 00000000
A0-3 FFFFFFA0 FFFFFFC0 02C0A000 FFE26200
4-7 FFE7C3DC 02C0A002 FFC33EE4 FFC33E20
FM FFFF VO FFFF SR 0020
PC 004A762A
Reset
05:41:37
Error:
05:41:39
NC: Program memory deleted
Key: 0x01AE -> CE
05:41:57
Error:
05:41:57
Power interrupted
Key: 0x01AE -> CE
05:41:59
Error:
05:42:00

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3. Minor error messages

Minor (non-blinking) error messages can be cleared by pressing
CE
Further error messages are described in the

z TNC 410 Operating Manual (HEIDENHAIN)
z TNC 410 Technical Manual (HEIDENHAIN)
z CD-ROM TNC-GUIDE (HEIDENHAIN)
z Documentation of the machine tool builder
Error message
Axis double programmed
Start position incorrect
Touch point inaccessible
Baud rate not possible
Range exceeded
Operating parameters erased
CYCL parameter incorrect
Faulty range data
Rotation not permitted
Plane wrongly defined
Limit switch <axis>
Ext. in/output not ready
Err: <error code>
Wrong axis programmed
Incorrect entry in MP <number>
Handwheel not ready X
Scaling factor not permitted
Section
17.2
17.2
17.2
19.3
17.2
3.1
17.2
17.2
17.2
17.2
3.1
19.3
19.3
17.2
17.2
16.4
17.2
Error message
Measuring touch probe selected
MP: <error code>
PLC program not translated
Positioning error
Program incomplete
Program memory overflow
Exchange buffer battery
Triggering touch probe selected
Interface already assigned
Mirroring not permitted
Relay ext. dc voltage missing
Power interrupted
System memory overflow
Stylus deflection exceeds max.
Stylus already in contact
Calibrate touch probe
Touch probe not ready
Touch probe not ready <axis>
Data transfer erroneous
Note:
The number in square brackets refers to the number of the error in the error list on CD-ROM.

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Section
17.2
3.1
3.1
3.1
19.3
3.1
12.5
17.2
19.3
17.2
3.1
3.1
3.1
17.2
17.2
17.2
17.2
17.2
19.3
3.1
Causes of minor error messages
[947]
When the control is booted after power-on for the first time (new and exchange controls).
When the control is booted for the first time after an NC software exchange;
Defective buffer batteries and (Gold) capacitor;
RAM error on the processor board;
When the control is booted for the first time after a reset of the non-volatile PLC markers and words
by entering the code number 531210.
Limit switch <axis>
[58]
"Manual operating mode

The preset software limit switch has been reached when traversing with the axis-direction buttons.
"Automatic operating mode
The calculated position of the current block is beyond the software limit switch range or beyond
the additional limit (set by pressing the soft key >TRAVERSE RANGE<, MOD function). The positioning
is not performed.
Machine parameters for the software limit switches
Default setting
Activation via PLC
Activation via PLC
X+
910.0
911.0
912.0
X920.0
921.0
922.0
Y+
910.1
911.1
912.1
Y920.1
921.1
922.1
Default setting
Activation via PLC
Activation via PLC
IV+
910.3
911.3
912.3
IV920.3
921.3
922.3
V+
910.4
911.4
912.4
V920.4
921.4
922.4
Z+
910.2
911.2
912.2
Z920.2
921.2
922.2
Power interrupted
After a reset signal at the power supply unit (e.g. line voltage drops)
Important machine parameters have been changed (e.g. MP 110.X, MP 210)
During each power-on routine (see section Output Control-is-ready)
Positioning error
[51]
The servo lag monitor set in the machine parameters 1410.X or 1710.X has responded.
(Check the run-in behaviour of the axis and readjust, if necessary.)
PLC program not translated
[211]
After editing, the PLC program must be compiled (translated) anew.

Relay ext. DC voltage missing
After the message POWER INTERRUPTED was confirmed by pressing the CE key, the TNC waits
during the power-on routine for the 24V control voltage (input "acknowledgement control ready for
operation, X42/4); see section Output Control-is-ready.

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System memory overflow!
[1810]
The memory available in the TNC is insufficient to perform complicate calculations (e.g. FK graphics, program
verification graphics, oscilloscope etc.).
Press CE to confirm the error message and restart the function.
Program memory exceeded!
[939]
The program memory of the TNC is not sufficient.

Delete programs no longer required!
Power-fail
The power supply unit transfers a POWER FAIL signal to the LE (see basic circuit diagram), since the supply voltage
for the logic unit is below a certain threshold.
Customized error messages by the machine tool builder

<customized text>1)
to
marker
2924
to
1)
<customized text>
marker
set
3023
1) The machine tool builder stores the customized dialogs in the PLC EPROM.

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MP: line w/o number
[151]
Machine parameter input error:

A line was found without a machine parameter number (not an empty line or comment).
MP: incorrect number
[152]

The given machine parameter does not exist (incorrect number).
MP: separator missing
[153]

No separator was found between the number and the value of the machine parameter.
MP: input value incorrect
[154]

The input value for the machine parameter is incorrect.
MP: defined twice
[155]

A machine parameter has been defined twice.
MP: not defined
[156]

A machine parameter is not defined. The line is generated automatically.
MP: saving not possible
[157]

The machine parameter cannot be saved.
MP: contradictory input
[158]

The values entered for the machine parameters are contradictory, which results in a conversion error.

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4. Blinking error messages and their causes

The integrated monitoring system distinguishes between minor and gross errors. Gross errors are characterized
by a blinking display (e.g. malfunctions of the encoders and the drives, data processing errors).
A red window is displayed on the screen which can be moved with the cursor keys.
In the first line of this window the error message is displayed in plain language. Moreover the contents of important
registers are displayed.
The error messages are also stored in the logbook of the TNC (see section 2.1)
If a gross error occurs, the control opens the contact "Control is Ready" which causes an emergency stop of
the machine tool.
By switching off the power switch or by pressing
error cause was corrected.
END
, the emergency stop status can be reset provided that the
In this service manual the blinking error messages are divided into several groups in order to obtain a structure.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
General error messages

PLC editor
Position encoder interface
Speed encoder interface
Position monitoring of analog axes
Position monitoring of digital axes
General error messages when operating with digital axes
Error codes from DSP (digital signal processor) when operating with digital axes

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4.1 General error messages

Blinking display
Error cause
The temperature inside the logic unit has exceeded + 70.
TNC operating temp. exceeded

[204]
When the control is switched on the power supply unit transfers

a POWER FAIL signal to the LE (see basic circuit diagram),
since the supply voltage for the logic unit is below a certain
threshold.
Power interrupted
Error during the test routine for the output "Control is ready"
when the machine is switched on (see also section "Output
control-is-ready).
EMERGENCY STOP defective

[203]
This error message is displayed if marker M2815 is set without

additional marker (M2924 - M3023).
EMERGENCY STOP PLC

[205]
No PLC supply voltage available at connector X44.

Ext. relay DC voltage missing
The TNC has detected a CRC checksum error during

operation.1)
Checksum error X
X=
A
B
C
D
CRC sum of NC-EPROM 1or 2 incorrect

CRC sum of PLC-EPROM incorrect
CRC sum of NC-EPROM 3 incorrect
CRC sum of NC-EPROM 4 incorrect
CRC = Cyclic Redundancy Check (during data transfer)

1)
If one of these error messages comes up repeatedly, please contact HEIDENHAIN.
Customized error messages by the machine tool manufacturer
<customized text>1)
to
<customized text>1)
marker
2924
to
marker
and marker 2815 set

3023
1) The machine tool manufacturer stores the customized dialogs in the PLC EPROM.

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Blinking display
Processor check error X
[977]
Error cause
X= 0
1
2
3
4
5
6
7
8
CRC sum for control data incorrect

CRC sum for machine parameters incorrect
Checksum for NC memory incorrect
Test plane incomplete / will not run
Crosstalking of data bits in RAM
Crosstalking of addresses in RAM
Stack overflow
Checksum for PLC program ASCII incorrect
Checksum for PLC program Opcode
incorrect
If the error message "Processor check error X" (X = identification letter, see above) comes up repeatedly,
please send the complete logic unit to HEIDENHAIN for repair. Please indicate the error message, the
code letters and the register contents.

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Blinking display
Error cause
X= A
B
Software error
Wrong interrupt
Differentiation with register V0:
08
Bus error
0C
Address error
10
Illegal instruction
14
Division by 0
18
Error output for CHK command
(Check Range)
20
Error output for TRAPV command
(Trap on Overflow)
24
Privilege infringement
(supervisor command in user mode)
28
Emulator trap
2C
Emulator trap
30
34
38
3C
Non-initialized interrupt vector
40
44
48
4C
50
54
58
5C
60
False interrupt (internal with priority 0)
64-7C Interrupt autovector 4-7,
user interrupt $100-$3FC
94-BC TRAP #5 - #15

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Blinking display
Error cause
X= C
D
E
F
H
L
M
P
R
Time slice overflow with over 200 %

utilization
Overflow of command stack, control loop
Illegal command: host --> CLP
Wrong display mode: host --> display
Control loop 'Counter not latched"
Illegal command: CLP
Wrong operating voltage
The 5 V operating voltage (Uvcc) of the
LE is not within the tolerances
Disabled software function activated
PLC positioning, datum shift, oriented
spindle stop or switchover of the limit
switches activated although
MP 7440/bit 2=1
(continuos with M-output) or MP 3030 is set
(continuos with S-output)
Memory overflow (malloc)

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4.2 PLC editor

Blinking display
PLC: invalid command
[64]
PLC: invalid operand type

[65]
PLC: operand not found
Error cause
The TNC cannot interpret the line as a

PLC command.
(earlier versions: operand for jump is not
label)
ESC
An unknown operand type was given.

The command cannot be used for the given
operand type.
ESC
A type was given for the operand, but no value.
ESC
Operand out of permissible range

An operand number was given that lies outside
the range available for this operand.
ESC
No limiter behind command

Behind the PLC command additional characters
were found that could not be interpreted.
ESC
End of line not found

The line is longer than 128 characters.
ESC
[66]
PLC: operand incorrect
[67]
PLC: error in text after command
[68]
PLC: line too long
[69]
PLC: label not defined
A reference was made to a label that has

nowhere been defined with LBL, KFIELD or
EXTERN.
[70]
PLC: end of block not found
[71]
PLC: program too long

[72]
At the end of the program file there are PLC

commands that are not concluded with an EM
or JP command. The danger therefore exists
that at runtime an undefined program range
is run through.
The total length of the program code to be
generated exceeds the memory available
in the control.
Error classification (not displayed on the screen) !

Y = E:
Error recognized during editing; line is not formatted.
S:
Error recognized during syntax check in the PLC editor (COMPILE soft key).
Under certain circumstances this error is already recognized during the syntax check,
otherwise when the compiler is run.
C:
Error recognized during compiler run, either when the control is switched on or in the
PLC programming mode.

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SC
SC
SC
Blinking display
PLC: assignment in parentheses
[73]
Error cause
An attempt was made to assign the result of a

gated operand, although not all open parentheses
had been closed.
SC
PLC: too many parentheses

[74]
Excessive nesting of parentheses

An attempt was made to nest more than
16 parenthetical expressions in each other.
SC
PLC: jump incorrectly programmed

[75]
Jump in gating chain

An unconditional jump was programmed, although
the assignment chain begun beforehand had not yet
been assigned.
SC
PLC: closing parenth. w/o opening

[76]
Closing parenthesis without opening parenthesis

There are more closing than opening parentheses.
PLC: label incorrectly programmed

[77]
PLC: label incorrectly programmed

[78]
PLC: jump incorrectly

programmed
[79]
PLC: parenthesis not closed

[80]
PLC: label defined twice

[81]
PLC: word assignment missing

[82]
Label within parentheses

A label was set within a parenthetical calculation.
This is illegal because close-parenthesis commands
cannot be executed without the associated openparenthesis commands.
SC
Label within a gating chain

A label was programmed in a gate that has already
been started. This is illegal because the first
command behind the label would then have to be
interpreted, depending on the course of the program,
once as logical connection and once as a load
command.
SC
Jump within parentheses

A jump command was programmed within parentheses. This is illegal because due to the internal implementation all opening parentheses must be
followed by closing parentheses, which would not
happen in a jump.
SC
Parenthesis open at end of block

An EM instruction has been programmed in a
parenthetical instruction. This is illegal since
parentheses must be closed in any case.
SC
Label defined twice

The same label name was used twice for a LBL or a
KFIELD instruction. A label name that was imported
with EXTERN from another module was used again
with a LBL or KFIELD instruction. A name reserved
for internal modules (9000 ... 9255) was used with a
LBL, KFIELD or EXTERN instruction.
SC
Word assignment missing

A word assignment was conducted. However, the
result was not assigned to an operand, but a new
logic operation started.

Y = S:
Error recognized during syntax check in the PLC editor (COMPILE soft key). Under certain
circumstances this error is already recognized during the syntax check, otherwise when the
compiler is run.
C:

SC
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SC
Blinking display
Error cause
PLC: logic assignment missing

[83]
A logic operation was performed, but the result was

assigned to a new logic operation instead of to an
operand.
SC
PLC: word accumulator not

loaded
[84]
A command was programmed that logically connects,

assigns or manipulates the loaded word accumulator,
although the word accumulator was not previously
loaded.
SC
PLC: logic accumulator not

loaded
[85]
A command was programmed that logically connects,

assigns or manipulates the loaded logic accumulator,
although the logic accumulator was not previously
loaded.
PLC: opening parenth. incorrect

[86]
PLC: incorrect type in parenth.
[87]
PLC: jump incorrectly

programmed
[88]
PLC: ENDC/ENDK without beginning
[89]
PLC: error in CASE/KFIELD
[90]
PLC: too many entries in CASE

[91]
Accumulators not loaded on "open parenthesis"

You programmed an open-parenthesis command
without first starting a logic or a word sequence.
SC
Incorrect type of result in parentheses

Depending on the logic operation formed before a
parenthesis and the parenthesis command used, it is
expected that a sequence in parentheses supplies a
result of the same type (word / logic). If the types
differ, the logic operation requested in the openparenthesis command cannot be formed.
SC
Conditional jump with invalid logic accumulator

You programmed a conditional jump
(CMT/CMF/JPT/JPF/EMT/EMF) without first starting a
logic operations sequence in the logic accumulator.
SC
ENDC/ENDK without CASE/KFIELD instruction

You programmed an ENDC command without a
preceding CASE statement, or an ENDK command
without a preceding KFIELD label.
SC
Incorrect command within a CASE table / KFIELD

You programmed a command other than CM behind
a CASE instruction and before the associated ENDC
instruction, or you programmed a command other
than K behind a KFIELD and before the associated
ENDK label.
SC
Too many entries in CASE table

You programmed a CASE branch with more than
128 entries.
SC

Y = S:
C:

SC
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Blinking display
Error cause
Empty CASE instruction/KFIELD

You programmed a CASE instruction followed
immediately by an ENDC instruction, or you
programmed a KFIELD label immediately followed by
an ENDK label.
SC
PLC: string accum. not loaded

[93]
You programmed a command to logically connect,

assign or manipulate and already loaded string
accumulator without first loading the string
accumulator.
SC
PLC: string within parentheses

[94]
String instruction within parentheses

You programmed a string instruction within
parentheses. String operations cannot be nested with
parentheses.
SC
You started a new logic operations sequence without

first assigning the logic operation formed in the string
accumulator.
SC
PLC: CASE/KFIELD is empty

[92]
PLC: string assignment missing

[95]
PLC: global/external incorrect
[96]
PLC: too many modules

[97]
PLC: file not found
[98]
PLC: file too long
[99]
PLC: too many local labels

[100]
PLC: too many global labels

[101]
GLOBAL/EXTERNAL not at beginning of file

You wrote the GLOBAL or EXTERNAL commands
behind other program code in the file. These
commands must always appear before the program
code.
You attempted to link more than 64 files into one
program using the USES instruction.
(S)C
A file linked with the USES instruction cannot be

found.
(S)C
The compiled program code of a single file would be

larger than 64 kB and therefore cannot be compiled.
Split the file into several smaller files and link them
with the USES command.
SC
SC
More than 1000 label assigned in one file.
All LBL, KFIELD and EXTERN command are added
together with those (hidden) labels created through
structured commands. Split the file into several smaller
files and link them with the USES command.
A total of more than 1000 global labels have been
defined within the associated files.

Y = S:
C:

SC
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Blinking display
Error cause
PLC: external label not defined

[102]
A label declared with EXTERN has not been defined

with GLOBAL in any of the associated modules.
PLC: external label in case

[103]
A label declared with EXTERN has been inserted in

the CM list of a CASE command. Define a local
module, which in the simplest case only calls the
global module via CM.
SC
You attempted to jump to a label defined with

EXTERN using a JP/JPF/JPT command.
SC
You defined the same label more than once with

GLOBAL in the same or in several files.
(S)C
PLC: external label in JP

[104]
PLC: global label defined twice
[105]
PLC: incorrect program structure
[106]
You programmed an ELSE/ENDI/ENDW/UNTIL

SC
command without prior required IF/ELSE/WHELP/
REPEAT command.
Several structured commands have not been nested
within each other, but have been interlinked. The
structures must always be closed in the order opposite
to that in which they are opened!
Structure open at file end
A structured command has been opened and not
closed again prior to the end of file.
PLC: structure open at file end

[107]
You defined a module from the main file as GLOBAL.

Only modules from files which are linked with the
USES command can be made accessible for other
files through the GLOBAL command.
PLC: global in the main file

[108]
46...49
PLC: excessive nesting

[109]
PLC: stack underflow

[110]
PLC: stack overflow
[111]
SC
SC
free
R
You attempted to nest more than 32 module calls
within each other.
You programmed a recursive module call that exceeds
the limit of 32 levels.
You attempted to retrieve data from the stack which
were not stored there.
You attempted to write more than 128 bytes of data to

the stack. Word operands (B/W/D/K) each occupy 4
bytes, logic operands (M/I/O/T/C) 2 bytes each.

Y = S:
C:
R:
Error recognized during run time of the PLC program.
Blinking display
Error cause
Y
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The processing of the program section to be executed R

cyclically took longer than 10 ms. Check the structure
of the subprogram for very calculation-intensive
sections that you can start as SUBMIT jobs.
The displayed processing time will be increased
during RS232 data transfer and in handwheel mode.
If you are in doubt, select handwheel mode and
simultaneously start data transfer via RS232 (if
possible at 38 400 baud); subsequently check
"MAXIMUM PROCESSING TIME" in the PLC
programming environment. 100% corresponds to 5
ms; with this utilization the block processing rate is
still observed. Values should not exceed 150% (safety
reserve in the event of unfavourable operating
conditions).
PLC: time out

[112]
PLC: CASE out of range

[113]
CASE out of range

The operand for the CASE instruction contains
a value that cannot be interpreted as offset in
the CM table (smaller than 0 or greater than table
length minus 1).
This error currently cannot occur.
PLC: subprogram not defined

[114]
PLC: index range incorrect

[115]
A PLC error module 9085/9086 was called although

no error table was compiled, or there were no entries
in the table.
58
59...89
free

Y = Error recognized during run time of the PLC program.

Indexed access out of permissible range

R
The address for a write access to the file types
B/W/D/M/I/O/T/C is, through the inclusion of the index
register, in a region invalid for these operand types.
Due to accessing a constant field the index register
contains a value which is not permitted for this field
(<0 or > field length 1).
Through the inclusion of the index register the
address
of a string leads to an invalid value.
The number of a dialogue (S#Dn[X]) or an error
message (S#En[X]) leads to an invalid value (<0 or
>999) through the inclusion of the index register.
During the addressing of a component string (Sn^X)
the value range for the index register (0...127) was
exceeded.
PLC: error table missing

[1524]
PLC: error in module call

[1750]
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4.3 Position encoder interface

Blinking display
Error cause
<Axis>encoder: amplitude too small

[44]
Signal amplitude of position encoder too small.
<Axis>encoder: frequency too high

[45]
Signal frequency error of position encoder.
<Axis> measuring system defective

[46]
Error with distance-coded scales.
Ref mark <axis>: incorrect spacing

[62]
On a distance that corresponds to the spacing of two fixed

reference marks no ref. mark was detected (only applies for
encoders with distance-coded reference marks).
Error cause:
Encoder not connected

Cable damaged
Glass scale contaminated or defective
Scanning head defective
Position encoder input of the logic unit defective

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4.4 Speed encoder interface

Blinking display
Motor enc. zn ampl too small
Error cause
Signal amplitude error of the Zn track of the speed encoder;
the Zn track provides the speed signal for the TNC.
[2203]
[DSP 0xC300 (0xF200)]
Motor enc. z1 ampl too small
[2204]
[DSP 0xC310 (0xF210)]
Motor encoder <axis> defective
[2206]
[DSP 0xC370 (0xF270)]
Motor enc. <axis> line count too high
Signal amplitude error of the Z1 track of the speed encoder;

the Z1 track provides the absolute position of the rotor in the
rotatory field of the stator of a synchronous motor.
In an axis with synchronous motor the angle deviation of Zn

and Z1 tracks of the motor encoder was defined too large after
reference mark traverse. Probably the motor encoder in the
servo drive is defective.
Motor encoder line count too large for the displayed axis.
[2189]
[DSP 0xC160 (0xF060)]
Error cause
Cable of motor encoder damaged

Graduated disk of motor encoder contaminated or damaged
Speed encoder input of logic unit defective
Electronics of motor encoder defective
CAUTION: The speed encoder is a modular system that is integrated into the servo drive.
It can only be exchanged together with the servo drive.

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4.5 Position monitoring of analog axes

Blinking display
Error cause
Excessive servo lag in <axis>

[38]
Position monitoring (servo lag)

Operation with velocity feedforward control:
Position monitoring exceeded;
defined in machine parameter 1420.X.
Operation with servo lag:
Servo lag monitoring exceeded;
Nominal speed value

too high <axis>
[39]
Monitoring of the analogue voltage limit

The nominal value voltage has reached the limit of 10V
( 20V for the spindle); for operation with velocity feedforward
control only.
Movement monitoring error

in <axis> a
[40]
Movement monitoring
The distance actually covered in a certain time is less than
1/4th or more than 4x the nominal distance calculated by the
control; can be influenced via MP 1140.X.
Standstill monitoring
error in <axis>
[41]
At a standstill the position deviation from the nominal position
of an axis is greater than the value entered in machine parameter 1110.X.
Excessive offset in <axis>

[42]
Monitoring of the offset voltage

During offset adjustment via machine parameter MP1220 an
offset voltage of more than 100 mV was determined.
Analog output already assigned <axis>

[1123]
With central drive (one analog output for several axes)

more than one axis was supposed to be moved.
Error cause:
Control hardware (logic unit) defective
Excessive offset voltage at the servo amplifier
Incorrect speed adjustment at the servo amplifier
Monitoring function of the servo amplifier has responded
(e.g. monitoring of current intensity)
Electrical defect at the servo amplifier
Defective motor, encoder or cables
Mechanical defect (bearing, spindle or guides)
Excessive mechanical forces on a drive

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4.6 Position monitoring of digital axes

Blinking display
Error cause
Excessive servo lag in <axis>

[38]
Position monitoring (servo lag)

Operation with velocity feedforward control:
Position monitoring exceeded;
Operation with servo lag:
Servo lag monitoring exceeded;
Nominal speed value

too high <axis>
[39]
Monitoring of the maximum shaft speed

During operation with servo lag the speed is limited to the maximum
shaft speed. When operating with velocity feed forward control this
error message is displayed as soon as the maximum shaft speed is
reached. The maximum shaft speed is stored in the motor tables.

in <axis> a
[40]

in <axis> b
[43]
error in <axis>
[41]
Movement monitoring
The distance actually covered in a certain time is less than 1/4th
or more than 4x the nominal distance calculated by the control.
Can be influenced via MP 1140.X.
Movement monitoring
The difference between the counts of the position encoder and of
the speed encoder has reached the tolerance programmed in
MP2800.X (only effective, if two separate encoders are used for
the acquisition of nominal position and speed).
At standstill the position deviation of an axis is greater than the
value entered in machine parameter 1110.X.
Error cause:
Control hardware (logic unit) defective
The ready signal of the servo amplifier is missing (see basic circuit diagram)
The I2t limiting has taken effect.
Defective motor, position or speed encoder or cables
Mechanical defect (bearing, spindle or guides)
Excessive mechanical forces on a drive

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4.7 General error messages with digital axes

Blinking display
Error cause
<axis>: motor current not equal 0

[2941]
[DSP 0xE140 (0xFFD0)]
Error during pulse confirmation test.
<axis>: MP 2190 incorrect

[2199]
[DSP 0xC290 (0xF190)]
DC link power of power module incorrect.
< axis >: MP 112 / MP 113 incorrect

[2200]
[DSP 0xC2A0 (0xF1A0)]
Invalid speed input selected.
< axis >: MP 120 / 121 incorrect

[2201]
[DSP 0xC2B0 (0xF1B0)]
Invalid connector entered for motor power module.
< axis >: MP 2540 / MP 2550 incorrect

[2202]
[DSP 0xC2C0 (0xF1C0)]
The machine parameters for the band filter are incorrect.

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Blinking display
Power stage in axis <axis> too weak
Error cause
The power module of the displayed axis is too weak.
[2188]
[DSP 0xC150 (0xF050)]
Power stage <axis>: U-IMAX incorrect
[2192]
[DSP 0xC1D0 (0xF0D0)]
Power stage <axis>: I-MAX incorrect
U-IMAX of the power module of the displayed axis is

faulty.
U-IMAX = voltage of the current sensor
IMAX of the power module of the displayed axis is faulty.

IMAX = maximum current
[2193]
[DSP 0xC1E0 (0xF0E0)]
Power stage <axis>not ready
The ready signal for the power module was switched off
during operation.
[2318]
If an error message from this group is displayed, check the data in the motor tables and contact HEIDENHAIN.
Please indicate the error message, the code letter and the register contents.

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Blinking display
Motor <axis>: Xh; X2; f-n; R2 incorrect
[2190]
[DSP 0xC170 (0xF070)]
Motor <axis>: n-n; f-n incorrect
Error cause
One of the motor data of the displayed axis is incorrect.
XH = magnetizing reactance
X2 = rotor leakage reactance
F-N = rated frequency
R2 = rotor resistance, cold
One of the motor data of the displayed axis is incorrect.

N-N = rated speed
F-N = rated frequency
[2191]
[DSP 0xC180 (0xF080)]
Motor < axis >: t-max incorrect
T-MAX of the motor of the displayed axis is incorrect.

T-MAX = maximum temperature
[2194]
[DSP 0xC210 (0xF110)]
Motor < axis >: I-n incorrect
I-N of the motor of the displayed axis is incorrect.

I-N = rated current
[2195]
[DSP 0xC250 (0xF150)]
Motor < axis >: I-max incorrect
I-MAX of the motor of the displayed axis is incorrect.

I-MAX = maximum current
[2196]
[DSP 0xC260 (0xF160)]
Motor < axis >: n-max incorrect
N-MAX of the motor of the displayed axis is incorrect.

N-MAX = maximum speed
[2197]
[DSP 0xC270 (0xF170)]
Motor temperature too high <axis>
[1217]
[DSP 0xC330 (0xF230)]
The motor temperature has reached its maximum value.

The TNC receives information on the current motor
temperature via the speed encoder connectors X15
to X19 in the form of an analog voltage at the pins
"temperature +/-".
The threshold sensitivity is stored in the motor tables.
If an error message from this group is displayed, check the data in the motor tables and contact HEIDENHAIN.
Please indicate the error message, the code letter and the register contents.

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Blinking display
Motor <axis>: speed not equal Imax
Error cause
The current speed of the motor is not the speed expected
at Imax. The direction of rotation is possibly not correct.
[2207]
[DSP0xC380 (0xF280)]
Motor <axis>: is not turning
[2209]
[DSP 0xC3B0 (0xF2B0)]
Motor <axis>: MP 2340 / MP 2350 incorrect
The motor of the displayed axis is not turning.

Corrective action / diagnosis
z Check the motor supply lines for breaks!
z Trace the torque current (I noml) with the PC oscilloscope
and observe whether the current is limited (characteristic
curve is cut horizontally). Under normal conditions the
current must not be limited.
z If there is an exponential rise of the motor current, the
data in the motor table are probably incorrect.
Check the motor table!
MP 2340 /MP 2350 of the displayed axis are incorrect.
[2198]
[DSP 0xC280 (0xF180)]

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Blinking display
Inverter of axes RDY = 1 <axis>
Error cause
Incorrect "RDY" status of inverter
(HIGH instead of LOW)
[DSP 0xE150 (0xFFE0)]

Inverter of axes RDY = 0 <axis>
Incorrect "-RDY" status of inverter

(LOW instead of HIGH)

Inverter of spindle RDY = 1


Inverter of spindle RDY = 0


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4.8 Error codes from DSP (digital signal processor) with digital axes
4.8.1 Non-axis specific errors
Screen display
DSP error XXXX
Error cause
XXXX =
General
0xC001 (0xFF01)
0xC002 (0xFF02)
0xC003 (0xFF03)
0xC004 (0xFF04)
0xC005 (0xFF05)
0xC006 (0xFF06)
0xC007 (0xFF07)
0xC008 (0xFF08)
0xC009 (0xFF09)
0xC00A (0xFF0A)
0xC00B (0xFF0B)
0xC00C (0xFF0C)
0xC00D (0xFF0D)
0xC00E (0xFF0E)
0xC00F (0xFF0F)
0xC010 (0xFF10)
0xC011 (0xFF11)
Undefined error
Host command not recognized / not valid
Host/DSP watchdog do not match
Undefined interrupt
Unknown hardware code
No V_NOML value received from host
AC fail
EMERGENCY STOP fail
Stack overflow
Delta signal-pulse width modulation
Error on memory request
No speed control interrupt
Error during sum check (code)
Time limit of speed interrupt exceeded
Error on initializing a software timer
Error during LSV2 transfer
Drive started before synchronisation
The error codes in brackets refer to older software versions.

Contact HEIDENHAIN if the error message "DSP error XXXX" is displayed repeatedly; please indicate the error
message, the code letter and the register contents.

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Screen display
DSP error XXXX
(continued)
Error cause
XXXX =
Reserved for safety-oriented features
0xE001 (0xFF81)
0xE002 (0xFF82)
0xE003 (0xFF83)
0xE004 (0xFF84)
0xE005 (0xFF85)
0xE006 (0xFF86)
0xE007 (0xFF87)
0xE008 (0xFF88)
0xE009 (0xFF89)
0xE00A (0xFF8A)
0xE00B (0xFF8B)
0xE00C (0xFF8C)
Error on status comparison NR1/NR2

Error on status comparison NE1/NE2
Error on comparison of the safety-oriented inputs
Error on comparison of the machine-operating
panel keys
Wrong level at input of MCU watchdog
Wrong input status
"power module ready" of spindle
Wrong input status " power module ready"
of axes
Error during speed monitoring
(SRGx2/SBHx2)
Wrong gear range transferred
Incorrect CRC over safety-oriented MPs in DP-RAM
Error during test of cutout channels
Unspecific error on MP initialisation


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4.8.2 Axis-specific errors

Screen display
DSP error XXXX
Error cause
XXXX =
General
0xC300 (0xF200)
0xC310 (0xF210)
0xC320 (0xF220)
0xC330 (0xF230)
0xC340 (0xF240)
0xC350 (0xF250)
0xC360 (0xF260)
0xC370 (0xF270)
0xC380 (0xF280)
0xC390 (0xF290)
0xC3A0 (0xF2A0)
0xC3B0 (0xF2B0)
0xC3C0 (0xF2C0)
0xC3D0 (0xF2D0)
0xC3E0 (0xF2E0)
Zn track of encoder contaminated (ampl. too small)

Z1 track of encoder contaminated (ampl. too small)
reserved
Motor temperature too high
Unknown counter IC model at speed input
Power module switches off during operation
reserved
Excessive angle deviation during alignment;
Zn/Z1 tracks do not match
Motor cannot be controlled
(Imax results in a non-expected rotary movement)
Error 3D touch probe / evaluation, latch not with
L1 input (G19/G26)
Wrong REF position found
Standstill recognized (V = 0 with IQ_max)
Actual motor current above limit value
Status error PWM IC
Wrong rated motor voltage


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Screen display
DSP error XXXX
(continued)
Error cause
XXXX =
Errors related to machine parameters
0xC110 (0xF010)
0xC120 (0xF020)
0xC130 (0xF030)
0xC140 (0xF040)
0xC150 (0xF050)
0xC160 (0xF060)
0xC170 (0xF070)
0xC180 (0xF080)
0xC190 (0xF0909)
0xC1A0 (0xF0A0)
0xC1B0 (0xF0B0)
0xC1C0 (0xF0C0)
0xC1D0 (0xF0D0)
0xC1E0 (0xF0E0)
0xC1F0 (0xF0F0)
0xC200 (0xF100)
0xC210 (0xF110)
0xC220 (0xF120)
0xC230 (0xF130)
0xC240 (0xF140)
0xC250 (0xF150)
0xC260 (0xF160)
0xC270 (0xF170)
0xC280 (0xF180)
0xC290 (0xF190)
0xC2A0 (0xF1A0)
0xC2B0 (0xF1B0)
0xC2C0 (0xF1C0)
Unknown motor type (MP2200)

reserved
reserved
Number of pairs of poles too large (MP2230)
ASM: field-defining current
(MP2280 > MP2110/MP2310)
Grating period of speed encoder
ASM: time constant of rotor (MP2290 = 0 or too high)
Kink point rpm / noml. rpm (MP2210 = 0 or too high)
Unknown drive mode (MP2000)
reserved
reserved
reserved
Voltage at current sensor (MP2130 too high)
Peak current of power module (MP2110 too high)
Proportional factor of current controller
(MP2400 too high)
Integral factor of current controller (MP2410 too high)
Motor temperature (MP2270 > 255)
reserved
Oscilloscope parameter incorrect (for testing)
Rated current of power module
(MP2120 > MP2110/2310)
Rated current of motor (MP2300 too high
or < MP2280)
Peak motor current (MP2310 too high)
Maximum motor rpm (MP2220 too high)
SM: wrong angle compensation values
(MP2340/MP2350)
DC-link voltage of power module incorrect
Invalid speed input selected (MP2700)
Invalid PWM output selected (MP2702)
Band filter parameter incorrect (MP2540/MP2550)


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Screen display
DSP error XXXX
(continued)
Error cause
XXXX =
Reserved for safety-oriented features
0xE110 (0xFFA0)
0xE120 (0xFFB0)
0xE130 (0xFFC0)
0xE140 (0xFFD0)
0xE150 (0xFFE0)
0xE160 (0xFFE8)
Error on input comparison MCU/CCU (+input no.)

Error during cyclic call of safety-oriented functions,
function was not executed
Error during signal monitoring
Error on pulse confirmation test


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Screen display
DSP error XXXX
Error cause
XXXX =
Communication MCU (NC) and CCU (DSP)
1000 0
1001 0
1002 0
1003 0
1004 0
1005 0
Command time-out
Command acknowledgement incorrect
Command is started before the previous was confirmed
Synchronisation error: DSP and NC
Wrong message DSP-> NC
Too many commands NC-> DSP
When booting
1100 0
1101 0
1102 0
1103 0
Error during check-sum calculation

Time-out during word transfer command (load DSP code)
Time-out during check-sum calculation
Time-out during GO command
Errors related to the motor table

1200 0
1201 0
Insufficient memory when motor table is transferred

Incorrect data in motor table


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5. TNC 410 hardware components

TNC component
TNC 410 CA/PA
TNC 410 MA
LOGIC UNIT LE 410 CA/PA 1)

Id.No. XXX XXX -- 2)
LOGIC UNIT LE 410 MA 3)

INVERTER UNIT UE 2xx 1)

VISUAL DISPLAY UNIT BC 110B (CRT interface) 4)

Id.No. 260 520 --
VISUAL DISPLAY UNIT BC 120 (CRT interface) 5)

Id.No. 313 037 --
VISUAL DISPLAY UNIT BF 120
6)
Id.No. 313 506 --
KEYBOARD UNIT TE 401B 7)

Id.No. 250 517 05
KEYBOARD UNIT TE 420 8)

Id.No. 313 038 01
PLC I/O BOARD PL 405B (option) 9)

Id.No. 263 371 22
PLC I/O BOARD PL 410B (option) 10)

Id.No. 263 371 -1)
C versions: with analog nominal speed command interface

P versions: with digital interface to servo amplifier
2) The different versions of the logic unit are distinguished by the following differences:
- Type of the position encoder inputs (11A, 1Vpp or TTL)
- CRT interface for BC110B/120 or flat-panel display BF120
3) Version with integrated HEIDENHAIN inverter
4) Old design (black), 14 inches, connecting cable to logic unit (X43) 15-pin, 2-row
1) New design (grey), 15 inches, connecting cable to logic unit (X43) 15-pin, 3-row (VGA standard)
2) Flat-panel display (grey)
3) Old design (black ), matching BC110B
4) New design (grey), matching BC120 and BF120
9) Digital part only (32 PLC inputs / 16 PLC outputs)
10) Version 02: 64 PLC inputs / 32 PLC outputs with analog part
Version 12: 64 PLC inputs / 32 PLC outputs without analog part

5. TNC 410 hardware components
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6. LOGIC UNIT LE 410

6.1 Labels on the LOGIC UNIT LE 410 CA
ID plate and program
label of the logic unit
Processor board1)
1)
The ID plate of the processor board is located on the PCB!

6. Logic unit LE 410
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6.2
Labels on the LOGIC UNIT LE 410 PA

ID plate and program
label of the logic unit
1)
Processor board1)
The ID plate of the processor board is located on the PCB!

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ID plate of
drive-control board
6.3
Labels on the LOGIC UNIT LE 410 MA

The ID plate of the logic unit
is attached to the inner side of the
back of the housing
Drive-control board
Processor board
A 2nd ID plate of the logic unit and the program

label of the NC software are attached to the outer
right side of the back of the housing.
The ID plates of the drive control board and of the
processor board are located on the PCB of the
respective boards.

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6.4
Hardware components of the LOGIC UNIT LE 410

LE
410 CA
LE
410 PA/MA
Component
PROCESSOR board1)
DRIVE-CONTROL board
ENCODER INPUT board
1) The Id.No. of the processor board only refers to the basic board WITHOUT any encoder input
boards or optional boards.

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7. Inverter units UE 2xx

7.1 Labels on the inverter unit UE 210/212/240/242
The ID plate of the inverter

unit is located on the
outer side on the left
plate of the housing.

7. Inverter units UE 2xx
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8.
Connector designations and pin layouts
8.1
Connectors on the LOGIC UNIT LE 410
8.1.1 Designation of the connectors on the LOGIC UNIT LE 410

LE 410 CA
NC powersupply
Processor
board
Processor board
X1 = Position encoder 1st axis
X2 = Position encoder 2nd axis
X3 = Position encoder 3rd axis
X4 = Position encoder 4th axis
X6 = Position encoder 5th axis (spindle)
X8 = Analog outputs 1 - 5
X12 = Touch probe (triggering)
for workpiece measurement
for tool measurement
X21 = Data interface V.24/RS-232-C
X23 = Serial handwheel
X30 = Spindle ref. signal
X41 = PLC output
X42 = PLC input
X43 = VDU connector CRT (BC) or
X49 = VDU connector for flat-panel display
X44 = 24V power supply for PLC
X45 = TNC operating panel
X46 = Machine operating panel
X47 = PLC expansion interface
X48 = PLC analog input (option)
B
= Signal ground
X31 = NC power supply

(dc-link power supply)

8. Connector designations and pin layouts
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LE 410 PA
NC power - Processor
supply
board
Drive-control
board
Processor board
X41 = PLC output
X42 = PLC input
Drive-control board
X15 = Speed encoder 1st axis
X16 = Speed encoder 2nd axis
X17 = Speed encoder 3rd axis
X18 = Speed encoder 4th axis
X50 = Drive enable
X51 = Motor power module 1st axis
X52 = Motor power module 2nd axis
X53 = Motor power module 3rd axis
X54 = Motor power module 4th axis
X55 = Motor power module 5th axis
X57 = reserved
B
= Signal ground
X31 = NC power supply

(dc-link power supply unit)

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LE 410 MA
Processor
board
Drive-control
board
Processor board
X41 = PLC output
X42 = PLC input
Drive-control board
X15 = Speed encoder 1st axis
X16 = Speed encoder 2nd axis
X17 = Speed encoder 3rd axis
X50 = Drive enable
Connection of LE to inverter unit
These connectors are located underneath the
cover plate
(Arrangement from top to bottom)
(X7, 34-pin) = Power supply of the logic unit
and status signals
(X6, 16-pin) = Connection of motor power
module of 1st axis to UE 2xx
(output of motor connector X81)
module of 2nd/3rd axis to UE 2xx
(output of motor connectors
X82/X83)
module of 4th axis/spindle to
UE 2xx (outp. of motor connector
X84/X80)
B = signal ground

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8.1.2 Pin layout of the NC POWER SUPPLY UNIT LE 410 CA/PA

X31 NC power supply
Terminal strip (pluggable) 5-pin
Terminal
Assignment
Protective ground (ye/gr)
LE 426PA
LE 426CA
U1
Phase 1
U2
UZ
+UZ
Phase 2
DC-link voltage
DC-link voltage+
330V to 450V via

isolating transformer;
50 to 60Hz
385V to 660V
140V to 450V via

isolating transformer;
50 to 60Hz
8.1.3 Pin layout of the processor board LE 410 CA/PA/MA

X1,X2,X3,X4 Position encoder 1,2,3,4
Logic unit
LE 410 PA
LE 410 CA
Id.No. 297 741.. and 313 516..

Id.No. 296 956.. and 313 517..
Maximum input frequency: 50kHz

Sinusoidal signal input
Current interface 11A
Interpolation in the TNC: 1024-fold
Maximum current consumption of each input: 200mA
Flange socket with male insert (15-pin, D-Sub)
Logic unit
Assignment
D-Sub
connector
(male) 15-pin
Encoder cable
D-Sub
connector
(female) 15-pin
+5V
brown
0V
white
I1+
green
I1
yellow
0V
white/brown (internal shield)
I2+
blue
I2
red
0V
+5V
10
I0+
10
11
0V
11
12
I0
12
13
0V
13
14
not assigned
14
15
not assigned
15
Chassis
external shield
Chassis
grey
pink
external shield
The interface complies with the recommendations in IEC 742 EN 50 178 for separation
from line power.

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Position encoder 1 Vpp

Logic unit
LE 410 MA
LE 410 PA
LE 410 CA
Id.No. 313 490.. and 313 491..

Id.No. 310 088.. and 313 519..
Id.No. 296 957.. and 313 518..
Maximum input frequency: 350 kHz

Sinusoidal signal input
Voltage interface 1Vpp
Interpolation in the TNC: 1024-fold
Maximum current consumption of each input: 200mA
Flange socket with male insert (15-pin, D-Sub)
Logic unit
Assignment
D-Sub
connector
(male) 15-pin
Encoder cable
D-Sub
connector
(female) 15-pin
+ 5 V (UP)
brown/green
0 V (UN)
white/green
A+
brown
green
0V
B+
grey
pink
0V
+5V
blue
10
R+
10
red
11
0V
11
white
12
12
black
13
0V
13
14
not assigned
14
15
not assigned
15
Chassis
external shield
Chassis
violet
external shield
The interface complies with the recommendations in IEC 742 EN 50 178

for separation from line power.

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X8 Analog outputs 1 to 5
Flange socket with female insert (15-pin)
Logic unit
Connecting cable
D-Sub
Assignment
connector
(female) 15-pin
D-Sub
connector
(male)
15-pin
Color
analog output 1: 10 V
brown
analog input
brown/green
yellow
do not assign
red/blue
pink
do not assign
gray/pink
red
violet
white
10
do not assign
10
white/gray
11
11
green
12
do not assign
12
13
13
gray
14
14
blue
15
15
black
Chassis
external shield
Chassis
external shield
X12 Triggering touch probe for workpiece measurement

Logic unit
D-Sub
connector
(female) 15-pin
Assignment
0V
standby
start
+15 V 10 % (100mA maximum)
+ 5 V 5 % (100mA maximum)
battery warning
0 V (UN)
trigger signal
trigger signal 1
2, 11 to 15
do not assign
Chassis
external shield
1) Stylus at rest means high level

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Adapter cable Id.No. 274 543

D-Sub
connector
(male) 15-pin
TS120
TS220
Id.No. 265 348 ..

Id.No. 293 488 ..
Coupling on
mounting base
6-pin
Quick
disconnect
6-pin
grey
brown
pink
grey
brown/green
grey
grey
white/green
white
green
green
10
yellow
yellow
Chassis
external shield Chassis
Chassis
external shield
Connecting cable Id.No. 310 197 ..

D-Sub
connector
(male) 15-pin
EA Id.No. 262 904 01
Connector
(female)
7-pin
Coupling on
mounting
base 7-pin
Id.No.
293 714 ..
white/brown
int. shield
internal shield
grey
grey
yellow
brown
brown
blue
blue
white
white
10
green
green
Chassis
ext. shield
Chassis
Chassis
external shield
X13 Triggering touch probe for tool measurement

Logic unit
D-Sub connector
(female) 9-pin
Assignment
standby
0 V (UN)
+15 V 5% (UP)
+5 V 5% (UP)
trigger signal
trigger signal1)
3, 5, 6
do not assign
Chassis
external shield
1) Stylus at rest means high level.

TS 630
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Adapter cable Id.No. 310 200 ..

D-Sub
connector
(male) 9-pin
TT120
Id.No. 295 743 03
Coupling on
mounting base
(female) 6-pin
Connector
(male) 6-pin
pink
white/green
grey
brown/green
brown
green
green
yellow
yellow
Chassis
external shield Chassis
Chassis
external shield
white
X21 V.24/RS-232-C data interface

Logic unit
Connnecting cable Id.No. 239 760 ..
Adapter block
Connnecting cable Id.No. 274 545 01
Id.No. 310 085 01

D-Sub
D-Sub
D-Sub
D-Sub
D-Sub
D-Sub
connecto
connector
connector
connector
connector
connect
connector
r (female)
(male) 25-
(female)
(male) 25-
(female)
or (male)
(female)
25-pin
pin
25-pin
pin
25-pin
25-pin
Assignment
D-Sub
GND
white/brown
25-pin
white/brown
external shield
external
shield
2
RxD
green
yellow
TxD
yellow
green
CTS
grey
pink
RTS
pink
grey
DTR
blue
20
20
20
20
brown
Signal GND
red
red
20
DSR
20
brown
blue
20
8 to 19,
do not assign
Chassis
Chassis
Chassis
Chassis
21 to 25
Chassis
ext. shield
Chassis
external
external shield
Chassis
shield
from line power.

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X23 Serial handwheel

D-Sub
connector
(female) 9-pin
Assignment
0V
+12 V 0.6 V (Uv)
DTR
TxD
RxD
DSR
1, 3, 5
do not assign
Chassis
external shield
The interface complies with the recommendations in IEC 742 EN 50 178

X30 Spindle reference signal

Terminal
Assignment
+24 V
0V
X44 PLC power supply

Terminal strip (pluggable) 3-pin
Terminal
Assignment
PLC outputs
+24 V can be switched off via EMERGENCY STOP
O0 to O23
+24 V cannot be switched off via EMERGENCY STOP
O24 to O30
0V

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X41 PLC output

Flange socket with female insert (37-pin, D-SUB)
Logic unit
Connnecting cable Id.No. 244 005 .. / Id.No. 263 954 ..
D-Sub connector Assignment
D-Sub connector
(female) 37-pin
(male) 37-pin
O0
grey/red
O1
brown/black
O2
white/black
O3
green/black
O4
brown/red
O5
white/red
O6
white/green
O7
red/blue
O8
yellow/red
10
O9
10
grey/pink
11
O10
11
black
12
O11
12
pink/brown
13
O12
13
yellow/blue
14
O13
14
green/blue
15
O14
15
yellow
16
O15
16
red
17
O16
17
grey
18
O17
18
blue
19
O18
19
pink
20
O19
20
white/grey
21
O20
21
yellow/grey
22
O21
22
green/red
23
O22
23
white/pink
24
O23
24
grey/green
25
O24
25
yellow/brown
26
O25
26
grey/brown
27
O26
27
yellow/black
28
O27
28
white/yellow
29
O28
29
grey/blue
30
O29
30
pink/blue
31
O30
31
pink/red
32
do not assign
32
brown/blue
33
do not assign
33
pink/green
34
"control is ready"
34
brown
35
24 V (PLC) test output; do not assign
35
yellow/pink
36
36
violet
37
37
white
Chassis
external shield
Chassis
external shield

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X42 PLC input

Logic unit
D-Sub
Connecting cable Id.No. 244 005 .. / Id.No. 263 954 ..

Assignment
(female) 37-pin
D-Sub connector
(male) 37-pin
I0
I1
brown/black
I2
white/black
I3 acknowledgement "control is ready ; host
green/black
grey/red
computer
5
I4
brown/red
I5
white/red
I6
white/green
I7
red/blue
I8
yellow/red
10
I9
10
grey/pink
11
I10
11
black
12
I11
12
pink/brown
13
I12
13
yellow/blue
14
I13
14
green/blue
15
I14
15
yellow
16
I15
16
red
17
I16
17
grey
18
I17
18
blue
19
I18
19
pink
20
I19
20
white/grey
21
I20
21
yellow/grey
22
I21
22
green/red
23
I22
23
white/pink
24
I23
24
grey/green
25
I24
25
yellow/brown
26
I25
26
grey/brown
27
I26
27
yellow/black
28
I27
28
white/yellow
29
I28
29
grey/blue
30
I29
30
pink/blue
31
I30
31
pink/red
32
I31
32
brown/blue
33
acknowledgement "control is ready; speed
33
pink/green
controller (LE 410 MA only)

34
do not assign
34
brown
35
35
yellow/pink
36
36
violet
37
37
white
Chassis
external shield
Chassis
external shield

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X45 TNC operating panel (TE 420)

Logic unit
TE 420
D-Sub
D-Sub connector
X2 D-Sub
connector
connector
(female) 37-pin
connector (male)
(female) 37-pin
(male) 37-pin
D-Sub
Assignment
37-pin
RL0
grey/red
RL1
brown/black
RL2
white/black
RL3
green/black
RL4
brown/red
RL5
white/red
RL6
white/green
RL7
red/blue
RL8
yellow/red
10
RL9
10
grey/pink
10
10
11
RL10
11
black
11
11
12
RL11
12
pink/brown
12
12
13
RL12
13
yellow/blue
13
13
14
RL13
14
green/blue
14
14
15
RL14
15
yellow
15
15
16
RL15
16
red
16
16
17
RL16
17
grey
17
17
18
RL17
18
blue
18
18
19
RL18
19
pink
19
19
20
SL0
20
white/grey
20
20
21
SL1
21
yellow/grey
21
21
22
SL2
22
green/red
22
22
23
SL3
23
white/pink
23
23
24
SL4
24
grey/green
24
24
25
SL5
25
yellow/brown
25
25
26
SL6
26
grey/brown
26
26
27
SL7
27
yellow/black
27
27
28
RL19
28
white/yellow
28
28
29
RL20
29
grey/blue
29
29
30
not assigned
30
pink/blue
30
30
31
RL21
31
pink/red
31
31
32
RL22
32
brown/blue
32
32
33
RL23
33
pink/green
33
33
34
spindle override (wiper)
34
brown
34
34
35
feed-rate override (wiper)
35
yellow/pink
35
35
36
+5 V override potentiometer
36
violet
36
36
37
0 V override potentiometer
37
white
37
37
Chassis
external shield
Chassis
external shield
Chassis
Chassis

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X43 Visual display unit (BC 110B at logic unit with 2-row VDU connector)
Logic unit
BC 110 B
Id.No. xxx xxx 3x

D-Sub
D-Sub connector X1 D-Sub connector
connector
connector
(female) 15-pin
(male) 15-pin,
(female) 15-pin
(male) 15-pin
2-row
2-row
Assignment
D-Sub
2-row
2-row
1
GND
do not assign
do not assign
do not assign
do not assign
do not assign
GNC
VSYNC
yellow
10
HSYNC
10
pink
10
10
11
GND
11
black
11
11
12
do not assign
12
12
12
13
do not assign
13
13
13
14
14
14
14
coaxial, red
coaxial, green
15
15
coaxial, blue
15
15
Chassis
external shield
Chassis
external shield
Chassis
Chassis
from line power.
X43 Visual display unit (BC 110B at logic unit with 3-row VDU connector)
Logic unit
Extension cable Id.No. 312 878 ..
Adapter
Id.No. xxx xxx 4x
BC 110 B
313 434 01
3-row/ 2-row
D-Sub
D-Sub
D-Sub
connector
connector
connector
connector
(female) 15-pin
(male) 15-pin
(female) 15-pin
(male) 15-pin
3-row
3-row
3-row
2-row
Assignment
D-Sub
coaxial I red
coaxial I green
coaxial I blue
do not assign
do not assign
GND
coaxial S red
GND
coaxial S green
GND
coaxial S blue
do not assign
10
GND
10
grey
10
10
11
GND
11
green
11
11
12
do not assign
12
12
12
13
HSYNC
13
pink
13
13
14
VSYNC
14
yellow
14
14
15
do not assign
15
15
15
Chassis
external shield
Chassis
external shield
Chassis
Chassis
Chassis
from line power.

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X43 Visual display unit (BC 120 at logic unit with 2-row VDU connector)
Logic unit
Id.No. xxx xxx 3x
Adapter
Extension cable
313 434 02
Id.No. 312 878 ..
BC 120
D-Sub
D-Sub
D-Sub
connector
connector
connector
connector
(female) 15-pin
(male) 15-pin
(female) 15-pin
(male) 15-pin
2-row
3-row
3-row
3-row
Assignment
D-Sub
2-row / 3-row
GND
coaxial I red
do not assign
coaxial I green
do not assign
coaxial I blue
do not assign
do not assign
do not assign
coaxial S red
coaxial S green
GND
coaxial S blue
VSYNC
10
HSYNC
10
grey
10
10
11
GND
11
green
11
11
12
do not assign
12
12
12
13
do not assign
13
pink
13
13
14
14
yellow
15
15
Chassis
external shield
Chassis
Chassis
external shield
14
14
15
15
Chassis
Chassis
from line power.
X43 Visual display unit (BC 120 at logic unit with 3-row VDU connector)
Logic unit
Extension cable
Id.No. xxx xxx 4x
Id.No. 312 878 ..
BC 120
D-Sub
D-Sub
D-Sub
connector
connector
connector
connector
(female) 15-pin
(male) 15-pin
(female) 15-pin
(male) 15-pin
3-row
3-row
3-row
3-row
Assignment
D-Sub
coaxial I red
coaxial I green
coaxial I blue
do not assign
do not assign
GND
coaxial S red
GND
coaxial S green
GND
coaxial S blue
do not assign
10
GND
10
11
GND
11
grey
10
10
green
11
11
12
do not assign
12
12
12
13
HSYNC
13
pink
13
13
14
VSYNC
14
yellow
14
14
15
15
external shield
Chassis
Chassis
15
do not assign
15
Chassis
external shield
Chassis
from line power.

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X49 Visual display unit (BF 120)

Logic unit
BF 120
D-Sub
D-Sub
D-Sub
D-Sub
D-Sub
connector
connector
connector
connector
connector
connector
(female) 62-
(male) 62-pin
(female)
(male) 62-pin
(female)
(male) 62-pin
D-Sub
Assignment
62-pin
62-pin
pin
1
0V
CLK. P
HSYNC
BLANK
VSYNC
0V
R0
R1
R2
10
R3
10
10
10
10
10
11
0V
11
11
11
11
11
12
G0
12
12
12
12
12
13
G1
13
13
13
13
13
14
G2
14
14
14
14
14
15
G3
15
15
15
15
15
16
0V
16
16
16
16
16
17
B0
17
17
17
17
17
18
B1
18
18
18
18
18
19
B2
19
19
19
19
19
20
B3
20
20
20
20
20
21
0V
21
21
21
21
21
22
0V
22
22
22
22
22
23
CLK. P
23
23
23
23
23
24
HSYNC
24
24
24
24
24
25
BLANK
25
25
25
25
25
26
VSYNC
26
26
26
26
26
27
0V
27
27
27
27
27
28
R0
28
28
28
28
28
29
R1
29
29
29
29
29
30
R2
30
30
30
30
30
31
R3
31
31
31
31
31
32
0V
32
32
32
32
32
33
G0
33
33
33
33
33
34
G1
34
34
34
34
34
35
G2
35
35
35
35
35

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Logic unit
BF 120
D-Sub
D-Sub
D-Sub
D-Sub
D-Sub
connector
connector
connector
connector
connector
connector
(female) 62-
(male) 62-pin
(female)
(male) 62-pin
(female)
(male) 62-pin
Assignment
D-Sub
36
62-pin
62-pin
pin
G3
36
36
36
36
36
37
0V
37
37
37
37
37
38
B0
38
38
38
38
38
39
B1
39
39
39
39
39
40
B2
40
40
40
40
40
41
B3
41
41
41
41
41
42
0V
42
42
42
42
42
43
DISP.LOW
43
43
43
43
43
44
DISP.LOW
44
44
44
44
44
45
DISP. ON
45
45
45
45
45
46
DISP.ON
46
46
46
46
46
47
C0
47
47
47
47
47
48
C1
48
48
48
48
48
49
C2
49
49
49
49
49
50
C3
50
50
50
50
50
51
C4
51
51
51
51
51
52
C5
52
52
52
52
52
53 to 62
do not assign
Chassis
53 to 62
53 to 62
53 to 62
53 to 62
53 to 62
Chassis
Chassis
Chassis
Chassis
Chassis
from line power.

Ausgabe
Issue
09.10.98
Blatt
Page
57
X46 Machine operating panel

Logic unit
D-Sub
connector
(female) 37-pin
Assignment
D-Sub
connector
(male) 37-pin
I128
I129
I130
MB 420
D-Sub connector
(female) 37-pin
D-Sub connector Key

(male) 37-pin
grey/red
brown/black
white/black
I131
green/black
IV
I132
brown/red
I133
white/red
X+
I134
white/green
Y+
I135
red/blue
Z+
I136
yellow/red
IV+
10
I137
10
grey/pink
10
10
V+
11
I138
11
black
11
11
FN1
12
I139
12
pink/brown
12
12
FN2
13
I140
13
yellow/blue
13
13
FN3
14
I141
14
green/blue
14
14
FN4
15
I142
15
yellow
15
15
FN5
16
I143
16
red
16
16
Spindle ON
17
I144
17
grey
17
17
Spindle OFF
18
I145
18
blue
18
18
Coolant
ON/OFF
19
I146
19
pink
19
19
NC Start
20
I147
20
white/grey
20
20
NC Stop
21
I148
21
yellow/grey
21
21
Rapid
22
I149
22
green/red
22
22
black
23
I150
23
white/pink
23
23
black
24
I151
24
grey/green
24
24
25
I152
25
yellow/brown
25
25
26
O0
26
grey/brown
26
26
27
O1
27
yellow/black
27
27
28
O2
28
white/yellow
28
28
29
O3
29
grey/blue
29
29
30
O4
30
pink/blue
30
30
31
O5
31
pink/red
31
31
32
O6
32
brown/blue
32
32
33
O7
33
pink/green
33
33
34
0 V (PLC)
34
brown
34
34
35
0 V (PLC)
35
yellow/pink
35
35
36
+24 V (PLC)
36
violet
36
36
37
+24 V (PLC)
37
white
37
37
Chassis
external
shield
Chassis
external shield
Chassis
Chassis

Ausgabe
Issue
09.10.98
Blatt
Page
58
X47 PLC expansion interface

5V interface
Flange socket with male insert (25-pin, D-SUB)
Logic unit
1st PL 410 B
D-Sub
D-Sub
X1 D-Sub
connector
connector
connector
connector
(male) 25-pin
(female) 25-pin
(male) 25-pin
(female) 25-
D-Sub
Assignment
Assignment
pin
1
0V
brown, yellow, pink,
0V
0V
0V
red, violet
2
0V
red/blue, brown/green,
yellow/brown,
grey/brown, pink/brown
0V
brown/blue, brown/red,
brown /black ,
yellow/grey, yellow/pink
do not assign
grey/green
serial IN 2
Address 6
white/green
address 6
INTERRUPT
pink/green
INTERRUPT
RESET
green/blue
RESET
WRITE EXTERN
white/blue
WRITE
EXTERN
9
WRITE EXTERN
white/red
WRITE EXTERN
10
address 5
10
grey/pink
10
10
address 5
11
address 3
11
blue
11
11
address 3
12
address 1
12
green
12
12
address 1
13
13
do not assign
14
14
+12 V
15
15
+12 V
13
do not assign
13
14
board ID 3
14
yellow/blue, pink/blue,
yellow/black
15
board ID 4
15
yellow/red, grey/red,
pink/red
16
do not assign
16
grey/blue
16
16
board ID 2
17
do not assign
17
green/black
17
17
board ID 1
18
address 7
18
white/yellow
18
18
address 7
19
serial IN 1
19
white/black
19
19
serial IN 1
20
EMERG. STOP
20
green/red
20
20
EMERG. STOP
21
serial OUT
21
white/grey
21
21
serial OUT
22
serial OUT
22
white/pink
22
22
serial OUT
23
address 4
23
black
23
23
address 4
24
address 2
24
grey
24
24
address 2
25
address 0
25
white
25
25
address 0
Chassis
external shield
Chassis
external shield
Chassis
Chassis
external shield

Ausgabe
Issue
09.10.98
Blatt
Page
59
X48 PLC analog input (option)

(female) 25-pin
1
I1+ Constant current for Pt 100
I1 Constant current for Pt 100
U1+ Measuring input for Pt 100
U1 Measuring input for Pt 100
10
11
12
14
Analog input 1: 10 V to +10 V
15
Analog input 1: 0 V (reference potential)
16
17
18
19
13, 20 to 25
do not assign
Chassis
external shield
Observe the polarity of the analog inputs!

Ausgabe
Issue
09.10.98
Blatt
Page
60
8.1.4 Pin layout of the processor board LE 410 PA/MA

X15 to X19 Speed encoder (1 Vpp)
Maximum input frequency 350 kHz
Voltage interface 1Vpp
Flange socket with male insert (25-pin)
Logic unit
Encoder cable Id.No. 289 440 ..

Connector
(female) 17-pin
D-Sub
connector
(male) 25-pin
Assignment
D-Sub
connector
(female) 25-pin
(UP) +5 V or +6.4 V1)
brown/green
10
0 V (UN)
white/green
A+
green/black
yellow/black
0V
B+
blue/black
11
red/black
12
0V
internal shield
17
do not assign
10
0V
10
11
do not assign
11
12
do not assign
12
13
temperature +
13
yellow
14
blue
16
14
+5 V or do not
assign1)
15
analog output (test)
15
16
0V
16
white
15
17
R+
17
red
18
18
black
13
19
C+
19
green
20
20
brown
21
D+
21
grey
14
22
22
pink
23
+5 V (test)
23
24
0V
24
25
temperature
25
violet
Chassis
external shield
Chassis
external shield
Chassis

Ausgabe
Issue
09.10.98
Blatt
Page
61
X51,X52, X53, X54, X56 Output to motor power module (TNC 410 PA only)
Logic unit
Connecting cable
Expansion board
Id.No. 289 208 ..
Id.No. 291 070 01
D-Sub
D-Sub
X1, X2
connector
connector
connector
D-Sub connector
(female)
(male)
(female)
(female) 15-pin
15-pin
15-pin
15-pin
D-Sub
Assignment
do not assign
black
PWM U1
blue
PWM U2
grey
PWM U3
white
Reset
green
Standby
white/green
Iactl 2
grey/pink
Iactl 1
black
0V U1
red
10
0V U2
10
pink
10
10
11
0V U3
11
brown
11
11
12
0V (analog)
12
yellow
12
12
13
temp. warning
13
brown/green
13
13
14
Iactl 2+
14
red/blue
14
14
15
Iactl +
15
violet
15
15
Chassis
external shield
Chassis
external
Chassis
Chassis
shield
Logic level:
5V
Analog signals Iactl:
7.5 V
Maximum PWM frequency: 5 kHz
X50 Drive-controller enable
Terminal
Assignment
+ 24V (drive-controller enable)
do not assign
do not assign
do not assign
do not assign
do not assign
7 *)
0 V (drive-controller enable)
*)
The prototype of TNC 410 PA features a 3-pin terminal instead of the 7-pin terminal.
In this case connect 24V to pin 1, 0V to pin 3; pin 2 is not connected.

Ausgabe
Issue
09.10.98
Blatt
Page
62
8.2
Connectors on the PLC I/O boards
8.2.1 Connectors on PL 405B

Ausgabe
Issue
09.10.98
Blatt
Page
63
8.2.2 Pin layout of PL 405B

X1 Connection to the LE or to 1st PL
Logic unit
1st PL 410 B
D-Sub
D-Sub
X1 D-Sub
connector
connector
connector
connector
(male)
(female)
(male)
(female)
25-pin
25-pin
25-pin
25-pin
D-Sub
Assignment
Assignment
0V
brown, yellow, pink, red, violet
0V
0V
0V
0V
yellow/brown, grey/brown,
pink/brown
3
0V
brown/blue, brown/red, brown

/black, yellow/grey, yellow/pink
serial IN 2
grey/green
serial IN 2
do not assign
white/green
address 6
do not assign
pink/green
INTERRUPT
RESET
green/blue
RESET
WRITE EXTERN
white/blue
WRITE EXTERN
WRITE EXTERN
white/red
WRITE EXTERN
10
address 5
10
grey/pink
10
10
address 5
11
address 3
11
blue
11
11
address 3
12
address 1
12
green
12
12
address 1
13
do not assign
13
14
+ 12 V (from PL)
14
13
13
do not assign
14
14
+ 12 V
yellow/black
15
+ 12 V (from PL)
15
yellow/red, grey/red, pink/red
15
15
+ 12 V
16
board ID
16
grey/blue
16
16
board ID 2
17
do not assign
17
green/black
17
17
board ID 1
18
do not assign
18
white/yellow
18
18
address 7
19
serial IN 1
19
white/black
19
19
serial IN 1
20
EMERG. STOP
20
green/red
20
20
EMERG. STOP
21
serial OUT
21
white/grey
21
21
serial OUT
22
serial OUT
22
white/pink
22
22
serial OUT
23
address 4
23
black
23
23
address 4
24
address 2
24
grey
24
24
address 2
25
address 0
25
white
25
25
address 0
Chassis
external shield
Chassis
external shield
Chassis
Chassis
external shield

Ausgabe
Issue
09.10.98
Blatt
Page
64
X2 Connection to 2nd PL
1st PL 410 B
2nd PL 410 B
D-Sub
D-Sub
X1 D-Sub
connector
connector
connector
connector
(male) 25-
(female)
(male)
(female)
pin
25-pin
25-pin
25-pin
X2 D-Sub
Assignment
Assignment
0V
0V
0V
0V
0V
pink/brown
3
0V
brown/blue, brown/red, brown

/black, yellow/grey, yellow/pink
do not assign
grey/green
serial IN 2
address 6
white/green
address 6
INTERRUPT
pink/green
INTERRUPT
RESET
green/blue
RESET
WRITE EXTERN
white/blue
WRITE EXTERN
WRITE EXTERN
white/red
WRITE EXTERN
10
address 5
10
grey/pink
10
10
address 5
11
address 3
11
blue
11
11
address 3
12
address 1
12
green
12
12
address 1
13
do not assign
13
14
board ID 4
14
13
13
do not assign
14
14
+ 12 V
yellow/black
15
board ID 3
15
15
15
+ 12 V
16
board ID 2
16
grey/blue
16
16
board ID 2
17
board ID 1
17
green/black
17
17
board ID 1
18
address 7
18
white/yellow
18
18
address 7
19
serial IN 1
19
white/black
19
19
serial IN 1
20
EMERG. STOP
20
green/red
20
20
EMERG. STOP
21
serial OUT
21
white/grey
21
21
serial OUT
22
serial OUT
22
white/pink
22
22
serial OUT
23
address 4
23
black
23
23
address 4
24
address 2
24
grey
24
24
address 2
25
address 0
25
white
25
25
address 0
Chassis
external shield
Chassis
external shield
Chassis
Chassis
external shield

Ausgabe
Issue
09.10.98
Blatt
Page
65
PLC input on PL 410 B

X3
X4
Terminal
Assignment
1. PL
2. PL
I64
I192
I65
I193
I66
4
5
Terminal
Assignment
1st PL
2nd PL
I80
I208
I81
I209
I194
I82
I210
I67
I195
I83
I211
I68
I196
I84
I212
I69
I197
I85
I213
I70
I198
I86
I214
I71
I199
I87
I215
I72
I200
I88
I216
10
I73
I201
10
I89
I217
11
I74
I202
11
I90
I218
12
I75
I203
12
I91
I219
13
I76
I204
13
I92
I220
14
I77
I205
14
I93
I221
15
I78
I206
15
I94
I222
16
I79
I207
16
I95
I223
X8
Terminal
Assignment
1st PL
2nd PL
O48
O80
O49
O81
O50
O82
O51
O83
O52
O84
O53
O85
O54
O86
O55
O87
O56
O88
10
O57
O89
11
O58
O90
12
O59
O91
13
O60
O92
14
O61
O93
15
O62
O94
16
"Control is ready"
X9, X10, X13, X14 Power supply of PL 405B

Terminal
Assignment
X9
0V
X10
+ 24V- logic supply and "control is ready "
X13
+ 24V supply for outputs
O48 - O55
O80 - O87
X14
+ 24V- supply for outputs
O56 - O62
O88 - O94
Fuse:
1st PL
2nd PL
F1: F2.5 A (+ 24V- logic supply, fuse not accessible from outside)

Ausgabe
Issue
09.10.98
Blatt
Page
66
8.2.3 Connectors on PL 410B

Ausgabe
Issue
09.10.98
Blatt
Page
67
8.2.4 Pin layout of PL 410B

X1 Connection to LE or to 1st PL
Logic unit
1st PL 410 B
D-Sub
D-Sub
X1 D-Sub
connector
connector
connector
connector
(male)
(female)
(male)
(female)
25-pin
25-pin
25-pin
25-pin
D-Sub
Assignment
Assignment
0V
0V
0V
0V
0V
pink/brown
3
0V
brown/black, yellow/grey,
yellow/pink
serial IN 2
grey/green
serial IN 2
do not assign
white/green
address 6
do not assign
pink/green
INTERRUPT
RESET
green/blue
RESET
WRITE EXTERN
white/blue
WRITE EXTERN
WRITE EXTERN
white/red
WRITE EXTERN
10
address 5
10
grey/pink
10
10
address 5
11
address 3
11
blue
11
11
address 3
12
address 1
12
green
12
12
address 1
13
do not assign
13
13
13
do not assign
14
+ 12 V (from PL)
14
14
14
+ 12 V
yellow/black
15
+ 12 V (from PL)
15
15
15
+ 12 V
16
board ID
16
grey/blue
16
16
board ID 2
17
do not assign
17
green/black
17
17
board ID 1
18
do not assign
18
white/yellow
18
18
address 7
19
serial IN 1
19
white/black
19
19
serial IN 1
20
EMERG. STOP
20
green/red
20
20
EMERG. STOP
21
serial OUT
21
white/grey
21
21
serial OUT
22
serial OUT
22
white/pink
22
22
serial OUT
23
address 4
23
black
23
23
address 4
24
address 2
24
grey
24
24
address 2
25
address 0
25
white
25
25
address 0
Chassis
external shield
Chassis
external shield
Chassis
Chassis
external shield

Ausgabe
Issue
09.10.98
Blatt
Page
68
X2 Connection to 2nd PL
1st PL 410 B
2nd PL 410 B
D-Sub
D-Sub
X1 D-Sub
connector
connector
connector
connector
(male)
(female)
(male)
(female)
25-pin
25-pin
25-pin
25-pin
X2 D-Sub
Assignment
Assignment
0V
0V
0V
0V
0V
pink/brown
3
0V
brown/black, yellow/grey,
yellow/pink
do not assign
grey/green
serial IN 2
address 6
white/green
address 6
INTERRUPT
pink/green
INTERRUPT
RESET
green/blue
RESET
WRITE EXTERN
white/blue
WRITE EXTERN
WRITE EXTERN
white/red
WRITE EXTERN
10
address 5
10
grey/pink
10
10
address 5
11
address 3
11
blue
11
11
address 3
12
address 1
12
green
12
12
address 1
13
do not assign
13
13
13
do not assign
14
board ID 4
14
14
14
+ 12 V
yellow/black
15
board ID 3
15
15
15
+ 12 V
16
board ID 2
16
grey/blue
16
16
board ID 2
17
board ID 1
17
green/black
17
17
board ID 1
18
address 7
18
white/yellow
18
18
address 7
19
serial IN 1
19
white/black
19
19
serial IN 1
20
EMERG. STOP
20
green/red
20
20
EMERG. STOP
21
serial OUT
21
white/grey
21
21
serial OUT
22
serial OUT
22
white/pink
22
22
serial OUT
23
address 4
23
black
23
23
address 4
24
address 2
24
grey
24
24
address 2
25
address 0
25
white
25
25
address 0
Chassis
external shield
Chassis
external shield
Chassis
Chassis
external shield

Ausgabe
Issue
09.10.98
Blatt
Page
69
X3
X4
Terminal
Assignment
st
nd
1 PL
I64
I192
I65
I193
I66
I67
Terminal
Assignment
st
PL
nd
1 PL
I80
I208
I81
I209
I194
I82
I210
I195
I83
I211
I68
I196
I84
I212
I69
I197
I85
I213
I70
I198
I86
I214
I71
I199
I87
I215
I72
I200
I88
I216
10
I73
I201
10
I89
I217
11
I74
I202
11
I90
I218
12
I75
I203
12
I91
I219
13
I76
I204
13
I92
I220
14
I77
I205
14
I93
I221
15
I78
I206
15
I94
I222
16
I79
I207
16
I95
I223
X5
PL
X6
Terminal
Assignment
st
nd
1 PL
I96
I224
I97
3
4
Terminal
Assignment
st
PL
nd
1 PL
I112
I240
I225
I113
I241
I98
I226
I114
I242
I99
I227
I115
I243
I100
I228
I116
I244
I101
I229
I117
I245
I102
I230
I118
I246
I103
I231
I119
I247
I104
I232
I120
I248
10
I105
I233
10
I121
I249
11
I106
I234
11
I122
I250
12
I107
I235
12
I123
I251
13
I108
I236
13
I124
I252
14
I109
I237
14
I125
I253
15
I110
I238
15
I126
I254
16
I111
I239
16
I127
I255

PL
Ausgabe
Issue
09.10.98
Blatt
Page
70
X7
X8
Terminal
Assignment
st
nd
1 PL
O32
O64
O33
O65
O34
O35
Terminal
Assignment
st
PL
nd
1 PL
PL
O48
O80
O49
O81
O66
O50
O82
O67
O51
O83
O36
O68
O52
O84
O37
O69
O53
O85
O38
O70
O54
O86
O39
O71
O55
O87
O40
O72
O56
O88
10
O41
O73
10
O57
O89
11
O42
O74
11
O58
O90
12
O43
O75
12
O59
O91
13
O44
O76
13
O60
O92
14
O45
O77
14
O61
O93
15
O46
O78
15
O62
O94
16
O47
O79
16
"control is ready"
X9, X10, X11, X12, X13, X14, X23 Power Supply of PL 410B
Terminal strip (X23 also pluggable)
Terminal
Assignment
X9
0V
X10
+ 24V- logic supply and "control is ready"
X11 1)
X12 1)
st
nd
1 PL
2 PL
O32 - O39
O64 - O71
O40 - O47
O72 - O79
X13
O48 - O55
O80 - O87
X14
O56 - O62
O88 - O94
X23 1)
+ 24V- supply for analog part

0V
Pin 1
Pin 2
Fuse: F1: F2.5 A (+ 24V- logic supply; fuse not accessible from outside)
X15 1), X16 1), X17 1), X18 1) Analog inputs 10V
Pin no.
1
2
3
Assignment
voltage input ( 10V)
0V
shield
X19 1), X20 1), X21 1), X22 1) Inputs for PT 100 thermistors
Four-wire connector with constant current source
Pin no.
Assignment
1
I+
constant current for PT 100
2
U+
measuring input
3
Umeasuring input
4
Iconstant current for PT 100
5
shield
1)
not available on PL 410B, version 12

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8.3
Connectors on the keyboard units
8.3.1 Connectors on TE 401B/420

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8.3.2 Pin layout of TE 401B/420

X1 Connection of the soft keys of the
visual display unit
Plug-type connector with female insert (9-pin)
Pin no.
Assignment
1
SL0
2
SL1
3
SL2
4
SL3
5
do not assign
6
RL15
7
RL14
8
RL13
9
RL12
= key matrix

X2 Connection to the logic unit (LE)

Pin no.
Assignment
1
RL0
2
RL1
3
RL2
4
RL3
5
RL4
6
RL5
7
RL6
8
RL7
9
RL8
10
RL9
11
RL10
12
RL11
13
RL12
14
RL13
15
RL14
16
RL15
17
RL16
18
RL17
19
RL18
20
SL0
21
SL1
22
SL2
23
SL3
24
SL4
25
SL5
26
SL6
27
SL7
28
SL19
29
SL20
30
do not assign
31
RL21
32
RL22
33
RL23
34
spindle override (wiper)
35
feed-rate override (wiper)
36
+ 5V
37
0V
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8.4
Connectors on the visual display unit
8.4.1 Visual display unit BC 110 B
X1 Connection to the logic unit

Flange socket with male insert
2-row, 15-pin, D-SUB
Pin layout see logic unit X43
X3 Power connection
Clamp connector (3-pin)
Assignment as labelled
X2 Connection of the soft keys to the

keyboard unit
Pin no.
Assignment
1
SL0
2
SL1
3
SL2
4
SL3
6
RL15
7
RL14
8
RL13
9
RL12
X4 Test output 1)
Clamp connector (2-pin)
Pin no.
Assignment
+
6V
0V
= key matrix
1) do not use!

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8.4.2 Visual display unit BC 120
Connection to the logic unit

3-row, 15-pin, D-SUB,
Pin layout see logic unit X43

keyboard unit
2-row, 9-pin, D-SUB
Pin no.
Assignment
1
SL0
2
SL1
3
SL2
4
SL3
6
RL15
7
RL14
8
RL13
9
RL12
Power connection with EURO connector

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8.4.3 Visual display unit BF 120
X2 Connection to the logic unit

Pin layout see LE X49
X1 Power supply
Terminal strip, pluggable 2-pin
Pin no.
Assignment
1
+24V supply
2
0V


keyboard unit
Pin no.
Assignment
1
SL0
2
SL1
3
SL2
4
SL3
6
RL15
7
RL14
8
RL13
9
RL12
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8.5 Connectors on the interface board

X1 and X2
X351
NB =
IF =
AS1
AS2
K663
K9
Connection of motor power module (X51 to X55) of LE 410 PA

SIMODRIVE device bus
not ready
Monitoring of Uz, temperature (power module), supply voltage
and pulse enable
Pulse enable
Contact 1 of normally closed contact
Contact 2 of normally closed contact
Safety relay for pulse enable
Supply voltage from SIMODRIVE device bus
X1, X2 Connection of LE 410 PA

D-Sub connector (male) 15-pin
Pin no.
1
2
3
4
5
Assignment
not assigned
PWM U1
PWM U2
PWM U3
6
7
standby
Iactl 2
Iactl 1
0V U1
0V U2
0V U3
0V (analog)
9
10
11
12
13
temperatur e warning
14
15
Chassis

RESET
Iactl 2+
Iactl 1+
external shield
The interface complies with the recommendations in IEC 742 EN 50178

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8.6
Connectors on machine operating panel MB 420

Logic unit

(female) 37-pin
D-Sub connector
(male) 37-pin
I128
I129
I130
MB 420
D-Sub connector
(female) 37-pin
D-Sub connector
(male) 37-pin
Key
grey/red
brown/black
white/black
I131
green/black
IV
I132
brown/red
I133
white/red
X+
I134
white/green
Y+
I135
red/blue
Z+
I136
yellow/red
IV+
10
I137
10
grey/pink
10
10
V+
11
I138
11
black
11
11
FN1
12
I139
12
pink/brown
12
12
FN2
13
I140
13
yellow/blue
13
13
FN3
14
I141
14
green/blue
14
14
FN4
15
I142
15
yellow
15
15
FN5
16
I143
16
red
16
16
spindle ON
17
I144
17
grey
17
17
spindle OFF
18
I145
18
blue
18
18
coolant ON/OFF
19
I146
19
pink
19
19
NC start
20
I147
20
white/grey
20
20
NC stop
21
I148
21
yellow/grey
21
21
rapid
22
I149
22
green/red
22
22
black
23
I150
23
white/pink
23
23
black
24
I151
24
grey/green
24
24
25
I152
25
yellow/brown
25
25
26
O0
26
grey/brown
26
26
27
O1
27
yellow/black
27
27
28
O2
28
white/yellow
28
28
29
O3
29
grey/blue
29
29
30
O4
30
pink/blue
30
30
31
O5
31
pink/red
31
31
32
O6
32
brown/blue
32
32
33
O7
33
pink/green
33
33
34
0 V (PLC)
34
brown
34
34
35
0 V (PLC)
35
yellow/pink
35
35
36
+24 V (PLC)
36
violet
36
36
37
+24 V (PLC)
37
white
37
37
Chassis
ext. shield
Chassis
ext. shield
Chassis
Chassis
The keys for "control voltage ON", "NC STOP" and "NC START" are equipped with lamps that are
powered externally with +24V at X2 + +24V DC and X1 0V.

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8.7
8.7.1
Connectors on the inverter units

Connectors on UE 210
X31
X32
X33
Power supply for inverter

Output power supply (L1, L2, +Uz, -Uz)
Power supply for power supply unit (L1, L2)
X70
X71
X72
Main relay
Safety relay for the spindle
Safety relay for the axes
X80
X81
X82
X83
Motor connection:
Motor connection:
Motor connection:
Motor connection:
X89
X90
Braking resistor
Fan connector for braking resistor
Supply for "control is ready"
(see basic circuit diagram in appendix)
Protective ground

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spindle (19 A)
axis 1 (7.5 A)
axis 2 (7.5 A)
axis 3 (7.5 A)
X31
X32
X33

X70
X71
X72
Main relay
X80
X81
X82
X83
X84
Motor connection:
Motor connection:
Motor connection:
Motor connection:
Motor connection:
X89
X90
Braking resistor
Fan connector for braking resistor
Protective ground

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79.1
spindle (19 A)
axis 1 (7.5 A)
axis 2 (7.5 A)
axis 3 (7.5 A)
axis 4 (14 A)
PE L1 L2 L3
X31
X32
X33

X70
X71
X72
Main relay
X80
X81
X82
X83
Motor connection:
Motor connection:
Motor connection:
Motor connection:
X89
X90
Resistor module
External fan connection for resistor module;
Protective ground
U V W

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spindle (31 A)
axis 1 (7.5 A)
axis 2 (7.5 A)
axis 3 (7.5 A)
PE L1 L2 L3
U V W
X31
X32
X33

X70
X71
X72
Main relay
X80
X81
X82
X83
X84
Motor connection:
Motor connection:
Motor connection:
Motor connection:
Motor connection:
X89
X90
Resistor module
External fan connection for resistor module;
Protective ground
U V W

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80.1
spindle (31 A)
axis 1 (7.5 A)
axis 2 (7.5 A)
axis 3 (7.5 A)
axis 4 (23 A)
8.7.2
Pin layout of UE 210/UE 212/UE 240/UE 242
X31 Supply voltage for Uz

Connecting
terminals
UE 210, UE 212
UE 240, UE 242
L1
L2
L3
PE
30 V~ to 440 V~
50 to 60 Hz
30 V~ to 440 V~
50 to 60 Hz
Cable:
cross-section 6 mm2
Cable:
cross-section 10 mm2
Line fuse: 32 A
Line fuse: 50 A
GND connection: 10 mm2 GND connection: 10 mm2
X33 Supply voltage for power supply unit of inverter and of LE 410 MA
Connecting
terminals
Assignment
bridge to X32/pin 1 (with setup L1 from line 290 V~ to 440 V~,

50 to 60 Hz)
bridge to X32/Pin 2 (with setup L2 from line)
X32 Output for supply voltage of power supply unit

Connecting
terminals
Assignment
1
2
3
4
bridge to X33/Pin 1 (fuse 4 A)

bridge to X33/Pin 2 (fuse 4 A)
+ Uz (fuse 4 A)
- Uz (fuse 4 A)
Danger of electrical shock!

The inverter unit may only be opened by HEIDENHAIN service staff!
Only connect and disconnect terminals while the unit is not under power!
X80 Spindle motor
X81 Axis motor 1 (7,5 A)
X84 Axis motor 4 (UE21x 14 A, UE24x 23 A)
Connecting
terminal
Assignment
Motor connection U
Motor connection V
Motor connection W

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X70 Main relay

X71 Safety relay for the spindle
X72 Safety relay for the axes
Connecting
terminals
Assignment
X70 to X72
1
+ 24 V output (for relay coil only)
relay coil
not assigned
normally closed contact 1
normally closed contact 2
X89 Braking resistor

Connecting
terminal X89
UE 210/212
Assignment
Internal braking resistor
External braking
resistor
PW 110;
connecting terminal X1
+Uz
bridge to pin 2
internal braking resistor
bridge to pin 1
do not assign
Uz
do not assign
Connecting
terminal X89
UE 240/242
Assignment
External braking resistor

PW 110;
connecting terminal X1
+Uz
Uz
Fan for external braking resistor

PW110; connecting
terminal X2
Assignment
+ 24V (PLC)
0V

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Notes

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83

9. Grounding diagrams
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10. Diagrams, basic circuit dia. of motor control
SSK 1
+24 V
Holding brake
K8
73.1
72
PLC output
+24 V
Position
K9
Rotor position
K7
K663
Temperature warning
Blatt
Page
89
I actl
AS2
Enable
Monitoring heat exchanger
Limit switch
Emergency
Stop
AS1
Key-operated
switch
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09.10.98
AS
SSK1
PWM
K5
Drive enable
X50/1
Acknowledgement
Control is ready
+24 V
Supply optocoupler
AS1
Standby
Control is ready
FR
+5 V
Reset
PLC output
Power component
Simodrive 611d
AS
Motor temperature
LE 410
PA
FR+
HEIDENHAIN Interface PCB
K6
RPM
K4
Monitoring +5V
+24 V
Monitoring UZ too high

2
K1
K
K3
2
Machine control
voltage on
K2
K3
K6
K7
K8
Safety
contactor
combination
SSK 1
AS2
Emergency Stop
Functional test
Pulse resistor
module
K2
Permissive button 2
K4
K5
Door contact switch 1

K4
K5
SSK 2
K3
Permissive
operation
K5
K3
K2
K6
K7
FR+
Supply Unit
Rectifier
Power supply
Monitoring
Supply unit
-standby
63
t=approx. 1s
72
F2A
Ready for operation

FR+
9
K7
Power Fail
F2A
73.1
Automatic
operation
Functional test
+15V
15V
+12V
12V
+ 5V
5V
Reset
UZ
Measuring voltage
UZ
+5 V
K6
SSK 3
Pulse resistor
Unit bus
K4
Functional test
LE Power supply
F2A
64
Permissive button 1
t=approx. 1s
48
K2
K3
K6
K7
NS
1
NS
2
S
L1
L2
L3
Holding brake
M
K8
Position
RPM Rotor position
PLC output
***)
X80...X83 (X84)
Motor temperature
+24 V
Power supply
5V...15V
Power supply
Powerfail
LE/Inverter
Reset
Uz
(only UE 21x)
Uz
Uz >>
Uz an
Monitoring
Axis fault
Reset
Standby
PWM
I actl
PLC output
Heat sink temperature

Short circuit
IGBT
Axis-/Spindleenable
+Uz
Control is ready
+24 V
Limit switch
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Issue
09.10.98
Emergency
Stop
Acknowledgement
Control is ready
Drive enable
Blatt
Page
90
K3
K4
X50/1
K6
K7
K8
Key-operated
switch
Permissive button 1
Permissive button 2
K4
K5

K4
K5
5V
5V
K2
K3
K10
K2
Safety contactor
combination
SSK 1
K11
K12
-Uz
HEIDENHAINInverter UE xxx
+24 V
K1
Machine control
voltage on
K2
K5
Braking
resistor
+24V
from X 33
Temperature >>
LE 410 MA
Ventilator
X90
X89
Emergency Stop
Functional test
Safety relay
axis X....
K3
K10
+Uz -Uz
K12
L1 L2 L3
24V
24V
To the
power supply
K4
SSK 2
X 72
Permissive
operation
K5
Functional test
K3
K2
K6
K7
X 71
SSK 1
X 70
SSK 1
X 31
PE
X 32
X 33
**)
SSK 1
K6
K6
K2
K6
K7
K7
K3
K7
t=approx. 1s
Automatic
operation
Functional test
Main contactor
K11
24V
SSK 3
Safety relay
spindle

t=approx. 1s
3 x Ucomm*
L1 L2 L3
3 x 400 V
Normal operation
*) Voltage depends on permitted

feed rate during commissioning
**) Bridges if no commissioning mode
***) Bridge for internal braking resistor

SSK 1
+24 V
X1
K8
PLC output
Position
RPM Rotor position
X1 ... X3
X6
X15 ... X17
X19
24 V
PW 210
Power supply
LE 410 M
LE 310 M
MCU
Power fail
Power supply
Reset
LE/Inverter
5 V...15 V
Uz
Monitoring
Axis fault
Reset
Standby
PWM
I actl
Acknowledgement
Control is ready
X41/34
X34/1
+Uz
* or bridge for
internal braking
resistor
-Uz
HEIDENHAINInverter UE 2xx
24 V 0 V
X42/33
K2
Blatt
Page
91
K2
24 V PLC
K3
K6
5V
K4 K5
Limit switch
K1
K3
K7
K8
K10
K11
K12
5V
K2
SSK 1
Machine control
voltage on
(only UE 21x)
Axis-/Spindleenable
Drive enable
X42/4
Heat sink temperature

Short circuit
IGBT
X90
Emergency
Stop
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Issue
09.10.98
EMERGENCY STOP
controlled
X44/1 X44/2 X44/3 X34/2
Braking
resistor
Uz
Uz >>
Uz an
Control is ready
24V
von X 33
Temperature >>
CCU
* X89
X80,X82,X83
Motor temperature
Safety contactor
axes K12
K3
Safety contactor
combination
Emergency Stop
Functional test
Main contactor
K10
Safety contactor
spindle K11
+Uz -Uz
To the
power supply
L1 L2 L3
K4
0V
Key-operated
switch
Permissive button 1
Permissive button 2
K4
K5
X 72
SSK 2
K5
Functional test
K3

K4
K5
SSK 1
Permissive
operation
SSK 3
Automatic
operation
Functional test
K2
K6
K7
X 70
X 71
SSK 1
K6
K2
K6
K7
K7
K3
K7
X 33
**)
PE
SSK 1
K6
X 32
X 31
t=approx. 1s

t=approx. 1s
3 x Ucomm*
L1 L2 L3
3 x 400 V
Normal operation
*) Voltage depends on permitted

feed rate during commissioning
**) Bridges if no commissioning mode

Holding brake
SSK 1
24 V
Block diagram of the control loop

Block diagram of an analog axis
Block diagram of a digital axis

10. Diagrams, block diagram of control loop
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92

10. Diagrams, detailed block dia. of digital axis
TNC 410
Holding torque
MP2630
OSCI
V NOML
Acceleration feedforward control
OSCI
FEED RATE
MP2600
MP1060
MP1090
MP1520
PT1
n
Velocity feedforward
control
s = s0 + v . Dt
MP2610
MP2612
Friction compensation
Vx
+
n
MP2620
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sx
OSCI
S SOLL
Blatt
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93
sy
sz
(MP1096)
MP1097
MP1099
+ sx
Position nominal
value
OSCI
S DIFF
MP1510
OSCI
S ACTL
OSCI
V (N SOLL)
Nominal
velocity value
Speed controllers
+
I (N PROP) +
OSCI
V(N ACTL)
OSCI
V ACTL
MP2500
MP2530
OSCI
I (N INT)
I (FDFWD)
Actual position
PI
MP2540
MP2550
Nominal
current
value
OSCI
I ACTL
MP2400
MP2402
MP2421
MP2431
Actual current
MP2510
MP2512
MP2560
MP2561
PT2
MP2020
Current
controller
OSCI
I NOML
I (N DIFF)
MP2520
Actual rpm
Power stage
Machine
slide
Motor
PT2
11. Board Descriptions

LE 410 CA
LE 410 PA/MA
Processor Board
Processor Board
Interface
Data interface V.24/RS-232-C
Serial handwheel
Position encoder inputs
3-D touch probes
57 PLC inputs
31 PLC outputs
Visual display unit
Keyboard unit
Machine operating panel
PLC I/O boards
Interface
Data interface V.24/RS-232-C
Serial handwheel
3-D touch probes
57 PLC inputs
31 PLC outputs
Visual display unit
Keyboard unit
Machine operating panel
PLC I/O boards
Monitoring
Axis positions
Program memory
Data processing
EMERGENCY STOP
Temperature
Voltages
Buffer battery
Monitoring
Axis positions
Program memory
Data processing
EMERGENCY STOP
Temperature inside the logic unit
Voltages
Buffer battery
Drive-control board
Interface
Speed encoder inputs
Connection of power module
Monitoring
Motor temperature
Temperature of servo amplifier
Speed encoder inputs

11. Board descriptions
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94
12.
Power supply
12.1
NC power supply of LE 410 CA/PA
12.1.1 Voltage ranges and connections

The power supply line for the NC part is connected to the terminals of X31.
X31 NC power supply
Connecting
terminals
Assignment
LE 410 PA
LE 410 CA
GND conductor (ye/gr)

U1
phase 1
330V~ to 450V~ via
140V~ to 450V~
U2
phase 2
isolating transformer
50 to 60 Hz
50 to 60 Hz
UZ
dc-link voltage
385 V to 660V
+UZ
dc-link voltage +
1)
1) other voltage ranges on request
Power consumption: approx. 55 W

LE 410 PA
For LE 410 PA an NC supply voltage of 330 V~ to 450 V~ must be applied at the terminals U1 and U2. This voltage
must be applied via an isolating transformer (100 VA) with basic insulation according to IEC 742 EN 50 178. To
ensure the power supply of the drive control in the case of power failure, the LE must be powered with the dc-link
power of the servo amplifier (385 V to 660 V) at the terminals +Uz and Uz.
If the dc-link power is available immediately after power-on, the supply voltage at the terminals U1 and U2
is not required. In this case a bridge must be inserted between +Uz and U1.
A short-time overvoltage (approx. 5 seconds) of up to 720 V is permissible. If the voltage exceeds 720 V, the
NC switches off the pulse enable ( Reset ) for the IGBT of the power module. The motors run out non-controlled
and no power can be fed into the dc link.
If the voltage falls below 385 V (power fail) the halting procedure for all drives is controlled. The monitor of the
supply voltage can be switched on and off via the module 9167. If the voltage falls below 155 V, the control is
reset; the dc-link power supply switches off at 135 V.
LE 410 CA
For LE 410 CA an NC power supply of 140 V to 450 V at the terminals U1 and U2 is required. The monitoring
of the supply voltage must be switched off via module 9167.
To observe the European standards for electromagnetic compatibility (EN 55022), LE 410 CA may only be
connected to the public AC line via an isolating transformer or in connection with a line filter.
Among other things these standards have to be observed to attach the CE label.
If a line filter has already been installed for the supply voltage of the inverter, this voltage may also be used
for the LE 410 CA.

12. Power supply
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12.1.2 Mounting attitude of the power supply unit (dc-link power supply)
The dc-link power supply unit may only be opened by HEIDENHAIN service staff.
dc-link power supply

12. Power supply
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LH12
re/bk 12
+ 12V
+UZ
+ 12V
+U_fan
LH13
gn
(+ 15V)
LH10
br
(+ 12V)
bk
11
11
LH9
control
logic
X4/3
X3/2
- 12V
- 15V
+ 6,4V
- UZ
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U1
U2
F1 2A
power fail
evaluation
controller
Res
PWF
0V
0V_fan
(- 12V)
ye
LH8
gr
9 (- 15V)
LH7
wh/re15
15 (+ 6,4V)
LH4
LH6
re
re
13
4
LH3
LH5
bk
bk
14
5
13 (+ 5V)
4 (+ 5V)
14 (0V)
5 (0V)
LH1
br/gn 7
7 (- RES)
LH2
br/ye 10
10 (- AC FAIL)
LH15
pi
+ 5V
F2 2A
-U_BATT
SP13
+U_BATT
SP10
PE
Extern
(0V)
LH11
X4/1
+ 5V
control
12 (0V*1)
X4/2
F4 2A
L1
L2
L3
1 (+ 5V*1)
X31
Power Supply Unit TNC 410/426/430
battery 3x 1,5V
8 (U_BATT)
X5
Processor Board
re/bl
X3/1
+ 15V
LH14
12.1.3 Block diagram of dc-link power supply

12. Power supply
+ 5V
12.1.4 Checking the power supply unit (dc-link power supply)

If an error is detected at the dc-link power supply (all voltages are missing) the supply line (5-pin terminal
strip X31) should be inspected first.
The supply lines of the dc-link voltage (P-versions only) may additionally be protected by a protective PCB
(see fig. 1).
The voltages generated by the dc-link power supply may only be measured on the processor board or on
the drive-control board. The test points can be found easily on the respective board.
The measured values and tolerances can be seen from the table below. If a measured value deviates distinctly
from the values in the table, the POWER SUPPLY unit is defective.

Connect and disconnect the terminals only while the unit is not under power.
Fig. 1:
The protective PCB is equipped

with 4A/500V fuses.
12.1.5 Table of voltages

Test point on PCB
+ 5V
+ 6,4V
+ 15V
+ 12V
- 12V
- 15V
+ 5V * 1
1)
Ref. point on PCB

0V
0V
0V
0V
0V
0V
0V * 1
Output
+ 5V
+ 6,4V
+ 15V
+ 12V
- 12V
- 15V
+ 5V * 1 1)
URATED
+ 5V
+ 6,4V
+ 15V
+ 12V
- 12V
- 15V
+ 5V-
floating supply voltage for data interfaces
Observe the safety instructions!

12. Power supply
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Tolerance
+/- 0.2V
+/- 0.25V
+/- 0.6V
+/- 0.5V
+/- 0.5V
+/- 0.6V
+/- 0.2V
12.2
Power supply of LE 410 MA and inverter units UE2xx
12.2.1 Voltage ranges and connections

X31 Power supply for Uz (dc-link voltage)
Connecting
terminals
UE 210, UE 212
UE 240, UE 242
L1
L2
L3
PE
30 V~ to 440 V~
50 to 60 Hz
30 V~ to 440 V~
50 to 60 Hz
Cable:
cross-section 6 mm2
Cable:
cross-section 10 mm2
Line fuse: 32 A
Line fuse: 50 A
GND connection: 10 mm2 GND connection: 10 mm2
X33 Power supply for the power supply unit of inverter and LE 410 MA
Connecting
terminals
Assignment
bridge to X32/pin 1 (with setup L1 from line 290 V~ to 440 V~,

50 to 60 Hz)
bridge to X32/Pin 2 (with setup L2 from line)
X32 Output for supply voltage of power supply unit

Connecting
terminals
Assignment
1
2
3
4
bridge to X33/pin 1 (fuse 4 A)

bridge to X33/pin 2 (fuse 4 A)
+ Uz (fuse 4 A)
- Uz (fuse 4 A)

Connect and disconnect the terminals only while the unit is not under power.

12. Power supply
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12.3
PLC power supply
12.3.1 Voltage range and connections

The PL and the PLC of the LE are operated with a control voltage of 24V- of the machine tool, generated according
to IEC 742 EN 50 178 (basic insulation).
Superimposed AC voltage components arising from a non-controlled three-phase bridge connection with a ripple
factor of 5% (see German standard DIN 40110/10.75, section 1.2) are permissible.
U
32.6 V
31 V
20.4 V
18.5 V
The 0V line of the PLC supply voltage must be connected to the signal ground of the machine via a
grounding conductor ( 6 mm2).
Power supply
Voltage range
Mean value of dc voltage
Max. current consumption Power consumption

(if half of the outputs are
(if half of the outputs are
active simultaneously)
active simultaneously)
24 V
lower limit
20.4 V
LE:
upper limit
31 V
PL 410 B: 20 A
IEC 742
EN 50 178,
basic insulation
2A
LE:
PL 410 B: 480 W
voltages up to 36 V are
permissible for t < 100 ms.

12. Power supply
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X44 PLC power supply at the LE

Terminal
Assignment
Fuse
+ 24 V can be switched off

via EMERGENCY STOP
F 3.15 A
+ 24 V cannot be switched off

via EMERGENCY STOP
F2A
0V
Danger to internal components!

Only use the originals fuse types as replacement!
Power supply of PL 410 B
st
nd
1 PL
+24 V supply for outputs
O32 O39
O64 O71
X12
O40 O47
O72 O79
X13
O48 O55
O80 O87
X14
O56 O62
O88 O94
Terminal
Assignment
X9
0V
X10
+24 V logic supply and

"control is ready
X11
PL
The PLC I/O board PL 410B is optionally available with additional analog inputs and inputs for the Pt100
thermistors. The power supply for these analog inputs and the thermistors must comply with IEC 742 EN 50 178,
5.88 for separation from line power.
X23 Power supply of the analog inputs of PL 410 B
Connecting
terminals
Assignment
+24 V
0V

12. Power supply
(IEC 742 EN 50 178, 5.88 low-voltage electrical separation)
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12.3.2 Connection diagram for the PLC power supply

machine
operating
panel
X46
1
.
.
.
33
34
35
36
37
X42
PLC input
1
.
.
34
35
for testing
only
36
37
F1 F 3,15A
+24V_PLC
X41
PLC output
to internal PLC
F3 F 2A
+24V_PLC1
1
.
.
33
34
for testing
only
0 V *2 (0V PLC)
35
+5V*2
0V*2
36
37
PLC supply
3~
24V_A
+24V
24V
2
1
0V
can be switched off

via Emergency Stop
0V
X44
1
0
power supply of
analog inputs
1~
0V
+24V
X23/1
X23/2 X9 X10 X11X12

X13
X14
1)
1)
1)
1)
not with
PL 405B
24V or 24V_A optionally
PL 405B/410B
(Option)

12. Power supply
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Power supply for optokoplers PL interface

metallically insulated
12.4
Power supply of the visual display units
12.4.1 BC 110B
X1 = connection of logic unit

X2 = connection of keyboard unit (for soft keys)
X3 = Line voltage connection
Line voltage
110 V~
220 V~
Voltage range
85 ... 132 V~
170 ... 264 V~
Line fuse
T 2.0 A
T 2.0 A
Frequency range
Power consumption
49 ... 61 Hz
60 W
X4 = Voltage output 1)
Terminals
Assignment
6V
0V
Note:
The fan of BC 110B is powered internally with + 24V.
1)
do not assign

12. Power supply
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12.4.2 BC 120
BC 120
Line voltage
100 V to 240 V
Frequency range
50 Hz to 60 Hz
Power consumption
80 W
Line connection with Euro connector

Terminal
Assignment
L1
L1 (black)
zero conductor (blue)

GND (yellow/grey)

12. Power supply
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12.4.3 BF 120
BF 120
X1 Power supply
Connecting terminal
Assignment
+24V- power supply with basic insulation according to IEC 742, EN 50 178
0V
Power consumption: 15 W

12. Power supply
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12.5 Buffer battery

In addition to the batteries the TNC features a
capacitor located on the processor board to secure
RAM data.
Therefore, the line voltage may be switched off when
the batteries are exchanged. Without the batteries,
the charge of the capacitor is capable of maintaining
the memory contents for about one day.
The buffer battery is the voltage source for the RAM

when the machine is switched off.
If the error message
Exchange buffer battery
is displayed, the batteries must be exchanged within
one week.
The buffer batteries are located behind a screw fitting
in the power supply unit of the LE. To exchange the
batteries the LE must be opened by undoing the
snaps.
The buffer battery of LE 410CA/PA is located next
to the power supply unit.
The buffer battery of LE 410MA is located at the

inner backside of the housing
Buffer battery
battery model:
3 AAA size batteries,
leak-proof
IEC designation "LR6"
CAUTION!
If the capacitor is defective or not charged
all data in RAM are lost when the buffer battery
is exchanged with the machine being switched off.
In this case the data have to be backed up before.

12. Power supply
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13. Keyboard unit TE 401B/420

13.1 Overview
TE 401B Id.No. 250 517 05 (black )
TE 420 Id.No. 313 038 01 (grey)

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13.2
Checking the keyboard unit
The keyboard unit can be checked quickly and reliably by means of a test adapter.
13.2.1 Checking the key functions

Proceeding:
* Observe the safety instructions
Switch off power

Disconnect the keyboard unit from the LE and connect the test adapter to the keyboard unit
(see section "Test units").
The key contacts can now be measured at the test adapter with an ohmmeter.
PGM
MGT
If e.g. the key

is pressed at the TNC operating panel, a resistance of approximately 1 must be measured at
the adapter (see key matrix in section 13.2.3 and 13.2.4); consider the resistance of the testing wires.
13.2.2 Measuring setup for checking the functions of the NC keys

TE
BC/BF
X1 (9-pin)
X2 (37-pin)
Test adapter
Multimeter

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13.2.3 Key matrix of the keyboard unit

X2 Pin
17
18
19
28
29
31
32
20
21
22
23
24
25
26
27
Key
RL0
16
17
18
19
20
21
22
SL0
0/
0
X
X
X
&
X
X
X
X
X
X
X
"
X
X
X
X
X
X
X
X
X
P
X
X
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X2 Pin
17
18
19
28
29
31
32
20
21
22
23
24
25
26
27
Key
RL0
16
17
18
19
20
21
22
SL0
X
X
RET
X
X
X
X
X
X
X
X
X
X
X
SPACE
X
X
X
X
X
X

X
X
X
X
X
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X2 Pin
17
18
19
28
29
31
32
20
21
22
23
24
25
26
27
Key
RL0
16
17
18
19
20
21
22
SL0
X
X
X
X
SPACE
PGM
MGT
CALC
X
X
MOD
HELP
X
X
X
X
X
X
X
X
X
X
X
X
APPR
DEP

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X2 Pin
17
18
19
28
29
31
32
20
21
22
23
24
25
26
27
Key
RL0
16
17
18
19
20
21
22
SL0
CHF
CR
RND
CT
X
X
X
CC
TOUCH
PROBE
CYCL
DEF
CYCL
CALL
LBL
SET
LBL
CALL
STOP
X
X
X
TOOL
DEF
TOOL
CALL
X
PGM
CALL
Y
4

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X2 Pin
17
18
19
28
29
31
32
20
21
22
23
24
25
26
27
Key
RL0
16
17
18
19
20
21
22
SL0
5
6
2
3
X
X
IV
X
X
+/
V
X
X
CE
DEL
X
X
X
X
NO
ENT
ENT
END
X
X
X
X
X
GOTO
X
X
X
X

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13.2.4 Key matrix of the VDU keys

BC 110B
X1 Pin 1)
4b
3b
2b
1b
1a
2a
3a
4a
X2 Pin 1)
13
14
15
16
20
21
22
23
Key 2)
RL12
RL13
RL14
RL15
SL0
SL1
SL2
SL3
SK1
X
X
SK4
SK5
SK6
SK7
SK2
SK3
X
X
SK8
X
X
1)
2)
connector on the keyboard unit

key on VDU
X1: connection of ribbon cable VDU keyboard unit (plug-type connector)

X2: connection of cable keyboard unit logic unit (D-SUB 37-pin)
SK = soft key ( SK1...SK8 from left to right)

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BC 120 / BF 120
X1 Pin 1)
4b
3b
2b
1b
1a
2a
3a
4a
X2 Pin 1)
13
14
15
16
20
21
22
23
Key 2)
RL12
RL13
RL14
RL15
SL0
SL1
SL2
SL3
X
X
SK1
X
X
SK4
SK5
SK6
SK7
SK2
SK3
X
X
SK8
1)
2)
connector on the keyboard unit

key on VDU
X1: connection of ribbon cable VDU keyboard unit (plug-type connector)

X2: connection of cable keyboard unit logic unit (D-SUB 37-pin)
SK = soft key ( SK1...SK8 from left to right)

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13.2.5 Checking the potentiometers

Proceeding:
* Observe the safety instructions!

Connect the test adapter to X45 of the logic unit. Now the wiper voltages of the potentiometers can be measured
by means of a multimeter.
Potentiometer
Override F%
Spindle S%
PIN
37 = 0V / 35 = + pot
37 = 0V / 34 = + pot
Voltage range
(0 ... approx. 4.95)V
(0 ... approx. 4.95)V
13.2.6 Measuring setup for checking the potentiometers
TE
Logic unit
X45
Test adapter
0.15
Multimeter

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13.2.7 Machine operating panel MB 420

The PLC inputs of the machine operating panel MP 420 (I128 I150) can be checked at the 37-pin flange socket
of MB 420 or a the flange socket X46 (connection of machine operating panel) of the TNC.
For this purpose the TABLE function (see section PLC interface) in the PLC mode is helpful as well.
Allocation of the PLC inputs to the keys of MB 420:
I
136
I
135
I
134
I
137
I
138
I
143
I
145
I
128
I
148
I
133
I
149
I
139
I
144
I
150
I
129
I
130
I
131
I
132
I
140
I
141
I
142

I
146
I
147
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14. Visual display units

14.1 Checking the VISUAL DISPLAY UNIT BC 110B
If the screen remains dark when the machine is switched on, first check the power supply (line voltage) of the
VDU. If the power supply is functioning properly, a square highlighted filed can be generated on the screen of
the VDU (which must be switched on) by pressing the external test button on the back side of the unit.
highlighted
helles
Feldfield
test button
Test-Taster
If the VDU generates this highlighted field, the PLC graphics board in the logic unit is probably defective.
If however, the VDU remains dark after the test button has been pressed, the VDU is defective and must
be exchanged.
The control signals for the VDU can only be checked by means of an oscilloscope.
The diagrams on the following page have been recorded with the VDU connected. The color signals R-analog,
G-analog and B-analog may differ from these diagrams (depending on the machine parameters and on the image
depicted).
Pin layout see section 8

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14.2 Checking the VISUAL DISPLAY UNIT BC 120

If the screen remains dark when the machine is switched on, first check the power supply (line voltage) of the VDU.
Power connector
The control signals for the VDU can only be checked by means of an oscilloscope.
The diagrams on the following page have been recorded with the VDU connected. The color signals R-analog,
G-analog and B-analog may differ from these diagrams (depending on the machine parameters and on the image
depicted).
Pin layout of connector X43: see BC 110B!
Pin layout see section 8

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Diagrams
V-SYNC PIN 9
H-SYNC PIN 10
2V/DIV
2V/DIV
10 ms/DIV
20 s/DIV
R-analog PIN 7 1)
G-analog PIN 14 1)
0.2V/DIV
0.2V/DIV
5 ms/DIV
5 ms/DIV
B-analog PIN 15 1)
0.2V/DIV
5 ms/DIV
1)
If the color signals are measured directly at the output of the logic unit without the VDU connected,
the amplitudes are about twice as large.

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14.3 Checking the VISUAL DISPLAY UNIT BF 120

If the screen remains dark when the machine is switched on, first check the power supply (line voltage) at the 2-pin
connector of the VISUAL DISPLAY UNIT.
If the power supply is in order, the flat-panel display cannot be checked further without special testing equipment.
BF 120
X1 Power supply
Connecting terminal
Assignment
+24V power supply with basic insulation according to IEC 742, EN 50 178
0V
Power consumption: 15 W

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15. Encoder interface

15.1 Position encoder circuit
Position encoder inputs on the processor board of the logic unit
X1
X2
X3
X4
X6
=
=
=
=
=
position encoder
position encoder
position encoder
position encoder
position encoder
1st axis
2nd axis
3rd axis
4th axis
spindle
TNC 410 monitors the signals of the position encoders and outputs an error message in plain language
depending on the error detected.
<Axis> encoder: amplitude too small
Amplitude error
<Axis> encoder: frequency too high
Signal frequency error (edge separation)
<Axis> measuring system defective
Error with distance-coded scales
Error causes
Glass scale contaminated or defective
Scanning head contaminated or defective
Cable damaged
Encoder input of the logic unit (LE) defective
Locating an error in the position encoder circuit

To find out whether the encoder or the encoder input of the logic unit is defective, the encoders can be switched
at the logic unit. For this purpose the values of the related machine parameters must be changed, too.
Function
Allocation of the position encoder
input to the axes
X-axis
Y-axis
Z-axis
4th axis
Allocation of the position encoder

input to the spindle

MP
110.0
110.1
110.2
110.3
111
Input value
0 = no position encoder
1 = position encoder input X1
see MP 110.X
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Flowchart to locate an error in the position encoder circuit

X encoder: amplitude too small
The following machine parameter configuration serves as an example:
MP 110.0 = 1 (X-axis at position encoder input X1)
MP 110.1 = 2 (Y-axis at position encoder input X2)
MP 110.2 = 3 (Z-axis at position encoder input X3)
MP 110.3 = 4 (4th axis at position encoder input X4)
Switch off machine power
Switch the position encoder of the X-axis with

1)
e.g. that of the Y-axis at the LE
Switch on machine power
When the message

POWER INTERRUPTED
is displayed, enter the code number 95148
to call the machine parameter list and switch
the input values of MP 110.0 and MP 110.1
NO
Does the error move from
X to Y ?
YES
Error is located in the position

encoder input of the control
1)
Error is located in the position

encoder or in the encoder cable
Caution: Only switch encoders that provide the same signal type!

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15.2 Speed encoder circuit (LE 410 PA/MA only)

Digital axes normally are operated with two encoders per axis.
In most cases sealed encoders are used as position encoders.
The speed encoder is a rotary encoder incorporated in the servo drive.
Speed encoder inputs on the drive-control board of the logic unit:
X15
X16
X17
X18
X19
=
=
=
=
=
speed encoder
speed encoder
speed encoder
speed encoder
speed encoder
1st axis
2nd axis
3rd axis
4th axis
5th axis
TNC 410 monitors the signals of the speed encoders and outputs an error message in plain language
depending on the error detected.
<Axis> motor encoder: Zn ampl. too small
Amplitude error in Zn track
<Axis> motor encoder: Z1-ampl. too small
Amplitude error in Z1 track
<Axis> motor encoder: frequency too high
Signal frequency error (edge separation)
Error causes
Cable of motor encoder damaged
Graduated disk of motor encoder contaminated or defective
Speed encoder input of the logic unit (LE) defective
Electronics of motor encoder defective
Locating an error in the speed encoder circuit

To find out whether the encoder or the encoder input of the logic unit is defective, the encoders can be switched
at the logic unit. For this purpose the values of the related machine parameters must be changed, too.
Function
MP
Input value
Allocation of the speed encoder

inputs to the axes
X-axis
Y-axis
Z-axis
4th axis
Allocation of the speed encoder

inputs to the spindle

112.0
112.1
112.2
112.3
113
0 = no speed encoder
15 = speed encoder input X15
see MP 112.X
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Flowchart to locate an error in the speed encoder circuit

X motor encoder: Zn amplitude too small
The following machine parameter configuration serves as an example:
MP 112.0 = 1 (X-axis at speed encoder input X15)
MP 112.1 = 2 (Y-axis at speed encoder input X16)
MP 112.2 = 3 (Z-axis at speed encoder input X17)
MP 112.3 = 4 (4th axis at speed encoder input X18)
Switch the speed encoder of the X-axis

with e.g. that of the Y-axis at the LE
When the message

POWER INTERRUPTED
is displayed, enter the code number 95148
to call the machine parameter list and switch
the input values of MP 112.0 and MP 112.1
NO
Does the error move from
X to Y ?
YES
Error is located in the speed

encoder input of the control
CAUTION:
Error is located in the speed

encoder or in the encoder cable
The speed encoder is a modular rotary encoder integrated in the servo drive.
It can only be exchanged together with the servo drive.
Observe the safety instructions !

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15.3
Checking an encoder
In order to make a precise statement on the electrical function of a measuring system, it must be measured
with a phase angle measuring unit (PWM), an oscilloscope and a leak tester. (see operating instructions of
Encoder diagnostic set)
A number of adapters are available to measure the different types of encoder signals (11A, 1Vpp,
TTL) at TNC 410 with the PWM.
You can find a connection diagram of the different adapters including Id.Nos. in the section "Test units".

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Notes

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16. Serial handwheels

A number of serial handwheels can be operated as options with TNC 410. These handwheels are adapted via
the machine parameters MP7640 to MP7671.X.
16.1 Handwheel HR 130/330

HR 130
HR 130.001
Id.No. 254 040 -Id.No. 249 371 --
HR 330
Id.No. 251 534 --
Cable adapter for HR 330

Id.No. 249 889 -Pin
2
4
6
8
Color
white
brown
yellow
green
Signal
0V
+12V
DTR
RxD
connecting terminals
for EMERG. STOP
loop of the
machine tool
Pin
1
2
3
4
5
6
Color
blue
blue
green
yellow
brown
white
Signal
EMG.
STOP
RxD
DTR
+12V
0V
16.1.1 Checking the data transfer of handwheel HR 130/330

The serial handwheels HR 130 (panel-mounted handwheel without auxiliary keys) and HR 330 (portable handwheel
with auxiliary keys) can be checked using an oscilloscope. The following signals can be measured at the handwheel
input X23 of the LE. The signals must correspond to the diagrams below:
Pin 6
DTR
0V
Pin 8
RxD
0V
t=
6ms
The handwheel is powered via the logic unit (X23 pin 2 = 0V, pin 4 = + 12V)

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16.1.2 Checking the keys of the handwheel HR 330

Depending on machine parameter MP 7640 the HR 330 handwheel behaves as follows:
MP7640 = 1: HR 330 (all keys evaluated by NC)
By pressing the axis buttons on the operating panel the cursor can be moved to Actual value transfer or Datum
setting. The axis keys on the handwheel serve to move the handwheel symbol on the screen. The keys RAPID,
+ and are directly evaluated by the NC, and the inputs I160 to I162 are set accordingly.
MP7640 = 2: HR 330/130 (all keys evaluated by NC)
The cursor and the handwheel symbol on the screen can be moved by pressing the axis buttons on the operating
panel and on the HR.
An axis can also be selected via the TNC keyboard (HR 130 panel-mounted handwheel).
The keys RAPID, + and are directly evaluated by the NC, and the inputs I160 to I162 are set accordingly.
MP7640 = 3: HR 330 (keys +, and RAPID evaluated by PLC)
setting. The axis keys on the handwheel serve to move the handwheel symbol on the screen. The keys RAPID,
+ and must be evaluated by the PLC. The inputs I160 to I162 are set accordingly.
Allocation of the keys to the PLC inputs
Key on HR
PLC input
I160
I161
Rapid traverse
I162

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16.2
Handwheel HR 332
HR 332
Connecting
cable
Adapter connector
(12-pin 9-pin)
Permissive
buttons of
handwheel
Connecting
terminals for
EMERG.STOP
Pin
1
2
3
4
5
6
7
8
9
10
11
12
Signal
EMERG. STOP
EMERG. STOP
permissive button1)
permissive button1)
permissive button1)
not assigned
TxD
RxD
shield
DSR
0V
+ 12V
Pin
2
4
6
7
8
Signal
0V
+ 12V
DTR
TxD
RxD
The assignment of the handwheel keys depends on the version

1) The number of the permissive buttons and the internal wiring depend on the version of HR 332
16.2.1 Checking the data transfer of handwheel HR 332

The serial handwheel HR 332 can be checked by means of an oscilloscope. The following signals can be measured
at the handwheel input X32 of the logic unit. The signals must correspond to the diagram below:
2V/DIV
Pin 6
DTR
0V
Pin 8
RxD
0V
t=
6ms

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16.2.2 Checking the keys of the handwheel HR 332

MP7640 = 4: HR 332
setting. The axis keys on the handwheel serve to move the handwheel symbol on the screen. In MP7645.0 can
be defined, whether all twelve keys and the corresponding LEDs can be addressed by PLC or whether the axis
buttons and their LEDs are excepted.
Allocation of the keys and LEDs to the PLC inputs and outputs
Depending on the value entered in MP7645.0 the 12 keys on the HR 332 handwheel are assigned to different
PLC inputs and the 12 LEDs to different PLC outputs.
If a key is pressed, the corresponding PLC input is set. If a PLC output is set, the corresponding LED lights up.
Depending on the machine parameter MP 7645.0 the handwheel HR 332 behaves as follows:
If MP7645.0 = 0, the keys X, Y, Z, IV and
their LEDs are assigned to NC. The
remaining keys are assigned to the PLC
inputs I164 to I170. The LEDs are assigned
to the PLC outputs O100 to O106.
If MP7645.0 = 1, all twelve keys are

assigned to the PLC inputs I160 to I171
and all LEDs to the PLC outputs O96 to
O107. The handwheel symbol in the status
window can be set via module 9036.
IV
O100
I164
0O96
I160
0O97 0O98
I161 I162
O102
I166
0O99
I163
O100 O101
I164 I165
O103 O104
I167 I168
O102
I166
O103 O104
I167 I168
O101
I165
O105 O106
I169 I170
O105
I169
O106 O107
I170 I171
MP7645
MP7645.0
Input:
Initializing parameter for the handwheel

When a HR 332 is connected, MP7645.0 has the following meaning:
Assignment of the keys on handwheel HR 332
0=
All keys except the axis address keys and the corresponding LEDs can
be addressed freely via PLC.
1=
All twelve keys and LEDs can be addressed freely via PLC.
MP7645.1 to MP7645.7 have no function.

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16.3
Handwheel HR 410
Connecting
terminals for
EMERG.STOP
Permissive buttons
of handwheel
Pin
1
Signal
Common permissive
button
2
Permissive button 2
3
Permissive button 1
4
Emerg. stop 1
5
Emerg. stop 1
6
Emerg. stop 2
7
Emerg. stop 2
8
RxD
9
DSR
10
TxD
11
+ 12V
12
0V
External shield + internal
shield = housing
Pin
2
4
6
7
8
Internal wiring of the contacts of permissive buttons and EMERGENCY STOP button of HR 410:
Permissive button 1
Permissive button 2
EMERG. STOP
Contact 2
Contact 1
right
left
Adapter connector
Contact 2
Contact 1
Contact 1
Contact 2
Contact 1+2
Contact 2
Contact 1

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Signal
0V
+ 12V
DTR
TxD
RxD
16.3.1 Checking data transfer of the handwheel HR 410

The serial handwheel HR 410 can be checked by means of an oscilloscope. The following signals can be measured
at the handwheel input X23 of the logic unit. They must correspond to the diagrams below:
2V/DIV
Pin 6
DTR
0V
Pin 8
RxD
0V
t=
6ms
16.3.2 Checking the keys on handwheel HR 410

MP7640 = 6: HR 410
In MP7645.0 is defined, whether the keys on the handwheel are evaluated by NC or by PLC.
MP7645.0 = 0
Evaluation of the keys by NC
X
Y
Z
MP7645.0 =1
Evaluation of the keys by PLC
O96
O97
I160
I161
O98
O99
I162
I163
O100
O103
I164
I167
O104
O105
O106
I168
I169
I170
IV
V
ACTL.
VALUE
TRANSFER
FEED RATE FEED RATE FEED RATE

SMALL
MEDIUM
HIGH
I171
O109
I173
O109 O110 O111

I173 I174 I175
Except the keys A, B and C all keys are evaluated by the NC. In
MP7670.x the interpolation factors valid for small, medium and
large feed rates are defined. MP7671.x defines the speed valid
at low, medium and high speeds. The speed is indicated as %factor of the handwheel feed rate (MP1020.x).
MP7645
MP7645.0
Input:
O110
I174
All keys are evaluated by the PLC. The handwheel

axis and the handwheel interpolation factor are set
with module 9036. W766 influences the feed rate
when a direction key is pressed.
Initializing parameter for the handwheel

When a HR 410 is mounted, the meaning of MP7645.0 is as follows:
Assignment of the keys on handwheel HR 410
0=
Evaluation of the keys by NC
1=
Evaluation of the keys by PLC
MP7645.1 to MP7645.7 have no function

I172
O111
I175
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16.4
Error messages
Handwheel not ready X

[1096]
X=
A
: No peripheral unit connected
B
: Code of peripheral unit does not match MP7640
C Y : Contamination (Y = axis)
D
: Transmission error during receipt
E
: Received BCC check sum incorrect
F
: Peripheral unit has recognized wrong code
G
: Peripheral unit has recognized wrong BCC check sum
H
: Peripheral unit shows transfer error
I
: Peripheral unit shows incorrect number of initializing parameter
J
: Peripheral unit shows incorrect value of initializing parameter
K
: Transmission error during sending
L
: Undefined error code

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17.
3-D touch probes
17.1
Overview
17.1.1 Touch probes for calibration and workpiece setup

TS 220
with connecting cable
17.1.2 Touch probe for digitizing workpieces

TS 120

17. 3-D touch probes
Adapter connector for TS 120
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Notes

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17.2
Error messages
17.2.1 Error messages during probing operation

[50]
After starting a probing function no touch point was reached within the traverse defined in machine
parameter MP6130
[52]
The stylus is already deflected at the start of a probing movement.
Probe system not ready
[54]
Bad or no connection between infrared probe system and receiver (e.g. due to contamination).
The two windows of the probe system must be oriented to the transmitter/receiver unit.
Battery is dead.
Stylus deflection exceeds maximum
[454]
Digitizing with measuring touch probe: Maximum permissible stylus deflection was exceeded.
Probe system not ready <axis>
[1150]
The probe system is not ready.
Measuring touch probe selected
[1170]
You have attempted to start a digitizing cycle for a triggering probe, although a measuring probe
is defined in machine parameter MP6200.
Triggering touch probe selected
[1171]
You have attempted to start a digitizing cycle for a measuring probe, although a triggering probe
is defined in machine parameter MP6200.
Calibrate touch probe
[1172]
You have attempted to automatically measure a tool, although the table probe is not yet calibrated.

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17.2.2 Error messages when digitizing 3-D contours

Wrong axis programmed
[331]
The probe axis in the scanning cycle RANGE is not identical with the calibrated touch probe axis.
Faulty range data
[444]
In the RANGE scanning cycle a MIN coordinate is larger than or equal to the corresponding MAX value.
In the RANGE scanning cycle one or several coordinates are beyond the software limit switch range.
No RANGE scanning cycle is defined when the scanning cycles MEANDER or CONTOUR LINES are called.
Mirroring not permitted
[452]
Rotation not permitted
[449]
Scaling factor not permitted
[450]
Mirroring, rotation or scaling factor were active when the scanning cycles RANGE, MEANDER or
CONTOUR LINES were called.
Incorrect entry in MP <number>
[1149]
Measuring probe system: double assignment of the probe axis to the machine axes.
Range exceeded
[443]
During digitizing the stylus went out of the digitizing range, i.e. a part of the 3-D contour is outside
the range.
CYCL parameter incorrect
[447]
The programmed range, line or point spacing is negative or larger than 65 535 mm (only possible with
Q-parameter programming).
[50]
The stylus was deflected before the range was reached during approach.
In the scanning cycle CONTOUR LINES the stylus was not deflected within the probing range.
[52]
The stylus is not at rest, although it is not touching the contour.

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Plane wrongly defined

[313]
One of the coordinates of the starting point in the cycle CONTOUR LINES is identical with the touch
probe axis.
Start position incorrect
[445]
The starting point coordinate that is identical to the starting axis is outside the range.
Axis double programmed
[307]
In the CONTOUR LINES cycle you programmed the starting position in one axis twice.
.

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18.
File management of TNC 410
18.1
Calling the file directory
Press key
Function
TNC in operating mode PROGRAMMING AND EDITING
PGM
MGT
Call program directory
The files stored in the NC memory are now displayed on the screen.
Depending on the application certain file types may be excluded by the machine tool manufacturer. These file types
are not available.
File type
NC program HEIDENHAIN plain language
NC program DIN/ISO
Active tool table
Pocket table
Pallet table
Point table for digitized data
Datum table
Extension in the TNC

.H
.I
TOOL.T
TOOLP.TCH
.P
.PNT
.D
Additional file information:

M: File selected in a "Program Run" mode
P: File protected against erasing and editing

18. File management of TNC 410
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18.2
Calling the machine parameter list for servicing
Press key
Function
Call subordinate mode "Mode"
MOD
Prepare TNC for input of code number
ENT
Enter code number, confirm with ENT
The machine parameter list is now displayed on the screen.
END
Exit machine parameter mode

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18.3 Switching over the position display for servicing

Press key
Function
TNC in MACHINE operating mode (manual, full
sequence etc.)
MOD
Activate MOD function
Select option POSITION DISPLAY if required

or
ENT
Switch to the desired position display

NOML:
nominal position
DIST:
distance-to-go
ACTL:
actual position
REF:
distance to reference mark
(machine datum);
with distance-coded measuring system:
scale reference point
LAG:
current servo lag
Exit the subordinate mode

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18.4 Display of the system information

Press key
Function
TNC in MACHINE operating mode (manual, full
sequence etc.)
MOD
Activate MOD function
Press soft key
Exit the system information

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19.
Data interfaces
19.1
Operating modes of the data interface
For data transfer the TNC 410 can be switched to the following 3 interface operating modes:
FE: For connection of the HEIDENHAIN floppy disk unit FE 401 B (or FE 401 from software 230 626 03)
or other peripheral units.
HEIDENHAIN data transfer software TNCremo in transfer mode file server (FE)
Data format and protocol adapted to FE 401/B!

Protocol:
blockwise transfer
Data format:
7 data bits, 1 stop bit, even parity
Baud rate:
110 - 115 200 baud
Interface parameters:
fixed
Transfer stop:
software handshake with DC3
EXT 1: For the adaptation of data transfer in standard format

EXT 2: as well as for blockwise transfer to peripheral units.
Protocol:
Data format:
Baud rate:
Interface parameters:
Transfer stop:
standard or blockwise transfer

adaptation via machine parameters (from MP 5000)
110 - 115 200 baud
software handshake with DC3 or hardware handshake
with RTS, selectable via machine parameters (from MP 5000)
NUL: no function

19. Data interfaces
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19.1.1 Interface configuration and allocation of operating modes

In the operating modes PROGRAMMING AND EDITING and TEST RUN the setup for the data interfaces is
called by pressing
MOD
and the soft key
Explanations:
RS 232 interface:
Baud rate:
Interface mode
Baud rate for data transfer
Available [kB]:
Reserved [kB]:
Block buffer:
Free NC memory (value entered by the TNC)

Memory reserved for blockwise transfer (for DNC mode only)
Number of NC blocks in the NC memory (for DNC mode only)
or
By pressing the arrow keys
you can select the desired settings and set them according to your
ENT
requirements with the
key.
To exit the MOD function RS 232 SETUP press the soft key

19. Data interfaces
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19.2
Machine parameters for the data interfaces
In the FE operating mode the interface parameters cannot be changed.

In the operating modes EXT 1 and EXT 2 the interface parameters can be set via the machine parameters
MP 5000 and higher.
.

19. Data interfaces
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19.3 Error messages

19.3.1 Error messages at the TNC in the FE mode
In this operating mode, the floppy disk unit outputs errors in the following format:
(SOH) ERR: (SP) (SP) (SP) [XXX] (ETB) (BCC)
XXX = error number
The following errors may be displayed:
Input/Output Errors
ERR: 001 = wrong command code
ERR: 002 = illegal program name
ERR: 003 = faulty data transfer
ERR: 004 = program incomplete
ERR: 005 = receiving buffer overflow
ERR: 006 = function currently disabled
ERR: 007 = data-buffer overflow
Errors during Program Write or Read
ERR: 010 = program not on disk
ERR: 011 = program erase-protected
ERR: 012 = program is being written to
ERR: 013 = program directory is full
ERR: 014 = disk is full
ERR: 015 = text not found
ERR: 016 = program name already exists
ERR: 017 = disk access active
ERR: 018 = program currently being read
Disk / Drive / Controller Errors
ERR: 100 = disk not initialized
ERR: 101 = sector number too large 1)
ERR: 102 = drive not ready 2)
ERR: 103 = disk is write-protected
ERR: 104 = faulty data on disk 1)
ERR: 105 = sector cannot be found1)
ERR: 106 = check sum incorrect 1)
ERR: 107 = disk controller defective 3)
ERR: 108 = DMA defective 3)
ERR: 109 = disk exchanged during program loading
1) These error messages indicate that the floppy disk is defective; in most cases, they can only be
eliminated by reformatting the disk.
2) If this error message comes up with the disk inserted, the drive is probably defective.
3) Hardware defect

19. Data interfaces
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19.3.2 Error messages during data transfer

Data transfer erroneous
[189]
X= A
B
C
D
E
F
G
H
M
N
P
R
Faulty character frame

Parity error
Overrun / parity
Framing
Framing / overrun
Framing / parity
Framing / parity/ overrun
Overrun of receive buffer (interrupt buffer)
The control has received the character for "Negative Acknowledgement"
(NAK) more than 3 times
The control has transmitted the character for "Negative Acknowledgement"
Timeout ACK/NAK
Overrun of block buffer (decoding buffer)
Baud rate not possible

[197]
If the data interfaces (RS 232/RS 422) are active simultaneously, the baud rate of both data interfaces
must be the same.
Interface already assigned
[196]
A data interface cannot be used for two operating modes at a time (e.g. DNC mode and simultaneous
programming is not possible with one data interface).
Ext. input/output not ready
[200]
DSR signal missing at the TNC
Transmission cable defective or incorrect
Wrong interface assignment
Program incomplete
[194]
Data transfer was aborted before the program was completely loaded.

19. Data interfaces
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19.3.3 Error messages in the LSV2 mode

LSV2 X
[198]
X= A
B
C
D
E
F
G
H
I
J
K
DRS signal missing

Framing / parity / overrun
The control has transmitted the character for "Negative Acknowledgement"
The control has received the character for "Negative Acknowledgement"
No reaction of the peripheral unit
RS232 interface assigned
Baud-rate conflict
NAK received as response to transmitted ENQ
Timeout between receiving STX and ETX
Timeout between transmitting DLE0/NAK and reaction of the peripheral unit in
the request period
Timeout between transmitting DLE1/NAK and reaction of the peripheral unit in
the text period

19. Data interfaces
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19.4
Wiring diagrams of the data interfaces
19.4.1 V.24/RS-232-C data interface with RS-232-C adapter block (full wiring)
If the pin layout of your peripheral unit differs from the above layout, the HEIDENHAIN connecting
cable cannot be used.
19.4.2 V.24/RS-232-C data interface with RS-232-C adapter block (simplified wiring)
Example:
With this wiring, only transfer stop with DC3 (software handshake) is possible!
The RS-232-C-/V.24 data interface has different pin layouts at the logic unit X21 and at the RS-232C
adapter block.

19. Data interfaces
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20.
Data transfer via data interface
20.1
Data transfer menu
After pressing the soft key
the following soft keys are displayed for data transfer:
Transfer of all files into the TNC without prompting
Transfer of all files into the TNC with prompting
Transfer of the selected file into the TNC
Transfer of the selected file to the external data medium
Transfer of the PLC program as ASCII file to the external data medium
(this soft key is only offered in the PLC editor)
Transfer of all files to the external data medium without prompting
Display of all files stored on the external data medium
20.2
Data output via the data interface
Note:
The flowcharts on the following pages for file transfer from and to the control are only valid for the data transfer
software TNCremo, operating mode File server FE. If you use another data transfer software, the proceeding may
differ from this description. The software TNCremo, Id.No. 280 480 (German) 280 481 (English), can be ordered
from HEIDENHAIN, Traunreut. We also offer a shareware version for testing.
Preparations:
Start data transfer software TNCremo on your PC
Set control model TNC 410 at the PC (menu option Options)
Set baud rate and interface at the PC (menu option Options)
Set operating mode File server FE at the PC (menu option Connect)
Set FE operating mode at the TNC
Set baud rate at the TNC

20. Data transfer via data interface
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20.2.1 Output of files with the extensions .H, .I, .P, .D, TOOL.T, TOOLP.TCH, .PNT
Press key
Function
Operating mode PROGRAMMING AND EDITING
PGM
MGT
Call file directory
Activate data transfer menu
Press soft key

All displayed files are transferred without prompting
END

Closes the data transfer menu after all files have been transferred
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20.2.2 Output of the machine parameter list

Press key
Function
MOD
Call subordinate mode
ENT
etc.
Enter the name under which the machine parameter list is

supposed to be stored on the data medium (up to 8 characters).
The parameter list is stored with the extension .MP
Start data transfer

ENT
END

Closes the data transfer menu after all data have been transferred
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20.2.3 Output of the PLC program from RAM

Press key
Function
MOD
ENT
Activate data output
etc.
ENT
END

Enter the name under which the PLC program is supposed to be

stored on the data medium (up to 8 characters). The PLC
program is stored with the extension .PLC.
Start data transfer.
Closes the data transfer menu after all data have been
transferred
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20.2.4 Output of the files for nonlinear axis error compensation .COM, .CMA1)
Press key
Function
MOD
ENT
Start data transfer
END
transferred
1) With the NC software 286 000 011 the data for nonlinear axis error compensation are stored in one file.
This file can also be called by entering the code number.

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20.3
Data input via the data interface
Note:
The flowcharts on the following pages for file transfer from and to the control are only valid for the data transfer
software TNCremo, operating mode File server FE. If you use another data transfer software, the proceeding
may differ from this description. The software TNCremo, Id.Nos. 280 480 (German) and 280 481 (English),
can be ordered from HEIDENHAIN, Traunreut. We also offer a shareware version for testing.
Preparations:
Start data transfer software TNCremo on your PC
Set control model TNC 410 at the PC (menu option Options)
Set baud rate and interface at the PC (menu option Options)
Set operating mode File server FE at the PC (menu option Connect)
Set FE operating mode at the TNC
Set baud rate at the TNC

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20.3.1 Downloading files with the extensions .H, .I, .P, .D, TOOL.T, TOOLP.TCH, .PNT
Press key
Function
PGM
MGT
Call file directory
Press soft key

All files stored on the external data medium are downloaded
without prompting.
END

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20.3.2 Downloading the machine parameter list

Download of the machine parameter list if the size of the MP file does not change:
If the machine parameter file stored on the external data medium contains exactly the data required by the TNC 410
(no machine parameter added or removed), the MP list is transferred without error message.
Press key
Function
TNC in Operating mode PROGRAMMING AND EDITING
MOD
ENT

stored on the data medium
etc.
ENT
Start data transfer
END

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Download of the machine parameter list if the size of the MP file changes:
If the machine parameter file stored on the external data medium does not exactly contain the data required by
the TNC 410 (machine parameter added or removed), an error message is generated on the screen of the
TNC during or after transfer of the machine parameter file.
Press key
Function
MOD
ENT

stored on the data medium
etc.
Start data transfer
ENT
Behavior the NC software 286 000 - 011

If during data transfer the error message ENTRY VALUE INCORRECT
is displayed, the machine parameter
file transferred is not identical to the version required by TNC 410 (machine parameters added or removed).
Note down the number of the machine parameter at which the message was generated and continue data transfer
ENT
. Enter the missing parameters by hand after data transfer has been finished. Further
by pressing
information in this regard can be obtained from the machine tool builder.
See also next page!

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Behavior with NC software 286 060 071 or 286 080 091

If after data transfer the error message
Program data erroneous
is displayed,
the machine parameter file transferred is not identical to the version required by TNC 410 (machine parameters
added or removed). Confirm the error message by pressing the CE key and select the MPERR file. This MP error
file contains the faulty machine parameters collected during the downloading process as ASCII string together with
an error code.
Error codes in the MP error file:
E1 Syntax error
E2 Conversion error MP number / MP index
E3 Conversion error or wrong input range of MP value
E4 Downloading disabled e.g. by PLC/option
E5 MP not expected, machine parameter no longer exists
E6 MP expected but not downloaded, new machine parameter added
In the case of the errors E3, E4, E6 the currently stored MP value is displayed in brackets at the end of
the line (e.g.<0>).
Open MP file
By pressing the cursor keys the desired parameter
is selected. After opening the MP file a value can
be entered for this machine parameter.
Open error file

For all machine parameters marked by the error code E6
in the MPERR file the entry value in the MP list must be
ENT
confirmed by pressing
. Otherwise the
error message "Entry value incorrect" is displayed.
Further information can be obtained from your machine
tool builder.
This machine parameter is deleted from the MPERR file.

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20.3.3 Downloading the PLC program into RAM

Press key
Function
MOD
ENT
Activate data input
Enter the name under which the PLC program is stored on the
data medium
etc.
Start data transfer
ENT
END

transferred
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20.3.4 Downloading the files for nonlinear axis error compensation .COM, .CMA1)
Press key
Function
MOD
ENT
Press soft key

All files stored on the data medium are downloaded without
prompting
END
transferred
1) With the NC software 286 000 011 the data for nonlinear axis error compensation are stored in one file.
This file can also be called by entering the code number.

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21. Interface to the servo amplifier

21.1 Nominal value output to servo amplifier (analog/digital)
The selection analog axis or digital axis is made via machine parameter by the machine tool builder.
This parameter also contains the channel / connector configuration for the axes.
MP 120.0
MP 120.1
MP 120.2
MP 120.3
MP 121
allocation nominal value output X-axis

allocation nominal value output Y-axis
allocation nominal value output Z-axis
allocation nominal value output 4th axis
allocation nominal value output spindle
Input values in machine parameters MP 120.x and 121:

TNC 410 CA/PA/MA
0 = control does not output nominal speed
1 = analog nominal speed ( 10V) at connector X8 channel 1
TNC 410 PA
51 = digital nominal value (PWM signal) at connector X51
TNC 410 MA
80 = digital nominal value (PWM signal) motor connector at terminal X80 of inverter unit UE 2xx

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21.2 Analog nominal speed interface at connector X8

21.2.1 Specifications of the analog outputs
Load capacity:
RLmin > 5 k
CLmax < 2 nF
Short-circuit stability: The outputs are permanently shortcircuit-proof

Voltage range:
Uamax =
Uamin =
+10V 100 mV
10V 100 mV
Resolution:
Minimum step
14 bits = 16 384 steps

10 V
= 0.6 mV
16 384
X8 Analog outputs 1 to 5
Logic unit
D-Sub
Assignment
connector
(female) 15-pin
1
analog input
do not assign
do not assign
10
0 V analog input
11
12
do not assign
13
14
15
Chassis
external shield

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21.2.2 Checking the analog nominal speed interface

Proportionally to the traverse speed the control outputs an analog voltage between 0V and 10V 1). The easiest
way to determine this voltage is to measure with the TEST ADAPTER directly at the LOGIC UNIT or with a
multimeter at the connecting terminals of the servo amplifier.
If however, there is no axis movement owing to a defect, proceed as described below to find out, whether the error
is located inside or outside the control:
Switch off the power switch at the machine tool.
Connect the TEST ADAPTER to the connector X8 of the LE and connect a multimeter to the sockets
of the defective axis. If you do not have a test adapter, connect the multimeter to the nominal value input of
the servo amplifier.
Switch on power and control voltage.
Set the position display to LAG (servo lag) (see section "Switching over the position display").
Check and adjust the following machine parameters:
(If you alter a machine parameter, note down the original value and re-enter it after finishing the inspection.)
MP
Input value
Function
Original
input value
1410.X
30 [mm]
1420.X
30 [mm]
servo lag monitoring (cancellable),

feed-forward control
servo lag monitoring (EMERG. STOP),
feed-forward control
1140.X
9.99 [V]
1710.X
300 [mm]
1720.X
300 [mm]
movement monitoring
servo lag monitoring (cancellable),
trailing mode
servo lag monitoring (EMERG. STOP),
trailing mode
Traverse the reference points that need to be traversed before those of the defective axis.
Turn the override potentiometer of the keyboard unit completely to the left and start reference mark traverse
for the defective axis.
Check the axis enable for the defective axis at the servo amplifier.
Check the screen display.
* (Control ready for operation) must be ON, the F of the feed rate display must be normally lit (if the display
is inverse, the feed rate enable is missing), and the symbol for "Axis not in the position loop"
) must not follow the position display.
(e.g.
Turn the override potentiometer slowly to the right and turn it back left again before the servo lag display
reaches the limit of the position monitoring.
When the override potentiometer is turned to the right, the control outputs an analog voltage which is increased
proportionally to the servo lag up to a maximum value of 10V. The control operates correctly, if a voltage of
10V 0.1V can be measured at the test adapter with the multimeter. If no voltage can be measured, switch
off the power switch, unplug the connector X8 from the logic unit, disconnect the nominal value line from the
servo amplifier and test this line for short-circuit. If the nominal value line is in order, connect X8 to the logic
unit again (leave the nominal value line disconnected), switch on the power switch and repeat the measurement
with reference mark traverse. If an analog voltage can be measured now, the control operates correctly. If no
voltage can be measured, the analogue output of the logic unit is probably defective.
1)
see machine parameter MP1050.X (analogue voltage for rapid traverse)

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Measuring setup to check the analog nominal speed interface

logic unit
servo
amplifier
X8/X9
ANALOGUE
test adapter
multimeter
5.15V

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21.3
Digital interface to the servo amplifier
21.3.1 Checking the digital nominal speed interface of TNC 410 PA

Flowchart for checking a digital axis of TNC 410 PA with the DCG:
A digital servo amplifier can only be tested with a DCG (= Drive Control Generator; see section Test Units).
In the example below the X-axis is inspected.
The configuration of the machine parameter is supposed to be as follows:
MP 120.0 = 51 (X-axis at motor power module X51)
MP 120.1 = 52 (Y-axis at motor power module X52)
MP 120.2 = 53 (Z-axis at motor power module X53)
MP 120.3 = 54 (4th axis at motor power module X54)
MP 121 = 55 (spindle at motor power module X55)
Switch off machine power.
Disconnect the power module of the axis to be checked from the TNC.
In the above example X51 (X-axis)
Connect the DCG to the servo drive as per connection diagram.
Switch on machine power.
When the message POWER INTERRUPTED is displayed

enter the code number 95148 to call the machine parameter list.
In machine parameter MP 120.x/121 enter the value 0 (no output of nominal speed by
the TNC) for the axis to be checked.
In the above example MP 120.0 = 0
Check the drive enable at the servo amplifier

(see also: Basic ciruit diagram of motor control).
Confirm the message POWER INTERRUPTED by pressing CE
and switch on the control voltage.
Settings at the DCG:

Set the toggle sw itches Err. 1 and Err. 2 to UP position (active)
Turn the potentiometers Drehmoment (torque) and Drehzahl (speed) to their left stops
Sw itch on the DCG supply voltage ( Netz-Ein)
Set the toggle sw itch Regler Ein (controller on) to UP position (ON).
Now the DCG is ready for operation. Turn the potentiometers Drehmoment and Drehzahl to the right
and back left until the axis moves smoothly.
NO
Can the axis be moved ?
YES
Servo amplifier, servo drive etc. are working

properly. The defect is probably located in
the logic unit (PWM output).

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The defect is probably located outside

the control
(servo amplifier, servo drive etc.)
Measuring setup for checking the servo drive of an axis of TNC 410 PA
Logic unit
Servo
amplifier
X51
DIGITAL
DCG

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Flowchart for checking a digital axis of TNC 410 PA without DCG:

In the example below the X-axis is inspected.
The configuration of the machine parameter is supposed to be as follows:
MP 120.0 = 51 (X-axis at motor power module X51)
MP 120.1 = 52 (Y-axis at motor power module X52)
MP 120.2 = 53 (Z-axis at motor power module X53)
MP 120.3 = 54 (4th axis at motor power module X54)
MP 121 = 55 (spindle at motor power module X55)
Switch connector of motor power module of X-axis with Y-axis at the logic unit.
In the above example X 51 (X-axis) and X 52 (Y-axis)
Switch on power

enter the code number 95148 to call the machine parameter list
Switch the input values of machine parameters

MP 120.0 (X-axis) and MP 120.1 (Y-axis).
In the above example: MP 120.0 = 52, MP 120.1 = 51
Check the feed rate enable at the servo amplifier

(see also: Basic circuit diagram of motor control).
NO
Does the error move to

the other axis ?
YES
Servo amplifier, servo drive etc. are working

properly. The defect is probably located in
the logic unit (PWM output).

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The defect is probably located outside

the control
(servo amplifier, servo drive etc.)
21.3.2 Checking the digital nominal value interface of TNC 410 MA

Flowchart for checking a digital axis of TNC 410 MA with the DCG:
A digital servo amplifier can be checked by means of the DCG, Drive-Control Generator
(see also section "Test Units").
In this example the X-axis is inspected.
The machine parameter configuration is supposed to be as follows:
MP 120.0 = 81 (X-axis at motor connector X81 of the inverter UE 2xx)
MP 120.1 = 82 (Y-axis at motor connector X82 of the inverter UE 2xx)
MP 120.2 = 83 (Z-axis at motor connector X83 of the inverter UE 2xx)
MP 120.3 = 84 (4th axis at motor connector X84 of the inverter UE 2xx)
MP 121 = 80 (spindle at motor connector X80 of the inverter UE 2xx)
Unscrew the cover plate of the ribbon cables from LE to inverter unit UE 2xx
(see figure)
Disconnect the plug-type connector of the axis to be checked and connect the DCG
to the inverter unit as per the connection diagram (see figure)
When the message POWER INTERRUPTED is displayed, enter the code number 95148
to call the machine parameter list
Enter the value 0 (TNC does not output nominal speed command signal) for the axis
concerned in machine parameter MP 120.x/121; in the above example: MP 120.0 = 0
Check the drive-enable at the servo amplifier (also see Basic circuit diagram of motor
control); press CE to confirm the message POWER INTERRUPTED and switch on
machine control voltage
Settings at the DCG:

Set the toggle switches Err. 1 and Err. 2 to UP position (active)
Turn the potentiometers Drehmoment (torque) and Drehzahl (speed) to their left stops
Switch on the DCG supply voltage (Netz-Ein)
Set the toggle switch Regler Ein (controller on) to UP position (ON).
Now the DCG is ready for operation. Turn the potentiometers Drehmoment and Drehzahl to the right and
back left until the axis moves smoothly.
Can the axis be moved?
Servo amplifier, servo drive etc. are working properly;

the defect is probably located in the
logic unit (PWM output).

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The defect is probably located outside the

control (servo amplifiers, motor etc.)
Measuring setup for checking the servo amplifier of an axis of TNC 410 MA
cover
Allocation of the axes to the ribbon cables
X7, 34-pin = power supply of the logic unit
and status signals
X6, 16-pin = connection of motor power module
1st axis at UE 2xx
(output motor connector X81)
2nd/3rd axis at UE 2xx
(output motor connector X82/X83)
4th axis/spindle at UE 2xx
(output motor connector X84/X80)
X4 or X5 connection of inverter unit

X6 connection of inverter unit
plug-type connector 16-pin

plug-type connector 34-pin
cable adapter Id.No. 326 602 01
* CAUTION
Only connect ONE ribbon cable at a time to the

DCG by means of the cable adapter.
Never connect both ribbon cables
simultaneously!
or
axis 2
axis 4
axis 1
axis 3
spindle
DCG

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Flowchart for checking a digital axis of TNC 410 MA without DCG:

In this example the X-axis is inspected.
The machine parameter configuration is supposed to be as follows:
MP 120.0 = 81 (X-axis at motor connector X81 of the inverter UE 2xx)
MP 120.1 = 82 (Y-axis at motor connector X82 of the inverter UE 2xx)
MP 120.2 = 83 (Z-axis at motor connector X83 of the inverter UE 2xx)
MP 120.3 = 84 (4th axis at motor connector X84 of the inverter UE 2xx)
MP 121 = 80 (spindle at motor connector X80 of the inverter UE 2xx)
Switch the motor connector output of the X-axis with the Y-axis at the inverter unit.
In the above example X 81 (X-axis) and X 82 (Y-axis).
C A U T I O N : Observe the rated current of the output (see section: Pin layout)

enter code number 95148 to call the machine parameter list
Switch the entry values of the machine parameters

MP 120.0 (X-axis) and MP 120.1 (Y-axis).
In the above example: MP 120.0 = 82, MP 120.1 = 81
Check the feed-rate enable at the servo amplifier

(see also: Basic circuit diagram of motor control).
Does the error move to the

other axis ?
NO
YES
Servo drive, cables etc. are working properly;

the defect is probably located in the logic unit
(PWM output) or in the inverter unit UE 2xx.

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The defect is probably caused by the servo

drive or by the cables; the logic unit and the
inverter unit are functioning properly.
21.4
Adjustment of the feed rate at the servo amplifier
21.4.1 Analog axes

Check and adjust the machine parameters.
(If you alter a machine parameter, note down the original value and re-enter it after finishing the inspection.)
MP
Entry value
Function
Original entry value

1)
1390
velocity feedforward control

in automatic operating modes ON
7290.X
display step = 1 m
Switch the position display to LAG (display of servo lag).

Enter the following test program (e.g. for the X-axis)
0
1
2
3
4
5
BEGIN PGM X MM
LBL 1
X + 0 F MAX
X + 100 F MAX
(enter a larger traverse range, if possible!)
CALL LBL 1 REP 100/100
END PGM X MM
Run the test program in the operating mode "PROGRAM RUN / FULL SEQUENCE".
Adjust the feed rate at the servo amplifier (tachometer) such that the display of the servo lag
is approximately zero during positioning in both directions.
Repeat the adjustment for all axes.
Reset the machine parameters and the position display to the original values.
1) The operating mode "velocity feedforward control" must be optimized!
21.4.2 Digital axes

For digital axes the feed rate adjustment at the servo amplifier as described in section 21.4.1 is not required.

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21.5
Offset adjustment
21.5.1 Analog axes

a) Offset adjustment with code number
Press key
Function
MOD
ENT
Enter code number for offset adjustment and confirm with ENT
On the screen the contents of the offset memory are now displayed in mV.
From left to right: X-axis, Y-axis, Z-axis, 4th axis
An offset compensation is executed.

The values are stored in non-volatile memory.
The offset adjustment with code number only compensates the
current offset. Subsequent offset modifications are not
compensated.
Offset compensation is not executed or
a previous compensation is cancelled!
END

End without change
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b) Cyclic offset adjustment via machine parameter 1220

The machine parameter 1220 contains the cycle time [1s] after which a possibly existing offset is compensated by
one converter step.
HEIDENHAIN recommends to program MP 1220 = 0 (automatic offset adjustment inactive).
c) Offset adjustment at the servo amplifier

Check and adjust the following machine parameters.
(Note down the original values before changing a parameter.)
MP
Input values
Function
Original
input values
1080.0
1080.1
1080.2
1080.3
0
0
0
0
Integral factor
1220
Automatic adjustment inactive
1390
Feedforward control active
1510.0
1510.1
1510.2
1510.3
1
1
1
1
7290.x
kv factor for feedforward control
Display step = 1 m
Switch position display to LAG (display of servo lag); see section "Switching over the position display".
Cancel the offset compensation with code number (see item a)
Adjust the offset at the servo amplifier until the values of the individual axes are zero or oscillate
symmetrically about zero.
Reset the machine parameter values and the position display to their original values.
21.5.2 Digital axes

For digital axes the offset adjustment described in section 21.5.1 is not required.

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21.6 Remote oscilloscope

TNC 410 features a remote oscilloscope that communicates with the control via the serial data interface.

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Description of the settings in the SETUP menu

Move to the desired position by pressing the cursor keys and set the following parameters:
INTERFACE
Serial data interface for communication with the control.
BAUD RATE
Data transfer rate.
Possible settings:
AUTO: the oscilloscope sets itself according to the value set in the TNC
9600 - 115500
SAMPLE TIME
Time resolution for recording.
Possible settings:
0.6ms (buffered)
6ms (not buffered)
CHANNEL 1 TO CHANNEL 4
Select here for each of the four channels which signal you want to record for which axis.
V actl
Actual axis feed rate (mm/min); calculated via position encoder
V noml
Nominal axis feed rate (mm/min); the axis feed rate resulting from
the difference of the nominal position values. The servo lag is not
taken into account.
F noml
Machining feed rate (mm/min)
S actl
Actual position (mm)
S noml
Nominal position (mm)
S diff
Servo lag of the position controller (mm)
Analog axes:
U analog
Analog voltage = nominal speed (mV)
Digital axes:
v (n actl)
Actual speed (mm/min); calculated via speed encoder
and adapted in MP2020
v (n noml)
Nominal speed (mm/min): output quantity of
position controller
I (n int)
Integral component of nominal current (A)
I noml
Nominal current that determines the torque (A)
TRIGGER
Here you set the type of recording. Possible settings are:
OFF
Recording is started and stopped with soft keys.
SINGLE SHOT
When you press the START soft key the next 4 096 events are stored.
CHANNEL 1 to 4
Recording is started as soon as the trigger threshold of the channel set
here is passed.
TRIGGER THRESHOLD
Enter the trigger threshold in the following units:
Speed [mm/min]
Position [mm]
Rotational speed [mm/min]
Servo lag [mm]
Analog voltage [mV]
Current [A]
SLOPE
Here you select whether the rising (positive) or the falling (negative) edge is to be triggered.
PRE-TRIGGER
The stored recording is started by the value set here before the trigger event.
Possible settings:
0/25/50/75/100 %

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Description of the soft keys of the remote oscilloscope
F1 Calls the HELP function

F2 Loads settings previously stored with SAVE
F3 Stores oscilloscope settings and recorded channels in a file
F4 Changes the preset of the Y-deflection (amplitude)
F6 Changes to the oscilloscope display (only possible after recording)
F7 Starts sampling and switches to oscilloscope display
F8 Terminates the Oscilloscope function
F1 Calls the HELP function

F2 Calls the menu for Y-deflection
F1 Moves selected channel downwards

F2 Moves selected channel upwards
F3 Enlarges Y-deflection
F4 Reduces Y-deflection
F5 Switches between 1st and 2nd cursor
F6 Activates the setting (Y-deflection etc.) proposed by the oscilloscope
F7 Inverts the characteristic curve of the selected channel
F8 Exits the menu Y-deflection; back to main menu
F3 Calls time-axis menu
F1 Moves characteristic of selected channel to the left in large steps

F2 Moves characteristic of selected channel to the right in large steps
F3 Moves characteristic of selected channel to the left in small steps
F4 Moves characteristic of selected channel to the right in small steps
F6 Increases time resolution
F7 Reduces time resolution
F8 Terminates the time-axis menu; back to main menu
F7 Restarts sampling
F8 Back to setup menu (settings)

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22.
PLC interface
22.1
Specifications
PLC inputs
Voltage range
Logic unit
PL 410 B
"1-signal: Ui
13 V to 30.2 V
Ui
20 V to 3.2 V
"0-signal:
Current range:
"1-signal: Ii
3.8 mA to 8.9 mA
2.5 mA to 6 mA
"0-signal: Ii with Ui = 3.2 V
1.0 mA
0.65 mA
Address
Quantity
Unit
I0 to I31
31 + "control is ready
Logic unit X42 (PLC input)
I128 to I152
25
Logic unit X46 (machine operating panel)
I64 to I127
64
First PLC I/O board
I192 to I255
64
Second PLC I/O board
PLC outputs
Transistor outputs with current limiter
Logic unit
PL 410 B
Min. output voltage for 1-signal
3 V below supply voltage
Rated operating current for each output
0.1 A
1.2 A
Load capacity: resistance load; inductive load with quenching diode in parallel to inductance.
It is not permitted to simultaneously short-circuit more than one output on the logic unit. If one
output is short-circuited the maximum load is not exceeded.
Only half the PLC outputs may be connected at a time (simultaneity factor 0.5).
Address
Quantity
O0 to O30
31
O0 to O7
Unit
Logic unit X41 (PLC output)
Logic unit X46 (Machine operating panel)
O32 to O62
31
First PLC I/O board
O64 to O94
31
Second PLC I/O board

22. PLC interface
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22.2
Checking the PLC inputs and outputs
The test unit (see section "Test units") can be used to check the PLC inputs and outputs on the logic unit
(X41, X42, X46). The voltage level of the PLC inputs and the output current of the PLC outputs
on the PL 405B/410B must be measured directly at the terminals.
PLC inputs
The PLC inputs can be checked as follows:
Connect the test unit between LE and PLC (measure directly at the PL boards).
Press key
Function
TNC in operating mode PROGRAMMING/EDITING
MOD
ENT
Call TABLE function
Table of the inputs is displayed
Now the logic states of the inputs are displayed on the screen. They must correspond to the voltage levels
of the respective inputs (voltage levels: see section 22.1). If there is a difference although the input voltage
is correct, probably the PLC input of the processor board or the PLC I/O board PL 405B/410B is defective.
END
Exit TABLE function

22. PLC interface
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PLC outputs
The PLC outputs can be checked as follows:
Connect the test unit between LE and PL (measure directly at the PL boards).
Press key
Function
TNC in operating mode PROGRAMMING/EDITING
MOD
ENT
Enter code number; confirm with ENT
Call TABLE function
Table of the inputs is displayed
Now the logic states of the outputs are displayed on the screen. They must correspond to the voltage
levels of the respective outputs. If there is a difference, check the connecting cable for short-circuit and
measure the output current at the interface (max. 0.1 A for LE outputs, max. 1.2 A for PL outputs). If the output
current is not exceeded and connecting cable is in order, the PLC output board of the processor board or
the PLC I/O board PL 405B/410B is defective.
END
Exit TABLE function

22. PLC interface
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Measuring setup for the PLC inputs and outputs on the LE

Logic unit
X46
X42
X41
Interface
Measuring
adpater
Multimeter
5.15V
X41 : PLC output

X42 : PLC input
X46 : Machine operating panel

22. PLC interface
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22.3
Diagnosis in the PLC mode
22.3.1 LOGIC diagram
The logic states of up to 16 operands (M, I, O, T, C) can be displayed at a time on the screen. 1024 PLC
scans can be traced.
Calling the logic diagram:
Press key
Function
Press soft key

22. PLC interface
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Selecting the operands and starting the tracing function

Press key
Function
A table is displayed from which the operands can be selected. The control requests the positions of the table
in a dialogue. Wrong inputs can be cleared by pressing DEL. It is possible to enter a trigger condition for each
operand. 512 states are traced before and after a trigger event. The following trigger conditions are possible:
"1"
trace if the operand is a logical "1"

(trigger on positive edge)
"0"
trace if the operand is a logical "0"

(trigger on negative edge)
no trigger
If no trigger condition is entered for any of the operands, the operand states are traced
continuously and the last 1024 states are stored.
NO
ENT
e.g.: 0 I5
1 trigger on positive edge
1 O6
0 trigger on negative edge
2 M2003
no trigger
Start TRACE function
The trace function is started with START TRACE; STOP TRACE or a trigger event terminate the tracing.
PCTR blinking
PCTR on
PCTR off
: trigger condition has not occurred yet

: trigger condition has occurred; write access to buffer memory
: buffer memory is full; LOGIC DIAGRAM can be called
Call the logic diagram

22. PLC interface
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22.3.2 TABLE Function

Press key
Function
Call TABLE function
Key on VDU
After pressing a soft key, the corresponding table is activated.

The logic states of the markers, inputs, outputs, counters and timers are dynamically displayed.
In the tables for bytes, words and double words, the display can be switched between HEX and DECIMAL.
With the cursor keys or the GOTO key, positions can be selected within the table.

22. PLC interface
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22.4 Compiling the PLC program
Press soft key

The PLC program in the RAM is compiled

22. PLC interface
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22.5 Output "Control is ready" and acknowledgement

for test " Control is ready "
Important functions are monitored by the TNC 410 by way of a self-diagnosis system (electronic assemblies such
as micro-processor, EPROM, RAM, positioning systems, encoders etc.).
For the EMERGENCY STOP routine a PLC input (X42/4) and a PLC output ("Control is ready") are available on the
control. The output "Control is ready" is available several times:
Logic unit,
PL 405B,
PL 410B,
connector X41
terminal strip X8
terminal strip X8
pin 34; maximum current consumption 100 mA

pin 16; maximum current consumption 1.2 A
pin 16; maximum current consumption 1.2 A
If the control detects a malfunction, it switches off the output "Control is ready"; a blinking error message is
displayed and the PLC program stopped. This error message cannot be cleared by pressing CE. The error must
be eliminated and then the power-on routine repeated.
If the input "Control is ready" is switched off by a procedure outside the control, the error message EMERGENCY
STOP is generated, and the NC sets the markers M4177 and M4178. Moreover, zero is output as nominal speed
and the drives are switched off. This error message can be cleared by pressing CE after having switched off and
on the control voltage.
The output "Control Ready for Operation" is to switch off the +24V control voltage in the machine tool interface.
Since this is an important safety function, the switch-off function of the output "Control Ready for Operation" is
tested via the input "Acknowledgement control is ready" each time the control is switched on.
TNC 410 features two monitoring systems (main processor, DSP) which are also tested when the machine tool is
switched on.
If the +24V at the input "Acknowledgement control is ready" are missing during the test routine after power-on,
the error message "RELAY EXT. DC VOLTAGE MISSING" is displayed. If however, the acknowledgement is
switched off too late (or not at all) after the output has been switched off, the blinking error message "EMERGENCY
STOP DEFECTIVE" is generated.
If the control detects an error during the power-on test routine, a bridge can be inserted between the output
"Control is ready" and the input "Acknowledgement control is ready" (disconnect the wires) in order to determine
whether the defect is due to the control or to the interface. If the error is still present after inserting the bridge
and with correct PLC power supply, the defect is located in the logic unit.
If however, the error does not occur with the bridge being inserted, the defect is located in the interface.
*
*
Caution!
Do not forget to remove the bridge and to install the standard operating state after the test.

22. PLC interface
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22.5.1 Basic circuit diagram of EMERGENCY STOP interface

Connection diagram TNC 410 PA (CA) and TNC 410 MA (old hardware)
If an error occurs, the output "Control is ready" must generate an EMERGENCY STOP. Since this function is
of great importance, the control checks this output each time the power is switched on.
SSK 1
+24 V
K8
73.1
72
PLC output
+24 V
Position
K9
Rotor position
K7
K663
Motor temperature
Temperature warning
Control is ready
Limit switch
Emergency
Stop
AS
Key-operated
switch
AS1
I actl
X50/1
AS2
K4
+24 V
K1
K
K3
2
Machine control
voltage on
K2
K3
K6
K7
Safety
contactor
combination
SSK 1
K8
Emergency Stop
Functional test
AS2
K2
K3
Unit bus
64
Permissive button 1
Permissive button 2
K4
K5
K4
Functional test

K4
SSK 2
Permissive
operation
FR+
K6
K5

22. PLC interface
SSK1
PWM
K5
Drive enable
Acknowledgement
Control is ready
+24 V
AS1
Standby
PLC output
+5 V
Reset
LE 410
PA
FR+
HEIDE
K6
RPM
SSK 3
K5
K3
K2
K6
K7
73.1
t=approx. 1s
72
Automatic
operation
Functional test
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63
K7
t=approx. 1s
Re
Connection diagram TNC 410 MA (new hardware)
If an error occurs, the output "Control is ready" must generate an EMERGENCY STOP. Since this function is
of great importance, the control checks this output each time the power is switched on.
Holdin
SSK 1
24 V
K8
PLC output
Position
RPM Rotor position
X1 ... X3
X6
X15 ... X17
X19
24 V
Motor temperature
Power supply
LE 410 M
LE 310 M
MCU
Power fail
Power supply
Reset
LE/Inverter
von
Temperature >>
Uz >>
Uz an
CCU
Monitoring
Axis fault
Reset
Standby
PWM
I actl
Control is ready
Acknowledgement
Control is ready
EMERGENCY STOP
controlled
X44/1 X44/2 X44/3 X34/2
X41/34
X34/1
Drive enable
24 V 0 V
X42/33
X42/4
K2
24 V PLC
K3
K1
K2
K6
5V
K4 K5
Limit switch
Emergency
Stop
X90
K3
K7
K8
K10
K2
SSK 1
Machine control
voltage on
Axis-/Spindleenable
K11
K12
Safety contactor
axes K12
K3
Safety contactor
combination
Emergency Stop
Functional test
S
s
K4
0V
Key-operated
switch
Permissive button 1
Permissive button 2
K4
K5
X 72
SSK 2
K5
Functional test
K3

K4

22. PLC interface
K5
SSK 1
Permissive
operation
SSK 3
Automatic
operation
Functional test
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K2
K6
K7
K6
K6
K7
K7
t=approx. 1s
t=approx. 1s
Emergency stop monitoring of TNC 410

A PLC input (X42 / 4) and a PLC output (X41 / 34) "Control is ready" are available at the control for the
EMERGENCY STOP routine.
If the control detects a malfunction, it switches off the output "Control is ready"; a blinking error message is
displayed and the PLC program stopped. This error message cannot be cleared by pressing CE. The error must
be eliminated and then the power-on routine repeated.
If the input "Control is ready" is switched off by a procedure outside the control, the error message EMERGENCY
STOP is generated, and the NC sets the markers M4177 and M4178. Moreover, zero is output as nominal speed
and the drives are switched off. This error message can be cleared by pressing CE after having switched off and
on the control voltage.
If the marker M4580 is set, an EMERGENCY STOP (input "Control is ready") is not transferred to the NC; instead
the control loops of all axes and of the spindle are opened and an NC stop executed.
In the case of an error the output "Control is ready" must initiate an EMERGENY STOP. Owing to the great
importance of this function the output is tested by the control each time the line voltage is switched on.

22. PLC interface
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TNC 410: Flowchart

X41/34
X42/4
1
5 9 6
10
7
11
8
12
13
Screen display
Waiting for control voltage
Recognition of control voltage at X42/4 and switching off

the signal "Control is ready at X41/34 by main processor
(t < 66 ms).
Maximum time in which the acknowledgement "Control is ready

at X42/4 must be set to zero (t < 380 ms).
Recognition of acknowledgement and setting of X41/34

(t < 20 ms).
Recognition of control voltage at X42/4 and switching of the signal

"Control is ready at X41/34 by DSP (t < 120 ms).
Maximum time in which the acknowledgement "Control is ready

at X42/4 must be set to zero (t < 380 ms).
Recognition of acknowledgement and setting of X41/34

(t < 120 ms).
10
Normal operation of control; output and acknowledgement

"Control is ready are high.
.
Control voltage is switched off from outside.
EMERGENCY STOP
11
12
Error message can be cleared when control voltage is switched on

again; normal operation of control.
13
When an error is detected the control switches off the output

"Control is ready (X41/34).

22. PLC interface
If exceeded:
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Blinking error message
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23. Test units

23.1 Universal measuring adapter
Used:
Universal test unit for D-Sub connectors, 9-pin to 37-pin (Id.No. 255 480 01)
MESSADAPTER
MEASURING ADAPTER
1 2 3 4 5 6 7 8 9
10
20
30
The measuring adapter can be used to test the inputs and outputs of D-Sub connectors (9-pin to 37-pin).
On the following page the adapter cables are shown that are required for the different connectors.

23. Test units
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Adapter cable, 9-pin

Id.No. 255 481 01

Id.No. 255 482 01

Id.No. 255 483 01

Id.No. 255 484 01

23. Test units
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23.2 Encoder diagnostic set

Used:
to test the electrical functions of an encoder
Id.No. 254 599 01; further information please see from the operating instructions of the Diagnostic Set.
Adapter block TNC 410 - PWM8 see next page

23. Test units
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oder
ROD
Mesystem
1Vss
Encoder
1Vpp
ohne Z1-Spur
LS / LB
oder
Stecker, AdapterAdapter connector

15/12pol.
Id.-Nr. 324 555 01
oder
OUT
ROD
Mesystem TTL
Encoder TTL
LS / LB
IN
PWM 8
1Vss
Kabel, AdapterAdapter connector

Id.-Nr. 310 199 02
2,0m

15/12pol.
Id.-Nr. 324 555 01
IN
OUT
PWM 8
TTL

Id.-Nr. 310 199 02
2,0m
Mesystem
1Vss
15pol. (Lage)
Encoder
1Vpp
15pin (position)
Mesystem TTL
15pol. (Lage)
Encoder TTL
15pin (position)
ROD
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Mesystem
Encoder
Mesystem
15pol. (Lage)

15-/9pol.
Id.-Nr. 294 894 01
11Ass
11App
IN
OUT
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193
PWM 8
11A
Wichtig bei Drehzahlmesystem (1 Vss und Z1 25pol.)

- neue 1 Vss-Interfaceplatine Id.Nr. 323 077 01 !
- PWM 8-Software 05 und hher
- bei Messung Z1-Spur Abschlu in PWM 8 ausschalten !
Important for speed encoder (1 Vpp and Z1, 25pin)
- new 1 Vpp interface board Id.No. 323 077 01 !
- PWM 8 software 05 and higher
- Switch terminating resistor off on PWM 8, when
measuring the Z1-track!
Mesystem 1Vss u. Z1
Encoder 1Vpp / Z1
RON 3350, ERN 1387

Id.-Nr. 310 198 02
oder
Id.-Nr. 289 439 02
2,0m
11Ass
Encoder
11App
15pin (position)
Steuerung
Control
TNC 410/426/430
Kabel, VerbindungsConnecting cable

1:1 1m
Id.-Nr. 295 725 01
IN
Mesystem
1Vss u. Z1
(25pol.)
Drehzahl
Encoder
1Vpp a. Z1
(25pin)
Speed
OUT
PWM 8
1Vss
Kabel, Adapter- 25pol. (Z0/Z1 Spur-Test)

Adapter connector 25pin (Track Test Z1)
Id.-Nr. 324 556 01

23. Test units
LS / LB
23.3 Drive-control generator (DCG)

Used:
To drive inverters with PWM interface as nominal speed input
in connection with HEIDENHAIN controls
Id.No. 296 737 01
Accessories:
Adapter cable for connection to PWM interface, 15-pin, D-SUB:
Adapter cable for connection to PWM interface, 16/34-pin, plug-type connector:
Adapter cable for connection to PWM interface, 20-pin, plug-type connector:
Specifications:
Power supply 230V
Power consumption 4 W
Speed and torque can be set individually
Direction can be switched
Controls and displays:
Id.No. 289 208-02

Id.No. 326 602-01
Id.No. 331 389-01
Err.1
Err.2
toggle switch (STANDBY)

toggle switch
Regler Ein
Richtung
PWM1
PWM2
PWM3
Reset
Drehmoment
Drehzahl
toggle switch
toggle switch
BNC socket
BNC socket
BNC socket
key button
potentiometer
potentiometer
TEMPERATURE WARNING
Pole terminals
Key button
(normally open contact)
to connect the
pole terminals
Power switch

23. Test units
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Description of controls and displays:
Err.1
If the drive does not send a STANDBY signal when the switch is in UP position (active),
the DCG is not switched on and the axis cannot be moved.
By setting the toggle switch to DOWN position (off), the STANDBY signal is not
evaluated and the axis can be moved.
If the switch is set to UP position (active) when the signal TEMPERATURE WARNING is
transmitted, the DCG is not switched on and the axis cannot be moved.
By setting the toggle switch to DOWN position (off), this signal is not evaluated and
the axis can be moved.
Err.2
Caution:
An error has occurred, if the drive does not output the STANDBY signal or the TEMPERATURE WARNING
signal. If the drive is selected nevertheless, the servo amplifier may be destroyed.
Regler Ein
Switch position UP (ON):
Controller of DCG switched on, DCG is ready for operation.
(controller on) Switch position DOWN (OFF): Controller of DCG switched off, DCG is not ready for operation.
Richtung
(direction)
When shifting the toggle switch the direction is inverted. The direction can only be changed,
if the speed is zero.
PWM1
PWM2
PWM3
BNC socket for connection of an oscilloscope for PWM signal, phase 1.

Reset
The drive is reset, when this key button is pressed (axis stops).
Drehmoment
(torque)
Drehzahl
(speed)
Key button
Potentiometer to set the torque; left stop = off.

Potentiometer to set the speed; left stop = off.
When this button is pressed, the two pole terminals are connected. By means of this
function e.g. an external decelerating contactor or a clamping fixture can be selected.
Vertical axes:
After having changed the direction of a vertical axis, the axis may drop (speed and torque = 0).
If required, select decelerating contactor or clamping fixture by means of the key button and pole
terminals at the DCG.
* Observe the safety instructions !

In order to correctly judge the behaviour of a machine tool controlled by TNC, fundamental knowledge of the
machine tool and the drives as well as their interaction with the measuring systems is required.
Considerable damage and personal injury may result from improper use.
HEIDENHAIN can accept no responsibility for any damage or personal injury caused directly or indirectly or by
improper use or incorrect operation.

23. Test units
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24.
Exchange instructions
24.1
Important information
24.1.1
Required equipment
PC with HEIDENHAIN data transfer software TNCremo

1 IC-extraction and insertion tool (for exchanging NC software and boards)
1 MOS protection device (only required for exchanging boards or EPROMs)
24.1.2 MOS protection

When the EPROMs are to be exchanged, a MOS protection is indispensable, since otherwise EPROMs may
be destroyed.
Caution!
Avoid any unprotected handling or contact of the boards or EPROMs with statically charged objects
(packaging material, storage etc.).
MOS protection
Potential compensating line
with protective resistor
R = 1 M
GROUND
(e.g. protective wire socket)
not required, if the MOS
protection mat lays on the
machine table
MOS
protection mat
Bracelet
24.1.3
Software compatibility
Exchange units (LOGIC UNIT) are always supplied with the most recent software version. Exchange boards,
however, are delivered without software and without software enable module.
Therefore, the EPROMs and the software enable module of the defective board must be inserted into the
exchange board at site. (Always remove the EPROMs and the software enable module before sending us
boards for repair!)

24. Exchange instructions
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24.2 Exchanging the NC software

The NC software of TNC 410 should be exchanged in the order described below.
Depending on the version of the NC software, the machine tool model and features, some items may by skipped.
24.2.1 Bringing the machine or the axes into a defined status

Machines with swivel head:
Bring the swivel head into a defined position (starting position).
Information can be provided by your machine tool builder!
Machines with toolchanger:
Bring tool changer into a defined position.
Information can be provided by your machine tool builder!
Machine axes in general:
Move axes to the middle of the traverse range.
(away from the hardware limit switches).
24.2.2 Backing up RAM data

Before exchanging the NC software the contents of the RAM must be backed up.
RAM data:
Files (part programs, machine parameters etc.)

MODE settings (position display etc.)
TRAVERSE RANGE (traverse range limits for "Machine and "Test)
DATUM (specified workpiece datum)
RS 232 SETUP (baud rate, operating mode)
Calibration data of the probe systems
Non-volatile PLC memory (markers and words of a certain group)
If required, back up the motor tables in RAM (TNC 410PA/M only)

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Reading out the files

All files stored in TNC 410 (depending on machine model and features) must be read out.
The proceeding for reading out a file is described in the section "Data output".
For this purpose HEIDENHAIN offers the data transfer software TNCremo, Id.No. 280 480 (German)
and 280 481 (English).
Files in the NC memory
Part programs, tool tables etc. are stored in the NC memory.
These files must be read out. Depending on the machine model and features the machine tool builder may
have excluded certain file types via machine parameters.
Files in the NC memory
NC program HEIDENHAIN plain language
NC program DIN/ISO
Active tool table
Pocket table
Pallet table
Point table for digitized data
Datum table
Extension in TNC
.H
.I
TOOL.T
TOOLP.TCH
.P
.PNT
.D
Nonlinear axis error compensation

If one or several bits are set in the machine parameter MP730, nonlinear axis error compensation is active
in one or several axes. These files must be read out.
The procedure is described in the section "Data output".
.COM 1)
.CMA 1)
Data for nonlinear axis error compensation

Data for nonlinear axis error compensation
1) With NC software 286 000 011 the files for nonlinear axis error compensation are stored in one file.
They can be called with the same code number.
PLC program in RAM
If machine parameter MP4010 = 1 the PLC program is run from the RAM.
This file must be read out.
PLC program in RAM
.PLC
Machine parameter file

The machine parameter file is stored in RAM.
This file must be read out.
Machine parameter file

.MP
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MODE Settings
Press key
Function
MOD
Note down all settings and re-enter the values after having exchanged the NC software!

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MODE settings

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TRAVERSE RANGE
Press key
Function
MOD
Call MACHINE traverse range settings
Exit the subordinate mode
MOD
Call MODE
Call TEST traverse range settings

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TRAVERSE RANGE

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DATUMS (specified workpiece datum)

Press key
Function
Finding the datums

Switch power off
Switch power off and wait for approx. 10 seconds
Switch power on
Power interrupted
Clear the message
CE
Traverse ref. points
Do NOT traverse the reference points
Switch the position display to ACTL and note down the current position values!
Setting the datums (e.g. after an exchange of the NC software or on an exchange control)
Switch power off
Switch power off and wait for approx. 10 seconds
Switch power on
Power interrupted
Clear the message
CE
Traverse ref. points
Do NOT traverse the reference points
Call datum setting
Call datum setting for e.g. X-axis
Datum set X =
Enter the value (e.g. for the X-axis) determined before the software
ENT
exchange and confirm with
Same procedure for the remaining axes

etc.
Return to REF mode and traverse the reference points!

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DATUMS (specified workpiece datum)

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RS 232 setup
Press key
Function
Call subordinate MODE
MOD
Call subordinate mode RS 232 setup
RS 232 interface:
Baud rate:
Interface mode
Baud rate for data transfer
Available [kB]:
Reserved [kB]:
Block buffer:
Available NC memory (value entered by the TNC)

Memory reserved for blockwise transfer (for DNC mode only)
Number of NC blocks in the NC memory (for DNC mode only)

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RS 232 SETUP

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Calibration of the touch probes

The calibration data of the touch probes do not have to be backed up.
These data are updated by calibrating the touch probes again after having exchanged the software.
Non-volatile PLC memory

The non-volatile PLC memory of TNC 410
B0 - B127
M0 - M999
is always reset by an NC software exchange.

Machine tools featuring e.g. an automatic tool changer may lose information this way that may be
important for initializing the tool changer after the NC software exchange.
Please contact your machine builder for further information in this respect.
Motor data in RAM (TNC 410PA/M only)

The data for the motor and the power module of a digital axis or spindle are stored in the motor tables.
In general these tables are stored in the PLC EPROM.
However, the machine tool builder may also store these tables in RAM.
These data must be backed up. The files are NOT displayed in the directory and CANNOT be
transferred on the data interface.
To determine if the motor data are filed in RAM please proceed as follows:
z Call the list of machine parameters.
Note: To backup the current version of the list of machine parameters, the MP list must be transferred
via the data interface (see section "Data Transfer).
z Position the cursor now on MP 2100.0 and switch over the soft key row with key
The soft key
EDIT
is displayed on the screen.
After pressing this soft key the table of power modules in RAM is opened.
If there is no entry in the table, the data of the power modules are filed in the PLC EPROM and do not
have to be backed up.
However, if there are one or more entries in the table these must be transcribed and entered
again in the table after the software exchange has been carried out.
END
to leave the table of power modules.
Press key
z Position the cursor now on MP 2200.0 and switch over the soft key row with key
The soft key
EDIT
is displayed on the screen
After pressing this soft key the table of motor data for the synchronous motors in RAM is opened.
If there is no entry in the table, the data of the power modules are filed in the PLC EPROM and do not
have to be backed up.
However, if there are one or more entries in the table these must be transcribed and entered
again in the table after the software exchange has been carried out.
END
Press key
to leave the table of synchronous motors.
The table of motor data for asynchronous motors is opened with soft key
Proceed in the same way as with the table of synchronous motors.

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EDIT
Notes

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24.2.3 Exchanging the EPROMs on the processor board

Switch off the machine and exchange the EPROMs using the IC-extraction tool.
When exchanging the EPROMs, a MOS protection is definitely required, since otherwise MOS components
on the board or the EPROMs may be destroyed.
On the next few pages you will find the location diagrams of the NC EPROMs of the different software versions
of TNC 410.

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NC-EPROM location diagram TNC 410

NC PGM-No. 286 000 to 286 011
Processor board TNC 410 CA and TNC PA (detail)
Processor board TNC 410 MA
IC-P1
IC-P2
IC-P3
NC software
NC software
NC software
EPROM no. 1 EPROM no. 2 EPROM no. 3

IC-P4
PLC software,
not exchanged
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IC-P5
Test program,
not exchanged
IC-S
SW module (option),
not exchanged

NC PGM-No. 286 060 to 286 071
Processor board TNC 410CA and TNC 410PA (detail)
Processor board TNC 410MA
IC-P1
IC-P2
IC-P3
NC software
NC software
NC software

IC-P4
PLC-Software,
not exchanged
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IC-P5
NC software
EPROM no. 4
IC-S
SW module (option),
not exchanged

NC PGM-No. 286 080 to 286 091
Processor board TNC 410CA and TNC 410PA (detail)
IC-P1
IC-P2
IC-P3
NC software
NC software
NC software

IC-P4
PLC software,
not exchanged
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IC-P5
NC software
EPROM no. 4
IC-S
SW module (option),
not exchanged
24.2.4 Putting the control into service

Switch power on and
confirm the message
by pressing
CE
Download the machine parameter file previously backed up via the RS-232 data interface and
activate the file.
TNC 410 automatically activates the machine parameter mode and loads a default machine parameter list
(HEIDENHAIN standard values) from the NC EPROM into the RAM.
The machine parameter list backed up before the NC software exchange must be read in via the RS-232
data interface.
See section "Data input".
All files backed up before the NC software exchange must be read in via the data interface.
See section "Data input".
MODE settings must be re-entered
TRAVERSE RANGE (enter traverse range limits)
DATUM (set workpiece datum)
RS-232 SETUP (enter interface settings)
24.2.5 Re-establishing the original state of the machine tool

Enter code number 75368 to execute an offset adjustment
If touch probes are used, they must be recalibrate after the software exchange.
Machines with swivel head:
Re-initialize the swivel head
Information can be obtained from your machine tool builder
Machines with toolchanger:
Re-initialize the toolchanger
Information can be obtained from your machine tool builder
The non-volatile PLC memory of TNC 410
B0 - B127
M0 - M999
is always reset by an NC software exchange.
The settings (e.g. to initialize an automatic toolchanger) must be entered by hand, if they are not
covered by the PLC program.
Information can be obtained from your machine tool builder.

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Notes

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24.3
Exchanging the LOGIC UNIT
24.3.1 Preparations of the machine tool

Bring the machine / the axes into a defined status (see section 24.2.1).
Back up the RAM data (see section 24.2.2).
24.3.2 Dismounting the LOGIC UNIT LE 410 CA/PA

a) Switch off machine power.
b) Loosen all plug connections and clamped joints at the LOGIC UNIT.
Loosen ground terminal
D-Sub connector
Loosen knurled screw
and central signal ground
Note:
If a PL is mounted at the upper side of the housing,
it must be removed before dismounting the logic unit!

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c) Loosen the 4 mounting screws on the logic unit.
d) Remove the defective LOGIC UNIT.

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24.3.3 Dismounting the LOGIC UNIT LE 410 MA

a) Switch off machine power.
b) Unscrew the cover plate of the ribbon cables between the logic unit and the inverter unit UE2xx.
c) Loosen all plug connections and clamped joints at the LOGIC UNIT.
d) Loosen the mounting screws on the logic unit.
Unscrew cover plate
Loosen the mounting screws of

the logic unit on both sides
e) Lift off the defective LOGIC UNIT.

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24.3.4 Mounting the LOGIC UNIT

The LOGIG UNIT is mounted in the reverse order as it was dismounted.
a) Mount and fix the LOGIC UNIT.
b) Engage the plug connections and clamped joints.
c) Attach the cover plate of the ribbon cables (TNC 410 MA only).
Observe that no connectors are switched!
d) Switch on power.
e) Put the control into service (see section 24.2.4)
f) Re-establish the original state of the machine tool (see section 24.2.5)

Ausgabe
Issue
09.10.98
Blatt
Page
218
25. Machine parameter list

25. Machine parameter list
Ausgabe
Issue
09.10.98
Blatt
Page
219

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Service Manual

TNC 410 CA/PA

NC software 286 000 - 011

Contents Service Manual TNC 410 CA/PA, TNC 410 MA

How to use this service manual..............................................................................................3

Integrated monitoring system .................................................................................................4

Minor error messages..............................................................................................................6

Blinking error messages and their causes ........................................................................... 10

TNC 410 hardware components............................................................................................. 36

Logic unit LE 410 .................................................................................................................... 37

Inverter units UE 2xx............................................................................................................... 41

Connector designations and pin layouts .............................................................................. 42

Grounding diagram ................................................................................................................. 84

Keyboard unit TE 401B/420 ................................................................................................... 107

Visual display units................................................................................................................ 118

Service Manual TNC 410 CA/PA/MA

Encoder interface ................................................................................................................... 122

Serial handwheels.................................................................................................................. 128

3-D touch probes.................................................................................................................... 135

File management of TNC 410 ................................................................................................ 140

Data interfaces........................................................................................................................ 144

Data transfer via data interface ............................................................................................. 151

Interface to the servo amplifier ............................................................................................. 163

PLC interface .......................................................................................................................... 177

Test units ................................................................................................................................ 190

Exchange instructions........................................................................................................... 196

Machine parameter list .......................................................................................................... 220

Service Manual TNC 410 CA/PA/MA

1. How to use this service manual

Information on the description of errors in this service manual:

Service Manual TNC 410 CA/PA/MA

2. Integrated monitoring system

During operation the TNC monitors

the amplitude of the encoder signals

With digital axes the TNC monitors in addition

the motor current

Service Manual TNC 410 CA/PA/MA

Log function of TNC 410

Excerpt from a log file transferred with TNCremo

Service Manual TNC 410 CA/PA/MA

3. Minor error messages

Further error messages are described in the

Service Manual TNC 410 CA/PA/MA

Causes of minor error messages

Operating parameters erased

"Manual operating mode

After editing, the PLC program must be compiled (translated) anew.

Service Manual TNC 410 CA/PA/MA

System memory overflow!

The program memory of the TNC is not sufficient.

Customized error messages by the machine tool builder

Service Manual TNC 410 CA/PA/MA

MP: line w/o number

Machine parameter input error:

Machine parameter input error:

Machine parameter input error:

Machine parameter input error:

Machine parameter input error:

Machine parameter input error: