21 Series Mill Controller Operation Manual: Date: 2013/11/08

21 Series Mill Controller
Operation Manual
Date: 2013/11/08
Version: 1.0
Contents
1 FUNCTION KEY AND SYSTEM CONFIGURATION .................................. 4
1.1 Main Screen Sections ..................................................................................... 4

1.2 CNC System Configuration ........................................................................... 5
1.3 Coordinate ...................................................................................................... 6
1.3.1 Explanation of Function ............................................................................. 7
1.3.2 Switch Coordinate ...................................................................................... 8
1.3.3 Half Coordinate .......................................................................................... 8
1.3.4 Clear Rel. Coord. ....................................................................................... 9
1.3.5 Clear All Rel. Coord. ................................................................................. 9
1.4 Program ........................................................................................................ 10
1.4.1 Execute ..................................................................................................... 11
1.4.2 Delete Line ............................................................................................... 11
1.4.3 Search/Replace ......................................................................................... 12
1.4.4 Can Cycle ................................................................................................. 14
1.4.5 Block Copy .............................................................................................. 16
1.4.6 Teach ........................................................................................................ 19
1.4.7 Simulation ................................................................................................ 22
1.4.8 File Manager ............................................................................................ 29
1.5 Offset/Setting ............................................................................................... 37
1.5.1 Workpiece Cord. ...................................................................................... 38
1.5.2 Tool Set .................................................................................................... 47
1.5.3 Tool Tip Measure ..................................................................................... 50
1.5.4 User Parameter Setting ............................................................................ 51
1.6 Monitor ........................................................................................................ 52
1.6.1 Monitor Area of Machining Information ................................................. 53
1.6.2 Open File to Edit ...................................................................................... 57
1.6.3 Simulation Switch .................................................................................... 57
1.6.4 MDI Input ................................................................................................ 57
1.6.5 Parameter Set ........................................................................................... 58
1.6.6 Tool Wear Set .......................................................................................... 58
1.6.7 Start MPG Coordinate.............................................................................. 58
1.6.8 Work Record ............................................................................................ 59
1.6.9 Clear Acum Cycle Time .......................................................................... 59
1.6.10 Graph Adjust ............................................................................................ 59
1.7 Maintain ....................................................................................................... 60
1.7.1 Alarm ....................................................................................................... 60
1
1.7.2 Network Setting ....................................................................................... 62
1.7.3 Fast Diagnostic......................................................................................... 66
1.7.4 PLC Param Setting ................................................................................... 69
1.7.5 System Setting ......................................................................................... 70
1.7.6 Backup System......................................................................................... 72
1.7.7 About........................................................................................................ 72
2 MACHINE OPERATION PANEL ................................................................. 73
2.1 Operation Panel ............................................................................................ 73

2.2 Text Key Description ................................................................................... 77
3 HOW TO OPERATE 21 SERIES CONTROLLER ........................................ 80
3.1 System Status ............................................................................................... 80

3.1.1 Not Ready ................................................................................................ 80
3.1.2 Ready ....................................................................................................... 80
3.1.3 Busy ......................................................................................................... 80
3.1.4 Pause ........................................................................................................ 80
3.1.5 B-stop ....................................................................................................... 80
3.2 Machine Preparation .................................................................................... 81
3.2.1 Manual Function ...................................................................................... 81
3.2.2 Machining Process ................................................................................... 84
3.3 Workpiece Preparation................................................................................. 86
3.3.1 Workpiece Cord set.................................................................................. 86
3.3.2 Middle Func. ............................................................................................ 87
3.3.3 Tool Prepare ............................................................................................. 94
3.4 Program Preparation and Execute Machining ........................................... 106
3.4.1 Specifying Machining Program ............................................................. 106
3.4.2 Simu. Setting .......................................................................................... 107
3.4.3 Machining Test ...................................................................................... 108
3.4.4 Machining Monitor ................................................................................ 111
3.4.5 Alarm Processing ................................................................................... 113
3.4.6 Network Setting ..................................................................................... 115
3.4.7 PC Setting .............................................................................................. 116
3.5 File Transfer ............................................................................................... 131
3.5.1 File Import ............................................................................................. 131
3.5.2 File Export ............................................................................................. 132
4 APPENDIX .................................................................................................... 133

4.1 Release Note .............................................................................................. 133
2
4.2 Contact Window ........................................................................................ 133
3
1 Function Key and System Configuration
1.1 Main Screen Sections
 Meanings for Sections on the Display:

1. Present coordinate system
2. Working file name and machining command line
3. Title of interface(Current interface)
4. Date
5. Time
6. Data input
7. Display(Hint)
8. Status
9. Mode
10. Alarm
11. Function Key
4
1.2 CNC System Configuration
5
1.3 Coordinate
 Command
 F1 Coordinate
 Function
 Switch current coordinate system on the screen.
 Display the frequently use machining information.
 Use the function key【POS】, can switch to the current page
quickly.
PS: By pressing 【POS】 Key, you may jump from other page to
this page interface.
6
1.3.1 Explanation of Function
1.3.1.1 Coordinate Display
 Current screen can display 4 kind of coordinate system.
 Whenever users press F1「Switch Coordinate」function key, the
coordinate on the screen will switch between four different kinds
of coordinates.
1.3.1.2 F(Feedrate)
 User input Feedrate (mm/min).
 Actual Feedrate of cutting tool (mm/min).
 Percentages of Feedrate.
1.3.1.3 S(Rotating Speed of Spindle )

 User input Spindle speed (RPM).
 Actual speed of spindle (mm/min).
 Percentages of Spindle speed.
1.3.1.4 Run Time

 Machining Duration.
1.3.1.5 Part counter
 Number of parts that had been finished.
1.3.1.6 T(Tool No.)
 Current Tool no. and Tool compensation no.
7
1.3.2 Switch Coordinate
 Command
 F1 Coordinate→F1 switch coordinate
 Function
 Whenever users press F1「Switch Coordinate」function key, the
coordinate display on the screen will switch between four
different kinds of coordinates.
1.3.3 Half Coordinate

 Command
 F1 Coordinate→F2 Half Coordinate
 Function
 Relative coordinate divided by 2.
 Combined with 「Clear Rel. Coord.」function , this function will
calculate the middle point of the object.

 Operation Method
 Key in the axis that you want to calculate and then press「Half
Coordinate」.
 Example
 Current Rel. Coord. of X axis is 10.000.
 Key in 「X」,and then press 「half coordinate」.
 Current Rel. Coord. of X axis Will become 5.000.
8
1.3.4 Clear Rel. Coord.
 Command
 F1 Coordinate→F3 Clear Rel. Coord.
 Function
 Set the Relative Coordinate to zero.

 Key in the axis that you want to calculate and then press 「Clear
Rel. Coord.」
 Example
 Current Rel.Coord.of X axis is 10.000.
 Key in 「X」,and then press 「Clear Rel. Coord.」.
 Current Rel. Coord. of X axis Will be set to 0.000.
1.3.5 Clear All Rel. Coord.

 Command
 F1 Coordinate→F4 Clear All Rel. Coord.
 Function
 Clear all Relative Coordinate.

 Example
 Current X axis of relative coordinate is 10.000, Y axis is 5.000.
 Press「Clear All Rel. Coord.」function key.
 Relative Coordinate of X and Y will be set to 0.000.
9
1.4 Program
 Command
 F2 Program
 Function
 This function provides users program management and editing
functions.
 Users can use【↑】【↓】【←】【→】 on the key pad to move
the cursor to anywhere on the screen for editing purpose.
 With 【Page Up】【Page Down】to switch the pages.
 With【Home】【End】can let the cursor jump between the top and
end of the line.
 With the function key【Prog/File】can quickly switch between
「Program」and「File Manager」.
10
1.4.1 Execute
 Command
 F2 Program→F1 Execute
 Function
 Execute current program and also change the screen to
「Monitor」 page.
 Note
 This function will be disabled during machining.
1.4.2 Delete Line

 Command
 F2 Program→F2 Delete Line
 Function
 Delete a line where the cursor is located.
11
1.4.3 Search/Replace
 Command
 F2 Program→F3 Search/Replace
 Function
 Quick search for every occurrence of a specific word or phrase
and automatically replace text.

 Press 「Search/Replace」function key, then Replace box will
appear, just enter the text that you want to search and replace for.
12
1.4.3.1 Find Next
 Command
 F2 Program→F3 Search/Replace→F1 Find Next
 Function
 Find next.
1.4.3.2 Replace
 Command
 F2 Program→F3 Search/Replace→F2 Replace
 Function
 Replace with input text

 Press F2「Replace」to replace highlight string with new string.
 If you want to skip the current highlighted string, press F1「Find
Next」.
1.4.3.3 Replace All

 Command
 F2 Program→F3 Search/Replace→F3 Replace All
 Function
 Replace all search text with input text.
1.4.3.4 Modify Setting
 Command
 F2 Program→F3 Search/Replace→F4 Modify Setting
 Function
 Reset 「Search/Replace」 string.
 Press F4「Modify Setting」to reset the「Search/Replace」content.
13
1.4.4 Can Cycle
 Command
 F2 Program→F4 Can Cycle
 Function
 Because SYNTEC system provides many kind of G code and
different G code has each function. When editing the program,
this function can help user to edit G code easily.
14
1.4.4.1 Insert Cycle
 Command
 F2 Program→F4 Can Cycle→F1 Insert Cycle
 Function
 Insert the required G code.

 Under the program edit mode, move the cursor to the desired
location and press 「Insert Cycle」.
 Follow the instruction and press 「OK」, the desired G code will
insert into the next line of current cursor.

1.4.4.2 Edit Cycle
 Command
 F2 Program→F4 Can Cycle→F2 Edit Cycle
 Function
 Edit the current cycle.
 Move the cursor to the cycle and press 「Edit Cycle」,a modify
page will show up. Modify the contents and press「OK」, the
contents of the current cycle will change.
15
1.4.5 Block Copy
 Path
 F2 Program→F5 Block Copy
 Function
 Select, cut, copy and paste more than one line of programs.
16
1.4.5.1 Start Line
 Command
 F2 Program→F5 Block Copy→F1 Start Line
 Function
 Define the start line of block.

1.4.5.2 End Line
 Command
 F2 Program→F5 Block Copy→F2 End Line
 Function
 Define the end line of block.
1.4.5.3 Block Cut

 Command
 F2 Program→F5 Block Copy→F3 Block Cut
 Function
 Cut the block that had been selected.

1.4.5.4 Block Copy
 Command
 F2 Program→F5 Block Copy→F4 Block Copy
 Function
 Copy the block that had been selected.

1.4.5.5 Block Paste
 Command
 F2 Program→F5 Block Copy→F5 Block Paste
 Function
 Paste the block that had been 「Block Cut」and「Block Copy」.
17
 Move the cursor to the desire line and press「Start Line」and
function key「End Line」enable.
 Press【↑】【↓】【Page Up】【Page Down】 to select desired
area.
 Press「End Line」,block between「Start Line」and 「End Line」
will be selected.
1. →Function key 「End Line」disable.

2. →Function key 「Block Copy」enable.
3. →Function key 「Block Cut」enable.
4. →If 「Block Cut」being use, the whole block that had
been highlight will be cut off.
5. →Function key 「Block Copy」/「Block Cut」disable.
6. →Function key 「Block Paste」enable.
 Move the cursor to the desire location and press 「Block Paste」,
the content that had been cut or copy will paste at the cursor
location.
 If 「Block Copy」is used, the block that had been selected will not
disappear.
 Note
 If 「Block Cut」is use, and do not paste the content immediately,
the cut program will disappear.
 The contents of「Block Cut」can be pasted for only one time but
the contents of 「Block Copy」 can be pasted for many times.
18
1.4.6 Teach
 Command
 F2 Program→F6 Teach
 Function
 Move the machine table with 『MPG』/『JOG』/『INJOG』 to
the destination and use 『Teach』function, input the current
absolute coordinate value to NC program.
 Omit the manual input problem.

1.4.6.1 Rapid Teach
 Command
 F2 Program→F6 Teach→F1 Rapid Teach
 Function
 Add the current absolute coordinate as the value of 「G00 Rapid
Traverse」function in current program.
19
1.4.6.2 Line Cut Teach
 Command
 F2 Program→F6 Teach→F2 Line Cut Teach
 Function
 Add the current absolute coordinate as the value of 「G01 Linear
Cutting」function in current program.
1.4.6.3 Arc Cut Teach

 Command
 F2 Program→F6 Teach→F3 Arc Cut Teach
 Function
 Add current absolute coordinate as the input value of 「G02/G03
Circular Cutting」function in current program.
 Move the worktable to the arc center and press 「Arc Cut Teach」,
current absolute coordinate will be define as the arc center.
 Move the worktable to the ending of the arc and press「Arc Cut
Teach」, current absolute coordinate will be define as the ending
of the arc. Controller will automatically calculate the relation
between middle and end point and determine whether to use G02
or G03. The calculation result will be regarded as the input value
of 「G02/G03 Circular Cutting」function.
20
1.4.6.4 Cancel Arc Middle
 Command
 F2 Program→F6 Teach→F4 Cancel Arc Middle
 Function
 Clear the arc middle that had been set.
 If the arc middle are not being set, this function will not enable.
1.4.6.5 Point Teach
 Command
 F2 Program→F6 Teach→F5 Point Teach
 Function
 Move the worktable to the arc center and press 「Point Teach」,
current absolute coordinate will be input into current cursor
location.
21
1.4.7 Simulation
 Command
 F2 Program→F7 Simulation
 Function
 Program simulation for the actual machining route.
 Capability of debug.
 Default display range will be the span of the full program.
 Simulation setting can be modified by F5「simulate Setting」..
22
1.4.7.1 Step
 Command
 F2 Program→F7 Simulation→F1 Step
 Function
 Simulate the program block by block.
 Monitor the variation of the coordinate for single block.
23
1.4.7.2 Continue
 Command
 F2 Program→F7 Simulation→F2 Continue
 Function
 System will scan all of the programs and then do the simulation.
1.4.7.3 Zoom
 Command
 F2 Program→F7 Simulation→F3 Zoom
 Function
 Zoom in/out the simulation window.

 Press F3「Zoom」,there will be a block show up. Use【↑】【↓】
【←】【→】can move the window up, down, left and right.
 Use【Page Up】【Page Down】to change the zooming area.
 Press【ENTER】to check the result.
24
1.4.7.4 Graph Reset
 Command
 F2 Program→F7 Simulation→F4 Graph Reset
 Function
 Reset the simulation result to default.

1.4.7.5 Simu. Setting
 Command
 F2 Program→F7 Simulation→F5 Simu. Setting
 Function
 Setting the relative simulation item.

 Simulation parameter
1. Color
 Provide 16 different colors (Setting 0~15).
2. Path Color
 Simulation path color.
25
3. Cursor Color
 Color of cursor point
4. RGB Value
 Except the 16 default color, user can define the color
by them self.
5. Draw Mode
 User can define the profile simulate plane.

 Plane can define are as below.
 XYZ  YX
 XY  ZY
 YZ  XZ
 ZX 
6. Setting quadrant
 User can define the quadrant of simulate plane.
 Quadrant can define are as below.
 First
 Second
 Third
 Fourth
26
7. Simulate Mode
 Setting profile simulate method.

 Simulation
 When user go to the 『Monitor』 page, simulation
will show up automatically.

 System will scan the whole program and detect the
simulation boundary, and then simulation will
execute. No need to define the simulate boundary.
 Direct Draw
 When user go to the 『Monitor』page, cursor will
show up but simulation will not execute
automatically.
 User need to define the simulation boundary first.
 When the machining starts, cursor will follow up as
well.
 Not Simulation
 Close the simulation function.
8. View Angle Setting
 Under XYZ draw mode, by setting this parameter,
simulation will show up with 3D simulation.
 View angle can define are as below.
 Vertical
 Horizontal
27
9. Scope
 Scope can define are as below.
 Minimum
 X-Axis
 Y-Axis
 Z-Axis
 Maximum
 X-Axis
 Y-Axis
 Z-Axis
28
1.4.8 File Manager
 Command
 F2 Program→F8 File Manager
 Function
 This function key can manage all of the NC files within the data
storage device. The device can be setting with Pr3213.

 Use【↑】【↓】on the key pad to move the cursor to anywhere on
the screen for editing purpose.
 With 【Page Up】【Page Down】to switch the cursor between
pages.
 Press【ENTER】on the key pad, to assign the current cursor file as
the execute file, screen will show up with the program content
and can enable to edit the program.
29
1.4.8.1 New File
 Command
 F2 Program→F8 File Manager→F1 New File
 Function
 Open a new file, that file will be the current edit file.
 Press 「New File」function key, a dialog box will appear, enter the
new file name and press 【ENTER】.
 Note
 Default file name has no file extension. If user want to create a
new file with file extension such as *.NC, just enter the
extension (*.NC) as well.
 The length of file name cannot be longer than 32 characters
(include file extension)

1.4.8.2 Copy File
 Command
 F2 Program→F8 File Manager→F2 Copy File
 Function
 Copy the file that remarked by cursor.

 Use【↑】【↓】to move the cursor to the file that want to copy.
 Press「Copy File」function key.
 A dialog box will appear, enter the new file name.

 Note
 Default file name has no file extension. If user want to create a
new file with file extension such as *.NC, just enter the
extension (*.NC) as well.
30
 The length of file name cannot be longer than 32 characters
(include file extension)

1.4.8.3 Delete File
 Command
 F2 Program→F8 File Manager→F3 Delete File
 Function
 Delete file that remarked by cursor.

 Press F3「Delete File」, check box will show up in front of the NC
file within the「File Manager」monitor page. Use【↑】【↓】
to select the delete file.

 Sub-function Key
 Select: Select file, can select more than one file and also can
cancel the selection of one file.
 Select All: Select all file.
 Cancel Select: Deselect all files.
 Delete File: Delete all of the selected files.
 Delete All: Delete all file within data storage device.

 Note
 Current Programming and machining file cannot be deleted.
31
1.4.8.4 File Import
 Command
 F2 Program→F8 File Manager→F4 File Import
 Function
 Import outer file into controller

 Function Page Explanation
 The upper block shows the outer devices selection with the
following choice.
 USBDisk
 DiskA
 Network
 USBDisk2
 Left column shows data structure of the outer device.
 Right column shows data structure of the inner storage of the
controller.
 Sub-function Explanation
 Copy: Copy the remarked file from the outer device to the
controller.
 Select: Select or deselect each file. (Not available for folder)
 Select All: Select all files.
 Device Change: Change outer device selection.

 Press F1「File Import」, a dialog box will appear.
 Default outer device is USB Disk.
 If you want to change the outer device, press F5「Device
Change」,switch the cursor to the desire device and press【Enter】,
32
then the left column data structure will change and show the data
structure of selected device.
 Use【↑】【↓】to select file.
 Move the cursor to the import file and press F2「Select」or
【Space】to remark file.
 After remarked all of the import file, press F1「Copy」then all of
the remarked file will import into controller.
33
1.4.8.5 File Export
 Command
 F2 Program→F8 File Manager→F5 File Export
 Function
 Export file within controller to outer device.

 Function Page Explanation
 The upper block shows the outer devices selection with the
following choice.
 USBDisk
 DiskA
 Network
 USBDisk2
 Left column shows data structure of the outer device.
 Right column shows data structure of the inner storage of the
controller.
 Sub-function Explanation
 Copy: Copy the remarked file from the outer device to the
controller.
 Select: Select or deselect each file. (Not available for folder)
 Select All: Select all files.
 Device Change: Change outer device selection.

 Press「File Export」, a dialog box will appear.
 Default outer device is USBDisk.
 If you want to change the destination device, press F5「Device
Change」, switch the cursor to the desire device and press【Enter】,
34
then the below left column data structure will change, according
to the selected device .
 Use【↑】【↓】to select file.
 Move the cursor to the export file and press F2 「Select」or
【Space】to remark file.
 After remarked all of the export file, press F1「Copy」 then all of
the remarked file will export from controller to outer device.
35
1.4.8.6 Execute
 Command
 F2 Program→F8 File Manager→F8 Execute
 Function
 Execute current program. and also change the screen to the
「monitor」 page.
 Use【↑】
【↓】to select file, and then press「Execute」the selected
file will be the executive file.

 Note
 This function is invalid when machining.
36
1.5 Offset/Setting
 Command
 F3 Offset/Setting
 Function
 User can set up the coordinate system and tool offsets with this
function.
 With the function key 【Offset/Setting】can switch the page
quickly to the Offset/Setting page.
37
1.5.1 Workpiece Cord.
 Command
 F3 Offset/Setting→F1 Workpiece Cord.
 Function
 For workpiece coordinate setting purpose.
 System default will be G54 if there are no specific declaration
with G54~G59.10 in the NC code.
 The External Shift will include into all the workpiece coordinate.
 Operation Method:
 Move the cursor with【↑】【↓】【←】【→】.
 Use【PageUp】【PageDown】to switch the pages.
 Note
 After setting the workpiece coordinate, user need to check the tool
length again.
38
1.5.1.1 Latch Machine Cord.
 Command
 F3 Offset/Setting→F1 Work Piece Cord.→F1 Latch Machine
Cord.
 Function
 Set current mechanical coordinate value into work piece
coordinate.
 Move the worktable to the target location.
 Move the cursor to the relate work piece coordinate and press
「Latch Machine Cord.」
 Original value of workpiece coordinate will be replaced by the
corresponding mechanical coordinate.

 Example
 Current mechanical coordinate of X axis is 5.000
 Current value of X axis of G54 is 0.000
 Move the cursor to G54 X axis.
 Press 「Latch Machine Cord.」, the value of X axis of G54
becomes 5.000
1.5.1.2 Latch Relative Cord.
 Command
 F3 Offset/Setting→F1 Work Piece Cord.→F2 Latch Ralative
Cord.
 Function
 Set current relative coordinate value into work piece coordinate.

 Move the worktable to the target location.
39
「Latch Relative Cord.」
corresponding relative coordinate.

 Example
 Current relative coordinate of X axis is 5.000
 Press 「Latch Relative Cord.」,the coordinate of G54 X axis
become 5.000
1.5.1.3 Latch Aux. Cord.
 Command
 F3 Offset/Setting→F1 Work Piece Cord.→F3 Latch Aux. Cord.
 Function
 Set the current cursor located work piece coordinate value as the
aux. coordinate value.
 Aux. value appears after using middle function.

 Using middle function to calculate the aux. coordinate value.
「Latch Aux. Cord.」
corresponding Aux. coordinate.

 Example
40
 Press 「Latch Aux. Cord.」, the value of X axis of G54 become
5.000
1.5.1.4 Coord. Increment Input
 Command
 F3 Offset/Setting→F1 Work Piece Cord.→F4 Coord. Increment
Input
 Function
 Add the work piece coordinate value with the manual input value
and restore into work piece coordinate again.

 Move worktable to the target location.
 Input increment value.
 Move the cursor to the work piece coordinate and press 「Coord.
Increment Input.」
 Work piece coordinate will be replaced by the cursor located
coordinate +input value.

 Example
 Move cursor to the workpiece coordinate G54 of X axis
 Key in 10.000
 Press 「Coord. Increment Input.」
 The coordinate of G54 X axis become 15.000
41
1.5.1.5 Mach. Coord Teach Input
 Command
 F3 Offset/Setting→F1 Work Piece Cord.→F5 Mach. Coord
Teach Input
 Function
 By the Mach. Coord Teach Input, set the current cursor located
work piece coordinate value as the new start coordinate value.

 Move the worktable to the destination.
「Mach. Coord Teach Input.」
 Current cursor located work piece coordinate will be replaced by
the cursor coordinate+input number.

 Example
 Current workpiece coordinate G54 of X axis
 Key in 10,000
 Press 「Mach. Coord Teach Input.」
 the coordinate of G54 X axis become 15.000
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1.5.1.6 Middle Func.
 Command
 F3 Offset/Setting→F1 Work Piece Cord.→F6 Middle Func.
 Function
 This function can help to correlate the middle point of the work
piece.
 Input the number that Middle Func caculate result to G54~G59
work piece coordinate.
 Including manual and auto setting method.

1.5.1.6.1 Manual
 Function
 Set the Middle Func. as 0
 User controls the machine by MPG, and then moves the tip of 3D
machine to the X&Y end point of the workpiece. This system
will calculate the center point of the workpiece automatically.

 Operation method
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 Move the machine by MPG, touching Px1 point in tis figure and
then press PX1 Set. The system will record the current
mechanical coord. to Px1. It will also compute the middle point
of Px1 and Px2 and puts the result on Pxm and Aux. X position.
 Move the machine by MPG, touching Px2 point in this figure and
mechanical coord. to Px2. It will also compute the middle point
of Px1 and Px2 and puts the result on Pxm and Aux. X position.
 Move the machine by MPG, touching Py1 point in tis figure and
then press PY1 Set. The system will record the current
mechanical coord. to Py1. It will also compute the middle point
of Py1 and Py2 and puts the result on Pym and Aux. Y position.
 Move the machine by MPG, touching Py2 point in this figure and
mechanical coord. to Py2. It will also compute the middle point
of Py1 and Py2 and puts the result on Pym and Aux. Y position.
 Now, the values of Pxm and Pym are the middle point of the
workpiece.
 In the WorkPiece Cord. Screen, move the cursor to the coord you
want to set, press F3 insert the Aux. Coord value then this
system will set the value according to the Aux Coord.

1.5.1.6.2 Auto
 Function
 Auto middle func. is different form Manual func. User only needs
to enter the dimension of the workpiece and enter the boundary
44
coordinate. Move the machine to the start point, system will find
out the middle point automatically.
 Auto middle func. is different form Manual func. User only needs
to enter the dimension of the workpiece and enter the boundary
coordinate. Move the machine to the start point, system will find
out the middle point automatically.

 Parameter description
 Length I: Workpiece X dimension length
 Width J: Workpiece Y dimension length
 Safe Distance H: This is the distance between start point P2 and
the workpiece no matter X or Y direction.
 Feedrate F: Auto. center detect speed.
 Z Coordinate: This is the safety distance prevent the contact
between the tool and work piece while moving.

 Move the tool to the Z height, the safe distance between tool and
work piece. After that, press Z Coordinate Set, then system will
record the present Z coordinate value as the safe distance.
 Move the tool down to P2 under the work piece, the start point for
auto center.
 Press Auto center start, system will move the tool according to the
setting data to contact with work piece and show the coordinate
on the screen. It will also calculate the X Y center point of the
work piece.
45
 Go back to WorkPiece Cord. Move the cursor the workpiece
coordinate position, press F3 insert the Aux. Cord value then this
system will set the value according to the Aux Cord.
46
1.5.2 Tool Set
 Command
 F3 Offset/Setting→F2 Tool Set
 Function
 Switch to compensate setting page.
 Actual G41/G42 compensation value = Geometry + Wear
diameter
 Actual G43/G44 compensation value = Geometry + Wear length

 Function of parameter
 Geometry: G41/G42 tool radius Dn compensation setting(not
diameter)
47
 Wear of geometry: Tiny geometry modification of tool.
 Length: G43/G44 tool lengths Hn compensation.
 Length wear: Tiny length modification of tool.
48
 With 【↑】【↓】【←】【→】key to move the cursor.
 【PageUp】【PageDown】 to switch the page.
 Key in method: Absolute, Increment, Measure method

 Absolute method:
 Press 「A」 and press 「Enter」
 The value where the cursor is will be set as the input value.
 Increment method
 Press 「I」 and then press 「Enter」.
 The value where the cursor is will be set as input value +
cursor value.
 Measure method
 Press 「Z」 and then press 「Enter」.
 The value where the cursor is will be set as current Z coord
relative coord value.

 Note
 When the tool length had been set, related tool wear will become zero.
 This Setting is disabled during machining condition.
49
1.5.2.1 Clean Z relative coordinate
 Command
 F3 Offset/Setting→F2 Tool Set.→F1 Clear Z Coord
 Function
 Clean the relative value of Z coord.

1.5.2.2 Tool No.
 Command
 F3 Offset/Setting→F2 Tool Set→F7Tool No.
 Function
 Refer the chapter 3.3.3.5

1.5.2.3 Tool Life Manag.
 Command
 F3 Offset/Setting→F2 Tool Set→F8 Tool Life Manag.
 Function
 Refer the chapter 3.3.3.6
1.5.3 Tool Tip Measure

 F3 Offset/Setting→F3 Tool Tip Measure
 Function
 When the machine is equip with tool detection equipment, via the
parameter setting, can move the machine table to the detective
location and execute the top tip measure.
 According to different situation, here are three different method
-Single tool, single workpiece
-Single tool, multi workpiece
-multi tool, multi workpiece
-Refer the chapter 3.3.3.3.
50
1.5.4 User Parameter Setting
 Command
 F3 Offset/Setting→F4 User Parameter Setting
 Function
 SYNTEC controller provided user to set the related machining
parameter by them self.

 Function of parameter
 Detail explanation please reference「Mill Parameter Manual」.
51
1.6 Monitor
 Command:
 F4 Monitor
 Function
 This page monitors key machining information during machining
process.
52
1.6.1 Monitor Area of Machining Information
1.6.1.1 Machine Status Monitor

 Machine information
 Absolute coordinate
 Distance to go
 Feed rate
 Spindle
1.6.1.2 Program Monitor Block
 This block will display current machining program
 Yellow bar indicate to the current running block.

1.6.1.3 Machining Information
 Function
 It is overlap with 「Process Setting」.
 Press 「Parameter Set」 can switch display information.
 Description
1. G Code
 It will show the G code under machining
53
2. Run Time Accum
 Processing time for this workpiece now
3. Run Time
 Total machining process time
4. Percentage ratio
 G00 percentage
 G01 percentage
 Spindle speed percentage
5. Total Acum Par
 Total work pieces that had been finished.
 System won’t do any initialized action automatically.
 If you want to do the initialization by manual, press
「Parameter Set」 switch to 「Part count」, set the 「Total
Acum Par」 as 0.Part Count
6. Part Count
 Count no. will begin from zero when the program is
running.
 Total work pieces number machined by CNC
7. Start Block
 We can set the start block of machining process.
 n: Set the start line number as n. (Ex. 20)
 L+n: Set the start line number as n. (Ex.L20)
 N+n: Search N+n located line number and then assign
that line as the start line (Ex. N3).
 T+n: Search T+n located line number and assign it as the
start line (Ex. T01).
 If line number is out of max line number, then it will
assign to the last line.
 Please refer to 3.4.3.4 break point initialization about start
block go back.
54
8. Tool Data
 T
 4 numbers
 The first two code are the tool no..
 The last two code are the tool compensate no.
1.6.1.4 Display Area of Machining Setting
 Description
 This area is overlap with 「Machining Information」, press F4
「Parameter Set」to change the displays.
 Explanation of Display:
1. Interrupt Line No.
 Display the last interrupted serial number (N)
2. Interrupt Colum No.
 Display the last interrupted line number (L)
3. Spindle speed
 Speed of spindle.
 It is allow to setting when system is busy. Moreover, it will be enabled
immediately
 Feed rate
 Set the speed of the feed rate.。
 It is allow to setting when system is busy, but the value will be updated
after completely executing processing block.

 Total AcumPar
 Total work pieces number machined by CNC
System cannot automatically reset this value to zero

 Part count
 Setting current work pieces no.
 Count no. will begin from zero when the running program is change.
55
 When CNC executes M code defined by parameter 3804, part count
would be added 1 and run time will be reset to 0. When required part
number is reached, system will change to halt status.

 Required part
 Set the upper limit of part count number.
 Once part count number is reached, an alarm will be pop up and
system will change to halt status.

1.6.1.5 Simulation Area
 Description
 Display the tool trajectory of current program.
 Related setting, please see F2-program F5-simulaiton F5- Simu.
Setting.
 Use F2「Simulation Switch」 to change the display content
56
1.6.2 Open File to Edit
 Command:
 F4 MonitorF1 Open File to Edit
 Function
 Load and edit the current machining program, also switch to
“F2-program” interface.
 Note:
 Once system is on running state, edit function will be disabled.
1.6.3 Simulation Switch

 Command:
 F4 MonitorF2 Simulation Switch
 Description
 Display or hide simulation display
 「Graph Adjust」will enable under 「Simulation Switch」 conditions.
1.6.4 MDI Input

 Command:
 F4 MonitorF3 MDI Input

 Description
 Manual Data Input. Using for simple NC program or testing purpose.
 Operation:
 Select MDI mode
 MDI function is enabled after finishing HOME search action.
 Press F3 「MDI」, edit the program.
 Press F1 (OK) to confirm the input command.
 The command line will show up on the right upper corner of screen.
 Press 【CYCLE START】to execute the command.
 Note:
57
 This function is enables under MDI mode.
1.6.5 Parameter Set

 Command:
 F4 MonitorF4 Parameter Set
 Function
 Switch the screen between 「Machining Setting」 and
「machining information」.
1.6.6 Tool Wear Set

 Command:
 F4 MonitorF5 Tool Wear Set
 Description
 Display the tool wear setting interface, user can setting tool
wear here.
 Actual Tool length= Tool length +Tool wear

 Parameter Setting
 Tool Wear Set: Tiny tool length modification.
 Note
 If the tool length is setting by measure method tool wear
setting will become 0 after the tool length is set.
1.6.7 Start MPG Coordinate

1. Command:
 F4 Monitor F6 Start MPG Coordinate

2. Description
 Detail descriptions please refer to 3.4.3.3.
58
1.6.8 Work Record
 Command:
 F4 Monitor F7 Work Record
 Description
 Check current machining record and export to external storage
device.
1.6.9 Clear Acum Cycle Time

 Command:
 F4 Monitor F8 Clear Acum Cycle Time
 Function
 Clear the accumulative time
1.6.10 Graph Adjust

 Command:
 F4 Monitor NextF1 Graph Adjust
 Description
 Zoom in/out simulation graph, this function will enable under
「Simulation Switch」is open.
 Operation
 Please refer to 1.4.7 「Simulation」.
59
1.7 Maintain
 Command:
 F8 Maintain
 Description
 Screen displays alarm, network setting, fast diagnostic, PLC
param setting, system setting
1.7.1 Alarm
 Command:
 F8 MaintainF1 Alarm
 Description
 Display alarm messages on the screen.
60
1.7.1.1 Pending Alarm
 Command:
 F8 MaintainF1 Alarm F1 Pending Alarm
 Description
 Display current system alarm.

1.7.1.2 History Alarm
 Command:
 F8-MaintainF1 Alarm F2 History Alarm
 Description
 Show all the alarm history of the system.

 Note:
 Some alarm were not displayed here, ex: MACRO alarm
1.7.1.3 Save Alarm
 Command:
 F8 MaintainF1 Alarm F3 Save Alarm

 Description
 Save Alarm History to external device according to the current display
content.
 Export file name are default :
 Actual alarm: actalm.txt.
 History: histalm.txt.
61
1.7.2 Network Setting
 Command:
 F8 MaintainF2 Network Setting
 Description
 System network setting

 Related information
 IP address setting
 Select 「Obtain an IP address automatically」when network
cable(with HUB) is used.
 For jumper (without HUB), select “use the following IP
address” and enter IP address(the last IP no. must different from
controller setting) and Subnet mask(same with controller setting)

 IP Address
 Enter IP address that can be used.
62
 Sunet Mask
 Enter the IP address for subnet mask (the same with PC
setting).
 PC name
 Enter the same full computer name of PC.

 Dir name
 Enter the sharing folder name (same with PC sharing folder)
 User name and password
 If the shared folder is not setting the user and password name,
user do not need to enter user name, if yes, please enter the same user
name and password.
63
1.7.2.1 Set Kernel Server
 Command:
 F8 MaintainF2 Network Setting F5 Set Kernel Server
 Description
 Setting related function to kernel server

 Related infor.
 Start server and kernel or not when power on.
 Timeout(ms)
 Set the acceptable time out when connecting to Kernel server
unsuccessfully.
64
1.7.2.1.1 Start Server
 Command:
 F8 MaintainF2 Network setting F5 Set Kernel Server F1
Start Server
 Description
 Start server immediately
65
1.7.3 Fast Diagnostic
 Command:
 F8 MaintainF3 Fast Diagnostic
 Description
 Display simple diagnostic information of system and axes
66
1.7.3.1 System Data
 Command:
 F8 MaintainF3 Fast Diagnostic F1 System Data
 Description
 Display simple diagnostic information of system
67
1.7.3.2 Axes Data
 Command:
 F8 MaintainF3 Fast Diagnostic F2 Axes Data
 Function
 Display simple diagnostic information of Axes
68
1.7.4 PLC Param Setting
 Command:
 F8 Maintain F4 PLC Param Setting
 Description
 SYNTEC’s controller provides R81 ~ R100, totally 20 sets of registers
for machine manufacture use, each register have 16 Bits.
 Machine manufacture can use those 20 sets of registers provide user to
control the flag of PLC specific functions.

 Operation
 Press【↑】
【↓】
【←】
【→】to move cursor and【PageUp】
【PageDown】
go to next/previous page
 Users are able to input [0] or [1] and also add comment for every bits.
 Corresponding file name for comment: ParamExt_RBit_(L).xml
 (L)=COM/CHT/CHS/language
69
1.7.5 System Setting
 Command:
 F8 Maintain  F5 System Setting
 Description
 This page is used to set system environment

 Operation
 Press【↑】
【↓】
【←】
【→】to move cursor and 【PageUp】
【PageDown】
go to next/previous page
70
1.7.5.1 Operator Mode Setting
 Setting system unit
 0：mm (Metric unit)
 1：Inch (British unit)
 Note: reboot to enable setting

1.7.5.2 System Time Setting
 Date: input format YYYY/MM/DD
 YYYY: year
 MM: month
 DD: day
 Time: input format HH/MM/SS
 HH: hours
 MM: minute
 SS: second
1.7.5.3 Program File Font Size Setting
 Setting display of font size in program
 Note: reboot to enable setting
71
1.7.6 Backup System
 Command:
 F8 Maintain  F6 Backup System
 Description
 Compress backup system data and save it into external device.
1.7.7 About
 Command:
 F8 Maintain  F8 About
 Function
 Provide controller software version
72
2 Machine Operation Panel
2.1 Operation Panel
 POWER ON
 Turn on controller’s power
 POWER OFF
 Turn off controller’s power

 Emergency Stop
 For safety reason of user and machine in case of unusual phenomenon,
after this button is pressed, CNC would stop all motion, and all main
power. Therefore safety of people and machine will be guaranteed.
 Home Mode
 When CNC power is on, please implement home search

 JOG Mode (Rapid JOG)
 Operators can use JOG to control axis movement with
「X+/X-/Y+/Y-/Z+/Z-」 on panel.
 Incremental JOG (IN JOG)
 Operators can use JOG to control axis movement.

 MPG Mode
 User can use MPG (Manual Pulse Generator) mode to control axis
movement.
 AUTO Mode
73
 Users use this function to execute machining NC file
 MDI Mode
 Users use this function to execute a block without NC file

 MPG Simulation
 Enable this function under 「AUTO」 and 「MDI」 Mode, the percentage
of moving speed is depend on the MPG turning speed . This function used to check
NC file.
 Single Block
 Enable this function under 「AUTO」 and 「MDI」 Mode, after finished
one block action hold on the 「B-STOP」 mode. To continue, users need to do the
「Cycle start」 action again. This function used to check NC file.
 Optional Stop
 Users can use this function to decide whether CNC is stop or not when
encounter with 「M01」within NC (Numerical Control) program, while executing NC
program.
 Optional Skip
 Users can use this function to decide whether program skips or not when
program is encountered with 「/」 sign in NC file.
 Auto Tool Change in clock wise direction
74
 Auto Tool Change ATC in counter clock wise direction
 Spindle Control
Spindle CW rotation
Spindle stop
Spindle CCW rotation
Spindle rate deceleration: Spindle

speed will decelerate 10%.
Spindle rate 100%: Spindle will

rotate with 100%.
Spindle rate acceleration: Spindle

speed will accelerate 10%.
 Working LED
 Turn ON/OFF working LED
 G01 Rank
Decrease G01 rate 10% Increase G01rate10% G01 rate100%
75
 G00 Rank
G00 rate x1 G00 rate x10 G00 rate x100 G00 rate x1000
 Those function key can be regard as G00, MPG or INJOG rank.
 Blowing
 ON/OFF blowing air.

 Cutting coolant system
 Turn ON/OFF working liquid.

 Auto cutting coolant system
 This function will be enable, when encounter with relate coolant on/off
M code in NC program.
 Chip conveyor machine move in clockwise direction
 Chip conveyor machine move in counter clockwise direction
 Augment key(User define)
 Machine builder augment key, combine with PLC ladder.
76
 Direction of linear Axes &Rotation Axes & fast travel key
 Move the axes with fast travel speed key when press the axes and fast
travel key at the same time.
2.2 Text Key Description

～： 26 English character keys
～： Numerical keys
： Delete key
： Insert /replace key
： Switch keyboard to use subscript key on keyboard
： Space key
： While working with text, use this key to delete

characters to the left of the insertion point.
： ”RESET “ abort the CNC status, only use this key if

necessary
77
： To input current data to input box
： Enable Help function/message on screen
： For optional skip key input
： End of block
： Decimal fraction
： Change to program edit page.
： Change to monitor page.
： Change to customize teach page. (Disable function

key with no customize action)
： Insert word when edit program.
： Delete word when edit program.
： PAGE UP
： PAGE DOWN
“(“, “)”, “[“, “]”, “|”, “!”, “&”, “$”, “#”, “<”, “>”, “=”, “%”, “@”, “*”, “:”, “,”, “+”, “-“
All above symbols are used for “Program Edit” mode.
78
： Switch cursor to Page Up /Page Down
： Edit cursor control key
79
3 How to Operate 21 Series Controller
3.1 System Status
3.1.1 Not Ready
On Not Ready status, system cannot implement any operations
Conditions:
 Emergency stop button is pressed
 Serious alarm appears
 System is switched to “Not Ready” status and stop all operations
to ensure safety of machine and human
SYNTEC’s controller will display different status corresponding to different
conditions as below:
3.1.2 Ready
On “Ready” status, system can implement all operations
Conditions:
 “Emergency stop” button is released and no alarm exists, system
is switched “Not Ready” to “Ready” status.
 On “Busy”/ “Pause”/ “B-stop” status, if user presses “Reset” key;
System is switched to “Ready” status.
3.1.3 Busy
System is operating program
Conditions:
 On“Busy”/ “Pause”/ “B-stop” status, if if system executes process;
System will switched to “Busy” status.
3.1.4 Pause
In operational process, system pause the axis movement
Conditions:
 Once Feed hold button is pressed when system is on “Busy”
status, System will be switched from “Busy” to “Pause” status
Note: On “Pause” status, Spindle still rotates
3.1.5 B-stop
Conditions:
 Machine program runs to M0 single block when system is on
“Busy” status.
 Single block function is triggered when system is on “Busy”
status.
Note: On “B-Stop” status, Spindle still rotates
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3.2 Machine Preparation
3.2.1 Manual Function
SYNTEC controller provides 4 functions used to control axis movement
including JOG, INC JOG, MPG and Rapid JOG
3.2.1.1 JOG
 Function:
 Control the axis movement X, Y, Z according to selected
direction
 Can control more than one axis at the same time

 Condition:
 System is on “Ready” status
 JOG mode is selected

 Operation:
 Press axis direction key (X+,X-,Y+,Y-,Z+…)
 Hold the axis direction key to keep the axis moving uninterrupted
 JOG speed can be adjusted by G01%

3.2.1.2 Rapid JOG
 Function:
 Control axis movement X, Y, Z according to selected direction
with G00 speed
 Can control more than one axis at the same time

 Condition:
 JOG mode is selected

 Operation:
 Press axis direction key (X+,X-,Y+,Y-,Z+…) and rapid key “〜
“at the same time ,machine will move with G00- rapid speed
81
 Hold the axis direction key to keep the axis moving uninterrupted
 Rapid JOG speed can be adjusted by G00%

 Note:
 Rapid JOG is usually much faster than JOG, so when operating,
please confirm the axis position to ensure human and machine
safety.
82
1. INC JOG (incremental JOG)
 Function:
with fixed distance(incremental distance)

 Condition:
 INC JOG mode is selected

 Operation:
 Press axis direction key (X+, X-,Y+,Y-,Z+…)
 Cannot be constantly triggered like JOG or rapid JOG mode, INC
JOG mode only moves once with a fixed distance when axis
direction key is pressed once.
 The fixed distance in INC JOG mode can be selected by
percentage movements as below:
 X1 ：Distance 0.001mm
 X100：Distance 0.100mm
 Those percentage movements is shared with MPG mode
83
2. MPG
 Function:
 Condition:
 MPG mode is selected

 Operation:
 Press axis direction key (X+, X-,Y+,Y-,Z+…)
 Cannot be constantly triggered like JOG or rapid JOG mode, INC
JOG mode only moves once with a fixed distance when axis
direction key is pressed once.
 The moving distance when turning one track in MPG mode can
be selected by percentage movements as below:
 X100：Distance 0.100mm
3.2.2 Machining Process

3.2.2.1 AUTO
 Condition:
 AUTO mode is selected

 Operation:
 Press 「CYCLE START」 button
 System will machine the current machining program
 System status will be switched from “Ready” to “busy” and backs
to “Ready” when machining is finished
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3.2.2.2 Single Block
 Function:
 Excute each single block in program
 Condition:
 Single block mode is selected

 Operation:
 Press 「CYCLE START」 button
 System will excute process the current single block in program
 System status will be switched from “Ready” to “busy” and backs
to “Ready” when machining is finished

3.2.2.3 Home
Because tool and workpiece coordinate setting is based on Machine zero point,
it is necessary to make sure where is machine zero (HOME). Therefore, when CNC
restarts, return to reference point (search HOME) is very important. Otherwise,
SYNTEC CNC controller will not be allowed to execute AUTO NC files.
 Operation:
 Release emergency stop button, CNC status will change “NOT
READY” to “ READY ”
 Select HOME mode
 Press axis direction key(X+,X-,Y+,Y-,Z+…) ,each axis would
start HOMING
 Home direction is defaulted in the CNC parameter
 Home function can run 3 axes at the same time
 After HOMING, all machine coordinates will be zero.
 After HOMING, software stroke limit of each axis just is enable,
so before HOMING, please do not run machine too fast
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3.3 Workpiece Preparation
3.3.1 Workpiece Cord set
 Command:
 F3 Offset/Setting  F1 Workpiece Cord Set
 Switch the cursor to the position wants to set by using page
up/down keys and arrow keys
 Use and 、 move the cursor to the coord you want to
key in。
 Can use the Latch Machine Cord to insert the value.
 Can use the Relative Machine Cord to insert the value.
 Can use the Aux. Cord to insert the value
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3.3.2 Middle Func.
 Function:
Middle function is used for finding middle point of the workpiece. Use the
middle point as the start point. As a result, we need to touch the edge of the workpiece
by too or detector. After controller gets the coordinate, it will calculate the middle
point itself. We only need to set this point as the machining start point. Please confirm
that your maching has automatic alignment tool and then you can use this function.
 Operation:
In the 8 botton system, user can use this function by press F3 Offset/Setting
F1 Workpeice Cord. F6 Middle Func.
.
3.3.2.1 Manual 4Pts Center
 Function
 User controls the machine by MPG, and then moves the tip of 3D
machine to the X&Y end point of the workpiece. This system
will calculate the center point of the workpiece automatically.
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 Move the maching by MPG, touching Px1 point in this figure and
machnical coord. to Px1. It will also compute the middle point of
Px1 and Px2 and puts the result on Pxm and Aux. X position.
 Move the maching by MPG, touching Px2 point in this figure and
machnical coord. to Px2. It will also compute the middle point of
Px1 and Px2 and puts the result on Pxm and Aux. X position.
 Move the maching by MPG, touching Py1 point in this figure and
machnical coord. to Py1. It will also compute the middle point of
Py1 and Py2 and puts the result on Pym and Aux. Y position.
 Move the maching by MPG, touching Py2 point in this figure and
machnical coord. to Py2. It will also compute the middle point of
Py1 and Py2 and puts the result on Pym and Aux. Y position.
 Now, the values of Pxm and Pym are the middle point of the
workpiece.
 In the WorklPiece Cord. Screen, move the cursor to the coord you
system will set the value accordind to the Aux Coord.
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3.3.2.2 Manual 3Pts Center
 Operation:
 Set the Middle func. as 0, the left upper side will show Manual
Center
 Set the second line, the middle method, as 1. You can see the
screen as this figure.
 Move the tool or detector to the round workpiece edge.
 Press P1 set, system will record the current X and Y coordinates
to Px1 and Py1.
 Move to another edge point, press P2 set. System will record the
current X and Y coordinates to Px2 and Py2.
 Move to another edge point, press P3 set. System will record the
current X and Y coordinates to Px3 and Py3.
 After setting these, press Calculate the Center. System will
calculate the center point Pxm, Pym and R.
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 The Aux. Coordinate will become Pxm and Pym.
 If you set the same point or this three point is inline, it will have a
warning window pop out.
 Now you can press go back to previous page to reset the
coordinate.
 In the WorklPiece Cord. Screen, move the cursor to the coord you
system will set the value accordind to the Aux Coord.
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3.3.2.3 OUTAutoCenter
 Operation:
Center.
 Key in Length I and Width J for workpiece real length and width.
 Set Z coordinate, this value is for the the automatical
measurement that tool can touch the workpiece edge plane
 Set Safe Distance H, this distance is that the tool will not hit with
workpiece.
 Set Feedrate F, this Feedrate is the measuring tool velocity during
auto center process.
 Press Auto center start, system will move the tool according to the
setting data to contact with workpiece and show the coordinate
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on the screen. It will also calculate the X Y center point of the
workpiece
 The center point will be saved at Pxm and Pym.
 After setting these, press Calculate the Center. System will
calculate the center point Pxm, Pym and R.
 The Aux. Coordinate will become Pxm and Pym.
 Now you can press go back to previous page to set the
coordinate.
 In the WorkPiece Cord. Screen, move the cursor to the coord you
system will set the value according to the Aux Coord.
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3.3.2.4 INAutoCenter
 Operation:
Center.
 Key in Length I and Width J for workpiece real length and width.
 Set Z coordinate, this value is for the auto measurement that tool
can touch the workpiece edge plane
 Set Safe Distance H, this distance is that the tool will not hit with
workpiece.
 Set feed rate F, this feed rate is the measuring tool velocity during
auto center process.
 Press Auto center start
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3.3.3 Tool Prepare
3.3.3.1 Tool Set
 Purpose
 We can set the length and the diameter geometry and wear
 Operation condition
 Can be used at Manual or Auto mode
 Wear value increment upper limit is 1.0, warning will appear if
exceed 1.0.
 Use direction key 【↑】【↓】【←】【→】move the cursor.
 Use【PageUp】【PageDown】switch the page.
 Key in method: Absolute, Increment, Measure method.
 Absolute: for radius and length compensate.
 Increment: for radius wear and length wear.
 Radius compensate + radius wear = real G41/G42 compensate.
 Length compensate +length wear = real G43/G44 compensate.
3.3.3.2 Manual Measurement of Tool Length

 Purpose
 Describe how to use manual measurement to set tool length and
work piece coordinate in order to set the machining tool.

 Function
 We usually set the tool length and offset in the External Shift if
we only use one tool in this machine.
 If we have more than one tool, we need to set every tool length
we can use relative length or absolute length.

 Operation condition
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 Manual mode.
 Manual Operation method
-Relative method.
 Use manual function moving the reference tool to the
Z-coordinate code 0 position of the workpiece (Ex. surface), set
the value at G54.
 Clean all the relative coordinate value.
 Install the measured tool, move the tool to the same position as
before (reference surface).
 The tool length is the different between measured tool and
reference tool.
 Key in this number to the corresponding tool No.
 If tool break during machining and replace a new tool, we need to
change to a new tool. If the Z-cord 0 position already disappear,
we can use the standard tool to touch anywhere of the machine
and then use new tool to touch the same position. The relative
cord. is tool length.
-Absolute method
 Use manual function moving the measuring tool to a reference
point (Ex. Work piece table).
 Measure every tool repeatedly.
 Move the machining tool to the reference position, clean all the
relative coordinate.
 Move the tool to the Z-coord code zero position, set it to G54.
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 If tool break during machining so we need change a new tool, we
must touch the reference position first, and then the Z coordinate
value is tool length.

3.3.3.3 Tool Tip Measure
 Function
 Measuring different tool No. tip position. Because the trigger
position of tool alignment equipment is fixed, user can use
different tool tip position key in the workpiece coordinate
system for the reference of tool length offset. You must check
this machine has tool alignment equipment.

 Offset/Setting→Tool Tip Measure
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3.3.3.4 Auto Tool Function
 Function
Z coord. Auto Tool Function is to measure different tool No. by tool
alignment equipment. Because the trigger position of the tool alignment
equipment is almost the same. User can key in different tool No. tip
position into workpiece coordinate for the tool length offset setting, please
this machine is equipped with tool alignment equipment.
 Operation description
Offset/Setting→Tool Tip Measure
 One Tool One Workpiece
 Set the Auto Tool number as 1(left-upper corner).
 Set the WorkPiece No. P as the workpiece coordinate.

 Table X- Coordinate table
Workpiece coord Workpiece coord
No. P No. P
0 Aux. Coord 1 G54
2 G55 3 G56
4 G57 5 G58
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 Table X- Coordinate table
 Set the Feedrate F for the first time alignment and pull back
everytime.
 Please skip to next step setting XY Ref. Coord. Teach if tool
alignment equipment already has fixed mechanical coordinate. If
current position is the same with tool alignment equipment,
please set Use Reference as 0.
 While setting the XY Ref. Coord. Teach, you will need code
“520”, enter it and choose yes. These vaules will be entered in to
Ref coord.X and Ref coord.Y.
 Move the cursor to Start Coord. Z, setting the start point for the
auto alignment. Press F10 and then press Z Mach. Coord. Teach,
you can insert the current Z coord. value into Start Coord. Z.
 Move the cursor to the Min. Z Mach. H, setting the minimum
height for the alignment. System will pop out warning masseage
and stop if the tool is lower than it.
 Please switch to auto mode after setting these and then press Start.
 After finishing alignment, this tool height value will be saved into
Aux. Coord. and External Shift.
 Move the tool tip (Manual) to the surface of workpiece, press Z
Delta Set, the distance between alignment tool and workpiece
surface will be calculate and set into this workpiece Z
coordinate.
 One Tool One Workpiece is finished
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 One Tool Many Workpieces
 Set the Auto Tool number as 2.(left-upper corner)
 Set the feed rate F for the first time alignment and pull back every
time.
“520”, enter it and choose yes. These values will be entered in to
you can insert the current Z coord. value into Start Coord. Z.
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height for the alignment. System will pop out warning message
coordinate.
 Move the tool tip (Manual) to the surface of next workpiece, press
Z Delta Set, the distance between alignment tool and workpiece
coordinate.
No. P No. P
1 G54 2 G55
3 G56 4 G57
5 G58
Z Delta set table
 If you have another workpieces need to set do the previous step
again.
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 Many Tool Many Workpieces
 Set the Auto Tool number as 3.(left-upper corner)
 Set the Tool No. T for the tool you want to align.
 Set the feed rate F for the first time alignment and pull back every
time.
“520”, enter it and choose yes. These values will be entered in to
you can insert the current Z coord. values into Start Coord. Z.
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height for the alignment. System will pop out warning message
coordinate.
 Move the tool tip (Manual) to the surface of next workpiece, press
Z Delta Set, the distance between alignment tool and workpiece
coordinate.
 If you have another workpieces and tools need to set do the
previous step again.
 Finish alignment.
3.3.3.5 Tool No. Setting
This Chapter will describe how to set the tool No.
 Purpose:
 We need to confirm the relation between Tool No. and real tool in
order to change tool correctly.

 Condition:
 Both Auto mode or Manual mode are OK..
 Tool Set→Tool No.
 You will see the table about Tool No. and Tool MG.
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 MG5—T = 7 means we install tool No.7 at Tool case No.5
 This table will renew during change a new tool.

 Time to Modify
 First initialized when it is made from factory.
 Need to confirm the MG No. and T No. Manually when it is
disordered.
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3.3.3.6 Tool Manager Function
 Purpose:
Record the status of all cutting tool on machine, make users know whether
cutting tool reached to Max. Life, avoid machining in case cutting tool is broken. This
function needs a related PLC setting. In case, customer need to use this function,
please contact to machine maker.
 Condition
 Both auto and manual can be used.
 Operation
 Pr.3228 is the on/off control of 「Tool management」
 Description
 Turret
 Current tool case no. that tool located.

 Group
 Same kind of tool within in one group, if the first tool of that
group is on lock state or 「Tool life」is end, whenever user use T
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code to change the tool, system will skip the first tool and use
the second one, when the second one is lock or「Tool life」is end,
will use the third one, and so on.

 Tool information (Status)
 L—Lock / U—Unlock
 If the status of tool is lock, that tool cann’t be use and when T
code is use to change the tool, system will skip that tool.
 B—Large diameter Tool/ N—Normal Diameter Tool
 Adjacent side of large diameter tool set is empty(for display)
 T—working time T / C—Number of working times
 Decide the current life time, the maximum life time, life time
prediction, unit of timing and number of time.
 R—effective value / - —non effective value.
 Current tool are using tool management or not.

 Current Life time
 Current Tool Using Condition

 Maximum Life Time
 Maximum lifetime of tool.
 Lifetime prediction
 When lifetime of tool is greater than lifetime prediction, alarm
will be show up.

 Current Status of Tool
(0)Without management: Set values are not effective.
(1) Without use: Lifetime of tool is zero.
(2) Usable:0< Tool Life Time <lifetime prediction
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(3) End prediction: Lifetime prediction < Tool Lifetime < Maximum
Lifetime
(4) End of Life: Maximum Lifetime < Tool Lifetime
(5)ware of tool
3.4 Program Preparation and Execute Machining

3.4.1 Specifying Machining Program
 Condition
 Except single block mode
 Operation
 Specify current edit program as machining program
 Switch to edit page
 Select F1-Excute, and the program will be designated as the
machining program
 Specify machining program in file manager.
 Switch to the "File Management" page
 Move the cursor to the expected program and press Enter
 Select F1-Excute, and the program will be designated as the
machining program
 Confirmation:
 There are two ways to confirm whether machining program is
specified successfully.
 The screen displays the correct machining program name
 The content of machining program is displayed when pressing
F4-Monitor
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3.4.2 Simu. Setting
SYNTEC’s controller provides simulation program, after editing machining program,
users can easily simulate the path machining process, this feature also contains
checking features that help users to quickly verify the syntax error in machining
program or unreasonable actions, we suggest users should use this function to check
machining program.
 Condition
 Except single block mode

 Operation
 In the “File Management” page, select the program you want to
edit after completing edit program, press F7-Simulation
 Screen will switch to the “graphic simulation” page and scan the
contents of the program

 Detail description
-Simulation screen
 The solid line represents the cutting path
 The dashed line represents the moving path
 In the scanning process, if there is any syntax or content error,
they will be displayed on the screen with corresponding error
line number.
 F1-step: To simulate tool path corresponding to single block in
NC files. It is used for coordinate checking purpose.
 F2-Continue: System scans the whole program first before
executing simulation.
 F3-zoom: To zoom in/out the workpiece graph. Users can use the
arrow key “←”, “↑”, “→”, “↓” to move the frame to the
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determined area, use “PageUp” “PageDn” to zoom in/out this
area. After selecting zoom scales, press “enter” to finish.
 F5- simu. Setting: To set simulation parameter
3.4.3 Machining Test

3.4.3.1 MPG Simulation
 Condition
 Only for single block and auto mode
 Operation
 Select Auto mode
 Press MPG simulation button on operation panel
 Turn MPG to execute machining
 If MPG is turned in CW direction, Program will be run from
current NC line down to below NC line
 If MPG is turned in CCW direction, Program will be run from
current NC line up to above NC line

 Confirm
 We can confirm MPG simulation successful or not by these two
method.
 Not machining, execute MPG function, and then in the monitor
page try to rotate the MPG. If you can see G01 is zero before
you rotate and has value after you rotate MPG.
 While machining, execute MPG function, and then machine will
stop to 0 immediately, until you rotate MPG or cancel MPG
function.
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3.4.3.2 Single Block
 Condition
 Only for single block and auto mode
 Operation
 Select Auto mode
 Press single block button on operation panel
 After programming and decelerating to 0, system status changes
to B-stop
 Press CYCLE START again
 After completing next single block in NC file, system will be on
B-stop status again

3.4.3.3 Start MPG Coordinate
This section will introduce how to execute the function of part count and work
record
 Condition
 MDI or Auto mode
 F4 Monitor→F6 Start MPG Coordinate
 You will see the MPG coordinate system window.
 Switch to the MPG mode.
 Rotate the MPG, you can see the value at this window.
 Confirmation
 Switch to workpiece coordinate page, confirm the value in MPG
Shift is correct.
 Relative parameter
 .Pr 3201 Set the Lathe Rule, you must set 0 if you want to use
Start MPG Coordinate function
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 Note
 R606 must be 1
 Only accept MPG command, JOG&INJOG are invalid.
 It is still work while Machine Lock

 Time to disable
-Keep the MPG coordinate while starting the machine.
-Don’t clear the value while G54/G55 is changed.
-Don’t clear the value while change the machining code.
-Don’t clear the value after go back to Home.
-Don’t clear the value after go back to referent point by
G28/G29/G30.
 Limit
 Use the Start MPG Coordinate function under MPG simulation
mode. Command will send to MPG coordinate while rotate the
MPG until you finish the MPG coordinate function, the
command will go to MPG simulation.

3.4.3.4 Break Point
This section will introduce how to execute the function of part count and work
record
 Condition
 Under Auto mode

 Move cursor to the Start Block No.
 Enter the line number you want return
 Line number can be refer to break point line number.
 System will pop out confirm window.
 Press enter, wait the cursor move to the line number you choose.
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 Execute.
3.4.4 Machining Monitor

This section will introduce how to use Break Point Return function.
3.4.4.1 Part Count Manager

 Description
1. Total accum part
 The total accumulative part machined by CNC

2. Required part count
 Once machining program specifies the needed workpiece number,
and CNC continues machining when it meets M99, if the
demand workpiece number is reached, machining process will
be paused and notification message will be displayed.

3. Part count
 Once CNC continues machining when it meets M99, this number
will be accumulated until reset
 Part count reset (clear to 0) condition
 Required part count is reached
 Change machining files
 Modify the required part count, and the required part count is
smaller than part count.

3.4.4.2 Work Record Function
 Description
 Once CNC continues machining when it meets M99, work record
function will automatically record status

 Work record condition
 Required part count is reached
 Change machining files

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 Modify the required part count, and the required part count is
smaller than part count.
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3.4.5 Alarm Processing
In order to avoid wrong operation effects on safety of human and machine, the
system and PLC have many kinds of protection. When these protection conditions are
triggered, the system will issue warning or alarm to users. This section will describe
how to view and troubleshooting alarm.
3.4.5.1 Emergency Stop
Machine failure or unexpected movements may cause un-safety for human and
machine. Pressing emergency stop button, you can immediately stop the machine.
3.4.5.2 Alarm Display
Alarm is basically divided into the pending alarm and history alarm.
3.4.5.3 Pending Alarm
 The current status of system alarm
 Once an alarm occurs, the controller will issue alarm and display
the current alarm content on screen
 Press ESC to jump that window
 If the alarm is still not remove, press reset button, alarm window
will be not displayed.
 Press F8-Maintain to display pending alarm contents.

3.4.5.4 History Alarm
Accessing into this page enables user to see all system alarms which have
occurred, so users may find out the alarm reason.
 Command:
 F8- maintain F1-AlarmF2 History alarm

 Display history alarm
 The smaller No. alarm is, the sooner alarm occurres
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3.4.5.5 Save Alarm
In case users need support from machinery manufactory to repair once alarm
appears, users can export the alarm contents to an external storage device, and send
it to machinery manufactory. By that way, they could clarify and find out the
possible reasons.
 Operation
 Insert the external storage device into controller, or set the
corresponding network folder
 Switch to “Alarm” page(F8-maintainF1-alarm)
 To export the pending alarm, press F1-pending alarm F3-save
alarm
 To export the history alarm, press F2-history alarm F3-save
alarm
 External storage device will be displayed on screen, select the
destination folder to save
 Select OK to complete export alarm content

 File Name
 Actual alarm：Actalm.txt
 History alarm：Histalm.txt
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3.4.6 Network Setting
1. On the interface screen, press down“F8 Maintain” => “F2 Network Setting” to
access IP address setting.
2. IP Address Setting: select “Specify an IP Address” when the PC connects with
controller directly. And select “Obtain an IP Address via DHCP” if using
network connection via Dynamic Host Configuration Protocol
3. IP Address: if you select “Specify an IP Address”, enter the free IP address
4. Subnet Mask: Enter the IP address for subnet mask (the same with PC subnet
mask).
5. PC Name: Enter the full computer name of your PC.
6. Dir Name: Enter the sharing folder name (the same name with PC sharing
folder )
7. User Name: Enter GUEST
8. Press「F1 OK」, and then reboot controller to finish installation.
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3.4.7 PC Setting
3.4.7.1 XP OS
1. Guest account setting
Log in as an Administrator and select “start” “control panel””user account”
Guest
2. Sharing resource setting

 Right click the folder you want to share and select “Sharing and security”
 Click on “If you understand security risks but want to share files without
running the wizard, click here”
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3. Click “OK” to confirm sharing setting; Select “Share this folder on the network”,
and “Allow network users to change my files”.
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4. Setting PC name and workgroup
“Start” “control panel””System” “change” to set “Computer Name” and
“Workgroup”, and remember these setting contents to use later on when setting
controller.
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5. TCP/IP setting
“Start” => “Setting” => “Network connections” and right click on
“Properties”, and select “Internet Protocol [TCP/IP]”

 Jumper cable (without HUB), select “use the following IP address” and enter IP
address (the forth number is different from controller setting) and Subnet mask
(same with controller setting)
 Network cable (with HUB), select “Obtain an IP address automatically”
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3.4.7.2 VISTA OS
1. Guest account setting
Log in as Administrator and select “Start” “Control Panel” “User
Account” Guest
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2. Sharing Resource Setting
Create a sharing folder, and change this folder’s setting to offer controller to use,
as the below figure.
A. Click on “advanced sharing”
B. Click on “share this folder”
C. Click on “permission”
D. Click on “add”
E. Enter “GUEST” as the new group name, click “OK” to complete setting
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3. Security setting
Right click on folder to share properties security Edit add “Guest” as a new
group, then open group permissions to maximum.
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“Start” “control panel””System” “change” to set “Computer Name” and
“Workgroup”, and remember these setting contents to use later on when setting
controller.
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5. TCP/IP Setting
a. “Start”  “control panel”  “Network and Internet”“Network and
Sharing Center”  “Properties”
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b. Select “internet protocol(TCP/IP)” as shown below:
 Jumper cable (without HUB), select “use the following IP address” and enter
IP address (the forth number is different from controller setting) and Subnet
mask (same with controller setting)
 Network cable (with HUB), select “Obtain an IP address automatically”
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3.4.7.3 Win 7 OS
1. Sharing resource setting
 Right-click on folder wants to share, select “share with” and “specific
people”
 Share this folder to everyone, and then click “Share” as follows.
 Set permission as write/read
 Left-click on “advanced sharing” and select “share this folder” to everyone.
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 Select “permission” and select “full control” “only read” and “change”
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 Open “Network and sharing center”, select “turn off password protected
sharing” and “Open sharing…..”
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“Start” “control panel””system and security” ”System” "change " to set
"Computer Name" and "Workgroup", remember these setting contents to use later on
when setting controller.
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3. TCP/IP Setting
 Double click “Internet Protocol Version 4 (TCP/IPv4)”
 Jumper cable(without HUB), select “use the following IP address” and enter
IP address(the forth number is different from controller setting) and Subnet
mask(same with controller setting)
 Network cable(with HUB), select ”Obtain an IP address automatically”
130
3.5 File Transfer
This section will show how to transfer files, files transfer is divided into
import and export files, allowing controller share files to external devices, such as
USB, CF card or users on the network.
3.5.1 File Import
 Operation
 Path: F2-program F8-file manager  F4 File import
 Other interface will appear on screen, press F5-“device change” to
move cursor to desired external device on the status bar
 Press [Enter] key to access to inside device, if the device icon has
red cross, which means that there is no connection to this device,
 Select the file wants to import and press [Copy] to complete
import file
 Press F4 cancel select to cancel the selected file
 After complete file transfer, press [Left] or [ESC] to leave this
screen
131
3.5.2 File Export
 Operation
 Path: F2-program F8-file manager  F5 File export
 Other interface will appear on screen, press F5-device change to
move cursor to desired external device on the status bar
 Press [Enter] key to access to inside device, if the device icon has
red cross, which means that there is no connection to this device,
Select the file wants to export and press [Copy] to complete
export file
 Press F4 cancel select to cancel the selected file
 After complete file transfer, press [left] or [ESC] to leave this
screen
 Note:
 if destination of export file does not exist, below alarm will
appear
132
4 Appendix
4.1 Release Note
Doc. Release CNC
Content Author Reviwer
Ver. Date Ver.
1.0 1st Version 2013/11/08 Sandy.duan Yulius.Duma 1.0.6
02
03
04
05
4.2 Contact Window

Hsinchu Jiangsu-Suzhou
SYNTEC TECHNOLOGY CO., LTD. SYNTEC Equipment CO.,Ltd.
(Headquarters) D 1-8,Teng Fei New Industrial Zone, 5# Xing
No. 21 Industry E. Rd. 4, Hsinchu Science Park, Han Street, Suzhou Industrial Park, China
Hsinchu City 30077, Taiwan, ROC TEL：+86-512-69008860
TEL：+886-3-6663553 FAX：0512-69560818
FAX：+886-3-6663505
E-Mail：[email protected]
[email protected]
Taichung Taichung
Taichung Service Agency Taichung Service Agency
No.31, Alley 9, Lane 271, Shepi Rd., Fengyuan City, No.42, Jingming St., West Dist., Taichung City
Taichung County 420, Taiwan 403, Taiwan
TEL：+886-4-25337731 TEL：+886-4-23102626
FAX：+886-4-25349224 FAX：+886-4-23102636
Tainan Jiangsu-SuZhou
Tainan Service Agency Suzhou Huaxin Numerical Control Technology
No.218, Denan Rd., Rende Dist., Tainan City 71756, Development CO.,LTD
Taiwan Xing Han Street, Suzhou Industrial Park,
TEL：+886-6-2796707 Jiangsu Province, to take off the new Su
FAX：+886-6-2796705 Industrial Square D, 2nd Floor 01-08 unit
TEL：0512-69560828
FAX：0512-69560818
Zhejiang-Hangzhou Zhejiang-Ningbo
SuZhou SYNTEC Equipment CO.,Ltd. Hangzhou SuZhou SYNTEC Equipment CO.,Ltd. Ningbo
Branch Branch
133
Room1202 Unit2 Buiding1, Edifice DiKai , Jincheng Room 12-07,No.262,416 Alley,Zhaohui
Road, Beigan Street,Xiaoshan District , Hangzhou Road,Jiangdong District,
City,Zhejiang Province, China Ningbo City.
TEL：+86-571-82751187 TEL：+86-574-87750305
FAX：+-86-571-82751186 FAX：+86-574-87750306
Zhejiang-Wenling Guangdong-Guangzhou
The Suzhou new generation of CNC Equipment Co., SuZhou SYNTEC Equipment CO.,Ltd.
Ltd. Wenling Branch Guangzhou Branch
Room 1206, Department A, Zhenxing Plaza, Taiping Room 403 Stairs1 Youyi Building!ALuojia
Subdistrict, Wenling City Village 8,Fuyi Road,ShijiTown,Panyu
TEL：0576- 86138372 Distrct,Guangzhou City,Guangdong Province,
FAX：0576-86119106 China
TEL：+86-20-34583040
FAX：+86-20-34583220
Guangdong-Dongguan Shaanxi-Xi’an
SuZhou SYNTEC Equipment CO.,Ltd. Dongguan The Suzhou new generation of CNC
Branch Equipment Co., Ltd. Xi'an Office
Room 705 JinGuo Business affairs centre Xin an Room 2503,Unit 1,Rancho Santa Fe,No.36,
District Chang an Dianzi Third Road, Yanta District, Xi’an,
TEL：+86-769-81660318 Shaanxi
FAX：+86-769-81660328 TEL：029-88287423
FAX：029-88287423
Shaanxi-Baoji Shandong-Jinan
The Suzhou new generation CNC Equipment Co., SuZhou SYNTEC Equipment CO.,Ltd. Jinan
Ltd. Baoji offices Branch
Room 2401, Building 1, Xinjian Road, Weibin Room 1112, Unit A, Jiahui Global Plaza,
District, Baoji No.548, Beiyuan Street, Tianqiao District,
TEL：18700712118 Jinan, China
TEL：+86-53185907208
FAX：+86-53185905708
Fujian-Xiamen Tianjin
SuZhou SYNTEC Equipment CO.,Ltd. Xiamen The Suzhou new generation of CNC
Branch Equipment Co., Ltd. Tianjin Branch
No. 100,B Chuang Chang Fang 3F East,Jin Fu Haiyi International 3-1416, No.2, Rongyuan
Road,Tong An District,Xiamen City, Fujian Road, Huayuan Industries Park, Binhai
Province, China Hi-and-New Tech Park, Tianjin
TEL：+86-592-7191901 TEL：+86-22-87134111
FAX：+86-592-7220536 FAX：022-87134111
134
Jiangsu-Nanjing Hubei-Wuhan
The Suzhou new generation of CNC Equipment Co., Suzhou new generation of CNC Equipment
Ltd. Chongqing Branch Co., Ltd. Wuhan Office
Room 505, Unit 3, Building 12,Wuyi Luzhou Guan Room2003-2006,A#Guangguguoji,456
Chu Yuan, No.99, Tianyuan Middle Road, #Luoyu Road,Donghukaifaqu,Wuhan City,
Jiangning District, Nanjing China
TEL：0512-69008860-300 TEL：027-87638876
FAX：027-87204137
Liaoning-Shenyang Anhui-Hefei
The Suzhou new generation CNC Equipment Co., The new generation of CNC Equipment Co.,
Ltd. Shenyang Office Ltd. in Suzhou, Hefei Office
No.3 A 1-12-3, South Wenhui Street, Shenhe Room 704, Building 13,Wanzhen Xiaoyao
District, Shenyang, Liaoning Garden Ⅳ, Taihu East Road, Hefei
TEL：15002491395 TEL：15951989576
FAX：18698806526
Thailand Malaysia
SIAM RADERMEN Co., Ltd. SURE FIRST ENTERPRISE (M) SDN BHD.
52/4,MOO 5,THEPARAK 47000 NO 19.JALAN TSB 6,TAMAN
RD.(KM11.5)BANGPLEEYAI,BANGPLEE, INDUSTRI SUNGAI BULOH.47000
SAMUTPRAKRAN 10540 SELANGOR DARUL.EHSAN
TEL：+66-27553536 TEL：+603-61577632
FAX：+66-27575476 FAX：+603-61574632
Lebanon / Damascus France
Kesmeyan Group Co. INTEGRATION CNC
Lebanon Beirut, Jdeideh - Ammaieh - Kessmeyan 6, Rue l'arché de Copigny, 76630 BAILLY,
Group Build. FRANCE
Damascus TEL：+33 2 35 06 07 83
TEL: +963 11 6731602 FAX：+33 2 35 06 07 83
Mob.: +963 988 211407 http://www.integrationcnc.fr/
E-Mail : [email protected] E-Mail：[email protected]
TEL：+961-76-883778
FAX：+961-1-901807
Turkey ISTANBUL/TURKEY
KASIKCIOGLU ELEKTROMEKANIK AKSIS MAKINA
OTOMASYON Yeni doğan mahallesi karakaş Sk. Emintaş
Besevler K.S.S. 17 BLOK NO:72 Erciyes Sanayi Sitesi no:12/206
135
Nilufer/BURSA/TURKYIE TEL：+90 212 613 87 83
TEL：+90-224-4434684 FAX：+90 212 613 87 85
FAX：+90-224-4434685 http://www.aksismakina.com
E-Mail：[email protected] E-Mail：[email protected]
136

21 Series Mill Controller Operation Manual: Date: 2013/11/08

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21 Series Mill Controller

1.1 Main Screen Sections ..................................................................................... 4

2 MACHINE OPERATION PANEL ................................................................. 73

2.1 Operation Panel ............................................................................................ 73

3 HOW TO OPERATE 21 SERIES CONTROLLER ........................................ 80

3.1 System Status ............................................................................................... 80

4 APPENDIX .................................................................................................... 133

 Meanings for Sections on the Display:

 Switch current coordinate system on the screen.

 Display the frequently use machining information.

 Use the function key【POS】, can switch to the current page

this page interface.

 Whenever users press F1「Switch Coordinate」function key, the

coordinate on the screen will switch between four different kinds

 Actual Feedrate of cutting tool (mm/min).

1.3.1.3 S(Rotating Speed of Spindle )

 Actual speed of spindle (mm/min).

 Percentages of Spindle speed.

1.3.1.4 Run Time

coordinate display on the screen will switch between four

different kinds of coordinates.

1.3.3 Half Coordinate

 Relative coordinate divided by 2.

 Combined with 「Clear Rel. Coord.」function , this function will

calculate the middle point of the object.

 Current Rel. Coord. of X axis is 10.000.

 Key in 「X」,and then press 「half coordinate」.

 Current Rel. Coord. of X axis Will become 5.000.

 Set the Relative Coordinate to zero.

 Current Rel.Coord.of X axis is 10.000.

 Key in 「X」,and then press 「Clear Rel. Coord.」.

 Current Rel. Coord. of X axis Will be set to 0.000.

1.3.5 Clear All Rel. Coord.

 Clear all Relative Coordinate.

 Press「Clear All Rel. Coord.」function key.

 Relative Coordinate of X and Y will be set to 0.000.

 This function provides users program management and editing

the cursor to anywhere on the screen for editing purpose.

 With 【Page Up】【Page Down】to switch the pages.

 With【Home】【End】can let the cursor jump between the top and

end of the line.

 With the function key【Prog/File】can quickly switch between

 Execute current program and also change the screen to

1.4.2 Delete Line

 Quick search for every occurrence of a specific word or phrase

and automatically replace text.

 Replace with input text

 If you want to skip the current highlighted string, press F1「Find

1.4.3.3 Replace All

 Because SYNTEC system provides many kind of G code and

different G code has each function. When editing the program,

this function can help user to edit G code easily.

 Insert the required G code.

location and press 「Insert Cycle」.

insert into the next line of current cursor.

contents of the current cycle will change.

 Define the start line of block.

 Define the end line of block.

1.4.5.3 Block Cut