K Instalation Manual 6och4 020
K Instalation Manual 6och4 020
K Instalation Manual 6och4 020
Installation Manual
K.
Content
Installation Manual ............................................................................ K-3
K.1.
K.1.1.
K.1.2.
K.1.3.
K.1.4.
K.1.5.
K.2.
K.2.1.
K.2.2.
K.2.3.
K.3.
K.3.1.
K.4.
K.4.1.
K.4.2.
K.4.3.
K.4.4.
K.4.5.
K.4.6.
K.5.
K.5.1.
K.5.2.
K.6.
K.6.1.
K.6.2.
K.6.3.
K.6.4.
K.6.5.
K.6.6.
K.6.7.
K.7.
K.8.
K.8.1.
K.8.2.
K.8.3.
K.8.4.
K.8.5.
K.8.6.
K.8.7.
K.8.8.
K.9.
Installation Manual
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Installation Manual
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K. Installation Manual
K.1. Suitable Location for the PCM30U-OCH Block
K.1.1.
Installation Conditions
The PCM30U-OCH device consists of an aluminium rack with a motherboard, central section modules,
channel modules, cover panels for slots where modules without front panels are installed and back covers.
Connectors to connect external power supply and external cabling and/or complete cabling are supplied as
accessories, depending on the project.
The device is supplied with all modules installed as specified in project requirements, that is with central
modules, channel modules, panels and back covers.
The installation process comprises the following:
K.1.2.
Space Requirements
Equipment dimensions are 482.6 mm x 265.9 mm x 301 mm
Spacing of mounting bolts 465 mm x 190.5 mm (M5, M6)
190.5
M5
(M6)
465
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301
43
238
20
< 449
482,6
K.1.3.
Environmental Requirements
K.1.3.1.
Climatic Conditions
The device is designed for stationary indoor use in dust-free rooms with fire-resistant stricture, free of
chemical vapours, with controlled climatic conditions and fire-resistant or flameproof floor.
In accordance with OEG 38 3020 standard "Automated Systems of Dispatcher Management of Electricity
and Warm Distribution Networks" and IEC 57, the equipment meets the requirements of environmental class
B4:
Operating Temperature
5C to 55C
Max. Rate of Temperature Change 20C/hr.
Rel. Air Humidity
5 to 95 %
Dust content
28 g/m3
K.1.4.
Power Consumption
The consumption differs in dependence on the plug-in unit composition in the PCM30U-OCH subrack. If
the subrack is fitted with CJAB, NP107, 3x PBS, RO3 units and all the command relays are powered and
both LF RO3 channels are driven the consumption is max. 20W. If RO3 unit is not used and command
relays are not powered then the power consumption is 10.8 W. Eight command relays drain approx. + 2 W
and both LF channels of RO3 approx. + 7 W.
Tolerance
Nominal power supply voltage is 48 or 60 VDC -15% +20%. Considering tolerances, the power supply
voltage may vary between 40 and 72 VDC. Even short-term surpassing the upper limit results in a
destructive reaction of input protection circuits. Service intervention is required then. Redundant power
supply units that demonstrate a short-term overshoot bigger than 72 V when switched to battery-powered
mode cannot be used for PCM30U-OCH supplying.
Circuit Protection
Supply line 48 VDC or 60 VDC is protected by a 4 ADC circuit breaker. In the block input a fuse is used
rated 3.15A / F (flink). An over voltage accumulation circuit with a limited temperature capacity is located
behind this fuse, followed by an input of plug-in unit NP107.
Maintenance
During warranty period the equipment is maintained by personnel trained for PCM30U-OCH attendance
and maintenance and having obtained a service licence valid for the appropriate time period. After-warranty
attendance and maintenance can be performed by trained technicians at customer's discretion (training by
TTC / TTC MARCONI personnel is recommended).
Installation Manual
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K.1.5.
Fixed or turning wall-mounted (vertical walls only) braced frame: suitable for
locations without unauthorized access, does not prevent manipulation/access to the
device. Does not take up any floor space.
Installation between two vertical beams: when a room contains 19" or 21"
spaced vertical beams capable of supporting the PCM30U weight/load, they may be
used.
Installation Manual
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External synchronization
ExtSync
E1-a of CJAB
M and ExtSync
Bus topology to create
chain
Management channel M
Power Supply
General alarm
GPS input
E1-b of CJAB
Grounding points
for power module
cables
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K.2.1.
The input nominal power supply voltage must be a separately fused circuit.
Input cable cross-section is 2 x 1 mm, CYSY or CYKY.
Power supply cables are terminated in 6.3 x 0.8 flat car connector rings.
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K.2.1.3.
Grounding
PCM30U-OCH is a class 1 device and must therefore be connected to a protective grounding system! The
ZS grounding clamp is provided at the back of the device and accessible after removing the back cover. The
bolt clamp with seven connection contacts is connected to the device rack, motherboard and vertical beam
used as external cabling holder. The remaining four connection contacts may be used to connect external
grounding. A conductor with 4 mm cross-section is connected to the grounding clamp.
The plug-In modules are not grounded separately.
Grundink clamp
ZS
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K.2.2.
K.2.2.1.
E1 Interface (electrical)
Two symmetrical 2 Mbit/s (E1) interfaces from the CJAB (in DORIS represented a and b module are
terminated at XC28 and XC29 connectors (type D-SUB 9 plug (male) - marked E1A and E1B) accessible
after removing the back cover. Output is provided at output pins 1 and 6, input at pins 5 and 9. Pins 3 and 8
are grounded, pins 2, 4 and 7 not used.
When asymmetrical E1 interface is required, the NKL connector set must be used (see Composition
Rules). This set contains a cable with connectors and 2 symmetrisation elements, to be mounted outside of
the PCM30U-OCH.
2Mbit Interface - direction b
XC28
OA
OA
GND
GND
IB
IB
OB
OB
GND
GND
IA
IA
XC29
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Third and fourth E1 electrical interfaces, symmetrical or asymmetrical, is accessible from the front ( at the
JRMx-type panel) and terminated in RJ45 connectors. O stands for outputs, I stands for inputs.
Ob
Oa
GND
5
4
3
GND
GND
GND
2
1
IB
IA
K.2.2.2.
E2 Interface
One to two asymmetrical interfaces E2 (75) are provided at the front panel of the JRM2x (JRM22) unit
and terminated in coaxial connectors (Female plugs) SMA.
Input (BLUE)
Input (BLUE)
Output (RED)
Output (RED)
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Input (BLUE)
Output (RED)
Input (BLUE)
Output (RED)
K.2.2.4. Jumpers for directions C a D for interface modules in positions JR1 a JR2
Internal buses A and B can be connected only to interface modules in position JR1. C and D buses can be
connected to either module in position JR2 either position JR2. Connection must be selected both by
jumpers and management system. For every bus two jumpers are necessary, data and clock. Add jumper
near to desired module.
Picture above shows setting for both C and D buses connected to JR1
C direction
JR2
XJ4
takt D
(CLKD)
XJ4
XJ3
data C
(NRZCP)
XJ3
XJ2
data D
(NRZDP)
XJ2
XJ1
takt C
(CJKC)
XJ1
Installation Manual
K-11
JR1
D direction
JR2
JR1
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K.2.3.
Analogue channel unit outputs (outputs a1,c1 to a8,c8 of the connectors in positions KJ5 to KJ15) are
accessible from the back after removing the back cover .
Motherboard
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Fig. 10 - Connection of Modules Communicating with Digital Protection Circuits over an Optical Interface
K.3.1.
The FX module used for communication with digital protectors using optical interfaces terminated in
FC/PC optical connectors on the front panel and is connected by a single-fibre 9/125 m ITU-G.625 optical
cable or a multi-fibre 50/125 m ITU-G.621 optical cable.
The DO1 and SOC modules for connection of digital protection circuits with optical interfaces are
terminated in optical SMA connectors on the front panel and are connected by a multi-mode 50/125 m
optical cable.
DO1 input 1
DO1 output 1
DO1 input 2
DO1 output 2
Input (BLUE)
Output (RED)
Input (BLUE)
Output (RED)
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K.4.1.
K.4.2.
Installation Manual
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K.4.3.
Unit PBS
Connectors PBS
Fig. 13 - Connectors positions PBS
Installation Manual
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a2
a4
a6
a8
a10
a12
a14
a16
a18
a20
a22
a24
a26
a28
a30
a32
c2
c4
c6
c8
c10
c12
c14
c16
c18
c20
c22
c24
c26
c28
c30
c32
e2
e4
e6
e8
e10
e12
e14
e16
e18
e20
e22
e24
e26
e28
e30
e32
+IN1
-IN1
+IN2
-IN2
+IN3
-IN3
+IN4
-IN4
+IN5
-IN5
+IN6
-IN6
+ACK
-ACK
-24V
GND_0V
+IN7
-IN7
+IN8
-IN8
+IN9
-IN9
+IN10
-IN10
+OUT7
-OUT7
+OUT8
-OUT8
+OUT9
-OUT9
+OUT10
-OUT10
+OUT1
-OUT1
+OUT2
-OUT2
+OUT3
-OUT3
+OUT4
-OUT4
+OUT5
-OUT5
+OUT6
-OUT6
+ERR1
-ERR1
+ERR2
-ERR2
Input command 1
Input command 2
Input command 3
Input command 4
Input command 5
Input command 6
Acknowledgement input
minus pole source 24 V/30 mA
ground
Input command 7
Input command 8
Input command 9
Input command 10
Output command 7
Output command 8
Output command 9
Output command 10
Output command 1
Output command 2
Output command 3
Output command 4
Output command 5
Output command 6
Output error contact electronical (optical)
Output error contact - mechanical
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K.4.4.
Unit 4PBS
Connectors 4PBS
Fig. 15 - Connectors positions PBS
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a2
a4
a6
a8
a10
a12
a14
a16
a18
a20
a22
a24
a26
a28
a30
a32
e2
e4
e6
e8
e10
e12
e14
e16
+IN1
-IN1
+IN2
-IN2
+IN3
-IN3
+IN4
-IN4
+ACK
-ACK
-24V
GND_0V
+OUT1
-OUT1
+OUT2
-OUT2
+OUT3
-OUT3
+OUT4
-OUT4
e26
e28
e30
e32
+ERR1
-ERR1
+ERR2
-ERR2
Input command 1
Input command 2
Input command 3
Input command 4
Acknowledgement input
minus pole source 24 V/30 mA
ground
Output command 1
Output command 2
Output command 3
Output command 4
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K.4.5.
It is necessary to have ability to disconnect all signals (alarms, commands). Terminal board X21 serves
as a measuring point and interface between TTC transmission equipment and protection equipment. Picture
below shows recommended wiring and shall be delivered on demand.
X21 panel
Installation Manual
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K.4.6.
X21 panel
Installation Manual
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The B side of the mother board contains an output COMBICON XC27connector with a General Alarm
(Alarm) output. Counterpart with screws is attached at delivery. Maximal cross-section of wires is 2,5 mm2).
(Recommended cable: BELDEN 1048 2 pairs).
General alarm is summation of all urgent alarms presented in equipment. Alarm state is equal to power-off
state.
Maximal load of alarm relay
50V DC 1 A
110V DC 0,5 A
220V DC 0,3 A
300V DC 0,25 A
Fig. 19 - Connector with a General Alarm output
XC27
3
1
Error outputs
3 Normally closed
2 Common pole
1 Normally open
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K.5.2.
Error outputs are asserted simultaneously with red LED ERROR at front panel of unit, i.e. they indicates
urgent error of module. Both ERR1 and ERR2 has the same function under normal condition. When group B
of commands is used, ERR1 indicates urgent alarm of A group and ERR2 indicates urgent alarm of B group.
Error state is equal to power-off state.
e26
e28
e30
e32
+ERR1
ERR1
+ERR2
ERR2
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K.5.2.1. ERR1
Power off = Alarm
(no excitation - optorelay UF800 opened, optorelay UF801 closed)
Alarm = contacts +ERR1 a ERR1 closed
(XJ800 close 2-3; XJ801 close 1-2)
K.5.2.2. ERR2
Coil not excited = Alarm
Alarm = contacts +ERR1 a ERR1 closed
(XJ802 close 1-2)
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K.6.1.
GPK module is to be attached at 10 pin connecter located at motherboard and accessible after removing
proper part of front panel of equipment. Module must be fastened by two pieces of screw from back side.
GPK module
Pin
1
2
3
4
5
6
7
8
Signal
TIKA
TIKB
GND
48 V
DOA
DOB
GPS
RJ45 socket
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K.6.2.
RGP is module in self small box ready to be fastened at wall by two screws 325 by use of solid-wall
anchors 5mm indoor use. Interconnection to PCM30U equipment is realized by straight paired cable with
RJ45 connectors.
External antenna connector is located at front panel. Grounding clap is located at back side
Pin
1
2
3
4
5
6
7
8
Signal
TIKA
TIKB
GND
48 V
DOA
DOB
Connector PCM
Socket RJ45
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K.6.3.
RGP-equipment cable
Standard straight CAT5 cable with RJ45 male plugs at both ends. Cable serves to deliver power supply to
from PCM30U to RGP module and to transmit GPS data from RGP to PCM30U
Length of cable must be specified in time of ordering Without specification TTC will deliver cable of length
10 m. Maximal length is 100 m Ordering code: 446K134
K.6.4.
Q-BUS/GPS Cable
This cable is designed for distribution of GPS information in one substation between PCM30 subracks.
Contrary to RGP cable power supply pins (3,6) are missing to avoid power supply connection between
subracks.
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K.6.5.
External GPS waterproof antenna with 5 m long cable RG174 terminated with connector MCX to be
connected indoor to RGP box .Antenna is equipped with magnet for easy installation. Antenna must be
placed horizontally with free view to sky. GPS satellite signal pas through plastic and glass, but not through
metals and glass with reflective modification. GPS satelite signal is attenuated by snowing, snow, ice
accretion, hig buildings, trees, ...
K.6.6.
GPS receiver
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K.6.7.
In cases where in one substation more PCM30 equipments require GPS time, every PCM30 must be
connected to RGP. For parallel connection can be used Q-BUS module, developed for multiplication of Q
management channel. For time only first four ports of Q-BUS can be used. 5th must not be used.
Because of RGP is fed through cable and voltage source can not be connected in parallel, different cables
must be used to ensure that RGP is fed only from one rack (the one with Q-BUS module is recommended)
Antenna with cable
GPS receiver
RJ45
female
socket
GPS
RJ45 female
socket
PCM
Q-BUS 1-4
Cable Q-BUS/GPS
(without power
supply) 446K310
2. Rack 6OCH4
3. Rack 6OCH4
Installation Manual
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RD
5
4
3
RD+
2
1
TD
TD+
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A maximum of64 logical address (CJAB and older TJ03, OZ01, OZ12, SMJ) per one M interface is
allowed.
A maximum of 32 physical addresses with metallic connection to one Q Interface are allowed
K.8.2.
Connection between the computer and the RJ1 control unit for various options and using different cables
is shown on the following figures.
V.11
RJ1
DX21
PCM
PCM
DX21
RJ1
Cable 427K907
427K903 Cable connects DX21 MOXA (V11 - C25M) computer
427K905 Cable connects DX21 (V11 - C9F) computer
DSB
V.11
Cable
427K911
DX21
PCM
Cable
427K906
PCM
DSB
DX21
RJ1b
Cable
427K910
Cable
427K910
RJ1c
DX21
Cable
427K907
PCM
PCM
DX21
Cable
427K911
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K.8.3.
K.8.4.
Normally
Specific Cannon XC21
ation on the
of
PCM30U-OCH
Cable mother board
6OCH
With full redundancy
RJ45 connector CJAB 2x32
for M Interface connector )
on the CJAB
module
Normally
RJ45
connector
for M
Interface on
the NP105
module
3
3
a7
3
DA
10
4
c7
4
DB
NOTE: ) inserted from the back to relevant module's connector pins
Installation Manual
K-32
3UST
Alternatively
RJ45 connector CJAB 2x32
for M Interface connector )
on the CJAB
module
3
4
a7
c7
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K.8.5.
Contact
1
2
3
4
5
6
7
8
Signal
+5 V *)
DA
DB
TB
TA
GND
GND
M Interface
RJ45 female
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Pin
1
2
3
4
5
6
7
8
Installation Manual
Signal
DA
DB
EXTP
EXTB
Interface MS
Female plug RJ45
K-34
Pin
1
2
3
4
5
6
7
8
Signal
+5 V
DA
DB
TB
TA
GND
GND
Interface M
Female plug RJ45
446S037.925.14.N00
K.8.6.
Q Interface
Plug (Female)
D-SUB 26
pin
Signal
8
NAP
9
NEP
10
R+
11
R12
T+
13
T15, 16
GND
Common
18
contact relay
26
SLP
M Interface
RJ1 module connector
of the motherboard
(accessible from rear after removing cover)
pin
12a,c
14a,c
26c
26a
27c
27a
Signal
GND
+5V
DA
DB
TA
TB
M Interface
Plug (Male)
D-SUB 9
pin
Signal
1
--2
RxD
3
TxD
4
DTR
5
GND
6
DSR
7
RTS
8
CTS
9
---
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K.8.7.
The main station is connected to the redundant station using a 427K487 cable (also marked KAB-OCH).
The cable has (Male) D-SUB 15 plugs at both ends, these are connected to the XC21 connectors at the
motherboard of both stations.
The external clock is terminated at outputs 4 and 11 of the XC21 connector.
When this connector is used to connect to the redundant station, the CJAB module connector outputs on the
motherboard may be used.
Plug (Female)
Connector
D-SUB 15
Interconnection cable
427K487
XC21
1
2
3
4
5
6
7
8
9
10
11
12
13
14
GND
GND
DA
EXTP
EXERI
EXERU
IA/B
OA/B
PH0
DB
EXTN
EXERO
EXERI
IB/B
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K.8.8.
External synchronization
Note, that external synchronization can be received or transmitted. Direction must be set by management
system. By default is set as a input received.
MS plug is intended for local distributing and interconnection of external synchronization and M
management channel.
External synchronizations is marked EXTP, EXTB. Electrical parameters according to V.11. Cable must
be paired. Frequency NRZ code is 2048 kHz. For MS standard FTP CAT5 may be used.
Pin
1
2
3
4
5
6
7
8
Pin
1
2
3
4
5
6
7
8
Installation Manual
Signal
DA
DB
EXTP
EXTB
Signal
EXTN
EXTP
Interface MS
Female plug RJ45
SYNC
Female plug RJ45
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K.9. Notes
Installation Manual
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