FMLR Link Receiver Technical Manual V1.01 060216

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FM/5 RECEIVER

FM Microwave Link

CODE APF093A2 TITLE: FMLR FM LINK RECEIVER REV 1 DATE 06/02/2016


APF093A3
APF093A4
2201 NW 102 PL suite 5
Miami Florida USA 33178
Ph. +1 (305) 592 4506
Registration number: IT-17686
Registration number: IT-24436
Fax +1 (305) 5943 499
E-mail: [email protected]
Web site: http://www.elettronika.com
STL FM RECEIVER Family

FREQUENCY CODE

200 - 260MHz APF093A2

300 - 360MHz APF093A3

400 - 460MHz APF093A4

850 - 1000MHz *
Summaries

STL FM RECEIVER Family ................................................................................................ 2


Summaries ......................................................................................................................... 3
Warning .............................................................................................................................. 7
Warranty ............................................................................................................................. 8
Introduction ....................................................................................................................... 9
Content of the manual ...................................................................................................... 9
Treatment of electrical shock ......................................................................................... 11
First-aid ......................................................................................................................... 12
Treatment of electrical burns ......................................................................................... 12
Note ............................................................................................................................... 12
RoHS Normative .............................................................................................................. 13
STL FM RECEIVER .......................................................................................................... 15
Section 1 - Information ................................................................................................... 17
1.1 Introduction ............................................................................................................. 18
1.2 Description .............................................................................................................. 18
1.3 Main Features ......................................................................................................... 19
1.4 Technical Characteristics......................................................................................... 20
1.5 Front panel .............................................................................................................. 21
1.6 Rear panel ............................................................................................................... 21
Block Diagram ............................................................................................................... 22
Section 2 - Installation .................................................................................................... 23
2.1 Operating Environment ........................................................................................... 24
2.2 First Installation ....................................................................................................... 24
2.3 Installation of RECEIVER with external stereo decoder .......................................... 25
2.4 RECEIVER remote control with Elettronika RCU .................................................... 25
Section 3 - Operation ...................................................................................................... 27
3.1 User interface and software settings ....................................................................... 28
3.2 Alarms and automatic behaviours ........................................................................... 30
3.3 LEDs ....................................................................................................................... 30
3.4 Channel change procedure ..................................................................................... 30
Section 4 - Diagram ......................................................................................................... 31
- STL FM RECEIVER Cable Diagram ........................................................................... 32
- STL FM RECEIVER Component list ........................................................................... 33
- APF093A Base Structure ........................................................................................ 33
- APF093A2 200 - 260MHz ....................................................................................... 34
- APF093A3 300 - 360MHz ....................................................................................... 34
- SCH0355A Demodulator Board .................................................................................. 35
- SCH0355A Component layout ................................................................................ 35
- Calibration Procedure ............................................................................................. 36
- Instrument list ...................................................................................................... 36
- Component layout for adjustment points ............................................................. 36
- Description of the adjustment points ................................................................... 37
- SCH0355A Component list ..................................................................................... 39
- SCH0355A Electric Diagram ................................................................................... 42
- SCH0394A Display Board ........................................................................................... 46
- Description .............................................................................................................. 46
- SCH0394A Top layer Component layout ................................................................. 46
- SCH0394A Bottom layer Component layout ........................................................... 46
- SCH0394A Component list ..................................................................................... 47
- SCH0394A Electric Diagram ................................................................................... 48
- SCH0393A RX FM Link Headphone Driver Board ...................................................... 49
- SCH0393A Component layout ................................................................................ 49
- SCH0393A Component list ..................................................................................... 49
- SCH0393A Electric Diagram ................................................................................... 50
- SCH0448A Downconverter Board ............................................................................... 51
- Description .............................................................................................................. 51
- Downconverter Module Block Diagram ................................................................... 51
- SCH0448A Component layout ................................................................................ 51
- SCH0448A Component list ..................................................................................... 52
- SCH0448A Electric Diagram ................................................................................... 53
- MFG0023A - MFG0024A - MFG0025A Filter Module ................................................. 54
- Description .............................................................................................................. 54
- MFG0023A 200 - 300MHz Filter Module Component layout ................................... 54
- MFG0023A Component list ..................................................................................... 54
- MFG0024A 300 - 460MHz Filter Module Component layout ................................... 55
- MFG0024A Component list ..................................................................................... 55
- MFG0025A 850 - 1000MHz Filter Module Component layout ................................. 56
- MFG0025A Component list ..................................................................................... 56
- E0031 S-60-24 Switching power supply ..................................................................... 57
- Mechanical Specification ......................................................................................... 57
- Technical Characteristics ........................................................................................ 58
- SCH0467A Stereo Decoder Board Option .................................................................. 59
- Description .............................................................................................................. 59
- SCH0467A Component layout ................................................................................ 59
- Calibration Procedure ............................................................................................. 60
- Instrument list ...................................................................................................... 60
- Description of the adjustment points ................................................................... 60
- Component layout for adjustment points ............................................................. 61
- Decoder Section.................................................................................................. 61
- SCH0467A Component list ..................................................................................... 62
- SCH0467A Electric Diagram ................................................................................... 63
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WARNING

The apparatus described in this manual has been designed and manufactured with devices to safe-
guard the users. In any case it is recommended that during any operation of installation, maintenance,
miscellaneous interventions and calibrations requiring the apparatus to be switched on,

THE USER TAKES ALL THE


PRECAUTIONS AGAINST INCIDENTS

It is required to use the proper clothes and protection gloves in order to prevent damages from inci-
dental contacts with high-voltage parts.
The manufacturer declines every responsibility in case the recommendations above are not followed.

IMPORTANT

The component lists attached to the relevant electrical diagrams indicate for each item the reference,
the description and the type normally used.
The Elettronika though reserves the right to use or supply as spare parts components with
equivalent characteristics but of a different type, assuring anyway the optimal work of the apparatus
in accordance with the specifications.

The enclosed monographs are solely owned by Elettronika


The use of anything enclosed in this technical manual without explicit authorization given by Elettronika
will be prosecuted by the law.

The data and technical characteristics of the apparatus described in this manual are not compelling for
the manufacturer.
The Elettronika reserves the right to make, without previous notice, modifications or updates in
order to improve the quality of the product.

The general conditions of supply and sale are described in the contracts.

The delivery time are in accordance with the products and quantities ordered.

7
Warranty

Summary of warranty

We, ELETTRONIKA *URXS1:3/6XLWH0LDPL ()/) 86$, warrant to the ORIGINAL PURCHASER of a NEW product, for a
period of one (1) year from the date of purchase by the original purchaser (the “warranty period”) that the new ELETTRONIKA product is free of defects
in materials and workmanship and will meet or exceed all advertised specifications for such a product. This warranty does not extend to any subsequent
purchaser or user, and automatically terminates upon sale or other disposition of our product.

Items excluded from this ELETTRONIKA warranty

We are not responsible for product failure caused by misuse, accident, or neglect. This warranty does not extend to any product on which the serial
number has been defaced, altered, or removed. It does not cover damage to loads or any other products or accessories resulting from ELETTRONIKA
product failure. It does not cover defects or damage caused by use of unauthorized modificstions, accessories, parts, or service.

What we will do

We will remedy any defect, in material or workmanship (except as excluded), in our sole discretion, by repair, replacement, or refund. If a refund is
elected, then you must make the defective or malfunctioning component available to us free and clear of all liens or other encumbrances. The refund will
be equal to the actual purchase price, not including interest, insurance, closing costs, and other finance charges less a reasonable depreciation on the
product from the date of original purchase. Warranty work can only be performed at our authorized service centers or at our factory. Expenses in
remedying the defect will be borne by ELETTRONIKA, including one-way surface freight shipping costs within the United States. (Purchaser must bear
the expense of shipping the product between any foreign country and the port of entry in the United States and all taxes, duties, and other custom’s fee(s)
for such foreign shipments).

How to obtain warranty service

You must notify us of your need for warranty service not later than ninety (90) days after the expiration of the warranty period. We will give you an
authorization to return the product for service. All components must be shipped in a factory pack or equivalent which, if needed, may

Desclaimer of consequential and incidental damages

You are not entitled to recover from us any consequential or incidental damages resulting from any defect in our product. This includes any damage
to another product or products resulting from such a defect.

Warranty alterations

No person has the authority to enlarge, or modify this warranty. The warranty is not extended by the lenght of time for which you are deprived of
the use of the product. Repairs and replacement parts are provided under the terms of this warranty shall carry only the unexpired portion of this
warranty.
Design changes

We reserve the right to change the design of any product from time to time without notice and with no obligation to make corresponding changes in
products previously manufactured.

Legal remedies of purchaser

There is no warranty which extends beyond the terms hereof. This written warranty is given in lieu of any oral or implied warranties not contained
herein. We disclaim all implied warranties, including without limitation any warranties of merchantability or fitness for a particular purpose. No action
to enforce this warranty shall be commenced later than ninety (90) days after expiration of the warranty period.

Warranty for electronic tubes

The warranty applied for electronic tubes is the one given by the manufacturer of the tube. In the event that the product shows anomalies within the
deadline of the validity of the warranty given by the manufacturer of the product itself, the buyer will have to return it to the seller with the needed
documents and the written description of the defect. The seller will ship the broken tube to the manufacturer in order to effect the necessary technical
tests to find out the cause of the anomaly. Meanwhile the buyer of the tube who needs to use, and as such to replace immediately the product, will have
to buy a new one and provide to the relevant payment, further to the issuing by the seller of a regular commercial invoice. After the adequate tests made
by the manufacturer, should the result be positive, that is confirm the defect in manufacturing, the seller will issue a regular credit note in the name of
the buyer and return the amount paid. Should the result be negative, that is detect a negligence in the installation or use by the buyer, he will have no
right against the seller.

8
INTRODUCTION

The apparatus described in this manual is the latest of this series, offering high performances, remark-
able reliability and a wide range of characteristics, it all at a competitive cost.
Its is easy to install and use. It only takes to follow the installation procedure as shown in this manual:
after having removed all from the package, you only have to follow step by step the description in the
various sections.
Before starting to use the apparatus, remember to:

read carefully the general safety information contained in this section;

follow the instructions for the installation and set up of the apparatus;

read all the remaining sections of this manual in order to know well the apparatus and learn
how to obtain the best of its characteristics.

CONTENTS OF THE MANUAL

The chapter composing this manual contain all the information concerning the use of the apparatus.
For more information refer to ELETTRONIKA *5283.
This manual is made up of different chapters, each made up of various sections.

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WARNING!

The currents and voltages in this equipment are dangerous!


Personnel must at all times observe safety regulation!

This manual is intended as a general guide for trained and qualified personnel who are aware of the
dangers inherent in handling potentially hazaedous electrical and electronic circuits.
It is not intended to contain a complete statement of all safety precautions which should be observed by
personnel in using this or other electronic equipment.

The installation, operation, maintenance and service of this equipment involves risks both to personnel
and equipment, and must be performed only by qualified personnel exercising due care.
Elettronika*URXS. shall not be responsible for injury or damage resulting from improper procedures or
from the use of improperly trained or inexperienced personnel performing such tasks.

During installation and operation of this equipment, local building codes and fire protection standards
must be observed.

WARNING!

Always disconnect power before opening covers,


doors, enclosures, gates, panels or shields.
Always use grounding nsticks and short out high
voltage points before servicing. Never make
internal adjustments, perform maintenance or
service when alone or when fatigued.

Do not remove, short-circuit or tamper with interlock switches on access covers, doors, enclosures,
gates, panels or shields.
Keep away from live circuits, know your equipment and don’t take chances.

WARNING!

In case of emergency ensure that power has been disconnected.

10
Treatment of electrical shock

1) If victim is not responsive follow the A, B, C’s of basic life support.

PLACE VICTIM FLAT ON HIS BACK ON A HARD SURFACE

A - AIRWAY B - BREATHING

If unconscious, open airway lift up neck, push If not breathing, begin artificial breathing. Tilt
forehead back, clear out mouth if necessary, head, pinch nostrils, make airttght seal, 4 quick
observe for breathing. full breaths. Remember mouth to mouth resuscita-
tion must be commenced as soon as possible.

C - CIRCULATION

Check carotid pulse. If pulse Approx. 80sec.: 1 rescuer, 15 compressions, 2 quick breaths.
absent, begin artificial circulation. Approx. 60sec.: 2 rescuers, 5 compressions, 1 breath.
NOTE: DO NOT INTERRUPT RHYTHM
OF COMPRESSIONS WHEN SECOND PERSON
IS GIVING BREATH.

Call for medical assistance as soon as possible.

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2) If victim is responsive:

- keep them warm;


- keep them as quiet as possible;
- loosen their clothing (a reclining position is recommended).

FIRST-AID

Personnel engaged in the installation, operation, maintenance or servicing of this equipment are urged
to become familiar with first-aid theory and practices. The following information is not intended to be
a complete first-aid procedure, it is brief and is only to be used as a reference. It is the duty of all
personnel using the equipment to be prepared to give adequate Emergency First Aid and thereby pre-
vent avoidable loss of life.

TREATMENT OF ELECTRICAL BURNS

1) Extensive burned and broken skin.

- Cover area with clean sheet or cloth (cleansed available cloth article);
- do not break blisters, remove tissure, remove adhered particles of clothing, or apply any salve or
ointment;
- treat victim for shock as required;
- arrange transportation to a hospital as quickly as possible;
- if arms or legs are effected keep them elevated.

NOTE

If medical help will not be available within an hour and the victim is conscious and not vomiting, give
him a weak solution of salt and soda: 1 level teaspoonful of salt and 1/2 level teaspoonful of baking
soda to each quart of water (neither hot or cold).
Allow victim to sip slowly about 4 ounces (half a glass) over a period of 15 minutes.
Discontinue fluid if vomiting occurs (do not give alcohol).

2) Less severe burns - (1st & 2nd degree).

- Apply cool (not ice cold) compresses using the cleansed available cloth article;
- do not break blisters, remove tissue, remove adhered particles of clothing, or apply salve or ointment;
- apply clean dry dressing if necessary;
- treat victim for shock as required;
- arrange transportation to a hospital as qickly as possible;
- if arms or legs are affected keep them elevated.

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Communication N°1 -2002/95/CE - RoHS Directive

Further to the directives issued by the European Community, 2002/95/CE, 2002/95/CE and 2003/108/
CE, and to the Italian Decree of Law n° 151 dated 25 July 2005, this is to inform the customers of Elettronika
living within the boundaries of the European Community about the following obligations:
1) It is forbidden to trash RAEE products (which includes all broadcasting products which are not expressly
labelled as lead-free) along with normal wastes;
2) Such devices must be brought to proper centres able to perform the adequate processing in order to
recycle their parts where possible and dispose of the raw materials contained therein;
3) For equipment purchased from Elettronika after the 13th of August 2005, the gathering, transport, processing,
recycle and disposal operations are responsibility of Elettronika who will bear all related expenses;
4) For equipment purchased from Elettronika before the 13th of August 2005 , the gathering, transport,
processing, recycle and disposal operations are responsibility of Elettronika, who will bear all related expenses,
only if you are purchasing from us new equipment in substitution of the disposed one;
5) Electric and electronic devices contains lead in soldering, cables, etc. This substance pollutes the environment
and may be accumulated in the organism of plants and mammals. It is dangerous for humans because it may
affect blood, bone marrow, peripheral and central nervous system and kidneys, causing anaemia,
encephalopathies (e.g., convulsions), peripheral neuropathies, cramps of the abdomen and kidney damages.
Besides it affects human reproduction and growth.
These devices also contain mercury. From the environmental point of view, this substance is highly toxic for
aquatic life, and can be accumulated in the organism of fish.
Long-term damages to humans can affect the central nervous system and the kidneys, producing irritability,
emotional instability, tremors, damages to the mind and the memory, language disorders. It may also irritate
and whiten the gums, and its effects may be cumulative. Based on tests on animals, it may affect the human
reproduction or growth.
There is also chrome, which may result in irritation of the eyes and respiration system.
Cadmium is also present. In humans it may damage lungs, due to repeated or prolonged contact with its dust,
and kidneys. It may cause cancer.
6) The symbol below marks the devices which cannot be disposed of along with normal wastes, as stated in
1) and 2) above.

7) The payment of fees is foreseen for the non-allowed disposal of such devices.

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FM MICROWAVE LINKS

FMLR FM LINK RECEIVER


User’s manual

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Section 1 - Information
Contents:

1.1 Introduction
1.2 Description
1.3 Main Features
1.4 Technical Characteristics
1.5 Front Panel
1.6 Rear Panel
Block Diagram

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FMLR FM LINK RECEIVER

1.1 INTRODUCTION

The family of STL series FM links is the result of the new technologies for frequency synthesis. These devices
have also been designed to comply to the latest international standards, in order to satisfy even the most
exigent customers.
The whole modulation and demodulation chain has Hi-Fi quality with low background noise, high stereo
separation and limited harmonic distortion.
With the STL Links, the family of FM radio links by Elettronika was completely renewed both in its graphical
and design aspect. The user interface is indeed provided with a comfortable and intuitive I/O system based on
a 2Rx16C display and a 5-keys keypad to navigate the menus.

1.2 DESCRIPTION

The system described is made up by a transmitter, into a 19" 2U rack, and its twin receiver, into a 19" 1U
rack, both provided with alphanumeric display and remote control via RS232/485 and telemetering socket.
The transmitter for frequencies up to 1GHz has a synthesised oscillator (step 5kHz) with direct FM modulation
without using an intermediate frequency. This provides a high spurious rejection, since they are only the
harmonic of the selected channel. The design grants a quality signal-to-noise ration even for stereo broadcasting
on channels at the upper limit of the band (1GHz).
The output power is 20W for bands from 200 to 460MHz and 10W for the band from 850 to 1000MHz.
The RF final stage includes all needed protections to avoid being damaged, thus the output power is stopped
in case of excessive forward (120%Pnom) or reflected (20%Pnom) power.
The receiver has a triple conversion: the first is synthesised (step 1kHz) with VCTCXO reference in order to
allow the tuning of the first 70MHz intermediate frequency after filtering and pre-amplifying the received signal
with a wide-band LNA, with 3dB noise figure; the second is with quartz and allows to reach 10.7MHz, at
which level the signal is selectively filtered by a ceramic filter and amplified by 80dB; the third conversion is
also with quartz and allows to achieve an IF of 700kHz at which the signal is demodulated with a pulse
positioning system to obtain a band width starting from DC and going far beyond 100kHz.
The MPX signal so demodulated has Hi-Fi quality with extremely low crosstalk (>50dB @ 1kHz) and
distortion (<0.2% @ 1kHz) on the whole band width from 20Hz to 15kHz.
The receiver implements a threshold-excludable muting and a frequency Detuning indication used to constantly
keep the link at the central frequency.
Both devices have a 24V backup battery input to prevent interruptions in case of power failure.

18
The audio base-band processor has 600Ω balanced inputs and outputs, a 50/75µs emphasis/de-emphasis
section, elliptical low-pass filters (attenuation >50dB at 19kHz) and deviation limiter on both channels.
It is also possible to request the stereo encoder section with Hi-end features.
The FM modulation in the transmitter is directly synthesised up to 1GHz, while the triple-conversion system of
the receiver achieves professional performances.
Both devices use PLL-synthesis oscillators with VCTCXO (2.5ppm) reference or quartz oscillators (the
receiver has two conversions with 59.3MHz and 10MHz quartz oscillators) in order to have a signal-to-noise
ration better than 65dB up to 1GHz.
Programming the operating frequency is fast and easy, and as long as the change of the channel is within
±2/3MHz, there is no need to calibrate the input filter of the receiver.
The tuning of the oscillator once the new transmission channel has been set is easy and immediate.
The I/O system controls all of the main parameters of the FM link and allows to control them re-motely as
well as manage alarms.

1.3 MAIN FEATURES

- Rack 19” 1U (RX) and 2U (TX)


- Indication of the main parameters on LCD display
- Alarm thresholds for FWD Power, REF Power and Temperature (TX only)
- Power supply input on IEC box with double fuse on the check
- RF Input (RX) / Output (TX) with N connector on the rear panel
- MPX Input (TX) / Output (RX) with BNC connector on the rear panel
- Audio Input (TX) / Output (RX) with XLR connector on the rear panel
- Level adjustment (MPX, Audio, SCA) with multi-turn trimmer on rear panel (TX only)
- Multifunction display with push buttons
- Remote control by wired or serial (RS232 / RS485) connection
- Headphones output (RX only)

19
1.4 TECHNICAL CHARACTERISTICS

RF SECTION
Frequency Range 200 - 260MHz (APF093A2)
300 - 360MHz (APF093A3)
400 - 460MHz (APF093A4)
100 - 1000MHz (User)
Input Connector / Impedance N / 50Ω
VSWR > 20dB
Sensitivity -95dBm @ 30dB SINAD

IF SECTION
Down Conversion Triple, 70MHz, 10.7MHz, 700kHz
First IF CH - 70MHz step 1kHz
Second IF 70MHz - 10.7MHz quartz
Third IF 10.7MHz - 700kHz quartz
FM Limiter 10.7MHz - 80dB RSSI linear in dB
FM Channel Discriminator 10.7MHz Ceramic Filter
FM Demodulation Pulse positioning system demodulator
10.7MHz IF Output -15dBm 50Ω BNC Connector

BASEBAND SECTION
MPX Filter 100kHz 7th Order
Crosstalk Correction MPX Amplitude and phase regulation
MPX Decoder Option
MPX Baseband < ±0.2dB
Deemphasis 0, 50µs, 75µs (jumpers)
Output Connector / Impedance BNC (MPX) / 50Ω
Output Level 2Vpp
MPX Output Monitor / Head-Phone 2Vpp 50Ω (BNC) Monitor
2Vpp adj. 32Ω (jack stereo) Monitor

AUXILIARY
Serial interface RS232 / RS485 (internal selectable)
Telemetries Forward, Reflected, Alarm and ON/OFF Control

GENERAL
Power Supply Voltage 90 - 260VAC or 24V Battery
Power Consumption 25VA
Dimensions Rack 19”-1U
Weight 5kg
Operating Temperature 0 - 60°C
Humidity 0 - 95% non-condensing

Specifications and characteristics are subject to change without notice.

20
1.5 FRONT PANEL

1 2 3 4 5 6 7

STL RECEIVER

REMOTE
ESC RET STL
MPX IF

1. Headphone Stereo
2. Stereo Pilot ON
3. MPX Monitor Connector
4. Status LEDs
5. LCD Display
6. Push buttons
7. IF 10.7MHz Monitor Connector

1.6 REAR PANEL

2 1 3 4 5 8 7 9 10 11 6

1. Power Supply Socket with Fuse (1A)


2. Main Switch
3. Battery Fuse (2A) RS232/RS485 Wired Telemeasures connector
for Serial pin-to-pin connection
4. Battery Switch to RCU for remote control Pin 1: Not used
5. 24V Battery Input Pin 2: Not used
Pin 2: RX- Pin 3: RSSI (Analog out)
6. RF IN Connector Pin 3: RX+ Pin 4: Alarm (Open Collector Digital out)
7. RS232/RS485 Socket Pin 5: GND Pin 5: ON/OFF (Digital in)
Pin 7: TX- Pin 6: GND
8. Telemeasures Socket Pin 8: TX+ Pin 7: GND
9. IF OUT Connector Pin 8: GND
Pin 9: GND
10. MPX OUT Connector
11. MONO OUT Connector

21
22
27V
FILTER VAC
AC/DC
AC SOCKET 2A FUSE MAIN SWITCH BATTERY

VCO MODULE

SWITCHING POWER SUPPLY


59.3MHz 10MHz

+5V -15V +15V

FM
DEMODULATOR

RF IN INPUT FILTER LNA MIXER L. P. FILTER MIXER FM LIMITER CERAMIC FILTER MIXER 100kHz 50 s MONO / RIGHT

RSSI DETUNE

VCO
MOTHER BOARD

PLL 10.7MHz IF OUT MPX OUT

TCXO

DISPLAY BOARD
Block diagram
Section 2 - Installation
Contents:

2.1 Operating environment


2.2 First installation
2.3 Installation of RECEIVER with external stereo decoder
2.4 RECEIVER remote control with Elettronika RCU

23
2.1 OPERATING ENVIRONMENT

You can install the apparatus in a standard component rack or on a suitable surface such as a bench or desk.
In any case, the area should be as clean and well-ventilated as possible. Do not locate the device directly
above a hot piece of equipment. The upper lid can be dismounted to allow an easy internal access. The
equipment is designed with a modular design, that is each circuit is realized inside different modules or boards.
All interconnections between modules are made by means of connectable cables which allow an easy and
quick maintenance of demaged modules.

2.2 FIRST INSTALLATION

From ANTENNA

AC POWER

AUDIO OUTPUTS

1. Connect Antenna cable


2. Connect AC POWER cord
3. Select step and frequency with display interface (both Transmitter and Receiver)
4. Verify receive signal on RX
5. Check correct alignment of link on RX detuning menu

24
2.3 INSTALLATION OF RECEIVER WITH EXTERNAL STEREO DECODER

MPX IN

STEREO DECODER

LEFT RIGHT

2.4 RECEIVER REMOTE CONTROL WITH ELETTRONIKA RCU

In order to connect RECEIVER to RCU the RS232 / RS485 connector must be set to RS485. This choice
is done cabling the rear panel connector to the J1 (RS485) or J2 (RS232) on the Display Board.

PORT n

REMOTE CONTROL UNIT

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26
Section 3 - Operations
Contents:

3.1 User interface and Software settings


3.2 Alarms and automatic behaviours
3.3 LEDs
3.4 Channel change procedure

27
3.1 USER INTERFACE AND SOFTWARE SETTINGS

When the equipment is switched on, the display shows the presentation screen, containing the name of the
device and the release number of the firmware.

FM Mono RxLink
Software v3.2

At this stage the device restores the last configuration saved of power, frequency and all other parameters. The other
menu can be accessed by pressing the UP and DOWN keys.
All menus show the name of one or two parameter, which can be the reading of a status (e.g. lock/unlock) or a
setting (e.g. Frequency). In the latter case, the setting may be changed by pressing the RET in the relevant menu.
When the RET key is pressed while in a setting menu, the parameter name label starts blinking to show that the
setting is being edited and not read.
While the label blinks, the user can change the value shown by pressing the UP and DOWN keys. To exit the edit
mode of a setting, and confirm any change made, press the RET key. To leave the edit mode without confirming any
change, press ESC.
Pressing the ESC key while navigating into menu structure, the main menu with the presentation screen is reached.
Some parameter can be modified only in a protected mode, this possibility will be highlighted in the menu list. To
enter in the protected mode switch on the equipment with both UP and DOWN key pressed. The confirmation of
the protected mode enter will be the display message below and the blinking red alarm led. This will remember that
in protected mode all the alarms and protections will be disabled.

SETUP
ALARM DISABLED

The existing menu, in the order they can be accessed by pressing the UP key, are briefly described below.

This shows the value of received strength of the signal.


RSSI -10 dB
................|||||

This shows the value of the battery power supply input voltage.
VdcSupply 24.0 V
................|||||

28
This shows the VCO control voltage. A Lock/Unlock label gives a short of
VCOTune Lock the VCO locking situation.
.......|||||.......

This shows the frequency deviation of the carrier.


Deviation
................|||||

This shows the operating frequency of the equipment. It is possible to choose


Frequency a frequency inside the range allowed by the 'Working Band' menu.
220.000 MHz

This shows the fine frequency tuning of the equipment. It is possible to move
Freq. Tuning slightly the frequency operating on this menu.
.......|||||.......

This shows the frequency offset between TX and RX Link equipment.


Freq. Detuning
.......|||||.......

This menu is always available in read mode and modifiable only in protected
Working Band mode. This shows the working band of the equipment. It is possible to select a
200 - 260 MHz band between 200 - 260MHz, 300 - 360MHz, 400 - 460MHz, 800 - 1000MHz,
100 - 1000MHz (user).

This shows the remote control habilitation. It is possible to choose either ENABLED
Remote DISABLED or DISABLED position. The TLM Command in the second line show the actual
TLM Command ON value of the static on/off command coming from Telemetries connector on the rear
panel. If Remote is DISABLED this command will not
be take in account, if ENABLED this will be the operating state of the equipment.

This show the last occurred alarm. The numbers in the first line are the number
Last Alarm (0/5) of occurred alarm and the maximum alarm number before the lock out of the
Empty equipment (five). To reset the lock out press RET and RET again. When an
alarm occurs the menu is automatically changed to this menu.

This shows the position of the Muting feature of the equipment. It is possible
Muting to choose either ENABLED or DISABLED.
Disabled

29
3.2 ALARMS AND AUTOMATIC BEHAVIOURS

The equipment signals a working anomaly when any of the following conditions is met:
- PLL Unlock
In case of failure of any of these parameters, the equipment automatically mute the output power and change
the menu to the Log menu with the last alarm highlighted. The value of the failed parameter blinks in its menu,
in order to highlight the anomalous working condition.

3.3 LEDs

On the front panel you can find three status LEDs which allow visual monitoring of the operating status of the
STL FM RECEIVER. The meaning of the individual LEDs is listed below:

LED COLOUR LIT UNLIT

Equipment muted
ON Green Equipment normal
because an alarm is present

REMOTE Yellow Remote enabled Remote disabled

ALARM Red Alarm present Protected mode entered

3.4 CHANNEL CHANGE PROCEDURE

The following procedure describe how to change the channel of the STL FM RECEIVER:
‰ Change the frequency on the menu of the Display board in the Frequency menu. After that the L.O.
Board will unlock.
‰ Rotate the compensator on the L.O. Board till the VCO indication bar remain stable near the centre of the
bar in the VCO Tune menu. At this moment the VCO is lock, and you can be sure of that when the VCO
indicate Lock in the VCO Tune menu.
‰ Calibrate the Channel Filter using a Network Analyser or a similar instrumentation set (this step is necessary
only if you move the channel more then ±5MHz from the factory channel).

30
Section 4 - Diagram
Contents:

- STL FM RECEIVER Cable Diagram


- STL FM RECEIVER Component list
- Modules description

31
32
Component list STL FM RECEIVER

APF093A BASE STRUCTURE

Elettronika Code Description Qty

02003 BNC CONNECTOR FOR RG174 CABLE 2


02010 BNC FEMALE CONNECTOR 1
02035 BNC CONNECTOR FOR RG316 CABLE 1
02237 N FLANGE CONNECTOR FOR RG174 CABLE 1
02513 90° SMB SOCKET FOR RG 316 CABLE 5
02518 SMB SOCKET FOR RG174 CABLE 1
02695 DB9 CONNECTOR FOR IU008059 CABLE 1
02699 FEMALE 10WIRE CONNECTOR 1
02700 FEMALE 16WIRE CONNECTOR 2
02843 2 POLES SHIELDED SOCKET 1
02844 2 POLES SHIELDED SOCKET 1
02855 FEMALE 26WIRE CONNECOTR 2
02881 4 POLES MALE CONNECTOR 1
07524 SWITCH 1
07541 10A FUSE-HOLDER PANEL MOUNTING 1
08502 RG 316 50Ω CABLE 2.30
CON0314S CON0314R5 BOX 1
CON0316 CON0316R2 COVER 1
E0031 S-60-24 SWITCHING POWER SUPPLY 1
FLR0002 4A FUSE-HOLDER FOR AC FILTER 1
FLR0003 10AAC FILTER 1
PAN0151 PAN0151R1 FRONT PANEL 1
SCH0355AR2 DEMODULATOR BOARD 1
SCH0393AR0 RX FM LINK HEADPHONE DRIVER BOARD 1
SCH0394AR0 DISPLAY BOARD 1
SCH0448AR0 DOWNCONVERTER BOARD 1
V0758 4.8 FASTON 5
V0761 BLACK PLASTIC TAP 1
V0768 BLACK PLASTIC TAP 1

33
APF093A2 200 - 260MHz

Elettronika Code Description Qty

04984 INDUCTOR 1
APF093A BASE STRUCTURE 1
MFG0023AR0 200 - 300MHz FILTER MODULE 1

APF093A3 300 - 360MHz

Elettronika Code Description Qty

03447 BFR93A TRANSISTOR 1


APF093A BASE STRUCTURE 1
MFG0024AR0 300 - 460MHz FILTER MODULE 1

34
DEMODULATOR BOARD SCH0355AR2

SCH0355AR2 Component layout

35
CALIBRATION PROCEDURE

- Instrument list

MEASURE INSTRUMENT

Spectrum Analyser
Carrier and reference lock Oscilloscope
Tester

Audio Generator
Calibration of the audio parameter after
FM Audio Receiver
FM modulation
Audio parameters analyser

Component layout for adjustment points

36
- Description of the adjustment points

COMPONENT DESCRIPTION

R5 59.3MHz Carrier level

R35 10.7MHz Monitor output level (on front panel)

R50 MPX Meter level

R51 Mono (or Right) meter level

R58 MPX Output level

R79 MPX Channel phase adjustment fro crosstalk correction

R113 MPX Channel width adjustment for crosstalk correction

R92 Battery meter adjustment

R101 FM Demodulator pulse balancing

R125 Frequency-detuning meter adjustment

C65 10MHz Quartz fine adjust

L14, L15, L16 100kHz MPX Band-pass filter calibration

MF1, MF2 10.7MHz Output band-pass filter calibration (-15dBm)

MF3, MF4 10.7MHz Monitor band-pass filter calibration (-30dBm)

JP2, JP3 600/50Ω Output impedance selection

JP4, JP5 25µs, 50µs de-emphasis selection

JP6 Stereo decoder option present

JP1 External local oscillator option

J1 Mono balanced XLR output (or Right one with stereo decoder)

J2 BNC MPX Output

J5 BNC IF 10.7MHz Output

J6 DB9 Telemeasure connector

J8 SMB MPX Monitor output (on front panel)

J3 SMB External local oscillator option input

J4 SMB IF 10.7MHz Input

J7 Vcc connection for headphones board

37
COMPONENT DESCRIPTION

J11 Connector for stereo decoder option

J9 59.3MHz Output testpoint

J10 SMB IF 10.7MHz Monitor output (on front panel)

J13 10MHz Output testpoint

J14, J15, J16 700kHz Demodulator pulse testpoint

J17 RSSI Voltage testpoint

J18 1st Conversion local oscillator connector

J19 Display board connector

38
SCH0355AR2 COMPONENT LIST

Part Name/Number Description Qty. Comps. Page 1/3

CC 100nF-S 01065C 01065C Y5V 1206 CAPACITOR 21 C18, C33, C52, C56-57, C70-71, C76, C80, C82,
C84-87, C105, C107-109, C112, C116, C119
CC 10nF-S 01053B 01053B SMD 1206 CAPACITOR 11 C3, C5, C19, C22, C28-30, C41, C64, C67, C83
CC 10pF-S 01086 01086 SMD 1206 CAPACITOR 3 C47, C49, C59
CC 1206 N. M. N. M. SMD 1206 CAPACITOR 2 C69, C98
CC 120pF-S 01030A SMD 1206 CAPACITOR 2 C17, C62
CC 15pF-S 01088 01088 SMD 1206 CAPACITOR 1 C27
CC 1uF100V-S 01760A 01760A Y5V 1206 CAPACITOR 1 C97
CC 1nF-2%-S 01041D 01041D SMD 1206 CAPACITOR 3 C23-25
CC 1nF-S 01096 01096 SMD 1206 CAPACITOR 6 C1, C8-9, C40, C91, C94
CC 220pF-S 01093 01093 SMD 1206 CAPACITOR 7 C42, C45, C66, C75, C92-93, C101
CC 22pF-S 01090 01090 SMD 1206 CAPACITOR 2 C39, C51
CC 22nF-S 01057D 01057D SMD 1206 CAPACITOR 1 C10
CC 270pF-S 01034B 01034B SMD 1206 CAPACITOR 1 C58
CC 27pF-S 01022B 01022B SMD 1206 CAPACITOR 1 C54
CC 2p2F-S 01081B 01081B SMD 1206 CAPACITOR 3 C4, C12, C20
CC 330pF-S 01094 01094 SMD 1206 CAPACITOR 4 C43, C68, C90, C95
CC 33pF-S 1023A 1023A SMD 1206 CAPACITOR 2 C53, C61
CC 390pF-S 01036A 01036A SMD 1206 CAPACITOR 1 C48
CC 39pF-S 1024A 1024A SMD 1206 CAPACITOR 1 C103
CC 470pF-S 01095 01095 SMD 1206 CAPACITOR 1 C74
CC 47pF-S 01100 01100 SMD 1206 CAPACITOR 4 C21, C46, C96, C106
CC 560pF-S SMD 1206 CAPACITOR 1 C73
CC 680pF-S SMD 1206 CAPACITOR 2 C50, C55
CC 68pF-S 01027A 01027A SMD 1206 CAPACITOR 3 C7, C35, C102
CC 6p8F-S 01084 01084 SMD 1206 CAPACITOR 1 C16
CC 6n8F-S SMD 1206 CAPACITOR 1 C44
CE 10uF16V-S 01626B TANT. ELET. SMD CAP. 19 C6, C13-15, C26, C31-32, C34, C36-38, C60,
C63, C77, C88, C100, C104, C110-111
CE 1uF35V-S 01613A 01613A TANT. ELET. SMD CAP. 2 C2, C11
CE 220uF50V LOW ESR 01799A ELET. SMD CAPACITOR 10 C72, C78-79, C81, C99, C113-115, C117-118
CE 47uF 16V-S 01636A TANT. ELET. SMD CAP. 1 C89
CV 6.5-30pF-S 01482 01482 VARIABLE CAPACITOR 1 C65
D 1N4148-S 03002 03002 SMD DIODE 7 D2-3, D8-9, D11-13
D 50WQ06FN 03019A SMD DIODE SCHOT. 5.5A 6 D4-7, D10, D14
D BAT54S 03199 SMD SCHOTTKY DIODE 1 D1
FC 10.7MHz-S 05303 05303 CERAM. FILT. BW 250kHz 1 FC1
IC 74HC00-S 4762A 4762A SMD INTEG CIRCUIT 3 IC7-8, IC12
IC AD608-S SMD INTEG CIRCUIT 1 IC1
IC AD823-S 04589 SMD INTEG CIRCUIT 5 IC2, IC4-6, IC10
IC LM2593HVS-ADJ 04089 SMD INTEG CIRCUIT 2 IC9, IC15
IC LM2596S-5.0 04580 SMD INTEG CIRCUIT 1 IC16
IC LMC6482-S 04632 SMD INTEG CIRCUIT 1 IC3

39
Part Name/Number Description Qty. Comps. Page 2/3

IC LMC6484-S 04634 SMD INTEG CIRCUIT 1 IC14


IC LMV7219M5-S 04588 SMD INTEG CIRCUIT 1 IC13
IC MC14538B SMD INTEG CIRCUIT 1 IC11
IND 0u12H 05017A 05017A INDUCTOR 2 L1-2
IND 10mH-TOKO 7PA 04945 INDUCTOR 1 L14
IND 12mH-TOKO 7PA 04944 INDUCTOR 1 L15
IND 180nH-S 05093 05093 INDUCTOR 1 L3
IND 1mH-NE45-S 05077 05077 INDUCTOR 3 L18-20
IND 1uH-NE45 05018 05018 INDUCTOR 2 L5, L11
IND 22uH-S 05023A 05023A INDUCTOR 2 L6, L12
IND 2u2H-S 05020A 05020A INDUCTOR 1 L4
IND 33uH-S 05024A 05024A INDUCTOR 1 L7
IND 8mH2-TOKO 7PA 04946 INDUCTOR 1 L16
IND MS85 10uH-S 04948 INDUCTOR 2.7A 3 L10, L13, L23
IND T100uH-1.8A 4958 04958 TOROID. STOR. CHOKES 5 L8-9, L17, L21-22
J BNC-90G-PCB SHIELD 02034A PCB SHIELDED CONNEC. 2 J2, J5
J CON KBW04_4P_M_90° 02881+02882A ELSAP PCB CONN. 1 J12
J DB9-90G 02797 02797 PCB CONNECTOR 1 J6
J FC-16P 02701-02700 02701+02700 PCB CONNECTOR 2 J11, J18
J FC-26P 02855-02854 02855+02854 PCB CONNECTOR 1 J19
J NC3FD-H 02862 02862 XLR-90G-PCB SOCKET 1 J1
J SMB-PCB 02516 02516 PCB CONNECTOR 4 J3-4, J8, J10
J TESTP1.3mm 07913 07913 TEST POINT 6 J9, J13-17
J TESTP2.5mm 07912 07912 TEST POINT 1 J7
JU JUMP2 02739-02742 02739+02742 MALE PAN2 4 JP2-5
JU JUMP3 02707-02742 02707+02742 MALE PAN3 2 JP1, JP6
MX RMS-30 MIXER 1 MX1
R 100K-1%-S 00065B 00065B RES 1/4W 1% SMD 1206 5 R41-44, R112
R 100K-S 00065A 00065A RES 1/4W 5% SMD 1206 1 R102
R 100R-S 00029A 00029A RES 1/4W 5% SMD 1206 12 R3-4, R6, R16, R34, R36, R61, R86-87, R104,
R122-123
R 10K-1%-S 00053B 00053B RES 1/4W 1% SMD 1206 11 R14, R20-21, R25-29, R38-39, R124
R 10K-S 00053A 00053A RES 1/4W 5% SMD 1206 14 R9-11, R52-53, R56, R66-67, R73, R80, R95,
R103, R107, R120
R 10R-S 00017A 00017A RES 1/4W 5% SMD 1206 11 R13, R30, R40, R48, R60, R63, R65, R78,
R83, R94, R115
R 1206 N. M. N. M. RES 1/4W 5% SMD 1206 1 R111
R 12K-1%-S 00054B 00054B RES 1/4W 1% SMD 1206 2 R90, R105
R 15K-S 00055A 00055A RES 1/4W 5% SMD 1206 1 R110
R 180R-S 00032A 00032A RES 1/4W 5% SMD 1206 2 R62, R88
R 1K0-1%-S 00041B 00041B RES 1/4W 1% SMD 1206 2 R93, R106
R 1K0-S 00041A 00041A RES 1/4W 5% SMD 1206 3 R108, R116, R119
R 1K2-S RES 1/4W 5% SMD 1206 2 R96-97
R 270R-S 00034A 00034A RES 1/4W5% SMD 1206 2 R15, R24
R 2K2-S 00045A 00045A RES 1/4W 5% SMD 1206 8 R19, R22, R64, R70-71, R77, R100, R114

40
Part Name/Number Description Qty. Comps. Page 3/3

R 2M2-S RES 1/4W 5% SMD 1206 2 R75, R85


R 330R-S 00035B 00035B RES 1/4W 5% SMD 1206 3 R17, R31-32
R 33R-S 00023A 00023A RES 1/4W 5% SMD 1206 2 R12, R23
R 3K3-S 00047A 00047A RES 1/4W 5% SMD 1206 1 R118
R 470R-S 00037A 00037A RES 1/4W 5% SMD 1206 6 R37, R46-47, R49, R109, R121
R 47K-S 00061A 00061A RES 1/4W 5% SMD 1206 2 R7, R89
R 47R-S 00025A 00025A RES 1/4W 5% SMD 1206 13 R1-2, R8, R18, R33, R45, R54-55, R68-69,
R84, R98-99
R 4K7-S 00049A 00049A RES 1/4W 5% SMD 1206 4 R72, R74, R81, R117
R 5K6-S 00050A 00050A RES 1/4W 5% SMD 1206 4 R57, R59, R82, R91
R 68R-S 00027A 00027A RES 1/4W 5% SMD 1206 1 R76
RV 100K-S-H/S 00802 00802 SMD VARIABLE RESISTOR 1 R125
RV 100R-S-H/S 00796 00796 SMD VARIABLE RESISTOR 1 R5
RV 10K-S-H/S 00793 00793 SMD VARIABLE RESISTOR 5 R50-51, R92, R101, R113
RV 200R-S-H/S 00817 SMD VARIABLE RESISTOR 1 R35
RV 50K-S-H/S 00797 00797 SMD VARIABLE RESISTOR 1 R58
RV 5K-S-H/S 00813 SMD VARIABLE RESISTOR 1 R79
TR BC848 03457 03457 NPN SMD TRANSISTOR 4 TR2, TR7-9
TR BC856 03455 03455 PNP SMD TRANSISTOR 2 TR5, TR10
TR BFS17-S 03467 NPN SMD TRANSISTOR 4 TR1, TR3-4, TR6
TRASF-5CCL 05079 05079 BALUN 4 MF1-4
XTAL 10.24MHz QUARTZ 1 XTAL2
XTAL 59.3MHz 05122 05122 QUARTZ 1 XTAL1

41
42
43
44
45
DISPLAY BOARD SCH0394AR0

DESCRIPTION

The display board contains the HMI (human machine interface) of the equipment composed by a alphanumeric
2 rows x 16 columns display and a keys series, a connector for collecting and sending datas towards the
equipment mother-board and its thinking heart made by a Flash microcontroller.
The board is able of reading 8 analogic signals coming from mother-board. These are only bufferized on the
board and therefore their conditioning is made on the mother-board.
The remaining digital input and output signals are conneted directly to the micro, where is necessary some
interverntion speed, or are multiplexed on shift register where the speed is less important.
The board moreover provide the remotability to the equipment by an asyncronous serial, configurable as
RS232 or RS485 simply connecting the output connector to one of the two serial connectors present on the
display board.

SCH0394AR0 Top layer Component layout

SCH0394AR0 Bottom layer Component layout

46
SCH0394AR0 COMPONENT LIST

Part Name/Number Description Qty. Comps.

BATT BH001RB 3093_90 03093 03090 BATTERY HOLDER 1 BATT1


CC 100nF-S 01065E 01065EY5V0805 CAPACITOR 21 C2-4, C7, C9, C14, C17, C19-22, C24-29, C36-39
CC 1206 N. M. N. M. SMD 1206 CAPACITOR 1 C15
CC 15pF-SS 01088A SMD 0805 CAPACITOR 2 C30-31
CC 1uF100V-S 01760A 01760AY5V 1206 CAPAC. «50V» 7 C5-6, C8, C10-13
CC 220nF-S 01069B 01069B Y5V 0805 CAPACITOR 6 C18, C23, C32-35
CE 10uF16V-S 01626B TANT. ELET. SMD CAP. 2 C1, C16
D 1N4148-S 03002 03002 SMD DIODE 2 D1-2
DIS WH1602B-TMI-EPK 03073B DISPLAY 2x16 BLUE 1 LCD1
DL LEDG3 03053 03053 GREEN LED DIODE 3mm 1 DL3
DL LEDR3 03058 03058 RED LED DIODE 3mm 1 DL1
DL LEDY3 03051 03051 YELLOW LED DIODE 3mm 1 DL2
IC 74HC00-S 4762A 4762A SMD INTEG CIRCUIT 1 IC6
IC CD4053BC-S 04710A 04710A SMD INTEG CIRCUIT 1 IC8
IC LMC6482-S 04632 SMD INTEG CIRCUIT 1 IC9
IC LMC6484-S 04634 SMD INTEG CIRCUIT 2 IC10-11
IC M41T56 04611 04611 SMD INTEG CIRCUIT 1 IC7
IC MAX232-S 04804B 04804B SMD INTEG CIRCUIT 1 IC2
IC MAX3080-S 04770 04770 SMD INTEG CIRCUIT 1 IC3
IC MC14094BD 04718 04718 SMD INTEG CIRCUIT 1 IC1
IC MC74HC589 4874 04874 SMD INTEG CIRCUIT 1 IC5
IC PIC18F452-S 04807C + 07509C INTEG CIRCUIT 1 IC4
IND CBD8 05072 05072 INDUCTOR 1 L1
J FC-10P 02697-02699 02697+02699 PCB CONNECTOR 2 J1-2
J FC-26P 02855-02854 02855+02854 PCB CONNECTOR 1 J5
J PAN6 02713-14-15 02713+02714+02715 PCB CONNEC. 2 J3-4
JU JUMP3 02707-02742 02707+02742 MASCHIO PAN3 1 JP1
R 0R0-SS 00001A RES 1/4W 5% SMD 0805 1 R12
R 100K-S 00065C 00065C RES 1/4W 5% SMD 0805 2 R19-20
R 100R-S 00029B 00029B RES 1/4W 5% SMD 0805 2 R16-17
R 10K-S 00053C 00053C RES 1/4W 5% SMD 0805 4 R2, R6, R13, R18
R 120R-SS 00030C RES 1/4W 5% SMD 0805 1 R5
R 12R-S 00018A 00018A RES 1/4W 5% SMD 1206 1 R7
R 1K0-S 00041C 00041C RES 1/4W 5% SMD 0805 3 R1, R21-22
R 470R-S 00037C 00037C RES 1/4W 5% SMD 0805 1 R14
R 47K-S 00061C 00061C RES 1/4W 5% SMD 0805 5 R3, R15, R23-25
R 820R-SS 00040C RES 1/4W 5% SMD 0805 3 R8, R10-11
RV 10K-3266X 00807 00807 VARIABLE RESISTOR 1 R4
RV PTH M-V N. M. N. M. VARIABLE RESISTOR 1 R9
T CLOCHE GREY 1 T1
TR BC817 03454 03454 NPN SMD TRANSISTOR 1 TR1
XTAL 20MHz-S CXS00001 QUARTZ 1 XTAL2
XTAL 32.768k-S 05146 05146 QUARTZ 1 XTAL1

47
48
RX FM LINK HEAD-PHONE DRIVER BOARD SCH0393AR0

SCH0393AR0 Technical Characteristics and Component layout

Head-phone Output Impedance 32Ω


Stereo Separation < 25dB
MPX Monitor Output Impedance 50Ω
MPX Output Level 2Vpp

SCH0393AR0 COMPONENT LIST

Part Name/Number Description Qty. Comps.

CC 100nF-S 01065C 01065C Y5V 1206 CAPACITOR 5 C5-6, C10-11, C14


CC 100pF-S 01092 01092 SMD 1206 CAPACITOR 1 C12
CC 10nF-S 01053B 01053B SMD 1206 CAPACITOR 2 C4, C9
CC 220nF-S 1069A 1069A Y5V 1206 CAPACITOR 3 C3, C8, C13
CE 100uF16V-S 01792A 01792A ELET. SMD CAPACITOR 3 C1-2, C7
DL LEDY3 03051 03051 YELLOW LED DIODE 3mm 1 DL1
IC TDA7040T-S LF SMD INTEG CIRCUIT 1 IC2
IC TDA7050T-S LF SMD INTEG CIRCUIT 1 IC1
IND CBD8 05072 05072 INDUCTOR 1 L1
J BNC CONNECTOR 02034A 02034A 50Ω 90° BNC FEMALE 1 J1
J STEREO SOCKET 6.3MM PCB FEMALE STEREO CONNEC. 1 J3
J SMB-PCB 02516 02516 PCB CONNECTOR 1 J2
J TESTP1.3mm 07913 07913 TEST POINT 3 J4-6
R 100K-S 00065A 00065A RES 1/4W 5% SMD 1206 3 R7, R9-10
R 100R-S 00029A 00029A RES 1/4W 5% SMD 1206 1 R8
R 10K-S 00053A 00053A RES 1/4W 5% SMD 1206 3 R4, R6, R14
R 1K0-S 00041A 00041A RES 1/4W 5% SMD 1206 3 R3, R5, R17
R 220R-S 00033A 00033A RES 1/4W 5% SMD 1206 1 R16
R 33R-S 00023A 00023A RES 1/4W 5% SMD 1206 2 R1-2
R 4K7-S 00049A 00049A RES 1/4W 5% SMD 1206 1 R15
R 680K-S 00075A RES 1/4W 5% SMD 1206 1 R11
RV 100K-S-H/S 00802 00802 SMD VARIABLE RESISTOR 1 R12
RV 1K-M-H 00776 00776 VARIABLE RESISTOR 1 R13
TR BC847 03456 03456 NPN SMD TRANSISTOR 2 TR1-2

49
50
DOWNCONVERTER BOARD SCH0448AR0

DESCRIPTION

The module performs the first conversion (IF 70MHz) from the received channel.
The frequency synthesis is with PLL and VCTCXO reference programmable from display and fine-tunable.
The module also includes a wide-band input amplifier (50-1000MHz) with low noise figure (3dB) to assure
a professional sensitivity to the receiver (-95dBm @ 30dB SINAD).

Downconverter Module Block Diagram

SCH0448AR0 Component layout

51
SCH0448AR0 COMPONENT LIST

Part Name/Number Description Qty. Comps.

CC 100nF-S 01065C 01065C Y5V 1206 CAPACITOR 6 C12, C20, C23, C27-28, C33
CC 100pF-S 01092 01092 SMD 1206 CAPACITOR 6 C4, C6, C10, C13, C18, C25
CC 18pF-S 01089 01089 SMD 1206 CAPACITOR 3 C3, C5, C7
CC 1nF-S 01096 01096 SMD 1206 CAPACITOR 9 C1, C9, C14-17, C21, C24, C32
CC 47pF-S 01100 01100 SMD 1206 CAPACITOR 2 C2, C8
CE 100uF16V-S 01792A 01792A ELET. SMD CAPACITOR 3 C29-31
CE 10uF16V-S 01626B TANT. ELET. SMD CAP. 5 C11, C19, C22, C26, C34
DL KA-3528SGC 03057 03057 GREEN SMD LED DIODE 1 DL1
DZ 5V1-S 03128 03128 SMD ZENER DIODE 1 DZ1
IC LMC7101BIM 04638 SMD INTEG CIRCUIT 1 IC4
IC MAR3 04367 04367 SMD INTEG CIRCUIT 2 IC2-3
IC MAR6 04370 04370 SMD INTEG CIRCUIT 1 IC1
IND 180nH-S 05093 05093 INDUCTOR 3 L4-6
IND CBD8 05072 05072 INDUCTOR 3 L7-9
IND E558HN-112nH4986 04986 INDUCTOR 3 L1-3
J FC-16P 02701-02700 02701+02700 PCB CONNECTOR 1 J3
J PAN4 02710 02710 PCB CONNECTOR 1 J1
J PAN4_F 02704 02704 PCB CONNECTOR 1 J5
J PAN8 02716 02716 PCB CONNECTOR 1 J2
J PAN8_F 02705 02705 PCB CONNECTOR 1 J6
J SMB-PCB 02516 02516 PCB CONNECTOR 3 J4, J7-8
JU JUMP3 02707-02742 02707+02742 MALE PAN3 1 JP1
MX RMS-11X 05332 MIXER 1 MX1
OSC VCTCXO NTO-801V5-S QXT0003SWX LF TCXO 20.0MHz 1 OSC1
PN0658A SCH0007AR0 SCH0007AR0 VCO FM INTEG. 1 VCO1
R 100R-S 00029A 00029A RES 1/4W 5% SMD 1206 2 R13, R15
R 150R-S 00031A 00031A RES 1/4W 5% SMD 1206 6 R4

52
53
FILTER MODULE MFG0023AR0 - MFG0024AR0 - MFG0025AR0

DESCRIPTION

The input filter is a band-pass composed by four coupled resonating cells; the tuning of the filter is achieved
by properly calibrating the four capacitors of the cells.
For filters of the 200 - 460MHz bands, both the coupling and the input and output SWR can be adjusted by
means of capacitors, while the 850 - 1000MHz band filter realises the couplings by means of separators and
input/output adaptations by means of variable-coupling inductive links.

MFG0023AR0 200 - 300MHz Filter Module Component layout

MFG0023AR0 COMPONENT LIST

Part Name/Number Description Qty.

SCA0125 SCA0125R0 FILTER BOX 1


01462 GOLDEN VARIABLE CAPACITOR 5202 9
05740 COVER BOX 1
05744 SHIELD 3
01005A 1pF CERAMIC CAPACITOR 6
07920 CELLOFLEX 101 SP/2 122x53 1
07684 1.2mm SILVER WIRE 1.00
02010 BNC FEMALE SCREW 2

54
MFG0024AR0 300 - 460MHz Filter Module Component layout

MFG0024AR0 COMPONENT LIST

Part Name/Number Description Qty.

SCA0125 SCA0125R0 FILTER BOX 1


01462 GOLDEN VARIABLE CAPACITOR 5202 9
05740 COVER BOX 1
05744 SHIELD 3
01007 1.5pF CERAMIC CAPACITOR 6
07920 CELLOFLEX 101 SP/2 122x53 1
07684 3mm ILVER WIRE 0.25
02010 BNC FEMALE SCREW 2
02512 SMA SOCKET 2

55
MFG0025AR0 850 - 1000MHz Filter Module Component layout

MFG0025AR0 COMPONENT LIST

Part Name/Number Description Qty.

Z0800 MAV FILTER DETAIL 2


Z0801 MAV FILTER BOX 1
Z0802 MAV FILTER COVER 1
Z0803 MAV FILTER DETAIL 3
Z0804 MAV FILTER DETAIL 4
02010 BNC FEMALE SCREW 2
01462 GOLDEN VARIABLE CAPACITOR 5202 4

56
S-60-24 SWITCHING POWER SUPPLY E0031

MAIN FEATURES

- Universal AC input / Full range


- Protections: Short circuit / Over load / Over voltage
- Cooling by free air convection
- 100% full load burn-in test
- Fixed switching frequency at 50kHz

MECHANICAL SPECIFICATION
152.5
PIN N° ASSIGNMENT

7
3.5
1 AC/L 1

2 AC/N 2
9.5

65

3
3 FG
4
4 DC OUTPUT -V

84.5

97
8.2

5
5 DC OUTPUT +V 2-
M3

3 .5

4.5
24 78

159

57
TECHNICAL CHARACTERISTICS

MODEL S-60-15 S-60-24

DC VOLTAGE 15V 24V

RATED CURRENT 4A 2.5A

CURRENT RANGE 0 ~ 4A 0 ~ 2.5A

RATED POWER 60W 60W

RIPPLE & NOISE (max.) Note 2 150mVp-p 150mVp-p


OUTPUT
VOLTAGE ADJ. RANGE 13.5 ~ 16.5V 21.6 ~ 26.4V

VOLTAGE TOLERANCE Note 3 ± 1.0% ± 1.0%

LINE REGULATION ± 0.5% ± 0.5%

LOAD REGULATION ± 0.5% ± 0.5%

SETUP, RISE, HOLD TIME 300ms, 50ms, 80ms / 230VAC 800ms, 50ms, 10ms / 115VAC at full load

VOLTAGE RANGE 88 ~ 264VAC 120 ~ 370VDC

FREQUENCY RANGE 47 ~ 63Hz

EFFICIENCY (Typ.) 77% 79%


INPUT
AC CURRENT 24A/115VAC 1A/230VAC

INRUSH CURRENT (Max.) COLD START 30A/115VAC 60A/230VAC

LEAKAGE CURRENT <3.5mA/240VAC

105 ~ 150% rated output power


OVER LOAD
Protection type: Hiccup mode, recovers automatically after fault condition is removed
PROTECTION
17.25 ~ 20.25V 27.6 ~ 32.4V
OVER VOLTAGE
Protection type: Hiccup mode, recovers automatically after fault condition is removed

WORKING TEMP. -10 ~ +60°C (Refer to output load derating curve)

WORKING HUMIDITY 20 ~ 90% RH non-condensing

ENVIRONMENT STORAGE TEMP., HUMIDITY -20 ~ +85°C, 10 ~ 95% RH

TEMP. COEFFICIENT ± 0.03%/°C (0 ~ 50°C)

VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axes

SAFETY STANDARDS UL1012, UL1950, TUV EN60950 Approved

WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC

ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-GD:100M Ohms/500VDC


SAFETY & EMC
(Note 4)
EMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22) Class B

HARMONIC CURRENT Compliance to EN61000-3-2,-3

EMS IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024, Light industry level, criteria A

MTBF 316.2K hrs min. MIL-HDBK-217F (25°C)

OTHERS DIMENSION 159*97*38mm (L*W*H)

PACKING 0.51kg; 24pcs/13.1kg/0.7CUFT

58
STEREO DECODER BOARD SCH0467AR1

DESCRIPTION

The board contains the stages needed for the conditioning of the Left channel audio signal and for realising the
stereo decoding in compliance with the standard ITU racc. 450. The Right signal is provided through the
connection to the Mother board. The various sections are analysed below:

1. Stereo Decoder: stereo decoding is realised with IC11, IC5-6, IC3-4, IC8, IC9 provided the MPX signal in input.

2. Peak Detector: after the de-emphasis circuit, part of the audio signal is sampled to provide the indication of the
LEFT channel deviation on the frontal display. IC2-A serves as buffer for the duplicator and peak detector.

3. Low-pass Filter: the use of two filtering stages with elliptical filters LP1 and LP2 assures the adequate suppres-
sion of input signals at frequencies 19k and 38kHz.

4. De-emphasis: it is the active de-emphasis stage (IC3-B), with amplification to high frequencies. The time
constant is chosen between 25 and 50 microseconds by means of two jumpers (JP3-2). When they are
both enables they give 75µs (for the FCC standard).

5. Unbalanced/Balanced Converter: the conversion from unbalanced to balanced and the output interface
of the audio signal are realised electronically by the IC1 operational circuit. This assures an high gegree of
immunity from disturbances and a perfect symmetry in balancing.

6. RDS Decoder (if present): RDS decoding is realised with IC7 and provides the RDDA, RDCL and
QUALITY Signals for the correct decoding of the radio text information.

SCH0467AR1 Component layout

59
CALIBRATION PROCEDURE

- Instrument list

MEASURE INSTRUMENT

RF Signal level - Spectrum Analyser

Frequency - Spectrum Analyser

Audio - Audio Generator

Modulation - FM/AM Modulation Analyser

Limiter intervention - Oscilloscope

Description of the adjustment points

COMPONENT DESCRIPTION

R25 LEFT Audio Meter level

R36 Adjusts Left on Right signal crosstalk

R35 Adjusts Right on Left signal crosstalk

R44 Pilot Carrier Suppression

C38 Adjusts the master clock locking system

LP1, LP2 Notch and Low-pass Filter at 19 and 38kHz

JP1-JP4 If not inserted, sets the LEFT Input impedance to 600Ω

JP3 If inserted, enables the 25µs pre-emphasis

JP2 If inserted, enables the 50µs pre-emphasis

1-2 = RDS Decoder present


SW1
3-4 = Stereo Decoder present

60
Component layout for adjustment points

Decoder Section

‰ Enable the Stereo Decoder option from SW1 switch ‘1-2’ (enable if present the RDS Decoder IC7
from SW1 switch ‘3-4’).
‰ With MPX signal present on the transmitter adjust C38 to have 6...7V on TP3 and verify that on TP4,
TP5 and TP6 there are rispectively 19kHz, 57kHz and 1kHz (if the RDS Decoder IC7 is present check
the 57kHz frequency on TP2).
‰ With modulation analyser and audio signal on the LEFT input at 2.2Vpp, verify the frequency response
from 30 to 15kHz without emphasis. Correct any deviation from the nominal range by acting on LP1 and
LP2.
‰ Insert the JP2 jumper (50µs). Check the frequency response.
‰ Insert the JP3 jumper (25+50µs) as well and check again the frequency response.
‰ Check the crosstalk between the two channels and act on R35, R36 and R44 to bring it to the nominal
levels.
‰ Adjust R25 to have the correct deviation on the LEFT Meter indication of the display.

61
SCH0467AR1 COMPONENT LIST

Part Name/Number Description Qty. Comps.

257BLR-3618N 05010 05010 TOKO AUDIO FILTER 2 LP1-2


CC 100pF-S 01092 01092 SMD 1206 CAPACITOR 2 C12, C16
CC 100nF-S 01065C 01065C Y5V 1206 CAPACITOR 17 C9, C15, C19, C22-25, C27, C30-31, C34, C37,
C42-43, C45-47
CC 10nF-S 01053B 01053B SMD 1206 CAPACITOR 1 C32
CC 1n5F-S 01043B 01043B SMD 1206 CAPACITOR 2 C11, C14
CC 1uF100V-S 01760A 01760A Y5V 1206 50V CAPACITOR1 C33
CC 1nF-2%-S 01041D 01041D SMD 1206 CAPACITOR 5 C3-5, C18, C20
CC 22pF-S 01090 01090 SMD 1206 CAPACITOR 1 C39
CC 39pF-S 1024A 1024A SMD 1206 CAPACITOR 1 C41
CE 10uF16V-S 01626B TANT. ELET. SMD CAP. 16 C1-2, C6-8, C10, C13, C17, C21, C26, C28-29,
C35-36, C40, C44
CV 8.5-40pF-S 01483 01483 VARIABLE CAPACITOR 1 C38
D 1N4148-S 03002 03002 SMD DIODE 1 D1
DV BB133 03220 03220 SMD VARICAP DIODE 1 DV1
IC 79L05-S 04300A 04300A SMD VOLTAGE REGUL. 1 IC10
IC AD823-S 04589 SMD INTEG CIRCUIT 4 IC1, IC3-4, IC8
IC CD4053BC-S 04710A 04710A SMD INTEG CIRCUIT 2 IC5-6
IC EPM3064A-S 04084+07509C SMD INTEG CIRC. 1 IC11
IC LD1086DT33-S 04306 SMD INTEG CIRCUIT 1 IC12
IC LMC6482-S 04632 SMD INTEG CIRCUIT 2 IC2, IC9
IC SAA6579-S SMD INTEG CIRCUIT 1 IC7
IND 2u2H-S 05020A 05020A INDUCTOR 1 L1
J FC-16P 02701-02700 02701+02700 PCB CONNECTOR 1 J2
J NC3FD-H 02862 02862 XLR-90G-PCB FEM. SOCK. 1 J1
JU JUMP2 02739-02742 02739+02742 PAN2 MALE 4 JP1-4
R 100K-1%-S 00065B 00065B RES 1/4W 1% SMD 1206 7 R10-11, R21-22, R58, R61, R65
R 10K-1%-S 00053B 00053B RES 1/4W 1% SMD 1206 28 R1, R5-8, R12, R15, R17-18, R24, R27, R29,
R30-31, R37-41, R48, R50-51, R55-57, R59,
R62, R64
R 10R-S 00017A 00017A RES 1/4W 5% SMD 1206 13 R2, R9, R16, R23, R32, R42, R45-47, R49,
R52-53, R63
R 1M-S 00077A 00077A RES 1/4W 5% SMD 1206 2 R54, R66
R 270R-S 00034A 00034A RES 1/4W5% SMD 1206 2 R3, R13
R 2K2-S 00045A 00045A RES 1/4W 5% SMD 1206 1 R19
R 2K7-S 00046A 00046A RES 1/4W 5% SMD 1206 3 R28, R43, R60
R 33R-S 00023A 00023A RES 1/4W 5% SMD 1206 2 R4, R14
R 4K7-1%-S 00049B 00049B RES 1/4W 1% SMD 1206 4 R20, R26, R33-34
RV 100K-3266W VARIABLE RESISTOR 1 R44
RV 10K-S-H/S 00793 00793 SMD VARIABLE RESISTOR 1 R25
RV 5K-3266W 00809 00809 VARIABLE RESISTOR 2 R35-36
SW SWITCH-2DIP 07532 07532 PCB DIP SWITCH 1 SW1

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