Texsteam Solar Pump Brochure (04.12)

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GE Oil & Gas

Texsteam Solar
Solution Pumps
for long-life, low maintenance
and sustainable services

Customers can depend on Texsteam


solar-powered chemical injection
pumping systems for many years of
reliable, low-maintenance operation.
Our solar-powered technology
offers quiet, emissions-free operation.
Cleaner alternatives to pneumatic
pumps, Texsteam solar systems
deliver cost savings by eliminating
lost and consumed natural gas. These
continuous injection pumps disperse
chemicals evenly, have high efciency
motors, are well-suited for remote
locations and require no independent,
onsite power source.

Texsteam iCIP*
(Intelligent Chemical Injection Pump)
Standard Features

Zero emissions chemical injection pump

Ideal for remote locations does not require any onsite power source

Wide variety of volume and pressure capabilities

Microprocessor based programmable controller

Continuous injection provides even dispersion of chemical

System protections utilize fault management system


Low battery shutdown, motor overload protection
Fuse protection

Certified and approved to CSA (Canada) and UL (USA) standards:


Class I Division II Groups C & D
Class I Division I Groups C & D (motor)

NEMA 3R battery enclosure houses the control panel and batteries

Quiet operations

24 month system warranty

Texsteam iCIP Pump


The Texsteam iCIP solar pump is an intelligent chemical injection pump that offers integrated
communications and data logging capabilities. These capabilities, combined with optional I/Os
allow one to remotely monitor and adapt to changes in well pressure and temperature, chemical
usage and pump motor speed allowing one to be proactive in preventing well shutdown, costly
pump repairs and environmental damage due to chemical leaks.

Proven 2200 series pump design utilizing


Texsteam packing and plunger technology

316 SS heads standard available in four head


sizes 3/16, 1/4, 3/8, and 1/2

Wide variety of available packing and o-ring


materials for chemical compatibility
New SDP packing technology helps to
mitigate compatibility problems

Eccentric cam design and permanently


lubricated bearings

Available in simplex, duplex or triplex pump-end


configurations with stroke adjustment option
Ability to increase volume, pump different
chemicals or different volumes, multiple
injection points, and other applications

Motor (Proprietary GE Design)

Brushless DC gear motor

Continuous duty variable speed

Adjustable RPM to match output requirements

High efficiency low amperage draw helps deliver


long battery life and low solar panel wattage

High torque performance response, as pressure


fluctuates, pump speed remains constant

Controller directly interfaces with motor to a set


speed depending on the desired flow rate

Electronic Programmable Controller

Programmable settings by use of joystick and


menu tree, or through a laptop via the user terminal
software, or remotely through communication
networks

Easy to follow menu tree with 5 position entry


joystick and 4 digit LED display

Modular design for different Series 100, 200, 300


and 400

Communication jack for Modbus RS485/RS232


signals

Safe and reliable solid state design with no relays


or arcing potential

Controller is housed in a weather resistant enclosure


mounted inside the battery box

Easy to program desired flow conditions, measured


in quarts/liters per day

Ability to remotely monitor pump performance and


view pump volume, battery voltage, charge amps,
motor amps, motor speed, analog and digital inputs
and outputs and many other parameters

Multiple daily run programs including continuous,


batch, or alarm driven

Ability to program schedules, alarms, and input/


outputs

Series 100 - Basic Model

All the standard features of the Texsteam iCIP


are included

Programmable controller to obtain the desired output


of expensive chemicals

Set it and forget it - simple design - enter quarts/day or


liters/day for the required flow

Real time on-site operating conditions monitored


through the controller

Series 200 - Data Logging Model

Same basic features as Series 100

Data logging capabilities with the ability to monitor,


log, store and save pump and well operating data,
alarms, and other conditions

Ability to set the logging interval

Great tool for capturing well and pump data and


diagnostic
Download the data into an Excel* worksheet
for analysis

Series 300 - Communications Model

Same features as the Series 100

Remote communication capabilities via Modbus


protocol or SCADA

Pump settings remotely monitored, controlled and


programmed

Pump and well site conditions monitored including


pump flow and pressure, chemical tank levels,
temperatures, site equipment and any other
requirements

Trips to well sites are reduced

Series 400 - Communications and


Data Logging Models

Full capabilities, benefits and features of the


Series 100, Series 200 - Data Logging and
Series 300 - Communications Models

* Excel is a trademark of Microsoft Corporation.

Options for Texsteam iCIP Pumps

Available with alternate power source, 110 AC to 12 VDC or 24 VDC to 12 VDC


Intelligent Electric Chemical Injection Pump has all the features and
benefits of the iCIP pump without the panels or batteries

Analog and digital inputs and outputs available to gather external conditions and
operational parameters

Restart from motor overload fault. Consult GE for selectable parameters

Temperature probe

Ultrasonic tank level monitor

Pressure transducer

Flow meter

H2S sensor

Lockout key switch

On/Off switch

Head Size
3/16

1/4

3/8

1/2

Number of
Heads

RPM Range

Volume Range
Quarts (Liters) per Day

Pressure Range (psi)

Low

High

Low

High

Standard

High
Pressure

Single

45

1.75 (1.66)

26.31 (24.87)

0-5000

5000-7000

Duplex

45

1.75 (1.66)

52.62 (49.79)

0-5000

5000-7000

Triplex

45

1.75 (1.66)

73.93 (74.69)

0-5000

5000-7000

Single

45

3.07 (2.91)

46.07 (43.61)

0-5000

0-5000

Duplex

45

3.07 (2.91)

92.14 (87.190)

0-5000

0-5000

Triplex

45

3.07 (2.91)

138.21 (130.79

0-5000

0-5000

Single

45

11.52 (10.90)

103.68 (98.12)

0-1500

1500-3000

Duplex

45

11.52 (10.90)

207.36 (196.23)

0-1500

0-1500

Triplex

45

11.52 (10.92)

311.04 (295.35)

0-1500

0-1500

Single

45

20.48 (19.38)

184.29 (174.43)

0-1000

0-1000

Duplex

45

20.48 (19.38)

368.58 (348.80)

0-1000

0-1000

Triplex

45

20.48 (19.38)

552.87 (523.10)

0-500

0-500

Texsteam HiCIP* Pump


The Texsteam HiCIP solar-powered pump combines the intelligence of the
iCIP solar pump with the ability to pump almost 800 quarts per day,
44% more volume per head than the standard iCIP pump. The HiCIP pump
does the work of 2 to 3 lower volume pumps thereby reducing the cost of
ownership. With only one pump running, maintenance expenses
are reduced.

65 RPM motor allows for 44% more volume per head than the iCIP pump

Variable speed continuous-duty brushless motor design

Same features and benefits as the iCIP pump

Available in Series 100, 200, 300 and 400

Available in duplex and triplex configurations for volume requirements


over 266.2 quarts/day

Solar pump with the capacity of 798.6 quarts/day (199.65 GPD) with the
triplex configuration

Head Size

3/16

1/4

3/8

1/2

Number of
Heads

RPM Range

Volume Range
Quarts (Liters) per Day

Pressure Range (psi)

Low

High

Low

High

Standard

High
Pressure

Single

65

2.9 (2.8)

38.0 (35.9)

0-5000

5000-7000

Duplex

65

2.9 (2,8)

76.0 (71.9)

0-5000

5000-7000

Triplex

65

2.9 (2,8)

114.0 (107.8)

0-5000

5000-7000

Single

65

5.1 (4.8)

66.6 (63.0)

0-5000

0-5000

Duplex

65

5.1 (4.8)

133.2 (126.0)

0-5000

0-5000

Triplex

65

5.1 (4.8)

199.8 (189.0)

0-5000

0-5000

Single

65

11.5 (10.9)

149.8 (141.7)

0-1500

1500-3000

Duplex

65

11.5 (10.9)

299.8 (283.5)

0-1500

0-1500

Triplex

65

11.5 (10.9)

449.4 (425.2)

0-1500

0-1500

Single

65

20.5 (19.4)

266.2 (252.2)

0-1000

0-1000

Duplex

65

20.5 (19.4)

534.4 (503.8)

0-1000

0-1000

Triplex

65

20.5 (19.4)

798.6 (755.7)

0-500

0-500

Texsteam HiCIP Pump High Output Motor vs Texsteam iCIP Pump Standard Motor
280
266 (252) 1/2 Head

260
240

High Output Motor


Standard Motor

Volume (Quarts (Liters)/Day)

220
200

184 (174)

180
160

150 (142) 3/8 Head

140
120

104 (98)

100
1/4 Head
67 (63)

80
60

46 (44)

40
20
0
0

500

1000

1500

2000

2500

3000

Pressure (psi)

Remote location in harsh environments are ideal applications for Texsteam Solar Pumps.

3500

4000

4500

5000

Texsteam SolarLite
Lit * P
Pump
The Texsteam SolarLite solar-powered pump is an economical, easy to use, low maintenance chemical
injection pump capable of pumping against pressures as high as 5,999 psi. It offers a high efficiency
motor that at high pressures and flow rates requires less batteries and wattage to operate than a
standard solar powered pump, providing a lower cost of ownership.

Trusted reliable GE quality

Simple set up and operation

Dial controlled - variable speed capability to adjust flow


rate by turning one simple knob

High efficiency brushed DC gear motor or brushless


DC gear motor

High torque performance response as pressure


fluctuates, pump speed remains constant

Continuous injection provides even dispersion


of chemical

3 controller indicator lights Power, Motor


Run/Stop, Fault

Low battery protection

High pressure shutdown

Fusible protection at the battery connections

Certified and approved to CSA (Canadian) and UL (USA)


standards: Class I Division II Groups C & D

Same pump unit as iCIP pump - 2200 series pump


design utilizing Texsteam packing and plunger
technology with years of proven reliability

316 SS heads standard available in four head


sizes 3/16, 1/4, 3/8, and 1/2

Wide variety of available packing and o-ring


materials for chemical compatibility
New SDP packing technology to solve all
your compatibility problems

Duplex pump-end configurations available


(consult factory)
Both heads available with stroke
adjustment option

Lockable battery enclosure

Available options and accessories


Temperature thermostat for methanol applications
On/Off switch
Lockout key switch
Alternative power supply - 110 AC to 12 VDC or
24 VDC to 12 VDC

Complete package with all required components

Standard Texsteam Pump warranty

Texsteam SolarLite Pump


Head Size

3/16
1/4
3/8
1/2

# of
Heads
Single

RPM Range

Volume Range
Quarts (Liters) per Day

Low

High

Low

High

45

2.92 (2.76)

26.31 (24.89)

0-5000

Duplex

45

2.92 (2.76)

52.62 (49.79)

0-5000

Single

45

5.12 (4.84)

46.07 (43.61)

0-3000

Duplex

45

5.12 (4.84)

92.14 (87.19)

0-3000

Single

45

11.52 (10.9)

103.68 (98.12)

0-1000

Duplex

45

11.52 (10.9)

207.36 (196.23)

0-1000

Single

45

20.48 (19.38)

184.29 (174.43)

0-500

Duplex

45

20.48 (19.38)

368.58 (348.80)

0-500

Broad network of knowledgeable Texsteam Pump service dealers


providing after-the-sale support.
Pumps are sized for each individual application based on volume
and pressure parameters as well as the locations sun hours and
temperature. Systems are sized for four days run time without sun.
Catalogs, technical manuals, and service and maintenance
manual can be found by contacting GE directly at
+1 832-590-2303 or toll free at +1-800-521-1114.

10

Pressure Range (psi)

GE Oil & Gas


16240 Port Northwest Dr., Suite 100
Houston, TX 77041-2645
Ph: +1 832.590.2306 Fax: +1 713.849.2879
Toll Free Phone in the U.S. : +1 800.945.9898
Email: [email protected]
Visit us online at:
www.ge.com/energy
2012 General Electric Company
All Rights Reserved
* Denotes trademark of
General Electric Company

GEA19397 Texsteam Solar Solution Pumps


4.12

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