Vegapuls 67

Operating Instructions
Radar sensor for continuous level

measurement of bulk solids
VEGAPULS 67
420mA/HART two-wire
Document ID: 36531
Contents
Contents
About this document
1.1 Function ........................................................................................................................... 4
1.2 Target group ..................................................................................................................... 4
1.3 Symbols used................................................................................................................... 4
For your safety

2.1 Authorised personnel ....................................................................................................... 5
2.2 Appropriate use ................................................................................................................ 5
2.3 Warning about incorrect use............................................................................................. 5
2.4 General safety instructions ............................................................................................... 5
2.5 CE conformity................................................................................................................... 6
2.6 NAMUR recommendations .............................................................................................. 6
2.7 Radio license for Europe .................................................................................................. 6
2.8 Radio license for USA/Canada ......................................................................................... 6
2.9 Environmental instructions ............................................................................................... 7
Product description
3.1 Configuration .................................................................................................................... 8
3.2 Principle of operation........................................................................................................ 9
3.3 Packaging, transport and storage ..................................................................................... 9
3.4 Accessories and replacement parts ............................................................................... 10
Mounting
4.1 General instructions ....................................................................................................... 12
4.2 Collar or adapter flange .................................................................................................. 12
4.3 Mounting strap ............................................................................................................... 13
4.4 Mounting instructions ..................................................................................................... 14
Connecting to power supply

5.1 Preparing the connection ............................................................................................... 25
5.2 Connecting ..................................................................................................................... 26
5.3 Wiring plan, single chamber housing.............................................................................. 28
5.4 Wiring plan, double chamber housing ............................................................................ 28
5.5 Wiring plan, double chamber housing Ex d ia ................................................................ 30
5.6 Double chamber housing with DIS-ADAPT .................................................................... 31
5.7 Wiring plan - version IP 66/IP 68, 1 bar........................................................................... 32
5.8 Switch-on phase............................................................................................................. 32
Set up with the display and adjustment module

6.1 Insert display and adjustment module ............................................................................ 33
6.2 Adjustment system ......................................................................................................... 34
6.3 Parameter adjustment .................................................................................................... 35
6.4 Saving the parameter adjustment data ........................................................................... 49
Setup with PACTware

7.1 Connect the PC .............................................................................................................. 50
7.2 Parameter adjustment .................................................................................................... 51
7.3 Saving the parameter adjustment data ........................................................................... 52
Set up with other systems

8.1 DD adjustment programs ............................................................................................... 53
8.2 Field Communicator 375, 475 ........................................................................................ 53
VEGAPULS 67 4 20 mA/HART two-wire
36531-EN-140922
Contents
Diagnosis, asset management and service

9.1 Maintenance .................................................................................................................. 54
9.2 Measured value and event memory ............................................................................... 54
9.3 Asset Management function........................................................................................... 55
9.4 Rectify faults ................................................................................................................... 58
9.5 Exchanging the electronics module ................................................................................ 62
9.6 Software update ............................................................................................................. 63
9.7 How to proceed if a repair is needed .............................................................................. 63
10 Dismount
10.1 Dismounting steps.......................................................................................................... 64
10.2 Disposal ......................................................................................................................... 64
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11 Supplement
11.1 Technical data ................................................................................................................ 65
11.2 Dimensions .................................................................................................................... 71
Safety instructions for Ex areas

Please note the Ex-specific safety information for installation and operation in Ex areas. These safety instructions are part of the operating
instructions manual and come with the Ex-approved instruments.
Editing status: 2014-09-04
1 About this document
About this document
1.1
Function
1.2
Target group
1.3
Symbols used
This operating instructions manual provides all the information you

need for mounting, connection and setup as well as important instructions for maintenance and fault rectification. Please read this information before putting the instrument into operation and keep this manual
accessible in the immediate vicinity of the device.
This operating instructions manual is directed to trained specialist

personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
Information, tip, note

This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.

Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
List
The dot set in front indicates a list with no implied sequence.
Action
This arrow indicates a single action.
Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of batteries and accumulators.
36531-EN-140922
2 For your safety
2
2.1
For your safety

Authorised personnel
All operations described in this operating instructions manual must

be carried out only by trained specialist personnel authorised by the
plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2
Appropriate use
VEGAPULS 67 is a sensor for continuous level measurement.
You can find detailed information about the area of application in

chapter "Product description".
Operational reliability is ensured only if the instrument is properly

used according to the specifications in the operating instructions
manual as well as possible supplementary instructions.
2.3
Warning about incorrect use
2.4
General safety instructions
Inappropriate or incorrect use of the instrument can give rise to

application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.
This is a state-of-the-art instrument complying with all prevailing

regulations and guidelines. The instrument must only be operated in a
technically flawless and reliable condition. The operator is responsible
for the trouble-free operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regulations.
The safety instructions in this operating instructions manual, the national installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary conversions or modifications are explicitly forbidden.
36531-EN-140922
The safety approval markings and safety tips on the device must also
be observed.
Depending on the instrument version, the emitting frequencies are in

the C or K band range. The low emitting frequencies are far below the
internationally approved limit values. When used correctly, there is no
danger to health.
2 For your safety
2.5
CE conformity
The device fulfills the legal requirements of the applicable EC guidelines. By affixing the CE marking, we confirm successful testing of the
product.
You can find the CE Certificate of Conformity in the download section
of our homepage.
Electromagnetic compatibility
Instruments in four-wire or Ex-d-ia version are designed for use in an
industrial environment. Nevertheless, electromagnetic interference
from electrical conductors and radiated emissions must be taken into
account, as is usual with class A instruments according to EN 613261. If the instrument is used in a different environment, the electromagnetic compatibility to other instruments must be ensured by suitable
measures.
2.6
NAMUR recommendations
NAMUR is the automation technology user association in the process

industry in Germany. The published NAMUR recommendations are
accepted as the standard in field instrumentation.
The device fulfills the requirements of the following NAMUR recommendations:
NE 21 Electromagnetic compatibility of equipment

NE 43 Signal level for malfunction information from measuring
transducers
NE 53 Compatibility of field devices and display/adjustment
components
NE 107 Self-monitoring and diagnosis of field devices
For further information see www.namur.de.
2.7
Radio license for Europe
2.8
Radio license for USA/Canada
The instrument is approved according to EN 302372-1/2 (2006-04)

for use in closed vessels.
The instrument is in conformity with part 15 of the FCC regulations.

Take note of the following two regulations:
The instrument must not cause any interfering emissions

The device must be insensitive to interfering immissions, including
those that may cause undesirable operating conditions
Modifications not expressly approved by the manufacturer will lead to

expiry of the operating licence according to FCC/IC.
The instrument may only be used in closed vessels made of metal,
concrete, or fibre-reinforced plastic.
36531-EN-140922
The instrument is in conformity with RSS-210 of the IC regulations.
2 For your safety
2.9
Environmental instructions
Protection of the environment is one of our most important duties.

That is why we have introduced an environment management system
with the goal of continuously improving company environmental protection. The environment management system is certified according
to DIN EN ISO 14001.
Please help us fulfill this obligation by observing the environmental
instructions in this manual:
Chapter "Packaging, transport and storage"
Chapter "Disposal"
36531-EN-140922
3 Product description
3
Type label
Product description
3.1 Configuration
The type label contains the most important data for identification and
use of the instrument:
17
16
15
4
5
6
7
8
9
13
10
11
14
12
Fig. 1: Layout of the type label (example)
1 Instrument type
2 Product code
3 Approvals
4 Power supply and signal output, electronics
5 Protection rating
6 Measuring range
7 Process and ambient temperature, process pressure
8 Material, wetted parts
9 Hardware and software version
10 Order number
11 Serial number of the instrument
12 Data-Matrix-Code for Smartphone-App
13 Symbol of the device protection class
14 ID numbers, instrument documentation
15 Reminder to observe the instrument documentation
16 Notified authority for CE marking
17 Approval directive
Serial number - Instrument search
The type label contains the serial number of the instrument. With it
you can find the following instrument data on our homepage:
Go to www.vega.com, "VEGA Tools" and "Instrument search". Enter

the serial number.
Alternatively, you can access the data via your smartphone:
36531-EN-140922
Product code (HTML)

Delivery date (HTML)
Order-specific instrument features (HTML)
Operating instructions and quick setup guide at the time of shipment (PDF)
Order-specific sensor data for an electronics exchange (XML)
Test certificate (PDF) - optional
Download the smartphone app "VEGA Tools" from the "Apple App
Store" or the "Google Play Store"
Scan the Data Matrix code on the type label of the instrument or
Enter the serial number manually in the app
Scope of this operating

instructions manual
This operating instructions manual applies to the following instrument

versions:
Scope of delivery
The scope of delivery encompasses:
Application area
Hardware version from 2.1.0

Software version from 4.5.1
Radar sensor
Mounting strap with fixing material (optional)
Documentation
Quick setup guide VEGAPULS 67
Test certificate measuring accuracy (optional)
Operating instructions manual "Display and adjustment module" (optional)
Supplementary instructions "GSM/GPRS radio module"
(optional)
Supplementary instructions manual "Heating for display and
adjustment module" (optional)
Supplementary instructions manual "Plug connector for continuously measuring sensors" (optional)
Ex-specific "Safety instructions" (with Ex versions)
if necessary, further certificates
DVD "Software & Documents", containing
Operating instructions
Safety instructions
PACTware/DTM-Collection
Driver software
3.2
Principle of operation
The VEGAPULS 67 is a radar sensor for continuous level measurement of bulk solids under simple process conditions. It is suitable for
smaller silos and vessels.
36531-EN-140922
The instrument is also suitable for applications in liquids.
Functional principle
The antenna of the radar sensor emits short radar pulses with a
duration of approx. 1 ns. These pulses are reflected by the product
and received by the antenna as echoes. The transit time of the radar
pulses from emission to reception is proportional to the distance and
hence to the level. The determined level is converted into an appropriate output signal and outputted as measured value.
Packaging
Your instrument was protected by packaging during transport. Its

capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
3.3
Packaging, transport and storage
The packaging of standard instruments consists of environmentfriendly, recyclable cardboard. For special versions, PE foam or PE
foil is also used. Dispose of the packaging material via specialised
recycling companies.
Transport
Transport must be carried out in due consideration of the notes on the

transport packaging. Nonobservance of these instructions can cause
damage to the device.
Transport inspection
The delivery must be checked for completeness and possible transit

damage immediately at receipt. Ascertained transit damage or concealed defects must be appropriately dealt with.
Storage
Up to the time of installation, the packages must be left closed and

stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under

the following conditions:
Storage and transport

temperature
PLICSCOM
Not in the open

Dry and dust free
Not exposed to corrosive media
Protected against solar radiation
Avoiding mechanical shock and vibration
Storage and transport temperature see chapter "Supplement Technical data - Ambient conditions"
Relative humidity 20 85 %
3.4
Accessories and replacement parts
The display and adjustment module PLICSCOM is used for measured

value indication, adjustment and diagnosis. It can be inserted into the
sensor or the external display and adjustment unit and removed at
any time.
You can find further information in the operating instructions "Display
and adjustment module PLICSCOM" (Document-ID 27835).
VEGACONNECT
The interface adapter VEGACONNECT enables the connection of

communication-capable instruments to the USB interface of a PC. For
parameter adjustment of these instruments, the adjustment software
PACTware with VEGA-DTM is required.
You can find further information in the operating instructions "Interface

adapter VEGACONNECT" (Document-ID 32628).
VEGADIS 81
For sensors with double chamber housing the interface adapter "DISADAPT" is also required for VEGADIS 81.
You can find further information in the operating instructions "VEGADIS 81" (Document-ID 43814).
10
36531-EN-140922
The VEGADIS 81 is an external display and adjustment unit for VEGA

plics sensors.
DIS-ADAPT
The adapter "DIS-ADAPT" is an accessory part for sensors with

double chamber housings. It enables the connection of VEGADIS 81
to the sensor housing via an M12 x 1 plug.
You can find further information in the supplementary instructions
"Adapter DISADAPT" (Document-ID 45250).
VEGADIS 82
VEGADIS 82 is suitable for measured value indication and adjustment

of sensors with HART protocol. It is looped into the 4 20 mA/HART
signal cable.
You can find further information in the operating instructions "VEGADIS 82" (Document-ID 45300).
PLICSMOBILE T61
PLICSMOBILE T61 is an external GSM/GPRS radio unit for transmission of measured values and for remote parameter adjustment of
plics sensors. Adjustment is carried out via PACTware/DTM and the
integrated USB connection.
"PLICSMOBILE T61" (Document-ID 37700).
PLICSMOBILE
PLICSMOBILE is an internal GSM/GPRS radio unit for transmission

of measured values and for remote parameter adjustment of plics
sensors. Adjustment is carried out via PACTware/DTM and the integrated USB connection.
"PLICSMOBILE GSM/GPRS radio module" (Document-ID 36849).
Protective cap
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
You will find additional information in the supplementary instructions

manual "Protective cover" (Document-ID 34296).
Electronics module
Electronics module "VEGAPULS series 60" is a replacement part for

radar sensors of VEGAPULS series 60. A different version is available
for each type of signal output.
You can find further information in the operating instructions "Electronics module VEGAPULS series 60" (Document-ID 36801).
The supplementary electronics is a replacement part for sensors with

double chamber housing and 4 20 mA/HART - two-wire.
You can find further information in the operating instructions "Supplementary electronics for 4 20 mA/HART - two-wire" (Document-ID
42764).
36531-EN-140922
Supplementary electronics for double chamber

housing
11
4 Mounting
4
Screwing in
Mounting
4.1
General instructions
On instruments with process fitting thread, the hexagon must be tightened with a suitable wrench. For the proper wrench size see chapter
"Dimensions".
Warning:
The housing must not be used to screw the instrument in! Applying
tightening force can damage internal parts of the housing.
Protection against moisture
Protect your instrument against moisture ingress through the following

measures:
Use the recommended cable (see chapter "Connecting to power

supply")
Tighten the cable gland
When mounting horizontally, turn the housing so that the cable
gland points downward
Loop the connection cable downward in front of the cable gland
This applies particularly to:
Outdoor mounting
Installations in areas where high humidity is expected (e.g. through
cleaning processes)
Installations on cooled or heated vessels
Suitability for the process Make sure that all parts of the instrument exposed to the process are
conditions
suitable for the existing process conditions.
These are mainly:
Active measuring component

Process fitting
Process seal
Process pressure
Process temperature
Chemical properties of the medium
Abrasion and mechanical influences
Process conditions are particularly:
You can find detailed information on the process conditions in chapter

"Technical data" as well as on the type label.
4.2 Collar or adapter flange
With the housing versions plastic, aluminium single chamber and

stainless steel, the collar flange can be placed directly over the housing. With the aluminium double chamber housing, retroactive mount-
12
36531-EN-140922
For mounting the instrument on a socket, a combi compression flange

for DN 80 (ASME 3" or JIS 80) is also available for retro fitting. Optionally, the instrument can be also equipped with an adapter flange from
DN 100 (ASME 4" or JIS 100).
4 Mounting
ing in this way is not possible - the mounting type must be specified
with the order.
You can find drawings of these mounting options in chapter "Dimensions".
Fig. 2: Flange mounting of the radar sensor
36531-EN-140922
Mounting strap
4.3
Mounting strap
The mounting strap enables simple mounting on the vessel wall or

silo top. It is suitable for wall, ceiling or boom mounting. Especially in
open vessels this is a very easy and effective way to align the sensor
to the bulk solid surface.
Fig. 3: Radar sensor with mounting strap
The strap is supplied unassembled and must be screwed to the

sensor before setup with three hexagon socket screws M5 x 10 and
13
4 Mounting
spring washers. Max. torque, see chapter "Technical data". Required

tools: Allen wrench size 4.
There are two ways to screw the strap onto the sensor. Depending
on the selected version, the sensors can be swivelled in the strap as
follows:
Single chamber housing

Angle of inclination 180, infinitely variable
Angle of inclination in three steps 0, 90 and 180
Double chamber housing
Angle of inclination 90, infinitely variable
Angle of inclination in two steps 0 and 90
Fig. 4: Adjustment of the angle of inclination
Fig. 5: Turning by fastening in the centre
Tight installation of the

plastic horn antenna
4.4
Mounting instructions
For tight installation of the version with plastic horn antenna with compression or adapter flange, the following conditions must be fulfilled:
1. Use suitable flat seal, e.g. of EPDM with Shore hardness 25 or 50
3. Tighten all screws with the torque stated in the technical data
Polarisation
14
The emitted radar impulses of the radar sensor are electromagnetic

waves. The polarisation is the direction of the electrical share. With
radar sensors, the polarisation can be used to reduce the effect of
36531-EN-140922
2. Make sure the number of flange screws corresponds to the number of flange holes
4 Mounting
false echoes considerably by turning the instrument in the connection

flange or mounting boss.
The position of the polarisation is marked on the instrument.
Fig. 6: Position of the polarisation

1
Installation position
Marking bar
Mount the instrument at least 200 mm (7.874 in) away from the vessel
wall.
200 mm
(7.87")
Fig. 7: Mounting the radar sensor on the vessel top
If you cannot maintain this distance, you should carry out a false
signal storage during setup. This applies particularly if buildup on the
vessel wall is expected. In such cases, we recommend repeating the
false signal storage at a later date with existing buildup.
Filling from the top: Mounting should not be too close to the inflowing material as the microwave signal will be interferred. The optimum
mounting position is on the opposite of the filling. To avoid strong
pollution, the distance to the filter or dust extraction must be as big as
possible.
36531-EN-140922
Inflowing medium
15
4 Mounting
Fig. 8: Mounting of the radar sensor with inflowing medium - filling from top
Lateral filling: With bulk solids silos with lateral pneumatic filling,
mounting should not be in the filling stream as the microwave signal
will be interferred. The optimum mounting position is next to the filling.
To avoid strong pollution, the distance to the filter or dust extraction
must be as big as possible.
36531-EN-140922
16
4 Mounting
Fig. 9: Mounting of the radar sensor with inflowing medium - filling from the side
Socket with plastic horn

antenna
A corresponding collar flange for DN 80 (ASME 3" or JIS 80) as well

as a suitable adapter flange are available for mounting VEGAPULS
67.
With the housing versions plastic, aluminium single chamber and

stainless steel, the collar flange can be placed directly over the housing. With the aluminium double chamber housing, retroactive mounting in this way is not possible - the mounting type must be specified
with the order.
36531-EN-140922
Information:
The mounting socket should be as short as possible and its end
rounded. This reduces false echoes from the vessel mounting socket.
17
4 Mounting
Fig. 10: Recommended socket mounting
If the medium has good reflective properties, VEGAPULS 67 can

also be mounted on a longer socket piece. Recommended values
for socket heights are specified in the following illustration. You must
carry out a false echo storage afterwards.
The below charts specify the max. socket piece h depending on the
diameter d.
Socket diameter d
Socket length h
80 mm
300 mm
100 mm
400 mm
150 mm
500 mm
Socket diameter d
Socket length h
3"
11.8 in
4"
15.8 in
6"
19.7 in
18
36531-EN-140922
Tip:
In new facilities it is useful to incline the vessel socket in the direction
of the outlet. False reflections from the vessel wall are thus reduced
and measurement all the way down to the bottom of the conical outlet
is possible.
4 Mounting
Fig. 12: Alignment in silos
36531-EN-140922
Orientation
To detect nearly the complete vessel volume the sensor should be

directed in such a way that the measuring beam reaches the lowest
level in the vessel, i.e. the outlet.
Fig. 13: Mounting in open vessel
19
4 Mounting
Fig. 14: Mounting on the vessel ceiling
Caution:
When mounting on the vessel ceiling mark sure that the sensor does
not overfill. Depending on the measured product, this can cause a
mechanical damage.
In a cylindrical silo with conical outlet, the mounting iis carried out
on a socket. It should be positioned on one third up to the half of the
vessel radius.
r
1/3 r... 1/ 2r
Fig. 15: Mounting position and orientation
Large material heaps are best measured with several instruments,

which can be mounted on e.g. traverse cranes. For this type of application it is advantageous to orient the sensor perpendicular to the
bulk solid surface.
The sensors do not influence each other.
20
36531-EN-140922
Material heaps
4 Mounting
Information:
Keep in mind that for these applications, the sensors are designed
for relatively slow level changes. If the sensor is used on a movable
boom, the max. measuring rate must be observed (see chapter
"Technical data").
Fig. 16: Radar sensors on traverse crane
Vessel installations
The mounting location of the radar sensor should be a place where no

other equipment or fixtures cross the path of the microwave signals.
Vessel installations, such as e.g. ladders, limit switches, heating spirals, struts, etc., can cause false echoes and impair the useful echo.
Make sure when planning your measuring point that the radar sensor
has a "clear view" to the measured product.
In case of existing vessel installations, a false echo storage should be

carried out during setup.
If large vessel installations such as struts or supports cause false
echoes, these can be attenuated through supplementary measures.
Small, inclined sheet metal baffles above the installations scatter the
radar signals and prevent direct interfering reflections.
Fig. 17: Cover flat, large-area profiles with deflectors
36531-EN-140922
Agitators
If there are agitators in the vessel, a false signal suppression should

be carried out with the agitators in motion. This ensures that the
interfering reflections from the agitators are saved with the blades in
different positions.
21
4 Mounting
Fig. 18: Agitators
Installation in subsurface For level measurements in concrete silos, the sensors are often
enclosures
mounted in protective boxes. These boxes can be for example metallic, closed subsurface enclosures.
Minimal amounts of stray radiation from the sensor can be reflected
and strengthened by the walls of the subsurface enclosures. In the
case of sensors with plastic housings, this can lead to coupling
disturbances. This is avoided by using sensor housings of aluminium
or stainless steel as well as electromagnetic absorber material in
subsurface enclosures.
Fig. 19: Mounting of the instrument in an subsurface enclosure

1
2
Mounting in multiple
chamber silo
Subsurface enclosure
Concrete bottom
The optimum mounting position is on the outer wall of the silo with the
sensor oriented towards the outlet in the silo center.
22
36531-EN-140922
The walls of multiple-chamber silos are often made of profile material,

e.g. profile sheeting, to ensure the required stability. If the radar sensor is mounted very close to a heavily structured vessel wall, substantial interfering reflections can be generated. Thus the sensor should
be mounted at the largest possible distance from the separating wall.
4 Mounting
Fig. 20: Installation and orientation in multiple chamber silos
Fig. 21: Installation and orientation in multiple chamber silos
Air rinsing is useful for avoiding buildup, particularly when there is

strong condensation. Since VEGAPULS 67 has no direct rinsing air
connection, a separate rinsing air connection must be provided in
the mounting socket. By inclining this connection towards the top, a
particularly effective cleaning of the antenna cover is achieved.
36531-EN-140922
Air rinsing
23
4 Mounting
Fig. 22: Purging air connection
36531-EN-140922
24
5 Connecting to power supply
5
Safety instructions
Connecting to power supply
5.1
Preparing the connection
Always keep in mind the following safety instructions:

Warning:
Connect only in the complete absence of line voltage.
Voltage supply
The electrical connection must only be carried out by trained

personnel authorised by the plant operator.
If overvoltage surges are expected, overvoltage arresters should
be installed.
Power supply and current signal are carried on the same two-wire
cable. The operating voltage can differ depending on the instrument
version.
The data for power supply are specified in chapter "Technical data".
Provide a reliable separation between the supply circuit and the
mains circuits according to DIN EN 61140 VDE 0140-1.
Keep in mind the following additional influences on the operating

voltage:
Connection cable
Lower output voltage of the power supply unit under nominal load
(e.g. with a sensor current of 20.5 mA or 22 mA in case of fault)
Influence of additional instruments in the circuit (see load values in
chapter "Technical data")
The instrument is connected with standard two-wire cable without

screen. If electromagnetic interference is expected which is above the
test values of EN 61326-1 for industrial areas, screened cable should
be used.
Use cable with round cross section for instruments with housing and
cable gland. To ensure the seal effect of the cable gland (IP protection
rating), find out which cable outer diameter the cable gland is suitable
for.
Use a cable gland fitting the cable diameter.
We generally recommend the use of screened cable for HART multidrop mode.
Cable gland NPT
With plastic housing, the NPT cable gland or the Conduit steel tube
must be screwed without grease into the threaded insert.
Max. torque for all housings see chapter "Technical data".
36531-EN-140922
Cable screening and

grounding
If screened cable is required, we recommend connecting the cable

screen on both ends to ground potential. In the sensor, the screen
must be connected directly to the internal ground terminal. The
ground terminal on the outside of the housing must be connected to
the ground potential (low impedance).
In Ex systems, the grounding is carried out according to the installation regulations.

25
In electroplating and CCP systems (cathodic corrosion protection) it

must be taken into account that significant potential differences exist.
This can lead to unacceptably high currents in the cable screen if it is
grounded at both ends.
Information:
The metallic parts of the instrument (process fitting, transmitter, concentric tube, etc.) are conductively connected with the inner and outer
ground terminal on the housing. This connection exists either directly
via connecting metallic parts or, in case of instruments with external
electronics, via the screen of the special connection cable.
You can find specifications on the potential connections inside the
instrument in chapter "Technical data".
Cable screening and
grounding
If screened cable is required, we recommend connecting the cable

screen on both ends to ground potential. In the sensor, the screen
must be connected directly to the internal ground terminal. The
ground terminal on the outside of the housing must be connected to
the ground potential (low impedance).
In Ex systems, the grounding is carried out according to the installation regulations.
Connection technology
5.2
Connecting
The voltage supply and signal output are connected via the springloaded terminals in the housing.
Connection to the display and adjustment module or to the interface

adapter is carried out via contact pins in the housing.
Information:
The terminal block is pluggable and can be removed from the
electronics. To do this, lift the terminal block with a small screwdriver
and pull it out. When reinserting the terminal block, you should hear it
snap in.
Connection procedure
Proceed as follows:
1. Unscrew the housing cover
2. If a display and adjustment module is installed, remove it by turning it slightly to the left.
3. Loosen compression nut of the cable entry gland
4. Remove approx. 10 cm (4 in) of the cable mantle, strip approx.

1 cm (0.4 in) of insulation from the ends of the individual wires
5. Insert the cable into the sensor through the cable entry
36531-EN-140922
26
Fig. 23: Connection steps 5 and 6 - Single chamber housing
Fig. 24: Connection steps 5 and 6 - Double chamber housing
6. Insert the wire ends into the terminals according to the wiring plan
36531-EN-140922
Information:
Solid cores as well as flexible cores with wire end sleeves are inserted directly into the terminal openings. In case of flexible cores without
end sleeves, press the terminal from above with a small screwdriver,
the terminal opening is then free. When the screwdriver is released,
the terminal closes again.
You can find further information on the max. wire cross-section under
"Technical data/Electromechanical data"
7. Check the hold of the wires in the terminals by lightly pulling on
them
8. Connect the screen to the internal ground terminal, connect the

outer ground terminal to potential equalisation
27
9. Tighten the compression nut of the cable entry gland. The seal
ring must completely encircle the cable
10. Reinsert the display and adjustment module, if one was installed
11. Screw the housing cover back on
The electrical connection is finished.
5.3
Wiring plan, single chamber housing
The following illustration applies to the non-Ex as well as to the Ex-ia

version.
Electronics and terminal
compartment
2
3
4...20mA
(+)1
2(-)
Fig. 25: Electronics and terminal compartment, single chamber housing

1
2
3
4
Voltage supply, signal output

For display and adjustment module or interface adapter
For external display and adjustment unit
Ground terminal for connection of the cable screen
5.4
Electronics compartment
Wiring plan, double chamber housing
The following illustrations apply to the non-Ex as well as to the Ex-ia

version.
4...20mA
(+)1
2(-)
7 8
1
2
28
Internal connection to the terminal compartment

36531-EN-140922
Fig. 26: Electronics compartment, double chamber housing
Terminal compartment
4...20mA
(+)1
Display
2(-)
Fig. 27: Terminal compartment, double chamber housing

1
2
3
4
- Radio module PLICSMOBILE
Voltage supply, signal output

For external display and adjustment unit
Ground terminal for connection of the cable screen
Information:
Parallel use of an external display and adjustment unit and a display
and adjustment module in the terminal compartment is not supported.
SIM-Card
Status
Test
USB
(+)1
2(-)
1
Fig. 28: Terminal compartment, radio module PLICSMOBILE
1
Voltage supply
36531-EN-140922
You can find detailed information on connection in the supplementary

instructions "PLICSMOBILE GSM/GPRS radio module".
29
5.5
Wiring plan, double chamber housing Ex d ia

2
4...20mA
(+)1
2(-)
7 8
Fig. 29: Electronics compartment, double chamber housing Ex d ia

1
2
3
Internal connection to the terminal compartment

Internal connection to the plug connector for external display and adjustment unit (optional)
Note:
HART multidrop mode is not possible when using an Ex-d-ia instrument.
4...20mA
(+)1
2(-)
1
Fig. 30: Terminal compartment, double chamber housing Ex d ia
1 Voltage supply, signal output
2 Ground terminal for connection of the cable screen
Plug M12 x 1 for external

display and adjustment
unit
1
2
3
4
30
Pin 1
Pin 2
Pin 3
Pin 4
36531-EN-140922
Fig. 31: Top view of the plug connector
Contact pin
Colour connection cable in the sensor
Terminal, electronics
module
Pin 1
Brown
Pin 2
White
Pin 3
Blue
Pin 4
Black
5.6
Double chamber housing with DIS-ADAPT
1
2
3
Fig. 32: View to the electronics compartment with DISADAPT for connection of
the external display and adjustment unit
1 DIS-ADAPT
2 Internal plug connection
3 Plug connector M12 x 1
Assignment of the plug

connector
Fig. 33: View to the plug connector M12 x 1
36531-EN-140922
1
2
3
4
Pin 1
Pin 2
Pin 3
Pin 4
Contact pin
Colour connection cable in the sensor
Terminal, electronics
module
Pin 1
Brown
Pin 2
White
Pin 3
Blue
Pin 4
Black
31
Wire assignment, connection cable
5.7
Wiring plan - version IP 66/IP 68, 1 bar

1
2
Fig. 34: Wire assignment in permanently connected connection cable

1
2
brown (+) and blue (-) to power supply or to the processing system
Shielding
5.8
Switch-on phase
After connecting the instrument to power supply or after a voltage

recurrence, the instrument carries out a self-check for approx. 30 s:
Internal check of the electronics

Indication of the instrument type, hardware and software version,
measurement loop name on the display or PC
Indication of the status message "F 105 Determine measured
value" on the display or PC
The output signal jumps to the set fault current
As soon as a plausible measured value is found, the corresponding

current is outputted to the signal cable. The value corresponds to the
actual level as well as the settings already carried out, e.g. factory
setting.
36531-EN-140922
32
6 Set up with the display and adjustment module
6
6.1
Set up with the display and adjustment

module
Insert display and adjustment module
The display and adjustment module can be inserted into the sensor
and removed again at any time. You can choose any one of four different positions - each displaced by 90. It is not necessary to interrupt
the power supply.
Proceed as follows:
1. Unscrew the housing cover
2. Place the display and adjustment module on the electronics in the

desired position and turn it to the right until it snaps in.
3. Screw housing cover with inspection window tightly back on
Disassembly is carried out in reverse order.
The display and adjustment module is powered by the sensor, an additional connection is not necessary.
36531-EN-140922
Fig. 35: Installing the display and adjustment module in the electronics compartment of the single chamber housing
33
Fig. 36: Installing the display and adjustment module in the double chamber
housing
1
2
In the electronics compartment

In the terminal compartment
Note:
If you intend to retrofit the instrument with a display and adjustment
module for continuous measured value indication, a higher cover with
an inspection glass is required.
6.2
Adjustment system
Key functions
34
1
2
LC display
Adjustment keys
[OK] key:
Move to the menu overview
36531-EN-140922
Fig. 37: Display and adjustment elements
Adjustment system
Confirm selected menu

Edit parameter
Save value
[->] key:
Presentation, change measured value
Select list entry
Select editing position
[+] key:
Change value of the parameter
[ESC] key:
Interrupt input
Jump to next higher menu
The instrument is adjusted via the four keys of the display and adjustment module. The LC display indicates the individual menu items. The
functions of the individual keys are shown in the above illustration.
Approx. 60 minutes after the last pressing of a key, an automatic reset
to measured value indication is triggered. Any values not confirmed
with [OK] will not be saved.
6.3
Parameter adjustment
The instrument is adapted to the application conditions via the parameter adjustment. The parameter adjustment is carried out with an
adjustment menu.
Main menu
The main menu is divided into five sections with the following functions:
Setup: Settings, e.g., for measurement loop name, medium, application, vessel, adjustment, signal output
Display: Settings, e.g., for language, measured value display, lighting

Diagnosis: Information, e.g. on instrument status, pointer, measurement reliability, simulation, echo curve
Further settings: Instrument unit, false signal suppression, linearisation curve, reset, date/time, reset, copy function
36531-EN-140922
Info: Instrument name, hardware and software version, date of manufacture, instrument features
Information:
In this operating instructions manual, the instrument-specific parameters in the menu sections "Setup", "Diagnosis" and "Additional settings" are described. The general parameters in these menu section
are described in the operating instructions manual "Indicating and
adjustment module".
35
You can find in the operating instructions manual "Display and adjustment module" also the description of the menu sections "Display" and
"Info".
In the main menu point "Setup", the individual submenu points
should be selected one after the other and provided with the correct
parameters to ensure optimum adjustment of the measurement. The
procedure is described in the following.
Setup - Medium
Each medium has different reflection properties. With liquids, further

interfering factors are fluctuation product surface and foam generation. With bulk solids, these are dust generation, material cone and
additional echoes from the vessel wall.
To adapt the sensor to these different measuring conditions, the
selection "Liquid" or "Bulk solid" should be made in this menu item.
Through this selection, the sensor is adapted perfectly to the product

and measurement reliability, particularly in products with poor reflective properties, is considerably increased.
Enter the requested parameters via the appropriate keys, save your
settings with [OK] and jump to the next menu item with the [ESC] and
the [->] key.
Setup - Application
In addition to the medium, also the application, i.e. the measuring site,
can influence the measurement.
With this menu item, the sensor can be adapted to the applications.
The adjustment possibilities depend on the selection "Liquid" or "Bulk
solid" under "Medium".
The following options are available when "Liquid" is selected:
36
36531-EN-140922
The selection "Standpipe" opens a new window in which the inner

diameter of the applied standpipe is entered.
The following features form the basis of the applications:

Storage tank:
Setup: large-volumed, upright cylindrical, spherical
Product speed: slow filling and emptying
Process/measurement conditions:
Condensation
Smooth product surface
High requirements to the measurement accuracy
Properties, sensor:
Slight sensitivity against sporadic false echoes
Stable and reliable measured values through averaging
High accuracy
Short reaction time of the sensor not required
Storage tank with product circulation:
Setup: large-volumed, upright cylindrical, spherical
Installations: small laterally mounted or large top mounted stirrer
Relatively smooth product surface
High requirements to the measurement accuracy
Condensation
Slight foam generation
Overfilling possible
Properties, sensor:
High accuracy because not adjusted for max. speed
False signal suppression recommended
Storage tank on ships (Cargo Tank):

Vessel:
Installations in the bottom section (bracers, heating spirals)
High sockets 200 500 mm, also with large diameters
Condensation, buildup by movement
Max. requirement on measurement accuracy from 95 %
Properties, sensor:
High accuracy
False signal suppression required
36531-EN-140922
Stirrer vessel (reactor):

Setup: all vessel sizes possible
Product speed:
37
Fast to slow filling possible

Vessel is very often filled and emptied
Vessel:
Socket available
Large agitator blades of metal
Vortex breakers, heating spirals
Condensation, buildup by movement
Strong spout generation
Very agitated surface, foam generation
Properties, sensor:
Higher measurement speed through lower averaging
Sporadic false echoes are suppressed
Dosing vessel:
Setup: all vessel sizes possible
Product speed:
Fast filling and emptying
Vessel is very often filled and emptied
Vessel: narrow installation situation
Condensation, buildup on the antenna
Foam generation
Properties, sensor:
Measurement speed optimized by virtually no averaging
Sporadic false echoes are suppressed
Standpipe:
Product speed: very fast filling and emptying
Vessel:
Vent hole
Joins like flanges, weld joints
Shifting of the running time in the tube
Condensation
Buildup
Properties, sensor:
Measurement speed optimized through little averaging
Entering the tube inside diameter takes the running time shift
into consideration
Echo detection sensitivity reduced
Bypass:
Product speed:
Fast up to slow filling with short up to long bypass tube possible
Often the level is hold via a control facility
Vessel:
Lateral outlets and inlets
Joins like flanges, weld joints
Shifting of the running time in the tube
Condensation
36531-EN-140922
38
Buildup
Separation of oil and water possible
Overfilling into the antenna possible
Properties, sensor:
Measurement speed optimized through little averaging
Entering the tube inside diameter takes the running time shift
into consideration
Echo detection sensitivity reduced
Plastic tank:
Vessel:
Measurement fix mounted or integrated
Measurement depending on the application through the vessel
top
With empty vessel, the measurement can be carried out
through the bottom
Condensation on the plastic ceiling
In outside facilities water and snow on the vessel top possible
Properties, sensor:
False signals outside the vessel are not taken into consideration
Transportable plastic tank:

Vessel:
Material and thickness different
Measurement through the vessel top
Measured value jump with vessel change
Properties, sensor:
Quick adaptation to changing reflection conditions through
vessel change
False signal suppression required
Open water (gauge measurement):

Gauge rate of change: slow gauge change
Distance sensor to water surface to big
Extreme damping of output signal due to wave generation
Ice and condensation on the antenna possible
Spiders and insect nestle in the antennas
Floating material and animals sporadically on the water surface
Properties, sensor:
Stable and reliable measured values through high averaging
Insensitive in the close range
36531-EN-140922
Open flume (flow measurement):

Smooth water surface
39
Exact measurement result required

Distance to the water surface normally relatively high
Properties, sensor:
Rain water overfall (weir):

Turbulent water surface
Sensor flooding possible
Properties, sensor:
Demonstration:
Adjustment for all applications which are not typically level measurement
Instrument demonstration
Object recognition/monitoring (additional settings required)
Properties, sensor:
Sensor accepts all measured value changes within the measuring range immediately
High sensitivity against interferences, because virtually no
averaging
Caution:
If liquids with different dielectric constants separate in the vessel, for
example through condensation, the radar sensor can detect under
certain circumstances only the medium with the higher dielectric
constant. Keep in mind that layer interfaces can cause faulty measurements.
If you want to measure the total height of both liquids reliably, please
contact our service department or use an instrument specially designed for interface measurement.
The following options are available when "Bulk solid" is selected:
The following features form the basis of the applications:
40
36531-EN-140922
Silo (slender and high):

Vessel of metal: weld joints
Filling aperture too close to the sensor
System noise in completely empty silo increased
Properties, sensor:
Stable measured values through higher averaging
False signal suppression during setup recommended, required

for automatic false signal suppression
Automatic false signal suppression with partly filled vessel
Bunker (large-volume):
Vessel of concrete or metal:
Structured vessel walls
Installations present
Large distance to the medium
Large angles of repose
Properties, sensor:
Mean averaging
High measured value jumps are accepted
Bunker with fast filling:

Vessel of concrete or metal, also multiple chamber silo:
Structured vessel walls
Installations present
Measured value jumps, e.g. through truck loading
Properties, sensor:
Lower averaging
Very high measured value jumps are accepted
Heap:
Sensor mounting on movable conveyor belts
Detection of the heap profile
Height detection during filling
Measured value jumps, e.g. by the profile of the heap or traverses
Measurement near the filling stream
Properties, sensor:
Mean averaging
High measured value jumps are accepted
Crusher:
Vessel: installations, wear and protective facilities available
Measured value jumps, e.g. through truck loading
Fast reaction time
Properties, sensor:
Little averaging
Max. reaction speed, very high measured value jumps are
accepted
36531-EN-140922
41
Demonstration:
Adjustment for all applications which are not typically level measurement
Instrument demonstration
Object recognition/monitoring (additional settings required)
Properties, sensor:
Sensor accepts all measured value changes within the measuring range immediately
High sensitivity against interferences, because virtually no
averaging
Through this selection, the sensor is adapted optimally to the application or the location and measurement reliability under the various
basic conditions is increased considerably.
the [->] key.
Setup - Vessel height,
measuring range
With this selection, the operating range of the sensor is adapted to

the vessel height and the reliability with different frame conditions is
increased considerably.
The min. adjustment must be carried out independently of this.
the [->] key.
Setup - Vessel form
Also the vessel form can influence the measurement apart from the
medium and the application. To adapt the sensor to these measurement conditions, this menu item offers you different options for vessel
bottom and ceiling in case of certain applications.
the [->] key.
Setup - Adjustment
To perform the adjustment, enter the distance with full and empty vessel, see the following example:
42
36531-EN-140922
Since the radar sensor is a distance measuring instrument, the

distance from the sensor to the product surface is measured. For
indication of the real level, an allocation of the measured distance to
the percentage height must be carried out.
3
100%
10 m
(393.7")
0,5 m
(19.68")
0%
Fig. 38: Parameter adjustment example min./max. adjustment

1
2
Min. level = max. meas. distance

Max. level = min. meas. distance
If these values are not known, an adjustment with the distances of for
example 10 % and 90 % is possible. Starting point for these distance
specifications is always the seal surface of the thread or flange. You
can find specifications of the reference plane in chapter "Technical
data". By means of these settings, the real level will be calculated.
The real product level during this adjustment is not important, because the min./max. adjustment is always carried out without changing the product level. These settings can be made ahead of time
without the instrument having to be installed.
Setup - Min. adjustment
Proceed as follows:
1. Select the menu item "Setup" with [->] and confirm with [OK].
Now select with [->] the menu item "Min. adjustment" and confirm
with [OK].
36531-EN-140922
2. Edit the percentage value with [OK] and set the cursor to the
requested position with [->].
3. Set the requested percentage value with [+] and save with [OK].
The cursor jumps now to the distance value.
43
4. Enter the suitable distance value in m for the empty vessel (e.g.
distance from the sensor to the vessel bottom) corresponding to
the percentage value.
5. Save settings with [OK] and move with [ESC] and [->] to the max.
adjustment.
Setup - Max. adjustment
Proceed as follows:
1. Select with [->] the menu item "Max. adjustment" and confirm
with [OK].
2. Prepare the percentage value for editing with [OK] and set the
cursor to the requested position with [->].
3. Set the requested percentage value with [+] and save with [OK].
The cursor jumps now to the distance value.
4. Enter the appropriate distance value in m (corresponding to the

percentage value) for the full vessel. Keep in mind that the max.
level must lie below the min. distance to the antenna edge.
5. Save settings with [OK]
Diagnosis - Peak value
The respective min. and max. measured value is saved in the sensor.
The values are displayed in the menu item "Peak values".
44
36531-EN-140922
Diagnosis - Measurement When non-contact level sensors are used, the measurement can be
reliability
influenced by the respective process conditions. In this menu item,
the measurement reliability of the level echo is displayed as dB value.
The measurement reliability equals signal strength minus noise. The
higher the value, the more reliable the measurement. With a functioning measurement, the values are > 10 dB.
Diagnoses - Curve indica- The "Echo curve" shows the signal strength of the echoes over the
tion
measuring range in dB. The signal strength enables an evaluation of
the quality of the measurement.
The "False signal suppression" displays the saved false echoes (see
menu "Additional settings") of the empty vessel with signal strength in
"dB" over the measuring range.
A comparison of echo curve and false signal suppression allows a
more detailed statement of the reliability.
The selected curve is continuously updated. A submenu with zoom

functions is opened with the [OK] key:
Diagnostics - Echo curve

memory
"X-Zoom": Zoom function for the meas. distance

"Y-Zoom": 1, 2, 5 and 10x signal magnification in "dB"
"Unzoom": Reset the presentation to the nominal measuring range
without magnification
With the function "Echo curve memory" the echo curve can be saved
at the time of setup. This is generally recommended; for using the Asset Management functions it is absolutely necessary. If possible, the
curve should be saved with a low level in the vessel.
36531-EN-140922
With the adjustment software PACTware and the PC, the high resolution echo curve can be displayed and used to recognize signal
changes over the operating time. In addition, the echo curve of the
setup can be also displayed in the echo curve window and compared
with the actual echo curve.
Additional adjustments False signal suppression
The following circumstances cause interfering reflections and can

influence the measurement:
High sockets
Vessel installations such as struts
Agitators
Buildup or welded joints on vessel walls
45
Note:
A false signal suppression detects, marks and saves these false
signals so that they are no longer taken into account in the level
measurement.
This should be done with a low level so that all potential interfering
reflections can be detected.
Proceed as follows:
1. Select with [->] the menu item "False signal suppression" and
confirm with [OK].
2. Confirm again with [OK].
3. Confirm again with [OK].
4. Confirm again with [OK] and enter the actual distance from the
sensor to the product surface.
5. All interfering signals in this section are detected by the sensor

and stored after confirming with [OK].
Note:
Check the distance to the product surface, because if an incorrect
(too large) value is entered, the existing level will be saved as a false
signal. The level would then no longer be detectable in this area.
If a false signal suppression has already been saved in the sensor,
the following menu window appears when selecting "False signal
suppression":
Extend: is used to extend an already created false signal suppression. This is useful if a false signal suppression was carried out with
46
36531-EN-140922
Delete: An already created false signal suppression will be completely deleted. This is useful if the saved false signal suppression no
longer matches the metrological conditions in the vessel.
a too high level and not all false signals could be detected. When
selecting "Extend", the distance to the product surface of the created
false signal suppression is displayed. This value can now be changed
and the false signal suppression can be extended to this range.
Additional adjustments Linearization curve
A linearisation is necessary for all vessels in which the vessel volume

does not increase linearly with the level - e.g. a horizontal cylindrical or spherical tank - and the indication or output of the volume is
required. Corresponding linearisation curves are preprogrammed
for these vessels. They represent the correlation between the level
percentage and vessel volume.
By activating the appropriate curve, the volume percentage of the
vessel is displayed correctly. If the volume should not be displayed in
percent but e.g. in l or kg, a scaling can be also set in the menu item
"Display".
settings and jump to the next menu item with the [ESC] and [->] key.
Caution:
Note the following if instruments with appropriate approval are used
as part of an overfill protection system according to WHG:
If a linearisation curve is selected, the measuring signal is no longer

necessarily linear to the filling height. This must be considered by the
user especially when adjusting the switching point on the limit signal
transmitter.
Additional adjustments
- Reset
With a reset, certain parameter adjustments carried out by the user

are reset.
The following reset functions are available:
36531-EN-140922
Delivery status: Restoring the parameter settings at the time of shipment from the factory incl. the order-specific settings. A created false
signal suppression, user-programmable linearization curve as well as
the measured value memory will be deleted.
Basic settings: Resetting of the parameter settings, incl. special
parameters, to the default values of the respective instrument. Any
stored false signal suppression or user programmable linearisation
curve, as well as the measured value memory, is deleted.
Setup: Resetting of the parameter settings to the default values of the

respective instrument in the menu item Setup. User-generated false
signal suppression, user-programmed linearisation curve, measured
value memory as well as event memory remain untouched. The
linearisation is set to linear.
47
False signal suppression: Deleting a previously created false signal

suppression. The false signal suppression created in the factory
remains active.
Peak values, measured value: Resetting of the measured min. and
max. distances to the actual measured value.
The following table shows the default values of the instrument. Depending on the instrument version, not all menu items are available or
some may be differently assigned:
Menu
Menu item
Default value
Setup
Measurement
loop name
Sensor
Medium
Liquid/Water
Application
Storage tank
Vessel form
Vessel bottom, dished boiler end
Vessel height/
Measuring range
Recommended measuring range, see

"Technical data" in the supplement
Min. adjustment
Recommended measuring range, see

"Technical data" in the supplement
Max. adjustment
0,000 m(d)
Damping
0.0 s
Current output
mode
4 20 mA, < 3.6 mA
Current output
Min./Max.
Min. current 3.8 mA, max. current

20.5 mA
Display
Additional adjustments
Silo
Vessel top, dished boiler end
Lock adjustment
Released
Language
Like order
Displayed value
Distance
Display unit
Scaling size
Volume
Scaling
0.00 lin %, 0 l
100.00 lin %, 100 l
Backlight
Switched off
Distance unit
Temperature unit
Probe length
Length of the standpipe Ex factory
Linearisation
curve
Linear
HART mode
Standard
Address 0
36531-EN-140922
48
Bulk solids/Crushed stones, gravel
6.4
Saving the parameter adjustment data
We recommended noting the adjusted data, e.g. in this operating

instructions manual, and archiving them afterwards. They are thus
available for multiple use or service purposes.
If the instrument is equipped with a display and adjustment module,

the data in the sensor can be saved in the display and adjustment
module. The procedure is described in the operating instructions
manual "Display and adjustment module" in the menu item "Copy
sensor data". The data remain there permanently even if the sensor
power supply fails.
The following data or settings for adjustment of the display and adjustment module are saved:
All data of the menu "Setup" and "Display"

In the menu "Additional adjustments" the items "Sensor-specific
units, temperature unit and linearization"
The values of the user programmable linearization curve
36531-EN-140922
The function can also be used to transfer settings from one instrument to another instrument of the same type. If it is necessary to
exchange a sensor, the display and adjustment module is inserted
into the replacement instrument and the data are likewise written into
the sensor via the menu item "Copy sensor data".
49
7 Setup with PACTware
Setup with PACTware
7.1
Connect the PC
Via the interface adapter

directly on the sensor
Fig. 39: Connection of the PC directly to the sensor via the interface adapter
1 USB cable to the PC
2 Interface adapter VEGACONNECT
3 Sensor
Via the interface adapter

and HART
USB
N
OPE
TWIST
LO
CK
Fig. 40: Connecting the PC via HART to the signal cable

1
2
3
4
5
Sensor
HART resistance 250 (optional depending on processing)
Connection cable with 2 mm pins and terminals
Processing system/PLC/Voltage supply
Interface adapter, for example VEGACONNECT 4
50
36531-EN-140922
Note:
With power supply units with integrated HART resistance (internal
resistance approx. 250 ), an additional external resistance is not
necessary. This applies, e.g. to the VEGA instruments VEGATRENN
149A, VEGAMET 381, VEGAMET 391. Common Ex separators are
also usually equipped with a sufficient current limitation resistance. In
such cases, the interface converter can be connected parallel to the

4 20 mA cable (dashed line in the previous illustration).
Prerequisites
7.2
Parameter adjustment
For parameter adjustment of the instrument via a Windows PC, the

configuration software PACTware and a suitable instrument driver
(DTM) according to FDT standard are required. The latest PACTware
version as well as all available DTMs are compiled in a DTM Collection. The DTMs can also be integrated into other frame applications
according to FDT standard.
Note:
To ensure that all instrument functions are supported, you should
always use the latest DTM Collection. Furthermore, not all described
functions are included in older firmware versions. You can download
the latest instrument software from our homepage. A description of
the update procedure is also available in the Internet.
Further setup steps are described in the operating instructions manual "DTM Collection/PACTware" attached to each DTM Collection and
which can also be downloaded from the Internet. Detailed descriptions are available in the online help of PACTware and the DTMs.
Fig. 41: Example of a DTM view
36531-EN-140922
Standard/Full version
All device DTMs are available as a free-of-charge standard version

and as a full version that must be purchased. In the standard version,
all functions for complete setup are already included. An assistant for
simple project configuration simplifies the adjustment considerably.
Saving/printing the project as well as import/export functions are also
part of the standard version.
In the full version there is also an extended print function for complete
project documentation as well as a save function for measured value
51
and echo curves. In addition, there is a tank calculation program as

well as a multiviewer for display and analysis of the saved measured
value and echo curves.
The standard version is available as a download under
www.vega.com/downloads and "Software". The full version is available on CD from the agency serving you.
7.3
Saving the parameter adjustment data
We recommend documenting or saving the parameter adjustment

data via PACTware. That way the data are available for multiple use or
service purposes.
36531-EN-140922
52
8 Set up with other systems
8
8.1
Set up with other systems

DD adjustment programs
Device descriptions as Enhanced Device Description (EDD) are

available for DD adjustment programs such as, for example, AMS
and PDM.
The files can be downloaded at www.vega.com/downloads under
"Software".
8.2
Field Communicator 375, 475
Device descriptions for the instrument are available as EDD for parameter adjustment with the Field Communicator 375 or 475.
36531-EN-140922
For the integration of the EDD in the Field Communicator 375 or 475,
the software "Easy Upgrade Utility" is required which is available from
the manufacturer. This software is updated via the Internet and new
EDDs are automatically taken over into the device catalogue of this
software after they are released by the manufacturer. They can then
be transferred to a Field Communicator.
53
9 Diagnosis, asset management and service
Diagnosis, asset management and service
9.1
Maintenance
If the device is used correctly, no maintenance is required in normal

operation.
In some applications, buildup on the antenna system can influence

the measuring result. Depending on the sensor and application, make
arrangements to avoid strong pollution of the antenna system. If necessary, clean the antenna system in certain intervals.
9.2
Measured value and event memory
The instrument has several memories which are available for diagnosis purposes. The data remain even with voltage interruption.
Measured value memory
Up to 100,000 measured values can be stored in the sensor in a ring

memory. Each entry contains date/time as well as the respective
measured value. Storable values are for example:
Distance
Filling height
Percentage value
Lin. percent
Scaled
Current value
Meas. reliability
Electronics temperature
When the instrument is shipped, the measured value memory is

active and stores distance, measurement reliability and electronics
temperature every 3 minutes.
The requested values and recording conditions are set via a PC with
PACTware/DTM or the control system with EDD. Data are thus read
out and also reset.
Event memory
Up to 500 events are automatically stored with a time stamp in the

sensor (non-deletable). Each entry contains date/time, event type,
event description and value. Event types are for example:
Modification of a parameter
Switch-on and switch-off times
Status messages (according to NE 107)
Error messages (according to NE 107)
The data are read out via a PC with PACTware/DTM or the control
system with EDD.
The echo curves are stored with date and time and the corresponding
echo data. The memory is divided into two sections:
Echo curve of the setup: This is used as reference echo curve for
the measurement conditions during setup. Changes in the measurement conditions during operation or buildup on the sensor can thus
be recognized. The echo curve of the setup is stored via:
54
36531-EN-140922
Echo curve memory
PC with PACTware/DTM
Control system with EDD
Display and adjustment module
PC with PACTware/DTM
Control system with EDD
Further echo curves: Up to 10 echo curves can be stored in a ring

buffer in this memory section. Further echo curves are stored via:
9.3
Asset Management function
The instrument features self-monitoring and diagnostics according

to NE 107 and VDI/VDE 2650. In addition to the status messages in
the following tables there are more detailed error messages available
under the menu item "Diagnostics" via the display and adjustment
module, PACTware/DTM and EDD.
Status messages
The status messages are divided into the following categories:
Failure
Function check
Out of specification
Maintenance requirement
and explained by pictographs:
Fig. 42: Pictographs of the status messages

1
2
3
4
Failure - red
Out of specification - yellow
Function check - orange
Maintenance - blue
Failure: Due to a malfunction in the instrument, a failure message is

outputted.
This status message is always active. It cannot be deactivated by the

user.
Function check: The instrument is in operation, the measured value
is temporarily invalid (for example during simulation).
36531-EN-140922
This status message is inactive by default. It can be activated by the

user via PACTware/DTM or EDD.
Out of specification: The measured value is unstable because the
instrument specification is exceeded (e.g. electronics temperature).

55
Maintenance: Due to external influences, the instrument function

is limited. The measurement is affected, but the measured value is
still valid. Plan in maintenance for the instrument because a failure is
expected in the near future (e.g. due to buildup).
Failure
The following table shows the error codes in the status message
"Failure" and gives information on the reason and rectification. Keep
in mind that some information is only valid with four-wire instruments.
Code
Cause
Rectification
F013
Sensor does not detect an

echo during operation
Antenna system dirty or
defective
Check or correct installation

and/or parameter adjustment
Clean or exchange process
component or antenna
F017
Adjustment not within

specification
Change adjustment according to the limit values (difference between min. and
max. 10 mm)
F025
Index markers are not con- Check linearization table

tinuously rising, for example Delete table/Create new
illogical value pairs
F036
Failed or interrupted software update
F040
Hardware defect
Exchanging the electronics

Send instrument for repair
F080
General software error
Disconnect operating voltage briefly
F105
The instrument is still in the

start phase, the measured
value could not yet be
determined
Wait for the end of the

switch-on phase
Duration depending on
the version and parameter
adjustment up to approximately 3 min.
F113
EMC interference
Transmission error with the
external communication
with 4-wire power supply
unit
Remove EMC influences

Exchange 4-wire power
supply unit or electronics
Text message
no measured
value available
Adjustment
span too small
Error in the
linearization
table
No operable
software
Error in the
electronics
General software error
Determine
measured
value
56
36531-EN-140922
Communication error
Repeat software update

Check electronics version

Code
Cause
F125
Temperature of the elec Check ambient temperature

tronics in the non-specified Isolate electronics
range
Use instrument with higher
temperature range
F260
Error in the calibration carried out in the factory

Error in the EEPROM

F261
Error during setup

False signal suppression
faulty
Error when carrying out a
reset
Repeat setup
Carry out a reset
F264
Adjustment not within the

Check or correct installation
vessel height/measuring
and/or parameter adjustrange
ment
Max. measuring range of
Use an instrument with bigthe instrument not sufficient
ger measuring range
Text message
Impermissible electronics
temperature
Error in the
calibration
Error in the
instrument
settings
Installation/
Setup error
F265
Sensor no longer carries

out a measurement
Measurement
Operating voltage too low
function disturbed
Function check
Code
Cause
Rectification
C700
A simulation is active
Finish simulation
Wait for the automatic end
after 60 mins.
Simulation active
The following table shows the error codes and text messages in the
status message "Out of specification" and provides information on
causes as well as corrective measures.
Code
Cause
S600
Impermissible electronics
temperature
Temperature of the elec Check ambient temperature

tronics in the non-specified Isolate electronics
range
temperature range
S601
Danger of vessel overfilling
Text message
36531-EN-140922
Check operating voltage

Carry out a reset
Disconnect operating voltage briefly
status message "Function check" and provides information on causes
as well as corrective measures.
Text message
Out of specification
Rectification
Overfilling
Rectification
Make sure that there is no

further filling
Check level in the vessel
57

Code
Cause
Rectification
S603
Operating voltage below

specified range
Check electrical connection

if necessary, increase
operating voltage
Text message
Impermissible operating
voltage
Maintenance
status message "Maintenance" and provides information on causes
as well as corrective measures.
Cause
Rectification
M500
With the reset to delivery

status, the data could not
be restored
Repeat reset
Load XML file with sensor
data into the sensor
M501
Hardware error EEPROM

M502
Hardware error EEPROM

M503
Meas. reliability too low
The echo/noise ratio is too

small for reliable measurement
Check installation and

process conditions
Clean the antenna
Change polarisation direction
sensitivity
M504
Hardware defect
Check connections
M505
Level echo can no longer

be detected
Clean the antenna

Use a more suitable
antenna/sensor
Remove possible false
echoes
Optimize sensor position
and orientation
Text message
Error with the
reset delivery
status
Error in the
non-active
linearization
table
Error in the
diagnosis
memory
Error on an
device interface
No echo available
Reaction when malfunctions occur

58
9.4
Rectify faults
The operator of the system is responsible for taking suitable measures to rectify faults.
36531-EN-140922
Code
Procedure for fault rectification
The first measures are:
Evaluation of fault messages, for example via the display and

adjustment module
Checking the output signal
Treatment of measurement errors
Further comprehensive diagnostics options are available with a PC

with PACTware and the suitable DTM. In many cases, the reasons can
be determined in this way and faults rectified.
Check the 4 20 mA
signal
Connect a multimeter in the suitable measuring range according to

the wiring plan. The following table describes possible errors in the
current signal and helps to remove them:
Error
Rectification
Set damping according to the
instrument via the display and
adjustment module or PACTware/
DTM
4 20 mA signal Electrical conmissing

nection faulty
Check connection according to

chapter "Connection steps" and
if necessary, correct according to
chapter "Wiring plan"
Voltage supply
missing
Check cables for breaks; repair if

necessary
Operating voltage too low or

load resistance
too high
Check, adapt if necessary
Electronics
module in the
sensor defective
Exchange the instrument or send it

in for repair
Current signal greater than

22 mA or less
than 3.6 mA
Treatment of measurement errors with bulk

solids
Cause
4 20 mA signal Fluctuations of
not stable
the measured
variable
The below tables show typical examples for application-relevant

measurement errors with bulk solids. A distinction is made between
measurement errors during:
Constant level
Filling
Emptying
36531-EN-140922
The images in column "Error pattern" show the real level with a broken line and the level displayed by the sensor as a continuous line.
59
Level
1
2
0
1
2
time
Real level
Level displayed by the sensor
Notes:
Wherever the sensor displays a constant value, the reason could

also be the fault setting of the current output to "Hold value"
If the level indication is too low, the reason could be a line resistance that is too high
Measurement error with constant level

1. Measured value
shows a too low or too
high level
Error pattern
Level
Fault description
2. Measured value
jumps towards 100 %
Rectification
Adapt min./max. adjustment
Incorrect linearization curve
Adapt linearization curve
Due to the process, the

amplitude of the product echo
decreases
A false signal suppression was
not carried out
Carry out a false signal suppression
time
Level
Cause
Min./max. adjustment not
correct
time
Amplitude or position of a false Determine the reason for the

signal has changed (e.g. conchanged false signals, carry out
densation, buildup); false signal
false signal suppression, e.g.
suppression no longer matches
with condensation
actual conditions
36531-EN-140922
60
Measurement error during filling

3. Measured value
jumps towards 0 %
during filling
Error pattern
Level
Fault description
time
Cause
Rectification
Amplitude of a multiple echo

Check parameter "Application",
(vessel top - product surface) is
especially vessel top, type of
larger than the level echo
medium, dished bottom, high
dielectric constant, and adapt if
necessary
The level echo cannot be distin- Remove/reduce false signal:
guished from the false signal at
minimize interfering installaa false signal position (jumps to
tions by changing the polarizamultiple echo)
tion direction
Chose a more suitable installation position
4. Measured value fluctuates around

10 20 %
Level
Transverse reflection from an

extraction funnel, amplitude of
the transverse reflection larger
than the level echo
time
Various echoes from an uneven Check parameter "Type of

product surface, e.g. a material
medium" and adapt, if necescone
sary
Optimize installation position
and sensor orientation
Level
Reflections from the product

surface via the vessel wall
(deflection)
5. Measured value
jumps sporadically to
100 % during filling
time
Direct sensor to the opposite

funnel wall, avoid crossing with
the filling stream
Select a more suitable installation position, optimize sensor

orientation, e.g. with a swivelling holder
Changing condensation or con- Carry out a false signal suptamination on the antenna
pression or increase false
signal suppression with condensation/contamination in the
close range by editing
With bulk solids use radar sensor with purging air connection
or flexible antenna cover
Measurement error during emptying

Error pattern
Cause
Rectification
False signal larger than the

level echo
Level echo too small
Remove false signals in the

close range. Check: Antenna
must protrude out of the socket
Remove contamination on the
antenna
Minimize interfering installations in the close range by
changing the polarization
direction
After removing the false signals,
the false signal suppression
must be deleted. Carry out a
new false signal suppression
time
36531-EN-140922
6. Measured value remains unchanged in

the close range during
emptying
Level
Fault description
61
8. Measured value fluctuates around

10 20 %
Error pattern
Level
7. Measured value
jumps sporadically towards 100 % during
emptying
time
Level
Fault description
time
Cause
Rectification
Changing condensation or con- Carry out false signal supprestamination on the antenna
sion or increase false signal
suppression in the close range
by editing
With bulk solids use radar sensor with purging air connection
or flexible antenna cover
Various echoes from an uneven Check parameter "Type of
product surface, e.g. an extracmedium" and adapt, if necestion funnel
sary
Optimize installation position

Reflections from the product
and sensor orientation
surface via the vessel wall
(deflection)
Reaction after fault rectification
Depending on the reason for the fault and the measures taken, the
steps described in chapter "Setup" must be carried out again or must
be checked for plausibility and completeness.
24 hour service hotline
Should these measures not be successful, please call in urgent cases

the VEGA service hotline under the phone no. +49 1805 858550.
The hotline is also available outside normal working hours, seven
days a week around the clock.
Since we offer this service worldwide, the support is provided in

English. The service itself is free of charge, the only costs involved are
the normal call charges.
9.5
Exchanging the electronics module
If the electronics module is defective, it can be replaced by the user.
In Ex applications, only instruments and electronics modules with appropriate Ex approval may be used.
If there is no electronics module available on site, the electronics

module can be ordered through the agency serving you. The electronics modules are adapted to the respective sensor and differ in signal
output or voltage supply.
The new electronics module must be loaded with the default settings
of the sensor. These are the options:
In the factory
Or on site by the user
In both cases, the serial number of the sensor is needed. The serial
numbers are stated on the type label of the instrument, on the inside
of the housing as well as on the delivery note.
Caution:
All user-specific settings must be entered again. Hence, you have to
carry out a new setup after the electronics exchange.
62
36531-EN-140922
When loading on site, first of all the order data must be downloaded
from the Internet (see operating instructions manual "Electronics
module").
If you have stored the data of the parameter adjustment during the
first setup of the sensor, you can transfer these to the replacement
electronics module. A new setup is no more necessary.
9.6
Software update
The following components are required to update the instrument

software:
Instrument
Voltage supply
Interface adapter VEGACONNECT
PC with PACTware
Current instrument software as file
You can find the current instrument software as well as detailed

information on the procedure under "www.vega.com/downloads" and
"Software".
Caution:
Instruments with approvals can be bound to certain software versions.
Therefore make sure that the approval is still effective after a software
update is carried out.
You can find detailed information at www.vega.com/downloads and
"Approvals".
9.7
How to proceed if a repair is needed
You can find a repair form as well as detailed information on how to

proceed at www.vega.com/downloads and "Forms and certificates".
By doing this you help us carry out the repair quickly and without having to call back for needed information.
If a repair is necessary, please proceed as follows:
36531-EN-140922
Print and fill out one form per instrument

Clean the instrument and pack it damage-proof
Attach the completed form and, if need be, also a safety data
sheet outside on the packaging
Please contact the agency serving you to get the address for
the return shipment. You can find the agency on our home page
www.vega.com.
63
10 Dismount
10 Dismount
10.1 Dismounting steps
Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel or pipeline, high temperatures, corrosive or toxic products etc.
Take note of chapters "Mounting" and "Connecting to power supply"
and carry out the listed steps in reverse order.
10.2 Disposal
The instrument consists of materials which can be recycled by specialised recycling companies. We use recyclable materials and have
designed the parts to be easily separable.
Correct disposal avoids negative effects on humans and the environment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no way to dispose of the old instrument properly, please

contact us concerning return and disposal.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
36531-EN-140922
64
11 Supplement
11 Supplement
11.1 Technical data
General data
316L corresponds to 1.4404 or 1.4435
Materials, wetted parts
Adapter flange
PP-GF30 schwarz
Antenna
PBT-GF 30
Seal, adapter flange

Focussing lense
Materials, non-wetted parts

Compression flange
Mounting strap
FKM (COG VI500), EPDM (COG AP310)
PP
PP-GF30 schwarz
316L
Fixing screws, mounting strap
316L
Plastic housing
plastic PBT (Polyester)
Fixing screws, adapter flange
Aluminium die-casting housing

Stainless steel housing
Seal between housing and housing

cover
Inspection window in housing cover
(optional)
304
Aluminium die-casting AlSi10Mg, powder-coated - basis:

Polyester
316L
NBR (stainless steel housing, precision casting), silicone

(aluminium/plastic housing; stainless steel housing,
electropolished)
Polycarbonate
Ground terminal
316L
Flanges
DIN from DN 80, ASME from 3", JIS from DN 100 10K
Process fittings
Weight depending on process fitting and 0.7 3.4 kg (1.543 7.496 lbs)
housing material
Max. torques, version plastic horn antenna
Mounting screws, mounting strap on
sensor housing
Flange screws, compression flange

DN 80
4 Nm (2.950 lbf ft)
5 Nm (3.689 lbf ft)
Flange screws, adapter flange DN 100 7 Nm (5.163 lbf ft)
Max. torque for NPT cable glands and Conduit tubes

Plastic housing
36531-EN-140922
Aluminium/Stainless steel housing

Input variable
Measured variable
10 Nm (7.376 lbf ft)

50 Nm (36.88 lbf ft)
The measured variable is the distance between the process fitting of the sensor and the product surface. The
reference plane is the seal surface of the flange.
65
11 Supplement
Fig. 52: Data of the input variable

1
2
3
4
Reference plane
Measured variable, max. measuring range
Antenna length
Useful measuring range
Max. measuring range
15 m (49.21 ft)
Output variable
Output signal
4 20 mA/HART
Signal resolution
0.3 A
Recommended measuring range
Range of the output signal

Resolution, digital
up to 15 m (49.21 ft)
3.8 20.5 mA/HART (default setting)

< 1 mm (0.039 in)
Failure signal current output (adjustable) mA-value unchanged 20.5 mA, 22 mA, < 3.6 mA
Max. output current
22 mA
Load
see load diagram under Power supply
Starting current
0 999 s
36531-EN-140922
Damping (63 % of the input variable),

adjustable
3.6 mA; 10 mA for 5 ms after switching on
HART output values according to HART 7.01)

PV (Primary Value)
1)
66
Lin. percent
Default values, can be assigned individually
11 Supplement
SV (Secondary Value)
Distance
TV (Third Value)
Meas. reliability
QV (Fourth Value)
Electronics temperature
Fulfilled HART specification
Further information on Manufacturer ID,

Device ID, Device Revision
7.0
See website of HART Communication Foundation
Accuracy (according to DIN EN 60770-1)

Process reference conditions according to DIN EN 61298-1
Temperature
+18 +30 C (+64 +86 F)
Relative humidity
45 75 %
Air pressure
860 1060 mbar/86 106 kPa (12.5 15.4 psig)
Min. distance to internal installations
> 200 mm (7.874 in)
False reflections
Biggest false signal, 20 dB smaller than the useful signal
Installation reference conditions

Reflector
Deviation with liquids
Flat plate reflector
See following diagrams
10 mm (0.394 in)
2 mm (0.079 in)
0
- 2 mm (- 0.079 in)
1,0 m
(3.280 ft)
- 10 mm (- 0.394 in)
1 2
Fig. 53: Deviation under reference conditions

1
2
3
Reference plane
Antenna edge
Recommended measuring range
Repeatability
1 mm
Deviation under EMC influence
30 mm
Deviation with bulk solids
The values depend to a great extent on the application.

Binding specifications are thus not possible.
36531-EN-140922
Variables influencing measurement accuracy

Specifications apply to the digital measured value
Temperature drift - Digital output
3 mm/10 K, max. 10 mm
Additional deviation through electromag- < 50 mm

netic interference acc. to EN 61326
Specifications apply also to the current output
67
11 Supplement
Temperature drift - Current output
0.03 %/10 K relating to the 16 mA span max. 0.3 %
Deviation on the current output due to

strong, high frequency electromagnetic
fields acc. to EN 61326
< 150 A
Deviation on the current output through

analogue/digital conversion
< 15 A
Characteristics and performance data

Measuring frequency
K-band (26 GHz technology)
Measuring cycle time approx.
700 ms
Beam angle3)
10
Step response time
2)
3 s
Emitted HF power (depending on the parameter adjustment)4)

Average spectral transmission power
density
Max. spectral transmission power

density
Max. power density at a distance of

1m
-14 dBm/MHz EIRP
+43 dBm/50 MHz EIRP

< 1 W/cm
Ambient conditions
Ambient, storage and transport tempera- -40 +80 C (-40 +176 F)
ture
Process conditions
Process temperature (measured on the
process fitting)
Vessel pressure
Vessel pressure - Version with adapter

flange from DN 100 PP or PP-GF 30
Vibration resistance
With adapter flange
with mounting strap

Shock resistance
-40 +80 C (-40 +176 F)

-1 2 bar (-100 200 kPa/-14.5 29.0 psig)
-1 1 bar (-100 100 kPa/-14.5 14.5 psig)
2 g at 5 200 Hz according to EN 60068-2-6 (vibration

with resonance)
1 g at 5 200 Hz according to EN 60068-2-6 (vibration

with resonance)
100 g, 6 ms according to EN 60068-2-27 (mechanical
shock)
Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 bar

Cable gland
M20 x 1.5 or NPT
Massive wire, stranded wire
0.2 2.5 mm (AWG 24 14)
Time span after a sudden measuring distance change by max. 0.5 m in liquid applications, max 2 m with bulk
solids applications, until the output signal has taken for the first time 90 % of the final value (IEC 61298-2).
Outside the specified beam angle, the energy of the radar signal is reduced by 50 % (-3 dB)
4)
EIRP: Equivalent Isotropic Radiated Power
2)
3)
68
36531-EN-140922
Wire cross-section (spring-loaded terminals)
11 Supplement
Stranded wire with end sleeve
0.2 1.5 mm (AWG 24 16)
Electromechanical data - version IP 66/IP 68 (1 bar)

Options of the cable entry
Cable gland with integrated connection cable
Cable entry
Blind plug
Connection cable
Wire cross-section
Wire resistance
Tensile strength
Standard length
Max. length
Min. bending radius
Diameter approx.
Colour - Non-Ex version
Colour - Ex-version
Display and adjustment module

Display element
Measured value indication
Number of digits
Size of digits
Adjustment elements
Protection rating
unassembled
mounted in the housing without lid
Materials
Housing
Inspection window
M20 x 1.5 (cable: 5 9 mm)
NPT
M20 x 1.5; NPT

0.5 mm (AWG 20)
< 0.036 /m
< 1200 N (270 lbf)
5 m (16.4 ft)
180 m (590.6 ft)
25 mm (0.984 in) with 25 C (77 F)
8 mm (0.315 in)
Black
Blue
Display with backlight

5
W x H = 7 x 13 mm
4 keys
IP 20
IP 40
ABS
Polyester foil
Interface to the external display and adjustment unit

Data transmission
digital (IC-Bus)
Configuration, connection cable
4-wire, screened
Integrated clock
Date format
Day.Month.Year
Time zone Ex factory
CET
36531-EN-140922
Cable length max.
Time format
Rate deviation max.
25 m
12 h/24 h
10.5 min/year
69
11 Supplement
Measurement electronics temerature

Resolution
0.1 C (1.8 F)
Accuracy
1 C (1.8 F)
Voltage supply
Operating voltage UB
9.6 35 V DC
Reverse voltage protection
Integrated
Permissible temperature range
-40 +85 C (-40 +185 F)
Operating voltage UB - illuminated display 16 35 V DC

and adjustment module
Permissible residual ripple
for 9.6 V< UN < 14 V
for 18 V< UN < 36 V
0.7 Veff (16 400 Hz)

1.0 Veff (16 400 Hz)
Load resistor
Calculation
Example - Non-Ex instrument with

UB= 24 V DC
(UB - Umin)/0.022 A
(24 V - 9.6 V)/0.022 A = 655
Electrical protective measures

Protection rating
Housing material
Version
IP-protection class
NEMA protection
Plastic
Single chamber
IP 66/IP 67
NEMA 4X
Double chamber
IP 66/IP 67
NEMA 4X
Single chamber
IP 66/IP 68 (0.2 bar)
NEMA 6P
Double chamber
IP 66/IP 67
NEMA 4X
Aluminium
IP 68 (1 bar)
IP 66/IP 68 (0.2 bar)

IP 68 (1 bar)
NEMA 6P
NEMA 6P
NEMA 6P
Stainless steel, electropolished
Single chamber
IP 66/IP 68 (0.2 bar)
NEMA 6P
Stainless steel, precision

casting
Single chamber
IP 66/IP 68 (0.2 bar)
NEMA 6P
Double chamber
IP 66/IP 67
NEMA 4X
IP 68 (1 bar)
NEMA 6P
Overvoltage category
Protection class
IP 68 (1 bar)
IP 66/IP 68 (0.2 bar)
NEMA 6P
NEMA 6P
III5)
III6)
5)
6)
70
IEC 61010-1
IEC 61010-1
36531-EN-140922
Approvals
Instruments with approvals can have different technical specifications depending on the version.
11 Supplement
For that reason the associated approval documents of these instruments have to be carefully
noted. They are part of the delivery or can be downloaded under www.vega.com, "VEGA Tools"
and "Instrument search" as well as under www.vega.com/downloads and "Approvals".
11.2 Dimensions
The following dimensional drawings represent only an extract of all possible versions. Detailed
dimensional drawings can be downloaded at www.vega.com/downloads under "Drawings".
Plastic housing
~ 69 mm
(2.72")
79 mm
(3.11")
~ 84 mm
(3.31")
79 mm
(3.11")
M20x1,5/
NPT
112 mm
(4.41")
112 mm
(4.41")
M16x1,5
M20x1,5/
NPT
Fig. 54: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the
housing is 9 mm/0.35 in higher
1
2
Single chamber version

Double chamber version
Aluminium housing
~ 116 mm
(4.57")
~ 87 mm
(3.43")
86 mm
(3.39")
86 mm
(3.39")
120 mm
(4.72")
116 mm
(4.57")
M16x1,5
M20x1,5
M20x1,5/
NPT
M20x1,5/
NPT
36531-EN-140922
1
2

71
11 Supplement
Aluminium housing with protection rating IP 66/IP 68 (1 bar)

~ 105 mm
(4.13")
~ 150 mm
(5.91")
86 mm
(3.39")
86 mm
(3.39")
120 mm
(4.72")
116 mm
(4.57")
M16x1,5
M20x1,5
M20x1,5
M20x1,5/
NPT
Fig. 56: Housing versions with protection rating IP66/IP68 (1bar) - with integrated display and adjustment
module the housing is 9mm/0.35in higher
1
2

Stainless steel housing

~ 87 mm
(3.43")
~ 69 mm
(2.72")
79 mm
(3.11")
~ 59 mm
(2.32")
80 mm
(3.15")
86 mm
(3.39")
M20x1,5/
NPT
M20x1,5/
NPT
120 mm
(4.72")
112 mm
(4.41")
117 mm
(4.61")
M16x1,5
M20x1,5/
NPT
1
2
3
Single chamber version, electropolished

Single chamber version, precision casting
Double chamber version, precision casting
36531-EN-140922
72
11 Supplement
Stainless steel housing with protection rating IP 66/IP 68, 1 bar

~ 93 mm
(3.66")
~ 103 mm
(4.06")
80 mm
(3.15")
~ 105 mm
(4.13")
79 mm
(3.11")
86 mm
(3.39")
M20x1,5/
NPT
120 mm
(4.72")
112 mm
(4.41")
117 mm
(4.61")
M16x1,5
M20x1,5
M20x1,5/
NPT
Fig. 58: Housing versions with protection rating IP66/IP68 (1bar) - with integrated display and adjustment
module the housing is 9mm/0.35in higher
Single chamber version, electropolished
Single chamber version, precision casting
Double chamber version, precision casting
36531-EN-140922
1
2
3
73
11 Supplement
VEGAPULS 67, version with mounting strap

125 mm
(4.92")
98 mm
(3.86")
107 mm
(4.21")
9 mm
(0.35")
115 mm
(4.53")
9 mm
(0.35")
85 mm
(3.35")
12 mm
(0.47")
75 mm
(2.95")
15 mm
(0.59")
8,5 mm
(0.34")
19 mm
(0.75")
170 mm
(6.69")
300 mm
(11.81")
2,5 mm
(0.10")
12 mm
(0.47")
74
36531-EN-140922
Fig. 59: VEGAPULS 67, mounting strap in 170 or 300 mm length
11 Supplement
19 mm
(0.75")
10,5 mm
(0.41")
126 mm
(4.96")
VEGAPULS 67, version with compression flange
107 mm
(4.21")
21 mm
(0.83")
75 mm (2.95")
115 mm (4.53")
156 mm (6.14")
200 mm (7.87")
36531-EN-140922
Fig. 60: VEGAPULS 67, compression flange suitable for DN 80 PN 16/ASME 3" 150lbs/JIS80 10K
75
11 Supplement
20 mm
(0.79")
75 mm (2.95")
98 mm (3.86")
8 mm
(0.32")
31 mm
(1.22")
138 mm (5.43")
VEGAPULS 67, version with adapter flange
Fig. 61: VEGAPULS 67, adapter flange

1
2
Adapter flange
Seal
36531-EN-140922
76
11 Supplement
11.3 Industrial property rights

VEGA product lines are global protected by industrial property rights. Further information see
www.vega.com.
Only in U.S.A.: Further information see patent label at the sensor housing.
VEGA Produktfamilien sind weltweit geschtzt durch gewerbliche Schutzrechte.
Nhere Informationen unter www.vega.com.
Les lignes de produits VEGA sont globalement protges par des droits de proprit intellectuelle. Pour plus d'informations, on pourra se rfrer au site www.vega.com.
VEGA lineas de productos estn protegidas por los derechos en el campo de la propiedad industrial. Para mayor informacin revise la pagina web www.vega.com.

. www.vega.com.
VEGA
<www.vega.com>
11.4 Trademark
36531-EN-140922
All the brands as well as trade and company names used are property of their lawful proprietor/
originator.
77
INDEX
INDEX
A
Adjustment 43, 44
Agitator 21
Application
Bulk solid 40
Liquid 36
Standpipe 36
Check output signal 59

Connecting
Electrically 26
To the PC 50
Connection
Cable 25
Steps 26
Technology 26
Curve indication
Echo curve 45
False signal suppression 45
Default values 48
Deviation 59
Echo curve memory 54

Echo curve of the setup 45
EDD (Enhanced Device Description) 53
Electronics and terminal compartment, single
chamber housing 28
Error codes 57
Event memory 54
False signal suppression 45

Fault rectification 59
Functional principle 9
Main menu 35
Meas. reliability 44
Measured value memory 54
NAMUR NE 107 56, 58
Operation
System 35
Overfill protection according to WHG 47
Peak value indicator 44
Reflection properties 36
Repair 63
Reset 47
Service hotline 62
Shielding 26
Socket 17
Status messages - NAMUR NE 107 55
Subsurface enclosure 22
Type label 8
Vessel form 42
Vessel height 42
Vessel installations 21
Grounding 25, 26
36531-EN-140922
HART
Resistor 50
Linearisation curve 47
78
36531-EN-140922
Notes
79
All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information
available at the time of printing.
Subject to change without prior notice
VEGA Grieshaber KG, Schiltach/Germany 2014
VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 7836 50-0

Fax +49 7836 50-201
E-mail: [email protected]
www.vega.com
36531-EN-140922
Printing date:

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Operating Instructions

Radar sensor for continuous level

Document ID: 36531

For your safety

Connecting to power supply

Set up with the display and adjustment module

Setup with PACTware

Set up with other systems

VEGAPULS 67 4 20 mA/HART two-wire

Diagnosis, asset management and service

Safety instructions for Ex areas

1 About this document

About this document

This operating instructions manual provides all the information you

This operating instructions manual is directed to trained specialist

Information, tip, note

Caution: If this warning is ignored, faults or malfunctions can result.

VEGAPULS 67 4 20 mA/HART two-wire

2 For your safety

For your safety

All operations described in this operating instructions manual must

VEGAPULS 67 is a sensor for continuous level measurement.

You can find detailed information about the area of application in

Operational reliability is ensured only if the instrument is properly

Warning about incorrect use

General safety instructions

Inappropriate or incorrect use of the instrument can give rise to

This is a state-of-the-art instrument complying with all prevailing

Depending on the instrument version, the emitting frequencies are in

VEGAPULS 67 4 20 mA/HART two-wire

2 For your safety

NAMUR is the automation technology user association in the process

NE 21 Electromagnetic compatibility of equipment

For further information see www.namur.de.

Radio license for Europe

Radio license for USA/Canada

The instrument is approved according to EN 302372-1/2 (2006-04)

The instrument is in conformity with part 15 of the FCC regulations.

The instrument must not cause any interfering emissions

Modifications not expressly approved by the manufacturer will lead to

VEGAPULS 67 4 20 mA/HART two-wire

The instrument is in conformity with RSS-210 of the IC regulations.

2 For your safety

Protection of the environment is one of our most important duties.

VEGAPULS 67 4 20 mA/HART two-wire

Fig. 1: Layout of the type label (example)

Serial number - Instrument search

Go to www.vega.com, "VEGA Tools" and "Instrument search". Enter

VEGAPULS 67 4 20 mA/HART two-wire

Product code (HTML)

Scope of this operating

This operating instructions manual applies to the following instrument

The scope of delivery encompasses:

Hardware version from 2.1.0

The instrument is also suitable for applications in liquids.

Your instrument was protected by packaging during transport. Its

Packaging, transport and storage

VEGAPULS 67 4 20 mA/HART two-wire

Transport must be carried out in due consideration of the notes on the