EN VEGACAL 62 4... 20 Ma HART Two Wire

Operating Instructions
Capacitive rod electrode for continuous

level measurement
VEGACAL 62
Two-wire 4 … 20 mA/HART
Document ID: 30024

Contents
Contents
1 About this document................................................................................................................ 4
1.1 Function............................................................................................................................ 4
1.2 Target group...................................................................................................................... 4
1.3 Symbols used................................................................................................................... 4
2 For your safety.......................................................................................................................... 5
2.1 Authorised personnel........................................................................................................ 5
2.2 Appropriate use................................................................................................................. 5
2.3 Warning about incorrect use.............................................................................................. 5
2.4 General safety instructions................................................................................................ 5
2.5 EU conformity.................................................................................................................... 5
2.6 NAMUR recommendations............................................................................................... 6
2.7 Installation and operation in the USA and Canada............................................................ 6
2.8 Safety instructions for Ex areas......................................................................................... 6
2.9 Environmental instructions................................................................................................ 6
3 Product description.................................................................................................................. 7
3.1 Configuration..................................................................................................................... 7
3.2 Principle of operation........................................................................................................ 9
3.3 Adjustment...................................................................................................................... 10
3.4 Packaging, transport and storage.................................................................................... 10
3.5 Accessories.................................................................................................................... 10
4 Mounting.................................................................................................................................. 13
4.1 General instructions........................................................................................................ 13
4.2 Mounting instructions...................................................................................................... 15
5 Connecting to power supply.................................................................................................. 17
5.1 Preparing the connection................................................................................................ 17
5.2 Connection procedure..................................................................................................... 18
5.3 Wiring plan, single chamber housing.............................................................................. 19
5.4 Wiring plan, double chamber housing............................................................................. 20
5.5 Wiring plan, Ex-d double chamber housing..................................................................... 22
5.6 Wiring plan - version IP66/IP68, 1 bar............................................................................. 23
6 Set up with the display and adjustment module PLICSCOM............................................. 24
6.1 Short description............................................................................................................. 24
6.2 Insert display and adjustment module............................................................................. 24
6.3 Adjustment system.......................................................................................................... 25
6.4 Setup steps..................................................................................................................... 26
6.5 Menu schematic.............................................................................................................. 36
6.6 Saving the parameterisation data.................................................................................... 37
7 Set up with PACTware and other adjustment programs..................................................... 38
7.1 Connect the PC............................................................................................................... 38
7.2 Parameter adjustment with PACTware............................................................................. 39
7.3 Parameter adjustment with AMS™ and PDM.................................................................. 40
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7.4 Saving the parameterisation data.................................................................................... 41

8 Set up with smartphone/tablet/PC/notebook via Bluetooth............................................... 42
8.1 Preparations.................................................................................................................... 42
8.2 Connecting...................................................................................................................... 43
2 VEGACAL 62 • Two-wire 4 … 20 mA/HART

Contents
8.3 Sensor parameter adjustment......................................................................................... 44

9 Diagnostics and servicing..................................................................................................... 45
9.1 Maintenance................................................................................................................... 45
9.2 Rectify faults.................................................................................................................... 45
9.3 Exchanging the electronics module................................................................................. 47
9.4 Shortening the electrode................................................................................................. 48
9.5 How to proceed if a repair is necessary........................................................................... 48
10 Dismount................................................................................................................................. 49
10.1 Dismounting steps.......................................................................................................... 49
10.2 Disposal.......................................................................................................................... 49
11 Supplement............................................................................................................................. 50
11.1 Technical data................................................................................................................. 50
11.2 Dimensions..................................................................................................................... 55
11.3 Industrial property rights.................................................................................................. 59
11.4 Trademark....................................................................................................................... 59
30024-EN-210310
Editing status: 2021-03-05
VEGACAL 62 • Two-wire 4 … 20 mA/HART 3

1 About this document
1 About this document

1.1 Function
This instruction provides all the information you need for mounting,
connection and setup as well as important instructions for mainte-
nance, fault rectification, the exchange of parts and the safety of the
user. Please read this information before putting the instrument into
operation and keep this manual accessible in the immediate vicinity
of the device.
1.2 Target group

This operating instructions manual is directed to trained personnel.
The contents of this manual must be made available to the qualified
personnel and implemented.
1.3 Symbols used

Document ID
This symbol on the front page of this instruction refers to the Docu-
ment ID. By entering the Document ID on www.vega.com you will
reach the document download.
Information, note, tip: This symbol indicates helpful additional infor-
mation and tips for successful work.
Note: This symbol indicates notes to prevent failures, malfunctions,
damage to devices or plants.
Caution: Non-observance of the information marked with this symbol
may result in personal injury.
Warning: Non-observance of the information marked with this symbol
may result in serious or fatal personal injury.
Danger: Non-observance of the information marked with this symbol
results in serious or fatal personal injury.
Ex applications
This symbol indicates special instructions for Ex applications.
• List
The dot set in front indicates a list with no implied sequence.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat-
teries and accumulators.
30024-EN-210310

2 For your safety
2 For your safety

2.1 Authorised personnel
All operations described in this documentation must be carried out
only by trained, qualified personnel authorised by the plant operator.
During work on and with the device, the required personal protective
equipment must always be worn.
2.2 Appropriate use

VEGACAL 62 is a sensor for continuous level measurement.
You can find detailed information about the area of application in
chapter " Product description".
Operational reliability is ensured only if the instrument is properly
used according to the specifications in the operating instructions
manual as well as possible supplementary instructions.
2.3 Warning about incorrect use

Inappropriate or incorrect use of this product can give rise to applica-
tion-specific hazards, e.g. vessel overfill through incorrect mounting
or adjustment. Damage to property and persons or environmental
contamination can result. Also, the protective characteristics of the
instrument can be impaired.
2.4 General safety instructions

This is a state-of-the-art instrument complying with all prevailing
regulations and directives. The instrument must only be operated in a
technically flawless and reliable condition. The operator is responsi-
ble for the trouble-free operation of the instrument. When measuring
aggressive or corrosive media that can cause a dangerous situation
if the instrument malfunctions, the operator has to implement suitable
measures to make sure the instrument is functioning properly.
The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
trary conversions or modifications are explicitly forbidden. For safety
reasons, only the accessory specified by the manufacturer must be
used.
To avoid any danger, the safety approval markings and safety tips on
the device must also be observed.
30024-EN-210310
2.5 EU conformity
The device fulfils the legal requirements of the applicable EU direc-
tives. By affixing the CE marking, we confirm the conformity of the
instrument with these directives.
The EU conformity declaration can be found on our homepage.

2 For your safety
2.6 NAMUR recommendations

NAMUR is the automation technology user association in the process
industry in Germany. The published NAMUR recommendations are
accepted as the standard in field instrumentation.
The device fulfils the requirements of the following NAMUR recom-
mendations:
• NE 21 – Electromagnetic compatibility of equipment
• NE 43 – Signal level for fault information from measuring transduc-
ers
• NE 53 – Compatibility of field devices and display/adjustment
components
For further information see www.namur.de.
2.7 Installation and operation in the USA and

Canada
This information is only valid for USA and Canada. Hence the follow-
ing text is only available in the English language.
Installations in the US shall comply with the relevant requirements of
the National Electrical Code (ANSI/NFPA 70).
Installations in Canada shall comply with the relevant requirements of
the Canadian Electrical Code.
2.8 Safety instructions for Ex areas

For Ex applications, only devices with corresponding Ex approval may
be used. Observe the Ex-specific safety instructions. These are an
integral part of the operating instructions and are enclosed with every
device with Ex approval.
2.9 Environmental instructions

Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection. The environment management system is certified according
to DIN EN ISO 14001.
Please help us fulfil this obligation by observing the environmental
instructions in this manual:
• Chapter " Packaging, transport and storage"
• Chapter " Disposal"
30024-EN-210310

3 Product description
3.1 Configuration
Scope of delivery The scope of delivery encompasses:
• Level sensor VEGACAL 62
The further scope of delivery encompasses:
• Documentation
–– Operating instructions VEGACAL 62
–– Safety Manual (SIL)
–– Instructions for optional instrument features
–– Ex-specific " Safety instructions" (with Ex versions)
–– If necessary, further certificates
Information:
Optional instrument features are also described in this operating
instructions manual. The respective scope of delivery results from the
order specification.
Scope of this operating This operating instructions manual applies to the following instrument
instructions versions:
• Hardware from 1.0.0
• Software from 1.3.0
• Only for instrument versions without SIL qualification
Constituent parts The VEGACAL 62 consists of the components:

• Process fitting with probe
• Housing with electronics
• Housing lid
3
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Fig. 1: VEGACAL 62, rod version with plastic housing

1 Housing lid
2 Housing with electronics
3 Process fitting

Type label The type label contains the most important data for identification and
use of the instrument:
1 15
2 14
3 13
4 12
5 11
6 10
7 9
8
Fig. 2: Layout of the type label (example)
1 Instrument type
2 Product code
3 Approvals
4 Process and ambient temperature, process pressure
5 Power supply and signal output, electronics
6 Protection rating
7 Probe length
8 Order number
9 Serial number of the instrument
10 Material wetted parts
11 Symbol of the device protection class
12 Reminder to observe the instrument documentation
13 ID numbers, instrument documentation
14 Notified authority for CE marking
15 Approval directives
With the serial number, you can access the delivery data of the instru-
ment via " www.vega.com", " Search". You can find the serial number
on the inside of the instrument as well as on the type label on the
outside.
Serial number - Instru- The type label contains the serial number of the instrument. With it
ment search you can find the following instrument data on our homepage:
• Product code (HTML)
• Delivery date (HTML)
• Order-specific instrument features (HTML)
• Operating instructions and quick setup guide at the time of ship-
ment (PDF)
• Order-specific sensor data for an electronics exchange (XML)
• Test certificate (PDF) - optional
Move to " www.vega.com" and enter in the search field the serial
number of your instrument.
30024-EN-210310
Alternatively, you can access the data via your smartphone:

• Download the VEGA Tools app from the " Apple App Store" or the
" Google Play Store"
• Scan the DataMatrix code on the type label of the instrument or
• Enter the serial number manually in the app

3.2 Principle of operation

Application area VEGACAL 62 is a level sensor for continuous level measurement in all
areas of industry.
The partly insulated probe is designed for measurement of bulk solids
and can be also used in non-conductive liquids such as for example
oil.
The proven mechanical construction offers high functional safety.
Functional principle Probe, measured product and vessel wall form an electrical capacitor.
The capacitance is influenced by three main factors.
3
Fig. 3: Functional principle - Plate capacitor
1 Distance between the electrode surfaces
2 Size of the electrode surfaces
3 Type of dielectric between the electrodes
The probe and the vessel wall are the capacitor plates. The measured
product is the dielectric. Due to the higher dielectric constant of the
product compared to air, the capacitance increases as the probe is
gradually covered.
The capacitance as well as the resistance change are converted by
the electronics module into a level-proportional signal.
Voltage supply 4 … 20 mA/HART two-wire electronics for voltage supply and meas-
ured value transmission on the same cable.
The supply voltage range can differ depending on the instrument
version.
The data for power supply are specified in chapter " Technical data".
The backlight of the display and adjustment module is powered by the
sensor. The prerequisite for this is a supply voltage at a certain level.
The exact voltage specifications are stated in chapter " Technical
data".
The optional heating requires its own voltage supply. You can find
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further details in the supplementary instructions manual " Heating for

display and adjustment module".
This function is generally not available for approved instruments.

3.3 Adjustment
The instrument can be adjusted with the following adjustment media:
• With the display and adjustment module
• with the suitable VEGA DTM in conjunction with an adjustment
software according to the FDT/DTM standard, e.g. PACTware and
PC
• With manufacturer-specific adjustment programs AMS™ or PDM
• With a HART handheld
3.4 Packaging, transport and storage

Packaging Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging of standard instruments consists of environment-
friendly, recyclable cardboard. For special versions, PE foam or PE
foil is also used. Dispose of the packaging material via specialised
recycling companies.
Transport Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
Transport inspection The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
Storage Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
• Not in the open
• Dry and dust free
• Not exposed to corrosive media
• Protected against solar radiation
• Avoiding mechanical shock and vibration
Storage and transport • Storage and transport temperature see chapter " Supplement -
temperature Technical data - Ambient conditions"
• Relative humidity 20 … 85 %
Lifting and carrying With instrument weights of more than 18 kg (39.68 lbs) suitable and
approved equipment must be used for lifting and carrying.
3.5 Accessories
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The instructions for the listed accessories can be found in the down-
load area on our homepage.
PLICSCOM The display and adjustment module is used for measured value indi-
cation, adjustment and diagnosis.

The integrated Bluetooth module (optional) enables wireless adjust-

ment via standard adjustment devices.
VEGACONNECT The interface adapter VEGACONNECT enables the connection of

communication-capable instruments to the USB interface of a PC.
VEGADIS 81 The VEGADIS 81 is an external display and adjustment unit for VEGA
plics® sensors.
VEGADIS 82 VEGADIS 82 is suitable for measured value indication and adjustment

of sensors with HART protocol. It is looped into the 4 … 20 mA/HART
signal cable.
PLICSMOBILE T81 The PLICSMOBILE T81 is an external GSM/GPRS/UMTS radio unit

for transmission of measured values and for remote parameter adjust-
ment of HART sensors.
External housing If the standard sensor housing is too big or in case of strong vibra-
tions, an external housing can be used.
Then the sensor housing is made of stainless steel. The electronics is
located in the external housing which can be mounted in a distance of
up to 10 m (32.8 ft) to the sensor by using a connection cable.
Three different external sensor housings are available.
1
2
Fig. 4: External housing

A Instrument housing
1 Sensor housing, stainless steel (316L), IP68 (10 bar)
2 Sensor housing, stainless steel (316L), IP67
3 Sensor housing, stainless steel (316L), BNC plug IP54
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Protective cover The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.

Flanges Screwed flanges are available in different versions according to the

following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5,
JIS B 2210-1984, GOST 12821-80.
30024-EN-210310

4 Mounting
4 Mounting
4.1 General instructions
Process conditions Note:
For safety reasons, the instrument must only be operated within the
permissible process conditions. You can find detailed information on
the process conditions in chapter " Technical data" of the operating
instructions or on the type label.
Hence make sure before mounting that all parts of the instrument ex-
posed to the process are suitable for the existing process conditions.
These are mainly:
• Active measuring component
• Process fitting
• Process seal
Process conditions in particular are:
• Process pressure
• Process temperature
• Chemical properties of the medium
• Abrasion and mechanical influences
Installation position Select an installation position you can easily reach for mounting and
connecting as well as later retrofitting of a display and adjustment
module. The housing can be rotated by 330° without the use of any
tools. You can also install the display and adjustment module in four
different positions (each displaced by 90°).
Screwing in Devices with threaded fitting are screwed into the process fitting with
a suitable wrench via the hexagon.
See chapter " Dimensions" for wrench size.
Warning:
The housing or the electrical connection may not be used for screw-
ing in! Depending on the device version, tightening can cause dam-
age, e. g. to the rotation mechanism of the housing.
Welding work Before beginning the welding work, remove the electronics module
from the sensor. By doing this, you avoid damage to the electronics
through inductive coupling.
Ground the probe before welding directly on the rod or cable.
Handling With threaded versions, the housing must not be used to screw in the
instrument! Applying tightening forces on the housing can damage its
internal parts.
30024-EN-210310
Use the hexagon for screwing in.
Protection against mois- Use the recommended cables (see chapter " Connecting to power
ture supply") and tighten the cable gland.

4 Mounting
You can give your instrument additional protection against moisture

penetration by leading the connection cable downward in front of the
cable gland. Rain and condensation water can thus drain off. This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g. through cleaning processes) or
on cooled or heated vessels.
To maintain the housing protection, make sure that the housing lid is
closed during operation and locked, if necessary.
Fig. 5: Measures against moisture ingress
Pressure/Vacuum The process fitting must be sealed if there is gauge or low pressure
in the vessel. Before use, check if the sealing material is resistant
against the measured product and the process temperature.
The max. permissible pressure is specified in chapter " Technical
data" or on the type label of the sensor.
Insulating measures, such as e.g. covering the thread with teflon tape,
can interrupt the necessary electrical connection with metal vessels.
For this reason, ground the probe on the vessel or use a conductive
seal material.
Vessel material Metal vessel

Make sure that the mechanical connection of the probe to the vessel
is electrically conductive to ensure sufficient grounding.
Use conductive seals, such as those made of copper or lead, etc.
Insulating measures, such as covering the thread with Teflon tape,
can interrupt the necessary electrical connection with metal vessels.
For this reason, ground the probe on the vessel or use a conductive
seal material.
Non-conductive vessels
In non-conductive vessels, e.g. plastic tanks, the second pole of the
capacitor must be provided separately, e.g. in the form of a concentric
tube.
Vessel shapes If possible, the capacitive probe should be mounted vertically or par-
30024-EN-210310
allel to the counter electrode. This applies particularly to applications

in non-conductive products.
In cylindrical tanks, spherical tanks or other asymmetrical tank forms,
nonlinear level values are generated due to the varying distance to
the vessel wall.

4 Mounting
Use a concentric tube in non-conductive products or linearize the

meas. signal.
Condensation If condensate forms on the vessel top, the run-off liquid can cause
bridging and hence measurement errors.
For this reason, use a screening tube or a longer insulation. The
length depends on the amount of condensate and the drain-off be-
haviour of the product.
Cable entries - NPT Metric threads

thread In the case of instrument housings with metric thread, the cable
Cable glands glands are screwed in at the factory. They are sealed with plastic
plugs as transport protection.
You have to remove these plugs before electrical connection.
NPT thread
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory. The
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
4.2 Mounting instructions

Installation position During operation, the probe must not touch any installations or the
vessel wall. The measured value can also change if the distance to
the vessel wall changes considerably. If necessary, secure the end of
the probe (insulated).
1 1
2 2
Fig. 6: Fasten the probe

1 Measuring probe
2 Plastic socket
In vessels with conical bottom it can be advantageous to mount the

sensor in the centre of the vessel, as measurement is then possible
down to the bottom.
Inflowing medium If the instrument is mounted in the filling stream, unwanted false
30024-EN-210310
measurement signals can be generated. For this reason, mount the

instrument at a position in the vessel where no disturbances, e.g. from
filling openings, agitators, etc., can occur.
This applies particularly to instrument versions with a longer probe.

4 Mounting
Fig. 7: Inflowing medium
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5 Connecting to power supply

5.1 Preparing the connection
Safety instructions Always keep in mind the following safety instructions:
• Carry out electrical connection by trained, qualified personnel
authorised by the plant operator
• If overvoltage surges are expected, overvoltage arresters should
be installed
Warning:
Only connect or disconnect in de-energized state.
Voltage supply Power supply and current signal are carried on the same two-wire
cable. The operating voltage can differ depending on the instrument
version.
The data for power supply are specified in chapter " Technical data".
Provide a reliable separation between the supply circuit and the
mains circuits according to DIN EN 61140 VDE 0140-1.
Power the instrument via an energy-limited circuit acc. to IEC 61010-
1, e.g. via Class 2 power supply unit.
Keep in mind the following additional factors that influence the operat-
ing voltage:
• Lower output voltage of the power supply unit under nominal load
(e.g. with a sensor current of 20.5 mA or 22 mA in case of fault)
• Influence of additional instruments in the circuit (see load values in
chapter " Technical data")
Connection cable The instrument is connected with standard two-wire cable without
shielding. If electromagnetic interference is expected which is above
the test values of EN 61326-1 for industrial areas, shielded cable
should be used.
Use cable with round cross section for instruments with housing and
cable gland. Use a cable gland suitable for the cable diameter to
ensure the seal effect of the cable gland (IP protection rating).
We generally recommend the use of shielded cable for HART
multidrop mode.
Cable glands Metric threads

In the case of instrument housings with metric thread, the cable
glands are screwed in at the factory. They are sealed with plastic
plugs as transport protection.
Note:
You have to remove these plugs before electrical connection.
30024-EN-210310
NPT thread
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory. The
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.

Note:
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
On plastic housings, the NPT cable gland or the Conduit steel tube
must be screwed into the threaded insert without grease.
Max. torque for all housings, see chapter " Technical data".
Cable screening and If shielded cable is required, we recommend connecting the cable
grounding screening on both ends to ground potential. In the sensor, the cable
screening must be connected directly to the internal ground terminal.
The ground terminal on the outside of the housing must be connected
to the ground potential (low impedance).
In Ex systems, the grounding is carried out according to the installa-
tion regulations.
In electroplating plants as well as plants for cathodic corrosion protec-
tion it must be taken into account that significant potential differences
exist. This can lead to unacceptably high currents in the cable screen
if it is grounded at both ends.
Note:
The metallic parts of the instrument (process fitting, sensor, concen-
tric tube, etc.) are connected with the internal and external ground
terminal on the housing. This connection exists either directly via
the conductive metallic parts or, in case of instruments with external
electronics, via the screen of the special connection cable.
You can find specifications on the potential connections inside the
instrument in chapter " Technical data".
5.2 Connection procedure

Proceed as follows:
1. Unscrew the housing lid
2. If a display and adjustment module is installed, remove it by turn-
ing it to the left
3. Loosen compression nut of the cable gland and remove blind
plug
4. Remove approx. 10 cm (4 in) of the cable mantle, strip approx.
1 cm (0.4 in) of insulation from the ends of the individual wires
5. Insert the cable into the sensor through the cable entry
6. Lift the opening levers of the terminals with a screwdriver (see
following illustration)
7. Insert the wire ends into the open terminals according to the wir-
ing plan
30024-EN-210310

Fig. 8: Connection steps 6 and 7
8. Press down the opening levers of the terminals, you will hear the
terminal spring closing
9. Check the hold of the wires in the terminals by lightly pulling on
them
10. Connect the shielding to the internal ground terminal, connect the
external ground terminal to potential equalisation
11. Tighten the compression nut of the cable entry gland. The seal
ring must completely encircle the cable
12. Screw the housing lid back on
The electrical connection is finished.
5.3 Wiring plan, single chamber housing

The following illustrations apply to the non-Ex as well as to the Ex-ia
version.
Housing overview
5 5 5
1 2 3
5
4
Fig. 9: Material versions, single chamber housing
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1 Plastic
2 Aluminium
3 Stainless steel (precision casting)
4 Stainless steel (electro-polished)
5 Filter element for air pressure compensation of all material versions. Blind
plug with version IP66/IP68, 1 bar for Aluminium and stainless steel

Electronics and connec-

tion compartment
Display
I²C 1
1 2 5 6 7 8
4 2
Fig. 10: Electronics and connection compartment - single chamber housing

1 Plug connector for VEGACONNECT (I²C interface)
2 Spring-loaded terminals for connection of the external indication VEGADIS
81
3 Ground terminal for connection of the cable screening
4 Spring-loaded terminals for voltage supply
Wiring plan
Display
I2C
1 2 5 6 7 8
Fig. 11: Wiring plan - single chamber housing

1 Voltage supply, signal output
5.4 Wiring plan, double chamber housing

The following illustrations apply to the non-Ex as well as to the Ex-ia
version.
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Housing overview
1 2 3
4 5
Fig. 12: Double chamber housing

1 Housing cover - connection compartment
2 Blind plug or plug M12 x 1 for VEGADIS 81 (optional)
3 Housing cover - electronics compartment
4 Filter element for air pressure compensation
5 Cable gland
Electronics compartment
Display
1
I2C
1 2 5 6 7 8
3 2
Fig. 13: Electronics compartment - double chamber housing

2 Internal connection cable to the connection compartment
3 Terminals for VEGADIS 81
Connection compartment
Display
2
1
1 2 I2C
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3
Fig. 14: Connection compartment - double chamber housing
1 Spring-loaded terminals for voltage supply
2 Plug connector for service (I²C interface)

Wiring plan
I2C
1 2
Fig. 15: Wiring plan - double chamber housing

5.5 Wiring plan, Ex-d double chamber housing

Housing overview
1 2 3
4 5
Fig. 16: Double chamber housing

1 Housing cover - connection compartment
2 Blind plug or plug M12 x 1 for VEGADIS 81 (optional)
3 Housing cover - electronics compartment
4 Filter element for air pressure compensation
5 Cable gland
Electronics compartment
Display
1
I2C
1 2 5 6 7 8
3 2
Fig. 17: Electronics compartment - double chamber housing

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2 Internal connection cable to the connection compartment
3 Terminals for VEGADIS 81

Connection compartment
1 2
2
Fig. 18: Connection compartment, Ex-d-ia double chamber housing
1 Spring-loaded terminals for power supply and cable screen
Wiring plan
1 2
Fig. 19: Wiring plan, Ex-d-ia double chamber housing

5.6 Wiring plan - version IP66/IP68, 1 bar

Wire assignment, con-
nection cable
2
Fig. 20: Wire assignment, connection cable
1 Brown (+) and blue (-) to power supply or to the processing system
2 Shielding
30024-EN-210310

6 Set up with the display and adjustment module PLICSCOM
6 Set up with the display and adjustment

module PLICSCOM
6.1 Short description
Function/Configuration The display and adjustment module is used for measured value
display, adjustment and diagnosis. It can be mounted in the following
housing versions and instruments:
• All sensors of the plics® instrument family, in the single as well as
in the double chamber housing (optionally in the electronics or
connection compartment)
• External display and adjustment unit VEGADIS 61
6.2 Insert display and adjustment module

Mount/dismount display The display and adjustment module can be inserted into the sensor
and adjustment module and removed again at any time. It is not necessary to interrupt the
voltage supply.
Proceed as follows:
1. Unscrew the housing lid
2. Place the display and adjustment module in the desired position
on the electronics (four positions in 90° offset can be selected)
and turn to the right until it clicks into place.
3. Screw housing lid with inspection window tightly back on
Disassembly is carried out in reverse order.
The display and adjustment module is powered by the sensor, an ad-
ditional connection is not necessary.
30024-EN-210310
Fig. 21: Insert display and adjustment module in the single chamber housing

Note:
If you intend to retrofit the instrument with a display and adjustment
module for continuous measured value indication, a higher lid with an
inspection glass is required.
6.3 Adjustment system
2
Fig. 22: Display and adjustment elements
1 LC display
2 Indication of the menu item number
3 Adjustment keys
Key functions • [OK] key:

–– Move to the menu overview
–– Confirm selected menu
–– Edit parameter
–– Save value
• [->] key to select:

–– Menu change
–– Select list entry
–– Select editing position
• [+] key:
–– Change value of the parameter
• [ESC] key:
–– Interrupt input
–– Jump to next higher menu
Adjustment system The instrument is operated via the four keys of the display and
adjustment module. The individual menu items are shown on the LC
display. You can find the function of the individual keys in the previous
illustration.
Time functions When the [+] and [->] keys are pressed quickly, the edited value,
or the cursor, changes one value or position at a time. If the key is
pressed longer than 1 s, the value or position changes continuously.
When the [OK] and [ESC] keys are pressed simultaneously for more
30024-EN-210310
than 5 s, the display returns to the main menu. The menu language is
then switched over to " English".

Approx. 60 minutes after the last pressing of a key, an automatic reset

to measured value indication is triggered. Any values not confirmed
with [OK] will not be saved.
6.4 Setup steps

Switch-on phase After connecting VEGACAL 62 to power supply or after a voltage
recurrence, the instrument carries out a self-check for approx. 30
seconds:
• Internal check of the electronics
• Indication of the instrument type, the firmware as well as the sen-
sor TAGs (sensor designation)
• Output signal jumps briefly (approx. 10 seconds) to the set fault
current
Then the corresponding current is output to the cable (the value
corresponds to the actual level as well as the settings already carried
out, e.g. factory setting).
Measured value indica- With the [->] key you can move between two different indication
tion modes.
In the first view, the selected measured value is displayed in large
digits.
In the second view, the selected measured value and a respective
bargraph presentation are displayed.
Address setting HART In HART-Multidrop mode (several sensors on one input) the address
multidrop must be set before continuing with the parameter adjustment. You
will find a detailed description in the operating instructions manual "
Display and adjustment module" or in the online help of PACTware or
DTM.
HART mode
Standard
Address 0
Parameter adjustment VEGACAL 62 measures the capacitance of the respective product. To

display the actual level of the product, an allocation of the measured
capacitance to the percentage height must be carried out. For this
adjustment, the capacitance is entered with emptied and filled vessel.
If the vessel cannot be emptied or filled completely, you can carry out
the adjustment also with two known levels - for example with 10 %
30024-EN-210310
and 90 %. The difference between the empty and full adjustment
values should be as large as possible.
The actual level can then be calculated on the basis of these settings.

VEGACAL 62 must be installed. A change of level is necessary for

this adjustment.
In the main menu item " Basic adjustment", the individual submenu
items should be selected one after the other and provided with the
correct parameter values.
Tip:
If the display and adjustment module remains on the probe as a
display, we recommend saving the sensor data in the display and
adjustment module.
Use the function "Copy sensor data".
Start your parameter adjustment with the following menu items of the
basic adjustment:
Carry out min. adjustment To be on the safe side, note the adjustment values for full and empty.
If an adjustment procedure fails, it is not necessary to again carry out
a level change.
These values can be helpful if the electronics has to be exchanged.
% Value
Empty adjustment
Full adjustment
Tab. 1: Adjustment protocol
Tip:
For min. adjustment the vessel should be as empty as possible, and
for max. adjustment, as full as possible. If the vessel is already full,
start with max. adjustment.
Note:
If possible, the vessel should be as empty as possible for min. adjust-
ment.
Proceed as follows:
1. Move from the measured value display to the main menu by
pushing [OK].
▶ Basic adjustment
Display
Diagnostics
Service
Info
2. Select the menu item " Basic adjustment" with [->] and confirm
with [OK]. Now the menu item " Min. adjustment" is displayed.
Min. adjustment
0.00 %
=
30024-EN-210310
0.0 pF
54.5 pF
3. Prepare the adjustment value for editing with [OK]. Move to the
selection window with [OK].

Min. adjustment
Accept current measured
value?
Accept?
Edit?
4. Accept the current measured value or move to the editing window

with "Edit". To edit, set the cursor to the requested position with
[->]. Set the requested % value with [+] and save with [OK]. The
cursor jumps to the capacitance value.
5. Enter the current capacitance value in pF (displayed below) for
the empty vessel corresponding to the percentage value.
6. Save the settings with [OK] and move to "Max. adjustment" with
[->].
Carry out max. adjust- Fill the vessel to the highest possible level.
ment
Note:
For max. adjustment, the vessel should be as full as possible. This will
make the calibration more accurate.
Proceed as follows:
Max. adjustment
100.00 %
=
1000 pF
327.4 pF
1. Prepare the adjustment value for editing with [OK]. Move to the
selection window with [OK].
Min. adjustment
Accept current measured
value?
Accept?
Edit?
2. Accept the current measured value or move to the editing window

with "Edit". To edit, set the cursor to the requested position with
[->]. Set the requested % value with [+] and save with [OK]. The
cursor jumps to the capacitance value.
3. Enter the current capacitance value in pF (displayed below) for
the full vessel corresponding to the percentage value.
4. Save the settings with [OK].
Basic adjustment - Damp- To suppress fluctuations in the measured value display, e. g. caused
ing by an agitated medium surface, a damping can be set. This time can
be between 0 and 999 seconds. Keep in mind that the reaction time of
the entire measurement will then be longer and the sensor will react
to measured value changes with a delay. In general, a period of a few
30024-EN-210310
seconds is sufficient to smooth the measured value display.

Damping
0 s
Enter the requested parameters via the appropriate keys, save your
settings and jump to the next menu item with the [->] key.
Basic adjustment - Lin- A linearization is necessary for all vessels in which the vessel volume
earization curve does not increase linearly with the level - e.g. a horizontal cylindri-
cal or spherical tank - and the indication or output of the volume is
required. Corresponding linearization curves are preprogrammed
for these vessels. They represent the correlation between the level
percentage and vessel volume.
The linearisation applies to the measured value indication and the
current output. By activating the appropriate curve, the volume per-
centage of the vessel is displayed correctly. If the volume should not
be displayed in percent but e.g. in l or kg, a scaling can be also set in
the menu item " Display".
Linearisation curve
Linear
Enter the requested parameters via the appropriate keys, save your
settings and jump to the next menu item with the [->] key.
Caution:
Note the following if the VEGACAL 62 with corresponding approval is
used as part of an overfill protection system according to WHG (Water
Resources Act):
If a linearisation curve is selected, the measuring signal is no longer
necessarily linear to the filling height. This must be considered by the
user especially when setting the switching point on the limit signal
transmitter.
Basic adjustment - Sen- In this menu item you can enter an unambiguous designation for the
sor TAG sensor, e.g. the measurement loop name or the tank or product des-
ignation. In digital systems and in the documentation of larger plants,
a singular designation should be entered for exact identification of
individual measuring points.
Sensor-TAG
Sensor
With this menu item, the Basic adjustment is finished and you can
30024-EN-210310
now jump to the main menu with the [ESC] key.
Display - Indicated value In the menu item " Display" you can define how the measured value
should be presented on the display.
The following indication values are available:

• Height
• Distance
• Current
• Scaled
• Percent
• Lin. percent
The selection " scaled" opens the menu items " Display unit" and "
Scaling". In " Display unit" there are the following options:
• Height
• Ground
• Flow
• Volume
• Without unit
Depending on selection, the different units are in turn available.
In the menu item " Scaling", the requested numerical value with deci-
mal point is entered for 0 % and 100 % of the measured value.
There is the following relationship between the indication value in
the menu " Display" and the adjustment unit in the menu " Device
settings":
• Indication value " Distance": Presentation of the measured value in
the selected adjustment unit, e.g. m(d).
Displayed value
Scaled ►
Display unit
Volume ►
l►
Scaling
0 % = 0.0 l
100 % = 100.0 l
Display - Backlight A background lighting integrated by default can be adjusted via the
adjustment menu. The function depends on the height of the supply
voltage. See " Technical data/Voltage supply".
To maintain the function of the device, the lighting is temporarily
switched off if the power supply is insufficient.
Backlight
30024-EN-210310
In the default setting, the lightning is switched off.

Diagnosis - Peak value The respective min. and max. measured values are saved in the sen-
sor. The values are displayed in the menu item " Peak values".
• Min. and max. distance in m(d)
• Min. and max. temperature
Peak value indicator
Diagnostics - Device The instrument status is displayed in this menu item. If no failure is
status detected by the sensor, " OK" will be displayed. If a failure is detected,
there will be a sensor-specific flashing fault signal, for example "
E013". The failure is also displayed in clear text, for example " No
measured value available".
Information:
The fault message as well as the clear text indication are also carried
out in the measured value display.
Measurement reliability
Sensor status
Trend recording Up to 3000 measured values are recorded (depending on the sensor)
when starting a " Trend curve". Then the values can be displayed on
a time axis. The oldest measured values are always deleted.
The measured values displayed are in the unit pF.
Trend recording
Presentation of the trend

curve
Information:
The trend recording is not activated when being shipped. It must be
started by the user via the menu item " Start trend curve".
Service - Current output In the menu item " Current output" you determine the behaviour of the
current output during operation and in case of failure. The following
options are available:
Current output
Characteristics 4 … 20 mA
20 … 4 mA
30024-EN-210310

Failure mode 1) Hold value

20.5 mA
22 mA
< 3.6 mA
Min. current 2) 3.8 mA
4 mA
Max. current 3) 20 mA
20.5 mA
The values in bold font represent the data of the factory setting.
In HART multidrop mode, the current is constantly 4 mA. This value
does not change even in case of failure.
Current output
Characteristic: 4-20 mA ►
Failure mode: 22 mA ►
Min. current 3.8 mA ►
Service - Simulation In this menu item you simulate a user-defined level or pressure value
via the current output. This allows you to test the signal path, e.g.
through connected indicating instruments or the input card of the
control system.
The following simulation variables are available:
• Percent
• Current
• Pressure (with pressure transmitters)
• Distance (with radar and guided radar (GWR))
With Profibus PA sensors, the selection of the simulated value is
made via the "Channel" in the menu " Basic adjustments".
How to start the simulation:
1. Push [OK]
2. Select the requested simulation variable with [->] and confirm
with [OK].
3. Set the requested numerical value with [+] and [->].
4. Push [OK]
The simulation is now running, with 4 … 20 mA/HART a current is
output and with Profibus PA or Foundation Fieldbus a digital value.
How to interrupt the simulation:
→ Push [ESC]
Information:
The simulation is automatically terminated 10 minutes after the last
pressing of a key.
30024-EN-210310
1)
Value of the current output in case of failure, e.g. if no valid measured value is
delivered.
2)
This value is not underrun during operation.
3)
This value is not exceeded during operation.

Simulation
Start simulation?
Reset Basic adjustment

If the function " Reset" is carried out, the sensor resets all settings to
default.
The following values will be reset:
Function Reset value
Max. adjustment 3000 pF
Min. adjustment 0 pF
Damping ti 0 s
Linearisation Linear
Sensor-TAG Sensor
Display %
Current output - characteristics 4 … 20 mA
Current output - max. current 20.5 mA
Current output - min. current 3.8 mA
Current output - failure < 3.6 mA
Special parameters
All special parameters are reset to delivery status.
Peak value indicator

The min. and max. values are reset to the actual value.
Service - Language The sensor is already set to the ordered national language. In this
menu item you can change the language. The following languages are
available as of software version 3.50:
• Deutsch
• English
• Français
• Espanõl
• Pycckuu
• Italiano
• Netherlands
• Japanese
• Chinese
Language
German
30024-EN-210310
Service - HART mode HART offers standard and multidrop mode.

The mode "standard" with the fixed address 0 means outputting the
measured value as a 4 … 20 mA signal.
In Multidrop mode, up to 15 sensors can be operated on one two-wire
cable. An address between 1 and 15 must be assigned to each sen-
sor. 4)
In this menu item you determine the HART mode and enter the ad-
dress for multidrop.
HART mode
Standard
Address 0
The default setting is standard with address 0.
Copy sensor data With this function

• Load parameter adjustment data from the sensor into the display
and adjustment module
• Write parameter adjustment data from the display and adjustment
module into the sensor
The data are permanently saved in an EEPROM memory in the dis-
play and adjustment module and remain there even in case of power
failure. From there, they can be written into one or several sensors or
kept as backup for a possible sensor exchange.
The type and the volume of the copied data depend on the respective
sensor.
Information:
Before data are written into the sensor, a check is carried out to
determine whether the data fit the sensor. If the data do not fit, a fault
signal is triggered or the function is blocked. When writing data into
the sensor, you will see which instrument type the data originate from
and which TAG-no. this sensor had.
The following items are checked:
• Software version
• WHG approval
• SIL activated
• Measuring principle
• Signal output
Copy sensor data
Copy sensor data?
Service - PIN In this menu item, the PIN is activated/deactivated permanently.

30024-EN-210310
Entering a 4-digit PIN protects the sensor data against unauthorized

access and unintentional modifications. If the PIN is activated perma-
4)
The 4 … 20 mA signal of the sensor is switched off. The sensor uses a
constant current of 4 mA. The measuring signal is transmitted exclusively as
a digital HART signal.

nently, it can be deactivated temporarily (i.e. for approx. 60 min.) in

any menu item. The instrument is delivered with the PIN set to 0000.
PIN
Activate permanently?
Only the following functions are permitted with activated PIN:

• Select menu items and show data
• Read data from the sensor into the display and adjustment module
Info In this menu item the most important sensor information can be
displayed:
• Instrument type
• Serial number: 8-digit number, e.g. 12345678
Instrument type
Serial number
• Date of manufacture: Date of the factory calibration

• Software version: Edition of the sensor software
Date of manufacture
Software version
• Date of last change using PC: Date of the last change of sensor
parameters via PC
Last change using PC
• Sensor details, e.g. approval, process fitting, seal, measuring cell,

measuring range, electronics, housing, cable entry, plug, cable
length etc.
Sensor characteristics
Display now?
30024-EN-210310

6.5 Menu schematic

Basic adjustment
▶ Basic adjustment 1
Display
Diagnostics
Service
Info
Min. adjustment 1.1 Max. adjustment 1.2 Damping 1.3 Linearisation curve 1.4
0.00 % 100.00 %
= = 0 s Linear
0.0 pF 1000.0 pF
82.5 pF 327.4 pF
Sensor-TAG 1.5
Sensor
Display
Basic adjustment 2
▶ Display
Diagnostics
Service
Info
Displayed value scaled 2.1 Unit 2.2 Scaling 2.3 Backlight 2.4
Volume
hl 0 % = 000.5 hl Switched on ►
100 % = 005.0 hl
Diagnostics
Basic adjustment 3
Display
▶ Diagnostics
Service
Info
Peak value indicator 3.1 Sensor status 3.2 Trend recording 3.3
Capacit. min.: 65.7 pF OK Presentation of the trend

Capacit. max.: 782.4 pF curve
30024-EN-210310

Service
Basic adjustment 4
Display
Diagnostics
▶ Service
Info
Current output 4.1 Simulation 4.2 Reset 4.3 Language 4.4

Characteristic: 4-20 mA ►
Fail.mode: < 3.6 mA ► Start simulation? Select reset? Deutsch ►
min. current: 4 mA ►
HART mode 4.5 Copy sensor data 4.6 PIN 4.7

Standard
Address 0 Copy sensor data? Enable?
Info
Basic adjustment 5
Display
Diagnostics
Service
▶ Info
Instrument type 5.1 Date of manufacture 5.2 Last change using PC 5.3 Sensor characteristics 5.4
06. February 2012
Serial number Software version 05. March 2012 Display now?
12345678 1.30
6.6 Saving the parameterisation data

On paper We recommended writing down the adjustment data, e.g. in this op-
erating instructions manual, and archiving them afterwards. They are
thus available for multiple use or service purposes.
In the display and adjust- If the instrument is equipped with a display and adjustment module,
ment module the parameter adjustment data can be saved in it. The data remain
permanently stored there even if the sensor supply fails. The proce-
dure is described in menu item " Copy sensor data".
30024-EN-210310

7 Set up with PACTware and other adjustment programs
7 Set up with PACTware and other

adjustment programs
7.1 Connect the PC
VEGACONNECT directly
on the sensor 2
Fig. 23: Connection of the PC directly to the sensor via the interface adapter
VEGACONNECT
1 USB cable to the PC
2 Interface adapter VEGACONNECT
3 Sensor
VEGACONNECT exter-
nally 1 2
3
TWIST
LO
EN
CK
OP
USB
4
Fig. 24: Connection via interface adapter VEGACONNECT external

1 I²C bus (com.) interface on the sensor
2 I²C connection cable of VEGACONNECT
30024-EN-210310
3 Interface adapter VEGACONNECT

4 USB cable to the PC
Necessary components:
• VEGACAL 62

• PC with PACTware and suitable VEGA DTM

• VEGACONNECT
• Power supply unit or processing system
VEGACONNECT via HART

4
1 2
3
Fig. 25: Connecting the PC via HART to the signal cable
1 VEGACAL 62
2 HART resistance 250 Ω (optional depending on evaluation)
3 Connection cable with 2 mm pins and terminals
4 Processing system/PLC/Voltage supply
Necessary components:
• VEGACAL 62
• PC with PACTware and suitable VEGA DTM
• Interface adapter VEGACONNECT
• HART resistance approx. 250 Ω
• Power supply unit or processing system
Note:
With power supply units with integrated HART resistance (internal
resistance approx. 250 Ω), an additional external resistance is not
necessary. This applies, e. g. to the VEGA instruments VEGATRENN
149A, VEGADIS 371, VEGAMET 381. Common Ex separators are
also usually equipped with a sufficient current limitation resistance.
In such cases, VEGACONNECT 4 can be connected parallel to the
4 … 20 mA cable.
7.2 Parameter adjustment with PACTware

Prerequisites For parameter adjustment of the instrument via a Windows PC, the
configuration software PACTware and a suitable instrument driver
(DTM) according to FDT standard are required. The latest PACTware
version as well as all available DTMs are compiled in a DTM Collec-
tion. The DTMs can also be integrated into other frame applications
according to FDT standard.
Note:
30024-EN-210310
To ensure that all instrument functions are supported, you should

always use the latest DTM Collection. Furthermore, not all described
functions are included in older firmware versions. You can download
the latest instrument software from our homepage. A description of
the update procedure is also available in the Internet.

Further setup steps are described in the operating instructions manu-

al " DTM Collection/PACTware" attached to each DTM Collection and
which can also be downloaded from the Internet. Detailed descrip-
tions are available in the online help of PACTware and the DTMs.
Fig. 26: Example of a DTM view
Standard/Full version All device DTMs are available as a free-of-charge standard version
and as a full version that must be purchased. In the standard version,
all functions for complete setup are already included. An assistant for
simple project configuration simplifies the adjustment considerably.
Saving/printing the project as well as import/export functions are also
part of the standard version.
In the full version there is also an extended print function for complete
project documentation as well as a save function for measured value
and echo curves. In addition, there is a tank calculation program as
well as a multiviewer for display and analysis of the saved measured
value and echo curves.
The standard version is available as a download under
www.vega.com/downloads. The full version is available on CD from
the agency serving you.
7.3 Parameter adjustment with AMS™ and PDM

For VEGA sensors, instrument descriptions for the adjustment
programs AMS™ and PDM are available as DD or EDD. The instru-
ment descriptions are already implemented in the current versions of
AMS™ and PDM.
30024-EN-210310
For older versions of AMS™ and PDM, a free-of-charge download is

available via Internet. Move to www.vega.com.

7.4 Saving the parameterisation data

It is recommended to document or save the parameter adjustment
data. That way they are available for multiple use or service purposes.
The VEGA DTM Collection and PACTware in the licensed, profession-
al version provide suitable tools for systematic project documentation
and storage.
30024-EN-210310

8 Set up with smartphone/tablet/PC/notebook via Bluetooth
8 Set up with smartphone/tablet/PC/

notebook via Bluetooth
8.1 Preparations
Make sure that the Bluetooth function of the display and adjustment
module is activated. For this, the switch on the bottom side must be
set to " On".
On
Off
Fig. 27: Activate Bluetooth

1 Bluetooth switch
On Bluetooth active
Off Bluetooth not active
Change sensor PIN The security concept of Bluetooth operation absolutely requires that
the default setting of the sensor PIN be changed. This prevents unau-
thorized access to the sensor.
The default setting of the sensor PIN is " 0000". First of all you have
to change the sensor PIN in the adjustment menu of the sensor, e.g.
to " 1111".
Use " OK" to switch to the input menu.

Basic adjustment
Display
Diagnostics
▶ Service
Info
PIN
30024-EN-210310
Deactivate permanently?

PIN
0000
Change the PIN, e.g. to " 1111".

PIN
1111
PIN
Deactivated
This permanently deactivates the PIN.

The display immediately changes to PIN activation.
Press " ESC" to cancel the activation of the PIN.
With " OK" you can enter and activate a PIN.
PIN
Enable?
PIN
Activated
After the sensor PIN has been changed, sensor adjustment can be
enabled again. For access (authentication) with Bluetooth, the modi-
fied PIN is still effective.
Information:
Bluetooth communication functions only if the actual sensor PIN dif-
fers from the default setting " 0000".
8.2 Connecting
Preparations Smartphone/Tablet
Start the adjustment app and select the function "Setup". The smart-
phone/tablet searches automatically for Bluetooth-capable instru-
ments in the area.
PC/Notebook
30024-EN-210310
Start PACTware and the VEGA project assistant. Select the device
search via Bluetooth and start the search function. The device auto-
matically searches for Bluetooth-capable devices in the vicinity.
Connecting The message " Searching …" is displayed.

All found instruments will be listed in the adjustment window. The

search is continued automatically.
Select the requested instrument in the device list.
The message " Connecting …" is displayed.
Authenticate For the first connection, the operating device and the sensor must
authenticate each other. After successful authentication, the next con-
nection functions without authentication.
For authentication, enter in the next menu window the 4-digit sensor
PIN.
8.3 Sensor parameter adjustment

The sensor parameterization is carried out via the adjustment app on
the smartphone/tablet or the DTM on the PC/notebook.
App view
Fig. 28: Example of an app view - Setup sensor adjustment

30024-EN-210310

9 Diagnostics and servicing

9.1 Maintenance
Maintenance If the device is used properly, no special maintenance is required in
normal operation.
Cleaning The cleaning helps that the type label and markings on the instrument
are visible.
Take note of the following:
• Use only cleaning agents which do not corrode the housings, type
label and seals
• Use only cleaning methods corresponding to the housing protec-
tion rating
9.2 Rectify faults

Reaction when malfunc- The operator of the system is responsible for taking suitable meas-
tion occurs ures to rectify faults.
Causes of malfunction The device offers maximum reliability. Nevertheless, faults can occur
during operation. These may be caused by the following, e.g.:
• Sensor
• Process
• Voltage supply
• Signal processing
Fault rectification The first measures to be taken are to check the output signals as well
as to evaluate the error messages via the display and adjustment
module. The procedure is described below. Further comprehensive
diagnostics can be carried out on a PC with the software PACTware
and the suitable DTM. In many cases, the causes can be determined
and the faults rectified this way.
Reaction after fault recti- Depending on the reason for the fault and the measures taken, the
fication steps described in chapter " Setup" must be carried out again or must
be checked for plausibility and completeness.
24 hour service hotline Should these measures not be successful, please call in urgent cases
the VEGA service hotline under the phone no. +49 1805 858550.
The hotline is also available outside normal working hours, seven
days a week around the clock.
Since we offer this service worldwide, the support is provided in
English. The service itself is free of charge, the only costs involved are
the normal call charges.
30024-EN-210310
Check the 4 … 20 mA Connect a multimeter in the suitable measuring range according to
signal the wiring plan.

Error Cause Rectification

4 … 20 mA signal not sta- Fluctuating measured Adjust damping e.g. via the display and adjustment
ble value module
4 … 20 mA signal missing Wrong connection Check connection according to chapter " Connection
steps" and if necessary, correct according to chapter "
Wiring plan"
Voltage supply missing Check cables for breaks; repair if necessary
Operating voltage too low Check, adapt if necessary
or load resistance too high
Current signal greater than Shortcircuit in the probe, Remove the electronics module. Check the resistance
22 mA or less than 3.6 mA e.g. because of moisture in between the marked plug connections. See the follow-
the housing ing instructions.
Sensor electronics de- Exchange the instrument or send it in for repair
fective
Check the resistance in Remove the electronics module. Check the resistance between the
the probe two plug connections.
There must no longer be a connection (high impedance). If there is
still a connection, exchange the instrument or return it for repair
2 1 3
Fig. 29: Check the resistance in the probe

1 Shielding
2 Measuring probe
3 Ground potential
In Ex applications, the regulations for the wiring of intrinsically safe

circuits must be observed.
30024-EN-210310

Error messages - Display

and adjustment module
Error Cause Rectification
E013 no measured value avail- • Short-circuit due to bridging by conductive buildup
able between process fitting and electrode
• Remove buildup, if necessary, mount a protective
tube
Shortcircuit in the probe, • Remove the electronics module out of the probe and
e.g. because of moisture in check the resistor between the two marked plug con-
the housing nections according to the figure in paragraph " Check
the resistance in the probe".
•
There should be no contact between any of the con-
nections (high resistance)
•
If there is still a connection, exchange the instrument
or return it for repair
E017 Adjustment span too small Carry out a fresh adjustment and increase the distance
between min. and max. adjustment
E036 no operable sensor soft- Carry out a software update or send instrument for re-
ware pair
9.3 Exchanging the electronics module

If the electronics module is defective, it can be replaced by the user.
In Ex applications, only instruments and electronics modules with ap-
propriate Ex approval may be used.
If there is no electronics module available on site, one can be ordered
from the VEGA agency serving you.
Sensor serial number The new electronics module must be loaded with the order data of the
sensor. These are the options:
• At the factory by VEGA
• Or on site by the user
In both cases, the sensor serial number is needed. The serial num-
bers are stated on the type label of the instrument or on the delivery
note.
Information:
When loading on site, the order data must first be downloaded from
the Internet (see operating instructions " Electronics module").
Assignment The electronics modules are adapted to the respective sensor and
differ in their signal output or in their power supply. You can find a suit-
able electronics module in the following overview.
The oscillators differ only in their signal output and are suitable for all
series 60 sensors.
30024-EN-210310
The following types are available:

• CL-E60 H (4 … 20 mA/HART)
• CL-E60 P (Profibus PA)
• CL-E60 F (Foundation Fieldbus)

In Ex applications only an electronics module with respective Ex ap-

proval may be used.
9.4 Shortening the electrode

The probe (rod) can be shortened by any length.
1. Shorten the rod with a cut-off wheel or metal saw at the lower
end. Make sure the length is correct before shortening.
2. Carry out a fresh adjustment
9.5 How to proceed if a repair is necessary

You can find an instrument return form as well as detailed informa-
tion about the procedure in the download area of our homepage:
www.vega.com.
By doing this you help us carry out the repair quickly and without hav-
ing to call back for needed information.
If a repair is necessary, please proceed as follows:
• Print and fill out one form per instrument
• Clean the instrument and pack it damage-proof
• Attach the completed form and, if need be, also a safety data
sheet outside on the packaging
• Please contact the agency serving you to get the address for
the return shipment. You can find the agency on our home page
www.vega.com.
30024-EN-210310

10 Dismount
10 Dismount
10.1 Dismounting steps
Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel or pipeline, high temperatures, cor-
rosive or toxic media etc.
Take note of chapters " Mounting" and " Connecting to voltage sup-
ply" and carry out the listed steps in reverse order.
10.2 Disposal
The instrument consists of materials which can be recycled by spe-
cialised recycling companies. We use recyclable materials and have
designed the electronics to be easily separable.
WEEE directive
The instrument does not fall in the scope of the EU WEEE directive.
Article 2 of this Directive exempts electrical and electronic equipment
from this requirement if it is part of another instrument that does not
fall in the scope of the Directive. These include stationary industrial
plants.
Pass the instrument directly on to a specialised recycling company
and do not use the municipal collecting points.
If you have no way to dispose of the old instrument properly, please
contact us concerning return and disposal.
30024-EN-210310

11 Supplement
11 Supplement
11.1 Technical data
Note for approved instruments
The technical data in the respective safety instructions which are included in delivery are valid for
approved instruments (e.g. with Ex approval). These data can differ from the data listed herein, for
example regarding the process conditions or the voltage supply.
All approval documents can be downloaded from our homepage.
General data
Material 316L corresponds to 1.4404 or 1.4435
Materials, wetted parts
ƲƲ Process fitting - thread 316L, St C22.8 (1.0460)
ƲƲ Process fitting - flange 316L
ƲƲ Process seal Klingersil C-4400 (instruments with threaded fitting)
ƲƲ Insulation (partly insulated) PTFE, PEEK
ƲƲ Electrode (rod partly PTFE insulated: 316L
ø 12 mm/0.472 in)
ƲƲ Electrode (rod partly PEEK insulated: 316L
ø 12 mm/0.472 in)
Materials, non-wetted parts
ƲƲ Plastic housing Plastic PBT (Polyester)
ƲƲ Aluminium die-cast housing Aluminium die-casting AlSi10Mg, powder-coated (Basis:
Polyester)
ƲƲ Stainless steel housing (precision 316L
casting)
ƲƲ Stainless steel housing (electropol- 316L
ished)
ƲƲ Seal between housing and housing lid Silicone
ƲƲ Inspection window in housing cover Plastic housing: Polycarbonate (UL746-C listed)
(optional) Metal housing: Glass 5)
ƲƲ Ground terminal 316L
ƲƲ Cable gland PA, stainless steel, brass
ƲƲ Sealing (cable gland) NBR
ƲƲ Blind plug (cable gland) PA
Process fittings
ƲƲ Pipe thread, cylindrical (DIN 3852-A) G½, G¾, G1, G1½
ƲƲ Pipe thread, conical (ASME B1.20.1) ½ NPT, ¾ NPT, 1 NPT, 1½ NPT
ƲƲ Flanges DIN from DN 20, ASME from 1"
30024-EN-210310
Weight
ƲƲ Instrument weight (depending on 0.8 … 4 kg (0.18 … 8.82 lbs)
process fitting)
5)
Aluminium, stainless steel precision casting and Ex d housing

11 Supplement
ƲƲ Rod weight: ø 12 mm (0.472 in) 900 g/m (9.9 oz/ft)

Sensor length (L) 0.1 … 6 m (0.328 … 19.69 ft)
Max. lateral load 10 Nm (7.4 lbf ft)
Max. torque (process fitting - thread) 100 Nm (73 lbf ft)
Torque for NPT cable glands and Conduit tubes
ƲƲ Plastic housing max. 10 Nm (7.376 lbf ft)
ƲƲ Aluminium/Stainless steel housing max. 50 Nm (36.88 lbf ft)
Output variable
Output signal 4 … 20 mA/HART
HART output values
ƲƲ HART value (Primary Value) Capacitance
ƲƲ HART value (Secondary Value) Capacitance - scaled
Fulfilled HART specification 7.0
Further information on Manufacturer ID, See website of HART Communication Foundation
Device ID, Device Revision
Signal resolution 1.6 µA
Fault signal, current output (adjustable) mA value unchanged 20.5 mA, 22 mA, < 3.6 mA (adjust-
able)
In order to detect the rarely occurring hardware failures
in the device, we recommend monitoring both interfer-
ence values.
Current limitation 22 mA
Load see load diagram under Power supply
Damping (63 % of the input variable) 0 … 999 s, adjustable
Rise time 500 ms (ti: 0 s, 0 … 100 %)
Met NAMUR recommendation NE 43
Input variable
Measured variable level of non-conductive liquids and solids
Measuring principle phase-selective admittance processing (PSA)
Measuring range 0 … 3000 pF
Measuring frequency 270 kHz
Measurement accuracy (according to DIN EN 60770-1)

Reference conditions according to DIN EN 61298-1
ƲƲ Temperature +18 … +30 °C (+64 … +86 °F)
ƲƲ Relative humidity 45 … 75 %
ƲƲ Air pressure +860 … +1060 mbar/+86 … +106 kPa
30024-EN-210310
(+12.5 … +15.4 psig)
Temperature error
ƲƲ < 120 pF < 1 pF
ƲƲ > 120 pF 1 % of the current measured value

11 Supplement
Linearity error < 0.25 % of the complete measuring range
Ambient conditions
Ambient, storage and transport tempera- -40 … +80 °C (-40 … +176 °F)
ture
Process conditions
For the process conditions, please also note the specifications on the type label. The lowest value
always applies.
Process pressure
ƲƲ Standard -1 … +64 bar/-100 … +6400 kPa (-14.5 … +928 psig)
ƲƲ with screening tube adapter (PN1) 0 … +1 bar/0 … 100 kPa (0 … 14.5 psig)
Process temperature VEGACAL 62 of -50 … +150 °C (-58 … +302 °F)
316L
Process temperature (thread or flange -50 … +200 °C (-58 … +392 °F)
temperature) with temperature adapter
(option) 6)
Process temperature VEGACAL 62 of St -20 … +150 °C (-4 … +302 °F)
C22.8
2
3
80°C
(176°F)
40°C
(104°F)
0°C
1
(32°F)
-50°C 50°C 100°C 150°C 200°C
(-58°F) (122°F) (212°F) (302°F) (392°F)
-40°C
(-40°F)
Fig. 30: Ambient temperature - Process temperature

1 Process temperature
2 Ambient temperature
3 Temperature range with temperature adapter
Dielectric constant ≥ 1.5
Electromechanical data - version IP66/IP67 and IP66/IP68 (0.2 bar)

Options of the cable entry
ƲƲ Cable entry M20 x 1.5; ½ NPT
ƲƲ Cable gland M20 x 1.5; ½ NPT
ƲƲ Blind plug M20 x 1.5; ½ NPT
30024-EN-210310
ƲƲ Closing cap ½ NPT

Wire cross-section (spring-loaded terminals)
ƲƲ Massive wire, stranded wire 0.2 … 2.5 mm² (AWG 24 … 14)
6)
Only in conjunction with PTFE insulation.

11 Supplement
ƲƲ Stranded wire with end sleeve 0.2 … 1.5 mm² (AWG 24 … 16)
Electromechanical data - version IP66/IP68 (1 bar)

Options of the cable entry
ƲƲ Cable gland with integrated connec- M20 x 1.5 (cable: ø 5 … 9 mm)
tion cable
ƲƲ Cable entry ½ NPT
ƲƲ Blind plug M20 x 1.5; ½ NPT
Connection cable
ƲƲ Wire cross-section 0.5 mm² (AWG 20)
ƲƲ Wire resistance < 0.036 Ω/m
ƲƲ Tensile strength < 1200 N (270 lbf)
ƲƲ Standard length 5 m (16.4 ft)
ƲƲ Max. length 180 m (590.6 ft)
ƲƲ Min. bending radius 25 mm (0.984 in) with 25 °C (77 °F)
ƲƲ Diameter approx. 8 mm (0.315 in)
ƲƲ Colour - Non-Ex version Black
ƲƲ Colour - Ex-version Blue
Display and adjustment module

Voltage supply and data transmission through the sensor
Indication LC display in dot matrix
Adjustment elements 4 keys
Protection rating
ƲƲ unassembled IP20
ƲƲ Mounted into the sensor without cover IP40
Ambient temperature - Display and -20 … +70 °C (-4 … +158 °F)
adjustment module
Material
ƲƲ Housing ABS
ƲƲ Inspection window Polyester foil
Voltage supply
Operating voltage UB 12 … 36 V DC
Operating voltage UB with lighting 20 … 36 V DC
switched on
Reverse voltage protection Integrated
30024-EN-210310

11 Supplement
Ω
1000
750
3
500
2
1
250
4
12 14 16 18 20 22 24 26 28 30 32 34 36 V
Fig. 31: Voltage diagram
1 HART load
2 Voltage limit Ex-ia instrument
3 Voltage limit non-Ex-/Ex-d-ia instrument
4 Operating voltage
Permissible residual ripple

ƲƲ < 100 Hz Uss < 1 V
ƲƲ 100 Hz … 10 kHz Uss < 10 mV
Load see diagram
Potential connections and electrical separating measures in the instrument

Electronics Not non-floating
Reference voltage 7) 500 V AC
Conductive connection Between ground terminal and metallic process fitting
Electrical protective measures

Protection rating
Housing material Version IP-protection class NEMA protection

Plastic Single chamber IP66/IP67 Type 4X
Double chamber IP66/IP67 Type 4X
Aluminium Single chamber IP66/IP68 (0.2 bar) Type 6P
IP68 (1 bar) Type 6P
IP66/IP68 (0.2 bar) Type 6P
Stainless steel (electro- Single chamber IP66/IP68 (0.2 bar) Type 6P
polished)
Stainless steel (precision Single chamber IP66/IP68 (0.2 bar) Type 6P
casting) IP68 (1 bar) Type 6P
30024-EN-210310

IP66/IP68 (0.2 bar) Type 6P
7)
Galvanic separation between electronics and metal housing parts

11 Supplement
Connection of the feeding power supply Networks of overvoltage category III

unit
Altitude above sea level
ƲƲ by default up to 2000 m (6562 ft)
ƲƲ with connected overvoltage protection up to 5000 m (16404 ft)
Pollution degree8) 4
Protection class II (IEC 61010-1)
Functional safety (SIL)

Functional safety is already activated on instruments with SIL qualification ex factory. On instru-
ments without SIL qualification ex factory, the functional safety must be activated by the user via
the display and adjustment module or via PACTware for applications according to SIL.
Functional safety according to IEC 61508-4

ƲƲ Single channel architecture (1oo1D) up to SIL2
ƲƲ double channel diversitary redundant up to SIL3
architecture (1oo2D)
You can find detailed information in the supplied Safety Manual of the instrument series or under "
www.vega.com", " Downloads", " Approvals".
Approvals
Instruments with approvals can have different technical specifications depending on the version.
For that reason the associated approval documents of these instruments have to be carefully
noted. They are part of the delivery or can be downloaded by entering the serial number of your
instrument into the search field under www.vega.com as well as in the general download area.
11.2 Dimensions
The following dimensional drawings represent only an extract of all possible versions. Detailed
dimensional drawings can be downloaded at www.vega.com/downloads under " Drawings".
30024-EN-210310
8)
When used with fulfilled housing protection

11 Supplement
Plastic housing
~ 69 mm ~ 84 mm
(2.72") (3.31")
ø 79 mm ø 79 mm
(3.11") (3.11")
M16x1,5
112 mm
112 mm
(4.41")
(4.41")
M20x1,5/
½ NPT
M20x1,5/
1 ½ NPT 2
Fig. 32: Housing versions in protection IP66/IP67 (with integrated display and adjustment module the housing is
9 mm/0.35 in higher)
1 Plastic single chamber
2 Plastic double chamber
Aluminium housing with protection rating IP66/IP68, 1 bar

~ 150 mm
(5.91")
ø 86 mm
(3.39")
120 mm
(4.72")
M20x1,5 M20x1,5
1
Fig. 33: Housing version with protection rating IP66/IP68 (1 bar), (with integrated display and adjustment module
the housing is 18 mm/0.71 in higher)
1 Aluminium - single chamber
30024-EN-210310

11 Supplement
56 mm
(2.21")
G ¾, G 1, G 1½
22 mm
(0.87”)
100 mm
(3.94")
ø 16 mm
(0.63")
L
12 mm
(0.47")
Fig. 34: VEGACAL 62, threaded version G1 (ISO 228 T1)

L Sensor length, see chapter "Technical data"
108 mm (4.25")
ø 40 mm (1.58")
30024-EN-210310
Fig. 35: Temperature adapter

11 Supplement
(0.28")
7 mm
ø 16 mm
(0.63")
ø 27 mm
(1.06")
Fig. 36: VEGACAL 62, screening tube, for example against strong condensation
L Length of the screening tube, see chapter "Technical data"
L
ø 27 mm
(1.06")
Fig. 37: VEGACAL 62, concentric tube, for example with small dielectric constant or for linearization
L Concentric tube length, see chapter "Technical data"
30024-EN-210310

11 Supplement
11.3 Industrial property rights

VEGA product lines are global protected by industrial property rights. Further information see
www.vega.com.
VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte.
Nähere Informationen unter www.vega.com.
Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec-
tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com.
VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus-
trial. Para mayor información revise la pagina web www.vega.com.
Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную
собственность. Дальнейшую информацию смотрите на сайте www.vega.com.
VEGA系列产品在全球享有知识产权保护。
进一步信息请参见网站<www.vega.com。
11.4 Trademark
All the brands as well as trade and company names used are property of their lawful proprietor/
originator.
30024-EN-210310

Printing date:
30024-EN-210310
All statements concerning scope of delivery, application, practical use and operat-
ing conditions of the sensors and processing systems correspond to the information
available at the time of printing.
Subject to change without prior notice
© VEGA Grieshaber KG, Schiltach/Germany 2021
VEGA Grieshaber KG
Am Hohenstein 113 Phone +49 7836 50-0
77761 Schiltach E-mail: [email protected]
Germany www.vega.com

EN VEGACAL 62 4... 20 Ma HART Two Wire

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EN VEGACAL 62 4... 20 Ma HART Two Wire

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Operating Instructions

Capacitive rod electrode for continuous

Document ID: 30024

7.4 Saving the parameterisation data.................................................................................... 41

2 VEGACAL 62 • Two-wire 4 … 20 mA/HART

8.3 Sensor parameter adjustment......................................................................................... 44

Editing status: 2021-03-05

VEGACAL 62 • Two-wire 4 … 20 mA/HART 3

1 About this document

1.2 Target group

1.3 Symbols used

4 VEGACAL 62 • Two-wire 4 … 20 mA/HART

2 For your safety

2.2 Appropriate use

2.3 Warning about incorrect use

2.4 General safety instructions

VEGACAL 62 • Two-wire 4 … 20 mA/HART 5

2.6 NAMUR recommendations

2.7 Installation and operation in the USA and

2.8 Safety instructions for Ex areas

2.9 Environmental instructions

6 VEGACAL 62 • Two-wire 4 … 20 mA/HART

Constituent parts The VEGACAL 62 consists of the components:

Fig. 1: VEGACAL 62, rod version with plastic housing

VEGACAL 62 • Two-wire 4 … 20 mA/HART 7

Alternatively, you can access the data via your smartphone:

8 VEGACAL 62 • Two-wire 4 … 20 mA/HART

3.2 Principle of operation

further details in the supplementary instructions manual " Heating for

VEGACAL 62 • Two-wire 4 … 20 mA/HART 9

3.4 Packaging, transport and storage

10 VEGACAL 62 • Two-wire 4 … 20 mA/HART

The integrated Bluetooth module (optional) enables wireless adjust-

VEGACONNECT The interface adapter VEGACONNECT enables the connection of

VEGADIS 82 VEGADIS 82 is suitable for measured value indication and adjustment

PLICSMOBILE T81 The PLICSMOBILE T81 is an external GSM/GPRS/UMTS radio unit

Fig. 4: External housing

VEGACAL 62 • Two-wire 4 … 20 mA/HART 11

Flanges Screwed flanges are available in different versions according to the

12 VEGACAL 62 • Two-wire 4 … 20 mA/HART

Use the hexagon for screwing in.

VEGACAL 62 • Two-wire 4 … 20 mA/HART 13

You can give your instrument additional protection against moisture

Fig. 5: Measures against moisture ingress

Vessel material Metal vessel

allel to the counter electrode. This applies particularly to applications

14 VEGACAL 62 • Two-wire 4 … 20 mA/HART

Use a concentric tube in non-conductive products or linearize the

Cable entries - NPT Metric threads

4.2 Mounting instructions

Fig. 6: Fasten the probe

In vessels with conical bottom it can be advantageous to mount the

measurement signals can be generated. For this reason, mount the

VEGACAL 62 • Two-wire 4 … 20 mA/HART 15

Fig. 7: Inflowing medium

16 VEGACAL 62 • Two-wire 4 … 20 mA/HART

5 Connecting to power supply

Cable glands Metric threads

VEGACAL 62 • Two-wire 4 … 20 mA/HART 17