Vernatone Install Guidelines Jan09 PDF
Vernatone Install Guidelines Jan09 PDF
Vernatone Install Guidelines Jan09 PDF
Product Installa.on Guidelines
WARNING
–
These
are
GUIDELINES
ONLY
and
are
NO
GUARANTEE
of
a
properly
designed
and
installed
exhaust
system.
Centek’s
products
are
used
in
a
variety
of
systems
and
applicaKons.
Therefore,
it
is
impossible
for
Centek
to
provide
specific
installaKon
instrucKons
for
all
possible
configuraKons
of
exhaust
systems
that
may
be
incorporated
on
a
marine
vessel
by
the
vessel
manufacturer.
IT
IS
THE
RESPONSIBILITY
OF
THE
BOAT
MANUFACTURER
TO
PROPERLY
DESIGN
AND
INSTALL
AN
EXHAUST
SYSTEM
APPROPRIATE
FOR
THE
VESSEL
IT
MANUFACTURES.
1. The VernatoneTM is a WET marine exhaust muffler. It is designed for use in an exhaust system as appropriately
recommended by ABYC (American Boat & Yacht Council) Standard P-1.
2. The VernatoneTM is designed for gas/water to flow in one direction only. Please note labels on muffler carefully.
3. There must be sufficient distance between the water injection point and placement of the VernaliftTM to allow
adequate cooling of the exhaust gases. The distance will be dependent on the manner of the water injection.
Maximum operating temperature should not exceed 350° F. A typical well-designed system should run between
120-188° F.
4. The diagram shows a backwash surge chamber as protection against back flow of water up and into the exhaust
manifold. Such designs are desirable and can help to reduce the risk of engine damage. See our catalog or website
for the various sizes/dimensions of surge chambers available.
5. The VernatoneTM should be installed in a level position or tipped slightly toward the outlet, with the body rotated so
that the installation label is directly on top and the direction of the flow arrow points aft. The internal baffle openings
should be placed in the lowest possible position for the most efficient muffler operation.
6. Making connections:
A) Use approved marine exhaust hose for all connections. This will help isolate the muffler and other
components from vibration. Do not connect other components to the muffler in a rigid fashion by using
adhesives and/or FRP reinforcements.
B) DO NOT coat hose or muffler with oil or grease – use water for lubrication.
C) Use a minimum of two stainless steel hose clamps per end connection. Tighten clamps by hand with a
screwdriver or small wrench. Do not use air wrenches.
7. Although the muffler itself is very light, the water content is significant in weight. Therefore, 3” and larger sizes
should be firmly supported and strapped at the major diameter of both end bells..
8. It is recommended that the exhaust outlet be placed above the loaded water line by a dimension equal to its
diameter. Minimizing the number of hull penetrations near or below the water line is always good practice.
The VernatoneTM is recommended for both gasoline and diesel propulsion and generator engines. It is designed to
withstand many times the normal operating pressures. However, this does not mean that it can withstand the
extreme instantaneous pressures associated with back-fire.
WARNING! Should a back-fire occur, an immediate and thorough inspection of the entire exhaust system is
recommended.
Centek
Industries,
Inc.
116
Plantation
Oak
Drive,
Thomasville,
GA
31792
(229)
228‐7653
www.centekindustries.com
VERNATONETM
‐
Product
Installa.on
Guidelines
‐
Warning! Gasoline engines produce dangerous levels of carbon monoxide that will pass through this product as
part of a properly designed and installed exhaust system. Per ABYC A-24 Standards, this product must be used
in conjunction with working carbon monoxide detectors installed in the boat’s living quarters.
NoHassle
Warranty
Centek
Industries,
Inc.
warrants
its
standard
Vernatone™
products
for
a
period
of
Live
years
from
the
date
of
original
sale.
Since
Centek
cannot
exercise
control
over
the
installation
and
application
of
this
product,
this
limited
warranty
is
in
lieu
of
all
other
expressed
or
implied
warranties
or
warranty
of
merchantability
or
?itness
for
a
particular
use
or
the
results
or
effects
of
such
use.
Under
no
circumstances
will
Centek
be
liable
for
any
consequential
damages,
damage
by
improper
handling,
damage
during
installation
or
damage
in
shipping.
Centek’s
liability
is
limited
to
the
replacement
or
repair
of
the
product
and
such
liability
will
not
exceed
the
original
purchase
price.
Centek
must
authorize
the
return
of
any
alleged
defective
Product,
and
such
return
must
be
made
within
30
days
of
the
receipt
of
that
authorization.
A
reasonable
proof
of
purchase
date
must
accompany
all
returned
Products.