Vernatone Install Guidelines Jan09 PDF

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VERNATONETM


Product
Installa.on
Guidelines


WARNING
–
These
are
GUIDELINES
ONLY
and
are
NO
GUARANTEE
of
a
properly
designed
and
installed

exhaust
system.

Centek’s
products
are
used
in
a
variety
of
systems
and
applicaKons.

Therefore,
it
is

impossible
for
Centek
to
provide
specific
installaKon
instrucKons
for
all
possible
configuraKons
of

exhaust
systems
that
may
be
incorporated
on
a
marine
vessel
by
the
vessel
manufacturer.



IT
IS
THE
RESPONSIBILITY
OF
THE
BOAT
MANUFACTURER
TO
PROPERLY
DESIGN
AND
INSTALL


AN
EXHAUST
SYSTEM
APPROPRIATE
FOR
THE
VESSEL
IT
MANUFACTURES.


The guidelines for the VernatoneTM are as follows:

1.  The VernatoneTM is a WET marine exhaust muffler. It is designed for use in an exhaust system as appropriately
recommended by ABYC (American Boat & Yacht Council) Standard P-1.
2.  The VernatoneTM is designed for gas/water to flow in one direction only. Please note labels on muffler carefully.
3.  There must be sufficient distance between the water injection point and placement of the VernaliftTM to allow
adequate cooling of the exhaust gases. The distance will be dependent on the manner of the water injection.
Maximum operating temperature should not exceed 350° F. A typical well-designed system should run between
120-188° F.
4.  The diagram shows a backwash surge chamber as protection against back flow of water up and into the exhaust
manifold. Such designs are desirable and can help to reduce the risk of engine damage. See our catalog or website
for the various sizes/dimensions of surge chambers available.
5.  The VernatoneTM should be installed in a level position or tipped slightly toward the outlet, with the body rotated so
that the installation label is directly on top and the direction of the flow arrow points aft. The internal baffle openings
should be placed in the lowest possible position for the most efficient muffler operation.
6.  Making connections:
A) Use approved marine exhaust hose for all connections. This will help isolate the muffler and other
components from vibration. Do not connect other components to the muffler in a rigid fashion by using
adhesives and/or FRP reinforcements.
B) DO NOT coat hose or muffler with oil or grease – use water for lubrication.
C) Use a minimum of two stainless steel hose clamps per end connection. Tighten clamps by hand with a
screwdriver or small wrench. Do not use air wrenches.
7.  Although the muffler itself is very light, the water content is significant in weight. Therefore, 3” and larger sizes
should be firmly supported and strapped at the major diameter of both end bells..
8.  It is recommended that the exhaust outlet be placed above the loaded water line by a dimension equal to its
diameter. Minimizing the number of hull penetrations near or below the water line is always good practice.

The VernatoneTM is recommended for both gasoline and diesel propulsion and generator engines. It is designed to
withstand many times the normal operating pressures. However, this does not mean that it can withstand the
extreme instantaneous pressures associated with back-fire.

WARNING! Should a back-fire occur, an immediate and thorough inspection of the entire exhaust system is
recommended.

Centek
Industries,
Inc.

116
Plantation
Oak
Drive,
Thomasville,
GA
31792

(229)
228‐7653

www.centekindustries.com
VERNATONETM

‐
Product
Installa.on
Guidelines
‐


Warning! Gasoline engines produce dangerous levels of carbon monoxide that will pass through this product as
part of a properly designed and installed exhaust system. Per ABYC A-24 Standards, this product must be used
in conjunction with working carbon monoxide detectors installed in the boat’s living quarters.

This diagram is shown for illustrative purposes only.

Installation instructions are set forth per the numbers on


the diagram which correspond to the numbered
paragraphs in the instruction.

No­Hassle
Warranty

Centek
Industries,
Inc.
warrants
its
standard
Vernatone™
products
for
a
period
of
Live
years
from
the
date
of

original
 sale.
 
 Since
 Centek
 cannot
 exercise
 control
 over
 the
 installation
 and
 application
 of
 this

product,
this
limited
warranty
is
in
lieu
of
all
other
expressed
or
implied
warranties
or
warranty
of

merchantability
 or
 ?itness
 for
 a
 particular
 use
 or
 the
 results
 or
 effects
 of
 such
 use.
 
 Under
 no

circumstances
 will
 Centek
 be
 liable
 for
 any
 consequential
 damages,
 damage
 by
 improper
 handling,
 damage

during
installation
or
damage
in
shipping.


Centek’s
liability
is
limited
to
the
replacement
or
repair
of
the
product
and
such
liability
will
not
exceed
the

original
purchase
price.
 
Centek
must
authorize
the
return
of
any
alleged
defective
Product,
and
such
return

must
be
made
within
30
days
of
the
receipt
of
that
authorization.
 
A
reasonable
proof
of
purchase
date
must

accompany
all
returned
Products.


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