TAKASAGO ELECTRIC, INC.

Pen type syringe pump

SBP-100G series
I/O start type drive controller

ICD200-1120A-03
Users Manual

2nd edition

TAKASAGO ELECTRIC, INC.

Foreword

Accessories

This users manual explains usage of ICD200-1120A

with SBP-100G series. Before commencing operation,
please read this users manual thoroughly and
operate the product accordingly.

SBP-100G series
Name
CD-R

Description
Containing this users manual

Unit
1

ICD200-1120A
Name
Power cable
Motor cable
Sensor I/F cable
Start signal I/F
cable
RS485 I/F cable
USB/RS485
conversion cable

General Safety Instructions

Use the following safety guidelines to help ensure
your own personal safety and to help protect your
equipment and working environment from potential
damage.
Warning Symbols

WARNING

CAUTION

Failure to observe instructions given

with this symbol may result in injury
or death by fire or electric shock.
Failure to observe instructions given
with this symbol may result in injury
or damage to property by electric shock
or other reason.

CD-R

Description
YS-OPCXHP2P15
YS-OMCPHR4P15-TOKU
YS-OSCZHR9P15-TOKU

Unit
1
1
1

YS-OSCZHR13P15-TOKU

YS-OSCZHR3P20WRS

UTS-485

Containing ICD200 users

manual and software

Description of Symbols
Symbol for WARNING and CAUTION
Symbol for PROHIBITION
Symbol for INSTRUCTION

WARNING
Do not disassemble, repair or modify the
product. Doing so may result in fire or
electric shock.
Protect the product from strong impacts and
do not drop it. Impacts may cause injury.
Provide appropriate back-up mechanisms to
avoid the situation that result in human
death, injury or any other serious
consequences.
Do not use in a wet environment. Doing so
may result in electric shock.
Do not use a fluid media which may corrode
the wetted materials. Doing so may result in
fire, electric shock or pollution by chemical
substance.
CAUTION
Do not store in extremely humid, dusty or
oily places, or near heat generating
equipment. Doing so may result in
malfunction, fire or electric shock.
Do not impose excess pressure on the lead
wires or needles. Doing so may result in
performance deterioration or malfunction.

2nd edition

TAKASAGO ELECTRIC, INC.

Specifications
SBP-100G Series (excerpts)
ITEMS
MODEL NUMBER
SYRINGE CAPACITY
FULL STROKE
RESOLUTION
ACCURACY
REPEATABILITY (CV)
PRESSURE
FLUID MEDIA
WETTED MATERIALS
MEDIA
TEMPERATURE
RANGE
AMBIENT
TEMPERATURE
RANGE
MOTOR
MAXIMUM CURRENT
DUTY CYCLE
DIELECTRIC STRENGTH
MODEL
INPUT VOLTAGE
SENSOR
OUTPUT

OPERATING
FROM ORIGIN

DISTANCE

DESCRIPTION
SBP-100G Series
100 L
12 mm (9600 STEPS)
10.5 nL (THEORETICAL RESOLUTION)
10 % (FULL STROKE, INCLUDING BACKLASH)
1 % (FULL STROKE, INCLUDING BACKLASH)
100 kPa
LIQUIDS CHEMICALLY COMPATIBLE WITH WETTED MATERIALS
BELOW
STAINLESS STEEL, PTFE, BOROSILICATE GLASS
5 - 40
5 - 40
BIPOLAR TYPE 2 PHASE STEPPER MOTOR
4.4 /PHASE, 2.6 mH/PHASE
0.25 A (CONSTANT CURRENT CONTROL)
CONTINUOUS
200 VDC
PHOTOINTERRUPTER, RPI-0226 MANUFACTURED BY ROHM
24 VDC 10 %
CURRENT LIMITING
RESISTANCE 5.6 k
OPEN COLLECTOR OUTPUT

ABSOLUTE
MAXIMUM
RATING:
COLLECTOR-EMITTER
VOLTAGE 30 V.

SET THE COLLECTOR CURRENT VALUE TO UNDER 0.4 mA.

OUTPUT CHANGES FROM LOW LEVEL TO HIGH LEVEL

ACCORDING TO SUCTION / DISCHARGE DIRECTION.

DISCHARGE DIRECTION : 9600 STEPS

SUCTION DIRECTION 960 STEPS

The above specifications are applicable when the pump is set to operate at full step using a controller ICD200.
For more detailed information, please see the users manual for SBP-100G series.

2nd edition

TAKASAGO ELECTRIC, INC.

ICD200-1120A-03
Specifications for Controller part
ITEMS
MODEL NUMBER
NUMBER OF APPLICABLE AXIS
USE OF ASIC
DIMENSIONS
CONTROL TYPE
INPUT POWER
CONSUMPTION POWER
COMMUNITCATION I/F
NUMBERS OF REWRITING SERIAL
ROM
STANDARD
ENVIRONMENTAL TEMPERATURE
OPERATING HUMIDITY
STORING HUMIDITY
WEIGHT
Specification of driver part
ITEMS
DRIVING TYPE
DRIGVING CURRENT

DESCRIPTION
ICD200-1120A-03
1 AXIS
1 pc. MCD 1201
60(D) x 90(W) x 36(H)
I/O START TYPE
DC 24 V 10 %
LESS THAN 24 W
RS485 (DATA DOWNLOAD AND START COMMNAD ETC. FROM
PC)
1 MILLION TIMES
EU RoHS COMPLIANT
0 40 (NO FREEZING)
OPERATING
0 60 (NO FREEZING)
STORING
LESS THAN 80 % (NO CONDENSATION)
LESS THAN 80 % (NO CONDENSATION)
130 g

AUTO-CURRENT DOWN
DRIVING CURRENT ADJUSTMENT
OVER HEAT DETECTION

DESCRIPTION
BI-POLAR CONSTANT CURRENT TYPE
MAX. 1.2 A (TOTAL OUTPUT CURRENT)
Default 0.25 A
1, 2, 2.5, 4, 5, 10, 20, 25, 50 OR 100 DIVISION (10 KINDS) OF
STANDARD STEP.
ABOUT 50 % OF DRIVING CURRENT
BY VOLUME ON THE BOARD
ALARM OUTPUT AT HIGHTER THAN ABOUT 70

Specification of ICDRS_GUI
ITEMS
APPLICABLE OS

DESCRIPTION
Windows 2000, Windows XP, Windows 7 (32 bit, 64 bit)

RESOLUTION

For more details, please see the users manual for ICD200 series issued by MYCOM, INC.

2nd edition

TAKASAGO ELECTRIC, INC.

External Appearance and Name of Each Part

SBP-100G Series

Note: External appearance of SBP-100G-N(Needle:22G)

ICD200-1120A-03
For External Appearance and Name of Each Part of ICD200-1120A-03, please see the users manual for
ICD200 series issued by MYCOM, INC.

2nd edition

TAKASAGO ELECTRIC, INC.

Wiring Diagram and Circuit Diagram
Cable Connection
1.

Motor cable
SBP-100G series
Name
A
/A
B
/B

2.

Exciting Sequence (Full Step)

Cable Color
Orange
Brown
Red
Yellow

ICD200-1120A
Motor cable
Name Cable Color
A
Orange
/A
Brown
B
Red
/B
Yellow

Step

/A

/B

1
2

Operating directions are as follows:

Step Sequence Motor
Syringe pump
1 -> 2 -> 3 -> 4 CW rotation
Suction
4 -> 3 -> 2 -> 1 CCW rotation Discharge

Sensor cable

ICD200-1120A
Sensor cable
Name
Cable Color Name Cable Color
+COM Brown
SEN1 Red
-COM Orange
+24 VDC Green
+COM Yellow
SIGNAL Purple
SEN2 Green
GND
Blue
-COM Blue
+COM Purple
SEN3 Gray
-COM White
This is when operating one syringe pump at Relative
Positioning Drive Mode or PC Drive Mode, with
using the sensor as the one for returning to the
origin.
SBP-100G series

Motor Circuit Diagram

Sensor Circuit Diagram

Set the collector current value to under 0.4 mA.

Output changes from low level to high level
according to suction / discharge direction.

2nd edition

TAKASAGO ELECTRIC, INC.

SBP-100G Series Users Manual

Method of Starting with ICD200

Pen-type syringe pump SBP-100G series is a small

syringe pump designed by Takasago Electric, Inc. Its
feature is its compact size (12 mm diameter) and
light weight. When driving at full-step, theoretical
resolution is 10.5nL. It has a built-in sensor to
prevent overrun.

For using ICD200, I/O drive that uses external I/O as

a start signal, and PC drive that is operated by a
personal computer through RS485 I/F is available.
In I/O drive, starting/moving point specification is
made by input signal from start signal I/F connecter
or Sensor I/F connecter. For I/O drive, sensor mode,
absolute positioning drive mode, relative positioning
drive mode are available.

The user's manual below is available for SBP-100G

series. Read through the user's manual before use,
and make sure that the product is used properly.

In PC drive, starting/moving point specification is

made through RS485 I/F with a communication
software ICDRS GUI. If one wishes to operate the
pump easily, this mode is recommended.

SBP-100G series Users Manual

A user's manual for SBP-100G series. Specifications
and usage is explained in it.

ICD-200 Users Manual

This user's manual explains the usage to operate one

pump by either I/O drive with relative positioning
drive mode or PC drive through using the sensor for
origin returning.

I/O start type drive controller ICD200 is a controller

& driver designed by MYCOM, INC. As a controller
and a driver are unified, operating the syringe pump
is made possible with this unit. Original Nano-drive
method enables the basic step angular to be divided
into 100 at the maximum.
ICD200-1120A-03, the exclusively used model for
SBP-100G series' drive, is a improved model of a
basic ICD200-1120A. It is designed to make the
driver part's driving current at the optimum value.

Method of
Starting

PC Drive

Sensor Mode

I/O
Drive

Absolute
Positioning
Drive Mode
Relative
Positioning
Drive Mode

3 user's manuals below are available for ICD200.

Read through the user's manual before use, and
make sure that the product is used properly.

ICD200 Series Users Manual

A user's manual for ICD200. It includes the usage
and detailed information for hardware.

ICDRS_GUI_EN Users Manual

A user's manual for controlling ICD200 through a
personal computer. It includes the usage of ICDRS
GUI for Windows.

ICD200/201 Communication Specification

A user's manual for ICD-200 - host communication.
It includes detailed information of communication,
such as commands and response.

2nd edition

TAKASAGO ELECTRIC, INC.

How to Use (Setting)
Operation1. Assemble the syringe pump

Table 1 Setting of DIP switch

The needle is packed having been removed from the

syringe pump for protection. Please assemble
according to the instructions below when using.

SW No.
SW1-1
SW1-2
SW1-3
SW1-4
SW1-5
SW1-6
SW2-1
SW2-2
SW2-3
SW2-4

In order starting from the tip the parts are the cap,
spring, needle and syringe. When you screw the
needle into the syringe, insert the needle into the
hole at the center of the PTFE inside the syringe. Be
careful not to scratch the surface of PTFE by
inserting it in the wrong position. In addition,
although it may sometimes be hard to insert, please
insert it slowly with your hands (not using any tools).

For PC
For Relative
Drive Mode Positioning Drive Mode
()
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
either ON/OFF is acceptable.

Operation4. (Option: For Relative Positioning

Drive Mode) Wire PLC and the drive

WARNING

WARNING

For PC drive, see Operation 5

i.
Prepare Programmable logic controllerreferred
to as PLC(or switch for start signal).
ii.
Do the cable end treatment on Start signal I/F
cable (opposite side of the connector), and wire
Protect the product from strong
to PLCs input/output terminal and power
impacts and do not drop it. Impacts
terminal.
may cause injury.
iii.
Insert Start signal I/F cable to ICD200.
Handle the needle carefully. The tip of
the needle is sharp and may cause an
injury.
Table 2 Start Signal I/F cable
(Relative Positioning Drive Mode)

Operation2. Wire the syringe pump and driver

Connect the motor cable and sensor cables of the
syringe pump to a driver. Please refer to the figure
How to connect SBP-100G series, ICD200 and PC
on Page 10.

Cable
Number
and Color
1(Brown)
2(Red)
3(Orange)
4(Yellow)
5(Green)
6(Blue)
7(Purple)
8(Gray)
9(White)
10(Black)
11(Brown)
12(Red)
13(Orange)

Operation3. Setting of ICD200

Check that the JP for termination is inserted, and
then set the DIP switch as below.

SW1
SW2
JP

Name

PLC
Connection

+COM
ST1
ST2
ST3
DIR
ORG
CO
STOP
FIN1
FIN2
FIN3
ALARM
-COM

+24V
Output
Output
Output
Output
Output
Output
Output
Input
Input
Input
Input
GND

2nd edition

TAKASAGO ELECTRIC, INC.

Operation5. Wire Power and the driver
i.
ii.
iii.

Prepare DC power supply DC24V 10 .

Power is not turned on during the preparation.
Cut Power cable for a certain length, and do the
cable end treatment.
Attach Power cables connector to ICD200.
Table 3 Power Cable

Cable Color
Red
Black

Connection
+24 VDC
GND

Figure 1 USB/RS485 I/F cable

For PC drive, procedure below is required.

i.
Cut Start signal I/F cable to a certain length,
and do the cable end treatment for cables
(1(Brown) and 13(Orange)).
ii.
Attach the connector of Start signal I/F cable to
ICD200.
iii.
Connect the terminals of Start signal I/F cable
and Power cable to the DC power supply.

Operation7. Power Supply

Apply the DC power supply to ICD200. Check if
LED is as the state below.
Table 5 State of LED

LED No.
PWR
MONI

Table 4 Start signal I/F cable (PC Drive Mode)

ERR
Cable Number and Color
1 (Brown)
13 (Orange)

Connection
+24 VDC
GND

State
Green light
Lights out
First time Red light
After setting Lights out

Operation8. Setting communication between

PC and ICD200
Set the port for USB/RS-485 conversion cable.
Open USB Serial Port from Port at device
manager, and set the port as below. Port number
needs to be set as COM1 COM9.

Operation6. PC Setting
i.
ii.

iii.

Install ICDRS GUI to a personal computer. For

detailed information, see ICDRS_GUI_EN
Users Manual.
Install driver for USB/RS-485 conversion cable
to a personal computer. For detailed information,
see the manual attached to USB/RS-485
conversion cable. Driver and manual can be
downloaded from the website below.
http://www.cabling-ol.net/cabledirect/UTS-485.p
hp
Connect USB/RS-485 conversion cable to the
computers USB port. Attach one side of
RS485/IF cable to USB/RS-485 conversion cable,
and then connect the other side to ICD200s
connector.

Table 6 Port setting

Items
Baud rate
Data bit
Parity
Stop bit
Flow Control

Description
19200
8
Even
1
None

Set the communication of ICDRS GUI. Set the

appropriate COM port and Baud rate from
menu communication setting.
Check if the communication is established on the
menu.

2nd edition

TAKASAGO ELECTRIC, INC.

Figure 2 How to connect SBP-100G series, ICD200 and PC.

Operation9. Default Setting of ICD200

Do the initial setting of ICDRS GUI. Set the each
parameter as below. Transmit the setting to ICD200, and
write them to ICD200s memory.
Table 7 Default setting of ICD200

Items
ERR output
FIN output
STOP input
CO input
DIR input
SEN1 input
SEN2 input
SEN3 input
Current down time
Position compensation movement retry
Wait time until sensor state
confirmation

Description
Positive
Positive
Positive
Positive
Positive
Positive
Positive
Positive
300 ms
1 time
1 ms

10

2nd edition

TAKASAGO ELECTRIC, INC.

How to Use (PC Drive Mode)
Preparation Setting ICDRS GUI
i.

Table 9 Movement Execution (10 L discharge)

Select Setting in PC Start tab, and select drive

pattern data 1, data 2, origin return, and set
them as below.

Items
Axis
Movement
Pattern

Table 8 Setting in PC Start

Items

Data 1

Data 2

Axis
Speed mode

1
Low
1500
Hz
300 Hz
0.1 %

1
Low
1500
Hz
300 Hz
0.1 %

Maximum speed

Origin
return
1
Low

Upload with Application button.

iii.

Press Data transmission to ICD button,

transmit the setting above to ICD200, and write
them to ICD200s memory.

WARNING

Forwardtips edge is at 50
- 100 L
or
Reversetips edge is at 0
- 49 L

Direction of
rotation

When one changes the resolution from

1/1, driving current value needs to be
changed. See How to Use (Step
Drive).

ii.

Select ICDRS GUIs Movement Execution tab,

and set as below. Change the direction of the
rotation depending on the position of the tips
edge in the syringe (In order not to make the tip
touch the edge of the syringe, or not to make it
continues its operation going beyond the origin).

Press Start button, and check that it stops after

operating for 10 L. Slowdown Stop button,
Instant Stop button can stop its operation at
any time.

Operation2. Origin Return

i.

Select ICDRS GUIs Movement Execution tab,

and set as below.
Table 10 Movement Execution (Origin Return)

Items
Axis
Movement Pattern
Direction of rotation
ii.

Description
1
Origin Return
Forward

Start button makes the tip moves toward

suction direction, and the motor stops
automatically when it reaches the origin.

Operation3. Suction/Discharge of liquids

i.

Select ICDRS GUIs Movement Execution tab,

and set as below.
Table 11 Movement Execution (100 L discharge)

Item

Operation1. Test Run (10 L discharge)

i.

Data 1

1000 Hz

Start speed 1
300 Hz
Average slope
0.1 %
Practice in S-curve
None
None
None
slope
Amount of
960
9600
1 pulse
Movements 1
pulse
pulse
Resolution
1/1
1/1
1/1
Accumulation
counter is clear when None
None
None
starting
Rounding off
Invalid Invalid Invalid
protection
Forward direction
CCW
CCW
CCW

Data 1 : 10 L suction / discharge setting

Data 2 : 100 L suction / discharge setting

Origin Return : Origin return setting

ii.

Description
1

Axis
Movement Pattern
Direction of rotation
ii.

iii.

11

Description
1
Data 2
Forward

Start button makes the tip moves toward

discharge direction to 100 L (9600 steps),
discharging air in the syringe .
Select ICDRS GUIs Movement Execution tab,
and set as below.

2nd edition

TAKASAGO ELECTRIC, INC.

Table 12 Movement Execution Setting (100 L suction)

Item
Axis
Movement Pattern
Direction of rotation

Insert the needle into liquids for suction. Start

button makes the tip moves toward suction
direction to 100 L (9600 steps) for suction into
syringe.

v.

Discharge the air left in the syringe by repeatedly

conducting discharge and suction. Air would be
discharged more easily when needle is faced
upper direction.

WARNING

Due to backlash, the pumps suction/discharge is

not conducted for a short time when changing the
direction of the motors rotation. Use as follows for
avoiding the variation caused by backlash.

Description
1
Data 2
Reverse

iv.

WARNING

Operation5. Elimination of backlash

Example Eliminate backlash and discharge

50L
i. Set to the origin.
ii. Moves toward suction direction for 960 steps.
iii. Moves toward discharge direction for 960 steps
to eliminate backlash.
iv. Moves toward discharge direction for 4800
steps to discharge 50 L.
NoteBacklash is a striking back of connected wheels. With
backlash, the pumps suction/discharge temporarily stops
because the rotary motion is not transmitted when the
motor rotates to the other direction. Backlash is not created
if the motor rotates in a same direction.

Do not make the tip contact to the edge

of the syringe. This may cause worse
performance or malfunction.
Do not make the tip continues to go for
suction direction beyond the origin
sensor. This may cause worse
performance or malfunction.

Operation4. Syringe Pump Operation

Operate the pump for suction/discharge by driving
the stepper motor. The range for discharge is 9600
steps from origin, the range for suction is 960 steps.

WARNING

WARNING

Do not allow the temperature of the

motors surface goes beyond 90 . The
heat
generation
may
cause
malfunction on the motor.
Do not keep operating the pump while
there is no liquid in the syringe. The
tip will wear and it causes worse
performance or malfunction. Follow
Operation5 to replace the air with
liquids.

12

2nd edition

TAKASAGO ELECTRIC, INC.

How to Use (I/O Drive Relative Positioning Drive Mode)
Preparation: Setting ICDRS GUI
i.

Table 14 PLC Setting 1 (10 L suction / discharge)

Select Setting in PC Start tab, and select drive

pattern data 1, data 2, origin return, and set
them as below.

ii.

Press Application button to update the content.

iii.

Select Data -transmission to ICD button, and

transmit the setting to ICD200 and write them to
ICD200s memory.

Name
ST1
ST2
ST3
DIR

Setting
HL
H
H
L
H

Table 13 Setting in Relative Position Mode

Items

Data 1

Data 2

ORG
CO
STOP

Origin
Return
1
Low

Axis
1
1
Speed mode
Low
Low
Maximum
1500 Hz 1500 Hz
1000 Hz
speed
Start speed 1 300 Hz
300 Hz
300 Hz
Average slope 0.1 %
0.1 %
0.1 %
Practice in
None
None
None
S-curve slope
Amount of
960
9600
1 pulse
Movements 1 pulse
pulse
Resolution
1/1
1/1
1/1
Accumulation
counter is
None
None
None
clear when
starting
Rounding off
Invalid
Invalid
Invalid
protection
Forward
CCW
CCW
CCW
direction
Data 1 : 10 L suction / discharge setting
Data 2 : 100 L suction / discharge setting
Origin Search : Origin return setting

Operation1.

Test

run

(10

uL

suction

Operation2. Origin Return

i.

ii.

Set PLCs output as below.

Table 15 PLC Setting 2 (Origin Return)

Name
ORG
ii.

Setting
HL

Description
Start Origin Search

By making ORG L, the tip moves toward suction

direction, and as it reaches the origin, the motor
stops.

Operation3. Suction/Discharge of liquids

i.

Set PLCs output as below.

Table 16 PLC Setting 3 (100 L discharge)

Name
ST1
ST2
ST3
DIR

Setting
HL
L
H
L

Description
Start 100 L discharge
select parameter
parameter2
Forward

discharge)
i.

H
H
H

Description
starting
select parameter
parameter1
Forwardtips edge is at 50 100 L
Reversetips edge is at 0 49 L
Origin Searchinvalid
Current OffON
Stopinvalid

ii.

Change the direction of the rotation depending on

the position of the tips edge in the syringe (In
order not to make the tip touch the edge of the iii.
syringe, or not to make it continues its operation
going beyond the origin).
By making ST1 L, the tip moves toward
discharge/suction direction for 10 L (960 steps).

By making ST1 L, the tip moves toward

discharge direction for 100 L(9600 steps) to
discharge the air inside the syringe.
Set PLCs output as below.
Table 17 PLC Setting 4 (100 L suction)

Name
ST1
ST2
ST3
DIR

13

Setting
HL
L
H
H

Description
Start 100 L suction
select parameter
parameter2
Reverse

2nd edition

TAKASAGO ELECTRIC, INC.

iv.

Insert the needle into liquids for suction. By

making ST1 L, the tip moves toward suction
direction for 100 L (9600 steps) for suction.

v.

Operation5. Elimination of backlash

Due to backlash, the pumps suction/discharge is
not conducted for a short time when changing the
direction of the motors rotation. Use as follows for
avoiding the variation caused by backlash.

Discharge the air left in the syringe by repeatedly

conducting discharge and suction. Air would be
discharged more easily when needle is faced
upper direction.

WARNING

WARNING

NoteBacklash is a striking back of connected wheels. With

backlash, the pumps suction/discharge temporarily stops
because the rotary motion is not transmitted when the
motor rotates to the other direction. Backlash is not created
if the motor rotates in a same direction.

Do not make the tip contact to the edge

of the syringe. This may cause worse
performance or malfunction.
Do not make the tip continues to go for
suction direction beyond the origin
sensor. This may cause worse
performance or malfunction.

Operation4. Syringe Pump Operation

Operate the pump for suction/discharge by driving
the stepper motor through PLC. The range for
discharge is 9600 steps from origin, the range for
suction is 960 steps.

WARNING

WARNING

Do not allow the temperature of the

motors surface goes beyond 90 . The
heat
generation
may
cause
malfunction on the motor.
Do not keep operating the pump while
there is no liquid in the syringe. The
tip will wear and it causes worse
performance or malfunction. Follow
Operation5 to replace the air with
liquids.

14

2nd edition

TAKASAGO ELECTRIC, INC.

How to Use (Step Drive)
1. What is Step Drive?
SBP-100G series is capable of 2 drive modes below.

Full StepResolution : 1

StepResolution : More than 2)

C.ADJ Volume

Step drive enables to hold down the oscillation and

lower the noise by raising resolution.
Figure:

Current Adjust Volume

ICD-200 is capable of 10 kinds of standard step as 1 /

Table 18 Setting driving current value for Step drive

2 / 2.5 / 4 / 5 / 10 / 20 / 25 / 50 / 100. In order to

operate SBP-100G series on Step drive, current
value is required to be adjusted to the resolution.

2. Preparation: Setting driving current value

i.

Resolution

Current

250 mA (initial value)

More than 2

200 mA

See How to Use (PC Drive Mode) for setting as

below. Set an ammeter as the current on A

iv.

Return the state of

SW1(4 poles ON, 6 poles

OFF)

phase of the motor cable can be monitored. Turn

4 poles on SW1 OFF, 6 poles ON.

WARNING

If C.ADJ volume is fully rotated to

clockwise, current beyond the rated
current is applied, and it causes failure
on the motor. Set as the current does
not go beyond the rated value.

Figure 3 Wiring diagram for setting driving current

ii.

Apply the drivers power after checking that the

Current Adjust (C.ADJ) volume is fully rotated
to counter clockwise.

iii.

Adjust the motors rated driving current with

C.ADJ volume. Set the current value as below.

15

2nd edition

TAKASAGO ELECTRIC, INC.

Note:
Driving current is measured by repeatedly suction/discharging on 5 seconds cycle at the condition below.
Table 19 Note:Step setting

Items

Resolution
1/1

Resolution
1/4

Resolution
1/10

Resolution
1/100

Axis

Speed mode

Low

Low

Low

Medium

Maximum speed

2,500 Hz

10 kHz

25kHz

250 kHz

Start speed 1

300 Hz

1,200 Hz

3 kHz

30 kHz

Average slope

0.1 %

0.4 %

1.0 %

1.0 %

Practice in S-curve slope

None

None

None

None

Amount of Movements 1

9,600 pulse

38,400 pulse

96,000 pulse

960,000 pulse

Accumulation counter is clear when starting

None

None

None

None

Rounding off protection

Invalid

Invalid

Invalid

Invalid

Forward direction

CCW

CCW

CCW

CCW

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TAKASAGO ELECTRIC, INC.

Troubleshooting Techniques

Usage Precautions

If you have any trouble, please check the following. If

the problem persists after performing these
inspections, please contact us.

Specifications and appearance are subject to

change without notice.
Do not apply excess pressure to the lead wires or
needle. Doing so may result in performance
deterioration or malfunction.
Protect the product from strong impacts and do not
drop it. Impacts may cause injury.
Do not use liquids containing foreign matter. Doing
so may cause performance deterioration or
malfunction.
Flush the inside of the barrel after use. Liquids
remaining within the barrel may cause performance
deterioration or malfunction.
Do not apply excessive pressure that exceeds
specifications. Applying a higher pressure than the
specification value may result in leakage, explosion,
or malfunction.
Do not use in a wet environment. Especially do not
get the motor or the sensor wet. A shortcircuit may
occur, resulting in performance deterioration or
malfunction.
Keep the surface temperature of motor under 90 C.
The motor may be damaged by the generation of
heat. We recommend monitoring the surface
temperature of the motor after a change in operating
conditions.
Do not operate the pump with the syringe full of air.
The tip inside the syringe will wear away, possibly
resulting
in
performance
deterioration
or
malfunction.

Symptom
Motor does
not work.
Motor
rotates
unstably.
Motor is out
of step or
races.

The motor is
out of step or
races when
the pump is
operated
over the limit
in
the
suction
/
discharge
direction.

Inspection
Check if the power is ON.
Check if the motor and the driver
are correctly wired.
Check if the motor and the driver
are connected.
Check if the input pulse frequency
is high. If the frequency is high,
the
torque
of
the
motor
deteriorates.
Check that the liquid does not
contain foreign matter.
If the pump is operated over the
limit in the suction / discharge
direction, it requires a large torque
to return to the original position.
<Tip>
Increase the torque of the motor by
increasing the applied current in
addition to lowering the operating
frequency of the stepper motor so
that
it
recovers
from
the
out-of-step situation. At this time,
keep the surface temperature of
motor under 90 . The motor may
be damaged by the generation of
heat.

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TAKASAGO ELECTRIC, INC.

Warrantee
WARRANTY CONDITIONS AND
INSTRUCTIONS (attached separately)
Please read thoroughly and keep for your record.

Contact
If you have any questions, please feel free to contact us
at any time.

Takasago Electric, Inc.

Sales and Engineering
66 Kakitsubata Narumi-cho Midoriku Nagoya
458-8522 JAPAN
Tel: +81-52-891-2301 Fax: +81-52-891-7386
E-mail: [email protected]
URL: http://www.takasago-fluidics.com
All rights reserved. Any unauthorized distribution or
reproduction of this manual is prohibited.
The contents of this Users Manual are current as of
May 2013.
Specifications and appearance are subject to
change without notice.
All company and product names are trademarks or
registered
trademarks
of
their
respective
companies.

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