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The document provides information about installation, operation and maintenance of variable frequency drives.

The document is an operating manual for Eaton's PowerXL DC1 Variable Frequency Drive.

The document mentions safety precautions like disconnecting power before installation, ensuring devices cannot be accidentally triggered, and only allowing qualified personnel to work on the equipment.

Manual

PowerXL
DC1
Variable Frequency Drive

12/13 MN04020003Z-EN

All proprietary names and product designations are brand names or trademarks
registered to the relevant title holders.

Break-Down Service
Please call your local representative:
http://eaton.com/moeller/aftersales
or
Hotline After Sales Service:
+49 (0) 180 5 223822 (de, en)
[email protected]

For customers in US/Canada contact:


EatonCare Customer Support Center
Call the EatonCare Support Center if you need assistance with placing an order,
stock availability or proof of shipment, expediting an existing order, emergency
ship-ments, product price information, returns other than warranty returns, and
informa-tion on local distributors or sales offices.
Voice: 877-ETN-CARE (386-2273) (8:00 a.m. 6:00 p.m. EST)
After-Hours Emergency: 800-543-7038 (6:00 p.m. 8:00 a.m. EST)
Drives Technical Resource Center
Voice: 877-ETN-CARE (386-2273) option 2, option 6
(8:00 a.m. 5:00 p.m. Central Time U.S. [UTC-6])
email: [email protected]
www.eaton.com/drives

Original operating manual


The German-language edition of this document is the original operating manual.
Translation of the original operating manual
All editions of this document other than those in German language are translations of
the original operating manual.

1. edition 2012, publication date 10/12


2. edition 2013, publication date 12/13
2012 by Eaton Industries GmbH, 53105 Bonn

Authors:
Redaction:

Sven Stahlmann, Jrg Randermann, Philipp Hergarten


Ren Wiegand

All rights reserved, also for the translation.


No part of this manual may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying,
micro-filming, recording or otherwise, without the prior written permission of
Eaton Industries GmbH, Bonn.
Subject to alteration.

Danger!
Dangerous electrical voltage!
Before commencing the installation
Disconnect the power supply of the device.
Ensure that devices cannot be accidentally retriggered.
Verify isolation from the supply.
Ground and short-circuit.
Cover or enclose neighbouring units that are live.
Follow the engineering instructions (IL) of the device
concerned.
Only suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/
system.
Before installation and before touching the device ensure
that you are free of electrostatic charge.
The functional earth (FE) must be connected to the
protective earth (PE) or to the potential equalizing.
The system installer is responsible for implementing this
connection.
Connecting cables and signal lines should be installed so
that inductive or capacitive interference do not impair the
automation functions.
Install automation devices and related operating elements
in such a way that they are well protected against unintentional operation.
Suitable safety hardware and software measures should
be implemented for the I/O connection so that a cable or
wire breakage on the signal side does not result in
undefined states in the automation device.
Ensure a reliable electrical isolation of the low voltage for
the 24 V supply. Only use power supply units complying
with IEC 60364-4-41 or HD 384.4.41 S2 (VDE 0100 part 410).
Deviations of the mains voltage from the nominal value
must not exceed the tolerance limits given in the technical
data, otherwise this may cause malfunction and
dangerous operation.

Eaton Industries GmbH


Safety instructions

Emergency-Stop devices complying with IEC/EN 60204-1


must be effective in all operating modes of the automation
devices. Unlatching the emergency switching off devices
must not cause restart.
Built-in devices for enclosures or cabinets must only be
run and operated in an installed state, desk-top devices or
portable devices only when the housing is closed.
Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This
should not cause dangerous operating states even for a
short time. If necessary, emergency switching off devices
should be implemented.

Wherever faults in the automation system may cause


damage to persons or property, external measures must
be implemented to ensure a safe operating state in the
event of a fault or malfunction (for example, by means of
separate limit switches, mechanical interlocks, etc.).
During operation, and depending on their degree of
protection, variable frequency drives may have live,
uninsulated, moving, and/or rotating parts, as well as hot
surfaces.
The impermissible removal of the required cover,
improper installation or incorrect operation of the motor or
variable frequency drive can cause the failure of the
device and serious injury and/or material damage.
Comply with all applicable national accident prevention
regulations (e.g. BGV A3) when working with energized
variable frequency drives.
The electrical installation must be carried out in
accordance with the relevant regulations (e.g. with regard
to cable cross sections, fuses, PE).
All transport, installation, commissioning and maintenance work must only be carried out by trained personnel
(observe IEC 60364, HD 384 or DIN VDE 0100 and national
accident prevention regulations).
If applicable, systems in which variable frequency drives
are installed must be equipped with additional monitoring
and protective devices in accordance with the applicable
safety regulations, e.g., the German Equipment and
Product Safety Act, accident prevention regulations, etc.
Making changes to the variable frequency drives by using
the operating software is allowed.
Keep all covers and doors closed during operation.
When designing the machine, the user must incorporate
mechanisms and measures that limit the consequences of
a drive controller malfunction or failure (an increase in
motor speed or the motor's sudden stop) so as to prevent
hazards to people and property, e.g.:
Additional stand-alone devices for monitoring parameters that are relevant to safety (speed, travel, end
positions, etc.)
Electrical and non-electrical safety devices (interlocks
or mechanical locks) for mechanisms that protect the
entire system
Due to the possibility of there being capacitors that are
still holding a charge, do not touch live device parts or
terminals immediately after disconnecting the variable
frequency drives from the supply voltage. Heed the
corresponding labels on the variable frequency drives

II

Table of contents
0

About this manual .....................................................................

0.1

List of revisions ............................................................................

0.2

Target group.................................................................................

0.3
0.3.1
0.3.2
0.3.3

Writing conventions .....................................................................


Hazard warnings of material damages .........................................
Hazard warnings of personal injury ..............................................
Tips...............................................................................................

7
7
8
8

0.4

Abbreviations ...............................................................................

0.5

Mains supply voltages.................................................................. 10

0.6

Units of measurement ................................................................. 10

DC1 device series ....................................................................... 11

1.1

Introduction .................................................................................. 11

1.2

System overview ......................................................................... 12

1.3

Checking the Delivery .................................................................. 13

1.4
1.4.1
1.4.2

Rated operational data ................................................................. 15


Rated operational data on the nameplate .................................... 15
Key to part numbers..................................................................... 16

1.5

Designations for the elements in variable frequency drives


with an IP20 degree of protection................................................ 18

1.6

Designations for the elements in variable frequency drives


with an IP66 degree of protection................................................ 19

1.7

Features ....................................................................................... 20

1.8

Selection criteria........................................................................... 22

1.9

Proper use.................................................................................... 23

1.10

Maintenance and inspection ........................................................ 24

1.11

Storage......................................................................................... 24

1.12

Charging the internal DC link capacitors ...................................... 25

1.13

Service and warranty.................................................................... 25

Engineering................................................................................. 27

2.1

Introduction .................................................................................. 27

2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.2.7

Electrical power network .............................................................


Mains connection and configuration ............................................
Mains voltage and frequency .......................................................
Voltage balance ............................................................................
Total Harmonic Distortion (THD) ..................................................
Idle power compensation devices ...............................................
Mains chokes ...............................................................................
Sine filter ......................................................................................

DC1 variable frequency drive

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28
28
29
29
30
30
31
32

2.3
2.3.1
2.3.2
2.3.3

Safety and switching....................................................................


Fuses and cable cross-sections ...................................................
Residual current circuit-breaker (RCD) .........................................
Mains contactors .........................................................................

2.4

EMC compliance.......................................................................... 35

2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5

Motor ...........................................................................................
Motor Selection ...........................................................................
Parallel connection of motors ......................................................
Circuit types with three-phase motors.........................................
87-Hz Characteristic curve ...........................................................
Connecting EX motors .................................................................

Installation.................................................................................. 41

3.1

Introduction.................................................................................. 41

3.2
3.2.1
3.2.2
3.2.3
3.2.4

Mounting .....................................................................................
Mounting position ........................................................................
Free space ...................................................................................
Fixing ...........................................................................................
Installing cable glands (IP66)........................................................

41
42
42
44
48

3.3
3.3.1
3.3.2
3.3.3

EMC installation ...........................................................................


EMC measures in the control panel.............................................
EMC screw ..................................................................................
Screen earth kit............................................................................

51
51
55
56

3.4
3.4.1
3.4.2
3.4.3
3.4.4

Earthing........................................................................................
Protective earth............................................................................
Motor earthing .............................................................................
Earth-fault protection ...................................................................
VAR screw ...................................................................................

56
57
57
57
57

3.5
3.5.1
3.5.2
3.5.3
3.5.4

Electrical Installation ....................................................................


Connection to power section.......................................................
Connection on control section .....................................................
Block diagrams.............................................................................
Insulation test ..............................................................................

58
59
66
75
82

Operation.................................................................................... 83

4.1

Checklist for commissioning........................................................ 83

4.2

Operational hazard warnings........................................................ 84

4.3

Commissioning with control signal terminals (default settings) .. 85

4.4

Commissioning with local controls (IP66) .................................... 88

4.5

Commissioning with keypad........................................................ 90

4.6

Commissioning with field bus / SmartWire-DT............................ 92

DC1 variable frequency drive

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33
33
34
35
37
37
37
38
39
40

Parameters.................................................................................. 93

5.1
5.1.1
5.1.2
5.1.3

Operating unit ..............................................................................


Shortcuts......................................................................................
Display unit...................................................................................
Menu Navigation ..........................................................................

93
94
94
94

5.2
5.2.1
5.2.2
5.2.3

Setting parameters.......................................................................
Operating unit ..............................................................................
drivesConnect ..............................................................................
Field bus/SmartWire DT ...............................................................

95
95
95
95

5.3
5.3.1
5.3.2

List of parameters ........................................................................ 96


Parameter Lock ............................................................................ 97
Default settings............................................................................ 97

5.4

I/0 control ..................................................................................... 98

5.5

Digital and analog inputs .............................................................. 99

5.6

Operational data indicator ............................................................ 103

Drives control ............................................................................. 105

6.1

Control level ................................................................................. 105

6.2
6.2.1

Second acceleration and deceleration time ................................. 106


Stop function with two different deceleration times ................... 107

6.3
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5

Motor ........................................................................................... 108


Circuit types for motor stator windings........................................ 108
87-Hz Characteristic curve ........................................................... 109
U/f characteristic curve ................................................................ 111
Speed behavior without slip compensation ................................. 112
Speed behavior with slip compensation ...................................... 113

6.4
6.4.1
6.4.2
6.4.3

Braking ......................................................................................... 115


DC-braking.................................................................................... 115
Regenerative braking ................................................................... 116
Mechanical brake (actuation)........................................................ 117

Applications................................................................................ 121

7.1
7.1.1

Analog inputs changeover............................................................ 121


Scaled value range (AI1)............................................................... 122

7.2

External fault (EXT)....................................................................... 123

7.3

Connecting a thermistor............................................................... 123

7.4
7.4.1
7.4.2

Fixed frequency setpoint values .................................................. 124


Fixed frequency............................................................................ 124
Frequency jump ........................................................................... 125

7.5

Motor potentiometer.................................................................... 127

7.6

Motor current monitoring............................................................. 130

7.7

Autostart function ........................................................................ 132

7.8

Setpoint input via keypad ............................................................. 133

DC1 variable frequency drive

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Modbus RTU............................................................................... 135

8.1
8.1.1
8.1.2
8.1.3
8.1.4

General ........................................................................................
Communications ..........................................................................
COM Port.....................................................................................
Enable ..........................................................................................
Modbus data format ....................................................................

8.2

Modbus parameters..................................................................... 137

8.3
8.3.1
8.3.2
8.3.3
8.3.4

Operating mode Modbus RTU.....................................................


Structure of the master request ..................................................
Structure of the slave response...................................................
Modbus: Register mapping..........................................................
Explanation of function code........................................................

CANopen..................................................................................... 149

9.1

Data Types ................................................................................... 149

9.2
9.2.1
9.2.2
9.2.3
9.2.4
9.2.5
9.2.6
9.2.7

System overview .........................................................................


COM Port.....................................................................................
Enable ..........................................................................................
Bus termination resistor...............................................................
Baud rate .....................................................................................
Set CANopen user address..........................................................
Parameters that need to be configured .......................................
Transmission Type .......................................................................

150
151
152
152
152
153
153
155

9.3
9.3.1
9.3.2
9.3.3
9.3.4

Object list.....................................................................................
EDS file ........................................................................................
Communication-specific objects ..................................................
Server SDO Parameter ................................................................
Manufacturer-specific objects......................................................

156
156
157
158
160

10

Error Messages .......................................................................... 163

10.1

Introduction.................................................................................. 163

10.2
10.2.1
10.2.2

Error Messages............................................................................ 163


Acknowledge error message (Reset)........................................... 163
Fault log ....................................................................................... 163

10.3

Error list........................................................................................ 165

DC1 variable frequency drive

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135
135
136
136
136
139
140
141
142
147

11

Annex .......................................................................................... 167

11.1

Features ....................................................................................... 168

11.2

General rated operational data ..................................................... 170

11.3
11.3.1
11.3.2
11.3.3
11.3.4
11.3.5

Technical data .............................................................................. 173


DC1-1D......................................................................................... 173
DC1-12 ......................................................................................... 175
DC1-32 ......................................................................................... 177
DC1-34 ......................................................................................... 179
DC1-34 ......................................................................................... 181

11.4

Dimensions and frame size.......................................................... 183

11.5

Variable frequency drives for single-phase AC motors ................ 185

11.6

DX-SPL-RJ45-2SL1PL .................................................................. 187

11.7
11.7.1
11.7.2
11.7.3

External keypad............................................................................ 188


DX-KEY- .................................................................................... 188
DX-KEY-LED ................................................................................. 190
DX-KEY-OLED .............................................................................. 191

11.8

DX-NET-SWD3 ............................................................................. 193

11.9
11.9.1
11.9.2
11.9.3
11.9.4

PC-Interface cards........................................................................ 194


DX-COM-STICK ............................................................................ 194
DX-COM-PCKIT ............................................................................ 195
DX-CBL-PC1M5............................................................................ 196
drivesConnect .............................................................................. 197

11.10
11.10.1
11.10.2
11.10.3

Expansion modules ...................................................................... 197


DXC-EXT-IO110, DXC-EXT-IO230 ................................................ 197
DXC-EXT-2RO .............................................................................. 200
DXC-EXT-2RO1AO ....................................................................... 202

11.11

Cables and fuses.......................................................................... 204

11.12

Mains contactors.......................................................................... 207

11.13

EMC cable brackets ..................................................................... 209

11.14

Radio interference suppression filter ........................................... 210

11.15 Braking resistances ...................................................................... 212


11.15.1 DX-BR3-100.................................................................................. 212
11.16

Mains chokes ............................................................................... 215

11.17

Motor chokes ............................................................................... 217

11.18

Sine filter ...................................................................................... 219

11.19

List of parameters ........................................................................ 221


Alphabetical index ..................................................................... 229

DC1 variable frequency drive

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DC1 variable frequency drive

12/13 MN04020003Z-EN

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0 About this manual


0.1 List of revisions

0 About this manual


This manual contains specific information designed to enable you to select a
DC1 variable frequency drive, connect it, and use its parameters to configure
it as required for your specific needs. The manual applies to all DC1 variable
frequency drive sizes. Any differences between and special characteristics of
the various rating levels and sizes will be noted accordingly.

0.1 List of revisions


The following significant amendments have been introduced since previous
issues:
Publication
date

Page

Subject

New

Modification

12/13

Completely revised

10/12

Initial issue

Deleted

0.2 Target group


The content of MN04020003Z-EN manual is written for engineers and electricians. A specialist knowledge of electrical engineering and fundamental
technical principles is needed for commissioning. We assume that you have
a good knowledge of engineering fundamentals and that you are familiar with
handling electrical systems and machines, as well as with reading technical
drawings.

0.3 Writing conventions


Symbols with the following meaning are used in this manual:
Indicates instructions to be followed.

0.3.1 Hazard warnings of material damages


NOTICE
Warns about the possibility of material damage.

DC1 variable frequency drive

12/13 MN04020003Z-EN

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0 About this manual


0.3 Writing conventions

0.3.2 Hazard warnings of personal injury

CAUTION

WARNING

DANGER

Indicates useful tips.

In order to make it easier to understand some of the figures


included in this manual, the variable frequency drive housing, as
well as other safety-relevant parts, has been left out. However,
it is important to note that the variable frequency drive must
always be operated with its housing in its proper place, as well
as with all required safety-relevant parts.

All the specifications in this manual refer to the hardware and


software versions documented in it.

More information on the devices described here can be found on


the Internet under:www.eaton.eu/powerxl

Warns of the possibility of hazardous situations that may


possibly cause slight injury.

Warns of the possibility of hazardous situations that could result


in serious injury or even death.

Warns of hazardous situations that result in serious injury or


death.

0.3.3 Tips

DC1 variable frequency drive

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0 About this manual


0.4 Abbreviations

0.4 Abbreviations
The following abbreviations are used in this manual:
dec

Decimal (base-10 numeral system)

EMC

Electromagnetic compatibility

FE

Functional earth

FS

Frame Size

FWD

Forward run (clockwise rotating field)

GND

Ground (0-V-potential)

hex

Hexadecimal (base-16 numeral system)

ID

Identifier (unique ID)

IGBT

Insulated gate bipolar transistor

LED

Light Emitting Diode (LED)

LSB

Least significant bit

MSB

Most significant bit

OLED

Organic Light Emitting Diode

PC

Personal Computer

PDS

Power Drive System (magnet system)

PE

Protective earth

PES

EMC connection to PE for screened lines

PNU

Parameter number

REV

Reverse run (anticlockwise rotation field active)

ro

Read Only (read access only)

rw

Read/Write (read/write access)

SCCR

Short Circuit Current Rating

UL

Underwriters Laboratories

DS

Default settings

DC1 variable frequency drive

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0 About this manual


0.5 Mains supply voltages

0.5 Mains supply voltages


The rated operating voltages stated in the following table are based on the
standard values for networks with a grounded star point.
In ring networks (as found in Europe) the rated operating voltage at the
transfer point of the power supply companies is the same as the value in the
consumer networks (e.g. 230 V, 400 V).
In star networks (as found in North America), the rated operating voltage at
the transfer point of the utility companies is higher than in the consumer
network.
Example: 120 V 115 V, 240 V 230 V, 480 V 460 V.
The DC1 variable frequency drive's wide tolerance range takes into account a
permissible voltage drop of 10% (i.e. ULN - 10%) while, in the 400-V category, it takes into account the North American mains voltage of 480 V + 10 %
(60 Hz).
The permissible power supply for the DC1 series is listed in the Technical
Specifications section in the annex.
The rated mains voltage operational data is always based on mains frequencies of 50/60 Hz within a range of 48 to 62 Hz.

0.6 Units of measurement


Every physical dimension included in this manual uses international metric
system units, otherwise known as SI (Systme International dUnits) units.
For the purpose of the equipment's UL certification, some of these dimensions are accompanied by their equivalents in imperial units.
Table 1:Unit conversion examples

10

Designation

US-American value

SI value

Conversion value

US-American
Designation

Length

1 in ()

25.4 mm

0.0394

inch

Power

1 HP = 1.014 PS

0.7457 kW

1.341

horsepower

Torque

1 lbf in

0.113 Nm

8.851

pound-force inches

Temperature

1 F (TF)

-17.222 C (TC)

TF = TC 9/5 + 32

Fahrenheit

Speed

1 rpm

1 min-1

Revolutions per minute

Weight

1 lb

0.4536 kg

2.205

pound

Flow rate

1 cfm

1.698 m3/min

0.5889

cubic feed per minute

DC1 variable frequency drive

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1 DC1 device series


1.1 Introduction

1 DC1 device series


1.1 Introduction
Due to their ease of use and high reliability, DC1 PowerXL variable
frequency drives are ideal for general applications involving three-phase
motors. In addition, an integrated radio interference suppression filter and a
flexible interface ensure that the inverters meet a number of important
needs in the machine building industry when it comes to the optimization of
production and manufacturing processes.
For installations in control panels, devices with a performance range
of 0.37 (for 230 V) to 11 kW (for 400 V) are available in a compact and
sturdy design featuring three available sizes (FS1, FS2, FS3) and a degree
of protection of IP20.
For distributed local installations, there are three sizes covering a performance range of 0.37 (for 230 V) to 7.5 kW (for 400 V) and featuring a degree
of protection of IP66. These models come in two versions: with and without
local controls. These local controls include a setpoint potentiometer, a
selector switch for switching operating directions, and a lockable main
switch on the mains side.
The computer-based drivesConnect parameter configuration program
ensures data integrity and reduces the time required for commissioning and
maintenance.
In addition, the comprehensive accessories available increase the inverters'
flexibility in all areas of application.

L1/L L2/N
L3

REV

PWR

0
FWD

OFF

ON

9 10 11

IP20 degree of protection

IP66 degree of protection, without


local controls

IP66 degree of protection, with local


controls

Figure 1: Designs, enclosure versions

DC1 variable frequency drive

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11

1 DC1 device series


1.2 System overview

1.2 System overview

L1/L L2/N
L3

9 10 11

Ready

Figure 2: System overview (example)


a DC1- variable frequency drives
b DX-LN mains choke, DX-LM3- motor choke, DX-SIN3- sine filter
c Integrable DX-BR braking resistance (only for IP20, FS2 and FS3)
d DXC-EXT- expansion module
e DX-NET-SWD3 SmartWire-DT interface (only in IP20)
f DX-COM-STICK communication module and accessories (e. g. DX-CBL- connection cable)
g DE-KEY- keypad (external)

12

DC1 variable frequency drive

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1 DC1 device series


1.3 Checking the Delivery

1.3 Checking the Delivery

Before opening the package, please check the nameplate on it


to make sure that you received the correct variable frequency
drive.

L1/L L2/N
L3

9 10 11

Figure 3: Nameplate location

The DC1 series variable frequency drives are carefully packaged and
prepared for delivery. The devices should be shipped only in their original
packaging with suitable transportation materials. Please take note of the
labels and instructions on the packaging, as well as of those meant for the
unpacked device.
Open the packaging with adequate tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged.

DC1 variable frequency drive

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13

1 DC1 device series


1.3 Checking the Delivery
The packaging must contain the following parts:

DC1 series variable frequency drive,


an instructional leaflet

IL04020009Z for devices with an IP20 degree of protection

IL04020013Z for devices with an IP66 degree of protection

A data carrier (CD-ROM) containing documentation for the variable


frequency drives

L1/L L2/N
L3

IL

CD
1

9 10 11

Figure 4: Equipment supplied

14

DC1 variable frequency drive

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1 DC1 device series


1.4 Rated operational data

1.4 Rated operational data


Voltage categories
DC1 variable frequency drives are subdivided into the following mains
voltage categories:

115 V: DC1-1D
230 V: DC1-12, DC1-32
400 V: DC1-34

1.4.1 Rated operational data on the nameplate


The device-specific rated operational data for the DC1 variable frequency
drive is listed on the nameplate on the right side of the device.
The inscription of the nameplate has the following meaning (example):
Inscription

Meaning

DC1-344D1FB-A20N

Part no.:
DC1 = DC1 series variable frequency drive
3 = Three-phase mains connection / three-phase motor connection
4 = 400 V mains voltage category
4D1 = 4.1 A rated operational current (4-decimal-1, output current)
F = integrated RFI filter
B = integrated Brake Chopper
A = LED display (7-segment text display)
20 = IP20 degree of protection
N = basic device

Input

Rated operational data of mains connection


Three-phase AC voltage (Ue 3~ AC),
380 - 480 V voltage, 50/60 Hz frequency, input phase current (4.3 A).

Output

Load side (motor) rated operational data:


Three-phase AC voltage (0 - Ue), output phase current (4.1 A), output frequency
(0 - 500 Hz)

Power

Assigned motor output:


1.5 kW at 400 V/2 HP at 460 V for a four-pole, internally cooled or surface-cooled
three-phase asynchronous motor (1500 min-1 at 50 Hz/1800 rpm at 60 Hz)

S/N

Serial number

variable frequency drive is an electrical apparatus.


Read the manual (in this case MN04020003Z-EN) before making any electrical
connections and commissioning.

IP20/Open type

Degree of protection of the housing: IP 20, UL (cUL) Open Type

25072012

Manufacturing date: 25.07.2012

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1.4 Rated operational data

1.4.2 Key to part numbers


The catalog no. or part no. for the DC1 series of variable frequency drives is
made up of four sections.
Series Power section Model Version
The following figure shows it in greater detail:
D C

Explanation

Type
N = basic device

Degree of protection
20 = IP20 / NEMA 0
66 = IP66 / NEMA 4X
6S = IP66 with switch / NEMA 4X, switched
Display unit (display)
A = LED display

Brake Chopper
N = No internal brake chopper
B = Brake chopper
EMC (radio interference suppression filter)
N = No internal RFI filter
F = Internal RFI filter
Rated operational current (examples)
2D2 = 2.2 A
4D1 = 4.1 A
024 = 24 A
Mains voltage category
1 = 115 V (110 - 115 V 10 %)
2 = 230 V (200 - 240 V 10 %)
4 = 400 V (380 - 480 V 10 %)
D = 115 V input / 230 V output (voltage doubler)
Connection in power section
1 = Single-phase mains connection / three-phase motor connection
3 = Three-phase mains connection / three-phase motor connection
S = Single-phase mains connection / single-phase motor connection

Device series
DC1 = variable frequency drive, compact, Series 1
(D = Drives, C = Compact, 1 = Series)
Figure 5: Key to part numbers
1) Please refer to manual MN04020004Z-EN

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1.4 Rated operational data
Catalog number examples
Inscription

Meaning

DC1-124D1FN-A20N

DC1 = DC1 series variable frequency drive


1 = Single-phase mains connection / three-phase motor connection
2 = 230 V mains voltage category (200 - 240 V 10%)
4D1 = 4.1 A rated operational current (output current)
F = Integrated radio interference suppression filter (RFI, EMC measure)
N = No integrated braking chopper
A = LED display (7-segment) on operating unit
20 = Degree of protection IP20 / NEMA 0
N = basic device

DC1-327DOFB-A66N

DC1 = DC1 series variable frequency drive


3 = Three-phase mains connection / three-phase motor connection
2 = 230 V mains voltage category (200 - 240 V 10%)
7D0 = 7 A rated operational current (output current)
F = Integrated radio interference suppression filter (RFI, EMC measure)
B = Integrated Brake Chopper. An external braking resistance (optional) is required for
this function.
A = LED display (7-segment) on operating unit
66 = degree of protection IP66 / NEMA 4X
N = basic device

DC1-34024NB-A20N

DC1 = DC1 series variable frequency drive


3 = Three-phase mains connection / three-phase motor connection
4 = 400 V mains voltage category (380 - 480 V 10%)
024 = 24 A rated operational current (output current)
N = No integrated radio interference suppression filter (RFI)1)
B = Integrated Brake Chopper. An external braking resistance (optional) is required for
this function.
A = LED display (7-segment) on operating unit
20 = Degree of protection IP20 / NEMA 0
N = basic device

DC1-342D2FN-A6SN

DC1 = DC1 series variable frequency drive


3 = Three-phase mains connection / three-phase motor connection
4 = 400 V mains voltage category (380 - 480 V 10%)
2D2 = 2.2 A rated operational current (output current)
F = Integrated radio interference suppression filter (RFI, EMC measure)
N = No integrated braking chopper
A = LED display (7-segment) on operating unit
6S = Degree of protection IP66 / NEMA 4X with switches (mains switch, enable/phase
sequence, potentiometer) for local control
N = basic device

1) In the case of variable frequency drives without an integrated EMC filter, external measures (e.g., external radio
interference suppression filters) must be used for operation in accordance with IEC/EN 61800-3 in order to
comply with the relevant limits concerning electromagnetic compatibility (EMC).

In accordance with IEC/EN 61800-3, an external radio interference suppression filter is required for DC1-Nx- models.

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1.5 Designations for the elements in variable frequency drives with an IP20 degree of protection

1.5 Designations for the elements in variable frequency drives with an IP20 degree of protection
The following drawing serves as an example showing the designations used
for the elements in DC1 variable frequency drives with a size of FS1 and an
IP20 degree of protection.

L1/L L2/N
L3

9 10 11

Figure 6: Designations (IP20)


a Fixing holes (screw fastening)
b Connection terminals in power section (mains side)
c Cutout for mounting on mounting rail
d Connection terminals in power section (motor feeder)
e Control signal terminals (plug-in)
f Communication interface (RJ45)
g Operating unit with 5 control buttons and LED display
h Info card

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1.6 Designations for the elements in variable frequency drives with an IP66 degree of protection

1.6 Designations for the elements in variable frequency drives with an IP66 degree of protection
The following drawing serves as an example showing the designations used
for the elements in DC1 variable frequency drives with a size of FS1 and an
IP66 degree of protection.

L1N

L2N

L3

10 11

10

Figure 7: Designations (IP66)


a Local controls with connection (in DC1--A6SN only)
Setpoint potentiometer
Selector switch for switching operating directions
Mains transfer switch (lockable)
b Operating unit with 5 control buttons and LED display
c Control signal terminal strip (plug-in)
d Connection terminals in power section (motor feeder) and cableway for EMC cable gland
e Nameplate
f Fixing holes (screw fastening)
g Heat sink
h Connection terminals in power section (mains side) and cableway for cable gland
i Communication interface (RJ45)

The info card and three additional knockouts for cable glands are found under
the lower terminal cover.

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1.7 Features

1.7 Features
DC1 series variable frequency drives convert the voltage and frequency of an
existing AC supply system into a DC voltage.
This DC voltage is then used to generate a single-phase or three-phase AC
voltage with an adjustable frequency and assigned amplitude values for the
variable speed control of AC motors and three-phase asynchronous motors.

BR

DC- DC+

L1/L

L2/N

V
U

L3

EMC

VAR

U
M
3~

PES

CPU

1 11

Figure 8: Block diagram; components in a DC1 variable frequency drive


a L1/L, L2/N, L3, PE supply, mains supply voltage ULN = Ue at 50/60 Hz:
DC1-1D: single-phase mains connection (1 AC 115 V), with voltage doubler,
motor feeder (3 AC 230 V)
DC1-12: single-phase mains connection (1 AC/2 AC 230 V/240 V), motor feeder (3 AC 230 V)
DC1-32: three-phase mains connection (3 AC 230 V/240 V), motor feeder (3 AC 230 V)
DC1-34: three-phase mains connection (3 AC 400 V/480 V), motor feeder (3 AC 400 V)
b Internal radio interference suppression filter (not in DC1-1D), EMC connection to PE
c Internal voltage filter, VAR connection to PE
d Rectifier bridge: it converts the AC voltage of the electrical supply to a DC voltage.
e Internal DC link with charging resistor, capacitor, and switched-mode power supply unit and DC link
(DC- and DC+ connection only in FS2 and FS3 sizes with IP20 degree of protection)
f Braking chopper for external braking resistance (DC+ and BR connection only in FS2 and FS3 sizes)
g Inverter. The IGBT based inverter converts the DC voltage
of the DC link (UDC) into a three-phase AC voltage (U2) with variable amplitude and frequency (f2).

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1.7 Features
h Motor connection with output voltage U2 (0 to 100% Ue) and output frequency f2 (0 to 500 Hz)
The connection in the motor feeder is implemented with a screened cable that is earthed on both sides
across a large area (PES).
Rated operational current (Ie, output current):
DC1-1D: 2.3 - 5.8 A
DC1-12: 2.3 - 15 A
DC1-32: 2.3 - 18 A
DC1-34: 2.2 - 24 A
100% at an ambient temperature of +50 C with an overload capability of 150% for 60 s
and a starting current of 175% for 2 s.
i Three-phase asynchronous motor
Continuously variable speed control for motors with the rated motor shaft outputs (P2):
DC1-1D: 0.37 - 1.1 kW (230 V, 50 Hz) or 0.5 - 1.5 HP (230 V, 60 Hz)
DC1-12: 0.37 - 4 kW (230 V, 50 Hz) or 0.5 - 5 HP (230 V, 60 Hz)
DC1-32: 0.37 - 4 kW (230 V, 50 Hz) or 0.5 - 5 HP (230 V, 60 Hz)
DC1-34: 0.75 - 11 kW (400 V, 50 Hz) or 1 - 15 HP (460 V, 60 Hz)
j Control section with operating unit and control buttons, seven-segment display, control voltage,
plug-in control signal terminals
k RJ45 interface for the computer and fieldbus connection (OP bus, Modbus RTU, CANopen)

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1.8 Selection criteria

1.8 Selection criteria


Select the variable frequency drive according to the supply voltage ULN of
the supply system and the rated operational current of the assigned motor.
The circuit type ( / ) of the motor must be selected according to the
supply voltage.
The rated output current Ie of the variable frequency drive must be greater
than or equal to the rated motor current.
P-08

P-07

L1/L L2/N
L3

230/400 V
3.2/1.9 A
cos 0.79
0,75 KW
1410 mi n-1
50 Hz

9 10 11

P-10

P-09

Figure 9: Selection criteria

When selecting the drive, the following criteria must be known:

Type of motor
Mains voltage = rated operating voltage of the motor (e. g. 3~ 400 V),
Rated motor current (recommended value, dependent on the circuit type
and the power supply)
Load torque (quadratic, constant),
Starting torque,
Ambient air temperature (rated value e. g. +40 C).
Ambient conditions (control cabinet installation for IP20 degree of
protection and direct local installation for IP66 degree of protection)

When connecting multiple motors in parallel to the output of a


variable frequency drive, the motor currents are added geometrically separated by effective and idle current components.
When you select a variable frequency drive, make sure that it
can supply the total resulting current. If necessary, for dampening and compensating the deviating current values, motor
reactors or sine filters must be installed between the variable
frequency drive and the motor.

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1.9 Proper use

1.9 Proper use


The DC1 variable frequency drives are not domestic appliances. They are
designed only for industrial use as system components.
The DC1 variable frequency drives are electrical devices for controlling variable speed drives with three-phase motors. They are designed for installation
in machines or for use in combination with other components within a
machine or system
If installed in a machine, the variable frequency drives must not be placed
into operation until it is confirmed that the relevant machine complies with
the safety requirements set forth in the 2006/22/EC Machinery Directive
(meets the requirements set forth in EN 60204). The user of the equipment
is responsible for ensuring that the machine use complies with the relevant
EU Directives.
The CE markings on DC1 variable frequency drives confirm that the devices
meet the requirements set forth in the European Union's Low Voltage and
EMC Directives (Directives 2006/95/EC and 2006/42/EC) when used in their
typical drive configuration.
In the described system configurations, DC1 variable frequency drives are
suitable for use in public and non-public networks.
A connection of a DC1 variable frequency drive to IT networks (networks
without reference to earth potential) is permissible only to a limited extent,
since the devices built-in filter capacitors connect the network with the earth
potential (enclosure).
On earth free networks, this can lead to dangerous situations or damage to
the device (isolation monitoring required).

To the output (terminals U, V, W) of the DC1 variable frequency


drive you must not:

connect a voltage or capacitive loads (e.g. phase compensation capacitors),


connect multiple variable frequency drives in parallel,
make a direct connection to the input (bypass).

Observe the technical data and connection requirements.


For additional information, refer to the equipment rating plate or label of the
variable frequency drive and the documentation. Any other usage constitutes
improper use.

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1.10 Maintenance and inspection

1.10 Maintenance and inspection


DC1 series variable frequency drives will be maintenance-free as long as the
general rated operational data ( Section 1.5, Designations for the
elements in variable frequency drives with an IP20 degree of protection,
page 18) is adhered to and the specific technical data (see annex) for the
corresponding ratings is taken into account. Please note, however, that
external influences may affect the operation and lifespan of a DC1 variable
frequency drive.
We therefore recommend that the devices are checked regularly and the
following maintenance measures are carried out at the specified intervals.
Table 2: Recommended maintenance for DC1 variable frequency drives
Maintenance measures

Maintenance interval

Clean cooling vents (cooling slits)

please enquire

Check to make sure that the fan and the


7-segment display are working properly
(press all five buttons simultaneously,
starting with the Stop button)

6 - 24 months (depending on the environment)

Check the filter in the control panel doors


(see the manufacturer's specifications)

6 - 24 months (depending on the environment)

Check all earth connections to make sure they


are intact

On a regular basis, at periodic intervals

Check the tightening torques of the terminals


(control signal terminals, power terminals)

On a regular basis, at periodic intervals

Check connection terminals and all metallic


surfaces for corrosion

6 - 24 months; when stored, no more than 12 months later


(depending on the environment)

Motor cables and shield connection (EMC)

According to manufacturer specifications, no later than 5 years

Charge capacitors

12 months
( Section 1.12, Charging the internal DC link capacitors)

There are no plans for replacing or repairing individual components of DC1


variable frequency drives!
If the DC1 variable frequency drive is damaged by external influences, repair
is not possible.
Dispose of the device according to the applicable environmental laws and
provisions for the disposal of electrical or electronic devices.

1.11 Storage
If the DC1 variable frequency drive is stored before use, suitable ambient
conditions must be ensured at the site of storage:

24

Storage temperature: -40 - +60 C,


Relative average air humidity: < 95 %, non condensing (EN 50178),
To prevent damage to the RASP DC link capacitors, storage times longer
than 12 months are not recommended
( Section 1.12, Charging the internal DC link capacitors).

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1.12 Charging the internal DC link capacitors

1.12 Charging the internal DC link capacitors


After extended storage times or extended downtimes during which no
power is supplied (> 12 months), the capacitors in the internal DC link must
be recharged in a controlled manner in order to prevent damage. To do this,
the DC1 variable frequency drive must be supplied with power, with a
controlled DC power supply unit, via two mains connection terminals
(e.g. L1 and L2).
In order to prevent the capacitors from having excessively high leakage
currents, the inrush current should be limited to approximately 300 to
800 mA (depending on the relevant rating). The variable frequency drive
must not be enabled during this time (i.e. no start signal). After this, the DC
voltage must be set to the magnitudes for the corresponding DC link voltage
(UDC 1.41 x Ue) and applied for one hour at least (regeneration time).
DC1-12, DC1-32: about 324 V DC at Ue = 230 V AC
DC1-34: about 560 V DC at Ue = 400 V AC

Due to the internal voltage doubler circuit, the capacitors in


DC1-1D variable frequency drives cannot be reformed using
the connection terminals!
Please contact your local sales office.

1.13 Service and warranty


In the unlikely event that you have a problem with your DC1 variable
frequency drive, please contact your local sales office.
When you call, have the following data ready:

The exact variable frequency drive part number (see nameplate),


the date of purchase,
a detailed description of the problem which has occurred with the
variable frequency drive.

If some of the information printed on the rating plate is not legible, please
state only the data which are clearly legible.
Information concerning the guarantee can be found in the Terms and
Conditions Eaton Industries GmbH.
24-hour hotline: +49 (0)1805 223 822
E-Mail: [email protected]

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1.13 Service and warranty

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2 Engineering
2.1 Introduction

2 Engineering
2.1 Introduction
This chapter describes the most important features in the energy circuit of a
magnet system (PDS = Power Drive System), which you should take into
consideration in your project planning.

L1
L2
L3
PE

I> I>

I>

RCD

DC- L1/L L2/N L3

DC+ BR

PES

PES

M
3

Figure 10: Example of a magnet system with a three-phase feeder unit


for a three-phase motor (control panel layout)
a Network configuration, mains voltage, mains frequency, interaction with p.f. correction systems
b Fuses and cable cross-sections, cable protection
c Protection of persons and domestic animals with fault current protective devices
d Mains contactor
e Main choke, radio interference filter, line filter
f variable frequency drive: mounting, installation; power connection; EMC compliance; circuit examples
g Motor chokes, sine filters
h Motor protection; Thermistor overload relay for machine protection
i Cable lengths, motor cables, shielding (EMC)
j Motor and application, parallel operation of multiple motors on a variable frequency drive,
bypass circuit; DC braking
k Braking resistance; dynamic braking

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2.2 Electrical power network

2.2 Electrical power network


2.2.1 Mains connection and configuration
DC1 variable frequency drives can be connected to and run on all neutral
point-grounded AC supply systems (TN-S, TN-C, TT grounding systems;
please refer to IEC 60364) without any limitations.
L1
L2
L3
N
PE
TN-S

L1
L2
L3
N

L1
L2
L3
PEN

TN-C

TT

Figure 11: AC supply systems with earthed center point

While planning the project, consider a symmetrical distribution


to the three main phase conductors, if multiple variable
frequency drives with single-phase supplies are to be
connected. The total current of all single phase consumers is
not to cause an overload of the neutral conductor (N-conductor).

The connection and operation of variable frequency drives to asymmetrically


grounded TN networks (phase-grounded Delta network "Grounded Delta",
USA) or non-grounded or high-resistance grounded (over 30 ) IT networks is
only conditionally permissible.

Operation on non-earthed networks (IT) requires the use of suitable insulation monitors (e.g. pulse-code measurement method)

In networks with an earthed phase conductor, the maximum


phase-earth voltage must not exceed 300 VAC.

If a DC1 variable frequency drive is connected to a corner-grounded system


or to an IT system (ungrounded, insulated), the internal radio interference
suppression filter must be disconnected (by unscrewing the screw marked
EMC in DC1--A20N only).

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2.2 Electrical power network

20 mm (0.79")

PH1

M3
L1/L
L2/N

L3

EMC
VAR

EMC

VAR

Figure 12: EMC and VAR screw locations

The required filter winding for electromagnetic compatibility (EMC) no longer


exists in this case.

Measures for electromagnetic compatibility are mandatory in a


magnet system, to meet the legal standards for EMC- and Low
Voltage Directive.
Good earthing measures are a prerequisite for the effective
insert of further measures such as screen earth kit or filters
here. Without respective grounding measures, further steps are
superfluous.

2.2.2 Mains voltage and frequency


DC1 variable frequency drives feature a wide tolerance range that incorporates the rated values for European (ULN = 230 V/400 V, 50 Hz) and American
(ULN = 240 V/480 V, 60 Hz) standard voltages:

115 V, 50/60 Hz at DC1-1D


110 V - 10 % - 115 V + 10 % (99 V - 0 % - 126.5 V + 0 %)
230 V, 50 Hz; 240 V, 60 Hz bei DC1-12, DC1-32
200 V - 10 % - 240 V + 10 % (180 V - 0 % - 264 V + 0 %)
400 V, 50 Hz; 480 V, 60 Hz bei DC1-34
380 V - 10 % - 480 V + 10 % (342 V - 0 % - 528 V + 0 %)

The permissible frequency range for all voltage categories is 50/60 Hz


(48 Hz - 0% - 62 Hz + 0%).

2.2.3 Voltage balance


Unbalanced voltages and deviations from the ideal voltage shape may occur
in three-phase AC supply systems if the phase conductors are loaded
unevenly and if large output loads are connected directly. In variable
frequency drives powered with a three-phase power supply, these unbalances may cause the diodes in the mains rectifier to be loaded unevenly,
resulting in premature diode failure.

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2.2 Electrical power network

In the project planning for the connection of three-phase


supplied variable frequency drives (DC1-3), consider only AC
supply systems that handle permitted asymmetric divergences
in the mains voltage +3 %.
If this condition is not met or if the unbalance at the connection
location is not known, it is recommended to use a recommended mains choke (please refer to the annex, "Mains chokes"
section, page 214).

2.2.4 Total Harmonic Distortion (THD)


Non-linear consumers (loads) in an AC supply system produce harmonic
voltages that again result in harmonic currents. These harmonic currents at
the inductive and capacitive reactances of a mains supply system produce
additional voltage drops with different values which are then overlaid on the
sinusoidal mains voltage and result in distortions. In supply systems, this
form of "noise" can give rise to problems in an installation if the sum of the
harmonics exceeds certain limit values.
The THD value (THD = Total Harmonic Distortion) is defined in standard
IEC/EN 61800-3 as the ratio of the rms value of all harmonic components to
the rms value of the fundamental frequency.

In order to reduce THD values (up to 30%), it is recommended


to use a recommended mains choke (please refer to the annex,
"Mains chokes" section, page 214).

2.2.5 Idle power compensation devices


Compensation on the power supply side is not required for the variable
frequency drives of the DC1 series. From the AC power supply network
they only take on very little reactive power of the fundamental harmonics
(cos ~ 0.98).

In the AC supply systems with non-choked reactive current


compensation devices, current deviations can enable parallel
resonance and undefinable circumstances.
In the project planning for the connection of variable frequency
drives to AC supply systems with undefined circumstances,
consider using main chokes.

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2.2 Electrical power network

2.2.6 Mains chokes


Main chokes (also known as commutating chokes) increase the inductance
of the mains supply cable. This extends the current flow period and dampens
mains voltage drops.
Towards the variable frequency drive, the main chokes dampen the interference from the supply network. This increases the electric strength of the
variable frequency drive and lengthens the lifespan (diodes of the mains
power rectifier, internal DC link capacitors).

For the operation of the DC1 variable frequency drive, the


application of main chokes is not necessary. We do recommend
however that an upstream mains choke is used since the
network quality is not known in most cases.
While planning the project, consider that a main choke is only
assigned to a single variable frequency drive for decoupling.
When using an adapting transformer (assigned to a single variable frequency drive), a main choke is not necessary.
Main chokes are designed based on the mains-side input
current (ILN) of the variable frequency drive.
The mains chokes recommended for DC1 variable frequency
drives are listed in the annex ( Table 32 and Table 33)
( Section 11.16, Mains chokes, page 215).

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2.2 Electrical power network

2.2.7 Sine filter


PE

1W1

1V1

1U1

Sine filters are connected in the output of a variable frequency drive.


U2

PE

1W2

1V2

1U2

M
3~

Figure 13: Circuit Diagram of a sine filter

The sine filter removes high-frequency components above the set resonance
frequency from the variable frequency drive output voltage (U2).
This reduces the conducted and radiated emission.
Advantages of sine filters:

Long motor cable lengths with reduced conducted and radiated interference
Reduced motor losses and noise
Longer motor lifespan

Disadvantages of sine filters:

Voltage drop of up to 9% caused by system


(approx. 36 V if U2 = 400 V)
higher heat dissipation,
A fixed pulse frequency is required
Require more space inside the control panel
NOTICE
sine filters must only be used with permanently set pulse
frequencies.

32

For more information on sine filters, please refer to


Section 11.18, Sine filter, page 219.

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2 Engineering
2.3 Safety and switching

2.3 Safety and switching


2.3.1 Fuses and cable cross-sections
The fuses and wire cross-sections allocated for power-side connections
depend on the rated mains current ILN of the variable frequency drive
(without main choke).
NOTICE
When selecting the cable cross-section, take the voltage drop
under load conditions into account.
The consideration of other standards (e.g. VDE 0113 or
VDE 0289) is the responsibility of the user.
The recommended fuses and their assignment to the variable frequency
drives are listed in Page 206 the annex.
The national and regional standards (for example VDE 0113, EN 60204) must
be observed and the necessary approvals (for example UL) at the site of
installation must be fulfilled.
When the device is operated in a UL-approved system, use only UL-approved
fuses, fuse bases and cables. The permissible cables must have a heat
resistance of 75 C.
The connection terminals marked with and the metallic enclosure (IP66)
must be connected to the earth-current circuit.
The leakage currents to earth (as defined in EN 50178) are higher than
3.5 mA.
They are listed for the individual ratings in the annex, under the specific
technical data, starting on Page 173.

As per the requirements in standard EN 50178, a protective


earth (PE) must be connected. The cable cross-section must be
at least 10 mm2 or consist of two separately connected earthing
cables.
NOTICE
The specified minimum PE conductor cross-sections (EN 50178,
VDE 0160) must be maintained.

A completely (360) screened low impedance cable on the motor side is


required. The length of the motor cable depends on the RFI class and the
environment.

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2 Engineering
2.3 Safety and switching

Choose the cross-section of the PE conductor in the motor lines


at least as large as the cross-section of the phase conductors
(U, V, W).

2.3.2 Residual current circuit-breaker (RCD)


Residual current circuit-breakers (RCDs = residual current devices) protect
people and farm animals from the presence (not the production of!) impermissibly high touch voltages. They prevent dangerous (including fatal) injuries
caused by electrical accidents and also serve to prevent fires.

CAUTION

In the case of variable frequency drives powered with a threephase power supply, certain faults may produce DC currents
that will prevent type A RCD protective devices from tripping,
thus rendering the protection they provide ineffective.

RCD protective devices must be used exclusively for variable


frequency drives powered with a single-phase (L, N) power
supply.

Only AC/DC sensitive residual current circuit-breakers (RCD,


type B) should be used with three-phase variable frequency
drives (EN 50178, IEC 755).

NOTICE
Residual current devices (RCD) are only to be installed between
the AC supply system and the variable frequency drive.

NOTICE
Safety-relevant leakage currents can occur while handling and
when operating the variable frequency drive, if the variable
frequency drive is not grounded.
Leakage currents to earth are mainly caused by foreign capacities with variable
frequency drives: between the motor phases and the shielding of the motor
cable and via the star capacitor of the radio interference suppression filter.
The size of the leakage currents is mainly dependent upon the:

34

length of the motor cable,


shielding of the motor cable,
height of the pulse frequency (switching frequency of the inverter),
design of the radio interference suppression filter
grounding measures at the site of the motor.

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2.4 EMC compliance

2.3.3 Mains contactors


The mains contactor enables an operational switching on and off of the
supply voltage for the variable frequency drive and switching off in case of a
fault.
The mains contactor is designed based on the mains-side input current ILN of
the variable frequency drive for utilization category AC-1 (IEC 60947) and the
ambient air temperature at the location of use. Mains contactors and their
assignment to the variable frequency drives belonging to the DC1 series are
listed in the annex ( Table 26, page 208).

While planning the project, make sure that inching operation is


not done via the mains contactor of the variable frequency drive
on frequency-controlled drives, but through a controller input of
the variable frequency drive.
The maximum permissible mains voltage switch-on frequency
for the DC1 variable frequency drive is once every 30 seconds
(normal operation).

2.4 EMC compliance


Electrical components in a system (machine) have a reciprocal effect on each
other. Each device not only emits interference but is also affected by it. This
occurs as a result of galvanic, capacitive and/or inductive coupling or through
electromagnetic radiation. In practice, the limit between line-conducted interference and emitted interference is around 30 MHz. At values above 30 MHz
the lines and cables act like antennas and radiate the electromagnetic waves.
Electromagnetic compatibility (EMC) for frequency controlled drives (variable
speed drives) is implemented in accordance with product standard IEC/EN
61800-3. This includes the complete power magnet system (PDS = Power
Drive System), from the mains supply to the motor, including all components, as well as cables ( Figure 10, page 27). This type of magnet system
can consist of several individual drives.
The generic standards of the individual components in a magnet system
compliant with IEC/EN 61800-3 do not apply. These component manufacturers, however, must offer solutions that ensure standards-compliant use.
In Europe, maintaining the EMC Directive is mandatory.
A declaration of conformity (CE) refers always to a "typical" power magnet
system (PDS). The responsibility to comply with the legally stipulated limit
values and thus the provision of electromagnetic compatibility is ultimately
the responsibility of the end user or system operator.
Measures must be taken to remove or minimize emission in the associated
environment. He must also utilize means to increase the interference immunity of the devices of the system.

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35

2 Engineering
2.4 EMC compliance
With their high interference immunity up to category C3, DC1 variable
frequency drives are ideal for use in harsh industrial networks (2nd environment).
The DC1-F version (with integrated RFI filter) makes it possible to
comply with the stringent limit values for conducted emission for category
C1 in the 1st environment. This requires a correct EMC installation
( Page 51) and the observance of the permissible motor cable lengths and
the maximum switching frequency (fPWM) of the inverter.
In the case of variable frequency drives without an internal radio interference
suppression filter, longer motor cable lengths and lower leakage currents can
sometimes be achieved for the individual categories by using a dedicated
external radio interference suppression filter.
The required EMC measures should be taken into account in the engineering
phase. Improvements and modifications during mounting and installation or
even at the installation site involve additional and even considerably higher
costs.

36

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2 Engineering
2.5 Motor

2.5 Motor
2.5.1 Motor Selection
General recommendations for motor selection:

For a frequency-controlled magnet system (PDS), use three-phase AC


motors with squirrel-cage rotors and surface cooling, also known as
three-phase asynchronous motors or standard motors. Other types of
motors, such as external rotor motors, wound-rotor motors, reluctance
motors, permanent-magnet motors, synchronous motors, and servomotors can also be operated with a variable frequency drive, but normally
require additional engineering in consultation with the motor's manufacturer.
Only use motors that have insulation class F (maximum steady state
temperature of 155 C ) at least.
Choose 4 pole motors preferably (synchronous speed: 1500 min-1
at 50 Hz and 1800 min-1 at 60 Hz).
Take the operating conditions into account for S1 operation (IEC 60034-1).
When operating multiple motors in parallel on one variable frequency
drive, the motor output should not be more than three power classes
apart.
Ensure that the motor is not overdimensioned. If it is underdimensioned
in the "speed control" (slip compensation) operating mode, the motor
output may only be one single assigned output level lower.

2.5.2 Parallel connection of motors


DC1 variable frequency drives make it possible to run several motors in
parallel in "V/Hz control" mode (P-10 = 0).

If several motors are connected, the total of the motor currents,


taking the inrush currents into account (only when the motor is
connected during ongoing operation), must be less than the variable frequency drive's rated operational current.

Parallel operation at different motor speeds can be implemented only by


changing the number of pole pairs and/or changing the motors transmission
ratio.
Connecting motors in parallel reduces the load resistance at the variable
frequency drive output. The total stator inductance is lower and the leakage
capacity of the lines greater. As a result, the current distortion is greater than
in a single-motor circuit.
In order to reduce the amount of current distortion, a motor choke should be
used at the variable frequency drive's output ( Table 34, page 218 and
Table 35, page 218).

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37

2 Engineering
2.5 Motor

NOTICE
If multiple motors are connected in parallel to a single variable
frequency drive, make sure to dimension the individual motors'
contactors as required for utilization category AC-3.
The motor contactors must be selected according to the rated
operational currents of the motors that will be connected.

If several motors are being run in parallel, you will not be able to
use the variable frequency drive's electronic motor protection.
Each motor will have to be protected individually with thermistors and/or an overload relay.

Within a frequency range of 20 to 120 Hz, the PKE electronic


motor-protective circuit-breaker can be used for motor protection at the variable frequency drive's output as well.

For more information, please refer to application note


AP040048.

2.5.3 Circuit types with three-phase motors


The three-phase motor's stator winding can be connected in a star or delta
circuit as per the rated operational data on the rating plate.

230/400 V
3.2/1.9 A
cos 0.79
0,75 KW
1410 mi n-1
50 Hz

Figure 14: Example of a motor rating plate

U1

V1

W1

U1

V1

W1

W2

U2

V2

W2

U2

V2

Figure 15: Configuration types:


Star-connected circuit (left), Delta circuit (right)

38

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2 Engineering
2.5 Motor

2.5.4 87-Hz Characteristic curve


The three-phase motor with the rating plate in Figure 14 can be operated
with either a star or delta circuit. The operational characteristic curve is determined by the ratio of motor voltage to motor frequency in this case.
The 87-Hz characteristic curve is used to operate the three-phase standard
motor with the rating plate in Figure 14 with a delta circuit on a 400-V
network at 87 Hz. To enable this, the variable frequency drive must deliver
the higher current for delta circuits (3.2 A) and the motor frequency (V/Hz key
point) must be set to 87 Hz on the variable frequency drive.
This results in the following advantages:

The motor's speed adjustment range is increased by a factor of 3 (from


50 Hz to 87 Hz)
The motor's efficiency is improved, since the motor speed increases
while the (absolute) slip remains the same and therefore is smaller,
percentage-wise, relative to the new (higher) speed
Greater power can be taken from the motor (P ~ M x n), making it
possible in some cases to use a motor that is one size smaller (and
therefore less expensive) for the application (e.g., travel motor in crane
drives)
The machine speed of existing machines can be increased without
having to change the motor and/or transmission. In other words, operation does not take place within the field-weakening range

Due to the higher thermal load, it is recommended to only use


the next higher listed motor output.

If using 2 pole motors (p = 1), the high speed of approximately


5,000 rpm must be taken into account (consult the manufacturer's specifications).

U2 [V]
400

230

50

87

fmax f [Hz]

Figure 16: V/Hz characteristic curve for the rating plate of the motor from Figure 14
a Star connection: 400 V, 50 Hz
b Delta circuit: 230 V, 50 Hz
c Delta connection: 400 V, 87 Hz

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39

2 Engineering
2.5 Motor
The following Table 3 shows the allocation of possible variable frequency
drives depending on the mains voltage and the type of circuit.
Table 3:Assignments between variable frequency drives and V/Hz characteristic curve
( Figure 16)
Physical parameters

DC1-124D3

DC1-324D3

DC1-342D2

DC1-344D1

Rated operational current

4.3A

4.3A

2.2A

4.1A

Mains voltage

1 AC 230 V

3 AC 230 V

3 AC 400 V

3 AC 400 V

U/f-characteristic curve

Motor circuit

Delta circuit (230 V)

Delta circuit (230 V)

Star-connected circuit (400 V)

Delta circuit (230 V)

Rated motor current

3.5A

3.5A

2.0A

3.5A

Motor rating

0.75 kW

0.75 kW

0.75 kW

1.1 kW2)

Rated motor operating voltage

3 AC 0 - 230 V

3 AC 0 - 230 V

3 AC 0 - 400 V

3 AC 0 - 400 V

Rated motor operating speed

1430 min-1

1430 min-1

1430 min-1

2474 min-1 1)

Rated motor operating frequency

50 Hz

50 Hz

50 Hz

87 Hz1)

1) Note the permitted limit values of the motor!


2) Mathematically 3 x 0.75 kW 1.3 kW

2.5.5 Connecting EX motors


The following aspects must be taken into account when connectinghazardous location motors:

40

A variable frequency drive can be installed in an explosion-proof enclosure within the hazardous location or in a control panel outside the
hazardous location.
All applicable industry-specific and country-specific regulations for
hazardous locations (ATEX 100a) must be complied with.
The specifications and instructions provided by the motor's manufacturer with regard to operation with a variable frequency drive e.g.,
whether motor reactors (dV/dt limiting) or sine filters are required must
be taken into account.
Temperature monitors in the motor windings (thermistor, Thermo-Click)
must not be connected directly to the variable frequency drive, but
instead must be connected through a relay approved for the hazardous
location (e.g. EMT6).

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3 Installation
3.1 Introduction

3 Installation
3.1 Introduction
This chapter provides a description of the installation and the electrical
connections for the variable frequency drive DC 1 series.

While mounting and/or assembling the variable frequency drive,


cover all ventilation slots in order to ensure that no foreign
bodies can enter the device.

Perform all installation work with the specified tools and without
the use of excessive force.

3.2 Mounting
The instructional leaflets in this section are meant to show how to install the
device in a suitable enclosure for devices with degree of protection IP20 in
compliance with standard EN 60529 and/or any other applicable local regulations.

The enclosures must be made of a material with high thermal conductivity.


If a control panel with ventilation openings is used, the openings must
be located above and below the variable frequency drive in order to allow
for proper air circulation. The air should come in from below the variable
frequency drive and leave above it.
If the environment outside the control panel contains dirt particles
(e.g., dust), a suitable particulate filter must be placed on the ventilation
openings and forced ventilation must be used. The filters must be maintained and cleaned if necessary.
An appropriate enclosed control panel (without ventilation openings)
must be used in environments containing large percentages or amounts
of humidity, salt, or chemicals.

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3 Installation
3.2 Mounting

3.2.1 Mounting position


DC1 series variable frequency drives are designed to be mounted vertically.
The maximum permissible inclination is 30.
30

30

30
30

Figure 17: Mounting position

3.2.2 Free space


To ensure that there is sufficient air circulation, appropriate thermal clearances must be maintained, with these clearances depending on the size of
the specific variable frequency drive.

REV

PWR

FWD

OFF

ON

7 8

9 10 11

7 8

9 10 11

Figure 18: Clearances for air cooling (left: IP20; right: IP66)

42

The variable frequency drives can be mounted side by side


without any lateral clearance between them.

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3 Installation
3.2 Mounting

EMC

VAR

Figure 19: Baffle

Devices with high magnetic fields (e. g. reactors or transformers) should not be installed close to the variable frequency
drive.

Table 4: Minimum clearance and required cooling air


Size

a
[mm]

b
[in]

Air through-put

[mm]

[in]

[mm]

[in]

[m3/h]

[ft3/min]

For degree of protection IP20


FS1

50

1.97

31

1.22

50

1.97

18.69

11

FS2

50

1.97

32

1.26

75

2.95

18.69

11

FS31)

50

1.97

31

1.22

100

3.94

44.1

26

For degree of protection IP66


FS1

12.5

0.49

150

5.91

FS2

12.0

0.47

150

5.91

FS31)

13.0

0.51

150

5.91

1) For UL conformity, the maximum permissible ambient air temperature over a period of 24 hours is limited to
+45 C for the DC1-127D0, DC1-32011, and DC1-32018 variable frequency drives.

The values in 4 are recommended values for an ambient air temperature of


up to +50 C, an installation altitude of up to 1,000 m, and a pulse frequency
of up to 8 kHz.

Typical heat loss makes up about 3% of the operational load


conditions.

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43

3 Installation
3.2 Mounting

15 mm
( 0.59)

Figure 20: Front clearance

When variable frequency drives with internal fans are installed vertically over
each other, an air baffle must be placed between the devices. Failure to do
so may expose the device on top to a thermal overload caused by the guided
air flow (device fan).

3.2.3 Fixing
FS1 and FS2 variable frequency drives can be mounted with screws or on a
mounting rail. FS3 devices can only be mounted with screws.

Make sure to mount the variable


frequency drive on a nonflammable
mounting base (e.g., on a metal panel)
only.

For dimension and weight specifications, please refer to the


annex ( Page 167ff.).

The number and the arrangement of the required fixing dimensions are found in Section 11.4, Dimensions and frame
size, page 183.

Use screws with a washer and split washer with the permissible tightening torque of 1 Nm in order to protect the enclosure
while safely and reliably mounting the device.

3.2.3.1 Fixing with screws

44

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3 Installation
3.2 Mounting

b1

a1

EMC
VAR

c1
c

Figure 21: Mounting dimensions

b1

a1

3
Figure 22: Mounting preparation

First fit the screws at the specified positions, mount the variable
frequency drive and then fully tighten all screws.

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45

3 Installation
3.2 Mounting

3.2.3.2 Fixing on mounting rails

1.38

35

As an alternative to screw fixing, DC1 variable frequency drives with sizes


FS1 and FS2 and a degree of protection of IP20 can also be mounted on a
mounting rail as per IEC/EN 60715.

0.04
0.29
0.59

7.5
15

[mm]

[in]

Figure 23: Mounting rail conforming with IEC/EN 60715

If you use EMC mounting adapters (DX-EMC-MNT-), use a tall


mounting rail (15 mm) preferably.

To do this, place the variable frequency drive on the mounting rail from
above [1] and press it down until it snaps into place [2].
1

EMC
EMC

VAR

VAR

2
Figure 24: Fixing on mounting rails

46

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3 Installation
3.2 Mounting
Dismantling from mounting rails

To remove the device, push down the spring-loaded clip. A cutout


marked on the lower edge of the device is provided for this purpose.
A flat-bladed screwdriver (blade width 5 mm) is recommended for
pushing down the clip.

f 5 mm
(f 0.197)
EMC
VAR

1
2

Figure 25: Dismantling from mounting rails

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3 Installation
3.2 Mounting

3.2.4 Installing cable glands (IP66)


A total of six cable glands can be installed on the variable frequency drives
with an IP66 degree of protection. The lower section has two knockouts for
cable glands that are already open and that are intended for connecting the
power section. The center knockout in the lower section is intended for an
external braking resistance. The lower housing cover has three additional
knockouts for routing control and bus cables.

Use a standard screwdriver to punch out the knockouts. While doing so,
make sure not to damage any internal terminal box parts.

Figure 26: Punching out the knockouts

Remove the lower housing cover as shown.

PZ 2

Figure 27: Removing the lower housing cover

48

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3 Installation
3.2 Mounting
Insert a plastic gland into the knockout on the left which will already have
been punched out at the factory in order to thread in the power supply
cord. Due to EMC reasons, you should use an EMC cable gland in the
knockout on the right in order to connect the motor cable screen across a
large area and ground it.

L1N

L2N

L3

10 11

10

Figure 28: Installing the cable glands

Make sure that the cable glands have at least an IP66 degree of
protection.

Table 5: Usable cable glands


Range

Size

Hole size

PG
gland

Metric
gland

Part no.
Plastic1)

Part no.
Metal/EMC1)

Control
section

FS1

2 x 22 mm

2 x PG 13.5
1 x PG 16

2 x M20
1 x M25

M20:
GHG9601955R0003
and
GHG9601941R0033

FS1

3 x 22 mm

3 x PG 13.5

3 x M20

M20:
CAP189202 (6 - 13 mm)
or
CAP189552 (4.5 - 10 mm)
and
DKA12E

FS2

1 x 22 mm
2 x 25 mm

1 x PG 13.5
2 x PG 16

1 x M20
2 x M25

M25:
GHG9601955R0004
and
GHG9061941R0034

M25:
CAP189252 (10 - 18 mm)
or
CAP189562 (6 - 13 mm)
and
DKA13E

FS2
FS3

Power
section

FS3

1) Part nos. for glands available from Cooper Crouse-Hinds GmbH provided as an example

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3 Installation
3.2 Mounting
The EMC cable gland must be earthed properly.
A 300-mm-long ground wire is located on the DKA lock nut. This ground
wire can be cut to length in order to connect it to the PE.

1 2 3 4 5 6 7 8 9 10 11

L1/N L2/N

L3

Figure 29: Grounding the EMC cable gland

Figure 30: Schematic diagram of EMC gland assembly

50

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3 Installation
3.3 EMC installation

3.3 EMC installation


The responsibility to comply with the legally stipulated limit values and thus
the provision of electromagnetic compatibility is the responsibility of the end
user or system operator. This operator must also take measures to minimize
or remove emission in the environment concerned. He must also utilize
means to increase the interference immunity of the devices of the system.
When implementing a magnet system (PDS) with variable frequency drives,
it is advisable to take into account any necessary electromagnetic compatibility (EMC) measures during the engineering stage, as making changes
during assembly and installation and retroactively fixing things at the installation location will be more expensive.
The technology and system of a variable frequency drive cause the flow of
high frequency leakage current during operation. All grounding measures
must therefore be implemented with low impedance connections over a
large surface area.
With leakage currents greater than 3.5 mA, in accordance with VDE 0160
or EN 60335, either

the cross-sectional area of the protective conductor must be 10 mm2,


the protective conductor must be open-circuit monitored, or
the second protective conductor must be fitted.

For an EMC-compliant installation, we recommend the following measures:

installation of the variable frequency drive in a metallically conductive


housing
with a good connection to ground,
screened motor cables (short cables).

Ground all conductive components and housings in a magnet


system using as short a line as possible with the greatest
possible cross-section (Cu-drain wire).

3.3.1 EMC measures in the control panel


In order to have an installation that meets EMC requirements, make sure to
connect all the metallic parts in the devices and in the control panel to each
other across a large area and in a way that will make it possible to conduct
high frequencies. Mounting plates and control panel doors should make good
contact and be connected with short HF-drain wires. Avoid using painted
surfaces (anodized, yellow chromated). An overview of all EMC measures is
provided in Figure 31 on Page 53.

Install the variable frequency drive as directly as possible


(without spacers) on a metal plate (mounting plate).

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3 Installation
3.3 EMC installation

52

Route mains and motor cables in the switch cabinet as close to


the ground potential as possible. This is because free moving
cables act as antennas.

When laying HF cables (e.g. screened motor cables) or


suppressed cables (e.g. mains supply cables, control circuit and
signal cables) in parallel, a minimum clearance of 300 mm
should be ensured in order to prevent the radiation of electromagnetic energy. You should also use separate cable entries if
there is a great difference in voltage potentials. Any necessary
crossed cabling between the control signal and power cables
should always be implemented at right angles (90 degrees).

Never lay control- or signal cables in the same duct as power


cables. Analog signal cables (measured, reference and correction values) must be screened.

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15 mm
(0.59)

3 Installation
3.3 EMC installation

PES

L1/L L2/N
L3

9 10 11

PE

PES
W2 U2 V2
U1 V1 W1
PE

24 V DC

300 mm
( 11.81)

115/120 V AC
230/240 V AC
400 V AC
460/480 V AC

24 V DC
115/120 V AC
230/240 V AC
400 V AC
460/480 V AC

Figure 31: Setup designed to meet EMC requirements with IP20 degree of protection
a Power cable: mains voltage, motor connection, braking resistance
b Control and signal lines, fieldbus connections
Large-area connection of all metallic control panel components.
Mounting surfaces of variable frequency drive and cable screen must be free from paint.
Cable screen of cables at variable frequency drives output with earth potential (PES) across large surface
area
Large-area cable screen contacts with motor.
Large-area earth connection of all metallic parts.

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3 Installation
3.3 EMC installation

PWR

OFF

ON

REV

PWR

FWD

OFF

ON

= 5 mm 2x
( = 0.20" 2x)
1 2 3 4 5 6 7 8 9 10 11

L1/N L2/N

L3

PES

230/400 V
3.2/1.9 A
cos 0.79
0,75 KW
1410 mi n-1
50 Hz

U1

300 mm
( 11.81)

Power: L1, L2, L3, N, PE, U, V, W, DC+, BR


Control: 1, 2, 11, Modbus, CANopen
54

V1

W1

U1

V1

W1

U1

V1

W1

U1

V1

W1

W2 U2

V2

W2 U2

V2

W2 U2

V2

W2 U2

V2

ULN = 230 V

DC1 variable frequency drive

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FWD

REV

3 Installation
3.3 EMC installation
Figure 32: Setup designed to meet EMC requirements with IP66 degree of protection
a Power cable: mains voltage, motor connection, braking resistance
b Control and signal lines, fieldbus connections
Cable screen of cables at variable frequency drives output with earth potential (PES) across large surface
area
Large-area cable screen contacts with motor.
Large-area earth connection of all metallic parts.

3.3.2 EMC screw


20 mm (0.79")

PH1

M3
L1/L
L2/N

L3

EMC
VAR

EMC

VAR

Figure 33: EMC and VAR screws in a DC1 variable frequency drive
with degree of protection IP20

NOTICE
The screw labeled EMC must not be manipulated as long as the
variable frequency drive is connected to the mains.

The EMC screw (in DC1--A20N models only) galvanically


connects the EMC filter's capacitors to earth. The screw must
be screwed in all the way to the stop (factory setting) in order
for the variable frequency drive to comply with the EMC standard.

Due to their system characteristics, variable frequency drives with an internal


EMC filter will produce a larger fault current to earth than devices without
a filter. For applications in which this larger leakage current may cause
malfunction messages or disconnections (residual current device), the EMC
filter's internal protective earth can be disconnected (remove the EMC screw
to do this).
Local EMC regulations must be taken into account when doing so. If necessary, a specific low-leakage-current EMC filter must be connected upstream.
In connections to isolated power sources (IT networks), the EMC screw
should be removed. The earth fault monitors required for IT networks must
be suitable for operation with power electronic devices (IEC 61557-8).

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3 Installation
3.4 Earthing

3.3.3 Screen earth kit


Unscreened cables behave like antennae, i.e. they act as transmitters and
receivers.

For a proper EMC connection, cables emitting interference


(e.g. motor cables) and susceptible cables (analog signal and
measured values) must be screened and laid separately from
each other.

The effectiveness of the cable shielding depends on a good shield connection and a low shield resistance.

Use only shields with tinned or nickel-plated copper braiding.


Braided steel shields are unsuitable.

Control and signal lines (analog, digital) should always be


grounded on one end, in the immediate vicinity of the supply
voltage source (PES).

3.4 Earthing
The protective earth (PE) in the control panel should be connected from the
mains supply to a central earth point (mounting plate, system earth). The PE
conductor's cross-sectional area must be at least as large as that of the
incoming mains supply cable.
Every variable frequency drive must be individually connected to the power
supply system's protective earth directly at the location of installation
(system earthing). This protective earth must not pass through any other
devices.
All protective conductors should be routed in a star topology starting from
the central earth point, and all of the magnet system's conductive components (variable frequency drive, motor choke, motor filter, main choke)
should be connected.
The earth-fault loop impedance must comply with all locally applicable industrial safety regulations. In order to meet UL requirements, UL-listed ring
cable lugs must be used for all earth wiring connections.

56

Avoid ground loops when installing multiple variable frequency


drives in one control panel. Make sure that all metallic devices
that are to be grounded have a broad area connection with the
mounting plate.

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3.4 Earthing

3.4.1 Protective earth


This refers to the legally required protective earth for a variable frequency
drive. An earthing terminal on the variable frequency drive, or the system
earth, must be connected to a neighboring steel element in the building
(beam, ceiling joist), an earth electrode in the ground, or a mains earth bus.
The earth points must meet the requirements set forth by the applicable
national and local industrial safety regulations and/or regulations for electrical
systems.

3.4.2 Motor earthing


The motor earth must be connected to one of the earthing terminals on the
variable frequency drive and to a neighboring steel element in the building
(beam, ceiling joist), an earth electrode in the ground, or a mains earth bus.

3.4.3 Earth-fault protection


A fault current to earth can be produced by variable frequency drives due to
their system characteristics. DC1 series variable frequency drives have been
designed in such a way that the smallest possible fault current will be
produced in compliance with standards applicable worldwide. This fault
current must be monitored by a residual current device (RCD, type B).

3.4.4 VAR screw


DC1 series variable frequency drives are equipped with an overvoltage filter
for the input supply voltage that is designed to protect the devices from
noise pulses in the mains voltage. Pulse spikes are typically caused by lightning strikes or by switching operations in other high-power devices on the
same supply.
If high potential tests are performed on a system, these overvoltage
protection components may cause the system to fail the test. In order to
make it possible to perform this type of hipot tests, the overvoltage
protection components can be disconnected by removing the VAR screw
(in DC1--A20N models only). The screw must be screwed back in after the
high potential tests are performed and the test must then be repeated. The
system must then fail the test, indicating that the overvoltage protection
components have been reconnected.
NOTICE
The screw labeled VAR ( Figure 33, page 55) must not be
manipulated as long as the variable frequency drive is
connected to the mains.

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3.5 Electrical Installation

CAUTION

DANGER

Carry out the wiring work only after the variable frequency drive
has been correctly mounted and secured.

Electric shock hazard - risk of injuries!


Before carrying out any wiring work (qualified personnel only),
make sure that the system is fully de-energized. Make sure to
follow the safety rules on pages I and II.
NOTICE
Fire hazard!
Only use cables, circuit-breakers, and contactors that feature
the indicated permissible nominal current value.

DANGER
The components in the variable frequency drive's power section
remain energized up to five (5) minutes after the supply voltage
has been switched off (intermediate circuit capacitor discharging
time).
Pay attention to hazard warnings!
..

58

Perform the steps below with the specified insulated tools and
without using force.

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3.5.1 Connection to power section


The connection to the power section is normally made via the connection
terminals:
L1/L, L2/N, L3, PE for the mains-side supply voltage.
The phase sequence does not matter.
DC+, DC-, PE when powered with DC voltage (DC1--A20N models only)
U, V, W, PE for the supply cable to the motor
BR, DC+, PE for an external braking resistance

L1/L L2/N
L3

9 10 11

Figure 34: Connection in power section (schematic)

The number and the arrangement of the connection terminals used depend
on the variable frequency drive's size and model.
NOTICE
The variable frequency drive must always be connected with
ground potential via a grounding conductor (PE).

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3.5.1.1 Terminals in power section for units with IP20 degree of protection
Table 6: Connection terminals
Size

Terminations

FS1

Description

PE

L1/L

L2/N

L3

PE

L1

L2

L3

L1/L

L2/N

L3

Connection with single-phase supply voltage:


DC1-1D (115 V)
DC1-12 (230 V)

Connection with three-phase supply voltage:


DC1-32 (230 V)
DC1-34 (400 V, 480 V)

Motor connection for three-phase motors:


DC1-1D (230 V)
DC1-12 (230 V)
DC1-32 (230 V)
DC1-34 (400 V, 460 V)

PES
M
3

FS2, FS3

PE

DC-

L1/L

L2/N

L3

L1

L2

L3

L1/L

L2/N

L3

PE
DC-

DC+

BR

PES

Connection with single-phase supply voltage (115 V, 230 V):


DC1-1D (115 V)
DC1-12 (230 V)

Connection with three-phase supply voltage:


DC1-32 (230 V)
DC1-34 (400 V, 480 V)

Motor connection for three-phase motors:


DC1-1D (230 V)
DC1-12 (230 V)
DC1-32 (230 V)
DC1-34 (400 V, 460 V)
Optional: External braking resistance (RB)

RB
M
3

60

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3.5.1.2 Terminals in power section for units with IP66 degree of protection
Table 7: Connection terminals
Size

Connection terminals

FS1

Description

PE

L1/L

L2/N

L3

PE

L1

L2

L3

L1/L

L2/N

L3

Connection with single-phase supply voltage:


DC1-1D (115 V)
DC1-12 (230 V)

Connection with three-phase supply voltage:


DC1-32 (230 V)
DC1-34 (400 V, 480 V)

Motor connection for three-phase motors:


DC1-1D (230 V)
DC1-12 (230 V)
DC1-32 (230 V)
DC1-34 (400 V, 460 V)

PES
M
3

FS2, FS3

PE

L1/L

L2/N

L3

PE

L1

L2

L3

L1/L

L2/N

L3

Connection with single-phase supply voltage (115 V, 230 V):


DC1-1D (115 V)
DC1-12 (230 V)

Connection with three-phase supply voltage:


DC1-32 (230 V)
DC1-34 (400 V, 480 V)

Motor connection for three-phase motors:


DC1-1D (230 V)
DC1-12 (230 V)
DC1-32 (230 V)
DC1-34 (400 V, 460 V)

BR

PES
RB

Optional: External braking resistance (RB)

M
3

Terminal + has the same function as terminal DC+ in devices


with an IP20 degree of protection.

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3.5.1.3 Covered power terminals


In the case of sizes FS2 and FS3, the DC+/+, DC-, and BR connections will
be covered with plastic covers at the factory. They can be uncovered if
necessary.
NOTICE
Terminal L3 will be covered with a plastic cover on all variable
frequency drives that are powered with a single-phase power
supply (DC1-1D, DC1-12). Do not uncover this terminal!

3.5.1.4 Motor connection cable


The screened cables between the variable frequency drive and the motor
should be as short as possible.

Connect the screening, on both sides and across a large area (360
overlap), to the protective earth (PE). The power screen's ground
connection (PES) should be in the immediate proximity of the variable
frequency drive (screening shield, cable gland) and directly on the motor
terminal box.
Prevent the screening from becoming unbraided, e.g. by pushing the
opened plastic sheath over the end of the screening or with a rubber
grommet on the end of the screening.
Alternatively, in addition to the large-area gland plate, you can also twist
the screen braid at the end and connect it to the protective earth. In
order to prevent EMC interference, this twisted screen connection
should be as short as possible (recommended value for the twisted
cable screen: b 1/5 a).

15 mm
(0.59)

PES

Figure 35: Screened motor connection cable

62

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Connection examples

Figure 36: Connection example


DX-EMC-MNT ... N

FS1, FS2:

= 4 x M4

FS3:

= 4 x M5

1.3 Nm
(11.5 lb-in)

DX-EMC-MNT ... M

Figure 37: EMC mounting bracket

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L3

90 mm
( 3.54")

L1/N L2/N

PES
Main

Motor

Figure 38: Connection example IP66

Screened, four-wire cable is recommended for the motor cables. The greenyellow line of this cable connects the protective ground connections from the
motor and the variable frequency drive and therefore minimizes the equalizing current loads on the shielding braid.
The following figure shows the construction of a four-wire, screened motor
line (recommended specifications).
b
a

Figure 39: Four-core, screened motor supply cable


a
b
c
d
e

Cu screen braid
PVC outer casing
Drain wire (copper strands)
PVC core insulation, 3 x black, 1 x greenyellow
Textile and PVC fillers

If there are additional subassemblies in a motor feeder (such as motor


contactors, overload relays, motor chokes, sine filters or terminals), the
shielding of the motor cable can be interrupted close to these subassemblies
and connected to the mounting plate (PES) with a large area connection.
Free or non-screened connection cables should not be any longer than about
300 mm.

64

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3.5.1.5 Arrangement and terminal capacity


The arrangement and size of the connection terminals depend on the size of
the power section (FS1, FS2, and FS3 sizes).

The cross-sectional wire areas that can be connected


and the screws' tightening torques are listed in the annex
( Section 11.11, Cables and fuses, page 204).

3.5.1.6 Stripping lengths


PE

PE

Mains 1~

PE

PE

A1

A1

A1

Mains 3~

Motor

A1

DC-Link, Brake Resistor

Figure 40: Stripping lengths in the power section

Frame
size

A1
[mm]

[in]

FS1
FS2
FS3

8
10
10

0.3
0.39
0.39

Mains = Electrical supply system


Motor = Motor connection
DC link = Internal DC link
Brake resistor = Braking chopper

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3.5.2 Connection on control section


The connection terminals are used to make the connection to the control
section:

Terminals 1, 5, 7, 9: for the internal power supply


Terminals 2, 3, 4, 6: for digital and analog input signals
Terminal 8: for a digital or analog output signal
Terminals 10, 11: for a potential-free relay output

+24
DI1
DI2
DI3
+10 V
AI1
OV
A01
OV
K13
K14

1 2 3 4 5 6 7 8 9 10 11

Figure 41: Control signal terminal layout and factory designations

ESD measures
Discharge yourself on a grounded surface before touching the
control signal terminals and the circuit board to prevent damage
through electrostatic discharge.

3.5.2.1 Connecting the control cables


The control cables should be screened and twisted for the external connection. The screen needs to be applied on one side close to the variable
frequency drive (PES).
DI2

+10 V

AI1

0V

1
15 mm
(0.59)

DI1

1
20 m
( 65.62 ft)

+24 V

PES

2
3
2

Cu 2.5 mm
PE
M4
PES

FWD

REV

ZB4-102-KS1

4K7
R1

Figure 42: Connecting example with insulated control cable end and cable screen earthing (PES)

66

Prevent the screen from becoming unbraided, e.g. by pushing


the split plastic sheath over the end of the screen or with a
rubber grommet on the end of the screen.

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PES

15 mm
(0.59)

PES

Figure 43: Screen braid connection (PES)


(recommended value for the twisted cable screen b 1/ a)

In the case of variable frequency drives with an IP20 degree of protection,


the screen braid can be connected (PES) to the ground potential across a
large area inside the control panel, either with a gland plate or after being
twisted. To prevent EMC interference, this twisted screening connection
should be as short as possible.
In the case of direct local installations (IP66), the screen braid can be
connected in a metallic cable gland and connected to the PE using a
connection cable.
Prevent the screen from becoming unbraided at the other end of the control
cable, e.g. by using a rubber grommet. The screen braid must not make
any connection with the protective ground here because this would cause
problems with an interference loop.

3.5.2.2 Control signal terminals


An 11-terminal terminal strip is used to make the connection in the control
section.
The control signal terminal strip is a plug-in strip and can be used to connect
the cables using screw terminals.

10 11

Figure 44: Plug-in control signal terminals

In the case of devices with an IP66 degree of protection and local controls
(DC1--A6SN), the local controls (setpoint potentiometer and operating
direction selector switch) will already be wired to the control signal terminal
strip.

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3.5.2.3 Pre-wired control signal terminals


In the case of DC1 variable frequency drives with an IP66 degree of protection, the control signal terminals will be located under the terminal cover.
They can be plugged in in this configuration; the local controls will have
already been connected.

REV

PWR

FWD

OFF

ON

10 11

1 2 3 4 5 6 7 8 9 10 11

L1/N L2/N

L3

Figure 45: Wiring for local controls

The setpoint potentiometer will be connected to control signal terminals 5, 6,


and 7; the operating direction selector switch will be connected to
terminals 1, 2, and 3. These two controls will only be active if the control
level is assigned to the control signal terminals (P-12 = 0).
When the device is set to its default settings, the setpoint value can be set
using the potentiometer. Meanwhile, the REV 0 FWD selector switch can
be used to set the drive's operating direction (counterclockwise rotating field
mode STOP clockwise rotating field mode).

3.5.2.4 Terminal capacities and stripping lengths


The terminal capacities and stripping lengths are listed in the following table.
Table 8: Control signal terminal sizes and designs

M3

68

mm2

mm2

AWG

MM

in

N/m

ft-lbs

MM

0.2 - 2.5

0.2 - 1.5

24 - 12

0.2

0.4

0.3

0.4 x 2.5

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3.5.2.5 Control signal terminal connection information and functions


The functions that are set in the ex-factory and the electrical connection data
of all control signal terminals are listed in the following table.
Table 9: Factory-set functions of the control signal terminal
Connection
terminal

Signal

Description

Default settings

+24 V

Control voltage for DI1


- DI4, output (+24 V)

Maximum load 100 mA,


Reference potential 0 V

DI1

Digital input 1

+8 - +30 V (High, Ri > 6 k)

Start enable FWD

DI2

Digital input 2

+8 - +30 V (High, Ri > 6 k)

Start enable REV

DI3
AI2

Digital input 3
Analog input 2

digital: +8 - +30 V (high)


Analog: 0 - +10 V (Ri > 72 k)
0/4 - 20 mA (RB = 500 )
Can be switched with parameter P-16
1 - 10 k

Fixed frequency FF1

+10 V

Reference voltage,
Output (+10 V)

Maximum load: 10 mA
Reference potential: 0 V

AI1
DI4

Analog input 1
Digital input 4

Analog: 0 - +10 V (Ri > 72 k)


0/4 - 20 mA (RB = 500 )
Can be switched with parameter P-16
1 - 10 k
digital: +8 - +30 V (high)

Frequency reference
value
(fixed frequency)

0V

Reference potential

0 V = connection terminal 9

AO1
DO1

Analog output 1
Digital output 1

Analog: 0 - +10 V, maximum 20 mA


Can be switched with parameter P-25
digital: 0 - +24 V

Output Frequency

0V

Reference potential

0 V = connection terminal 7

10

K13

Relay 1, N/O

Maximum switching load:


250 V AC/6 A or 30 V DC/5 A

RUN

11

K14

Relay 1, N/O

Maximum switching load:


250 V AC/6 A or 30 V DC/5 A

RUN

The control signal terminals' functions and electrical parameters


can be changed with

Parameter,

DXC-EXT- expansion modules (see annex)

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The DC1 variable frequency drive has four control inputs (control signal terminals 2, 3, 4, and 6). Two of these are parameterizable as digital control inputs;
while the others can be set to work as digital or analog control inputs.
The variable frequency drive comes with the following default setting:

Control signal terminal 2 as digital input 1 (DI1),


Control signal terminal 3 as digital input 2 (DI2),
Control signal terminal 4 as digital input 3 (DI3),
Control signal terminal 6 as analog input 1 (AI1).

DI2

f-Out
0...+10 V/20 mA

DI1

8
AO
(DO)

f-Soll
0...+10 V/20 mA

FF1

AI1
(DI4)

REV

DI3
(AI2)

FWD

1
+24 V Out
< 100 mA

24 V

Control signal terminal 8 can be used as a digital or as an analog output. It is


used as an analog output (AO) in the default configuration that comes with
the variable frequency drive when it is delivered.

CPU

Figure 46: Control signal terminals (digital / analog)

70

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3.5.2.6 Analog input signals


Depending on how parameters P-12 and P-15 are set, control signal terminals 4 (AI2) and 6 (AI1) can be connected to analog signals:

0 - 10 V,
0 - 10 V with scaling and operating direction change,
0 - 20 mA
4 - 20 mA or 20 - 4 mA with open-circuit monitoring (< 3 mA) .

Control signal terminals 7 and 9 are the common 0 V reference


potential for all analog and digital input signals.

3.5.2.7 Analog output signal

8
f-Out
0...+10 V

AO
< 20 mA

OV

An analog voltage signal (0 - 10 V) is available on control signal terminal 8.


This output can handle a maximum load of 20 mA.
The output signal is adjusted with parameter P-25 ( Page 119).

+
-

Figure 47: Analog output (AO)


(connecting example)

Control signal terminals 7 and 9 are the common 0 V reference


potential for all analog and digital input signals.

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3.5.2.8 Digital Input Signals


Control signal terminals 2, 3, 4, and 6 all have the same function and mode of
operation as digital inputs (DI1 to DI4).
A logic level of +24 V (positive logic) is used:

8 - 30 V = High (logic "1")


0 - 4 V = Low (logic "0")

The internal control voltage from control signal terminal 1 (+24 V, maximum
100 mA) or an external voltage source (+24 V) can be used for this. The
permissible residual ripple must be less than 5 % Ua/Ua.

If you use an external voltage source, make sure to connect the


0-V potentials of the externalvoltage source to the 0-V potentials
of the variable frequency drive.

Control signal terminals 7 and 9 are the common 0 V reference


potential for all analog and digital input signals.

Optional modules DXC-EXT-IO110 and DXC-EXT-IO230 can be used to optically isolate the digital inputs (DI1 to DI4) and integrate them directly into
control circuits with 110 V / 230 V. Values of 80 to 110/230 V AC will be
recognized as a high signal.

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3.5.2.9 Digital Output (Transistor)


When using the device's default configuration, control signal terminal 8 will
be configured as an analog output (AO).
It can be set to work as a digital output instead (DO) with parameter P-25
( Page 119).
Transistor output DO can deliver a digital signal via control signal terminal 8
using the device's internal control voltage (+24 V). The maximum permissible
load current is 20 mA.

OV

DO
< 20 mA

+ 24 V

Figure 48: Connecting example (interposing relay with free-wheel diode:ETS4-VS3)

Control signal terminals 7 and 9 are the common 0 V reference


potential for all analog and digital input signals.

The parameter assignment is described in Section 7.6, Motor current


monitoring, Page 130.

3.5.2.10 Digital Output (Relay)


Control signal terminals 10 and 11 are connected to the DC1 variable
frequency drive's internal relay contact (N/O) in a potential-free manner.
The relay function can be configured with parameter P-18 ( Table 37,
Page 223).
The electrical connection specifications for control signal terminals 10
and 11 are:

250 V AC, max. 6 A


30 V DC, max. 5 A

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We recommend connecting any connected loads as follows:

10
RUN

K14

K13

K1
I

11

250 V : 6 A
30 V : 5 A

(-)

Varistor
AC
DC

RC lter

AC

Diode

AC

(+)

DC

Figure 49: Connection examples with suppressor circuit

3.5.2.11 RJ 45 interface
The RJ45 port located in the front or under the connection terminal cover can
be used to directly connect the device to communication modules and
fieldbus connections.
The internal RS-485 connection transmits Modbus RTU and CANopen data.

L1/L L2/N
L3

X1

PIN 8
(PIN 2)
PIN 7
(PIN 1)

RS485

RJ45

9 10 11

Figure 50: RJ 45 interface

74

DC1 variable frequency drives do not have an internal bus termination resistor.
Use DX-CBL-TERM or EASY-NT-R if necessary.

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3.5.3 Block diagrams


The following block diagrams show all the connection terminals on a DC1
variable frequency drive and their functions when in their default settings.
The variable frequency drive's power section is shown on the left side of every
block diagram ( Section 3.5.1, Connection to power section, page 59).
The center shows the 11 control signal terminals on the DC1 variable
frequency drive. Control signal terminal 2 (DI1) must be connected, as an
enable contact, to +24 V when controlling the device with a fieldbus or with
the keypad ( Section 3.5.2, Connection on control section, page 66).
The RJ45 interface used for field bus or OP bus communications is shown at
the very right ( Section 8.1.1, Communications, page 135).

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RUN

AI1
DI4

10

11
6 A, 250 VAC
5 A, 30 VDC

+10 V Out
< 10 mA

0V

f-Out
+

0...+10 V
< 20 mA AO
+24 V DO

10 V

0V

FF1

DI3
AI2

DI2

REV

FWD
2

+24 V Out
< 100 mA

DI1

L1/L L2/N

24 V

1 AC 110/115 V
50/60 Hz

f-Soll
0...+10 V

3.5.3.1 DC1-1DNx-

DCVAR

DC+

CPU

BR
PIN 8
(PIN2)
PIN 7
(PIN 1)
U

X1

RS485

PES

FS2

M
3~

3 AC 230 V

Figure 51: Block diagram for DC1-1DNx-


DC1-1DNx- variable frequency drives have a voltage doubler circuit in their
internal DC link. When there is a power supply of 1 AC 110 - 115 V, a motor voltage
of up to 3 AC 230 V will be output.
FS2 devices allow for the connection of braking resistances.

76

DC1-1DNx- variable frequency drives do not have an


internal radio interference suppression filter.
An external radio interference suppression filter is required for
operation in accordance with EN 61800-3.

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3.5.3.2 DC1-1DNx-A6SN

1 AC 110/115 V
50/60 Hz
L1/L L2/N

REV
OFF
FWD

f-Soll
0...+10 V

10

11
6 A, 250 VAC
5 A, 30 VDC

0V

0...+10 V
< 20 mA AO
+24 V DO

0V

DI2

AI1
DI4

DI1

DC+

10 V

+10 V Out
< 10 mA

REV

DI3
AI2

FWD

1
+24 V Out
< 100 mA

24 V

PWR

CPU

BR
PIN 8
(PIN 2)
PIN 7
(PIN 1)
U

X1

RS485

W
PES

M
3~

3 AC 230 V

Figure 52: Block diagram for DC1-1DNx-A6SN


DC1-1DNx-A6SN variable frequency drives with an IP66 degree of protection and local
controls have a voltage doubler circuit in their internal DC link.
When there is a power supply of 1 AC 110 - 115 V, a motor voltage of up to 3 AC 230 V
will be output.
Setpoint potentiometer
Operating direction selector switch
Mains transfer switch
External braking resistances can be connected to devices with a size of FS2 or bigger

DC1-1DNx-A6SN variable frequency drives do not have an


internal radio interference suppression filter.
An external radio interference suppression filter is required for
operation as per EN 61800-3.

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RUN
9

10

11
6 A, 250 VAC
5 A, 30 VDC

0V

AI1
DI4

f-Out
+

0...+10 V
< 20 mA AO
+24 V DO

0V

10 V

+10 V Out
< 10 mA

DI2

FF1

DI1

DI3
AI2

FWD
2

REV

EMC

1
+24 V Out
< 100 mA

L1/L L2/N

24 V

1 AC 230 V
50/60 Hz

f-Soll
0...+10 V

3.5.3.3 DC1-12

VAR

DCDC+

CPU

BR
PIN 8
(PIN2)
PIN 7
(PIN 1)
U

X1

RS485

PES

FS2, FS3

M
3~

3 AC 230 V

Figure 53: DC1-12 block diagram


Variable frequency drive with single-phase supply system voltage and three-phase
motor connection FS2 and FS3 make it possible to connect external braking
resistances.

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3 Installation
3.5 Electrical Installation

3.5.3.4 DC1-12-A6SN

1 AC 230 V
50/60 Hz
L1/L L2/N

REV
OFF
FWD

f-Soll
0...+10 V

10

11
6 A, 250 VAC
5 A, 30 VDC

0V

0...+10 V
< 20 mA AO
+24 V DO

0V

DI2

AI1
DI4

DI1

DC+

10 V

+10 V Out
< 10 mA

REV

DI3
AI2

FWD

1
+24 V Out
< 100 mA

24 V

PWR

CPU

BR
PIN 8
(PIN 2)
PIN 7
(PIN 1)
U

X1

RS485

W
PES

M
3~

3 AC 230 V

Figure 54: Block circuit diagram for DC1-12-A6SN with an IP66 degree of protection and local
controls
Variable frequency drive with single-phase mains supply voltage and three-phase motor
connection.
FS2 and FS3 devices allow for the connection of external braking resistances.
Setpoint potentiometer
Operating direction selector switch
Mains transfer switch
External braking resistances can be connected to devices with a size of FS2 or bigger

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3 Installation
3.5 Electrical Installation

RUN
9

10

11
6 A, 250 VAC
5 A, 30 VDC

0V

AI1
DI4

f-Out
+

0...+10 V
< 20 mA AO
+24 V DO

0V

10 V

+10 V Out
< 10 mA

f-Soll
0...+10 V

FF1

DI2

DI3
AI2

FWD
2

REV

EMC

1
+24 V Out
< 100 mA

L1/L L2/N L3

DI1

3 AC 230 V
3 AC 400/480 V
50/60 Hz

24 V

3.5.3.5 DC1-32, DC1-34

VAR

DCDC+

CPU

BR
PIN 8
(PIN2)
PIN 7
(PIN 1)
U

X1

RS485

PES

FS2, FS3

M
3~

3 AC 230/400/460 V

Figure 55: DC1-32, DC1-34 block diagram


variable frequency drive with three-phase mains supply voltage and three-phase
motor connection FS2 and FS3 make it possible to connect external braking
resistances.

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3 Installation
3.5 Electrical Installation

3.5.3.6 DC1-32-A6SN, DC1-34-A6SN

3 AC 230 V
3 AC 400/480 V
50/60 Hz
L1/L L2/N L3

REV
OFF
FWD

f-Soll
0...+10 V

10

11
6 A, 250 VAC
5 A, 30 VDC

0V

0...+10 V
< 20 mA AO
+24 V DO

0V

DI2

AI1
DI4

DI1

DC+

10 V

+10 V Out
< 10 mA

REV

DI3
AI2

FWD

1
+24 V Out
< 100 mA

24 V

PWR

CPU

BR
PIN 8
(PIN 2)
PIN 7
(PIN 1)
U

X1

RS485

W
PES

M
3~

3 AC 230/400/460 V

Figure 56: Block circuit diagram for DC1-32-A6SN, DC1-34-A6SN


Variable frequency drives with an IP66 degree of protection and local controls and with
a three-phase mains supply voltage and three-phase motor connection
FS2 and FS3 devices allow for the connection of external braking resistances.
Setpoint potentiometer
Operating direction selector switch
Mains transfer switch
External braking resistances can be connected to devices with a size of FS2 or bigger

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3 Installation
3.5 Electrical Installation

3.5.4 Insulation test


The variable frequency drive of the DC1 series are tested, delivered and
require no additional testing.

CAUTION

CAUTION

On the control signal and the connection terminals of the


variable frequency drive, no leakage resistance tests are to be
performed with an insulation tester.

Wait at least 5 minutes after switching the supply voltage off


before you disconnect one of the connection terminals
(L1/L, L2/N, L3, DC-, DC+, BR) of the variable frequency drive.

If insulation testing is required in the power circuit of the PDS, you must
consider the following measures.

3.5.4.1 Testing the motor cable insulation

Disconnect the motor cable from the connection terminals U, V and W of


the variable frequency drive and from the motor (U, V, W). Measure the
insulation resistance of the motor cable between the individual phase
conductors and between the phase conductor and the grounding
conductor.

The insulation resistance must be greater than 1 M.

3.5.4.2 Testing the mains cable insulation

Disconnect the power cable from the mains supply network and from
the connection terminals 1/L, L2/N and L3 of the variable frequency
drive. Measure the insulation resistance of the mains cable between the
individual phase conductors and between each phase conductor and the
protective conductor.

The insulation resistance must be greater than 1 M.

3.5.4.3 Testing the motor insulation

Disconnect the motor cable from the motor (U, V, W) and open the
bridge circuits (star or delta) in the motor terminal box.
Measure the insulation resistance of the individual motor windings. The
measurement voltage must at least match the rated operating voltage of
the motor but is not to exceed 1000 V.

The insulation resistance must be greater than 1 M.

82

Consider the notes from the motor manufacturer in testing the


insulation resistance.

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4 Operation
4.1 Checklist for commissioning

4 Operation
4.1 Checklist for commissioning
Before placing the frequency converter into operation, use the checklist
below to make sure that all the following requirements are met:
No. Activity

Notes

Mounting and wiring have been carried out as required


by the corresponding instructional leaflet ( IL04020009Z,
IL04020013Z).

All wiring and line section leftovers, as well as all the tools
used, have been removed from the variable frequency drive's
proximity.

All connection terminals in the power section and in the control


section were tightened with the specified torque.

The lines connected to the output terminals (U, V, W, DC+,


DC-, BR) of the variable frequency drive are not short-circuited
and are not connected to earth (PE).

The variable frequency drive has been earthed properly (PE).

All electrical connections in the power section (L1/L, L2/N, L3,


U, V, W, DC+, DC-, BR, PE) have been connected properly
while taking into account the degree of protection and have
been dimensioned in line with the corresponding requirements.

Each single phase of the supply voltage (L or L1, L2, L3) is


protected with a fuse.

The variable frequency drive and the motor are adapted to the
mains voltage.
( Section 1.4.1, Rated operational data on the nameplate,
page 15, connection type (star, delta) of the motor tested).

The quality and volume of cooling air are in line with the
environmental conditions required for the variable frequency
drive and the motor.

10

All connected control cables comply with the corresponding


stop conditions (e.g., switch in OFF position and setpoint
value= zero).

11

The parameters that were preset at the factory have been


checked with the list of parameters ( Table 37, page 221).

12

The effective direction of a coupled machine will allow the


motor to start.

13

All emergency switching off functions and safety functions are


in an appropriate condition.

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4 Operation
4.2 Operational hazard warnings

4.2 Operational hazard warnings


Please observe the following notes.

DANGER

DANGER

DANGER

DANGER

Commissioning is only to be completed by qualified technicians.

Hazardous voltage!
The safety instructions on pages I and II must be followed.

The components in the variable frequency drive's power section


are energized if the supply voltage (mains voltage) is connected.
For instance: L1/L, L2/N, L3, DC+, DC-, BR, U/T1, V/T2, W/T3
power terminals.
The control signal terminals are isolated from the line power
potential.
There can be a dangerous voltage on the relay terminals (10, 11)
even if the variable frequency drive is not being supplied with
line voltage (e.g., integration of relay contacts in control systems
with voltage > 48 V AC / 60 V DC).

The components in the variable frequency drive's power section


remain energized up to five (5) minutes after the supply voltage
has been switched off (intermediate circuit capacitor
discharging time).
Pay attention to hazard warnings!

84

DANGER
Following a shutdown (fault, mains voltage off), the motor
can start automatically (when the supply voltage is switched
back on) if the automatic restart function has been enabled
( parameters P-31).

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4 Operation
4.3 Commissioning with control signal terminals (default settings)

NOTICE
Any contactors and switching devices on the power side are not
to be opened during motor operation. Inching operation using
the mains contactor is not permitted.
Contactors and switchgear (repair and maintenance switches)
on the motor side must not be opened while the motor is in
operation.
Inching operation of the motor with contactors and switching
devices in the output of the variable frequency drive is not
permitted.
NOTICE
Make sure that there is no danger in starting the motor. Disconnect the driven machine if there is a danger in an incorrect operating state.

If motors are to be operated with frequencies higher than the


standard 50 or 60 Hz, then these operating ranges must be
approved by the motor manufacturer. The motors could be
damaged otherwise.

4.3 Commissioning with control signal terminals (default settings)


DC1 variable frequency drives with local controls are configured and wired at
the factory. They can be started directly via the control signal terminals when
the rated motor output for the mains voltage is connected (see the
connecting example below).

You can skip this section if you want to set up the parameters
directly for optimal operation of the variable frequency drive
based on the motor data (rating plate) and the application.

Following are a series of simplified connecting examples that use the default
configuration:

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4 Operation
4.3 Commissioning with control signal terminals (default settings)
Connecting example for three-phase motor
Connecting example for three-phase motor
L1

L2

L3

PE

Terminal

Designation

L1/L

Single-phase mains connection Three-phase mains connection


(DC1-1D, DC1-12)
(DC1-32, DC1-34)

+10 V

REV

L1/L L2/N L3

M
3~

7
0V

PE

FWD

f-Soll
0...+10 V

+24 V

L2/N

L3

Ground connection

Control voltage +24 V (output, maximum 100 mA)

FWD, Start release clockwise rotating field

REV, Start release left rotating field

Connection for three-phase ac motor


(three-phase motor)

V
W

Setpoint value voltage +10 V (Output, maximum 10 mA)

Frequency reference value f-Set (Input 0 +10 V)

Reference potential (0 V)

Connect the variable frequency drive according to the connection


example above for the simple commissioning with the specified default
settings (see connecting example above).

The potentiometer should have a fixed resistance (connection to control


signal terminals 5 and 7) of at least 1 k and up to a maximum of 10 k.
A standard fixed resistance of 4.7 k is recommended.
Make sure that the enable contacts (FWD/REV) are open before switching on
the mains voltage.

If the connections for the setpoint value potentiometer cannot


be clearly allocated with terminals 5, 6 and 7, you should set the
potentiometer to about 50% before giving the start release
(FWD/REV) for the first time.

When the specified supply voltage is applied at the mains connection terminals (L1/L, L2/N, L3), the switched-mode power supply unit (SMPS) in the
internal DC link will be used to generate the control voltage and light up the
7-segment LED display (STOP). At this point, the variable frequency drive will
be ready for operation (correct operating status) and in Stop mode.
The start enable signal is sent by activating one of the digital inputs with
+24 V:

Terminal 1: FWD = Clockwise rotating field (Forward Run)


Terminal 2: REV = Counterclockwise rotating field (Reverse Run)

The FWD and REV control commands are interlocked (exclusive OR) and
require a rising voltage edge.

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4 Operation
4.3 Commissioning with control signal terminals (default settings)
The frequency is shown with a minus sign with a start release with a left
rotating field (REV).

You can now set the output frequency (0 - 50 Hz) and, as a result, the
speed of the connected three-phase motor (0 - nMotor), by using the
potentiometer via terminal 6 (0 - +10 V proportional voltage signal). The
change in output frequency here is delayed based on the specified acceleration and deceleration ramps. When using the device's default
settings, these times will be set to 5 seconds.

The acceleration and deceleration ramps specify the time change for the
output frequency: from 0 to fmax (WE = 50 Hz) or from fmax back to 0.
Figure on Page 87 shows a good example of the process, if the release
signal (FWD/REV) is switched on and the maximum setpoint voltage (+10 V)
is applied. The speed of the motor follows the output frequency depending
on the load and moment of inertia (slip), from zero to nmax.
If the release signal (FWD, REV) is switched off during operation, the inverter
is blocked immediately (STOP). The motor comes to an uncontrolled stop
(see in Figure).
The acceleration time is set in parameter P-03.
Information on settings and the description of the parameters used here is
provided in section Drives control, Page 105.
FWD
REV
+24 V

t
RUN

STOP

f
P-07 = 50 Hz
fmax ~ nmax

t
P-03 = 5 s

Figure 57: Start-Stop command with maximum setpoint value voltage, acceleration ramp 5 s

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4 Operation
4.4 Commissioning with local controls (IP66)

4.4 Commissioning with local controls (IP66)


DC1 variable frequency drives with local controls are configured and wired at
the factory. They can be started directly using the local controls when the
rated motor output for the mains voltage is connected (see the connecting
example below).

You can skip this section if you want to set up the parameters
directly for optimal operation of the variable frequency drive
based on the motor data (rating plate) and the application.

Following are a series of simplified connection examples that use the default
configuration:
Connecting example for three-phase motor
Connecting example for three-phase motor

L1

L2

L3

PE

PE

L1/L L2/N L3

Terminal

Designation

L1/L

single-phase mains connection


(DC(DC1-1D, DC1-12)

L2/N
REV
OFF
FWD

PWR

Three-phase mains connection


(DC1-32, DC1-34)

L3

Ground connection

Control voltage +24 V (output, maximum 100 mA)

FWD, Start release clockwise rotating field

REV, Start release left rotating field

Connection for three-phase ac motor


(three-phase motor)

V
CO

M
3~

Setpoint value voltage +10 V (Output, maximum 10 mA)

Frequency reference value f-Set (Input 0 +10 V)

Reference potential (0 V)

0V

+10 V

f-Soll
0...+10 V

Make sure that the enable contacts (FWD/REV) are open before switching on
the mains voltage.

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4 Operation
4.4 Commissioning with local controls (IP66)
When the specified supply voltage is applied at the mains connection terminals (L1/L, L2/N, L3) and the main switch on the mains side is switched
on, the switched-mode power supply unit (SMPS) in the internal DC link will
be used to generate the control voltage and the 7-segment LED display will
light up (StoP). At this point, the variable frequency drive will be ready for
operation (correct operating status) and in Stop mode.
The start enable signal is sent by activating one of the digital inputs with
+24 V:
M
M

FWD = Clockwise rotation field (Forward Run)


REV = Counterclockwise rotation field (Reverse Run)

The FWD and REV control commands are interlocked (exclusive OR) and
require a rising voltage edge.

You can now set the output frequency (0 - 50 Hz) and, as a result, the
speed of the connected three-phase motor (0 - nMotor) by using the
internal setpoint potentiometer (0 - +10 V proportional voltage signal).
The change in output frequency here is delayed based on the specified
acceleration and deceleration ramps. When using the device's default
settings, these times will be set to 5 seconds.

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4 Operation
4.5 Commissioning with keypad

4.5 Commissioning with keypad


The frequency reference value settings configured via the keypad have the
same effect as the function of an electronic motor potentiometer. The value
set with the and buttons will be retained even after the supply voltage is
switched off.

For control via the keypad, control signal terminal 1 must be


connected to control signal terminal 2 in order to get an enable.

The following table shows a good example of specifying the frequency


reference value via the operating unit.
Note: Your unit may behave differently from the description below
depending on the setting configured for P-15.
Sequence

Commands

View

Description

Set parameter P-12 to 1 or 2 in order to hand over control


to the keypad.
1: Operating unit (keypad FWD): one operating direction
2: Operating unit (keypad FWD/REV): both operating
directions

Connect control signal terminal 1 to control signal


terminal 2 in order to get a start enable.
Press the Stop pushbutton in order to get to the setpoint
input display automatically.
Use the and arrow keys to change the setpoint
value.

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4 Operation
4.5 Commissioning with keypad

Sequence

Commands

View

Description

Press the Start button to start the variable frequency


drive.
It will then run with the acceleration time set in P-03 all
the way to the setpoint value on the keypad.

You can use the and arrow keys to change the


setpoint value in RUN mode.

Pressing the Start pushbutton again will change the


operating direction (P-12 = 2).
Note:
When the REV operating direction is in effect, the
frequency will have a minus sign.

FWD

REV

Minus sign for REV operating direction

When the Stop pushbutton is pressed, the variable


frequency drive will be stopped with the deceleration
time configured in P-04.

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4 Operation
4.6 Commissioning with field bus / SmartWire-DT

4.6 Commissioning with field bus / SmartWire-DT


When using a field bus / SmartWire-DT, you will need to use parameter P-12
to select the desired field bus / SmartWire-DT.
Parameter P-36 is used to set the slave address for the field bus mode.

In order to control the device via a field bus / SmartWire-DT,


control signal terminals 1 and 2 must be connected with a
jumper in order to get an enable signal.

For more information, please refer to chapters 7 and 8.


For more information on SmartWire-DT, please refer to manual
MN04012009Z, "DX-NET-SWD. SmartWire-DT Interface Card
for DC1 Variable Frequency Drives."

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5 Parameters
5.1 Operating unit

5 Parameters
5.1 Operating unit
The DC1 variable frequency drive's integrated keypad is designed to make it
easy to commission the drive and configure its parameters. The figure below
shows the elements that make up the DC1 variable frequency drive's keypad.

View

Controls
(buttons)

Figure 58: Operating unit view


Table 10: Keypad designations
Operating unit element

Explanation
Six-digit 7-segment LED display

Motor starter with pre-selected operating direction if parameter P-12 = 1


(FWD) or P-12 = 2 (FWD / REV).
Note:
Enable with +24 V on control signal terminal 2 (DI1)
P-12 = 2: The first time it is pressed (commissioning, parameter reset),
a clockwise rotating field (FWD) will always be activated. Only after it is
pressed for a second time will the direction of the rotating field change to
a counterclockwise rotating field (REV). (The corresponding setting will be
retained even after the supply voltage is switched off.)
Stops the running motor if P-12 = 1 or P-12 = 2
Reset Resetting after an error message

Activate parameter input (editing mode)


Activate parameter value, change (display value flashes)
Confirm (store) and activate configured value
Used to switch the display unit between Hz and rpm and A...

Increment numeric value or parameter number


Increase output frequency / motor speed if P-12 = 1 or P-12 = 2

Decrement numeric value or parameter number


Reduce output frequency / motor speed if P-12 = 1 or P-12 = 2

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5 Parameters
5.1 Operating unit

5.1.1 Shortcuts
Table 11: Shortcuts
Function

Key combination

Default settings

Fan and display test


1)

Keypad Port2)

Variable frequency drive


address2)

Language3)

+
1) Press the button first.
2) Only on DX-KEY external keypads
3) Only on DX-KEY-OLED external keypads

5.1.2 Display unit


The display unit is a 7-segment LED display with five decimal points.
The LED segments are red.

Figure 59: 7-segment LED display

5.1.3 Menu Navigation


When the specified supply voltage (L1/L, L2/N, L3 connection terminals) is
applied, the DC1 variable frequency drive will automatically perform a selftest: The LED display will light up and, depending on the selected operating
mode, will display Stop or the appropriate value.

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5 Parameters
5.2 Setting parameters

5.2 Setting parameters


5.2.1 Operating unit
The following table shows a good example of the general execution for
selecting and setting parameters.

Sequence

Commands

The flashing digit on the right indicates that the value being
displayed can be changed with the arrow keys (Up or Down ).
View

Description

Stop state: The variable frequency drive is ready for


operation.

Hold down the OK button for about two seconds.


Parameter P-01 will be displayed (the digit on the right,
"1," will flash)
Press OK button
The display will switch to H 50.0 (= 50 Hz), the digit on
the right, "0," will flash.
The value can be confirmed and automatically stored by
pressing the OK pushbutton. The display will jump back
to the parameter name (P-01).

The numerical first value is always shown from the


selected main menu.

Press the OK button to activate and store changes and values.

5.2.2 drivesConnect
A connection to the computer can be established by using
a DX-CBL-PC-1M5 / DX-COM-PCKIT connection cable or
a DX-COM-STICK Bluetooth stick. The drivesConnect program can be used
to configure the variable frequency drive's parameters using a computer.

For more information, please refer to manual MN040003EN,


"drivesConnect Parameter Configuration Software for
PowerXL Variable Frequency Drives"

5.2.3 Field bus/SmartWire DT


A DC1 variable frequency drive's parameters can be configured via a field
bus orSmartWire-DT.

For more information, please refer to chapters 7 and 8 and to


manual MN04012009Z-EN.

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5 Parameters
5.3 List of parameters

5.3 List of parameters


The abbreviations used in the parameter lists have the following meaning:
PNU

Parameter number

ID

Identification number of the parameter

RUN

Access rights to the parameters during operation (RUN):


/ = Modification permissible,
- = Modification only possible in STOP

ro/rw

Parameter read and write permissions via a fieldbus connection (BUS):


ro = read only
rw = read and write

Value

Parameter settings
Value ranges
Display values

WE

Default settings

Page

Page in this manual with additional configuration and application examples


for the parameter

The first time the device is switched on, as well as any time
after restoring its default settings, only basic parameters P-01 to
P-14 will be shown. To access the extended parameter set,
enter 101 (= WE and P-37) for parameter P-14.

P-01

P-01

P-02

P-02

P-03

P-03

P-14

101

P-14
P-15
P-16

P-53

Figure 60: Parameter Access

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5 Parameters
5.3 List of parameters

5.3.1 Parameter Lock


Access to the DC1 variable frequency drive's parameters can be limited in
order to prevent user errors. This option can be used to ensure that only
authorized people will be able to make changes to the parameters.
When the device is running with its default configuration, only the "basic
parameters" will be visible and editable.

Parameter P-14 can be used to make all parameters visible and allow
access to them (P-14 0 = P-37, WE = 101).
Parameter P-37 can be used to change the access code used to access
all parameters. Once you confirm the changes you make to parameter
P-37, the extended parameters will be locked.
Parameter P-38 (P-38 = 1) can be used to block access to all parameters,
with the exception of parameter P-14 (read-only).

You can use the procedure below in order to block access to the parameter
sets (make sure to follow the steps in the order shown!):
1.
2.
3.
4.
5.

P-14 = 101 (accesses all parameters with the default settings)


P-37 = 123 (new code)
P-14 = 123 (accesses all parameters with the new code)
P-38 = 1 (changes all parameters to "read-only")
P-14 123 (hides all extended parameters)

If you follow the steps above, only the basic parameters will be visible and it
will not be possible to make any changes to them. To make any changes to
the parameters, it will first be necessary to enter the new access code with
P-14 = 123 and then set parameter P-38 to 0.

5.3.2 Default settings


DC1 variable frequency drives can be restored to their default configuration
by using the following button combination: + + Stop button. When
using this combination, hold down the buttons for two seconds until "P-dEf"
is shown on the display.

The fault log (P-13) and the monitor log will not be restored to
their default settings when the parameters are reset!

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5 Parameters
5.4 I/0 control

5.4 I/0 control

f-Soll
0...+10 V/20 mA

6
AI1
DI4

DI2

FF1

DI1

DI3
AI2

REV

FWD

1
+24 V Out
< 100 mA

+24 V

Parameter P-15 is used to configure the mode of operation and function of


both the digital and analog inputs. The configured value will depend on
parameter P-12.

P-12 = 0
DI3
AI2 P-15 = 4
AI1
DI4 P-15 = 2
P-15 = 8
P-15 = 9
CPU

Figure 61: Digital and analog inputs

The operation of the DC1 variable frequency drive's via control signal terminals (P-12 = 0, P-15 = 5) is active with factory settings:

DI1 (control signal terminal 2): FWD (Start enable clockwise rotating
field)
DI2 (control signal terminal 3): REV (Start enable anti-clockwise rotating
field)
DI3/AI2 (control signal terminal 4): FF1 (fixed frequency 1= P-20;
WE = 15 Hz)
AI1/DI4 (control signal terminal 6): analog setpoint input (0 - 10 V)

When control control signal terminal 2 (FWD) and control signal terminal 3
(REV) are activated at the same time, a dec2 (P2-24) quick stop will be
activated.
In the case of variable frequency drives with local controls (DC1--A6SN),
the FWD switch position will drive DI1 and the REV switch position will
drive DI2.

98

The FWD and REV designations refer to the default settings.


The above functions may change if changes are made to the
P-15 parameter.

DC1 variable frequency drive

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5 Parameters
5.5 Digital and analog inputs

5.5 Digital and analog inputs


Parameter P-15, which depends on P-12, is used to configure the inputs'
function and mode of operation.
Parameter P-12 is used to define the control level for the device. If this
control level changes, the inputs' function and mode of operation may
change as well.

DI3 can become AI2; AI1 can become DI4.

The following tables show how parameter P-15 depends on parameter P-12.

For the button commands, please note that stop commands are
run as N/C contact commands.

DC1 variable frequency drive

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99

5 Parameters
5.5 Digital and analog inputs
Terminal Mode (P-12 = 0)
P-15

DI11)

DI22)

DI3/AI2

AI1/DI4

0 = Locked
1 = Start-Enable

0 = FWD
1 = REV

0 = Selected setpoint source


1 = Fixed frequency 1 (P-20)

Setpoint value AI1

0 = Locked
1 = Start enable FWD

0 = Selected setpoint
source
1 = fixed frequency 1/2

0 = Fixed frequency 1 (P-20)


1 = Fixed frequency 2 (P-21)

Setpoint value AI1

0 = Locked
1 = Start enable FWD

DI2

DI3/AI2

DI3/AI2

Fixed
frequency

FF1 (P-20)

FF2 (P-21)

FF3 (P-22)

FF4 (P-23)

0 = Fixed
frequency 1 - 4 (P20 - P-23)
1 = maximum
frequency (P-01)

Notes

4 selectable fixed frequencies:


The analog input is used as
digital input.
Switched at:
8 V < Vinput < 30 V

0 = Locked
1 = Start enable FWD

0 = Selected setpoint
source
1 = fixed frequency 1
(P-20)

External fault
0 = Fault
1 = Enable

Setpoint value AI1

Used to connect an external


thermistor to DI3

0 = Locked
1 = Start enable FWD

0 = Analog input 1
1 = Analog input 2

Setpoint value AI2

Setpoint value AI1

Changing between analog


input: 1 and 2

0 = Locked
1 = Start enable FWD

0 = Locked
1 = Start enable REV

0 = Selected setpoint source


1 = Fixed frequency 1 (P-20)

Setpoint value AI1

Connection of DI1 and DI2


leads to a quick stop (P-24).

0 = Locked
1 = Start-Enable

0 = FWD
1 = REV

External fault
0 = Fault
1 = Enable

Setpoint value AI1

Used to connect an external


thermistor to DI3

0 = Locked
1 = Start enable FWD

0 = Locked
1 = Start enable REV

External fault
0 = Fault
1 = Enable

Setpoint value AI1

Connection of DI1 and DI2


leads to a quick stop (P-24).
Connection of an external
thermistor to DI3.

0 = Locked
1 = Start-Enable

0 = FWD
1 = REV

DI3/AI2

AI1/DI4

Fixed frequency

FF1 (P-20)

FF2 (P-21)

FF3 (P-22)

FF4 (P-23)

DI3/AI2

AI1/DI4

Fixed frequency

FF1 (P-20)

FF2 (P-21)

FF3 (P-22)

FF4 (P-23)

0 = Locked
1 = Start enable FWD

0 = Locked
1 = Start enable REV

10

1 = Run FWD3)

0 = Stop3)

0 = Selected setpoint source


1 = Fixed frequency 1 (P-20)

Setpoint value AI1

11

1 = Run FWD3)

0 = Stop3)

1 = Run REV3)

Setpoint value AI1

12

0 = Locked
1 = Start enable FWD

0 = Quick stop (P-24)


1 = Run FWD

0 = Selected setpoint source


1 = Fixed frequency 1 (P-20)

Setpoint value AI1

Note:
Negative fixed frequencies are inverted it Run REV is selected.
1) FWD switch position only for IP66 degree of protection with local controls
2) REV switch position only for IP66 degree of protection with local controls
3) Button command

100

DC1 variable frequency drive

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Connection of DI1 and DI2


leads to a quick stop (P-24).

Connection of DI1 and DI2


leads to a quick stop (P-24).

5 Parameters
5.5 Digital and analog inputs
Keypad Mode (P-12 = 1, 2)
P-15

DI11)

DI22)

DI3/AI2

AI1/DI4

Notes

0, 1, 5,
8 - 12

0 = Locked
1 = Start-Enable

1 = Increase
frequency3)

1 = Reduce frequency3)

0 = FWD
1 = REV

Press the Start button or


P-31 = 2 or 3

0 = Locked
1 = Start enable FWD

1 = Increase
frequency3)

1 = Reduce frequency3)

0 = Source of
setpoint: keypad,
DI2/DI3
1 = FF1 (P-20)

Press the Start button or


P-31 = 2 or 3

0 = Locked
1 = Start enable FWD

1 = Increase
frequency3)

External fault
0 = Fault
1 = Enable

1 = Reduce
frequency

Press the Start button or


P-31 = 2 or 3. Used to connect an
external thermistor to DI3.

0 = Locked
1 = Start enable FWD

1 = Increase
frequency3)

0 = Source of setpoint: keypad,


DI2
1 = Frequency via AI1

Setpoint value AI1

Press the Start button or


P-31 = 2 or 3

0 = Locked
1 = Start-Enable

0 = FWD
1 = REV

External fault
0 = Fault
1 = Enable

0 = Source of
setpoint: keypad
1 = FF1 (P-20)

Press the Start button or


P-31 = 2 or 3. Used to connect an
external thermistor to DI3.

0 = Locked
1 = Start enable FWD

0 = Locked
1 = Start enable REV

External fault
0 = Fault
1 = Enable

0 = Source of
setpoint: keypad
1 = FF1 (P-20)

Press the Start button or P-31 = 2


or 3. Connecting DI1 and DI2 will
trigger a quick stop (P-24). Used
to connect an external thermistor
to DI3.

CANopen / Modbus control mode (P-12 = 3, 4, 7, 8)


P-15

DI11)

DI22)

DI3/AI2

AI1/DI4

Notes

0, 1, 2,
4, 5,
8 - 12

0 = Locked
1 = Start enable FWD

Not assigned

Not assigned

Not assigned

Run and stop commands will be transmitted via the RS-485 connection; in
order for the variable frequency drive
to run, DI1 must be switched.

0 = Locked
1 = Start enable FWD

0 = Source of setpoint:
Modbus
1 = FF1 (P-20)

External fault
0 = Fault
1 = Enable

Not assigned

Used to connect an external thermistor to DI3.

0 = Locked
1 = Start enable FWD

0 = Source of setpoint:
Modbus
1 = Source of setpoint: AI1

External fault
0 = Fault
1 = Enable

Setpoint value AI1

0 = Locked
1 = Start enable FWD

0 = Source of setpoint:
Modbus
1 = Source of setpoint:
keypad

External fault
0 = Fault
1 = Enable

Not assigned

Master speed reference value: Start


and stop controlled via RS-485.
Keypad speed reference value:
The variable frequency drive will run
automatically: if DI1 is closed
depending on P-31. Used to connect
an external thermistor to DI3.

User PI control mode (P-12 = 5, 6)


P-15

DI11)

DI22)

DI3/AI2

AI1/DI4

0, 2, 4,
5,
8 - 12

0 = Locked
1 = Start enable FWD

0 = PI Regulation
1 = FF1 (P-20)

PI feedback
Analog input

Not assigned

0 = Locked
1 = Start enable FWD

0 = PI Regulation
1 = Source of setpoint:
AI1

PI feedback
Analog input

Setpoint value AI1

3, 6, 7

0 = Locked
1 = Start enable FWD

0 = PI Regulation
1 = FF1 (P-20)

External fault
0 = Fault
1 = Enable

PI feedback
Analog input

Notes

Used to connect an external


thermistor to DI3.

1) FWD switch position only for IP66 degree of protection with local controls
2) REV switch position only for IP66 degree of protection with local controls
3) Button command

DC1 variable frequency drive

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5 Parameters
5.5 Digital and analog inputs
SmartWire-DT (P-12 = 10)
P-15

DI11)

DI22)

DI3/AI2

AI1/DI4

0, 5,
10,
11, 12

0 = Locked
1 = Start enable FWD

Not assigned

0 = Setpoint value AI1


1 = Fixed frequency 1

Setpoint value AI1

0 = Locked
1 = Start enable FWD

0 = Selected setpoint
source
1 = fixed frequency 1/2

0 = Fixed frequency 1
1 = Fixed frequency 2

Setpoint value AI1

0 = Locked
1 = Start enable FWD

DI2

DI3/AI2

Fixed frequency

FF1 (P-20)

FF2 (P-21)

FF3 (P-22)

FF4 (P-23)

0 = Fixed
frequency 1 - 4
(P-20 - P-23)
1 = maximum
frequency (P-01)

Notes

4 selectable fixed frequencies:


The analog input will be used
as a digital input.
Switched if:
8 V < Vinput < 30 V

0 = Locked
1 = Start enable FWD

0 = Selected setpoint
source
1 = Fixed frequency 1

External fault
0 = Fault
1 = Enable

Setpoint value AI1

Used to connect an external


thermistor to DI3

0 = Locked
1 = Start enable FWD

0 = Setpoint value AI1


1 = setpoint value AI2

Setpoint value AI2

Setpoint value AI1

Changing between analog


input: 1 and 2

6, 7

0 = Locked
1 = Start enable FWD

Not assigned

0 = Selected setpoint source


1 = Fixed frequency 1 (P-20)

Setpoint value AI1

Connection of DI1 and DI2


leads to a quick stop (P-24).

8, 9

0 = Locked
1 = Start-Enable

0 = FWD
1 = REV

DI3

AI1

Fixed frequency

FF1 (P-20)

FF2 (P-21)

FF3 (P-22)

4 selectable fixed frequencies:


The analog input will be used
as a digital input:
Switched if:
8 V < Vinput < 30 V

FF4 (P-23)

Note:
Negative fixed frequencies are inverted it Run REV is selected.
1) FWD switch position only for IP66 degree of protection with local controls
2) REV switch position only for IP66 degree of protection with local controls
3) Button command

102

DC1 variable frequency drive

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5 Parameters
5.6 Operational data indicator

5.6 Operational data indicator


When the specified supply voltage is applied (L1/L, L2/N, L3), the 7-segment
LED display will light up (Power ON); the display will show Stop.
You can use arrow keys and to select the operational data indicator you
want (parameter number P00-) in the "Monitor" (P-00) menu. You can tell
the display to stop alternating between the parameter number and the
display value and only show the display value instead by pressing the OK
button. In order to access other operational data indicators, you will have to
press the OK button again. You can then make your selection using the
and arrow keys and confirm it with the OK button.

PNU

ID

Access
right

The values of the operating data display cannot be changed by


hand (i. e. by value entry).

Value

Description

Analog input 1

ro/rw
P-00 - Display values
P00-01

20

ro

100 % = Maximum input voltage


P00-02

21

ro

Analog Input 2
100 % = Maximum input voltage

P00-03

22

ro

Hz/rpm

Frequency reference value / Motor shaft speed


Shown in Hz if P-10 = 0; otherwise shown in revolutions per minute

P00-04

11

ro

Status
DI1 - DI4

Digital inputs 1 - 4
State of the variable frequency drive's digital input

P00-05

ro

Reserved

P00-06

ro

Reserved

P00-07

ro

Motor voltage: the value of the rms voltage being applied at the motor

P00-08

23

ro

Internal DC bus voltage

P00-09

24

ro

Unit Temperature
Heatsink temperature in C

P00-10

ro

HH:MM:SS

The variable frequency drive's operating time


Not affected when the parameters are reset to their default settings.

P00-11

ro

HH:MM:SS

The variable frequency drive's operating time since the last trip
Operating time clock stopped by variable frequency drive lockup (or trip). Reset with next
enable only if a trip occurred. Also reset with next enable after the variable frequency
drive's mains power is switched off.

P00-12

ro

HH:MM:SS

The variable frequency drive's operating time since the last trip
Operating time clock stopped by variable frequency drive lockup (or trip). Reset with next
enable only if a trip occurred (undervoltage does not count as a trip) Not reset when mains
power is switched off/on unless a trip occurred before the mains power was switched off.

DC1 variable frequency drive

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5 Parameters
5.6 Operational data indicator

PNU

ID

Access
right

Value

Description

ro/rw
P00-13

ro

HH:MM:SS

The variable frequency drive's operating time since the last lockup
The variable frequency drive's operating time clock was stopped with the lockup.
Reset the value on next enable signal.

P00-14

ro

4 - 32 kHz

Pulse frequency
The variable frequency drive's actual effective output pulse frequency. If the variable
frequency drive gets too hot, this value can be lower than the frequency selected in P-17.
The variable frequency drive will automatically reduce the pulse frequency in order to
prevent a trip due to excess temperature and keep the system going.

P00-15

ro

0 - 1000 V

DC bus voltage log (256 ms)


The eight most recent values before the trip
Updated every 250 ms.

P00-16

ro

-20 - 120 C

Heat sink temperature memory


The last eight values before the trip. Updated every 500 ms.

P00-17

ro

(0 - 2) x rated
operational
current

Motor current memory


The last eight values before the trip. Updated every 250 ms.

ro

Control section software version

Power section software version

Serial number of variable frequency drive

P00-18

15
16

P00-19

ro

Unique variable frequency drive serial number (example: 540102 / 32 / 005)


P00-20

12

ro

Variable frequency drive part no.

13

Rated power of variable frequency drive

14

Firmware Version

Example: Status displays


The status displays of the digital inputs and outputs are equivalent. They can
be used to check whether an output control signal (e.g. from an external
controller) is activating the variable frequency drive's inputs (DI1 - DI4). This
provides you with an easy way to check the wiring (wire breakage).
The following table shows a few examples.
Display value: 1 = Activated = High; 0 = Not activated = Low

104

PNU

ID

Display value

Description

P00-04

11

0000

No digital input (DI1, DI2, DI3, DI4) is actuated

1000

Control signal terminal 2 actuated (DI1)

0100

Control signal terminal 3 actuated (DI2)

0010

Control signal terminal 4 actuated (DI3)

0001

Control signal terminal 6 actuated (DI4)

0101

Control signal terminals 3 and 6 actuated (DI2 + DI4)

DC1 variable frequency drive

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6 Drives control
6.1 Control level

6 Drives control
6.1 Control level
Parameter P-12 can be used to define the control level for the DC1 variable
frequency drive.
PNU

P-12

ID

140

Access rights

Value

RUN

ro/rw

rw

Description

DS

Control level

Control signal terminals (I/O)


The variable frequency drive will respond directly to signals applied to the
control signal terminals.

Keypad (KEYPAD FWD)


The variable frequency drive can only be controlled in the forward direction if an
external or remote control keypad is used.

Keypad (KEYPAD FWD/REV)


The variable frequency drive can be controlled in both the forward and reverse
directions if an external or remote control keypad is used. The keypad can be
used to switch between a clockwise rotating field (FWD) and a clockwise
rotating field (REV) by pressing the START pushbutton.

Modbus
Control via Modbus RTU (RS485) with the internal acceleration/deceleration
ramps.

Modbus
Control via Modbus RTU (RS485) port; the acceleration/deceleration ramps will
be updated via Modbus.

PI controller with external actual value

PI controller with external actual value and totalized value of AI1

CANopen
Control via CANopen using the internal acceleration/deceleration ramps

CANopen
Control via CANopen, with the acceleration/deceleration ramps being updated
via CANopen

Control commands and setpoint values via SmartWire-DT


(DI1 = Hardware enable, P-15: no function)

10

Control commands via SmartWire-DT, setpoint value set locally


(P-15 for local settings)

11

Control commands issued locally, setpoint value via SmartWire-DT


(DI1 = Start/Stop)

12

SmartWire-DT control control will depend on the configuration in the event of


a loss of communications; automatic switch to local control

13

Control commands and setpoint values via SmartWire-DT


In addition, an enable signal via DI1 and an enable setpoint via DI2

If the control level changes, the inputs' mode of operation and


function (P-15) via the control signal terminals will change.

DC1 variable frequency drive

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105

6 Drives control
6.2 Second acceleration and deceleration time

6.2 Second acceleration and deceleration time


fout
[Hz]
P-01

P-09

P-03

t [s]

P-04
t1

t2

Figure 62: Acceleration and deceleration times


A frequency of 0 Hz and maximum output frequency fmax (P-01) will always be the
reference points for the acceleration and deceleration times set in parameters P-03
and P-04.

The values for the acceleration time t1 and the deceleration time t2 are
calculated as follows:
t1 =

PNU

106

ID

P-01 x P-03

t2 =

P-09

P-01 x P-04
P-09

The defined acceleration (P-03) and deceleration times (P-04)


apply for all changes to the frequency reference value.
If the start-release (FWD, REV) is switched off, the output
frequency (fOut) is immediately set to zero. The motor runs down
uncontrolled. If a controlled run-down is requested (with value
from P-04), parameter P-05 must be 0.
Starting friction and load inertia can lead to longer acceleration
times for the drive than those configured in P-03. Large gyrating
masses and the load being driven can lead to longer deceleration
times for the drive than that configured in P-04.

Access rights
RUN

ro/rw

Value

Description

DS

P-01

129

rw

0 - 250 Hz
(max. 500 Hz)

Maximum frequency / maximum speed


shown in Hz or rpm (for P-10 > 0)
P-10 = 0 P-02 - 5 x P-09 Hz
P-10 > 0 P02 - 5 x P-09 x 60 s rpm

50.0

P-03

131

rw

0.1 - 600 s

Acceleration time (acc1)

5.0

P-04

132

rw

0.1 - 600 s

Deceleration time (dec1)

5.0

P-09

137

rw

25 - 500 Hz

Rated motor frequency ( motor rating plate)


Note:
This parameter value is also automatically applied as
the cut-off frequency for the V/Hz characteristic curve.

50.01)

DC1 variable frequency drive

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6 Drives control
6.2 Second acceleration and deceleration time

6.2.1 Stop function with two different deceleration times


P-04

+24 V

FWD

REV

+24 V Out

DI1

DI2

P-24

t
DI1
DI2

Figure 63: Stop function with two different deceleration times

The stop function with a deceleration time is activated with P-05 = 0


or P-05 = 2. If the enable signal on digital input DI1 (FWD, control signal
terminal 2) is switched off, the variable frequency drive's output frequency
will be reduced as required by the deceleration time (dec1) set in P-04.
The second deceleration time is set with parameter P-24.
When the device is running with its default configuration, the second
deceleration time is activated by activating DI1 and DI2 (control signal
terminals 2 and 3) simultaneously.
PNU

ID

Access rights
RUN

ro/rw

Value

Description

DS

P-04

132

rw

0.1 - 600 s

Deceleration time (dec1)

5.0

P-24

152

rw

0.1 - 25.0 s

Second deceleration time (dec2)

0.0

DC1 variable frequency drive

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6 Drives control
6.3 Motor

6.3 Motor
For optimum operating behavior, you should enter the specifications on the
motor's rating plate here. They are the base values used to control the
motor.
P-08

P-07

230/400 V
3.2/1.9 A
cos 0.79
0.75 kW
1410 min -1
50 Hz

P-10

P-09

Figure 64: Motor parameters from ratings plate

The motor data is set to the rated operational data for the variable frequency drive and depends on the performance variables
in default settings.

6.3.1 Circuit types for motor stator windings


When selecting the rating data, take the dependency of the type of switching
on the strength of the feeding mains voltage into account:
230 V (P-07) delta circuit P-08 = 4 A
400 V (P-07) star-connected circuit P-08 = 2.3 A

U1

V1

W1

U1

V1

W1

W2

U2

V2

W2

U2

V2

ULN = 230 V

ULN = 400 V

Figure 65: Circuits (delta, star)

Example
Single-phase connection of DC1-124D8 variable frequency drive to a mains
voltage of 230 V. The motor's stator winding has a delta connection (motor
rated current of 4 A as per rating plate in Figure 64). See 1) in the default
settings.
Required changes for electrically mapping the motor:
P-07 = 230, P-08 = 4.0, P-09 = 50
108

DC1 variable frequency drive

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6 Drives control
6.3 Motor

6.3.2 87-Hz Characteristic curve


In order to have the motor from Figure 16, page 39 run with an 87-Hz
characteristic curve, the parameters need to be configured as follows:
P-01

87 Hz

P-07

400 V

P-08

3.2 A ()

P-09

87 Hz

The motor must be in a delta configuration for this purpose. When this setup
is used, the motor will have a motor voltage of 230 V at a frequency of 50 Hz
and a motor voltage of 400 V at a frequency of 87 Hz. The field-weakening
range will start above 87 Hz.
Table 12 below shows which motor is needed for which mains voltage.
Table 12:Motor ratings for mains voltage for 87-Hz characteristic curve

PNU

P-07

ID

135

Part no.

Mains voltage

Motor

DC1-1D
DC1-12
DC1-32

230 V

127 V /230 V

DC1-34

400 V

230 V/400 V

Access rights
RUN

ro/rw

rw

Value

Description

DS

0.20 - 230/500 V

Nominal motor voltage

230

( Motor rating plate)


Pay attention to the mains voltage and the type of circuit in the stator
winding!
Note:
This parameter has a direct influence on the V/Hz characteristic curve
(e.g. operation with the 87-Hz characteristic curve). This must be especially taken into account in the case of values (P-07) that deviate from
the variable frequency drive's rated operational data (ULN = 100%). This
may cause the over-excitation of the motor and thus lead to an
increased thermal load.
P-08

P-09

136

137

rw

rw

Depending on
device

Rated motor current

25 - 500 Hz

Rated motor frequency

4.8

Setting range: 0.2 x Ie - 2 x Ie [A]


Ie = variable frequency drives rated operational current
( Motor rating plate)
50.0

( Motor rating plate)


Note:
This parameter value is also automatically applied as the cut-off
frequency for the V/Hz characteristic curve.

DC1 variable frequency drive

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109

6 Drives control
6.3 Motor

PNU

P-10

ID

138

Access rights
RUN

ro/rw

rw

Value

Description

DS

0 - 30000 rpm
(min-1)

Nominal speed of the motor

( motor rating plate)


Note:
This parameter can be optionally set to the motor's rated speed (revolutions per minute, rating plate). If it is set to a value of 0 (the default
setting), all speed-related parameters will be shown in Hz. In addition,
the slip compensation function for the motor will be locked. Entering
the value on the motor's rating plate will unlock the slip compensation
function, and the variable frequency drive's display will show the motor
speed in the estimated rpm. All speed-related parameters (such as the
minimum and maximum frequencies and the fixed frequencies) will
also be shown in rpm.

110

DC1 variable frequency drive

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6 Drives control
6.3 Motor

6.3.3 U/f characteristic curve


The inverter in the DC1 variable frequency drive works with sinusoidal pulse
width modulation (PWM). The IGBTs are switched with two control methods
based on V/Hz control:
U/f (P-10 = 0)

Frequency control (Hz),


Parallel Connection of several motors,
Large power difference (PFU >> PMotor),
Switching in the output.

U/f with slip compensation (P-10 > 0)


Speed control (min-1, rpm) with slip compensation,
Single operation (only one motor),
maximum one power rating smaller PFU > PMotor,
High torque (requirement: exact motor data for the motor model).

The U/f-characteristic curve (voltage/frequency characteristic curve) designates a control process for the variable frequency drive, with which the
motor voltage is controlled in a certain ratio to the frequency. If the voltage/
frequency ratio is constant (linear characteristic curve), the magnetizing flux
and the torque curve of the connected motor is virtually constant.
In a standard application, the benchmark values for the V/Hz characteristic
curve match the rated operational data of the connected motor (see the
motor's rating plate):

Output voltage P-28 = Nominal motor voltage P-07


Cut-off frequency P-29 = Rated motor frequency P-09 = Maximum
frequency P-01

The rating data of the U/f-characteristic curve is assigned automatically and corresponds with the values of parameter P-07
(nominal motor voltage) and P-09 (rated motor frequency).

U
[%]

U
[%]

P-07

P-07

P-28
P-11
P-11
P-02

P-09

f [Hz]

linear
P-28 = 0, P-29 = 0

P-29

P-09

f [Hz]

parameterizable
P-28 > 0, P-29 > 0

Figure 66: U/f-characteristic curve

DC1 variable frequency drive

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111

6 Drives control
6.3 Motor

6.3.4 Speed behavior without slip compensation


On the constant three-phase AC supply, the three-phase asynchronous
motor has a constant rotor speed (n1, P-10, rating plate specifications)
according to the number of pole pairs and mains frequency. The slip here
represents the difference between the rotating field of the stator and that of
the rotor. In static operation, the slip is constant.
Load changes () at the motor shaft cause a larger slip (n) and thus a
reduced rotor speed ().
In controlled operation (V/F characteristic curve), the variable frequency drive
cannot compensate this load-related speed difference. The speed behavior
of the motor corresponds to that of a motor in a constant AC supply system.

M
M2

M1

n2

Dn

n1

b
Figure 67: Speed behavior Without slip compensation

112

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6 Drives control
6.3 Motor

6.3.5 Speed behavior with slip compensation


In the control mode (V/Hz with slip compensation, P-10 > 0), the variable
frequency drive can compensate for fluctuations caused by the load's
characteristics. To do this, the internal motor model uses the measured
voltage and current values of the stator winding (u1, i1) to calculate the
required manipulated values for flux variable i and torque variable iw. In the
three-phase motor's equivalent circuit diagram, the load-related slip is shown
as resistor R2/s. During no-load operation, this resistance approaches
infinity, and approaches zero as the load increases.
X1

R1

i1

iw

u1

R'2
s

X'2

Xh

Figure 68: Equivalent circuit diagram for an asynchronous motor


Stator winding
Air gap
Transformed rotor winding

An exact calculation requires the precise rating specifications of the


motor P-07, P-08, P-09). The speed control P-10 > 0) can then compensate
the load-related slip deviations.
The simple illustration shows that, as the load torque increases (), the
resulting speed reduction is compensated by an increase in the output
frequency () ( Figure 69).

b
M2

a
M1

n1

Figure 69: Speed behavior with slip compensation

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6 Drives control
6.3 Motor

PNU

ID

Access rights
RUN

ro/rw

Value

Description

DS

P-01

129

rw

0 - 250 Hz
(max. 500 Hz)

Maximum frequency / maximum speed


shown in Hz or rpm (for P-10 > 0)
P-10 = 0 P-02 - 5 x P-09 Hz
P-10 > 0 P02 - 5 x P-09 x 60 s rpm

50.0

P-02

130

rw

0 - 250 Hz
(max. 500 Hz)

Minimum frequency / minimum speed


shown in Hz or rpm (for P-10 > 0)
P-10 = 0 0 - P-01 Hz
P-10 > 0 0 - P-01 rpm

P-07

135

rw

0.20 - 230/500 V

Nominal motor voltage

230

( Motor rating plate)


Pay attention to the mains voltage and the type of circuit in the stator
winding!
Note:
This parameter has a direct influence on the V/Hz characteristic curve
(e.g. operation with the 87-Hz characteristic curve). This must be especially taken into account in the case of values (P-07) that deviate from
the variable frequency drive's rated operational data (ULN = 100%). This
may cause the over-excitation of the motor and thus lead to an
increased thermal load.
P-09

137

rw

25 - 500 Hz

Rated motor frequency

50.0

( Motor rating plate)


Note:
The parameter value will automatically be used as the cut-off
frequency for the V/Hz characteristic curve as well.
P-11

139

rw

0.00 - 20.0 %

Voltage amplification

3.0

Voltage amplification is used in order to increase the motor voltage


applied at low output frequencies so as to improve the torque at low
speeds, as well as the starting torque.
Note:
A high start voltage enables a high torque at the start.
Notice:
A high torque at low speed causes a high thermal load on the motor. If
temperatures are too high, the motor should be equipped with an
external fan.
P-28

156

rw

0.00 - P-07 V

V/Hz characteristic curve modification voltage

P-29

157

rw

0.00 - P-09 Hz

V/Hz characteristic curve modification frequency

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6 Drives control
6.4 Braking

6.4 Braking
Various braking functions can be configured:

DC braking,
Generative braking (brake chopper),
Mechanical braking (actuation).

The brake functions allow you to reduce undesired coasting and long
coasting times. Mechanical braking also ensures safe operating states.

6.4.1 DC-braking
With DC braking, the variable frequency drive supplies the three-phase stator
winding of the three-phase motor with DC current. This generates a
stationary magnetic field which induces a voltage in the rotor while the rotor
is in motion. As the electrical resistance of the rotor is very low, even small
induction can generate high rotor currents and thus a strong braking effect.
As the speed slows down, the frequency of the induced voltage and with it
the inductive resistance drops. The resistive load becomes more effective
and increases the braking effect.

DC braking is not suitable for holding loads or for intermediate


braking. Nor for intermediate braking.
NOTICE
DC braking will cause increased motor heating. Accordingly,
make sure to configure a braking torque that is as low as
possible using the voltage amplification (P-11) and braking
duration (P-32) parameters.

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6 Drives control
6.4 Braking

6.4.2 Regenerative braking


If the rotor of an asynchronous motor is driven oversynchronously in the
operating direction of the rotating field, it generates electric power via its
stator windings. The motor then becomes a generator. In the variable
frequency drive, this generative energy causes an increase in the DC link
voltage. Oversynchronous speeds occur, for example, when the output
frequency in variable frequency drive operation is reduced with short deceleration times, the connected machine has a large flywheel mass or when the
flowing medium in pumps and fans works against the speed reduction.
The increase in the DC link voltage is monitored by the DC1 variable
frequency drive and always enables a braking torque of approx. 30% of the
rated motor torque. A higher braking torque can be achieved with a more
powerful variable frequency drive. A braking chopper is integrated into DC1
variable frequency drives with a size of FS2 or bigger. When used in conjunction with an external high-capacity resistor, this brake chopper makes it
possible to achieve braking torques of up to 100% of the rated motor torque.
The braking chopper will be activated at a DC link voltage of 390 V or higher
in DC1-x2 part nos. and 780 V or higher in DC1-34 part nos. If the voltage
falls down to 378 V in DC1-x2 part nos. / 756 V in DC1-34 part nos., the
braking chopper will be deactivated. The external braking resistance is
connected via terminals DC+ and BR.

RB

M
3

Figure 70: Regenerative braking with external braking resistance


a Machine flywheel mass
b Inverter with brake chopper (braking transistor)
c Braking resistance (RB) Energy flow (braking torque)

116

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6 Drives control
6.4 Braking
The brake chopper can be activated in parameter P-34. This function is only
available in variable frequency drives of size FS2 and FS3.

In variable frequency drives without a braking transistor,


parameter P-34 has no function.

If the DX-BR-100 integrated braking resistance is being used,


parameter P-34 should be set to 1.
If an external braking resistance is being used, parameter P-34
should be set to 2 and the braking resistance should be
protected externally.

6.4.3 Mechanical brake (actuation)


An external mechanical brake can be actuated using one of the following
outputs:

Transistor output DO: control signal terminals 8 and 9, maximum


24 VDC, P-25 = 6
Relay output K1: N/O control signal terminals 10 and 11,
maximum 250 VAC / 6 A or 30 VDC / 5 A, P18 = 6
STOP
P-05 = 2

f
[Hz]

P-19

RUN
(FWD/REV)
K1
(P-18 = 6)

Figure 71: External brake actuated via K1


a Brake, released
b Brake activates and brakes the drive mechanically.

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6 Drives control
6.4 Braking

PNU

P-05

P-18

ID

133

146

Access rights

Value

RUN

ro/rw

rw

Description

DS

Stop Function

Ramp, deceleration = dynamic braking


Deceleration time with the value set under P-04 (dec1).
If the energy that is fed back by the motor during dynamic braking is too
high, the deceleration time must be increased.
In devices with an internal braking transistor, the excess energy can be
dissipated with an external braking resistance (optional)
( Section 6.4.2, Regenerative braking, page 116).

Free coasting
After the start enable (FWD/REV) is switched off or the STOP button is
pressed (P-12 and P-15), the motor will coast uncontrolled.

Ramp, quick stop = dynamic braking


Deceleration time 2 with the value set under P-24 (dec2)
If the energy that is fed back by the motor during dynamic braking is too
high, the deceleration time must be increased.
In devices with an internal braking transistor, the excess energy can be
dissipated with an external braking resistance (optional)

rw

K1 signal (Relay Output 1)

Used to select the function assigned to the relay output.


The relay has two output terminals: Logic 1 indicates that the relay is
active: This is why terminals 10 and 11 are connected to each other.
Output terminals; logic 1 indicates that the relay is active.

P-19

147

RUN, enable (FWD, REV)

READY, variable frequency drive ready for operation

Output frequency = frequency reference value

Error message (variable frequency drive not ready)

Output frequency limit value (P-19)

Output current limit value (P-19)

Output frequency < limit value (P-19)

Output current < limit value (P-19)

rw

K1-Limit value (relay)

100.0

P-02 - 200.0 %
The adjustable limit value that is being used in connection with
settings 4 to 7 of P-18 and P-25

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6 Drives control
6.4 Braking

PNU

P-25

ID

153

Access rights

Value

RUN

ro/rw

rw

Description

DS

AO1-Signal (Analog Output)


Switch to digital output

DO1 (digital output 1) +24 VDC (values 0 - 7)


0

RUN (variable frequency drive enabled and running FWD, REV)

READY, variable frequency drive ready for operation / no faults

Output frequency = frequency reference value

Error message (variable frequency drive is not ready)

Output frequency limit value (P-19)

Output current limit value (P-19)

Output frequency < limit value (P-19)

Output current < limit value (P-19)


Analog output 0 - 10 V DC (value 8, 9)

P-32

160

rw

Output frequency f-Out 0 - 100 % fmax (P-01)

Output current 0 - 200 % Ie (P-08)

0 - 25 s

DC-braking

Used to define the length of time during which direct current will be
applied to the motor if the output frequency reaches a value of 0.0 Hz.
Note:
The voltage level will be the same as the voltage amplification
set in P-11.
P-33

161

rw

Motor pick-up control function (to catch spinning motors) (in sizes FS2
and FS3) / DC braking, braking time at start (in size FS1)

If this parameter is enabled, the variable frequency drive will attempt


to determine whether the motor is already turning during a start. It will
then start to control the motor starting from the motor's current speed.
A brief deceleration will occur if motors that are not already turning are
started.
Note:
Direct current connection time when starting (FS1-size variable
frequency drives only): Used to set the length of time during which a
direct current will be applied to the motor in order to ensure that it will
be stopped if the variable frequency drive is activated.

P-34

162

Deactivated

Activated

rw

Brake chopper activation (only with sizes FS2 and FS3)


0

Locked

Enabled with overload protection braking resistance


(for integrable braking resistances)

Enabled without overload protection braking resistance


(for external braking resistances)

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6 Drives control
6.4 Braking

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7 Applications
7.1 Analog inputs changeover

7 Applications
7.1 Analog inputs changeover
Control signal terminals 4 and 6 can be used as analog inputs (AI). The corresponding signal range will depend on parameter P-16 for analog input AI1
and parameter P-47 for analog input AI2.
The reference potential for the two analog inputs AI1 and AI2 is 0 V (control
signal terminals 7 and 9).

The function of control signal terminals 4 and 6 is defined by the


selection made in parameter P-15 and depends on the control
mode in parameter P-12.

With the default settings, control signal terminal 6 (AI1) will be configured for
a setpoint voltage of 0 to +10 VDC and control signal terminal 4 as a digital
input (DI3).
Example
Desired options:

f-Soll 1
0...+10 V/20 mA

6
AI1

+24 V Out
< 100 mA

f-Soll 2
4...20 mA

AI2

DI2

AI2

Analog input AI2 suitable for 4 to 20 mA with wire breakage monitoring.


Switching the setpoint source between AI1 and AI2 via DI2.

+24 V

P-12 = 0
P-15 = 4
P-47 =

Figure 72: Switching setpoint sources


Table 13: Analog and digital input wiring (P-12 = 0, P-47 = t4-20)
P-15

DI1

DI2

AI1

AI2

0 = Locked
1 = Start enable FWD

0 = AI1
1 = AI2

Setpoint value AI1


(0 - 10 V)

Setpoint value AI2


(4 - 20 mA)

DI1 (control signal terminal 2): FWD (Forward = Start enable clockwise
rotating field)
DI2 (control signal terminal 3): AI1/AI2 (change of setpoint source from
AI1 to AI2)
AI1 (control signal terminal 6): analog setpoint value 1
AI2 (control signal terminal 4): analog setpoint value 2

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7 Applications
7.1 Analog inputs changeover

7.1.1 Scaled value range (AI1)


The following graphs show examples of the curve characteristics of the
scaled and non-scaled input signals.
Example: P-35 = 200 %
If parameter P-16 is configured for a 0 - 10 V signal and parameter P-35 is set
to 200%, a 5-V input will result in the variable frequency drive running at its
maximum frequency / speed (P-01). Values lower than 100% will limit the
maximum frequency; values greater than 100% will be used for low signal
levels, e.g. for sensors with a 0 to 5 V output.
AI1
P-35 = 200 %
(10 V)
5 V 100 %

100 % f
P-01

Figure 73: Scaled input signal


PNU

ID

Access right
RUN

ro/rw

Value

Description

DS

P-01

129

rw

0 - 250 Hz
(max. 500 Hz)

Maximum frequency / maximum speed


shown in Hz or rpm (for P-10 > 0)
P-10 = 0 P-02 - 5 x P-09 Hz
P-10 > 0 P02 - 5 x P-09 x 60 s rpm

50.0

P-35

163

rw

0 - 500 %

Analog input 1 will be scaled by this factor

100

Example:
For P-16 and a 0 -10 V signal and a scaling factor of
200.0%, a 5-V input will make the variable frequency
drive run at the maximum frequency / speed (P-01).

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7 Applications
7.2 External fault (EXT)

7.2 External fault (EXT)


Digital input 3 (DI3) is intended for use as an external fault input.
In the following configurations, DI3 is being used as an input for an external
fault:
P-15 = 0

P-12 = 3, P-12 = 6, P-12 = 7

P-15 = 1, P-15 = 2

P-12 = 3, P-12 = 6, P-12 = 7

P-15 = 3, P-15 = 4, P-15 = 7, P-15 = 8

P-12 = 3, P-12 = 6, P-12 = 7

P-15 = 5, P-15 = 6

P-12 = 3, P-12 = 6, P-12 = 7

f-Soll
0...+10 V/20 mA

6
AI1

DI2

EXT

DI1

DI3

REV

FWD

1
+24 V Out
< 100 mA

+24 V

An overload relay, for example, can be connected to the external fault input.
When connecting it, make sure to use the N/C contact.

P-12 = 0
P-15 = 7

Figure 74: Connecting example: external fault (EXT)

7.3 Connecting a thermistor

REV

DI1

DI2

4
DI3

FWD

+24 V Out
< 100 mA

M
3~

+24 V

A thermistor (PTC thermistor) installed in the motor can be connected to


digital output 3 (DI3). In order be able to do this, digital input 3 must be
reconfigured as an external fault input as described in section External fault
(EXT) above.

P-12 = 0
P-15 = 7

Figure 75: Thermistor connection

The switching threshold for the external fault input is fixed and
cannot be changed:
Fault when 2.5 k; reset fault when 1.9 k

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123

7 Applications
7.4 Fixed frequency setpoint values

7.4 Fixed frequency setpoint values


Fixed frequency reference values have a higher priority than other frequency
reference values. They can be accessed individually, or in binary code, via
digital inputs DI1 to DI4.

The maximum permitted setting for a fixed frequency is limited by


parameter P-01.
A fixed frequency value cannot go below a minimum limit frequency
set at parameter P-02.
If a fixed frequency is lower than the minimum frequency (P-02), the
DC1 variable frequency drive will move to the minimum frequency.

The fixed frequency values can be changed during operation


(RUN).

7.4.1 Fixed frequency


Four different fixed frequency reference values can be set in parameters
P-20 to P-23 (FF1 to FF4).
PNU

ID

RUN

ro/rw

Value

Description

DS

P-20

148

rw

0 - 50 Hz

Fixed frequency FF1 / speed 1

15.0

P-21

149

rw

0 - 50 Hz

Fixed frequency FF2 / speed 2

0.0

P-22

150

rw

0 - 50 Hz

Fixed frequency FF3 / speed 3

0.0

P-23

151

rw

0 - 50 Hz

Fixed frequency FF4 / speed 4

0.0

When the device is running with its default configuration, fixed frequency
FF1 = 15 Hz can be accessed via digital input DI3 (control signal terminal 4).

B2

B1

REV

FWD

+24 V

DI1

DI2

DI3

DI4

Figure 76: Example: fixed frequencies FF1 to FF4

Example
P-12 = 0; P-15 = 9; P-21 = 20; P-22 = 30; P-23 = 40

124

b1

m2

Fixed frequency

FF1 (P-20)

FF2 (P-21)

FF3 (P-22)

FF4 (P-23)

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7 Applications
7.4 Fixed frequency setpoint values

f
[Hz]

P-03

P-04

fmax P-01
(50 Hz)

FF4 = 40 Hz
FF3 = 30 Hz
FF2 = 20 Hz
FF1 = 15 Hz

0 Hz

t [s]

DI3
DI4
FWD

DI1

P-05 = 0

STOP

Figure 77: Example: Activation of the fixed frequencies with acceleration and deceleration
ramps

The change between the individual fixed frequencies is done with the acceleration times and deceleration times set at P-03 and P-04. ( Figure 77).
When the FWD or REV enables are revoked, the output frequency is inhibited directly (coasting to halt).When P-05 = 0, the drive performs a
controlled deceleration .

7.4.2 Frequency jump


In systems with mechanical resonances, you can skip this frequency range
for stationary operation.
f
[Hz]

Figure 78:Setting range for frequency masking


a P-26
b P-27

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7 Applications
7.4 Fixed frequency setpoint values

PNU

P-26

ID

154

Access rights
RUN

ro/rw

rw

Value

Description

DS

0.00 - 50.00 Hz

Frequency skip 1, bandwidth (hysteresis range)

0.00 - P-01 (fmax)


P-27

155

rw

0.00 - 50.00 Hz

Frequency skip 1, center

P-02 (fmin) - P-01 (fmax)


The skip frequency function is used to prevent the variable frequency
drive from being run at a specific output frequency, e.g. at a frequency
that will cause mechanical resonance in a specific machine.
Parameter P-27 is used to define the center of the skip frequency band
and is used together with parameter P-26. The output frequency will
run through the specified band at the speeds set in P-03 or P-04 without
holding an output frequency that falls within the defined band.
If the frequency reference value applied to the variable frequency drive
falls within the band, the output frequency will remain at the upper or
lower limit of the band.

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7 Applications
7.5 Motor potentiometer

7.5 Motor potentiometer


The function of an electronic motor potentiometer for entering setpoints can
be set with parameters P-12, P-15 and P-31.
Example
P-12 = 2; P-15 = 0; P-31 = 2 or = 3

FWD/REV

DOWN

UP

START

+24 V

DI1

DI2

DI3

DI4

Figure 79: Motor potentiometer for


both operating directions (FWD / REV)

The start enable signal is issued with a continuous signal at control signal
terminal 2 (DI1); the operating direction (FWD or REV) is selected with
control signal terminal 6 (DI4).
The frequency reference value can then be increased with a pulse on
terminal 3 (DI2) (UP). The acceleration will be based on the time set in
P-03 (acc1) and go all the way to just under the maximum output frequency
set in P-01.
Parameter P-31 is used to define the behavior of the variable frequency drive
in the event of a restart:

P-31 = 2: The variable frequency drive will start off from the minimum
frequency (P-02).
P-31 = 3: The variable frequency drive will store the set value and start
from the previously set frequency reference value.
The frequency reference value set here will be retained even after the
supply voltage is switched off.

Control signal terminal 4 (DI3) can be used to reduce the configured


frequency reference value of the motor potentiometer (DOWN). The deceleration will take place using the time set in P-04 (dec1) all the way to 0 Hz if a
minimum frequency has not been set in P-02.

For more information, please refer to application note


AP040042.

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7 Applications
7.5 Motor potentiometer

f
[Hz]

P-03

P-04

fmax P-01

0 Hz

DI2

UP

UP

UP
DOWN

DI3

DOWN

START

DI1

Figure 80: Motor potentiometer example

If a minimum frequency has been configured (P-02), the motor potentiometer will always start at f = 0 Hz. After the configured minimum frequency is
exceeded, the motor potentiometer will work within the range up to the
maximum frequency (P-01). The frequency will not fall below the minimum
frequency value unless the start enable (DI1) is switched off.
f
[Hz]
fmax P-01

fmin P-02

0 Hz

DI2

UP

UP

UP
DOWN

DI3
DI1

START

Figure 81: Motor potentiometer with fmin limit

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7 Applications
7.5 Motor potentiometer

PNU

ID

RUN

ro/rw

P-31

159

rw

Value

Description

DS

Start function with automatic restart


Operating unit
This parameter will only be active if the keypad control operating mode is being
used (P-12 = 1 or P-12 = 2).

Minimum frequency/speed; keypad


The keypad's start and stop pushbuttons are enabled, and control signal
terminals 1 and 2 must be connected.
The variable frequency drive will always start with the minimum frequency/
speed (P-02).

Previous speed, keypad


The keypad's start and stop pushbuttons are enabled; control signal terminals 1
and 2 must be connected.
The variable frequency drive will always start with the most recent operating
frequency/speed.

Minimum frequency/speed; terminal


The variable frequency drive will be started directly from the control signal
terminals; the keypad's start and stop buttons will be ignored.
The variable frequency drive will always start with the minimum frequency/
speed (P-02).

Previous speed, terminal


The variable frequency drive will be started directly from the control signal
terminals; the keypad's start and stop buttons will be ignored.
The variable frequency drive will always start with the most recent operating
frequency/speed (P-02).

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7 Applications
7.6 Motor current monitoring

7.6 Motor current monitoring


Desired options (example):
Relay output K1 should output an alarm message if there is a 10% overcurrent.
Analog output AO should show the rated motor current within a range of
0 to 10 V for more precise monitoring (5 V = motor rated current (P-08)).
-

10

11

0V

0...+10 V
20 mA

6 A, 250 V AC
5 A, 30 V DC

A-Out

1
+24 V Out
< 100 mA

P-18 = 5
P-19 = 110
P-25 = 9

Figure 82: Example: overcurrent monitoring


Error message: I.t-trP

If the motor (Ie = 1.9 A) from Figure 9, page 22 is used as an example,


relay K1 will switch as soon as the motor draws a current of 2.09 A. The
analog output will output a voltage of 5.5 V.
The variable frequency drive will then switch off automatically due to an overload (Ie > 100%).
PNU

P-18

ID

146

Access rights

Value

RUN

ro/rw

rw

Description

DS

K1 signal (Relay Output 1)

Used to select the function assigned to the relay output.


The relay has two output terminals: Logic 1 indicates that the relay is
active: This is why terminals 10 and 11 are connected to each other.
Output terminals; logic 1 indicates that the relay is active.

130

RUN, enable (FWD, REV)

READY, variable frequency drive ready for operation

Output frequency = frequency reference value

Error message (variable frequency drive not ready)

Output frequency limit value (P-19)

Output current limit value (P-19)

Output frequency < limit value (P-19)

Output current < limit value (P-19)

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7 Applications
7.6 Motor current monitoring

PNU

P-19

ID

147

Access rights
RUN

ro/rw

rw

Value

Description

DS

0 - 200 %

K1-Limit value (relay)

100.0

The adjustable limit value that is being used in connection with


settings 4 to 7 of P-18 and P-25
P-25

153

rw

AO1 signal (Analog Output)


Switch to digital output

DO1 (digital output 1) +24 VDC (values 0 - 7)


0

RUN (variable frequency drive enabled and running FWD, REV)

READY, variable frequency drive ready for operation / no faults

Output frequency = frequency reference value

Error message (variable frequency drive is not ready)

Output frequency limit value (P-19)

Output current limit value (P-19)

Output frequency < limit value (P-19)

Output current < limit value (P-19)


Analog output 0 - 10 V DC (value 8, 9)

Output frequency f-Out 0 - 100 % fmax (P-01)

Output current 0 - 200 % Ie (P-08)

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7 Applications
7.7 Autostart function

7.7 Autostart function


Example: P-30: AVto-2
20 s

20 s

START
FAULT
RESET

Figure 83:Automatic restart after error message (two start attempts)


a First automatic restart
b Second automatic restart
c Switch-off when error detected

PNU

P-30

ID

158

Access rights

Value

RUN

ro/rw

rw

Ed9E-r

d Motor Stop Signal


TEST = monitored test time
FAULT = switch off when error message occurs
RESET = reset error message (FAULT)

Description

DS

Start function with automatic restart, control signal terminals


Used to define the variable frequency drive's behavior concerning the
enable digital input and to configure the automatic restart function.

Ed9E-r

Disabled
The variable frequency drive will not start after being switched on, or
after a reset, if digital input 1 remains closed (the variable frequency
drive will need a new start edge). The input must be closed after
switching on, as well as after a reset, in order to start the variable
frequency drive.

AVto-0

The variable frequency drive will start automatically. (The variable


frequency drive does not need a start edge; the signal will continue to
be applied.)
The variable frequency drive will start automatically after being
switched on, as well as after a reset, if digital input 1 is closed.

AVto-1

The variable frequency drive will start automatically once.


After a trip, the variable frequency drive will make up to five attempts
to restart, with these attempts being made at 20-second intervals. The
variable frequency drive must be de-energized in order to reset the
counter. The number of restart attempts is counted. If the variable
frequency drive does not start after the last attempt, it will switch to an
error condition and request the user to reset the error manually.

132

AVto-2

The variable frequency drive will start automatically twice.

AVto-3

The variable frequency drive will start automatically three times.

AVto-4

The variable frequency drive will start automatically four times.

AVto-5

The variable frequency drive will start automatically five times.

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7 Applications
7.8 Setpoint input via keypad

7.8 Setpoint input via keypad


REF: Setpoint input (Reference) via keypad
The frequency reference value settings configured via the keypad have the
same effect as the function of an electronic motor potentiometer. The value
set with the and buttons will be retained even after the supply voltage is
switched off.

For control via the keypad, control signal terminal 1 must be


connected to control signal terminal 2 in order to get an enable.

The following table shows a good example of specifying the frequency reference value via the operating unit.
Note: Your unit may behave differently from the description below
depending on the setting configured for P-15.
Sequence

Commands

View

Description
Set parameter P-12 to 1 or 2 in order to hand over control to the
keypad.
1: Operating unit (keypad FWD): one operating direction
2: Operating unit (keypad FWD/REV): both operating directions

Connect control signal terminal 1 to control signal terminal 2 in


order to get a start enable.
Press the STOP pushbutton in order to get to the setpoint input
display automatically.
Use the and arrow keys to change the setpoint value.

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7 Applications
7.8 Setpoint input via keypad

Sequence

Commands

View

Description
Press the Start button to start the variable frequency drive.
It will then run with the acceleration time set in P-03 all the way
to the setpoint value on the keypad.

You can use the and arrow keys to change the setpoint
value in RUN mode.

Pressing the Start pushbutton again will change the operating


direction (P-12 = 2).
Note:
When the REV operating direction is in effect, the frequency will
have a minus sign.

FWD

REV

Minus sign for REV operating direction

134

When the Stop pushbutton is pressed, the variable frequency


drive will be stopped with the deceleration time configured
in P-04.

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8 Modbus RTU
8.1 General

8 Modbus RTU
8.1 General
Modbus is a centrally polled bus system in which a so-called master (PLC)
controls the entire data transfer on the bus. Internode communication
between the individual modules (slaves) is not possible.
Every single data transfer operation is initiated by the master with a request.
Only one request can be sent on the cable at a time.
Slaves are not able to initiate transfers, and are only able to respond to
requests.
Two types of dialog are possible between master and slave:

The master sends a request to a slave and waits for a response.


The master sends a request to all slaves and does not wait for a
response (broadcast).

For more information on Modbus, please visit: www.modbus.org

8.1.1 Communications
1

Host Computer

L1/L L2/N
L3

1
6

9 10 11

L1/L L2/N
L3

1
6

9 10 11

63

L1/L L2/N
L3

1
6

9 10 11

L1/L L2/N
L3

9 10 11

Figure 84: Modbus network with DC1

The figure shows a typical setup with a host computer (master) and any
number (a maximum of 63 modules) of DC1 variable frequency drives
(slaves) . Each variable frequency drive has a unique address on the network.
Addresses are assigned individually to each DC1 variable frequency drive
with the P-36 parameter and are independent of their physical connection
(position) within the network.

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8 Modbus RTU
8.1 General

8.1.2 COM Port


The electrical connection between the master and the slaves is established
with RJ45 cables. If you use multiple slaves, they will need to be connected
in parallel by using RJ45 cables and splitters.
The DC1 variable frequency drive built-in RJ45 port supports the Modbus
RTU protocol and therefore allows a direct network connection without an
additional interface module. The network cable must be provided at each
physical end (last station) with a bus termination resistor of 120 in order to
prevent signal reflections and the resulting transfer errors.
EASY-NT-R resistors can be plugged into the splitter version.

1
2
3
4
5
6
7
8

Pin

Meaning

CANopen -

CANopen +

0V

OP bus (operation bus) / External keypad / PC connection -

OP bus (operation bus) / External keypad / PC connection +

24 V DC power supply

RS485- Modbus RTU (A)

RS485+ Modbus RTU (B)

Figure 85: RJ-45 socket wiring

8.1.3 Enable
In order to use bus mode, there must also be a "high" signal at DI1.

FWD

+24 V

2
DI1

Figure 86: Enable signal for bus mode

8.1.4 Modbus data format


The data format is fixed for DC1 variable frequency drives and cannot be
changed.

136

1 start bit
8 data bits
1 stop bit
No parity

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8 Modbus RTU
8.2 Modbus parameters

8.2 Modbus parameters


Table 14 below shows the Modbus parameters in DC1 variable frequency
drives.
RUN Indicates the access right during operation (FWD or REV)
- = No parameter change possible,
/ = Parameter change possible.
ro/rw Indicates the access right via the field bus
ro = Read only possible,
rw = Read and write possible.

P-36 Timeout
Parameter P-36 indicates the time after which there will be a
response to a loss of communications.
If P-36 = 0, the function will be disabled.
"t" at the beginning means: error message and coasting
"r" at the beginning means: stop with second braking ramp time

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137

8 Modbus RTU
8.2 Modbus parameters
Table 14:Modbus parameters
PNU

P-36

P-12

138

ID

164

140

Access right

Designation

Value range

DS

RUN

ro/rw

rw

Variable frequency
drive slave address

0 - 63

rw

Baud rate

2 = 9.6 kBit/s
3 = 19.2 kBit/s
4 = 38.4 kBit/s
5 = 57.6 kBit/s
6 = 115.2 kBit/s

rw

TimedOut

0 - 3000 ms

3000 ms

Control level

rw
0

Control signal terminals (I/O)


The variable frequency drive will respond directly to signals applied to
the control signal terminals.

Keypad (KEYPAD FWD)


The variable frequency drive can only be controlled in the forward
direction if an external or remote control keypad is used.

Keypad (KEYPAD FWD/REV)


The variable frequency drive can be controlled in both the forward and
reverse directions if an external or remote control keypad is used. The
keypad can be used to switch between a clockwise rotating field (FWD)
and a anticlockwise rotating field (REV) by pressing the START pushbutton.

Modbus
Control via Modbus RTU (RS485) with the internal acceleration/deceleration ramps.

Modbus
Control via Modbus RTU (RS-485) port; the acceleration/deceleration
ramps will be updated via Modbus.

PI controller with external actual value

PI controller with external actual value and totalized value of AI1

CANopen
Control via CANopen using the internal acceleration/
deceleration ramps

CANopen
Control via CANopen, with the acceleration/deceleration ramps being
updated via CANopen

Control commands and setpoint values via SmartWire-DT


(DI1 = Hardware enable, P-15: no function)

10

Control commands via SmartWire-DT, setpoint value set locally


(P-15 for local settings)

11

Control commands issued locally, setpoint value via SmartWire-DT


(DI1 = Start/Stop)

12

SmartWire-DT control control will depend on the configuration in the


event of a loss of communications; automatic switch to local control

13

Control commands and setpoint values via SmartWire-DT


In addition, an enable signal via DI1 and an enable setpoint via DI2

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8 Modbus RTU
8.3 Operating mode Modbus RTU

8.3 Operating mode Modbus RTU


The Modbus RTU (Remote Terminal Unit) operating mode transmits data in
binary format (higher data throughput) and defines the transfer format for
data requests and data responses.
Each message byte that is sent will contain two hexadecimal characters
(0 - 9, A - F).
The data transfer between a master (PLC) and the DC1 variable frequency
drive is carried out according to the following sequence:

Master request: the master sends a Modbus frame to the variable


frequency drive.
Slave response: the variable frequency drive sends a Modbus frame as a
response to the master.
Start
Address (1 Byte)
Function code (1 Byte)
Data (N x 1 Byte)
CRC (2 Bytes)
End
Master

Slave

Start
Address (1 Byte)
Function code (1 Byte)
Data (N x 1 Byte)
CRC (2 Bytes)
End

Figure 87: Data exchange between master and slave

The variable frequency drive (slave) only sends a response if it


has received a request from the master beforehand.

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139

8 Modbus RTU
8.3 Operating mode Modbus RTU

8.3.1 Structure of the master request


8.3.1.1 Address

P-36 is used to enter the address (1 to 63) of the variable frequency drive
to which the request is being sent. Only the variable frequency drive
with this address can respond to the request.
Address 0 is used as a so-called Broadcast (message to all bus users)
from the master. In this mode, individual modules cannot be addressed
and data cannot be output from the slaves.

8.3.1.2 Function code


The function code defines the type of message. The following actions can be
performed in the case of DC1 variable frequency drives:
Function code [hex]

Designation

Description

03

Read Holding Registers

Reading of the holding registers in the slave (process


data, parameters, configuration).
A master request enables up to 11 registers to be read.

06

Write Single Register

Writing of a holding register in the slave.


With a general telegram (Broadcast) the appropriate
holding registers are written in all slaves. The register
is read back for comparison.

8.3.1.3 Data
The length of the data block (data: N x 1 bytes) depends on the function
code. The function code is made up of two hexadecimal values and has a
range of 00 to FF. The data block contains additional information for the slave
that will enable the latter to perform the operation specified by the master in
the function code (this information may specify the parameters that need to
be processed, for example).

8.3.1.4 Cyclic redundancy check (CRC)


Frames in the Modbus RTU operating mode include a cyclic redundancy
check (CRC). The CRC field is made up of two bytes that contain a binary
16-bit value. The CRC check is always run independently of the parity check
for the individual characters of the telegram. The CRC result is appended to
the frame by the master. While receiving the frame, the slave performs a
new calculation and compares the calculated value to the actual value in the
CRC field. If both values are not identical, an error is set.

140

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8 Modbus RTU
8.3 Operating mode Modbus RTU

8.3.2 Structure of the slave response


8.3.2.1 Required transfer time

The time between receiving a request from the master and the response
of the variable frequency drive is at least 3.5 characters (rest time).
Once the master has received a response from the variable frequency
drive, it must wait for at least the rest time before it can send a new
request.

8.3.2.2 Normal slave response

If the master request contains a write register function


(function code 06), the variable frequency drive immediately
returns the request as a response.
If the master request contains a read register function
(function code 03), the variable frequency drive returns the read data
with the slave address and the function code as a response.

8.3.2.3 No slave response


In the following cases, the variable frequency drive ignores the request and
does not send a reply:

on receiving a broadcast request.


if the request contains a transmission error.
If the slave address in the request does not match the variable frequency
drive's address.
with a CRC or parity error.
If the time interval between the messages is less
than 3.5. characters.

The master must be programmed to repeat the request if it


does not receive a response within a specified time.

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8 Modbus RTU
8.3 Operating mode Modbus RTU

8.3.3 Modbus: Register mapping


Register mapping makes it possible to process, in DC1 variable frequency
drives, the contents in the following table via Modbus RTU.
Group

ID range

Assignment of the ID numbers

Mode parameter

129 - 175

List of parameters Table 37, page 221

Input process data

1-4

Section 8.3.3.1, Input process data, page142

Output process data

6 - 24

Section 8.3.3.2, Output process data, page144

The interface driver in certain controllers (e.g. PLCs) may have


an offset of +1 for Modbus RTU communications

The decimal point is not taken into account when processing


values!
For example, if the motor current (ID 8) shown on the DC1
variable frequency drive's display is 0.3 A, it will be transmitted
as 003dez via Modbus.

8.3.3.1 Input process data


The input process data is used to control the DC1 variable frequency drive.

142

ID

Designation

Scaling Factor

Unit

Field bus command

Binary code

Field bus speed reference value

0.1

Hz

Reserved

Modbus ramp time

0.01

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8 Modbus RTU
8.3 Operating mode Modbus RTU
Command (ID 1)
These bits are used to control the DC1 variable frequency drive. You can
modify the content as required for your own specific application and then
send it as a command to the variable frequency drive.
Bit

Description
Value = 0

Value = 1

Stop

Operation

Clockwise rotating field (FWD)

Anticlockwise rotating field (REV)

No action

Reset error

No action

Free coasting

Not used

No action

Quick stop (ramp)

No action

Fixed frequency (FF1)

No action

Overwrite setpoint value with 0

Not used

Not used

10

Not used

11

Not used

12

Not used

13

Not used

14

Not used

15

Not used

Field bus speed reference value (ID 2)


The permissible values fall within a range of P-02 (min. frequency) to P-01
(max. frequency).
This value is scaled with a factor of 0.1 in the application.
15

14

13

12

11

10

MSB

0
LSB

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143

8 Modbus RTU
8.3 Operating mode Modbus RTU

8.3.3.2 Output process data


The output process data is used to monitor the variable frequency drive.
ID

Designation

Scaling Factor

Unit/Format

Status and fault word

Binary code

Field bus actual speed

0.1

Hz

Motor current

0.1

Reserved

10

Reserved

11

DI status

Binary code

12

Type

WORD

13

Power

kW/HP

14

Voltage level

15

Control section software version

WORD

16

Power section software version

WORD

17

variable frequency drive recognition

WORD

18

Reserved

19

Reserved

20

Value AI1

0.1

21

Value AI2

0.1

22

Reference input speed

RPM

23

DC link voltage

24

Variable frequency drive temperature

25

Variable frequency drive operating time

26

Variable frequency drive operating time

min/s

27

The variable frequency drive operating time since


the last fault

28

The variable frequency drive operating time since


the last fault

min/s

Status and fault word (ID 6)


Information regarding the device status and error messages is specified in
the status and fault word.
15

14

13

12

11

10

MSB

0
LSB

Fault word

144

Statusword

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8 Modbus RTU
8.3 Operating mode Modbus RTU
Statusword
Bit

Description
Value = 0

Value = 1

Drive not ready

Ready for operation (READY)

Stop

Running operation message (RUN)

Clockwise rotating field (FWD)

Anticlockwise rotating field (REV)

No error

Fault detected (FAULT)

Acceleration ramp

Frequency actual value equals setpoint value definition

Zero speed

Speed control deactivated

Speed control activated

Not used

Not used

Fault word

Chapter 10 "Error Messages

Actual speed (ID 7)


The variable frequency drive's actual speed will fall within a range of P-02
(min. frequency) to P-01 (max. frequency). This value will be scaled by a
factor of 0.1 in the application.
15

14

13

12

11

10

MSB

0
LSB

Current (ID 8)
The current is specified with one decimal place.
Example: 34 3.4 A.
Status DIs (ID 11)
This value indicates the digital inputs' state. The lowest bit indicates the
state of DI 1.

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145

8 Modbus RTU
8.3 Operating mode Modbus RTU
Type (ID 12)
x

(hex) Explanation
Default settings (country-specific)
0 = kW
1 = HP
Part
4 = DC1
Power rating
0 = No decimal places
1 = One decimal place
2 = Two decimal places
Size (FS)
1 = FS1
2 = FS2
3 = FS3

Rated powers (ID 13)


Together with the second value from register 12, the value in this register
gives the device's output.
Examples:
Register 12 = x1x0h
Register 13 = 15 The device has an output of 1.5 kW
Voltage (ID 14)
Specifies the device's specified input voltage.
Example: 230 230 V
Control part software version (ID 15)
Specifies the software version of the control section with two decimal
places.
Power section software version (ID 16)
Specifies the software version of the power section with two decimal places.
Variable frequency drive recognition (ID 17)
The device's unique serial number.

146

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8 Modbus RTU
8.3 Operating mode Modbus RTU

8.3.4 Explanation of function code


8.3.4.1 Function code 03hex: Reading of holding registers
This function reads the content of a number of consecutive holding registers
(specified register addresses).
Example
Reading the status and fault word (ID 6) of the DC1 variable frequency drive
with slave address 1.
Master request: 01 03 0005 0001 940Bhex
Register [hex]

Name

01

Slave address

03

Function code (reading of holding registers)

0005

5dez: The ID is 6, since the master controller has an offset of +1.

0001

Total number of requested registers

940B

CRC

Slave response: 01 03 02 0000 B844hex


Register [hex]

Name

01

Slave address

03

Function code (reading of holding registers)

02

Number of consecutive data bytes (1 register = 2 byte)

0000

Content (2 byte) for register 6: 0

B844

CRC

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8 Modbus RTU
8.3 Operating mode Modbus RTU

8.3.4.2 Function code 06hex: Writing a holding register


This function writes data to a holding register.
Example
Writing of the command (ID 1) of a DC1 variable frequency drive with the
slave address 1.
Master request: 01 06 0000 0001 480Ahex
Register [hex]

Name

01

Slave address

06

Function code (writing a holding register)

0000

0: The ID of the register for the writing operation is 1, since the master controller has an
offset of +1.

0001

Content (2 byte) for register 0000 0000 0000 001bin RUN

480A

CRC

Slave response: 01 06 0000 0001 480hex


The slave response is a copy of the master request if it is a normal response.
Register [hex]

Name

01

Slave address

06

Function code (here. Writing of a holding register)

0000

1: The ID of the register for the writing operation is 1, since the master controller has an
offset of +1.

0001

Content (2 byte) for register 0000 0000 0000 001bin RUN

B844

CRC

148

Function code 06hex can be used for a broadcast.

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9 CANopen
9.1 Data Types

9 CANopen
This chapter is intended for automation experts and engineers.
Readers are expected to be thoroughly familiar with the CANopen field bus
and with how to program a CANopen master controller. In addition, readers
must be familiar with how to use the DC1 variable frequency drive.

Further information about CANopen can be found in Internet on:


www.can-cia.org

References
[1] CANopen Application Layer and Communication Profile
CiA Draft Standard DS301, Version 4.02, February, 13, 2002

9.1 Data Types


CANopen has specifications for its own data types. The following types are
used for the DC1 variable frequency drive's CANopen protocol handler.
Table 15: CANopen data types
Name

Description

Range
Minimum

Max Length

UNSIGNED8

8-bit unsigned integer (b7 to b0)

255

UNSIGNED16

16-bit unsigned integer (b15 to b0)

65535

UNSIGNED32

32-bit unsigned integer (b31 to b0)

4294967295

INTEGER8

8-bit signed integer (b7 to b0)

-128

127

INTEGER16

16-bit signed integer (b15 to b0)

-32768

32767

INTEGER32

32-bit signed integer (b31 to b0)

-2147483648

2147483647

RECORD

Data structure with fixed number of any types

The following abbreviations are used throughout this chapter:


CAN

Controller Area Network

COB ID

Communication Object Identifier

CONST

Constant variable (read access only)

EDS

Electronic Data Sheets

EMCY

Emergency Object

NMT

Network Management

PDO

Process Data Object

ROM

Read Only Memory

Rx

Receive

SDO

Service Data Object

Tx

Transmit

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9 CANopen
9.2 System overview

9.2 System overview


The DC1 variable frequency drive's CANopen slaves are integrated into a
CANopen fieldbus system.

Figure 88: Integration into a CANopen network


a Master section, PLC (e. g.: XC100, XC200) or PC with CANopen card
b Slave area: Variable frequency drives with CANopen interface

The RJ45 plug makes it possible to connect DC1 variable frequency drives to
a CANopen communications network. The CiA DS-301 CANopen communication profile documents the "How" of communications.
The CANopen communications protocol draws a distinction between
process data objects (PDOs) and service data objects (SDOs).
The variable frequency drive is controlled with fast, cyclic process data
(PDOs). The process data channel can be used not only to specify the speed
setpoint, but also to trigger various drive functions, such as enables, operating directions, and resets. At the same time, it can also be used to read
actual values, such as the actual speed, current, and device status, from the
variable frequency drive. As a general rule, the variable frequency drive's
parameters are configured using SDOs. The parameter data channel makes it
possible to store all application-related drive parameters in the higher-level
controller and transfer them to the variable frequency drive if necessary. All
of the variable frequency drive's parameters can be transferred with
CANopen by using the appropriate SDOs/PDOs.

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9 CANopen
9.2 System overview
Table 16: Technical Data
Size

Value

Communication profile

DS-301 V4.02

Bus addresses

1 - 63

Baud rate

125 kBit/s - 1 MBit/s

Total distance (depending on the baud rate /


the repeater)

up to 500 m at 125 kBit/s


up to 300 m at 1 MBit/s

Transmission medium

Screened twisted-pair cable

Bus termination resistor

120 , suitable for separate mounting

Number of SDOs

1 server, 0 clients

Number of PDOs

2 Rx-PDO
2 Tx-PDO
Note:
Only the first one of each is enabled in the default
settings.

PDO mapping

Variable

Terminal type

Plug-in RJ-45 connector

9.2.1 COM Port


The electrical connection between the master and the slaves is established
with RJ45 cables. If you use multiple slaves, they will need to be connected
in parallel by using RJ45 cables and DX-SPL-RJ45-2SL1PL splitters. Please
note that the stub lines should be as short as possible.
The DC1 variable frequency drive's built-in RJ45 port supports the CANopen
protocol, making it possible to establish a direct network connection without
the need for an additional interface module. A bus termination resistor with a
resistance of 120 needs to be connected at each physical end (last
module) of the network cable in order to prevent signal reflections and the
associated transfer errors.

1
2
3
4
5
6
7
8

Pin

Meaning

CANopen -

CANopen +

0V

RJ-45 connection / external operating unit / PC connection -

RJ-45 connection / external operating unit / PC connection +

24 V DC power supply

RS485- Modbus RTU (A)

RS485+ Modbus RTU (B)

Figure 89: Configuration of the RJ45 interface

If you are using an easy network, keep in mind that CAN- and
CAN+ need to be swapped.

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9 CANopen
9.2 System overview

9.2.2 Enable
In order to use the bus mode, there must also be a "high" signal at DI1.

FWD

+24 V

2
DI1

Figure 90: Enable signal for bus mode

9.2.3 Bus termination resistor


The first and last modules on a CANopen network must be terminated with a
120 bus termination resistor. This resistor needs to be connected between
CAN_H and CAN_L. To do this, you can plug the EASY-NT-R bus termination
resistor into the last splitter ().

CAN_L 1
CAN_H 2
0V 3
4
5
6
7
8

Figure 91: Sample network configuration

9.2.4 Baud rate


The baud rate is set using parameter P-50 ( Page 226). It must be set
to the same value for all the communication modules on the CANopen bus.
The baud rate for DC1 variable frequency drives can be set to a value
between 125 and 1,000 kBit/s.
The maximum cable length will depend on the baud rate you use.
Table 17: Maximum cable length and baud rate

152

Baud Rate

Maximum cable length

125 kbit/s

500 m

250 kBit/s

M 250

500 kBit/s

100 m

800 kBit/s

50 m

1000 kBit/s

30 m

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9 CANopen
9.2 System overview

9.2.5 Set CANopen user address


Every CANopen module needs a unique address (node ID) within the
CANopen structure. All node IDs must be unique within the entire bus
structure. A maximum of 127 addresses (1 to 127) can be assigned within a
CANopen structure.
Parameter P-36 is used to set the CANopen address in DC1 variable
frequency drives (value between 1 and 63).

9.2.6 Parameters that need to be configured


PNU

P-12

P-36

ID

140

164

Access right

Value

RUN

ro/rw

rw

Description

DS

Value that
must be
configured

Control level

7.8

Control signal terminals

Keypad (FWD)

Keypad (FWD/REV)

Modbus (internal ramp times)

Modbus (internal ramp times)

PI controller with external actual value

PI controller with external actual value and totalized value of AI1

CANopen (internal ramp times)

CANopen (CANopen ramp times)

SmartWire-DT (SWD control command and setpoint value)

10

SmartWire-DT (SWD control command; internal setpoint value)

11

SmartWire-DT (SWD setpoint value; internal control command)

12

SmartWire-DT (control will depend on the configuration in the event


of a loss of communications; automatic switch to local control)

13

SmartWire-DT (SWD control command and setpoint value; in


addition, an enable signal via DI1 and an enable setpoint via DI2)

rw

Serial communication configuration


1 - 63

Variable frequency drive slave address

Modbus RTU baud rate

9.6 kBit/s

19.2 Kbit/s

38.4 kBit/s

57.6 kBit/s

115.2 kBit/s

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9 CANopen
9.2 System overview

PNU

P-36

P-50

154

ID

164

178

Access right

Value

RUN

ro/rw

rw

rw

Description

DS

TimedOut

3000

t 30 ms

t 100 ms

t 1000 ms

t 3000 ms

r 30 ms

r 100 ms

r 1000 ms

r 3000 ms

Baud
Rate

0 = 125 kBit/s
1 = 250 kBit/s
2 = 500 kBit/s
3 = 1000 kBit/s

DC1 variable frequency drive

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Value that
must be
configured

0-3

9 CANopen
9.2 System overview
Difference between P-12 = 7 and P-12 = 8

P-12 = 7
If parameter P-12 is set to a value of 7, both the setpoint value and the
command will be provided via CAN; meanwhile, the ramp times will
have to be set using parameters P-03 and P-04.

P-12 = 8
If parameter P-12 is set to a value of 8, the DC1 variable frequency drive
will behave the same way as with P-12 = 7, except when it comes to the
ramp times. Ramp times will now be cyclically transmitted instead.
When the device is running with its default configuration, the ramp time
will be the third word in the first receive PDO. The corresponding value
will be scaled by a factor of 0.01.
Example: 500 5.00 s

9.2.7 Transmission Type


There are four different transmission options available for selection in DC1
variable frequency drives.
Table 18: CANopen transmission options
Transmission type

Mode

Explanation

Acyclical synchronous

Transmissions will only be sent if a SYNC comes


and process data has changed.

1 - 240

Cyclical synchronous

Transmissions will be sent and received after every


nth SYNC.

254

Asynchronous manufacturerspecific

The value in the default settings.


Transmissions will only be sent if a value has been
received and something has changed.
Received data will be processed directly.

255

Asynchronous device profilespecific

Transmissions will be sent directly if there is a


change.
Received data will be processed directly.

When the device is running with its default configuration, the


value will be set to 254, "Asynchronous manufacturerspecific."

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9 CANopen
9.3 Object list

9.3 Object list


9.3.1 EDS file
DC1 variable frequency drives can be integrated into a CANopen structure by
using a standardized EDS file (Eatn1000100.eds). This EDS (EDS = Electronic
Data Sheet) file describes the functionality of a CANopen device in machinereadable format. EDS files list all objects, the supported baud rates, the
manufacturer, and other information as well.
The latest version of the EDS file will be included in the CD-ROM enclosed
with every DC1 variable frequency drive.
It can also be downloaded from Eaton's website at:
http://www.eaton.com/moeller Support
The object dictionary contains all the objects corresponding to a CANopen
module. Objects are used to map a device's functionality/parameters. They
are accessed with SDOs or PDOs. As per the corresponding specification,
the object dictionary is subdivided into the following ranges:
Table 19: Object dictionary ranges
Range

Description

0000hex - 1FFFhex

Communication-specific objects

2000hex - 5FFFhex

Manufacturer-specific objects (the variable frequency drive's parameters)

The object dictionary for the DC1 variable frequency drive contains the
entries described below.

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9 CANopen
9.3 Object list

9.3.2 Communication-specific objects


A detailed description of the communication parameters is provided in the
CiA specification [1] Section 9.6.3.
Objects 1000hex, 1001hex, and 1018hex are required for all CANopen
devices; all other objects are optional. The DC1 variable frequency drive
supports the objects listed in the following tables.
Index
[hex]

Subindex
[hex]

Objectname

Data type

Access
right

DS
[hex]

Meaning

1000

00

Device Type

UNSIGNED32

ro

Variable frequency drive


CANopen device

1001

00

Error Register

UNSIGNED8

ro

Error indication:
00hex = No error

1002

00

Manufacturer Status Register

UNSIGNED16

ro

00

1005

00

COB-ID SYNC Message

UNSIGNED32

rw

80

COB-ID of the SYNC object,


device consumes the SYNC
message

1008

00

Manufacturer Device Name

STRING

ro

DC1

The variable frequency drive's


device name: DC1

1009

00

Manufacturer Hardware Version

STRING

ro

1.11
(Example)

Hardware version of the module

A 100

00

Manufacturer Software Version

STRING

ro

1.00
(Example)

Software version of the module

C 100

00

Guard Time

UNSIGNED16

rw

0000hex
Resolution in
1 ms

Monitoring time in milliseconds

100D

00

Life Time Factor

UNSIGNED8

rw

00hex

Multiplier for the Guard Time, the


result is equivalent to the
maximum interval between the
transfer of two Guarding
message frames

1014

00

COB-ID EMCY Message

UNSIGNED32

rw

00000080 +
Node ID

CAN identifier of the emergency


message

1018

00

Identity Object

UNSIGNED8

ro

04

General device information

01

Vendor ID

UNSIGNED32

ro

000001CA

Manufacturer:
Eaton Industries GmbH

02

Product Code

UNSIGNED32

ro

Product Number

03

Revision Number

UNSIGNED32

ro

1.01
(Example)

version

04

Serial Number

UNSIGNED32

ro

00000001
(Example)

Serial number

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9 CANopen
9.3 Object list

9.3.3 Server SDO Parameter


Index
[hex]

Subindex

Objectname

Data type

Access
right

DS
[hex]

Meaning

1200

00

Number of Entries

UNSIGNED8

ro

02

Number of inputs

01

COB-ID Client a Server (rx)

UNSIGNED32

ro

00000600 +
Node ID

COB-ID of the RxSDO. The ID is


derived from the Predefined
Connection Set.

02

COB-ID Server a Client (tx)

UNSIGNED32

ro

00000580 +
Node ID

COB-ID of the TxSDO. The ID is


derived from the Predefined
Connection Set.

DC1 variable frequency drives support two receive PDOs (receive PDO
communication parameters 1400hex and 1401hex). Objects 1600hex and
1601hex contain the mapping parameters for the Rx PDOs.
Index
[hex]

Subindex
[hex]

Objectname

Data type

Access
right

DS
[hex]

Meaning

1st Receive PDO Parameter


2nd Receive PDO Parameter

RECORD

ro

03

Number of valid subindexes

00

Number of Entries

UNSIGNED8

ro

02

Maximum number of entries

01

PDO COB-ID

UNSIGNED32

rw

4000002 00
400000300
+ Node ID

COB-ID of 1st Rx PDO


COB-ID of 2nd Rx PDO

02

Transmission Type

UNSIGNED8

rw

FE

PDO transmission type:


asynchronous

00

Number of Mapped Application


Objects

UNSIGNED8

rw

03

Highest subindex used

01

1st Mapping Object

UNSIGNED32

rw

20000010

02

2nd Mapping Object

UNSIGNED32

rw

20010010

03

3rd Mapping Object

UNSIGNED32

rw

20030010

00

Number of Mapped Application


Objects

UNSIGNED8

rw

1400
1401

1600

1601

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Highest subindex used

9 CANopen
9.3 Object list
DC1 variable frequency drives support two transmit PDOs (transmit PDO
communication parameters 1800hex and 1801hex). Objects 1A00hex and
1A01hex contain the mapping parameters for the Tx PDOs.
Index
[hex]

Subindex
[hex]

Objectname

Data type

Access
right

DS
[hex]

Meaning

1st Transmit PDO Parameter


2nd Transmit PDO Parameter

RECORD

ro

04

Number of valid subindexes

00

Number of Entries

UNSIGNED8

ro

03

Maximum number of entries

01

PDO COB-ID

UNSIGNED32

rw

40000180
40000280
+ Node ID

COB-ID of 1st Tx PDO


COB-ID of 2nd Tx PDO

02

Transmission Type

UNSIGNED8

rw

FE

PDO transmission type:


asynchronous

03

Inhibit time (100 s)

UNSIGNED16

ro

1st Transmit PDO Mapping

RECORD

00

Number of Mapped Application


Objects

UNSIGNED8

rw

01

1st Mapping Object

UNSIGNED32

rw

200A0010

02

2nd Mapping Object

UNSIGNED32

rw

200B0010

03

3rd Mapping Object

UNSIGNED32

rw

200D0010

04

4th Mapping Object

UNSIGNED32

rw

20100010

2nd Transmit PDO Mapping

RECORD

00

Number of Mapped Application


Objects

UNSIGNED8

rw

01

1st Mapping Object

UNSIGNED32

rw

20110010

02

2nd Mapping Object

UNSIGNED32

rw

20120010

03

3rd Mapping Object

UNSIGNED32

rw

20130010

04

4th Mapping Object

UNSIGNED32

rw

20140010

1800
1801

1A00

1A01

DC1 variable frequency drive

applies for Tx PDO 1


Highest subindex used

applies for Tx PDO 2

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Highest subindex used

159

9 CANopen
9.3 Object list

9.3.4 Manufacturer-specific objects


In addition to communication-specific objects, manufacturer-specific objects
are also defined in the object dictionary. These objects fall within the range
between index 2000hex and index 2096hex in the DC1 variable frequency
drive's object dictionary.
Table 20: Manufacturer-specific objects

160

Index
[hex]

Property Name

Data type

Access
right

Description

2000

Control command register

UNSIGNED16

rw

Command

2001

Speed reference

Integer16

rw

Frequency reference value

2003

User ramp reference

UNSIGNED16

rw

User ramp time

200A

Drive status register

UNSIGNED16

ro

Statusword

200B

Motor speed Hz

UNSIGNED16

ro

Actual value in Hertz (Hz)

200D

Motor current

UNSIGNED16

ro

Motor current

2010

Drive temperature

Integer 16

ro

variable frequency drive


temperature

2011

DC bus value

UNSIGNED16

ro

DC link voltage

2012

Digital input status

UNSIGNED16

ro

State of digital inputs

2013

Analog input 1 (%)

UNSIGNED16

ro

Analog input 1 in %

2014

Analog input 2 (%)

UNSIGNED16

ro

Analog input 2 in %

2015

Analog input 1

UNSIGNED16

ro

Analog input 1

2017

Relay output 1

UNSIGNED16

ro

Relay output 1

203E

Total run hours

UNSIGNED16

ro

Operating time in hours

203F

Total run minute/second

UNSIGNED16

ro

Operating time in
minutes/seconds

2040

Current run hours

UNSIGNED16

ro

Current operating time in hours

2041

Current run minute/second

UNSIGNED16

ro

Current operating time


in minutes/seconds

2065

P-01

rw

2066

P-02

rw

DC1 variable frequency drive


parameters

2095

P-49

rw

2096

P-50

rw

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9 CANopen
9.3 Object list
Control word (Index 2000hex)
The "control word" object is used to control the variable frequency drive.
It contains manufacturer-specific commands.
Name

Description
Value = 0

Value = 1

stop

Operation

Clockwise rotating field (FWD)

Anticlockwise rotating field (REV)

No action

Fault Reset

No action

free run-down

Not used

No action

Quick stop (ramp 2)

No action

Fixed frequency 1 (FF1)

No action

Overwrite setpoint value with 0

No action

Control via field bus

Not used

10

Not used

11

Not used

12

Not used

13

Not used

14

Not used

15

Not used

Frequency reference value (Index 2001hex)


The frequency reference value is specified in hertz with a single decimal
place.
Example:
258dec 25.8 Hz
User ramp time (Index 2003hex)
The user ramp time is specified in seconds with two decimal places.

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9 CANopen
9.3 Object list
Status word (Index 200Ahex)
Information regarding the variable frequency drive's device status and error
messages is specified in the status word.
15

14

13

12

11

10

MSB

0
LSB

Error Messages

Statusword

Name

Description
Value = 0

Value = 1

Drive not ready

READY

stop

Running operation message (RUN)

Clockwise rotating field (FWD)

Anticlockwise rotating field (REV)

No error

Fault detected (FAULT)

Acceleration ramp

Frequency actual value equals setpoint input

Zero speed

Speed control deactivated

Speed control activated

Not used

Fault word

Chapter 10 "Error Messages

Frequency actual value (Index 200Bhex)


The frequency reference value is specified in hertz with a single decimal
place.
Example:
125dec 12.5 Hz
Current (Index 200Dhex)
The current is specified with one decimal place.
Example:
34 3.4 A

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10 Error Messages
10.1 Introduction

10 Error Messages
10.1 Introduction
DC1 series variable frequency drives come with several internal monitoring
functions. When a deviation from the correct operating state is detected, an
error message will be displayed; in the inverter's default settings, the relay
contact will open (control signal terminals 10 and 11).

10.2 Error Messages


The most recent four error messages will be stored in the order in which
they occurred (with the most recent one in the first place). Error messages
can be read from parameter P-13.

10.2.1 Acknowledge error message (Reset)


To acknowledge and reset the current error message, you can either
switch off the supply voltage or press the STOP pushbutton. Error messages
(a maximum of four) are stored in parameter P-13.
Error messages can also be reset with an additional positive edge at control
signal terminal 2/DI1 or 3/DI2 (new start signal).

10.2.2 Fault log


The fault log (P-13) stores the most recent four error messages in the order
in which they occurred. The most recent error message will always be
shown as the first value when P-13 is accessed. To see the remaining error
messages one after the other, press the (Up) button. Their order will be
indicated by means of flashing dots in the 7-segment digital display
assembly.

The values in the fault log (P-13) will not be deleted if the
variable frequency drive is reset to its default settings!

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10 Error Messages
10.2 Error Messages
The example below shows how to access the fault log.
View

Explanation

Operating state Stop

Press the OK button and hold it down for two seconds.


The parameter that was last accessed will be shown.
The last digit on the display will flash.

Use the (Up) or (Down) arrow buttons to select parameter P-13 and
confirm your selection by pressing the OK pushbutton.

Last error message.


Example: P-def (Parameter default = Default settings loaded).

Use the arrow key (Up) to go to the next error message.


Second most recent error message:
Example: V-Volt (undervoltage message). The dot on the right will flash.
The third most recent error message will be shown after pressing
the arrow key (Up).
Example: E-trip (external error message).
The two dots on the right will flash.
The oldest error message will be shown after you press the arrow key
(Up) once more.
Example: V-Volt (undervoltage message)
The three dots on the right will flash.

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10 Error Messages
10.3 Error list

10.3 Error list


The following table shows the failure codes, the possible causes and
indicates corrective measures.
Table 21: Error messages list
Failure
code [hex]

View

Designation

Possible cause

Notes

01

OI-b

Braking chopper overcurrent

Overcurrent braking resistance

Overcurrent in braking resistor circuit.


Check the wiring to the braking resistance.
Check the brake resistor value. Make sure that
the minimum resistance values are being
adhered to.

02

OL-br

Thermal overload
braking resistance

Braking resistance overload

Increase the deceleration time, reduce the


load's moment of inertia, or connect additional
braking resistors in parallel.
Make sure that the minimum resistance values
are being adhered to.

03

O-I

Overcurrent motor

Overcurrent at output
Motor overload
Overtemperature at heat sink
Short circuit / ground fault

Motor with constant speed: Determine the overload or fault.


Motor starts: The load stalled or has seized.
Check whether there is a star/delta motor
wiring error.
Motor accelerates/decelerates: The excessively
short acceleration/deceleration time is
requiring too much power. If P-03 or P-04 cannot
be increased, a more powerful variable
frequency drive is required.
Cable fault between variable frequency drive
and motor.

04

I.t-trF

Thermal motor overload

The DC1 variable frequency drive was


switched off after more than 100 % of
the value set in P-08 was delivered for
a period of time.

Check whether the decimal places are flashing


(variable frequency drive overloaded) and either
raise the acceleration ramp (P-03) or reduce the
motor load.
Make sure that the cable length matches the
variable frequency drive specifications.
Check the load mechanically in order to make
sure that it is free, that nothing is getting
jammed or locked, and there are no other
mechanical faults.

05

PS-trF

Fault in power section

Fault in power section

Check the wiring to the motor.


Check whether there is a short-circuit between
the phases or an earth fault in a phase.
Check the variable frequency drive's ambient air
temperature. Check whether additional clearance or cooling is required. Make sure that the
variable frequency drive is not being overloaded.

06

O.VoIt

Overvoltage

Overvoltage at DC link
Mains overvoltage

Power supply problem


Increase deceleration ramp time P-04.

07

V.VoIt

Undervoltage

DC link undervoltage
Mains undervoltage

Usually occurs if the power is switched off. If it


occurs during operation, check the power supply
voltage.

08

O-t

Overtemperature

Heat sink overtemperature

Check the variable frequency drive's ambient air


temperature. Check whether additional clearance or cooling is required.

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10 Error Messages
10.3 Error list

Failure
code [hex]

View

Designation

Possible cause

Notes

09

V-t

Excessively low
temperature (frost)

Excessively low heat sink temperature

The variable frequency drive will be switched


off if the ambient air temperature is lower than
-10 C.
Raise the temperature over -10 C in order to
start the variable frequency drive.

0A

P-dEF

Parameter Default

The parameter's default setting has


been loaded.

Press the STOP pushbutton.


The DC1 variable frequency drive is ready for an
application-specific configuration.

0B

E-triP

External fault

External shutdown (on digital input


3)
PTC overtemperature (motor)

External safety shutdown at digital input 3. The


N/C contact has opened due to some reason.
If a motor thermistor is connected, check
whether the motor is too hot.

0C

SC-trF

Communication fault

Communication loss error

Check the communications connection between


the variable frequency drive and the external
devices.
Make sure that each individual variable
frequency drive on the network has a unique
address.

0E

P-LoSS

Mains connection
phase fault

Input phase loss


Shutdown

A variable frequency drive intended for use with


a three-phase power supply has lost one of its
input phases.

0F

SPIn-F

Motor pick-up control


fault

Motor pick-up control function (for


catching spinning motors) failed

The motor pick-up control function did not determine the motor speed.

10

th-Frt

Thermistor fault

Defective thermistor on heat sink

Please contact your closest Eaton representative.

11

dAtA-F

Data error

Internal memory error

Parameter not stored; restore default settings.


If the problem occurs again, please contact your
closest Eaton representative.

12

4-2OF

Live zero error

Analog input current outside range

Make sure that the input current falls within the


range defined in parameter P-16.

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11 Annex

11 Annex
The following tables show the technical data of the variable frequency drive
DC1 in the individual power classes with the allocated motor output.

The motor output allocation is based on the rated operational


current.

The motor output designates the respective active power


output to the drive shaft of a normal, four pole, internally or
externally ventilated alternating current asynchronous motor
with 1.500 rpm at 50 Hz or 1.800 rpm at 60 Hz.

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167

11 Annex
11.1 Features

[A]

[kW]

P
(220 - 240 V, 60 Hz)
[A]1)

[HP]

N = No
F = Yes

N = No
B = Yes

Size

P
(230 V, 50 Hz)

Degree of
protection

Ie

Brake
chopper
(integrated)

Assigned motor output

Radio
interference
suppression

Part no.

Rated
operational
current

11.1 Features

IP

FS

[A]1)

Mains supply voltage: 1 AC 115 V, 50/60 Hz (voltage doubler); EMC: no integrated radio interference suppression filter
Note: The 115-V mains supply voltage is increased to 230 V (output voltage) by an internal voltage doubler.
Motor connection voltage: 3 AC 230 V, 50/60 Hz
DC1-1D2D3

2.3

0.37

1/2

2.2

IP20, IP66

FS1

DC1-1D4D3

4.3

0.75

3.2

4.2

IP20, IP66

FS1

DC1-1D5D8

5.8

1.1

4.6

1-1/22)

62)

IP20, IP66

FS2

Mains supply voltage: 1 AC 230 V, 50/60 Hz


Motor connection voltage: 3 AC 230 V, 50/60 Hz
DC1-122D3

2.3

0.37

1/2

2.2

N, F

IP20, IP66

FS1

DC1-124D3

4.3

0.75

3.2

4.2

N, F

IP20, IP66

FS1

DC1-127D0xN

1.5

6.3

6.8

N, F

IP20, IP66

FS1

DC1-127D0xB

1.5

6.3

6.8

N, F

IP20, IP66

FS2

DC1-12011

10.5

2.2

8.7

9.6

N, F

IP20, IP66

FS2

DC1-12015

15

14.8

15.2

IP20, IP66

FS3

Mains supply voltage: 3 AC 230 V, 50/60 Hz


Motor connection voltage: 3 AC 230 V, 50/60 Hz
DC1-322D3

2.3

0.37

1/2

2.2

IP20, IP66

FS1

DC1-324D3

4.3

0.75

3.2

4.2

IP20, IP66

FS1

DC1-327D0xN

1.5

6.3

6.8

IP20, IP66

FS1

DC1-327D0xB

1.5

6.3

6.8

N, F

IP20, IP66

FS2

DC1-32011

10.5

2.2

8.7

9.6

N, F

IP20, IP66

FS2

DC1-32018

18

14.8

15.2

N, F

IP20, IP66

FS3

1)
2)
3)
4)

The rated motor currents apply to normal internally and surface-cooled three-phase motors with
(1500 rpm at 50 Hz, 1800 rpm at 60 Hz).
Keep motor specifications in mind (6 A = normalized rated value in accordance with UL 580 C).
In certain cases, only operation with a reduced motor load may be possible.

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[A]

[kW]

P
(440 - 480 V, 60 Hz)
[A]1)

[HP]

[A]1)

Size

P
(400 V, 50 Hz)

Degree of
protection

Ie

Brake
chopper
(integrated)

Assigned motor output

Radio
interference
suppression

Part no.

Rated
operational
current

11 Annex
11.1 Features

N = No
F = Yes

N = No
B = Yes

IP

FS

Mains supply voltage: 3 AC 400 V, 50 Hz / 480 V, 60 Hz


Motor connection voltage: 3 AC 400 V, 50 Hz / 440 - 480 V, 60 Hz
DC1-342D2

2.2

0.75

1.9

2.1

N, F

IP20, IP66

FS1

DC1-344D1xN

4.1

1.5

3.6

3.4

N, F

IP20, IP66

FS1

DC1-344D1xB

4.1

1.5

3.6

3.4

N, F

IP20, IP66

FS2

DC1-345D8

5.8

2.2

4.8

N, F

IP20, IP66

FS2

DC1-349D5

9.5

8.5

7.6

N, F

IP20, IP66

FS2

DC1-34014

14

5.5

11.3

7.5

11

N, F

IP20, IP66

FS3

DC1-34018

18

7.5

15.2

10

14

N, F

IP20, IP66

FS3

DC1-34024

24

11

21.7

15

21

N, F

IP20

FS3

1) The rated motor currents apply to normal internally and surface-cooled three-phase motors with
2) (1500 rpm at 50 Hz, 1800 rpm at 60 Hz).

DC1 variable frequency drive

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11 Annex
11.2 General rated operational data

11.2 General rated operational data


Technical Data

Symbol

Unit

Value

General
Standards

EMC: EN 61800-3:2004+A1-2012
Radio interference: EN 55011: 2010
Safety: EN 61800-5: 2007
Protection type: EN 60529: 1992

Certifications and manufacturer's declarations on conformity

CE, UL, cUL, c-Tick, UkrSEPRO, Gost-R

Production quality

RoHS, ISO 9001

Climatic proofing

< 95 %, average relative humidity (RH),


non-condensing (EN 50178)

IP20 (NEMA 0)

?C

-10 - +50 (frost-free and condensation-free)


-10 - +45 for DC1-12011 and DC1-32011,
for UL compliance over a period of 24 hours

IP66 (NEMA 4X)

-10 - +40 (frost-free and condensation-free)

-40 - +60

Ambient temperature
Operation

Storage

Years

157

Electrostatic discharge (ESD, EN 61000-4-2:2009

MTBF (mean service life between failures)


U

kV

4, contact discharge
8, air discharge

Fast transient burst (EFT/B, EN 61000-4-4: 2004)

kV

1, at 5 kHz, control signal terminal


2, at 5 kHz, motor connection terminals,
single-phase mains connection terminals
4, at 5 kHz, three-phase mains connection terminals

110 - 115 V, 200 - 240 V

kV

1, phase to phase/neutral conductor


2, phase/neutral conductor to earth

380 - 480 V

kV

2, phase to phase
4, phase to earth

110 - 115 V, 200 - 240 V

kV

1.5

380 - 480 V

kV

2.5

C1

1, only for DC1-122D3F to DC1-12011F(FS1, FS2)

C2

C3

25 (max. 200)

Overvoltage (surge, EN 61000-4-5: 2006)

Electric strength (flash, EN 61800-5-1: 2007)

Radio interference class (EMC)


Category and maximum screened motor cable length
with integrated radio interference suppression filter

Mounting position

vertical

Altitude

170

0 - 1000 above sea level,


> 1000 with 1% load current reduction every 100 m,
maximum 2000 with UL approval,
maximum 4000 (without UL)

Degree of protection

IP20 (NEMA 0) / IP66 (NEMA 4X)

Busbar tag shroud

BGV A3 (VBG4, finger- and back-of-hand proof)

DC1 variable frequency drive

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11 Annex
11.2 General rated operational data

Technical Data

Symbol

Unit

Value

DC1-1D

Ue

1~ 110 (110 V - 10 % - 115 V +10 %, U2 = 230 V)

DC1-12

Ue

1~ 230 (200 V -10 % - 240 V +10 %)

DC1-32

Ue

3~ 230 (200 V -10 % - 240 V +10 %)

DC1-34

Ue

3~ 400 (380 V -10 % - 480 V +10 %)

Mains frequency

Hz

50/60 (48 Hz - 62 Hz)

Power factor (PF)

cos

Main circuit / power section


Feeder unit
Rated operating voltage

Phase Imbalance
Maximum short-circuit current (supply voltage)

SCCR

> 0.98
%

max. 3

kA

5 (100 with recommended fuse)

Mains switch-on frequency

Maximum of one time every 30 seconds

Mains network configuration (AC power supply


network)

TN and TT earthing systems with directly earthed


neutral point.
IT earthing systems with PCM insulation monitoring
relays only.
Operation on phase-earthed networks is only permissible up to a maximum phase-earth voltage of 300 VAC.

Motor feeder
Output voltage
DC1-1D

U2

3~ 0 - 2 x Ue (voltage doubler)

DC1-12, DC1-32, DC1-34

U2

3~ 0 - Ue

at 230 V, 50 Hz

kW

0.37 - 4

at 400 V, 50 Hz

kW

0.75 - 11

f2

Hz

0 - 50/60 (max. 500 Hz)

Hz

0.1

Assigned motor output

Output frequency
Range, parameterizable
Resolution
Rated operation current

Ie

IP20: 2.3- 24
IP66: 2.3 -18

Overload current for 60 s every 600 s

IL

150

Starting current for 2 s every 20 s

IL

175

Efficiency

95

Pulse frequency

fPWM

kHz

max. 32

Operating mode

V/Hz control, slip compensation

Slip compensation, max. speed deviation

20

0 - 25, at stop, only with size FS1

DC braking
Time before start

Motor pick-up control function (for catching spinning motors)

only for sizes FS2 and FS3

Brake chopper

only for sizes FS2 and FS3

Braking current during continuous operation

100 (Ie)

Maximum braking current

150 for 60 s

DC1 variable frequency drive

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171

11 Annex
11.2 General rated operational data

Technical Data

Symbol

Unit

Value

Output voltage (control signal terminal 1)

UC

V DC

24

Load rating (control signal terminal 1)

I1

mA

100

Reference voltage (control signal terminal 5)

US

V DC

10

Load rating (control signal terminal 5)

I5

mA

10

Control section
Control voltage

Digital input (DI)


Count

2-4

Logic (level)

Increase

Response time

ms

<4

Input voltage range High (1)

UC

V DC

8 - 30

Input voltage range Low (0)

UC

V DC

0-4

Analog Input (AI)


Count

0-2

Resolution

12-bits

Accuracy

< 1 to the final value

Response time

ms

<4

Input voltage range

US

0 - 10, DC (Ri ~ 72 k)

Input current range

IS

mA

0/4 - 20 (RB ~ 500 )

Relay output (K)


Count

1 relay

relay contact

N/O

Switching capacity
AC

6 (250 V AC)

DC current

5 (30 V AC)

Digital/analog output (DO/AO)


Count

1 (digital/analog)

Output voltage
TH

Uout

V DC

+24

AO

Uout

V DC

0 - 10

Iout

mA

< 20

Current carrying capacity DO


AO resolution

12-bits

Interface (RJ45)

172

OP bus, Modbus RTU, CANopen, (RS485)

DC1 variable frequency drive

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11 Annex
11.3 Technical data

11.3 Technical data


11.3.1 DC1-1D

Unit

DC11D4D3

Symbol

DC11D2D3

Rated operating voltage

Ue

115 AC, single-phase

Mains voltage (50/60Hz)

ULN

110 (-10 %) - 115 (+10 %)

Input current

ILN

11

Mains frequency

fLN

Hz

50/60

Frequency range

fLN

Hz

48 - 62

Overload current for 60 s every 600 s

IL

Starting current for 2 s every 20 s

IL

Output voltage at Ue

DC11D5D3

Main circuit

19

25

3.45

6.45

8.7

4.03

7.53

10.15

U2

230 AC, 3-phase

Output frequency

f2

Hz

0 - 50 (max. 500 Hz)

Pulse frequency

fPWM

kHz

16 (adjustable 4 32)

Frequency resolution (setpoint value)

Hz

0.1

Rated operational current1)

Ie

2.3

4.3

5.8

18.5

37.5

44

Power section

Heat dissipation at rated operational


current
Efficiency

95

95

95

Maximum leakage current to earth (PE)

IPE

mA

<1

<1

<1

Fan, built-in

1)

1)

Size

FS1

FS1

FS2

Motor feeder
Assigned motor output
at 230 V, 50 Hz

kW

0.37

0.75

1.1

at 220 - 240 V, 60 Hz

HP

0.5

1.5

Apparent power at rated operation


230 V

kVA

0.92

1.71

2.31

Apparent power at rated operation


240 V

kVA

0.96

1.79

2.41

Apparent power

1) Not with IP66 degree of protection.

DC1 variable frequency drive

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11 Annex
11.3 Technical data

DC11D5D3

Standard braking torque

max.
30 % MN

max.
30 % MN

max.
30 % MN

DC braking torque

Max. 100% of rated operational current Ie, adjustable

Braking torque with


external braking resistance

Max. 100% of
rated operational current
Ie with
external
braking resistance

Unit

DC11D4D3

Symbol

DC11D2D3

Braking function

Minimum external braking resistance

Rmin

47

On threshold for brake transistor

UDC

390 DC

Control voltage

Uc

24 V DC (max. 100 mA)

Reference voltage

Us

10 V DC (max. 10 mA)

Control section

Note:

174

With a pulse frequency of 4 kHz and an ambient temperature of +40 C / +50 C with IP20/NEMA 0

DC1 variable frequency drive

12/13 MN04020003Z-EN

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11 Annex
11.3 Technical data

11.3.2 DC1-12
DC1127D0

DC1127D0

DC112011

DC112015

8.5

13.9

13.9

19.5

30.5

Unit

DC1124D3

Symbol

DC1122D3

Rated operating voltage

Ue

V AC

230, single-phase

Mains voltage (50/60Hz)

ULN

200 (-10 %) - 240 (+10 %)

Input current

ILN

Mains frequency

fLN

Hz

50/60

Frequency range

fLN

Hz

48 - 62

Overload current for 60 s every 600 s

IL

3.45

6.45

10.5

10.5

15.75

22.5

Starting current for 2 s every 20 s

IL

4.03

7.53

12.25

12.25

18.38

26.25

Output voltage at Ue

U2

V AC

230, 3-phase

Output frequency

f2

Hz

0 - 50 (max. 500)

Pulse frequency

fPWM

kHz

16 (adjustable 4 32)

Frequency resolution (setpoint value)

Hz

0.1

0.1

0.1

0.1

0.1

0.1

Rated operational current1)

Ie

2.3

4.3

10.5

15

PV

18.5

45.75

63

63

103.4

160

Efficiency

95

93.9

95.8

95.8

95.3

96

Maximum leakage current to earth (PE)


without motor

IPE

mA

2.49

2.49

2.49

2.49

2.49

<1

Fan, built-in

Size

FS1

FS1

FS1

FS2

FS2

FS3

Main circuit
Feeder unit

Power section

8 (adjustable 4 - 24)

Heat dissipation
Heat dissipation of rated operational
current

Motor feeder
Assigned motor output
at 230 V, 50 Hz

kW

0.37

0.75

1.5

1.5

2.2

at 220 - 240 V, 60 Hz

HP

0.5

Apparent power at rated operation


230 V

kVA

0.92

1.71

2.79

2.79

4.18

5.98

Apparent power at rated operation


240 V

kVA

0.96

1.79

2.91

2.91

4.36

6.24

Apparent power

DC1 variable frequency drive

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175

DC1122D3

DC1124D3

DC1127D0

DC1127D0

DC112011

DC112015

Unit

Symbol

11 Annex
11.3 Technical data

Braking function
Standard braking torque

max. 30 % MN

DC braking torque

Max. 100% of rated operational current Ie, variable

Braking torque with external braking


resistance

max. 100% rated operational current Ie, with external


braking resistance

Minimum external braking resistance

Rmin

47

47

47

Switch-on threshold for the braking


transistor

UDC

V DC

390

390

390

External control voltage

Uc

V DC

24 (max. 100 mA)

Reference voltage

Us

V DC

10 (max. 10 mA)

Control section

Note:

176

With a pulse frequency of 4 kHz and an ambient temperature of +40 C / +50 C with IP20/NEMA 0

DC1 variable frequency drive

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11 Annex
11.3 Technical data

11.3.3 DC1-32
DC1327D0

DC1327D0

DC132011

DC132018

4.5

7.3

7.3

11

18.8

Unit

DC1324D3

Symbol

DC1322D3

Rated operating voltage

Ue

V AC

230, 3-phase

Mains voltage (50/60Hz)

ULN

200 (-10 %) - 240 (+10 %)

Input current

ILN

Mains frequency

fLN

Hz

50/60

Frequency range

fLN

Hz

48 - 62

Overload current for 60 s every 600 s

IL

3.45

6.45

10.5

10.5

15.75

27

Starting current for 2 s every 20 s

IL

4.03

7.53

12.25

12.25

18.38

31.5

Output voltage at Ue

U2

V AC

230, 3-phase

Output frequency

f2

Hz

0 - 50 (max. 500)

Pulse frequency

fPWM

kHz

16 (adjustable 4 32)

Frequency resolution (setpoint value)

Hz

0.1

Rated operational current1)

Ie

2.3

4.3

10.5

18

PV

CO

14.8

39.75

61.5

61.5

90.2

160

Efficiency

96

94.7

95.9

95.9

95.9

96

Maximum leakage current to earth (PE)


without motor

IPE

mA

<1

<1

<1

<1

<1

<1

Fan, built-in

Size

FS1

FS1

FS1

FS2

FS2

FS3

Main circuit
Feeder unit

Power section

8 (adjustable 4 - 24)

Heat dissipation
Heat dissipation of rated operational
current

Motor feeder
Assigned motor output
at 230 V, 50 Hz

kW

0.37

0.75

1.5

1.5

2.2

at 220 - 240 V, 60 Hz

HP

0.5

Apparent power at rated operation


230 V

kVA

0.92

1.71

2.79

2.79

4.18

7.17

Apparent power at rated operation


240 V

kVA

0.96

1.79

2.91

2.91

4.36

7.48

Apparent power

DC1 variable frequency drive

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177

DC1322D3

DC1324D3

DC1327D0

DC1327D0

DC132011

DC132018

Unit

Symbol

11 Annex
11.3 Technical data

Braking function
Standard braking torque

max. 30% MN

DC braking torque

Max. 100% of rated operational current Ie, variable

Braking torque with external braking


resistance

max. 100% rated operational current Ie, with external


braking resistance

Minimum external braking resistance

Rmin

47

47

47

On threshold for brake transistor

UDC

V DC

390

390

390

External control voltage

Uc

V DC

24 (max. 100 mA)

Reference voltage

Us

V DC

10 (max. 10 mA)

Control section

Note:

178

With a pulse frequency of 4 kHz and an ambient temperature of +40 C / +50 C with IP20/NEMA 0

DC1 variable frequency drive

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11 Annex
11.3 Technical data

11.3.4 DC1-34
DC1344D1

DC1345D8

DC1349D5

4.3

4.3

6.1

9.8

Unit

DC1344D1

Symbol

DC1342D2

Rated operating voltage

Ue

V AC

400, 3-phase

Mains voltage (50/60Hz)

ULN

380 (-10 %) - 480 (+10 %)

Input current

ILN

2.4

Mains frequency

fLN

Hz

50/60

Frequency range

fLN

Hz

48 - 62

Overload current for 60 s every 600 s

IL

3.3

6.15

6.15

8.7

14.25

Starting current for 2 s every 20 s

IL

3.85

7.18

7.18

10.15

16.63

Output voltage at Ue

U2

V AC

400, 3-phase

Output frequency

f2

Hz

0 -50 Hz (max. 500)

Pulse frequency

fPWM

kHz

16 (adjustable 4 32)

Frequency resolution (setpoint value)

Hz

0.1

Rated operational current1)

Ie

2.2

4.1

4.1

5.8

9.5

Heat dissipation of rated operational


current

PV

CO

63.75

76.5

76.5

101.2

136

Efficiency

91.5

94.9

94.9

95.4

96.6

Maximum leakage current to earth (PE)


without motor

IPE

mA

<1

<1

<1

<1

<1

Fan, built-in

Size

Size FS1

FS1

FS2

FS2

FS2

Main circuit
Feeder unit

Power section

Heat dissipation

Motor feeder
Assigned motor output
at 400 V, 50 Hz

kW

0.75

1.5

1.5

2.2

at 440 - 480 V, 60 Hz

HP

Apparent power at rated operation


400 V

kVA

1.52

2.84

2.84

4.02

6.58

Apparent power at rated operation


480 V

kVA

1.83

3.41

3.41

4.82

7.9

Apparent power

DC1 variable frequency drive

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179

DC1342D2

DC1344D1

DC1344D1

DC1345D8

DC1349D5

Unit

Symbol

11 Annex
11.3 Technical data

Braking function
Standard braking torque

max. 30 % MN

DC braking torque

Max. 100% of rated operational current Ie, variable

Braking torque with external braking


resistance

Max. 100% of rated operational current Ie with external


braking resistance

Minimum external braking resistance

Rmin

100

100

100

On threshold for brake transistor

UDC

V DC

780

780

780

External control voltage

Uc

V DC

24 (max. 100 mA)

Reference voltage

Us

V DC

10 (max. 10 mA)

Control section

Note:

180

With a pulse frequency of 4 kHz and an ambient temperature of +40 C / +50 C with IP20/NEMA 0

DC1 variable frequency drive

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11 Annex
11.3 Technical data

11.3.5 DC1-34
DC1-34024

Unit

DC1-34018

Symbol

DC1-34014

Rated operating voltage

Ue

V AC

400, 3-phase

Mains voltage (50/60Hz)

ULN

380 (-10 %) - 480 (+10 %)

Input current

ILN

14.6

18.1

24.7

Mains frequency

fLN

Hz

50/60

50/60

50/60

Frequency range

fLN

Hz

48 - 62

48 - 62

48 - 62

Overload current for 60 s every 600 s

IL

21

27

36

Starting current for 2 s every 20 s

IL

24.5

31.5

42

Output voltage at Ue

U2

V AC

400, 3-phase

400, 3-phase

400, 3-phase

Output frequency

f2

Hz

0 - 50 (max. 500)

0 - 50 (max. 500)

0 - 50 (max. 500)

Pulse frequency

fPWM

kHz

8 (adjustable 4 24)

Frequency resolution (setpoint value)

Hz

0.1

Rated operational current1)

Ie

14

18

24

PV

CO

209

30

297

Efficiency

96.2

99.6

97.3

Maximum leakage current to earth (PE)


without motor

IPE

mA

<1

<1

2.49

Fan, built-in

1)

Size

FS3

FS3

FS3

Main circuit
Feeder unit

Power section

Heat dissipation
Heat dissipation of rated operational
current

Motor feeder
Assigned motor output
at 400 V, 50 Hz

kW

5.5

7.5

11

at 440 - 480 V, 60 Hz

HP

7.5

10

15

Apparent power at rated operation


400 V

kVA

9.67

12.47

16.63

Apparent power at rated operation


480 V

kVA

11.64

14.96

19.95

Apparent power

1) Not with IP66 degree of protection.

DC1 variable frequency drive

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181

11 Annex
11.3 Technical data

DC1-34018

DC1-34024

Unit

Symbol

DC1-34014

Braking function
Standard braking torque

max. 30% MN

DC braking torque

Max. 100% of rated operational current Ie, variable

Braking torque with external braking


resistance

Max. 100% of rated operational current Ie with external braking resistance

Minimum external braking resistance

Rmin

47

47

47

On threshold for
brake transistor

UDC

V DC

780

780

780

External control voltage

Uc

V DC

24 (max. 100 mA)

Reference voltage

Us

V DC

10 (max. 10 mA)

Control section

Note:

182

With a pulse frequency of 4 kHz and an ambient temperature of +40 C / +50 C with IP20/NEMA 0

DC1 variable frequency drive

12/13 MN04020003Z-EN

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11 Annex
11.4 Dimensions and frame size

b2

11.4 Dimensions and frame size

b1
b

EMC
VAR
1

7 8

9 10 11

a1
a

c1
c

Figure 92: Dimensions for DC1 with IP20 degree of protection

Table 22: Dimensions, weights, and sizes for IP20


Frame
size

a [mm]
(in)

a1 [mm]
(in)

b [mm]
(in)

b1 [mm]
(in)

b2 [mm]
(in)

c [mm]
(in)

c1 [mm]
(in)

1 [mm]
(in)

2 [mm]
(in)

m
[kg]

FS1

81
(3.19)

50.0
(1.97)

184
(7.24)

170
(6.69)

7
(0.28)

124
(4.88)

4
(0.16)

6
(0.25)

12
(0.47)

1.1

Size FS2

107
(4.21)

75
(2.95)

231
(9.09)

215
(8.46)

8
(0.31)

152
(5.98)

5
(0.2)

6
(0.25)

12
(0.47)

2.6

FS3

131
(5.16)

100
(3.94)

273
(10.75)

255
(10.04)

8.5
(0.33)

175
(6.89)

5
(0.2)

6
(0.25)

12
(0.47)

1 in = 1 = 25.4 mm, 1 mm = 0.0394 in

DC1 variable frequency drive

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183

11 Annex
11.4 Dimensions and frame size

REV

PWR

FWD

OFF

b1

b1
b

ON

b2

b1

a1

a1
c1

a1
a

Figure 93: Dimensions for DC1 with IP66 degree of protection

Table 23: Dimensions, weights, and sizes for IP66


Frame
size

a [mm]
(in)

a1 [mm]
(in)

b [mm]
(in)

b1 [mm]
(in)

b2 [mm]
(in)

c [mm]
(in)

c1 [mm]
(in)

1 [mm]
(in)

2 [mm]
(in)

m
[kg]

FS1

161
(6.34)

148.5
(5.85)

232
(9.13)

189
(7.44)

25
(0.98)

184
(7.24)

3.5
(0.14)

4
(0.15)

8
(0.31)

2.8
(6.17)

FS2

188
(7.4)

176
(6.93)

257
(10.12)

200
(7.87)

28
(1.1)

192
(7.56)

3.5
(0.14)

4.2
(0.16)

8.5
(0.33)

5
(11.02)

FS3

210
(8.27)

197.5
(7.78)

310
(12.2)

252
(9.92)

33
(1.3)

234
(9.21)

3.5
(0.14)

4.2
(0.16)

8.5
(0.33)

8.2
(18.08)

1 in = 1 = 25.4 mm, 1 mm = 0.0394 in

184

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11 Annex
11.5 Variable frequency drives for single-phase AC motors

11.5 Variable frequency drives for single-phase AC motors

L1/L L2/N
L3

9 10 11

Figure 94: DC1-S

Starting the motor properly requires a special method. The variable


frequency drive will start the motor directly with the motor's rated operational frequency (P-32), while the voltage, starting from the boost start
voltage (P-11), will be increased to the motor's rated operational voltage
(P-07) within the boost time (P-33) period.
After the boost start process, the variable frequency drive will start adjusting
the motor's speed by changing the output frequency.
The curves in figure 95 below show how this function works.
U
P-07

P-11
P-33

P-04

f
P-32

P-33

P-04

Figure 95: Startup behavior


a Setpoint value

DC1 variable frequency drive

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11 Annex
11.5 Variable frequency drives for single-phase AC motors
Follow the steps below in order to obtain a reliable start:
1. Connect the motor to the variable frequency drive correctly.
2. Set the motor's rated operational voltage (P-07) and the rated motor
current (P-08) correctly (see the information on the nameplate).
3. Open the extended parameter set with P-14 = 101.
4. Set boost time P-33 to its maximum value of 150 s.
5. Start the variable frequency drive and have the display show the motor
current (to do this, press the OK button until "A x.x" is shown).
6. About 3 to 5 seconds after the unit starts, compare the motor current
with the rated motor current. Then follow the scenario that applies:
a) The motor current is less than 80% of the rated motor current:

Stop the variable frequency drive


Increase the value in P-11
Repeat, starting from step 5

b) The motor current is more than 90% of the rated motor current:

Check to make sure that once the boost start voltage is set correctly,
the current falls between 80% and 90% of the rated motor current
about 3 to 5 seconds after the unit starts.
Now reduce boost time P-33 in the direction of the value required for the
motor start. The ideal boost time will be a few seconds longer than the
time for the motor start.

186

Stop the variable frequency drive


Reduce the value in P-11
Repeat, starting from step 5

For more information and technical data on DC1-S- variable


frequency drives, please refer to instructional leaflets
IL04020014Z and IL040001ZU.

DC1 variable frequency drive

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11 Annex
11.6 DX-SPL-RJ45-2SL1PL

11.6 DX-SPL-RJ45-2SL1PL
This splitter was specifically designed for networking multiple variable
frequency drives. The RJ45 ports are connected in parallel so as to make it
possible to connect multiple variable frequency drives or up to two external
keypads with a simple RJ45 cable.

Figure 96: DX-SPL-RJ45-2SL1PL

The RJ45 connector needs to be plugged into the front of the DC1 variable
frequency drive. The sockets can be used to connect another variable
frequency drive, an external keypad, or a head-end controller (via a field bus).

L1/L L2/N
L3

9 10 11

Figure 97: Connection


a variable frequency drives
b Splitter DX-SPL-RJ45-2SL1PL
c RJ45 Cables

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11 Annex
11.7 External keypad

11.7 External keypad


11.7.1 DX-KEY-

IL

DX-KEY-LED

DX-KEY-OLED

l 3 m (l 9.84 ft)

Figure 98: Equipment supplied with DX-KEY-


DX-KEY-LED or DX-KEY-OLED external keypad
Instructional leaflet
RJ45 cable (3 m)

The equipment supplied with the DC1 variable frequency drive


does not include an external DX-KEY- keypad.

DX-KEY- keypads can be used to externally control the variable frequency


drive from a distance of up to 100 m. They are designed for installation on a
control panel door, meaning that an IP54 degree of protection can be
achieved when they are installed.
A network with 63 DC1 variable frequency drives can be controlled by a
maximum of two keypads.

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11 Annex
11.7 External keypad

DC1

DA1

COM

DC- L1/L L2/N


L3

DA1

1 2 3 4
5 6 7 8
9 10 11 12
13

COM
1

14 15 16 17

DC+ BR

L1/L L2/N
L3

18

DC- L1/L L2/N


L3

1 2 3 4
5 6 7 8
9 10 11 12
13

9 10 11

14 15 16 17

DC+ BR

18

Figure 99: Variable frequency drive network with two keypads

The external keypad can be connected without any tools. One end of the
RJ45 cable is simply plugged into the front of the variable frequency drive.
The other end is plugged into the bottom of DX-KEY-LED external keypads
and into the back of DX-KEY-OLED keypads.

L1/L L2/N
L3

1
6

9 10 11

L1/L L2/N
L3

9 10 11

DX-KEY-LED

DX-KEY-OLED
Figure 100: Installing the external keypad

For detailed instructions on how to install the external keypad,


please refer to instructional leaflet IL04012020Z.

In order to connect two external keypads, you will have to change the port
address on one of the keypads to 2 (WE = 1). To control a DC1 variable
frequency drive with the keypads, you will need to set the variable frequency
drive address defined in parameter P-36.
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11 Annex
11.7 External keypad
Button combinations for external keypads
Function

Key combination

Keypad Port

Variable frequency drive


address

Language1)
1) On DX-KEY-OLED keypads only

11.7.2 DX-KEY-LED
The external DX-KEY-LED 7-segment LED keypad has the same functions as
the internal keypad.

Figure 101: DX-KEY-LED

Setting the keypad port


To set the keypad port, use the OK + Stop + button combination. After
you use the combination, the display will show "Port-1."
Use the arrow keys to set the port you want (Port-1 or Port-2).
Pressing the OK + Stop + button combination again will save the keypad
port setting you just configured.
Setting the variable frequency drive address
To set the variable frequency drive address, use the Stop + button combination. After you use the combination, the display will show "Adr-01."
Use the arrow keys to set the variable frequency drive address you want
(Adr-01, Adr-02 to Adr-63).
Pressing the Stop + button combination again will save the address and
load the data from the variable frequency drive.
190

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11 Annex
11.7 External keypad

11.7.3 DX-KEY-OLED
The DX-KEY-OLED external keypad with an organic LED display has a display
that shows plaintext messages in a variety of languages. DX-KEY-OLED
external keypads have two additional buttons: Hand and Auto. These
buttons do not serve any purpose when used with DC1 variable frequency
drives.

Hand

Auto

Figure 102: DX-KEY-OLED

Setting the keypad port


To set the keypad port, use the OK + Stop + button combination. After
you use the combination, the display will show "01."
Use the arrow keys to set the port you want (01 or 02).
Pressing the Stop button again will save the port setting you just configured.
Setting the variable frequency drive address
To set the variable frequency drive address, use the Stop + button combination. After you use the combination, the display will show "01."
Use the arrow keys to set the variable frequency drive address you want
(01, 02 to 63).
Pressing the Stop button will save the address.
Setting a language
To set a display language, use the Start + button combination. After you
use the combination, the display will show "Select Language." Use the
arrow keys to switch to the language you want. Pressing the OK button will
save the language setting you select.

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11 Annex
11.7 External keypad

Figure 103:Designations for the elements that make up the OLED keypad
a Variable frequency drive part no.
b Variable frequency drive address
c Status Message
d Rated power
e Rated operating voltage
f Size (FS1, FS2, FS3)
After pressing the OK button and holding it down for two seconds

g Parameter name
h Parameter number
i Parameter value
After pressing the OK button again

j
k
l
m
n

192

Parameter name
Parameter value
Parameter number
Maimum value
Minimum value

DC1 variable frequency drive

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11 Annex
11.8 DX-NET-SWD3

11.8 DX-NET-SWD3
Ready

I
O

Figure 104: DX-NET-SWD3

The DX-NET-SWD3 expansion module can be used to connect a DC1 variable


frequency drive to SmartWire-DT. Together with a SmartWire-DT gateway,
this makes it possible to communicate directly via, for example,
PROFIBUS DP or PROFINET with the corresponding PROFIdrive profile.
The SmartWire-DT module needs to be plugged into the front of the DC1
variable frequency drive and then connected to an SWD4-LF8- ribbon
cable using an SWD4-8F2-5 external device plug.

Ready

I
O

L1/L L2/N
L3

9 10 11

SWD4-100LF8-24
SWD4-3LF8-24-2S
SWD4-5LF8-24-2S
SWD4-10LF8-24-2S

L1/L L2/N
L3

Ready

I
O

8
SWD4-8SF2-5

9 10 11

+ 15V

SWD4-8SF2-5

SWD4-8SF2-5
+ 15V

Figure 105: SmartWire-DT Connection

For detailed instructions on how to install the module, please


refer to instructional leaflet IL040009ZU.

For detailed instructions on how to use the DX-NET-SWD3


module, please refer to manual MN04012009Z-EN.

DC1 variable frequency drive

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11 Annex
11.9 PC-Interface cards

11.9 PC-Interface cards


11.9.1 DX-COM-STICK

Figure 106: Equipment supplied DX-COM-STICK


DX-COM-STICK Bluetooth communication stick
Instructional leaflet

The equipment supplied with the DC1 variable frequency drive


does not include a DX-COM-STICK Bluetooth communication
stick.

The DX-COM-STICK Bluetooth communication stick comes with a parameter


copying function and can be used to establish a Bluetooth connection to a
computer.
The arrow keys can be used to copy parameters to the DC1 variable
frequency drive or to the DX-COM-STICK Bluetooth communication stick:
Copies the parameters from the DX-COM-STICK device to the variable frequency drive.
Copies the parameters from the variable frequency drive to the
DX-COM-STICK Bluetooth communication stick.

194

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11 Annex
11.9 PC-Interface cards

For more information on the DX-COM-STICK Bluetooth communication stick, please refer to manual MN040003EN,
"drivesConnect Parameter Configuration Software for
PowerXL Variable Frequency Drives."

11.9.2 DX-COM-PCKIT
USB
6 5 4 3
2 1
PWR
RxD

TxD

SW

Serial

CD

Figure 107: Equipment supplied with DX-COM-PCKIT


Instructional leaflet
Driver software
Cables

The equipment supplied with the DC1 variable frequency drive


does not include a DX-COM-PCKIT computer interface.

The DX-COM-PCKIT computer interface can be used to establish wired


communications between a DC1 variable frequency drive and a computer
running a Windows operating system (point-to-point connection).

For more information on the DX-COM-PCKIT connection cable,


please refer to manual MN040003EN, "drivesConnect Parameter Configuration Software for PowerXL Variable Frequency
Drives."

DC1 variable frequency drive

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11 Annex
11.9 PC-Interface cards

11.9.3 DX-CBL-PC1M5

IL

CD

Figure 108: Equipment supplied with DX-CBL-PC-1M5


Instructional leaflet
Driver software
Cable

The equipment supplied with the DC1 variable frequency drive


does not include a DX-CBL-PC-1M5 computer interface.

The DX-CBL-PC-1M5 computer interface can be used to establish wired


communications between a DC1 variable frequency drive and a computer
running a Windows operating system (point-to-point connection).

196

For more information on the DX-CBL-PC1M5 connection cable,


please refer to manual MN040003EN, "drivesConnect Parameter Configuration Software for PowerXL Variable Frequency
Drives."

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11 Annex
11.10 Expansion modules

11.9.4 drivesConnect
The drivesConnect parameter configuration program can be used with a
computer in order to quickly configure a DC1 variable frequency drive's
parameters, as well as to control, diagnose, document (by printing and saving
the corresponding parameter lists), and transfer data from and to the variable
frequency drive.
The drivesConnect program is found in the CD enclosed with the variable
frequency drive and can also be downloaded for free on the Internet.
To be able to use the function block editor's full functionality, you will need a
license for it. A DX-COM-SOFT dongle is required for this purpose.
In order to establish a connection to the computer, you will need
a DX-COM-STICK or the connection cable included with the DX-COM-PC-KIT
or DX-CBL-PC-1M5.

For more information on drivesConnect and the various


computer connection options, please refer to manual
MN040003EN, "drivesConnect Parameter Configuration
Software for PowerXL Variable Frequency Drives."

11.10 Expansion modules


11.10.1 DXC-EXT-IO110, DXC-EXT-IO230

10 11

Figure 109: DXC-EXT-IO110 and DXC-EXT-IO230

The DXC-EXT-IO110 and DXC-EXT-IO230 expansion modules can be used to


integrate the digital inputs on DC1 variable frequency drives directly into
circuits with 110 VAC / 230 VAC. These inputs are galvanically isolated from
the variable frequency drive.

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11 Annex
11.10 Expansion modules

11.10.1.1 Technical Data


Technical Data

Symbol

Unit

Value

DXC-EXT-IO110

100 - 10 % - 120 + 10 %, 50/60 Hz


(90 - 132 0 %, 48 - 62 Hz 0 Hz)

DXC-EXT-IO230

200 - 10 % - 240 + 10 %, 50/60 Hz


(180 - 264 0 %, 48 - 62 Hz 0 Hz)

80 - 250 , Ri 68 k

Input voltage

High signal
DXC-EXT-IO110
DXC-EXT-IO230

80 - 250 , Ri 68 k

Operation temperature

0 - +50

Storage temperature

-40 - +60

Degree of protection

IP00

11.10.1.2 mounting

For detailed instructions on how to install the expansion


modules, please refer to instructional leaflet IL04012016Z.
NOTICE
Internal relay K1 is looped with the expansion module, meaning
it can conduct a lower current ( 1 A).

198

DANGER

The control signal terminals on the DC1 variable frequency drive


are plug-in terminals. They can be screwed onto the expansion
module in order to cover the pins (protection against contact).

Dangerous voltage!
Expansion modules DXC-EXT-IO110 and DXC-EXT-IO230 must
not be placed into operation until all mounting and installation
work has been completed. Any other use will be considered to
be an inappropriate use.

DC1 variable frequency drive

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11 Annex
11.10 Expansion modules

11.10.1.3 Block diagram


P-12 = 0
AI : P-15 = 5
DI4 : P-15 = 2

f-Soll

11

9
f-Out
+

12
10

11

13
DI4

10

0V

8
A0
0 ... +10 V/20 mA

0V

AI
0 ... +10 V

+10 V
< 20 mA

DI3

DI2

DI1

DC1

P-18 = 1
RUN

K1
250 V AC
220 V DC
1A

4.7 k

L
N

Figure 110: Block diagram DXC-EXT-IO110 and DXC-EXT-IO230

11.10.1.4 Parameter definition


P-12 = 0

Terminal mode (WE)

P-15 = 5

WE = The analog value on terminal 6 will be used as the


frequency reference value (AI)

P-15 = 2

Terminal 12 and 13 digital input active (DI4)

P-18 = 0

RUN (WE)

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11 Annex
11.10 Expansion modules

11.10.2 DXC-EXT-2RO

10 11

Figure 111: DXC-EXT-2RO

The DXC-EXT-2RO expansion module transforms the DC1 variable frequency


drive's DO1 digital output into a K2 relay output. This provides the variable
frequency drive with two potential-free relay contacts and enables it to
switch mains voltages of up to 250 VAC and 220 VDC.

11.10.2.1 Technical Data


Technical Data

Unit

Value

V DC

50

K1

250 AC / 220 DC

K2

250 AC / 220 DC

K1

K2

-10 - +50

Input voltage, maximum

Symbol

Relay switching voltage

Relay switching current

Operation temperature
Degree of protection

IP00

11.10.2.2 mounting

For detailed instructions on how to install the module, please


refer to instructional leaflet IL04012015Z.
NOTICE
Internal relay K1 is looped with the expansion module, meaning
it can conduct a lower current ( 1 A).

200

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11 Annex
11.10 Expansion modules

DANGER

The control signal terminals on the DC1 variable frequency drive


are plug-in terminals. They can be screwed onto the expansion
module in order to cover the pins (protection against contact).

Dangerous voltage!
Expansion module DXC-EXT-2RO must not be placed into operation until all mounting and installation work has been
completed. Any other use will be considered to be an inappropriate use.

11.10.2.3 Block diagram


P-25

10

0V

AI
0 ... +10 V

+10 V
< 20 mA

DI3

DI2

DI1

+24 V
< 100 mA

DC1

P-18 = 1
RUN
11

9
K2

f-Soll

10

250 V AC
220 V DC
1A

11
K1

4.7 k

Figure 112: Block diagram DXC-EXT-2RO

11.10.2.4 Parameter definition


The K1 relay output's function can be configured using parameter P-18.
Meanwhile, the new K2 relay output's function can be configured using
parameter P-25.

For more information, please refer to application note


AP040032.
NOTICE
Parameter P-25 must be set to a value between 0 and 7 and
function as a digital output.
If it is set to a value greater than 7, the K2 relay output will not
work properly.

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11 Annex
11.10 Expansion modules

11.10.3 DXC-EXT-2RO1AO

10 11

Figure 113: DXC-EXT-2RO1AO

The DXC-EXT-2RO1AO expansion module was developed for HVAC applications. It transforms the DC1 variable frequency drive's AO analog output into
a K2 relay output. This provides the variable frequency drive with two potential-free relay contacts and enables it to switch mains voltages of up to
250 VAC and 220 VDC.. In addition, analog output AO will be retained and
will output a voltage (0 - 10 V) that is proportional to the output frequency.

11.10.3.1 Technical Data


Technical Data

Unit

Value

Input voltage, maximum

V DC

50

K1

250 AC / 220 DC

K2

250 AC / 220 DC

AO

0 -10 DC

K1

K2

AO

mA

< 20

-10 - +50

Output switching voltage

Relay switching current

Operation temperature
Degree of protection

IP00

11.10.3.2 mounting

For detailed instructions on how to install the module, please


refer to instructional leaflet IL04012014Z.
NOTICE
Internal relay K1 is looped with the expansion module, meaning
it can conduct a lower current ( 1 A).

202

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11 Annex
11.10 Expansion modules

DANGER

The control signal terminals on the DC1 variable frequency drive


are plug-in terminals. They can be screwed onto the expansion
module in order to cover the pins (protection against contact).

Dangerous voltage!
Expansion module DXC-EXT-2RO1AO must not be placed into
operation until all mounting and installation work has been
completed. Any other use will be considered to be an inappropriate use.

11.10.3.3 Block diagram


P-18 = 1
RUN
DC1

10

11

FWD

f-Soll

A0
0 ... +10 V/
20 mA
0V

DI3

0V

DI2

AI
0 ... +10 V

DI1

+10 V
< 20 mA

+24 V, <100 mA

K1

K2
12
10

13

11
250 V AC/220 V DC, 1 A

f-Out
+

4.7 k

Figure 114: Block diagram DXC-EXT-2RO1AO

11.10.3.4 Parameter definition


NOTICE
Parameter P-25 must be set to a value between 0 and 7 and
function as a digital output.
If it is set to a value greater than 7, the K2 relay output will not
work properly.

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11 Annex
11.11 Cables and fuses

11.11 Cables and fuses


Select all the cross-sectional cable areas and cable protection fuses that you
will be using in such a way as to comply with all applicable local standards.
For an installation in accordance with UL Standards, the fuses and copper
cable that are UL-approved and have a heat-resistance of +60/75 C are to be
used.
Use power cables with insulation according to the specified mains voltages
for the permanent installation. A screened cable is not required on the mains
side. On the motor side however, a complete (360), low-impedance,
screened cable is necessary.
The length of the motor cable depends on the RFI class.
NOTICE
When selecting fuses and cables, make sure to always comply
with all the regulations that apply at the installation site.

204

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11 Annex
11.11 Cables and fuses
Table 24: Fusing and assigned cross-sectional areas
Device type

F1, Q1 =

L1/L, L2/N, L3

U, V, W

PE

DC+, DC-, BR

1~

3~

mm

AWG1)

mm

AWG1)

mm

AWG1)

mm

AWG1)

DC1-1D2D3

16
152)

2 x 1.5

2 x 14

3 x 1.5

3 x 14

1.5

14

1.5

14

DC1-1D4D3

25

2x4

2x8

3 x 1.5

3 x 14

1.5

14

DC1-1D5D8

32

2x4

2 x 10

3 x 1.5

3 x 14

10

1.5

14

DC1-122D3

10

2 x 1.5

2 x 14

3 x 1.5

3 x 14

1.5

14

1.5

14

DC1-124D3

16

2 x 1.5

2 x 14

3 x 1.5

3 x 14

1.5

14

1.5

14

DC1-127D0

16

2 x 1.5

2 x 14

3 x 1.5

3 x 14

1.5

14

1.5

14

DC1-12011

25

2x4

2 x 14

3 x 1.5

3 x 14

10

1.5

14

DC1-12015

40

2x6

2x8

3 x 2.5

3 x 12

2.5

12

DC1-322D3

3 x 1.5

3 x 14

3 x 1.5

3 x 14

1.5

14

1.5

14

DC1-324D3

3 x 1.5

3 x 14

3 x 1.5

3 x 14

1.5

14

1.5

14

DC1-327D0

10

3 x 1.5

3 x 14

3 x 1.5

3 x 14

1.5

14

2.5

12

DC1-32011

16
152)

3 x 2.5

3 x 12

3 x 1.5

3 x 14

2.5

12

10

DC1-32018

20

3 x 2.5

3 x 12

3 x 2.5

3 x 12

2.5

12

10

DC1-342D2

3 x 1.5

3 x 14

3 x 1.5

3 x 14

1.5

14

1.5

14

DC1-344D1

3 x 1.5

3 x 14

3 x 1.5

3 x 14

1.5

14

1.5

14

DC1-345D8

10

3 x 1.5

3 x 14

3 x 1.5

3 x 14

1.5

14

2.5

12

DC1-349D5

16
152)

3 x 1.5

3 x 14

3 x 1.5

3 x 14

1.5

14

2.5

12

DC1-34014

20

3 x 2.5

3 x 12

3 x 2.5

3 x 12

2.5

12

2.5

12

DC1-34018

25

3x4

3 x 10

3 x 2.5

3 x 12

10

10

DC1-34024

32

3x6

3x8

3x6

3x8

1) AWG = American Wire Gauge


2) UL fuse with AWG

DC1 variable frequency drive

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11 Annex
11.11 Cables and fuses
Table 25: Specified fuses
Device type

2)

Maximum permitted
mains supply voltage
ULN

VDE

UL1)

Part no. Eaton

[V]

[A]

[A]

(VDE)

DC1-1D2D3

1 AC 115 V +10 %

16

15

FAZ-B16/1N

DC1-1D4D3

1 AC 115 V +10 %

25

25

FAZ-B25/1N

DC1-1D5D8

1 AC 115 V +10 %

32

35

FAZ-B32/1N

DC1-122D3

1 AC 240 V +10 %

10

10

FAZ-B10/1N

DC1-124D3

1 AC 240 V +10 %

10

10

FAZ-B10/1N

DC1-127D0

1 AC 240 V +10 %

16

16

FAZ-B16/1N

DC1-12011

1 AC 240 V +10 %

25

25

FAZ-B25/1N

DC1-12015

1 AC 240 V +10 %

40

40

FAZ-B40/1N

DC1-322D3

3 AC 240 V +10 %

FAZ-B6/3

PKM0-6,3

DC1-324D3

3 AC 240 V +10 %

FAZ-B6/3

PKM0-6,3

DC1-327D0

3 AC 240 V +10 %

10

10

FAZ-B10/3

PKM0-10

DC1-32011

3 AC 240 V +10 %

16

15

FAZ-B16/3

PKM0-16

DC1-32018

3 AC 240 V +10 %

20

20

FAZ-B20/3

PKM0-20

DC1-342D2

3 AC 480 V +10 %

FAZ-B6/3

PKM0-6.3

DC1-344D1

3 AC 480 V +10 %

FAZ-B6/3

PKM0-6.3

DC1-345D8

3 AC 480 V +10 %

10

10

FAZ-B10/3

PKM0-10

DC1-349D5

3 AC 480 V +10 %

16

15

FAZ-B16/3

PKM0-16

DC1-34014

3 AC 480 V +10 %

20

20

FAZ-B20/3

PKM0-20

DC1-34018

3 AC 480 V +10 %

25

25

FAZ-B25/3

PKM0-25

DC1-34024

3 AC 480 V +10 %

32

35

FAZ-B32/3

PKM0-32

1) Fuse UL-rated, class T


2) Icn = 10 kA
3) Icn = 50 kA

206

3)

DC1 variable frequency drive

12/13 MN04020003Z-EN

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11 Annex
11.12 Mains contactors

11.12 Mains contactors

The mains contactors shown here allow for the input-side rated
operating current ILN of the variable frequency drive without a
mains choke.
The selection is based on the free air thermal current Ith = Ie
(AC-1) at the specified ambient temperature.
NOTICE
The inching operation is not permissible via the mains contactor
(Pause time 30 s between switching off and on).

Technical data on the mains contactors can be found in the main


catalog HPL, Contactors DILEM and DILM 7.

DILM12-XP1
P1DILEM
DILM
DILEM

13

A1 1

A2

6 14

DILM12-XP1
P1DILEM

Figure 115: Mains contactor at single-phase connection

DC1 variable frequency drive

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207

11 Annex
11.12 Mains contactors
Table 26: Assigned mains contactors
Device type

Rated operating voltage

DC1

(50 Hz)

(60 Hz)

ULN

ULN

Rated input
current

Related mains contactor


Part no.

Thermal current AC-1


+50 C

+40 C

ILN

IN

IN

[A]

[A]

[A]

DC1-1D2D3

1 AC 110 V

1 AC 120 V

11

DILEM-10 + DILM12-XP1

20

22

DC1-1D4D3

1 AC 110 V

1 AC 120 V

19

DILEM-10 + DILM12-XP1

20

22

DC1-1D5D8

1 AC 110 V

1 AC 120 V

25

DILEM-10 + DILM12-XP1

20

22

DC1-122D3

1 AC 230 V

1 AC 240 V

DILEM-10 + DILM12-XP1
DILM72)

20
21

22

DC1-124D3

1 AC 230 V

1 AC 240 V

8.5

DILM7

21

22

DC1-127D0FN

1 AC 230 V

1 AC 240 V

13.9

DILM7

21

22

DC1-127D0FB

1 AC 230 V

1 AC 240 V

13.9

DILM7

21

22

DC1-12011

1 AC 230 V

1 AC 240 V

19.5

DILM17

38

40

DC1-12015

1 AC 230 V

1 AC 240 V

30.5

DILM17

38

40

DC1-322D3

3 AC 230 V

3 AC 240 V

3.0

DILEM-10

20

22

DC1-324D3

3 AC 230 V

3 AC 240 V

4.5

DILEM-10

20

22

DC1-327D0FN

3 AC 230 V

3 AC 240 V

7.3

DILEM-10

20

22

DC1-327D0FB

3 AC 230 V

3 AC 240 V

7.3

DILEM-10

20

22

DC1-32011

3 AC 230 V

3 AC 240 V

11.0

DILM7

21

22

DC1-32018

3 AC 230 V

3 AC 240 V

18.8

DILM7
DILM171)

21
38

22
40

DC1-342D2

3 AC 400 V

3 AC 480 V

2.4

DILEM-10

20

22

DC1-344D1FN

3 AC 400 V

3 AC 480 V

4.3

DILEM-10

20

22

DC1-344D1FB

3 AC 400 V

3 AC 480 V

4.3

DILEM-10

20

22

DC1-345D8

3 AC 400 V

3 AC 480 V

6.1

DILEM-10

20

22

DC1-349D5

3 AC 400 V

3 AC 480 V

9.8

DILEM-10

20

22

DC1-34014

3 AC 400 V

3 AC 480 V

14.6

DILM7

21

22

DC1-34018

3 AC 400 V

3 AC 480 V

18.1

DILM7

21

22

DC1-34024

3 AC 400 V

3 AC 480 V

24.7

DILM17

38

40

1) For UL installation observe note Page 208


2) Maximum operating temperature +40 C

208

For UL-compliant installation and operation, the switchgear on


the mains side must allow for an input current that is 1.25 times
higher. The switchgear listed here meets this requirement.

DC1 variable frequency drive

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11 Annex
11.13 EMC cable brackets

11.13 EMC cable brackets


DX-EMC-MNT- cable brackets can be used to route and secure cables in a
DC1 variable frequency drive's connection area. These cable brackets are
mounted on the variable frequency drive's mains connection and motor sides
and are then connected to the drive's ground connection.
The cable brackets' integrated hole pattern (M4 screw tread) makes it
possible to secure the cables being connected and relieve any strain on them
by using the corresponding gland plates. It also makes it possible to have a
360 EMC connection (PES) in the case of screened cables.
These cable brackets are made of galvanized sheet steel.

Figure 116: DX-EMC-MNT-1N (left) and DX-EMC-MNT-1M (right) cable brackets

For more information and technical data on DX-EMC-MNT-


EMC cable brackets, please refer to instructional leaflet
IL040010ZU.

DX-EMC-MNT- EMC cable brackets are sold as individual


units. There are different brackets for each DC1 variable
frequency drive size (FS1, FS2, and FS3).
The gland plates and their fixing screws are included in the
equipment supplied with the cable brackets.

Cable bracket

Size DC1

Gland plates
Quantity / Designation

DX-EMC-MNT-1N

FS1

1 x / mains connection

DX-EMC-MNT-1M

FS1

2 x / control cables, motor connection

DX-EMC-MNT-2N

FS2

1 x / mains connection

DX-EMC-MNT-2M

FS2

3 x / control cables, motor connection, external braking resistance

DX-EMC-MNT-3N

FS3

1 x / mains connection

DX-EMC-MNT-3M

FS3

3 x / control cables, motor connection, external braking resistance

DC1 variable frequency drive

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209

11 Annex
11.14 Radio interference suppression filter

11.14 Radio interference suppression filter


The DX-EMC1 and DX-EMC3 external radio interference suppression
filters can be used to further limit emitted interference (EMC) in the relevant
environment. The ability to stay within the permissible limits (category C1,
C2, C3) in the 1st environment (public grid) or 2nd environment (industrial
supply network) will depend on the motor cable length and on switching
frequency fPWM of the inverter in the DC1 variable frequency drive.

L0AD

LINE

Figure 117: Radio interference suppression filter

The DX-EMC1 and DX-EMC3 radio interference suppression filters must only be used together with the recommended
DC1-N variable frequency drives (which do not have an integrated radio interference suppression filter).
In the case of variable frequency drives with an internal radio interference suppression filter, theEMC screw must be used instead.

The radio interference suppression filters can be mounted side by side with
the variable frequency drives without any lateral clearance between them.
The connection must be made on the mains side (LINE) using screw
terminals L and N in DX-EMC12- devices and terminals L1, L2, L3 in
DX-EMC-34 devices. The variable frequency drives need to be connected
to the screw terminals labeled LOAD.
The PE connection needs to be made using the stud marked with a grounding
symbol. The radio interference suppression filters have low leakage currents.
The rated value at 50 Hz with mains voltage fluctuations of 10% is < 3.00 mA
for DX-EMC1 devices and < 0.40 mA for DX-EMC3 devices.

210

For more information and technical data on the DX-EMC1 and


DX-EMC3 radio interference suppression filters, please refer
to instructional leaflet IL04012017ZU.

DC1 variable frequency drive

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11 Annex
11.14 Radio interference suppression filter
Table 27: Motor cable lengths and pulse frequencies with external Radio interference
suppression filter1)
Device type DC1

Recommended radio
interference
suppression
filter

Mains connection

EMC category
(maximum permissible motor cable length)

C1

C2

C3

Stages

ULN

Ie

IPE

fPWM

fPWM

fPWM

Count

[V]

[A]

[mA]

[m]

[kHz]

[m]

[kHz]

[m]

[kHz]

<6

50

16

100

16

125

16

<6

16

20

50

DC1-122D3N

DX-EMC12-008

230

DC1-S24D3N

DX-EMC12-008

230

DC1-1D2D3N

DX-EMC12-012

115

12

DC1-S27D0N

DX-EMC12-012

115

12

DC1-S24D3N

DX-EMC12-012

230

12

DC1-S27D0N

DX-EMC12-012

230

12

DC1-S1011N

DX-EMC12-016

115

16

DC1-127D0N

DX-EMC12-016

230

16

DC1-S2011N

DX-EMC12-016

230

16

DC1-1D4D3N

DX-EMC12-020

115

20

DC1-12011N

DX-EMC12-020

230

20

DC1-1D5D8N

DX-EMC12-030

115

30

DC1-12015N

DX-EMC12-030

230

30

DC1-322D3N

DX-EMC34-008

230

DC1-324D3N

DX-EMC34-008

230

DC1-327D0N

DX-EMC34-008

230

DC1-342D2N

DX-EMC34-008

400

DC1-344D1N

DX-EMC34-008

400

DC1-345D8N

DX-EMC34-008

400

DC1-349D5N

DX-EMC34-012

400

12

<6

25

50

60

DC1-32011N

DX-EMC34-016

230

16

<6

20

75

100

DC1-34014N

DX-EMC34-016

400

16

DC1-32018N

DX-EMC34-030

230

30

DC1-34018N

DX-EMC34-030

400

30

< 6.5

60

16

125

16

125

16

DC1-34024N

DX-EMC34-030

400

30

< 6.5

20

35

16

50

16

1) DX-EMC external radio interference suppression filters have low leakage currents (IPE).

DC1 variable frequency drive

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211

11 Annex
11.15 Braking resistances

11.15 Braking resistances


Braking resistances convert the mechanical braking energy produced during
extended periods of dynamic operation or when braking large moments of
inertia into heat.
Braking resistances can be connected to terminals BR and DC+ on DC1 variable frequency drives with a size of FS2 or FS3.

11.15.1 DX-BR3-100
Braking resistance DX-BR-100 can be installed directly inside the heat sink in
FS2 and FS3 DC1 variable frequency drives.

Figure 118: Braking resistance DX-BR3-100

For detailed instructions on how to install the braking resistance,


please refer to instructional leaflet IL0412024ZU.
NOTICE
Do not install braking resistance DX-BR-100 unless the system
is de-energized first!

212

DC1 variable frequency drive

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11 Annex
11.15 Braking resistances
Table 28: Technical data DX-BR3-100
Technical Data

Formula
sign

Unit

Value

Rated operating voltage

V DC

900

Resistor

100 10

Continuous rating

PDB

CO

200

Peak power

PPeak

kW

12 for 1.25 s

Duty factor

ED

Table 29: Rating and short-time rating


RB

PDB

Pmax

PDB (UL)

Pmax (UL)

[]

[W]

[W]

[W]

[W]

DX-BR050-0K4

50

400

3236

400

3236

DX-BR100-0K8

100

800

6084

800

6084

DX-BR047-3K1

47

3100

12945

3100

12945

DX-BR050-0K8

50

800

3236

800

3236

DX-BR100-1K6

100

1600

6084

1600

6084

DX-BR047-5K1

47

5100

12945

5100

12945

DX-BR100-6K2

100

6200

6084

6200

6084

DX-BR047-9K2

47

9200

12945

9200

12945

Part no.

a1

b1

b1

a1

Figure 119: Dimensions

DC1 variable frequency drive

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213

11 Annex
11.15 Braking resistances
Table 30: Braking resistance dimensions and weights
a

a1

b1

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[kg]

DX-BR050-0K4

445

425

95

70

95

6 x 12

2.1

DX-BR100-0K8

445

425

140

120

120

6 x 12

4.0

DX-BR047-3K1

485

380

326

300

301

12.0

DX-BR050-0K8

445

425

140

120

120

6 x 12

4.0

DX-BR100-1K6

445

425

280

120

120

6 x 12

8.0

DX-BR047-5K1

485

380

426

380

301

15.5

DX-BR100-6K2

485

380

526

500

301

18.0

DX-BR047-9K2

485

380

626

600

301

20.5

Part no.

Part no.

DC1-127D0

DC1-12011

DC1-12015

DC1-327D0

DC1-32011

DC1-32018

DC1-344D1

DC1-345D8

DC1-349D5

DC1-34014

DC1-34018

DC1-34024

Table 31: Recommended braking resistances

Permissible
Rmin

47

47

47

47

47

47

47

47

47

47

47

47

Duty factor

ED [%]

ED [%]

ED [%]

ED [%]

ED [%]

ED [%]

ED [%]

ED [%]

ED [%]

ED [%]

ED [%]

DX-BR050-0K4

10

10

10

10

10

10

DX-BR100-0K8

10

10

10

DX-BR047-3K1

40

40

40

40

40

40

10

10

10

DX-BR050-0K8

20

20

20

20

20

20

DX-BR100-1K6

20

20

20

DX-BR047-5K1

20

20

20

DX-BR100-6K2

40

40

40

DX-BR047-9K2

40

40

40

214

DC1 variable frequency drive

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11 Annex
11.16 Mains chokes

11.16 Mains chokes


Allocating the mains chokes is done according to the rated input currents of
the variable frequency drive (without upstream main choke).

Figure 120: main chokes DEX-LN

When the variable frequency drive is running at its rated current


limit, the mains choke with a uK value of around 4% will cause
the variable frequency drive's maximum possible output voltage
(U2) to be reduced to about 96% of the mains voltage (ULN).

Mains chokes reduce the magnitude of the current harmonics


up to about 30 % and increase the lifespan of variable frequency
drives and upstream-connected switching devices.

I 1.0

I 1.0

Ie 0.9

Ie 0.9

0.8

0.8

0.7

0.7

0.6

0.6

0.5

1000

2000

3000

4000

5000
h [m]

0.5

Iso. class F
Iso. class B

40

45

50

55

60

65

70
ta [C]

Figure 121: Derating values for deviating installation altitudes and ambient air temperatures
T

Further information and technical data on the mains


chokes of the DX-LN series is provided in instructional
leaflet IL00906003Z.

DC1 variable frequency drive

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215

11 Annex
11.16 Mains chokes
Table 32: Compatible DX-LN1 single-phase main chokes
Device type

Rated
input
current

Assigned motor choke


Part no.

Rated operational current

frequency

Voltage

ILN

Ie

ULNmax

[A]

[A]

[Hz]

[V]

DC1-122D3

DX-LN1-006

5.8

50/60 10 %

260 +0 %

DC1-124D3

8.5

DX-LN1-009

8.6

50/60 10 %

260 +0 %

DC1-1D2D3

11

DX-LN1-013

13

50/60 10 %

260 +0 %

DC1-127D0

13.9

DX-LN1-018

18

50/60 10 %

260 +0 %

DC1-1D4D3

19

DX-LN1-024

24

50/60 10 %

260 +0 %

DC1-12011

19.5

DC1-1D5D8

25

DX-LN1-032

32

50/60 10 %

260 +0 %

DC1-12015

30.5

Rated operational current

frequency

Voltage

ILN

Ie

ULNmax

[A]

[A]

[Hz]

[V]

DX-LN3-004

50/60 10 %

550 +0 %

DX-LN3-006

50/60 10 %

550 +0 %

DX-LN3-010

10

50/60 10 %

550 +0 %

DX-LN3-016

16

50/60 10 %

550 +0 %

DX-LN3-025

25

50/60 10 %

550 +0 %

Table 33: Compatible DX-LN3 three-phase main chokes


Device type

216

Rated
input
current

DC1-322D3

DC1-432D2

2.4

DC1-324D3

4.5

DC1-324D1

4.3

DC1-345D8

6.1

DC1-327D0

7.3

DC1-349D5

9.8

DC1-32011

11

DC1-34014

14.6

DC1-32018

18.8

DC1-34018

18.1

DC1-34024

24.7

DC1 variable frequency drive

Assigned motor choke


Part no.

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11 Annex
11.17 Motor chokes

11.17 Motor chokes


A motor choke is in the output of the variable frequency drive. Its rated operational current must always be greater than/equal to the rated operational
current of variable frequency drive.

Figure 122: Motor choke DX-LM3

DX-LM3...

M
3~

Umax

Umax

f2

fPWM

When multiple motors are connected in parallel in the motor


choke, the rated operational current of the motor choke must be
greater than the total current of all motors.

I 1.0

I 1.0

Ie 0.9

Ie 0.9

0.8

0.8

0.7

0.7

0.6

0.6

0.5

1000

2000

3000

4000

5000
h [m]

0.5

Iso. class F
Iso. class B

40

45

50

55

60

65

70
ta [C]

Figure 123: Derating values for deviating installation altitudes and ambient air temperatures

Further information and technical data on the motor


chokes of the DX-LM3 series is provided in instructional leaflet IL00906003Z.

DC1 variable frequency drive

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217

11 Annex
11.17 Motor chokes
Table 34: Allocation of the motor chokes for variable frequency drives of the 230-V class
Device type

Rated operational current

Assigned motor choke

at ambient temperature to +50 C

Assigned motor output

Rated operational current

(230 V, 50 Hz)

(220 - 240 V, 60 Hz)

Ie

Ie

Ie

Ie

[A]

[A]

[kW]

[A]

[HP]

[A]

DC1-122D3

2.3

DX-LM3-005

0.37

0.5

2.2

DC1-124D3

4.3

DX-LM3-005

0.75

3.2

4.2

DC1-127D0

DX-LM3-008

1.5

6.3

6.8

DC1-12011

10.5

DX-LM3-011

11

2.2

8.7

9.6

DC1-12015

15

DX-LM3-016

16

14.8

15

DC1-1D2D3

2.3

DX-LM3-005

0.37

0.5

2.2

DC1-1D4D3

4.3

DX-LM3-005

0.75

3.2

4.2

DC1-1D5D8

5.8

DX-LM3-008

1.1

4.6

1.5

5.8

DC1-322D3

2.3

DX-LM3-005

0.37

0.5

2.2

DC1-324D3

4.3

DX-LM3-005

0.75

3.2

4.2

DC1-327D3

DX-LM3-008

1.5

6.3

6.8

DC1-32011

10.5

DX-LM3-008

2.2

8.7

9.6

DC1-32018

18

DX-LM3-035

35

14.8

15.2

Notes:
Max. power supply (Umax): 750 V 0 %
Maximum permissible frequency: 200 Hz
Maximum permissible pulse frequency (fPWM): 12 kHz
Table 35: Compatible motor chokes for 400-V class variable frequency drives
Device type

Rated operational current

Assigned motor choke

at ambient temperature to +50 C

Assigned motor output

Rated operational current

(400 V, 50 Hz)

(440 - 480 V, 60 Hz)

Ie

Ie

Ie

Ie

[A]

[A]

[kW]

[A]

[HP]

[A]

DC1-342D2

2.2

DX-LM3-005

0.75

1.9

2.1

DC1-344D1

4.1

DX-LM3-005

1.5

3.6

3.4

DC1-345D8

5.8

DX-LM3-008

2.2

4.8

DC1-349D5

9.5

DX-LM3-011

11

8.5

7.6

DC1-34014

14

DX-LM3-016

16

5.5

11.3

7.5

11

DC1-34018

18

DX-LM3-035

35

7.5

15.2

10

14

DC1-34024

24

DX-LM3-035

35

11

21.7

15

21

Notes:
Max. power supply (Umax): 750 V 0 %
Maximum permissible frequency: 200 Hz
Maximum permissible pulse frequency (fPWM): 12 kHz

218

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11 Annex
11.18 Sine filter

11.18 Sine filter

Figure 124: Sine filter DX-SIN3

The DX-SIN3 sine filter removes high-frequency components from the variable frequency drive's output voltage (U2). This reduces the conducted and
radiated emission. The sine filter's output voltage has a sine wave shape
with a small superimposed ripple voltage.
The sinusoidal voltage's total harmonic distortion is typically 5 to 10%. This
reduces noise and losses in the motor.
U2
DX-SIN3...
Umax

f2
le
fPWM

M
3~

uk

Figure 125:Maximum permissible motor cable lengths


a Screened motor cable: U2 230 V 200 m (656.17 ft); U2 500 V 150 m (492.13 ft)
Unscreened motor cable: U2 230 V 300 m (924.25 ft); U2 500 V 200 m (656.17 ft

I 1.0

I 1.0

Ie 0.9

Ie 0.9

0.8

0.8

0.7

0.7

0.6

0.6

0.5

1000

2000

3000

4000
h [m]

0.5

Iso. class F

40

45

50

55
ta [C]

Figure 126: Derating values for deviating installation altitudes and ambient air temperatures

For more information and technical data regarding


DX-SIN3 series sine filters, please consult instructional
leaflet IL00906001Z.

DC1 variable frequency drive

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219

11 Annex
11.18 Sine filter
Table 36: Assignment of sine filters
Rated operational current
Ie

Assigned
sine filter

Ie

f2

Uk

Ue1

fPWM1

Ue2

fPWM2

[A]

Part no.

[A]

[Hz]

[%]

[V]

[kHz]

[V]

[kHz]

DC1-122D3

2.3

DX-SIN3-004

0 - 150

7.5

0 - 440

3 -8

0 - 520

4-8

DC1-1D2D3

2.3

DC1-322D3

2.3

DC1-432D2

2.2

DC1-124D3

4.3

DX-SIN3-010

10

0 - 150

0 - 440

3 -8

0 - 520

4-8

DC1-1D4D3

4.3

DC1-324D3

4.3

DC1-324D1

4.1

DC1-127D0

DC1-1D5D8

5.8

DC1-327D0

DC1-345D8

5.8

DC1-349D5

9.5

DC1-12011

10.5

DX-SIN3-016

16.5

0 - 150

7.5

0 - 440

3 -8

0 - 520

4-8

DC1-32011

10.5

DC1-12015

15

DC1-32018

18

DX-SIN3-023

23.5

0 - 150

0 - 440

3 -8

0 - 520

4-8

DC1-34018

18

DC1-34024

24

DX-SIN3-032

32

0 - 150

8.7

0 - 440

3 -8

0 - 520

4-8

Device type

Note:
Sine filter DX-SIN3 should only be operated with fixed pulse frequencies:
Range fPWM1 at rated operating voltage Ue1
Range fPWM2 at rated operating voltage Ue2

220

DC1 variable frequency drive

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11 Annex
11.19 List of parameters

11.19 List of parameters


Table 37: List of parameters
PNU

ID

Access right
RUN

ro/rw

Value

Description

DS

Page / Application note

P-01

129

rw

0 - 250 Hz
(max. 500 Hz)

Maximum frequency / maximum speed

50.0

114, 114

P-02

130

rw

0 - 250 Hz
(max. 500 Hz)

Minimum frequency / minimum speed

0.0

114

P-03

131

rw

0.1 - 600 s

Acceleration time (acc1)

5.0

114; AP040016

P-04

132

rw

0.1 - 600 s

Deceleration time (dec1)

5.0

114, 107;
AP040016

P-05

133

rw

Stop Function

118; AP040018

AP040040

P-06

134

Ramp, deceleration = dynamic braking.

Free coasting

Ramp, quick stop = dynamic braking

rw

Energy optimization
0

Deactivated

Activated

P-07

135

rw

0.20 - 230/500 V

Nominal motor voltage

2301)

38, 114, 114;


AP040014

P-08

136

rw

Depending on
device

Rated motor current

4.81)

38, 109;
AP040014

P-09

137

rw

25 - 500 Hz

Rated motor frequency

50.01)

38, 114, 114;


AP040014

P-10

138

rw

0 - 30000 rpm
(min-1)

Nominal speed of the motor

38, 110;
AP040022,
AP040014

P-11

139

rw

0.00 - 20.0 %

Voltage amplification

3.0

114; AP040036

1) Depends on the variable frequency drive's rated power

DC1 variable frequency drive

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221

11 Annex
11.19 List of parameters

PNU

P-12

ID

140

Access right

Value

RUN

ro/rw

rw

Description

DS

Page / Application note

Control level

98, 100, 105,


138, 153

Control signal terminals

Keypad (FWD)

Keypad (FWD/REV)

Modbus (internal ramp times)

Modbus (bus ramp times)

PI controller with external actual value

PI controller with external actual value and totalized


value of AI1

CANopen (internal ramp times)

CANopen (CANopen ramp times)

SmartWire-DT (SWD control command and setpoint


value)

10

SmartWire-DT (SWD control command; internal


setpoint value)

11

SmartWire-DT (SWD setpoint value; internal control


command)

12

SmartWire-DT (control will depend on the configuration in the event of a loss of communications; automatic switch to local control)

13

SmartWire-DT (SWD control command and setpoint


value; in addition, an enable signal via DI1 and an
enable setpoint via DI2)

P-13

141

ro

P-dEF

Fault log history

163

P-14

142

rw

0 - 9999

Access code (P-15 to P-53 101)

97; AP040020

Function of digital inputs

98, 100

Analog input 1 (AI1), signal range

V0-10

AP040024

Extended parameter range (access: P-14 = 101)


P-15

143

rw

P-16

144

rw

P-17

145

rw

0 - 12

0 = V0-10

0 - 10-V signal (FWD)

1 = b-10-10

0 - 10-V signal (FWD/REV)

2 = AV-20

0 - 20 mA signal

3 = t4-20

4 - 20 mA signal

4 = r4-20

4 - 20 mA signal

5 = t20-4

20 - 4 mA signal

6 = r20-4

20 - 4 mA signal

8, 12, 16, 24, 32

Pulse frequency

161)

1) Depends on the variable frequency drive's rated power

222

DC1 variable frequency drive

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11 Annex
11.19 List of parameters

PNU

P-18

ID

146

Access right

Value

RUN

ro/rw

rw

Description

DS

Page / Application note

K1 signal (Relay Output 1)

118; 130;
AP040030

RUN, enable (FWD, REV)

READY, variable frequency drive ready for operation

Output frequency = frequency reference value

Error message (variable frequency drive not ready)

Output frequency limit value (P-19)

Output current limit value (P-19)

Output frequency < limit value (P-19)

Output current < limit value (P-19)

P-19

147

rw

0 - 200.0 %

K1-Limit value (relay)

100.0

118, 131;
AP040030

P-20

148

rw

0 - 50 Hz

Fixed frequency FF1 / speed 1

15.0

124; AP040038

P-21

149

rw

0 - 50 Hz

Fixed frequency FF2 / speed 2

0.0

124; AP040038

P-22

150

rw

0 - 50 Hz

Fixed frequency FF3 / speed 3

0.0

124; AP040038

P-23

151

rw

0 - 50 Hz

Fixed frequency FF4 / speed 4

0.0

124; AP040038

P-24

152

rw

0.1 - 25.0 s

Second deceleration time (dec2)

0.0

107; AP040016

P-25

153

rw

AO1 signal (Analog Output)


Switch to digital output

119, 131

DO1 (digital output 1) +24 VDC (values 0 - 7)


0

RUN (variable frequency drive enabled and running


FWD, REV)

READY, variable frequency drive ready for operation


/ no faults

Output frequency = frequency reference value

Error message (variable frequency drive is not ready)

Output frequency limit value (P-19)

Output current limit value (P-19)

Output frequency < limit value (P-19)

Output current < limit value (P-19)


Analog output 0 - 10 V DC (value 8, 9)

Output frequency f-Out 0 - 100 % fmax (P-01)

Output current 0 - 200 % Ie (P-08)

P-26

154

rw

0.00 - 50.00 Hz

Frequency skip 1, bandwidth (hysteresis range)

126; AP040026

P-27

155

rw

0.00 - 50.00 Hz

Frequency skip 1, center

126; AP040026

P-28

156

rw

0.00 - P-07 V

V/Hz characteristic curve modification voltage

114; AP040036

P-29

157

rw

0.00 - P-09 Hz

V/Hz characteristic curve modification frequency

114; AP040036

DC1 variable frequency drive

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223

11 Annex
11.19 List of parameters

PNU

P-30

P-31

ID

158

159

Access right
RUN

ro/rw

rw

160

rw

P-33

161

rw

162

163

rw

P-36

164

rw

DS

Page / Application note

REAF, Start function with automatic restart, control


signal terminals

Ed9E-r

132; AP040028

129; AP040028

Disabled

1 = AVto-0

Automatic start

2 = AVto-1

Automatic start: once

3 = AVto-2

Automatic start: two times

4 = AVto-3

Automatic start: three times

5 = AVto-4

Automatic start: four times

6 = AVto-5

Automatic start: five times


Start function with automatic restart, operating unit.

Minimum frequency/speed; keypad

Previous speed, keypad

Minimum frequency/speed; terminal

Previous speed, terminal

0 - 25 s

DC current braking

119

Motor pick-up control function (to catch spinning


motors) (in sizes FS2 and FS3) / DC braking, braking
time at start (in size FS1)

119

119; AP040024

100

122

Deactivated

Activated

rw

P-35

Description

0 = Ed9E-r

rw

P-32

P-34

Value

Brake chopper activation


(in sizes FS2 and FS3)
0

Locked

Enabled with overload protection braking resistance

Enabled without overload protection braking resistance

0 - 500 %

Analog input 1 scaling


Serial communication configuration

1 - 63

Variable frequency drive slave address

Modbus RTU baud rate

9.6 kBit/s

19.2 Kbit/s

38.4 kBit/s

57.6 kBit/s

115.2 kBit/s
TimedOut

224

t 30 ms

t 100 ms

DC1 variable frequency drive

138, 153

12/13 MN04020003Z-EN

3000

www.eaton.com

138, 154

11 Annex
11.19 List of parameters

PNU

ID

Access right
RUN

Value

Description

DS

Page / Application note

t 1000 ms

t 3000 ms

r 30 ms

r 100 ms

r 1000 ms

r 3000 ms

0 - 9999

Access code definition

101

97; AP040020

Parameter access lock

97; AP040020

ro/rw

P-37

165

rw

P-38

166

rw
0

Deactivated

Activated

P-39

167

rw

-500.0 - +500.0 %

Offset for analog input 1

0.0

AP040024

P-40

168

rw

0.00 - 6,000

Speed display scaling factor

0.00

AP040034

P-41

169

rw

0.0 - 30.0

PI controller, proportional gain

1.0

P-42

170

rw

0.0 - 30.0 s

PI controller, integral time

1.0

P-43

171

rw

PI controller, operating mode

P-44

172

173

rw

P-46

174

rw

P-48

P-49

175

176

177

direct operation

Reverse action

rw

P-45

P-47

PI controller, reference value/setpoint value


0

Digital, preset setpoint value (P-45)

Analog input 1

0.0 - 100.0 %

PI digital setpoint value

0.0

PI controller, feedback

Analog input 2

Analog input 1

Motor current

rw

rw

rw

Analog input 2 (AI2), signal range


0 = V 0-10

0 - 10 V signal

1 = A 0-20

0 - 20 mA

2 = t 4-20

4 - 20 mA ( 3 mA error message: 4-20F)

3 = r 4-20

4 - 20 mA ( 3 mA delay time 1)

4 = t 20-4

20 - 4 mA ( 3 mA error message: 4-20F)

5 = r 20-4

20 - 4 mA ( 3 mA delay time 1)

0.1 - 25.0 s

Standby-time

Deactivated

0.0 - 100.0 %

PI controller, feedback wakeup level

DC1 variable frequency drive

12/13 MN04020003Z-EN

t 4-20

121; AP040024

20

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225

11 Annex
11.19 List of parameters

PNU

P-50

P-51

P-52

P-53

226

ID

178

179

180

181

Access right

Value

RUN

ro/rw

rw

Description

DS

Page / Application note

CANopen Baud rate

154

125 kbit/s

250 kBit/s

500 kBit/s

1000 kBit/s

rw

Motor overload protection

Thermal map is lost after the device is switched off

Thermal map is retained after the device is switched


off

rw

Parameter access
0

Keypad / field bus

SmartWire-DT

rw

Reaction to the communication fault


0

No response: device keeps running

Sets warning bit, Device keeps running

Sets error bit: stop with ramp

Sets error bit: stop with second ramp

Sets error bit: switches power off

DC1 variable frequency drive

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Manual
MN04012009Z

Manual
MN04012009Z

11 Annex
11.19 List of parameters

PNU

ID

Access
right

Unit

Value

Description

Page / Application note

103

ro/rw
P00--Display values
P00-01

20

ro

0 - 100

Analog input 1

P00-02

21

ro

0 - 100

Analog Input 2

P00-03

23

ro

Hz/rpm

P00-04

11

ro

Reference frequency/reference speed


DI1 - DI4 status

Digital inputs 1 - 4
State of the variable frequency drive's digital input

P00-05

ro

Reserved

P00-06

ro

Reserved

P00-07

ro

Motor voltage

P00-08

23

ro

Internal DC bus voltage

P00-09

24

ro

Unit Temperature

P00-10

ro

HH:MM:SS

The variable frequency drive's operating time

P00-11

ro

HH:MM:SS

The variable frequency drive's operating time since the last


trip (1)

P00-12

ro

HH:MM:SS

The variable frequency drive's operating time since the last


trip (2)

P00-13

ro

HH:MM:SS

The variable frequency drive's operating time since the last


lockup

P00-14

ro

kHz

4 - 32

Pulse frequency

P00-15

ro

0 - 1000

DC bus voltage log (256 ms)

P00-16

ro

-20 - 120

Heat sink temperature memory

P00-17

ro

0 - 2 x rated operational current

Motor current memory

Control section firmware version

P00-18

15

ro

16
P00-19
P00-20

12

104

Power section firmware version


ro

Serial number of variable frequency drive

ro

Variable frequency drive part no.

13

Rated power of variable frequency drive

14

Firmware Version

DC1 variable frequency drive

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227

11 Annex
11.19 List of parameters

228

DC1 variable frequency drive

12/13 MN04020003Z-EN

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Alphabetical index
Numeric
87-Hz Characteristic curve . . . . . . . . . . . . . . . . . . 39
A
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
AC motors, single-phase . . . . . . . . . . . . . . . . . . 185
AC supply systems . . . . . . . . . . . . . . . . . . . . . . . . 28
Air
Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . 165
Ambient air temperature . . . . . . . . . . . . . . . . . . . 22
Analog input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Application note
AP040032 . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
AP040042 . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
AP040048 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
B
Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Bluetooth Stick (DX-COM-STICK) . . . . . . . . . . . . 95
Boost start voltage . . . . . . . . . . . . . . . . . . . . . . . 185
Boost time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Brake chopper . . . . . . . . . . . . . . . . . . . . . 15, 16, 168
Bus termination resistor . . . . . . . . . . . . . . . . . . . . 74
C
Cable
Fuse protection and max. conductor
cross sections . . . . . . . . . . . . . . . . . . . . . . . . 204
Cable brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Cable cross-sections . . . . . . . . . . . . . . . . . . . . . . . 33
Cable glands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
CANopen
Transmission types . . . . . . . . . . . . . . . . . . . 155
Catalog number selection . . . . . . . . . . . . . . . . . . 16
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Circuit type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 38
COM Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Commutating choke, see mains choke . . . . . . . 31
Conformity (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Connecting the power section . . . . . . . . . . . . . . 59

Connection
Asymmetrically earthed network . . . . . . . . . 28
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Control signal terminal, example . . . . . . 85, 88
Digital input . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
EX motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
In power section . . . . . . . . . . . . . . . . . . . . . . . 59
Motor (block diagram) . . . . . . . . . . . . . . . . . . 21
Connection cable (DX-CBL-PC-1M5,
DX-COM-PCKIT) . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Connection terminals . . . . . . . . . . . . . . . . . . . 60, 61
Connection to IT networks . . . . . . . . . . . . . . . . . . 23
Control cables . . . . . . . . . . . . . . . . . . . . . . . . . 56, 66
Control inputs
default settings . . . . . . . . . . . . . . . . . . . . . . . . 70
Control level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Control signal terminals
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
CRC (Cyclical Redundancy Check) . . . . . . . . . . 140
D
DC link voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
DC-braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Default settings . . . . . . . . . . . . . . . . . . . . . . . . . 9, 97
Degree of protection . . . . . . . . . . . . . . . . . . . 15, 168
Delta circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Derating values . . . . . . . . . . . . . . . . . . . . . . 215, 217
Designations for elements in DC1 variable
frequency drives . . . . . . . . . . . . . . . . . . . . . . . 18, 19
Digital input
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Digital output
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
braking resistances BR1..., BR3... . . . . . . . 213
Directives
2006/42/EG . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2006/95/EG . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
drivesConnect . . . . . . . . . . . . . . . . . . . . . . . . 95, 197
drivesConnect parameter configuration
software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
DS (default setting) . . . . . . . . . . . . . . . . . . . . . . . . . 9
DX-CBL-TERM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
DXC-EXT-2RO1AO . . . . . . . . . . . . . . . . . . . . . . . 202
DXC-EXT-IO110 . . . . . . . . . . . . . . . . . . . . . . . . . . 197
DXC-EXT-IO230 . . . . . . . . . . . . . . . . . . . . . . . . . . 197

DC1 variable frequency drive

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229

DX-KEY-OLED . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
DX-SPL-RJ45-2SL1PL . . . . . . . . . . . . . . . . . . . . . 187
E
Earth-fault loop impedance . . . . . . . . . . . . . . . . . 56
Earth-fault protection . . . . . . . . . . . . . . . . . . . . . . 57
Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
EDS file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Electrical power network . . . . . . . . . . . . . . . . . . . 28
EMC
Compliant setup, example . . . . . . . . . . . . . . 53
Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
-Measures in the control panel . . . . . . . . . . . 51
Measures, general . . . . . . . . . . . . . . . . . . . . . 35
Mounting bracket . . . . . . . . . . . . . . . . . . . . . . 63
EMC (electromagnetic compatibility) . . . . . . . . . . 9
EMC filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
EMC screw . . . . . . . . . . . . . . . . . . . . . . . . 28, 57, 210
Emitted interference . . . . . . . . . . . . . . . . . . . . . . . 36
EMT6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Equipment supplied . . . . . . . . . . . . . . . . . . . . . . . 13
Error
Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Ex motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Expansion modules . . . . . . . . . . . . . . . . . . . . . . . 197
F
Fault current (to earth) . . . . . . . . . . . . . . . . . . . . . 57
Fault log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
FE, see functional earth . . . . . . . . . . . . . . . . . . . . . 9
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fixed frequency . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Fixing
on mounting rail . . . . . . . . . . . . . . . . . . . . . . . 46
with screws . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
FS (frame size, size) . . . . . . . . . . . . . . . . . . . . . . . . 9
Function block editor . . . . . . . . . . . . . . . . . . . . . . 197
Functional earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
FWD (forward run, clockwise rotation field) . . . . 9
G
GND (ground) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

230

DC1 variable frequency drive

H
Harmonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hazard warnings, operational . . . . . . . . . . . . . . . 84
Hotline (Eaton Industries GmbH) . . . . . . . . . . . . 25
I
Idle power compensation devices . . . . . . . . . . . 30
IGBT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Immission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Inching operation . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Incoming unit, block diagram . . . . . . . . . . . . . . . . 20
Input process data . . . . . . . . . . . . . . . . . . . . . . . . 142
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
EMC-compatibility . . . . . . . . . . . . . . . . . . . . . 51
Instructional leaflet . . . . . . . . . . . . . . . . . . . . . . . . 14
IL040010ZU . . . . . . . . . . . . . . . . . . . . . . . . . 209
IL04020009Z . . . . . . . . . . . . . . . . . . . . . . . . . . 14
IL04020013Z . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Insulation
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Interference immunity . . . . . . . . . . . . . . . . . . . . . 35
Internal DC link . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Internal DC link capacitors . . . . . . . . . . . . . . . . . . 25
Inverter, block diagram . . . . . . . . . . . . . . . . . . . . . 20
IT network, connection . . . . . . . . . . . . . . . . . . . . . 28
L
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Leakage Current . . . . . . . . . . . . . . . . . . . . . . . 34, 51
Load Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
M
Magnet system . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Main choke . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 215
Mains cable insulation . . . . . . . . . . . . . . . . . . . . . 82
Mains connection . . . . . . . . . . . . . . . . . . . . . . . . . 28
Mains contactor . . . . . . . . . . . . . . . . . . . . . . . 35, 207
Mains supply voltages . . . . . . . . . . . . . . . . . 10, 168
Mains voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 29
North American . . . . . . . . . . . . . . . . . . . . . . . 10
Mains voltage categories . . . . . . . . . . . . . . . . . . . 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Manual
MN040003DE . . . . . . . . . . . . . . . . . . . . . . . . . 95
MN04012009Z-EN . . . . . . . . . . . . . . . . . . . . . 95
Manufacturing date . . . . . . . . . . . . . . . . . . . . . . . . 15
Menu navigation (operating unit) . . . . . . . . . . . . 94
MMX-COM-PC PC interface card . . . . . . . . . . . 194

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Modbus
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Register mapping . . . . . . . . . . . . . . . . . . . . . 142
RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 139
Monitor log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Motor
Cable insulation check . . . . . . . . . . . . . . . . . . 82
Cable, screened . . . . . . . . . . . . . . . . . . . . . . . 64
Connection, block diagram . . . . . . . . . . . . . . 21
Explosion-proof . . . . . . . . . . . . . . . . . . . . . . . . 40
Insulation test . . . . . . . . . . . . . . . . . . . . . . . . . 82
Rated operational data . . . . . . . . . . . . . . . . . 217
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Setting the parameters (P7) . . . . . . . . . . . . 108
Motor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Motor earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Motor potentiometer . . . . . . . . . . . . . . . . . . . . . 127
Motor-protective circuit-breaker (PKE) . . . . . . . . 38
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . 42
N
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Network configuration . . . . . . . . . . . . . . . . . . . . . 28
O
Object list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Operating mode
speed control . . . . . . . . . . . . . . . . . . . . . . . . . 37
V/Hz control . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Operating unit . . . . . . . . . . . . . . . . . . . . . . . . . 90, 93
Operational data indicator . . . . . . . . . . . . . . . . . 103
Optional modules
DXC-EXT-IO110 . . . . . . . . . . . . . . . . . . . . . . . 72
DXC-EXT-IO230 . . . . . . . . . . . . . . . . . . . . . . . 72
P
Parallel
Connection of several motors . . . . . . . . . . . 22
Operation, multiple motors . . . . . . . . . . . . . . 37
Resonances . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parameter Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Parameter set, extended . . . . . . . . . . . . . . . 96, 186
Parameters
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Upload/Download . . . . . . . . . . . . . . . . . . . . . 194
PC interface card . . . . . . . . . . . . . . . . . . . . . . . . . 194
PDS (power drive system) . . . . . . . . . . . . . . . . . . . 9
PE (Protective Earth) . . . . . . . . . . . . . . . . . . . . . . . . 9
PES (protective earth shielding) . . . . . . . . . . . . . . 9

PNU = (parameter number) . . . . . . . . . . . . . . . . . . 9


Power Drive System -> (magnet system) . . . . . 27
Power networks
AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Grounded star point . . . . . . . . . . . . . . . . . . . . 10
Phase-earthed delta networks . . . . . . . . . . . 28
Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Star . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Protective earth . . . . . . . . . . . . . . . . . . . . . . 9, 56, 57
R
Radio interference . . . . . . . . . . . . . . . . . . . . . . . . . 35
Radio interference filter
Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . 20
Radio interference suppression filter . . . . . . . . . 17
Rated motor current . . . . . . . . . . . . . . . . . . . . . . . 22
Rated operational data
general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Rated operational dataRated operational data . 15
Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Rectifier bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Redundancy check, cyclic . . . . . . . . . . . . . . . . . 140
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Residual current circuit-breaker . . . . . . . . . . . . . . 34
Residual Current Device . . . . . . . . . . . . . . . . . . . . 34
REV (reverse run, anticlockwise rotation field
active) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
RJ 45 interface . . . . . . . . . . . . . . . . . . . . . . . . . 18, 74
Rotary current asynchronous motor . . . . . . . . . . 21
S
Scaled value range . . . . . . . . . . . . . . . . . . . . . . . 122
Selection criteria, for variable frequency drives 22
Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Setpoint input . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Signal cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Sine filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 32
Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Slip compensation . . . . . . . . . . . . . . . . . . . . . . . . 112
SmartWire-DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Speed behavior
Without slip compensation . . . . . . . . . . . . . 112

DC1 variable frequency drive

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231

Standards
EN 50178 . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 34
EN 60204 . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 33
EN 60335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
EN 60529 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
EN 61800-3 . . . . . . . . . . . . . . . . . . . . . . . . 76, 77
IEC 60034-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
IEC 60364 . . . . . . . . . . . . . . . . . . . . . . . . . . I, 28
IEC 60364-4-41 . . . . . . . . . . . . . . . . . . . . . . . . . I
IEC 60947 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
IEC 61557-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
IEC 755 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
IEC/EN 60204-1 . . . . . . . . . . . . . . . . . . . . . . . . I
IEC/EN 60715 . . . . . . . . . . . . . . . . . . . . . . . . . 46
IEC/EN 61800-3 . . . . . . . . . . . . . . . . . 17, 30, 35
VDE 0113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
VDE 0160 . . . . . . . . . . . . . . . . . . . . . . . . . 33, 51
VDE 0289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Star connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Starting torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Stator windings, motor . . . . . . . . . . . . . . . . . . . . 108
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Stripping lengths . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . 22, 58
Support (Eaton Industries GmbH) . . . . . . . . . . . 156
Surface mounting, EMC-compliant . . . . . . . . 53, 55
System earthing . . . . . . . . . . . . . . . . . . . . . . . . . . 56
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . 12

232

DC1 variable frequency drive

T
Technical data
Cables and fuses . . . . . . . . . . . . . . . . . . . . . 204
Terminal capacity . . . . . . . . . . . . . . . . . . . . . . . . . . 68
THD (Total Harmonic Distortion) . . . . . . . . . . . . . 30
Thermistor connection . . . . . . . . . . . . . . . . . . . . 123
TN-C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
TN-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Transistor output . . . . . . . . . . . . . . . . . . . . . . . . . . 73
TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Type
Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
U
U/f-characteristic curve . . . . . . . . . . . . . . . . . . . . . 39
UL (underwriters laboratories) . . . . . . . . . . . . . . . . 9
Units of measurement . . . . . . . . . . . . . . . . . . . . . 10
Use (intended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
V
VAR screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Voltage balance . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Voltage categories . . . . . . . . . . . . . . . . . . . . . . . . . 15
Voltage doubler . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Voltage drop, permissible . . . . . . . . . . . . . . . . . . . 10
Voltage source, external . . . . . . . . . . . . . . . . . . . . 72
W
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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