Manual Convertizor
Manual Convertizor
Manual Convertizor
PowerXL
DC1
Variable Frequency Drive
12/13 MN04020003Z-EN
All proprietary names and product designations are brand names or trademarks
registered to the relevant title holders.
Break-Down Service
Please call your local representative:
http://eaton.com/moeller/aftersales
or
Hotline After Sales Service:
+49 (0) 180 5 223822 (de, en)
[email protected]
Authors:
Redaction:
Danger!
Dangerous electrical voltage!
Before commencing the installation
Disconnect the power supply of the device.
Ensure that devices cannot be accidentally retriggered.
Verify isolation from the supply.
Ground and short-circuit.
Cover or enclose neighbouring units that are live.
Follow the engineering instructions (IL) of the device
concerned.
Only suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/
system.
Before installation and before touching the device ensure
that you are free of electrostatic charge.
The functional earth (FE) must be connected to the
protective earth (PE) or to the potential equalizing.
The system installer is responsible for implementing this
connection.
Connecting cables and signal lines should be installed so
that inductive or capacitive interference do not impair the
automation functions.
Install automation devices and related operating elements
in such a way that they are well protected against unintentional operation.
Suitable safety hardware and software measures should
be implemented for the I/O connection so that a cable or
wire breakage on the signal side does not result in
undefined states in the automation device.
Ensure a reliable electrical isolation of the low voltage for
the 24 V supply. Only use power supply units complying
with IEC 60364-4-41 or HD 384.4.41 S2 (VDE 0100 part 410).
Deviations of the mains voltage from the nominal value
must not exceed the tolerance limits given in the technical
data, otherwise this may cause malfunction and
dangerous operation.
II
Table of contents
0
0.1
0.2
Target group.................................................................................
0.3
0.3.1
0.3.2
0.3.3
7
7
8
8
0.4
Abbreviations ...............................................................................
0.5
0.6
1.1
Introduction .................................................................................. 11
1.2
1.3
1.4
1.4.1
1.4.2
1.5
1.6
1.7
Features ....................................................................................... 20
1.8
Selection criteria........................................................................... 22
1.9
Proper use.................................................................................... 23
1.10
1.11
Storage......................................................................................... 24
1.12
1.13
Engineering................................................................................. 27
2.1
Introduction .................................................................................. 27
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.2.7
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28
29
29
30
30
31
32
2.3
2.3.1
2.3.2
2.3.3
2.4
EMC compliance.......................................................................... 35
2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
Motor ...........................................................................................
Motor Selection ...........................................................................
Parallel connection of motors ......................................................
Circuit types with three-phase motors.........................................
87-Hz Characteristic curve ...........................................................
Connecting EX motors .................................................................
Installation.................................................................................. 41
3.1
Introduction.................................................................................. 41
3.2
3.2.1
3.2.2
3.2.3
3.2.4
Mounting .....................................................................................
Mounting position ........................................................................
Free space ...................................................................................
Fixing ...........................................................................................
Installing cable glands (IP66)........................................................
41
42
42
44
48
3.3
3.3.1
3.3.2
3.3.3
51
51
55
56
3.4
3.4.1
3.4.2
3.4.3
3.4.4
Earthing........................................................................................
Protective earth............................................................................
Motor earthing .............................................................................
Earth-fault protection ...................................................................
VAR screw ...................................................................................
56
57
57
57
57
3.5
3.5.1
3.5.2
3.5.3
3.5.4
58
59
66
75
82
Operation.................................................................................... 83
4.1
4.2
4.3
4.4
4.5
4.6
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33
33
34
35
37
37
37
38
39
40
Parameters.................................................................................. 93
5.1
5.1.1
5.1.2
5.1.3
93
94
94
94
5.2
5.2.1
5.2.2
5.2.3
Setting parameters.......................................................................
Operating unit ..............................................................................
drivesConnect ..............................................................................
Field bus/SmartWire DT ...............................................................
95
95
95
95
5.3
5.3.1
5.3.2
5.4
5.5
5.6
6.1
6.2
6.2.1
6.3
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5
6.4
6.4.1
6.4.2
6.4.3
Applications................................................................................ 121
7.1
7.1.1
7.2
7.3
7.4
7.4.1
7.4.2
7.5
7.6
7.7
7.8
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8.1
8.1.1
8.1.2
8.1.3
8.1.4
General ........................................................................................
Communications ..........................................................................
COM Port.....................................................................................
Enable ..........................................................................................
Modbus data format ....................................................................
8.2
8.3
8.3.1
8.3.2
8.3.3
8.3.4
CANopen..................................................................................... 149
9.1
9.2
9.2.1
9.2.2
9.2.3
9.2.4
9.2.5
9.2.6
9.2.7
150
151
152
152
152
153
153
155
9.3
9.3.1
9.3.2
9.3.3
9.3.4
Object list.....................................................................................
EDS file ........................................................................................
Communication-specific objects ..................................................
Server SDO Parameter ................................................................
Manufacturer-specific objects......................................................
156
156
157
158
160
10
10.1
Introduction.................................................................................. 163
10.2
10.2.1
10.2.2
10.3
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135
135
136
136
136
139
140
141
142
147
11
11.1
11.2
11.3
11.3.1
11.3.2
11.3.3
11.3.4
11.3.5
11.4
11.5
11.6
11.7
11.7.1
11.7.2
11.7.3
11.8
11.9
11.9.1
11.9.2
11.9.3
11.9.4
11.10
11.10.1
11.10.2
11.10.3
11.11
11.12
11.13
11.14
11.17
11.18
11.19
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Page
Subject
New
Modification
12/13
Completely revised
10/12
Initial issue
Deleted
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CAUTION
WARNING
DANGER
0.3.3 Tips
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0.4 Abbreviations
The following abbreviations are used in this manual:
dec
EMC
Electromagnetic compatibility
FE
Functional earth
FS
Frame Size
FWD
GND
Ground (0-V-potential)
hex
ID
IGBT
LED
LSB
MSB
OLED
PC
Personal Computer
PDS
PE
Protective earth
PES
PNU
Parameter number
REV
ro
rw
SCCR
UL
Underwriters Laboratories
DS
Default settings
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Designation
US-American value
SI value
Conversion value
US-American
Designation
Length
1 in ()
25.4 mm
0.0394
inch
Power
1 HP = 1.014 PS
0.7457 kW
1.341
horsepower
Torque
1 lbf in
0.113 Nm
8.851
pound-force inches
Temperature
1 F (TF)
-17.222 C (TC)
TF = TC 9/5 + 32
Fahrenheit
Speed
1 rpm
1 min-1
Weight
1 lb
0.4536 kg
2.205
pound
Flow rate
1 cfm
1.698 m3/min
0.5889
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L1/L L2/N
L3
REV
PWR
0
FWD
OFF
ON
9 10 11
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L1/L L2/N
L3
9 10 11
Ready
12
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L1/L L2/N
L3
9 10 11
The DC1 series variable frequency drives are carefully packaged and
prepared for delivery. The devices should be shipped only in their original
packaging with suitable transportation materials. Please take note of the
labels and instructions on the packaging, as well as of those meant for the
unpacked device.
Open the packaging with adequate tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged.
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L1/L L2/N
L3
IL
CD
1
9 10 11
14
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115 V: DC1-1D
230 V: DC1-12, DC1-32
400 V: DC1-34
Meaning
DC1-344D1FB-A20N
Part no.:
DC1 = DC1 series variable frequency drive
3 = Three-phase mains connection / three-phase motor connection
4 = 400 V mains voltage category
4D1 = 4.1 A rated operational current (4-decimal-1, output current)
F = integrated RFI filter
B = integrated Brake Chopper
A = LED display (7-segment text display)
20 = IP20 degree of protection
N = basic device
Input
Output
Power
S/N
Serial number
IP20/Open type
25072012
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Explanation
Type
N = basic device
Degree of protection
20 = IP20 / NEMA 0
66 = IP66 / NEMA 4X
6S = IP66 with switch / NEMA 4X, switched
Display unit (display)
A = LED display
Brake Chopper
N = No internal brake chopper
B = Brake chopper
EMC (radio interference suppression filter)
N = No internal RFI filter
F = Internal RFI filter
Rated operational current (examples)
2D2 = 2.2 A
4D1 = 4.1 A
024 = 24 A
Mains voltage category
1 = 115 V (110 - 115 V 10 %)
2 = 230 V (200 - 240 V 10 %)
4 = 400 V (380 - 480 V 10 %)
D = 115 V input / 230 V output (voltage doubler)
Connection in power section
1 = Single-phase mains connection / three-phase motor connection
3 = Three-phase mains connection / three-phase motor connection
S = Single-phase mains connection / single-phase motor connection
Device series
DC1 = variable frequency drive, compact, Series 1
(D = Drives, C = Compact, 1 = Series)
Figure 5: Key to part numbers
1) Please refer to manual MN04020004Z-EN
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Meaning
DC1-124D1FN-A20N
DC1-327DOFB-A66N
DC1-34024NB-A20N
DC1-342D2FN-A6SN
1) In the case of variable frequency drives without an integrated EMC filter, external measures (e.g., external radio
interference suppression filters) must be used for operation in accordance with IEC/EN 61800-3 in order to
comply with the relevant limits concerning electromagnetic compatibility (EMC).
In accordance with IEC/EN 61800-3, an external radio interference suppression filter is required for DC1-Nx- models.
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1.5 Designations for the elements in variable frequency drives with an IP20 degree of protection
The following drawing serves as an example showing the designations used
for the elements in DC1 variable frequency drives with a size of FS1 and an
IP20 degree of protection.
L1/L L2/N
L3
9 10 11
18
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1.6 Designations for the elements in variable frequency drives with an IP66 degree of protection
The following drawing serves as an example showing the designations used
for the elements in DC1 variable frequency drives with a size of FS1 and an
IP66 degree of protection.
L1N
L2N
L3
10 11
10
The info card and three additional knockouts for cable glands are found under
the lower terminal cover.
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1.7 Features
DC1 series variable frequency drives convert the voltage and frequency of an
existing AC supply system into a DC voltage.
This DC voltage is then used to generate a single-phase or three-phase AC
voltage with an adjustable frequency and assigned amplitude values for the
variable speed control of AC motors and three-phase asynchronous motors.
BR
DC- DC+
L1/L
L2/N
V
U
L3
EMC
VAR
U
M
3~
PES
CPU
1 11
20
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P-07
L1/L L2/N
L3
230/400 V
3.2/1.9 A
cos 0.79
0,75 KW
1410 mi n-1
50 Hz
9 10 11
P-10
P-09
Type of motor
Mains voltage = rated operating voltage of the motor (e. g. 3~ 400 V),
Rated motor current (recommended value, dependent on the circuit type
and the power supply)
Load torque (quadratic, constant),
Starting torque,
Ambient air temperature (rated value e. g. +40 C).
Ambient conditions (control cabinet installation for IP20 degree of
protection and direct local installation for IP66 degree of protection)
22
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Maintenance interval
please enquire
Charge capacitors
12 months
( Section 1.12, Charging the internal DC link capacitors)
1.11 Storage
If the DC1 variable frequency drive is stored before use, suitable ambient
conditions must be ensured at the site of storage:
24
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If some of the information printed on the rating plate is not legible, please
state only the data which are clearly legible.
Information concerning the guarantee can be found in the Terms and
Conditions Eaton Industries GmbH.
24-hour hotline: +49 (0)1805 223 822
E-Mail: [email protected]
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26
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2 Engineering
2.1 Introduction
2 Engineering
2.1 Introduction
This chapter describes the most important features in the energy circuit of a
magnet system (PDS = Power Drive System), which you should take into
consideration in your project planning.
L1
L2
L3
PE
I> I>
I>
RCD
DC+ BR
PES
PES
M
3
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2 Engineering
2.2 Electrical power network
L1
L2
L3
N
L1
L2
L3
PEN
TN-C
TT
Operation on non-earthed networks (IT) requires the use of suitable insulation monitors (e.g. pulse-code measurement method)
28
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2 Engineering
2.2 Electrical power network
20 mm (0.79")
PH1
M3
L1/L
L2/N
L3
EMC
VAR
EMC
VAR
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2 Engineering
2.2 Electrical power network
30
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2 Engineering
2.2 Electrical power network
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2 Engineering
2.2 Electrical power network
1W1
1V1
1U1
PE
1W2
1V2
1U2
M
3~
The sine filter removes high-frequency components above the set resonance
frequency from the variable frequency drive output voltage (U2).
This reduces the conducted and radiated emission.
Advantages of sine filters:
Long motor cable lengths with reduced conducted and radiated interference
Reduced motor losses and noise
Longer motor lifespan
32
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2 Engineering
2.3 Safety and switching
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2 Engineering
2.3 Safety and switching
CAUTION
In the case of variable frequency drives powered with a threephase power supply, certain faults may produce DC currents
that will prevent type A RCD protective devices from tripping,
thus rendering the protection they provide ineffective.
NOTICE
Residual current devices (RCD) are only to be installed between
the AC supply system and the variable frequency drive.
NOTICE
Safety-relevant leakage currents can occur while handling and
when operating the variable frequency drive, if the variable
frequency drive is not grounded.
Leakage currents to earth are mainly caused by foreign capacities with variable
frequency drives: between the motor phases and the shielding of the motor
cable and via the star capacitor of the radio interference suppression filter.
The size of the leakage currents is mainly dependent upon the:
34
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2 Engineering
2.4 EMC compliance
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2 Engineering
2.4 EMC compliance
With their high interference immunity up to category C3, DC1 variable
frequency drives are ideal for use in harsh industrial networks (2nd environment).
The DC1-F version (with integrated RFI filter) makes it possible to
comply with the stringent limit values for conducted emission for category
C1 in the 1st environment. This requires a correct EMC installation
( Page 51) and the observance of the permissible motor cable lengths and
the maximum switching frequency (fPWM) of the inverter.
In the case of variable frequency drives without an internal radio interference
suppression filter, longer motor cable lengths and lower leakage currents can
sometimes be achieved for the individual categories by using a dedicated
external radio interference suppression filter.
The required EMC measures should be taken into account in the engineering
phase. Improvements and modifications during mounting and installation or
even at the installation site involve additional and even considerably higher
costs.
36
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2 Engineering
2.5 Motor
2.5 Motor
2.5.1 Motor Selection
General recommendations for motor selection:
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2 Engineering
2.5 Motor
NOTICE
If multiple motors are connected in parallel to a single variable
frequency drive, make sure to dimension the individual motors'
contactors as required for utilization category AC-3.
The motor contactors must be selected according to the rated
operational currents of the motors that will be connected.
If several motors are being run in parallel, you will not be able to
use the variable frequency drive's electronic motor protection.
Each motor will have to be protected individually with thermistors and/or an overload relay.
230/400 V
3.2/1.9 A
cos 0.79
0,75 KW
1410 mi n-1
50 Hz
U1
V1
W1
U1
V1
W1
W2
U2
V2
W2
U2
V2
38
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2 Engineering
2.5 Motor
U2 [V]
400
230
50
87
fmax f [Hz]
Figure 16: V/Hz characteristic curve for the rating plate of the motor from Figure 14
a Star connection: 400 V, 50 Hz
b Delta circuit: 230 V, 50 Hz
c Delta connection: 400 V, 87 Hz
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2 Engineering
2.5 Motor
The following Table 3 shows the allocation of possible variable frequency
drives depending on the mains voltage and the type of circuit.
Table 3:Assignments between variable frequency drives and V/Hz characteristic curve
( Figure 16)
Physical parameters
DC1-124D3
DC1-324D3
DC1-342D2
DC1-344D1
4.3A
4.3A
2.2A
4.1A
Mains voltage
1 AC 230 V
3 AC 230 V
3 AC 400 V
3 AC 400 V
U/f-characteristic curve
Motor circuit
3.5A
3.5A
2.0A
3.5A
Motor rating
0.75 kW
0.75 kW
0.75 kW
1.1 kW2)
3 AC 0 - 230 V
3 AC 0 - 230 V
3 AC 0 - 400 V
3 AC 0 - 400 V
1430 min-1
1430 min-1
1430 min-1
2474 min-1 1)
50 Hz
50 Hz
50 Hz
87 Hz1)
40
A variable frequency drive can be installed in an explosion-proof enclosure within the hazardous location or in a control panel outside the
hazardous location.
All applicable industry-specific and country-specific regulations for
hazardous locations (ATEX 100a) must be complied with.
The specifications and instructions provided by the motor's manufacturer with regard to operation with a variable frequency drive e.g.,
whether motor reactors (dV/dt limiting) or sine filters are required must
be taken into account.
Temperature monitors in the motor windings (thermistor, Thermo-Click)
must not be connected directly to the variable frequency drive, but
instead must be connected through a relay approved for the hazardous
location (e.g. EMT6).
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3 Installation
3.1 Introduction
3 Installation
3.1 Introduction
This chapter provides a description of the installation and the electrical
connections for the variable frequency drive DC 1 series.
Perform all installation work with the specified tools and without
the use of excessive force.
3.2 Mounting
The instructional leaflets in this section are meant to show how to install the
device in a suitable enclosure for devices with degree of protection IP20 in
compliance with standard EN 60529 and/or any other applicable local regulations.
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3 Installation
3.2 Mounting
30
30
30
REV
PWR
FWD
OFF
ON
7 8
9 10 11
7 8
9 10 11
Figure 18: Clearances for air cooling (left: IP20; right: IP66)
42
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3 Installation
3.2 Mounting
EMC
VAR
Devices with high magnetic fields (e. g. reactors or transformers) should not be installed close to the variable frequency
drive.
a
[mm]
b
[in]
Air through-put
[mm]
[in]
[mm]
[in]
[m3/h]
[ft3/min]
50
1.97
31
1.22
50
1.97
18.69
11
FS2
50
1.97
32
1.26
75
2.95
18.69
11
FS31)
50
1.97
31
1.22
100
3.94
44.1
26
12.5
0.49
150
5.91
FS2
12.0
0.47
150
5.91
FS31)
13.0
0.51
150
5.91
1) For UL conformity, the maximum permissible ambient air temperature over a period of 24 hours is limited to
+45 C for the DC1-127D0, DC1-32011, and DC1-32018 variable frequency drives.
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3 Installation
3.2 Mounting
15 mm
( 0.59)
When variable frequency drives with internal fans are installed vertically over
each other, an air baffle must be placed between the devices. Failure to do
so may expose the device on top to a thermal overload caused by the guided
air flow (device fan).
3.2.3 Fixing
FS1 and FS2 variable frequency drives can be mounted with screws or on a
mounting rail. FS3 devices can only be mounted with screws.
The number and the arrangement of the required fixing dimensions are found in Section 11.4, Dimensions and frame
size, page 183.
Use screws with a washer and split washer with the permissible tightening torque of 1 Nm in order to protect the enclosure
while safely and reliably mounting the device.
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3 Installation
3.2 Mounting
b1
a1
EMC
VAR
c1
c
b1
a1
3
Figure 22: Mounting preparation
First fit the screws at the specified positions, mount the variable
frequency drive and then fully tighten all screws.
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3 Installation
3.2 Mounting
1.38
35
0.04
0.29
0.59
7.5
15
[mm]
[in]
To do this, place the variable frequency drive on the mounting rail from
above [1] and press it down until it snaps into place [2].
1
EMC
EMC
VAR
VAR
2
Figure 24: Fixing on mounting rails
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3 Installation
3.2 Mounting
Dismantling from mounting rails
f 5 mm
(f 0.197)
EMC
VAR
1
2
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3 Installation
3.2 Mounting
Use a standard screwdriver to punch out the knockouts. While doing so,
make sure not to damage any internal terminal box parts.
PZ 2
48
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3 Installation
3.2 Mounting
Insert a plastic gland into the knockout on the left which will already have
been punched out at the factory in order to thread in the power supply
cord. Due to EMC reasons, you should use an EMC cable gland in the
knockout on the right in order to connect the motor cable screen across a
large area and ground it.
L1N
L2N
L3
10 11
10
Make sure that the cable glands have at least an IP66 degree of
protection.
Size
Hole size
PG
gland
Metric
gland
Part no.
Plastic1)
Part no.
Metal/EMC1)
Control
section
FS1
2 x 22 mm
2 x PG 13.5
1 x PG 16
2 x M20
1 x M25
M20:
GHG9601955R0003
and
GHG9601941R0033
FS1
3 x 22 mm
3 x PG 13.5
3 x M20
M20:
CAP189202 (6 - 13 mm)
or
CAP189552 (4.5 - 10 mm)
and
DKA12E
FS2
1 x 22 mm
2 x 25 mm
1 x PG 13.5
2 x PG 16
1 x M20
2 x M25
M25:
GHG9601955R0004
and
GHG9061941R0034
M25:
CAP189252 (10 - 18 mm)
or
CAP189562 (6 - 13 mm)
and
DKA13E
FS2
FS3
Power
section
FS3
1) Part nos. for glands available from Cooper Crouse-Hinds GmbH provided as an example
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3 Installation
3.2 Mounting
The EMC cable gland must be earthed properly.
A 300-mm-long ground wire is located on the DKA lock nut. This ground
wire can be cut to length in order to connect it to the PE.
1 2 3 4 5 6 7 8 9 10 11
L1/N L2/N
L3
50
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3 Installation
3.3 EMC installation
52
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15 mm
(0.59)
3 Installation
3.3 EMC installation
PES
L1/L L2/N
L3
9 10 11
PE
PES
W2 U2 V2
U1 V1 W1
PE
24 V DC
300 mm
( 11.81)
115/120 V AC
230/240 V AC
400 V AC
460/480 V AC
24 V DC
115/120 V AC
230/240 V AC
400 V AC
460/480 V AC
Figure 31: Setup designed to meet EMC requirements with IP20 degree of protection
a Power cable: mains voltage, motor connection, braking resistance
b Control and signal lines, fieldbus connections
Large-area connection of all metallic control panel components.
Mounting surfaces of variable frequency drive and cable screen must be free from paint.
Cable screen of cables at variable frequency drives output with earth potential (PES) across large surface
area
Large-area cable screen contacts with motor.
Large-area earth connection of all metallic parts.
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PWR
OFF
ON
REV
PWR
FWD
OFF
ON
= 5 mm 2x
( = 0.20" 2x)
1 2 3 4 5 6 7 8 9 10 11
L1/N L2/N
L3
PES
230/400 V
3.2/1.9 A
cos 0.79
0,75 KW
1410 mi n-1
50 Hz
U1
300 mm
( 11.81)
V1
W1
U1
V1
W1
U1
V1
W1
U1
V1
W1
W2 U2
V2
W2 U2
V2
W2 U2
V2
W2 U2
V2
ULN = 230 V
ULN = 400 V
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FWD
REV
3 Installation
3.3 EMC installation
Figure 32: Setup designed to meet EMC requirements with IP66 degree of protection
a Power cable: mains voltage, motor connection, braking resistance
b Control and signal lines, fieldbus connections
Cable screen of cables at variable frequency drives output with earth potential (PES) across large surface
area
Large-area cable screen contacts with motor.
Large-area earth connection of all metallic parts.
PH1
M3
L1/L
L2/N
L3
EMC
VAR
EMC
VAR
Figure 33: EMC and VAR screws in a DC1 variable frequency drive
with degree of protection IP20
NOTICE
The screw labeled EMC must not be manipulated as long as the
variable frequency drive is connected to the mains.
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3 Installation
3.4 Earthing
The effectiveness of the cable shielding depends on a good shield connection and a low shield resistance.
3.4 Earthing
The protective earth (PE) in the control panel should be connected from the
mains supply to a central earth point (mounting plate, system earth). The PE
conductor's cross-sectional area must be at least as large as that of the
incoming mains supply cable.
Every variable frequency drive must be individually connected to the power
supply system's protective earth directly at the location of installation
(system earthing). This protective earth must not pass through any other
devices.
All protective conductors should be routed in a star topology starting from
the central earth point, and all of the magnet system's conductive components (variable frequency drive, motor choke, motor filter, main choke)
should be connected.
The earth-fault loop impedance must comply with all locally applicable industrial safety regulations. In order to meet UL requirements, UL-listed ring
cable lugs must be used for all earth wiring connections.
56
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3.4 Earthing
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CAUTION
DANGER
Carry out the wiring work only after the variable frequency drive
has been correctly mounted and secured.
DANGER
The components in the variable frequency drive's power section
remain energized up to five (5) minutes after the supply voltage
has been switched off (intermediate circuit capacitor discharging
time).
Pay attention to hazard warnings!
..
58
Perform the steps below with the specified insulated tools and
without using force.
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L1/L L2/N
L3
9 10 11
The number and the arrangement of the connection terminals used depend
on the variable frequency drive's size and model.
NOTICE
The variable frequency drive must always be connected with
ground potential via a grounding conductor (PE).
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3.5.1.1 Terminals in power section for units with IP20 degree of protection
Table 6: Connection terminals
Size
Terminations
FS1
Description
PE
L1/L
L2/N
L3
PE
L1
L2
L3
L1/L
L2/N
L3
PES
M
3
FS2, FS3
PE
DC-
L1/L
L2/N
L3
L1
L2
L3
L1/L
L2/N
L3
PE
DC-
DC+
BR
PES
RB
M
3
60
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3.5.1.2 Terminals in power section for units with IP66 degree of protection
Table 7: Connection terminals
Size
Connection terminals
FS1
Description
PE
L1/L
L2/N
L3
PE
L1
L2
L3
L1/L
L2/N
L3
PES
M
3
FS2, FS3
PE
L1/L
L2/N
L3
PE
L1
L2
L3
L1/L
L2/N
L3
BR
PES
RB
M
3
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Connect the screening, on both sides and across a large area (360
overlap), to the protective earth (PE). The power screen's ground
connection (PES) should be in the immediate proximity of the variable
frequency drive (screening shield, cable gland) and directly on the motor
terminal box.
Prevent the screening from becoming unbraided, e.g. by pushing the
opened plastic sheath over the end of the screening or with a rubber
grommet on the end of the screening.
Alternatively, in addition to the large-area gland plate, you can also twist
the screen braid at the end and connect it to the protective earth. In
order to prevent EMC interference, this twisted screen connection
should be as short as possible (recommended value for the twisted
cable screen: b 1/5 a).
15 mm
(0.59)
PES
62
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3.5 Electrical Installation
Connection examples
FS1, FS2:
= 4 x M4
FS3:
= 4 x M5
1.3 Nm
(11.5 lb-in)
DX-EMC-MNT ... M
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3 Installation
3.5 Electrical Installation
L3
90 mm
( 3.54")
L1/N L2/N
PES
Main
Motor
Screened, four-wire cable is recommended for the motor cables. The greenyellow line of this cable connects the protective ground connections from the
motor and the variable frequency drive and therefore minimizes the equalizing current loads on the shielding braid.
The following figure shows the construction of a four-wire, screened motor
line (recommended specifications).
b
a
Cu screen braid
PVC outer casing
Drain wire (copper strands)
PVC core insulation, 3 x black, 1 x greenyellow
Textile and PVC fillers
64
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3.5 Electrical Installation
PE
Mains 1~
PE
PE
A1
A1
A1
Mains 3~
Motor
A1
Frame
size
A1
[mm]
[in]
FS1
FS2
FS3
8
10
10
0.3
0.39
0.39
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3 Installation
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+24
DI1
DI2
DI3
+10 V
AI1
OV
A01
OV
K13
K14
1 2 3 4 5 6 7 8 9 10 11
ESD measures
Discharge yourself on a grounded surface before touching the
control signal terminals and the circuit board to prevent damage
through electrostatic discharge.
+10 V
AI1
0V
1
15 mm
(0.59)
DI1
1
20 m
( 65.62 ft)
+24 V
PES
2
3
2
Cu 2.5 mm
PE
M4
PES
FWD
REV
ZB4-102-KS1
4K7
R1
Figure 42: Connecting example with insulated control cable end and cable screen earthing (PES)
66
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3.5 Electrical Installation
PES
15 mm
(0.59)
PES
10 11
In the case of devices with an IP66 degree of protection and local controls
(DC1--A6SN), the local controls (setpoint potentiometer and operating
direction selector switch) will already be wired to the control signal terminal
strip.
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REV
PWR
FWD
OFF
ON
10 11
1 2 3 4 5 6 7 8 9 10 11
L1/N L2/N
L3
M3
68
mm2
mm2
AWG
MM
in
N/m
ft-lbs
MM
0.2 - 2.5
0.2 - 1.5
24 - 12
0.2
0.4
0.3
0.4 x 2.5
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3.5 Electrical Installation
Signal
Description
Default settings
+24 V
DI1
Digital input 1
DI2
Digital input 2
DI3
AI2
Digital input 3
Analog input 2
+10 V
Reference voltage,
Output (+10 V)
Maximum load: 10 mA
Reference potential: 0 V
AI1
DI4
Analog input 1
Digital input 4
Frequency reference
value
(fixed frequency)
0V
Reference potential
0 V = connection terminal 9
AO1
DO1
Analog output 1
Digital output 1
Output Frequency
0V
Reference potential
0 V = connection terminal 7
10
K13
Relay 1, N/O
RUN
11
K14
Relay 1, N/O
RUN
Parameter,
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3 Installation
3.5 Electrical Installation
The DC1 variable frequency drive has four control inputs (control signal terminals 2, 3, 4, and 6). Two of these are parameterizable as digital control inputs;
while the others can be set to work as digital or analog control inputs.
The variable frequency drive comes with the following default setting:
DI2
f-Out
0...+10 V/20 mA
DI1
8
AO
(DO)
f-Soll
0...+10 V/20 mA
FF1
AI1
(DI4)
REV
DI3
(AI2)
FWD
1
+24 V Out
< 100 mA
24 V
CPU
70
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3.5 Electrical Installation
0 - 10 V,
0 - 10 V with scaling and operating direction change,
0 - 20 mA
4 - 20 mA or 20 - 4 mA with open-circuit monitoring (< 3 mA) .
8
f-Out
0...+10 V
AO
< 20 mA
OV
+
-
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3 Installation
3.5 Electrical Installation
The internal control voltage from control signal terminal 1 (+24 V, maximum
100 mA) or an external voltage source (+24 V) can be used for this. The
permissible residual ripple must be less than 5 % Ua/Ua.
Optional modules DXC-EXT-IO110 and DXC-EXT-IO230 can be used to optically isolate the digital inputs (DI1 to DI4) and integrate them directly into
control circuits with 110 V / 230 V. Values of 80 to 110/230 V AC will be
recognized as a high signal.
72
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3.5 Electrical Installation
OV
DO
< 20 mA
+ 24 V
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3 Installation
3.5 Electrical Installation
We recommend connecting any connected loads as follows:
10
RUN
K14
K13
K1
I
11
250 V : 6 A
30 V : 5 A
(-)
Varistor
AC
DC
RC lter
AC
Diode
AC
(+)
DC
3.5.2.11 RJ 45 interface
The RJ45 port located in the front or under the connection terminal cover can
be used to directly connect the device to communication modules and
fieldbus connections.
The internal RS-485 connection transmits Modbus RTU and CANopen data.
L1/L L2/N
L3
X1
PIN 8
(PIN 2)
PIN 7
(PIN 1)
RS485
RJ45
9 10 11
74
DC1 variable frequency drives do not have an internal bus termination resistor.
Use DX-CBL-TERM or EASY-NT-R if necessary.
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3 Installation
3.5 Electrical Installation
RUN
AI1
DI4
10
11
6 A, 250 VAC
5 A, 30 VDC
+10 V Out
< 10 mA
0V
f-Out
+
0...+10 V
< 20 mA AO
+24 V DO
10 V
0V
FF1
DI3
AI2
DI2
REV
FWD
2
+24 V Out
< 100 mA
DI1
L1/L L2/N
24 V
1 AC 110/115 V
50/60 Hz
f-Soll
0...+10 V
3.5.3.1 DC1-1DNx-
DCVAR
DC+
CPU
BR
PIN 8
(PIN2)
PIN 7
(PIN 1)
U
X1
RS485
PES
FS2
M
3~
3 AC 230 V
76
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3.5 Electrical Installation
3.5.3.2 DC1-1DNx-A6SN
1 AC 110/115 V
50/60 Hz
L1/L L2/N
REV
OFF
FWD
f-Soll
0...+10 V
10
11
6 A, 250 VAC
5 A, 30 VDC
0V
0...+10 V
< 20 mA AO
+24 V DO
0V
DI2
AI1
DI4
DI1
DC+
10 V
+10 V Out
< 10 mA
REV
DI3
AI2
FWD
1
+24 V Out
< 100 mA
24 V
PWR
CPU
BR
PIN 8
(PIN 2)
PIN 7
(PIN 1)
U
X1
RS485
W
PES
M
3~
3 AC 230 V
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3 Installation
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RUN
9
10
11
6 A, 250 VAC
5 A, 30 VDC
0V
AI1
DI4
f-Out
+
0...+10 V
< 20 mA AO
+24 V DO
0V
10 V
+10 V Out
< 10 mA
DI2
FF1
DI1
DI3
AI2
FWD
2
REV
EMC
1
+24 V Out
< 100 mA
L1/L L2/N
24 V
1 AC 230 V
50/60 Hz
f-Soll
0...+10 V
3.5.3.3 DC1-12
VAR
DCDC+
CPU
BR
PIN 8
(PIN2)
PIN 7
(PIN 1)
U
X1
RS485
PES
FS2, FS3
M
3~
3 AC 230 V
78
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3.5 Electrical Installation
3.5.3.4 DC1-12-A6SN
1 AC 230 V
50/60 Hz
L1/L L2/N
REV
OFF
FWD
f-Soll
0...+10 V
10
11
6 A, 250 VAC
5 A, 30 VDC
0V
0...+10 V
< 20 mA AO
+24 V DO
0V
DI2
AI1
DI4
DI1
DC+
10 V
+10 V Out
< 10 mA
REV
DI3
AI2
FWD
1
+24 V Out
< 100 mA
24 V
PWR
CPU
BR
PIN 8
(PIN 2)
PIN 7
(PIN 1)
U
X1
RS485
W
PES
M
3~
3 AC 230 V
Figure 54: Block circuit diagram for DC1-12-A6SN with an IP66 degree of protection and local
controls
Variable frequency drive with single-phase mains supply voltage and three-phase motor
connection.
FS2 and FS3 devices allow for the connection of external braking resistances.
Setpoint potentiometer
Operating direction selector switch
Mains transfer switch
External braking resistances can be connected to devices with a size of FS2 or bigger
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3.5 Electrical Installation
RUN
9
10
11
6 A, 250 VAC
5 A, 30 VDC
0V
AI1
DI4
f-Out
+
0...+10 V
< 20 mA AO
+24 V DO
0V
10 V
+10 V Out
< 10 mA
f-Soll
0...+10 V
FF1
DI2
DI3
AI2
FWD
2
REV
EMC
1
+24 V Out
< 100 mA
L1/L L2/N L3
DI1
3 AC 230 V
3 AC 400/480 V
50/60 Hz
24 V
VAR
DCDC+
CPU
BR
PIN 8
(PIN2)
PIN 7
(PIN 1)
U
X1
RS485
PES
FS2, FS3
M
3~
3 AC 230/400/460 V
80
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3 AC 230 V
3 AC 400/480 V
50/60 Hz
L1/L L2/N L3
REV
OFF
FWD
f-Soll
0...+10 V
10
11
6 A, 250 VAC
5 A, 30 VDC
0V
0...+10 V
< 20 mA AO
+24 V DO
0V
DI2
AI1
DI4
DI1
DC+
10 V
+10 V Out
< 10 mA
REV
DI3
AI2
FWD
1
+24 V Out
< 100 mA
24 V
PWR
CPU
BR
PIN 8
(PIN 2)
PIN 7
(PIN 1)
U
X1
RS485
W
PES
M
3~
3 AC 230/400/460 V
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3.5 Electrical Installation
CAUTION
CAUTION
If insulation testing is required in the power circuit of the PDS, you must
consider the following measures.
Disconnect the power cable from the mains supply network and from
the connection terminals 1/L, L2/N and L3 of the variable frequency
drive. Measure the insulation resistance of the mains cable between the
individual phase conductors and between each phase conductor and the
protective conductor.
Disconnect the motor cable from the motor (U, V, W) and open the
bridge circuits (star or delta) in the motor terminal box.
Measure the insulation resistance of the individual motor windings. The
measurement voltage must at least match the rated operating voltage of
the motor but is not to exceed 1000 V.
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4.1 Checklist for commissioning
4 Operation
4.1 Checklist for commissioning
Before placing the frequency converter into operation, use the checklist
below to make sure that all the following requirements are met:
No. Activity
Notes
All wiring and line section leftovers, as well as all the tools
used, have been removed from the variable frequency drive's
proximity.
The variable frequency drive and the motor are adapted to the
mains voltage.
( Section 1.4.1, Rated operational data on the nameplate,
page 15, connection type (star, delta) of the motor tested).
The quality and volume of cooling air are in line with the
environmental conditions required for the variable frequency
drive and the motor.
10
11
12
13
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4 Operation
4.2 Operational hazard warnings
DANGER
DANGER
DANGER
DANGER
Hazardous voltage!
The safety instructions on pages I and II must be followed.
84
DANGER
Following a shutdown (fault, mains voltage off), the motor
can start automatically (when the supply voltage is switched
back on) if the automatic restart function has been enabled
( parameters P-31).
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4 Operation
4.3 Commissioning with control signal terminals (default settings)
NOTICE
Any contactors and switching devices on the power side are not
to be opened during motor operation. Inching operation using
the mains contactor is not permitted.
Contactors and switchgear (repair and maintenance switches)
on the motor side must not be opened while the motor is in
operation.
Inching operation of the motor with contactors and switching
devices in the output of the variable frequency drive is not
permitted.
NOTICE
Make sure that there is no danger in starting the motor. Disconnect the driven machine if there is a danger in an incorrect operating state.
You can skip this section if you want to set up the parameters
directly for optimal operation of the variable frequency drive
based on the motor data (rating plate) and the application.
Following are a series of simplified connecting examples that use the default
configuration:
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4 Operation
4.3 Commissioning with control signal terminals (default settings)
Connecting example for three-phase motor
Connecting example for three-phase motor
L1
L2
L3
PE
Terminal
Designation
L1/L
+10 V
REV
L1/L L2/N L3
M
3~
7
0V
PE
FWD
f-Soll
0...+10 V
+24 V
L2/N
L3
Ground connection
V
W
Reference potential (0 V)
When the specified supply voltage is applied at the mains connection terminals (L1/L, L2/N, L3), the switched-mode power supply unit (SMPS) in the
internal DC link will be used to generate the control voltage and light up the
7-segment LED display (STOP). At this point, the variable frequency drive will
be ready for operation (correct operating status) and in Stop mode.
The start enable signal is sent by activating one of the digital inputs with
+24 V:
The FWD and REV control commands are interlocked (exclusive OR) and
require a rising voltage edge.
86
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4 Operation
4.3 Commissioning with control signal terminals (default settings)
The frequency is shown with a minus sign with a start release with a left
rotating field (REV).
You can now set the output frequency (0 - 50 Hz) and, as a result, the
speed of the connected three-phase motor (0 - nMotor), by using the
potentiometer via terminal 6 (0 - +10 V proportional voltage signal). The
change in output frequency here is delayed based on the specified acceleration and deceleration ramps. When using the device's default
settings, these times will be set to 5 seconds.
The acceleration and deceleration ramps specify the time change for the
output frequency: from 0 to fmax (WE = 50 Hz) or from fmax back to 0.
Figure on Page 87 shows a good example of the process, if the release
signal (FWD/REV) is switched on and the maximum setpoint voltage (+10 V)
is applied. The speed of the motor follows the output frequency depending
on the load and moment of inertia (slip), from zero to nmax.
If the release signal (FWD, REV) is switched off during operation, the inverter
is blocked immediately (STOP). The motor comes to an uncontrolled stop
(see in Figure).
The acceleration time is set in parameter P-03.
Information on settings and the description of the parameters used here is
provided in section Drives control, Page 105.
FWD
REV
+24 V
t
RUN
STOP
f
P-07 = 50 Hz
fmax ~ nmax
t
P-03 = 5 s
Figure 57: Start-Stop command with maximum setpoint value voltage, acceleration ramp 5 s
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4 Operation
4.4 Commissioning with local controls (IP66)
You can skip this section if you want to set up the parameters
directly for optimal operation of the variable frequency drive
based on the motor data (rating plate) and the application.
Following are a series of simplified connection examples that use the default
configuration:
Connecting example for three-phase motor
Connecting example for three-phase motor
L1
L2
L3
PE
PE
L1/L L2/N L3
Terminal
Designation
L1/L
L2/N
REV
OFF
FWD
PWR
L3
Ground connection
V
CO
M
3~
Reference potential (0 V)
0V
+10 V
f-Soll
0...+10 V
Make sure that the enable contacts (FWD/REV) are open before switching on
the mains voltage.
88
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4 Operation
4.4 Commissioning with local controls (IP66)
When the specified supply voltage is applied at the mains connection terminals (L1/L, L2/N, L3) and the main switch on the mains side is switched
on, the switched-mode power supply unit (SMPS) in the internal DC link will
be used to generate the control voltage and the 7-segment LED display will
light up (StoP). At this point, the variable frequency drive will be ready for
operation (correct operating status) and in Stop mode.
The start enable signal is sent by activating one of the digital inputs with
+24 V:
M
M
The FWD and REV control commands are interlocked (exclusive OR) and
require a rising voltage edge.
You can now set the output frequency (0 - 50 Hz) and, as a result, the
speed of the connected three-phase motor (0 - nMotor) by using the
internal setpoint potentiometer (0 - +10 V proportional voltage signal).
The change in output frequency here is delayed based on the specified
acceleration and deceleration ramps. When using the device's default
settings, these times will be set to 5 seconds.
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4 Operation
4.5 Commissioning with keypad
Commands
View
Description
90
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4 Operation
4.5 Commissioning with keypad
Sequence
Commands
View
Description
FWD
REV
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4 Operation
4.6 Commissioning with field bus / SmartWire-DT
92
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5 Parameters
5.1 Operating unit
5 Parameters
5.1 Operating unit
The DC1 variable frequency drive's integrated keypad is designed to make it
easy to commission the drive and configure its parameters. The figure below
shows the elements that make up the DC1 variable frequency drive's keypad.
View
Controls
(buttons)
Explanation
Six-digit 7-segment LED display
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5 Parameters
5.1 Operating unit
5.1.1 Shortcuts
Table 11: Shortcuts
Function
Key combination
Default settings
Keypad Port2)
Language3)
+
1) Press the button first.
2) Only on DX-KEY external keypads
3) Only on DX-KEY-OLED external keypads
94
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5 Parameters
5.2 Setting parameters
Sequence
Commands
The flashing digit on the right indicates that the value being
displayed can be changed with the arrow keys (Up or Down ).
View
Description
5.2.2 drivesConnect
A connection to the computer can be established by using
a DX-CBL-PC-1M5 / DX-COM-PCKIT connection cable or
a DX-COM-STICK Bluetooth stick. The drivesConnect program can be used
to configure the variable frequency drive's parameters using a computer.
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5 Parameters
5.3 List of parameters
Parameter number
ID
RUN
ro/rw
Value
Parameter settings
Value ranges
Display values
WE
Default settings
Page
The first time the device is switched on, as well as any time
after restoring its default settings, only basic parameters P-01 to
P-14 will be shown. To access the extended parameter set,
enter 101 (= WE and P-37) for parameter P-14.
P-01
P-01
P-02
P-02
P-03
P-03
P-14
101
P-14
P-15
P-16
P-53
96
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5 Parameters
5.3 List of parameters
Parameter P-14 can be used to make all parameters visible and allow
access to them (P-14 0 = P-37, WE = 101).
Parameter P-37 can be used to change the access code used to access
all parameters. Once you confirm the changes you make to parameter
P-37, the extended parameters will be locked.
Parameter P-38 (P-38 = 1) can be used to block access to all parameters,
with the exception of parameter P-14 (read-only).
You can use the procedure below in order to block access to the parameter
sets (make sure to follow the steps in the order shown!):
1.
2.
3.
4.
5.
If you follow the steps above, only the basic parameters will be visible and it
will not be possible to make any changes to them. To make any changes to
the parameters, it will first be necessary to enter the new access code with
P-14 = 123 and then set parameter P-38 to 0.
The fault log (P-13) and the monitor log will not be restored to
their default settings when the parameters are reset!
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5 Parameters
5.4 I/0 control
f-Soll
0...+10 V/20 mA
6
AI1
DI4
DI2
FF1
DI1
DI3
AI2
REV
FWD
1
+24 V Out
< 100 mA
+24 V
P-12 = 0
DI3
AI2 P-15 = 4
AI1
DI4 P-15 = 2
P-15 = 8
P-15 = 9
CPU
The operation of the DC1 variable frequency drive's via control signal terminals (P-12 = 0, P-15 = 5) is active with factory settings:
DI1 (control signal terminal 2): FWD (Start enable clockwise rotating
field)
DI2 (control signal terminal 3): REV (Start enable anti-clockwise rotating
field)
DI3/AI2 (control signal terminal 4): FF1 (fixed frequency 1= P-20;
WE = 15 Hz)
AI1/DI4 (control signal terminal 6): analog setpoint input (0 - 10 V)
When control control signal terminal 2 (FWD) and control signal terminal 3
(REV) are activated at the same time, a dec2 (P2-24) quick stop will be
activated.
In the case of variable frequency drives with local controls (DC1--A6SN),
the FWD switch position will drive DI1 and the REV switch position will
drive DI2.
98
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5 Parameters
5.5 Digital and analog inputs
The following tables show how parameter P-15 depends on parameter P-12.
For the button commands, please note that stop commands are
run as N/C contact commands.
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5 Parameters
5.5 Digital and analog inputs
Terminal Mode (P-12 = 0)
P-15
DI11)
DI22)
DI3/AI2
AI1/DI4
0 = Locked
1 = Start-Enable
0 = FWD
1 = REV
0 = Locked
1 = Start enable FWD
0 = Selected setpoint
source
1 = fixed frequency 1/2
0 = Locked
1 = Start enable FWD
DI2
DI3/AI2
DI3/AI2
Fixed
frequency
FF1 (P-20)
FF2 (P-21)
FF3 (P-22)
FF4 (P-23)
0 = Fixed
frequency 1 - 4 (P20 - P-23)
1 = maximum
frequency (P-01)
Notes
0 = Locked
1 = Start enable FWD
0 = Selected setpoint
source
1 = fixed frequency 1
(P-20)
External fault
0 = Fault
1 = Enable
0 = Locked
1 = Start enable FWD
0 = Analog input 1
1 = Analog input 2
0 = Locked
1 = Start enable FWD
0 = Locked
1 = Start enable REV
0 = Locked
1 = Start-Enable
0 = FWD
1 = REV
External fault
0 = Fault
1 = Enable
0 = Locked
1 = Start enable FWD
0 = Locked
1 = Start enable REV
External fault
0 = Fault
1 = Enable
0 = Locked
1 = Start-Enable
0 = FWD
1 = REV
DI3/AI2
AI1/DI4
Fixed frequency
FF1 (P-20)
FF2 (P-21)
FF3 (P-22)
FF4 (P-23)
DI3/AI2
AI1/DI4
Fixed frequency
FF1 (P-20)
FF2 (P-21)
FF3 (P-22)
FF4 (P-23)
0 = Locked
1 = Start enable FWD
0 = Locked
1 = Start enable REV
10
1 = Run FWD3)
0 = Stop3)
11
1 = Run FWD3)
0 = Stop3)
1 = Run REV3)
12
0 = Locked
1 = Start enable FWD
Note:
Negative fixed frequencies are inverted it Run REV is selected.
1) FWD switch position only for IP66 degree of protection with local controls
2) REV switch position only for IP66 degree of protection with local controls
3) Button command
100
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5 Parameters
5.5 Digital and analog inputs
Keypad Mode (P-12 = 1, 2)
P-15
DI11)
DI22)
DI3/AI2
AI1/DI4
Notes
0, 1, 5,
8 - 12
0 = Locked
1 = Start-Enable
1 = Increase
frequency3)
1 = Reduce frequency3)
0 = FWD
1 = REV
0 = Locked
1 = Start enable FWD
1 = Increase
frequency3)
1 = Reduce frequency3)
0 = Source of
setpoint: keypad,
DI2/DI3
1 = FF1 (P-20)
0 = Locked
1 = Start enable FWD
1 = Increase
frequency3)
External fault
0 = Fault
1 = Enable
1 = Reduce
frequency
0 = Locked
1 = Start enable FWD
1 = Increase
frequency3)
0 = Locked
1 = Start-Enable
0 = FWD
1 = REV
External fault
0 = Fault
1 = Enable
0 = Source of
setpoint: keypad
1 = FF1 (P-20)
0 = Locked
1 = Start enable FWD
0 = Locked
1 = Start enable REV
External fault
0 = Fault
1 = Enable
0 = Source of
setpoint: keypad
1 = FF1 (P-20)
DI11)
DI22)
DI3/AI2
AI1/DI4
Notes
0, 1, 2,
4, 5,
8 - 12
0 = Locked
1 = Start enable FWD
Not assigned
Not assigned
Not assigned
Run and stop commands will be transmitted via the RS-485 connection; in
order for the variable frequency drive
to run, DI1 must be switched.
0 = Locked
1 = Start enable FWD
0 = Source of setpoint:
Modbus
1 = FF1 (P-20)
External fault
0 = Fault
1 = Enable
Not assigned
0 = Locked
1 = Start enable FWD
0 = Source of setpoint:
Modbus
1 = Source of setpoint: AI1
External fault
0 = Fault
1 = Enable
0 = Locked
1 = Start enable FWD
0 = Source of setpoint:
Modbus
1 = Source of setpoint:
keypad
External fault
0 = Fault
1 = Enable
Not assigned
DI11)
DI22)
DI3/AI2
AI1/DI4
0, 2, 4,
5,
8 - 12
0 = Locked
1 = Start enable FWD
0 = PI Regulation
1 = FF1 (P-20)
PI feedback
Analog input
Not assigned
0 = Locked
1 = Start enable FWD
0 = PI Regulation
1 = Source of setpoint:
AI1
PI feedback
Analog input
3, 6, 7
0 = Locked
1 = Start enable FWD
0 = PI Regulation
1 = FF1 (P-20)
External fault
0 = Fault
1 = Enable
PI feedback
Analog input
Notes
1) FWD switch position only for IP66 degree of protection with local controls
2) REV switch position only for IP66 degree of protection with local controls
3) Button command
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5 Parameters
5.5 Digital and analog inputs
SmartWire-DT (P-12 = 10)
P-15
DI11)
DI22)
DI3/AI2
AI1/DI4
0, 5,
10,
11, 12
0 = Locked
1 = Start enable FWD
Not assigned
0 = Locked
1 = Start enable FWD
0 = Selected setpoint
source
1 = fixed frequency 1/2
0 = Fixed frequency 1
1 = Fixed frequency 2
0 = Locked
1 = Start enable FWD
DI2
DI3/AI2
Fixed frequency
FF1 (P-20)
FF2 (P-21)
FF3 (P-22)
FF4 (P-23)
0 = Fixed
frequency 1 - 4
(P-20 - P-23)
1 = maximum
frequency (P-01)
Notes
0 = Locked
1 = Start enable FWD
0 = Selected setpoint
source
1 = Fixed frequency 1
External fault
0 = Fault
1 = Enable
0 = Locked
1 = Start enable FWD
6, 7
0 = Locked
1 = Start enable FWD
Not assigned
8, 9
0 = Locked
1 = Start-Enable
0 = FWD
1 = REV
DI3
AI1
Fixed frequency
FF1 (P-20)
FF2 (P-21)
FF3 (P-22)
FF4 (P-23)
Note:
Negative fixed frequencies are inverted it Run REV is selected.
1) FWD switch position only for IP66 degree of protection with local controls
2) REV switch position only for IP66 degree of protection with local controls
3) Button command
102
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5 Parameters
5.6 Operational data indicator
PNU
ID
Access
right
Value
Description
Analog input 1
ro/rw
P-00 - Display values
P00-01
20
ro
21
ro
Analog Input 2
100 % = Maximum input voltage
P00-03
22
ro
Hz/rpm
P00-04
11
ro
Status
DI1 - DI4
Digital inputs 1 - 4
State of the variable frequency drive's digital input
P00-05
ro
Reserved
P00-06
ro
Reserved
P00-07
ro
Motor voltage: the value of the rms voltage being applied at the motor
P00-08
23
ro
P00-09
24
ro
Unit Temperature
Heatsink temperature in C
P00-10
ro
HH:MM:SS
P00-11
ro
HH:MM:SS
The variable frequency drive's operating time since the last trip
Operating time clock stopped by variable frequency drive lockup (or trip). Reset with next
enable only if a trip occurred. Also reset with next enable after the variable frequency
drive's mains power is switched off.
P00-12
ro
HH:MM:SS
The variable frequency drive's operating time since the last trip
Operating time clock stopped by variable frequency drive lockup (or trip). Reset with next
enable only if a trip occurred (undervoltage does not count as a trip) Not reset when mains
power is switched off/on unless a trip occurred before the mains power was switched off.
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5 Parameters
5.6 Operational data indicator
PNU
ID
Access
right
Value
Description
ro/rw
P00-13
ro
HH:MM:SS
The variable frequency drive's operating time since the last lockup
The variable frequency drive's operating time clock was stopped with the lockup.
Reset the value on next enable signal.
P00-14
ro
4 - 32 kHz
Pulse frequency
The variable frequency drive's actual effective output pulse frequency. If the variable
frequency drive gets too hot, this value can be lower than the frequency selected in P-17.
The variable frequency drive will automatically reduce the pulse frequency in order to
prevent a trip due to excess temperature and keep the system going.
P00-15
ro
0 - 1000 V
P00-16
ro
-20 - 120 C
P00-17
ro
(0 - 2) x rated
operational
current
ro
P00-18
15
16
P00-19
ro
12
ro
13
14
Firmware Version
104
PNU
ID
Display value
Description
P00-04
11
0000
1000
0100
0010
0001
0101
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6 Drives control
6.1 Control level
6 Drives control
6.1 Control level
Parameter P-12 can be used to define the control level for the DC1 variable
frequency drive.
PNU
P-12
ID
140
Access rights
Value
RUN
ro/rw
rw
Description
DS
Control level
Modbus
Control via Modbus RTU (RS485) with the internal acceleration/deceleration
ramps.
Modbus
Control via Modbus RTU (RS485) port; the acceleration/deceleration ramps will
be updated via Modbus.
CANopen
Control via CANopen using the internal acceleration/deceleration ramps
CANopen
Control via CANopen, with the acceleration/deceleration ramps being updated
via CANopen
10
11
12
13
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6 Drives control
6.2 Second acceleration and deceleration time
P-09
P-03
t [s]
P-04
t1
t2
The values for the acceleration time t1 and the deceleration time t2 are
calculated as follows:
t1 =
PNU
106
ID
P-01 x P-03
t2 =
P-09
P-01 x P-04
P-09
Access rights
RUN
ro/rw
Value
Description
DS
P-01
129
rw
0 - 250 Hz
(max. 500 Hz)
50.0
P-03
131
rw
0.1 - 600 s
5.0
P-04
132
rw
0.1 - 600 s
5.0
P-09
137
rw
25 - 500 Hz
50.01)
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6 Drives control
6.2 Second acceleration and deceleration time
+24 V
FWD
REV
+24 V Out
DI1
DI2
P-24
t
DI1
DI2
ID
Access rights
RUN
ro/rw
Value
Description
DS
P-04
132
rw
0.1 - 600 s
5.0
P-24
152
rw
0.1 - 25.0 s
0.0
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6 Drives control
6.3 Motor
6.3 Motor
For optimum operating behavior, you should enter the specifications on the
motor's rating plate here. They are the base values used to control the
motor.
P-08
P-07
230/400 V
3.2/1.9 A
cos 0.79
0.75 kW
1410 min -1
50 Hz
P-10
P-09
The motor data is set to the rated operational data for the variable frequency drive and depends on the performance variables
in default settings.
U1
V1
W1
U1
V1
W1
W2
U2
V2
W2
U2
V2
ULN = 230 V
ULN = 400 V
Example
Single-phase connection of DC1-124D8 variable frequency drive to a mains
voltage of 230 V. The motor's stator winding has a delta connection (motor
rated current of 4 A as per rating plate in Figure 64). See 1) in the default
settings.
Required changes for electrically mapping the motor:
P-07 = 230, P-08 = 4.0, P-09 = 50
108
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6 Drives control
6.3 Motor
87 Hz
P-07
400 V
P-08
3.2 A ()
P-09
87 Hz
The motor must be in a delta configuration for this purpose. When this setup
is used, the motor will have a motor voltage of 230 V at a frequency of 50 Hz
and a motor voltage of 400 V at a frequency of 87 Hz. The field-weakening
range will start above 87 Hz.
Table 12 below shows which motor is needed for which mains voltage.
Table 12:Motor ratings for mains voltage for 87-Hz characteristic curve
PNU
P-07
ID
135
Part no.
Mains voltage
Motor
DC1-1D
DC1-12
DC1-32
230 V
127 V /230 V
DC1-34
400 V
230 V/400 V
Access rights
RUN
ro/rw
rw
Value
Description
DS
0.20 - 230/500 V
230
P-09
136
137
rw
rw
Depending on
device
25 - 500 Hz
4.8
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6 Drives control
6.3 Motor
PNU
P-10
ID
138
Access rights
RUN
ro/rw
rw
Value
Description
DS
0 - 30000 rpm
(min-1)
110
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6 Drives control
6.3 Motor
The U/f-characteristic curve (voltage/frequency characteristic curve) designates a control process for the variable frequency drive, with which the
motor voltage is controlled in a certain ratio to the frequency. If the voltage/
frequency ratio is constant (linear characteristic curve), the magnetizing flux
and the torque curve of the connected motor is virtually constant.
In a standard application, the benchmark values for the V/Hz characteristic
curve match the rated operational data of the connected motor (see the
motor's rating plate):
The rating data of the U/f-characteristic curve is assigned automatically and corresponds with the values of parameter P-07
(nominal motor voltage) and P-09 (rated motor frequency).
U
[%]
U
[%]
P-07
P-07
P-28
P-11
P-11
P-02
P-09
f [Hz]
linear
P-28 = 0, P-29 = 0
P-29
P-09
f [Hz]
parameterizable
P-28 > 0, P-29 > 0
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6 Drives control
6.3 Motor
M
M2
M1
n2
Dn
n1
b
Figure 67: Speed behavior Without slip compensation
112
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6 Drives control
6.3 Motor
R1
i1
iw
u1
R'2
s
X'2
Xh
b
M2
a
M1
n1
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6 Drives control
6.3 Motor
PNU
ID
Access rights
RUN
ro/rw
Value
Description
DS
P-01
129
rw
0 - 250 Hz
(max. 500 Hz)
50.0
P-02
130
rw
0 - 250 Hz
(max. 500 Hz)
P-07
135
rw
0.20 - 230/500 V
230
137
rw
25 - 500 Hz
50.0
139
rw
0.00 - 20.0 %
Voltage amplification
3.0
156
rw
0.00 - P-07 V
P-29
157
rw
0.00 - P-09 Hz
114
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6 Drives control
6.4 Braking
6.4 Braking
Various braking functions can be configured:
DC braking,
Generative braking (brake chopper),
Mechanical braking (actuation).
The brake functions allow you to reduce undesired coasting and long
coasting times. Mechanical braking also ensures safe operating states.
6.4.1 DC-braking
With DC braking, the variable frequency drive supplies the three-phase stator
winding of the three-phase motor with DC current. This generates a
stationary magnetic field which induces a voltage in the rotor while the rotor
is in motion. As the electrical resistance of the rotor is very low, even small
induction can generate high rotor currents and thus a strong braking effect.
As the speed slows down, the frequency of the induced voltage and with it
the inductive resistance drops. The resistive load becomes more effective
and increases the braking effect.
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115
6 Drives control
6.4 Braking
RB
M
3
116
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6 Drives control
6.4 Braking
The brake chopper can be activated in parameter P-34. This function is only
available in variable frequency drives of size FS2 and FS3.
f
[Hz]
P-19
RUN
(FWD/REV)
K1
(P-18 = 6)
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6 Drives control
6.4 Braking
PNU
P-05
P-18
ID
133
146
Access rights
Value
RUN
ro/rw
rw
Description
DS
Stop Function
Free coasting
After the start enable (FWD/REV) is switched off or the STOP button is
pressed (P-12 and P-15), the motor will coast uncontrolled.
rw
P-19
147
rw
100.0
P-02 - 200.0 %
The adjustable limit value that is being used in connection with
settings 4 to 7 of P-18 and P-25
118
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6 Drives control
6.4 Braking
PNU
P-25
ID
153
Access rights
Value
RUN
ro/rw
rw
Description
DS
P-32
160
rw
0 - 25 s
DC-braking
Used to define the length of time during which direct current will be
applied to the motor if the output frequency reaches a value of 0.0 Hz.
Note:
The voltage level will be the same as the voltage amplification
set in P-11.
P-33
161
rw
Motor pick-up control function (to catch spinning motors) (in sizes FS2
and FS3) / DC braking, braking time at start (in size FS1)
P-34
162
Deactivated
Activated
rw
Locked
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119
6 Drives control
6.4 Braking
120
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7 Applications
7.1 Analog inputs changeover
7 Applications
7.1 Analog inputs changeover
Control signal terminals 4 and 6 can be used as analog inputs (AI). The corresponding signal range will depend on parameter P-16 for analog input AI1
and parameter P-47 for analog input AI2.
The reference potential for the two analog inputs AI1 and AI2 is 0 V (control
signal terminals 7 and 9).
With the default settings, control signal terminal 6 (AI1) will be configured for
a setpoint voltage of 0 to +10 VDC and control signal terminal 4 as a digital
input (DI3).
Example
Desired options:
f-Soll 1
0...+10 V/20 mA
6
AI1
+24 V Out
< 100 mA
f-Soll 2
4...20 mA
AI2
DI2
AI2
+24 V
P-12 = 0
P-15 = 4
P-47 =
DI1
DI2
AI1
AI2
0 = Locked
1 = Start enable FWD
0 = AI1
1 = AI2
DI1 (control signal terminal 2): FWD (Forward = Start enable clockwise
rotating field)
DI2 (control signal terminal 3): AI1/AI2 (change of setpoint source from
AI1 to AI2)
AI1 (control signal terminal 6): analog setpoint value 1
AI2 (control signal terminal 4): analog setpoint value 2
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7 Applications
7.1 Analog inputs changeover
100 % f
P-01
ID
Access right
RUN
ro/rw
Value
Description
DS
P-01
129
rw
0 - 250 Hz
(max. 500 Hz)
50.0
P-35
163
rw
0 - 500 %
100
Example:
For P-16 and a 0 -10 V signal and a scaling factor of
200.0%, a 5-V input will make the variable frequency
drive run at the maximum frequency / speed (P-01).
122
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7 Applications
7.2 External fault (EXT)
P-15 = 1, P-15 = 2
P-15 = 5, P-15 = 6
f-Soll
0...+10 V/20 mA
6
AI1
DI2
EXT
DI1
DI3
REV
FWD
1
+24 V Out
< 100 mA
+24 V
An overload relay, for example, can be connected to the external fault input.
When connecting it, make sure to use the N/C contact.
P-12 = 0
P-15 = 7
REV
DI1
DI2
4
DI3
FWD
+24 V Out
< 100 mA
M
3~
+24 V
P-12 = 0
P-15 = 7
The switching threshold for the external fault input is fixed and
cannot be changed:
Fault when 2.5 k; reset fault when 1.9 k
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7 Applications
7.4 Fixed frequency setpoint values
ID
RUN
ro/rw
Value
Description
DS
P-20
148
rw
0 - 50 Hz
15.0
P-21
149
rw
0 - 50 Hz
0.0
P-22
150
rw
0 - 50 Hz
0.0
P-23
151
rw
0 - 50 Hz
0.0
When the device is running with its default configuration, fixed frequency
FF1 = 15 Hz can be accessed via digital input DI3 (control signal terminal 4).
B2
B1
REV
FWD
+24 V
DI1
DI2
DI3
DI4
Example
P-12 = 0; P-15 = 9; P-21 = 20; P-22 = 30; P-23 = 40
124
b1
m2
Fixed frequency
FF1 (P-20)
FF2 (P-21)
FF3 (P-22)
FF4 (P-23)
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7 Applications
7.4 Fixed frequency setpoint values
f
[Hz]
P-03
P-04
fmax P-01
(50 Hz)
FF4 = 40 Hz
FF3 = 30 Hz
FF2 = 20 Hz
FF1 = 15 Hz
0 Hz
t [s]
DI3
DI4
FWD
DI1
P-05 = 0
STOP
Figure 77: Example: Activation of the fixed frequencies with acceleration and deceleration
ramps
The change between the individual fixed frequencies is done with the acceleration times and deceleration times set at P-03 and P-04. ( Figure 77).
When the FWD or REV enables are revoked, the output frequency is inhibited directly (coasting to halt).When P-05 = 0, the drive performs a
controlled deceleration .
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7 Applications
7.4 Fixed frequency setpoint values
PNU
P-26
ID
154
Access rights
RUN
ro/rw
rw
Value
Description
DS
0.00 - 50.00 Hz
155
rw
0.00 - 50.00 Hz
126
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7 Applications
7.5 Motor potentiometer
FWD/REV
DOWN
UP
START
+24 V
DI1
DI2
DI3
DI4
The start enable signal is issued with a continuous signal at control signal
terminal 2 (DI1); the operating direction (FWD or REV) is selected with
control signal terminal 6 (DI4).
The frequency reference value can then be increased with a pulse on
terminal 3 (DI2) (UP). The acceleration will be based on the time set in
P-03 (acc1) and go all the way to just under the maximum output frequency
set in P-01.
Parameter P-31 is used to define the behavior of the variable frequency drive
in the event of a restart:
P-31 = 2: The variable frequency drive will start off from the minimum
frequency (P-02).
P-31 = 3: The variable frequency drive will store the set value and start
from the previously set frequency reference value.
The frequency reference value set here will be retained even after the
supply voltage is switched off.
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7 Applications
7.5 Motor potentiometer
f
[Hz]
P-03
P-04
fmax P-01
0 Hz
DI2
UP
UP
UP
DOWN
DI3
DOWN
START
DI1
If a minimum frequency has been configured (P-02), the motor potentiometer will always start at f = 0 Hz. After the configured minimum frequency is
exceeded, the motor potentiometer will work within the range up to the
maximum frequency (P-01). The frequency will not fall below the minimum
frequency value unless the start enable (DI1) is switched off.
f
[Hz]
fmax P-01
fmin P-02
0 Hz
DI2
UP
UP
UP
DOWN
DI3
DI1
START
128
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7 Applications
7.5 Motor potentiometer
PNU
ID
RUN
ro/rw
P-31
159
rw
Value
Description
DS
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7 Applications
7.6 Motor current monitoring
10
11
0V
0...+10 V
20 mA
6 A, 250 V AC
5 A, 30 V DC
A-Out
1
+24 V Out
< 100 mA
P-18 = 5
P-19 = 110
P-25 = 9
P-18
ID
146
Access rights
Value
RUN
ro/rw
rw
Description
DS
130
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7 Applications
7.6 Motor current monitoring
PNU
P-19
ID
147
Access rights
RUN
ro/rw
rw
Value
Description
DS
0 - 200 %
100.0
153
rw
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131
7 Applications
7.7 Autostart function
20 s
START
FAULT
RESET
PNU
P-30
ID
158
Access rights
Value
RUN
ro/rw
rw
Ed9E-r
Description
DS
Ed9E-r
Disabled
The variable frequency drive will not start after being switched on, or
after a reset, if digital input 1 remains closed (the variable frequency
drive will need a new start edge). The input must be closed after
switching on, as well as after a reset, in order to start the variable
frequency drive.
AVto-0
AVto-1
132
AVto-2
AVto-3
AVto-4
AVto-5
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7 Applications
7.8 Setpoint input via keypad
The following table shows a good example of specifying the frequency reference value via the operating unit.
Note: Your unit may behave differently from the description below
depending on the setting configured for P-15.
Sequence
Commands
View
Description
Set parameter P-12 to 1 or 2 in order to hand over control to the
keypad.
1: Operating unit (keypad FWD): one operating direction
2: Operating unit (keypad FWD/REV): both operating directions
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7 Applications
7.8 Setpoint input via keypad
Sequence
Commands
View
Description
Press the Start button to start the variable frequency drive.
It will then run with the acceleration time set in P-03 all the way
to the setpoint value on the keypad.
You can use the and arrow keys to change the setpoint
value in RUN mode.
FWD
REV
134
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8 Modbus RTU
8.1 General
8 Modbus RTU
8.1 General
Modbus is a centrally polled bus system in which a so-called master (PLC)
controls the entire data transfer on the bus. Internode communication
between the individual modules (slaves) is not possible.
Every single data transfer operation is initiated by the master with a request.
Only one request can be sent on the cable at a time.
Slaves are not able to initiate transfers, and are only able to respond to
requests.
Two types of dialog are possible between master and slave:
8.1.1 Communications
1
Host Computer
L1/L L2/N
L3
1
6
9 10 11
L1/L L2/N
L3
1
6
9 10 11
63
L1/L L2/N
L3
1
6
9 10 11
L1/L L2/N
L3
9 10 11
The figure shows a typical setup with a host computer (master) and any
number (a maximum of 63 modules) of DC1 variable frequency drives
(slaves) . Each variable frequency drive has a unique address on the network.
Addresses are assigned individually to each DC1 variable frequency drive
with the P-36 parameter and are independent of their physical connection
(position) within the network.
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8 Modbus RTU
8.1 General
1
2
3
4
5
6
7
8
Pin
Meaning
CANopen -
CANopen +
0V
24 V DC power supply
8.1.3 Enable
In order to use bus mode, there must also be a "high" signal at DI1.
FWD
+24 V
2
DI1
136
1 start bit
8 data bits
1 stop bit
No parity
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8 Modbus RTU
8.2 Modbus parameters
P-36 Timeout
Parameter P-36 indicates the time after which there will be a
response to a loss of communications.
If P-36 = 0, the function will be disabled.
"t" at the beginning means: error message and coasting
"r" at the beginning means: stop with second braking ramp time
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8 Modbus RTU
8.2 Modbus parameters
Table 14:Modbus parameters
PNU
P-36
P-12
138
ID
164
140
Access right
Designation
Value range
DS
RUN
ro/rw
rw
Variable frequency
drive slave address
0 - 63
rw
Baud rate
2 = 9.6 kBit/s
3 = 19.2 kBit/s
4 = 38.4 kBit/s
5 = 57.6 kBit/s
6 = 115.2 kBit/s
rw
TimedOut
0 - 3000 ms
3000 ms
Control level
rw
0
Modbus
Control via Modbus RTU (RS485) with the internal acceleration/deceleration ramps.
Modbus
Control via Modbus RTU (RS-485) port; the acceleration/deceleration
ramps will be updated via Modbus.
CANopen
Control via CANopen using the internal acceleration/
deceleration ramps
CANopen
Control via CANopen, with the acceleration/deceleration ramps being
updated via CANopen
10
11
12
13
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8 Modbus RTU
8.3 Operating mode Modbus RTU
Slave
Start
Address (1 Byte)
Function code (1 Byte)
Data (N x 1 Byte)
CRC (2 Bytes)
End
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8 Modbus RTU
8.3 Operating mode Modbus RTU
P-36 is used to enter the address (1 to 63) of the variable frequency drive
to which the request is being sent. Only the variable frequency drive
with this address can respond to the request.
Address 0 is used as a so-called Broadcast (message to all bus users)
from the master. In this mode, individual modules cannot be addressed
and data cannot be output from the slaves.
Designation
Description
03
06
8.3.1.3 Data
The length of the data block (data: N x 1 bytes) depends on the function
code. The function code is made up of two hexadecimal values and has a
range of 00 to FF. The data block contains additional information for the slave
that will enable the latter to perform the operation specified by the master in
the function code (this information may specify the parameters that need to
be processed, for example).
140
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8 Modbus RTU
8.3 Operating mode Modbus RTU
The time between receiving a request from the master and the response
of the variable frequency drive is at least 3.5 characters (rest time).
Once the master has received a response from the variable frequency
drive, it must wait for at least the rest time before it can send a new
request.
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8 Modbus RTU
8.3 Operating mode Modbus RTU
ID range
Mode parameter
129 - 175
1-4
6 - 24
142
ID
Designation
Scaling Factor
Unit
Binary code
0.1
Hz
Reserved
0.01
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8 Modbus RTU
8.3 Operating mode Modbus RTU
Command (ID 1)
These bits are used to control the DC1 variable frequency drive. You can
modify the content as required for your own specific application and then
send it as a command to the variable frequency drive.
Bit
Description
Value = 0
Value = 1
Stop
Operation
No action
Reset error
No action
Free coasting
Not used
No action
No action
No action
Not used
Not used
10
Not used
11
Not used
12
Not used
13
Not used
14
Not used
15
Not used
14
13
12
11
10
MSB
0
LSB
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8 Modbus RTU
8.3 Operating mode Modbus RTU
Designation
Scaling Factor
Unit/Format
Binary code
0.1
Hz
Motor current
0.1
Reserved
10
Reserved
11
DI status
Binary code
12
Type
WORD
13
Power
kW/HP
14
Voltage level
15
WORD
16
WORD
17
WORD
18
Reserved
19
Reserved
20
Value AI1
0.1
21
Value AI2
0.1
22
RPM
23
DC link voltage
24
25
26
min/s
27
28
min/s
14
13
12
11
10
MSB
0
LSB
Fault word
144
Statusword
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8 Modbus RTU
8.3 Operating mode Modbus RTU
Statusword
Bit
Description
Value = 0
Value = 1
Stop
No error
Acceleration ramp
Zero speed
Not used
Not used
Fault word
14
13
12
11
10
MSB
0
LSB
Current (ID 8)
The current is specified with one decimal place.
Example: 34 3.4 A.
Status DIs (ID 11)
This value indicates the digital inputs' state. The lowest bit indicates the
state of DI 1.
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8 Modbus RTU
8.3 Operating mode Modbus RTU
Type (ID 12)
x
(hex) Explanation
Default settings (country-specific)
0 = kW
1 = HP
Part
4 = DC1
Power rating
0 = No decimal places
1 = One decimal place
2 = Two decimal places
Size (FS)
1 = FS1
2 = FS2
3 = FS3
146
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8 Modbus RTU
8.3 Operating mode Modbus RTU
Name
01
Slave address
03
0005
0001
940B
CRC
Name
01
Slave address
03
02
0000
B844
CRC
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8 Modbus RTU
8.3 Operating mode Modbus RTU
Name
01
Slave address
06
0000
0: The ID of the register for the writing operation is 1, since the master controller has an
offset of +1.
0001
480A
CRC
Name
01
Slave address
06
0000
1: The ID of the register for the writing operation is 1, since the master controller has an
offset of +1.
0001
B844
CRC
148
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9 CANopen
9.1 Data Types
9 CANopen
This chapter is intended for automation experts and engineers.
Readers are expected to be thoroughly familiar with the CANopen field bus
and with how to program a CANopen master controller. In addition, readers
must be familiar with how to use the DC1 variable frequency drive.
References
[1] CANopen Application Layer and Communication Profile
CiA Draft Standard DS301, Version 4.02, February, 13, 2002
Description
Range
Minimum
Max Length
UNSIGNED8
255
UNSIGNED16
65535
UNSIGNED32
4294967295
INTEGER8
-128
127
INTEGER16
-32768
32767
INTEGER32
-2147483648
2147483647
RECORD
COB ID
CONST
EDS
EMCY
Emergency Object
NMT
Network Management
PDO
ROM
Rx
Receive
SDO
Tx
Transmit
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9 CANopen
9.2 System overview
The RJ45 plug makes it possible to connect DC1 variable frequency drives to
a CANopen communications network. The CiA DS-301 CANopen communication profile documents the "How" of communications.
The CANopen communications protocol draws a distinction between
process data objects (PDOs) and service data objects (SDOs).
The variable frequency drive is controlled with fast, cyclic process data
(PDOs). The process data channel can be used not only to specify the speed
setpoint, but also to trigger various drive functions, such as enables, operating directions, and resets. At the same time, it can also be used to read
actual values, such as the actual speed, current, and device status, from the
variable frequency drive. As a general rule, the variable frequency drive's
parameters are configured using SDOs. The parameter data channel makes it
possible to store all application-related drive parameters in the higher-level
controller and transfer them to the variable frequency drive if necessary. All
of the variable frequency drive's parameters can be transferred with
CANopen by using the appropriate SDOs/PDOs.
150
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9 CANopen
9.2 System overview
Table 16: Technical Data
Size
Value
Communication profile
DS-301 V4.02
Bus addresses
1 - 63
Baud rate
Transmission medium
Number of SDOs
1 server, 0 clients
Number of PDOs
2 Rx-PDO
2 Tx-PDO
Note:
Only the first one of each is enabled in the default
settings.
PDO mapping
Variable
Terminal type
1
2
3
4
5
6
7
8
Pin
Meaning
CANopen -
CANopen +
0V
24 V DC power supply
If you are using an easy network, keep in mind that CAN- and
CAN+ need to be swapped.
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9 CANopen
9.2 System overview
9.2.2 Enable
In order to use the bus mode, there must also be a "high" signal at DI1.
FWD
+24 V
2
DI1
CAN_L 1
CAN_H 2
0V 3
4
5
6
7
8
152
Baud Rate
125 kbit/s
500 m
250 kBit/s
M 250
500 kBit/s
100 m
800 kBit/s
50 m
1000 kBit/s
30 m
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9 CANopen
9.2 System overview
P-12
P-36
ID
140
164
Access right
Value
RUN
ro/rw
rw
Description
DS
Value that
must be
configured
Control level
7.8
Keypad (FWD)
Keypad (FWD/REV)
10
11
12
13
rw
9.6 kBit/s
19.2 Kbit/s
38.4 kBit/s
57.6 kBit/s
115.2 kBit/s
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9 CANopen
9.2 System overview
PNU
P-36
P-50
154
ID
164
178
Access right
Value
RUN
ro/rw
rw
rw
Description
DS
TimedOut
3000
t 30 ms
t 100 ms
t 1000 ms
t 3000 ms
r 30 ms
r 100 ms
r 1000 ms
r 3000 ms
Baud
Rate
0 = 125 kBit/s
1 = 250 kBit/s
2 = 500 kBit/s
3 = 1000 kBit/s
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Value that
must be
configured
0-3
9 CANopen
9.2 System overview
Difference between P-12 = 7 and P-12 = 8
P-12 = 7
If parameter P-12 is set to a value of 7, both the setpoint value and the
command will be provided via CAN; meanwhile, the ramp times will
have to be set using parameters P-03 and P-04.
P-12 = 8
If parameter P-12 is set to a value of 8, the DC1 variable frequency drive
will behave the same way as with P-12 = 7, except when it comes to the
ramp times. Ramp times will now be cyclically transmitted instead.
When the device is running with its default configuration, the ramp time
will be the third word in the first receive PDO. The corresponding value
will be scaled by a factor of 0.01.
Example: 500 5.00 s
Mode
Explanation
Acyclical synchronous
1 - 240
Cyclical synchronous
254
Asynchronous manufacturerspecific
255
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155
9 CANopen
9.3 Object list
Description
0000hex - 1FFFhex
Communication-specific objects
2000hex - 5FFFhex
The object dictionary for the DC1 variable frequency drive contains the
entries described below.
156
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9 CANopen
9.3 Object list
Subindex
[hex]
Objectname
Data type
Access
right
DS
[hex]
Meaning
1000
00
Device Type
UNSIGNED32
ro
1001
00
Error Register
UNSIGNED8
ro
Error indication:
00hex = No error
1002
00
UNSIGNED16
ro
00
1005
00
UNSIGNED32
rw
80
1008
00
STRING
ro
DC1
1009
00
STRING
ro
1.11
(Example)
A 100
00
STRING
ro
1.00
(Example)
C 100
00
Guard Time
UNSIGNED16
rw
0000hex
Resolution in
1 ms
100D
00
UNSIGNED8
rw
00hex
1014
00
UNSIGNED32
rw
00000080 +
Node ID
1018
00
Identity Object
UNSIGNED8
ro
04
01
Vendor ID
UNSIGNED32
ro
000001CA
Manufacturer:
Eaton Industries GmbH
02
Product Code
UNSIGNED32
ro
Product Number
03
Revision Number
UNSIGNED32
ro
1.01
(Example)
version
04
Serial Number
UNSIGNED32
ro
00000001
(Example)
Serial number
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9 CANopen
9.3 Object list
Subindex
Objectname
Data type
Access
right
DS
[hex]
Meaning
1200
00
Number of Entries
UNSIGNED8
ro
02
Number of inputs
01
UNSIGNED32
ro
00000600 +
Node ID
02
UNSIGNED32
ro
00000580 +
Node ID
DC1 variable frequency drives support two receive PDOs (receive PDO
communication parameters 1400hex and 1401hex). Objects 1600hex and
1601hex contain the mapping parameters for the Rx PDOs.
Index
[hex]
Subindex
[hex]
Objectname
Data type
Access
right
DS
[hex]
Meaning
RECORD
ro
03
00
Number of Entries
UNSIGNED8
ro
02
01
PDO COB-ID
UNSIGNED32
rw
4000002 00
400000300
+ Node ID
02
Transmission Type
UNSIGNED8
rw
FE
00
UNSIGNED8
rw
03
01
UNSIGNED32
rw
20000010
02
UNSIGNED32
rw
20010010
03
UNSIGNED32
rw
20030010
00
UNSIGNED8
rw
1400
1401
1600
1601
158
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9 CANopen
9.3 Object list
DC1 variable frequency drives support two transmit PDOs (transmit PDO
communication parameters 1800hex and 1801hex). Objects 1A00hex and
1A01hex contain the mapping parameters for the Tx PDOs.
Index
[hex]
Subindex
[hex]
Objectname
Data type
Access
right
DS
[hex]
Meaning
RECORD
ro
04
00
Number of Entries
UNSIGNED8
ro
03
01
PDO COB-ID
UNSIGNED32
rw
40000180
40000280
+ Node ID
02
Transmission Type
UNSIGNED8
rw
FE
03
UNSIGNED16
ro
RECORD
00
UNSIGNED8
rw
01
UNSIGNED32
rw
200A0010
02
UNSIGNED32
rw
200B0010
03
UNSIGNED32
rw
200D0010
04
UNSIGNED32
rw
20100010
RECORD
00
UNSIGNED8
rw
01
UNSIGNED32
rw
20110010
02
UNSIGNED32
rw
20120010
03
UNSIGNED32
rw
20130010
04
UNSIGNED32
rw
20140010
1800
1801
1A00
1A01
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159
9 CANopen
9.3 Object list
160
Index
[hex]
Property Name
Data type
Access
right
Description
2000
UNSIGNED16
rw
Command
2001
Speed reference
Integer16
rw
2003
UNSIGNED16
rw
200A
UNSIGNED16
ro
Statusword
200B
Motor speed Hz
UNSIGNED16
ro
200D
Motor current
UNSIGNED16
ro
Motor current
2010
Drive temperature
Integer 16
ro
2011
DC bus value
UNSIGNED16
ro
DC link voltage
2012
UNSIGNED16
ro
2013
UNSIGNED16
ro
Analog input 1 in %
2014
UNSIGNED16
ro
Analog input 2 in %
2015
Analog input 1
UNSIGNED16
ro
Analog input 1
2017
Relay output 1
UNSIGNED16
ro
Relay output 1
203E
UNSIGNED16
ro
203F
UNSIGNED16
ro
Operating time in
minutes/seconds
2040
UNSIGNED16
ro
2041
UNSIGNED16
ro
2065
P-01
rw
2066
P-02
rw
2095
P-49
rw
2096
P-50
rw
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9 CANopen
9.3 Object list
Control word (Index 2000hex)
The "control word" object is used to control the variable frequency drive.
It contains manufacturer-specific commands.
Name
Description
Value = 0
Value = 1
stop
Operation
No action
Fault Reset
No action
free run-down
Not used
No action
No action
No action
No action
Not used
10
Not used
11
Not used
12
Not used
13
Not used
14
Not used
15
Not used
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9 CANopen
9.3 Object list
Status word (Index 200Ahex)
Information regarding the variable frequency drive's device status and error
messages is specified in the status word.
15
14
13
12
11
10
MSB
0
LSB
Error Messages
Statusword
Name
Description
Value = 0
Value = 1
READY
stop
No error
Acceleration ramp
Zero speed
Not used
Fault word
162
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10 Error Messages
10.1 Introduction
10 Error Messages
10.1 Introduction
DC1 series variable frequency drives come with several internal monitoring
functions. When a deviation from the correct operating state is detected, an
error message will be displayed; in the inverter's default settings, the relay
contact will open (control signal terminals 10 and 11).
The values in the fault log (P-13) will not be deleted if the
variable frequency drive is reset to its default settings!
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10 Error Messages
10.2 Error Messages
The example below shows how to access the fault log.
View
Explanation
Use the (Up) or (Down) arrow buttons to select parameter P-13 and
confirm your selection by pressing the OK pushbutton.
164
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10 Error Messages
10.3 Error list
View
Designation
Possible cause
Notes
01
OI-b
02
OL-br
Thermal overload
braking resistance
03
O-I
Overcurrent motor
Overcurrent at output
Motor overload
Overtemperature at heat sink
Short circuit / ground fault
04
I.t-trF
05
PS-trF
06
O.VoIt
Overvoltage
Overvoltage at DC link
Mains overvoltage
07
V.VoIt
Undervoltage
DC link undervoltage
Mains undervoltage
08
O-t
Overtemperature
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10 Error Messages
10.3 Error list
Failure
code [hex]
View
Designation
Possible cause
Notes
09
V-t
Excessively low
temperature (frost)
0A
P-dEF
Parameter Default
0B
E-triP
External fault
0C
SC-trF
Communication fault
0E
P-LoSS
Mains connection
phase fault
0F
SPIn-F
The motor pick-up control function did not determine the motor speed.
10
th-Frt
Thermistor fault
11
dAtA-F
Data error
12
4-2OF
166
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11 Annex
11 Annex
The following tables show the technical data of the variable frequency drive
DC1 in the individual power classes with the allocated motor output.
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11 Annex
11.1 Features
[A]
[kW]
P
(220 - 240 V, 60 Hz)
[A]1)
[HP]
N = No
F = Yes
N = No
B = Yes
Size
P
(230 V, 50 Hz)
Degree of
protection
Ie
Brake
chopper
(integrated)
Radio
interference
suppression
Part no.
Rated
operational
current
11.1 Features
IP
FS
[A]1)
Mains supply voltage: 1 AC 115 V, 50/60 Hz (voltage doubler); EMC: no integrated radio interference suppression filter
Note: The 115-V mains supply voltage is increased to 230 V (output voltage) by an internal voltage doubler.
Motor connection voltage: 3 AC 230 V, 50/60 Hz
DC1-1D2D3
2.3
0.37
1/2
2.2
IP20, IP66
FS1
DC1-1D4D3
4.3
0.75
3.2
4.2
IP20, IP66
FS1
DC1-1D5D8
5.8
1.1
4.6
1-1/22)
62)
IP20, IP66
FS2
2.3
0.37
1/2
2.2
N, F
IP20, IP66
FS1
DC1-124D3
4.3
0.75
3.2
4.2
N, F
IP20, IP66
FS1
DC1-127D0xN
1.5
6.3
6.8
N, F
IP20, IP66
FS1
DC1-127D0xB
1.5
6.3
6.8
N, F
IP20, IP66
FS2
DC1-12011
10.5
2.2
8.7
9.6
N, F
IP20, IP66
FS2
DC1-12015
15
14.8
15.2
IP20, IP66
FS3
2.3
0.37
1/2
2.2
IP20, IP66
FS1
DC1-324D3
4.3
0.75
3.2
4.2
IP20, IP66
FS1
DC1-327D0xN
1.5
6.3
6.8
IP20, IP66
FS1
DC1-327D0xB
1.5
6.3
6.8
N, F
IP20, IP66
FS2
DC1-32011
10.5
2.2
8.7
9.6
N, F
IP20, IP66
FS2
DC1-32018
18
14.8
15.2
N, F
IP20, IP66
FS3
1)
2)
3)
4)
The rated motor currents apply to normal internally and surface-cooled three-phase motors with
(1500 rpm at 50 Hz, 1800 rpm at 60 Hz).
Keep motor specifications in mind (6 A = normalized rated value in accordance with UL 580 C).
In certain cases, only operation with a reduced motor load may be possible.
168
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[A]
[kW]
P
(440 - 480 V, 60 Hz)
[A]1)
[HP]
[A]1)
Size
P
(400 V, 50 Hz)
Degree of
protection
Ie
Brake
chopper
(integrated)
Radio
interference
suppression
Part no.
Rated
operational
current
11 Annex
11.1 Features
N = No
F = Yes
N = No
B = Yes
IP
FS
2.2
0.75
1.9
2.1
N, F
IP20, IP66
FS1
DC1-344D1xN
4.1
1.5
3.6
3.4
N, F
IP20, IP66
FS1
DC1-344D1xB
4.1
1.5
3.6
3.4
N, F
IP20, IP66
FS2
DC1-345D8
5.8
2.2
4.8
N, F
IP20, IP66
FS2
DC1-349D5
9.5
8.5
7.6
N, F
IP20, IP66
FS2
DC1-34014
14
5.5
11.3
7.5
11
N, F
IP20, IP66
FS3
DC1-34018
18
7.5
15.2
10
14
N, F
IP20, IP66
FS3
DC1-34024
24
11
21.7
15
21
N, F
IP20
FS3
1) The rated motor currents apply to normal internally and surface-cooled three-phase motors with
2) (1500 rpm at 50 Hz, 1800 rpm at 60 Hz).
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169
11 Annex
11.2 General rated operational data
Symbol
Unit
Value
General
Standards
EMC: EN 61800-3:2004+A1-2012
Radio interference: EN 55011: 2010
Safety: EN 61800-5: 2007
Protection type: EN 60529: 1992
Production quality
Climatic proofing
IP20 (NEMA 0)
?C
-40 - +60
Ambient temperature
Operation
Storage
Years
157
kV
4, contact discharge
8, air discharge
kV
kV
380 - 480 V
kV
2, phase to phase
4, phase to earth
kV
1.5
380 - 480 V
kV
2.5
C1
C2
C3
25 (max. 200)
Mounting position
vertical
Altitude
170
Degree of protection
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11 Annex
11.2 General rated operational data
Technical Data
Symbol
Unit
Value
DC1-1D
Ue
DC1-12
Ue
DC1-32
Ue
DC1-34
Ue
Mains frequency
Hz
cos
Phase Imbalance
Maximum short-circuit current (supply voltage)
SCCR
> 0.98
%
max. 3
kA
Motor feeder
Output voltage
DC1-1D
U2
3~ 0 - 2 x Ue (voltage doubler)
U2
3~ 0 - Ue
at 230 V, 50 Hz
kW
0.37 - 4
at 400 V, 50 Hz
kW
0.75 - 11
f2
Hz
Hz
0.1
Output frequency
Range, parameterizable
Resolution
Rated operation current
Ie
IP20: 2.3- 24
IP66: 2.3 -18
IL
150
IL
175
Efficiency
95
Pulse frequency
fPWM
kHz
max. 32
Operating mode
20
DC braking
Time before start
Brake chopper
100 (Ie)
150 for 60 s
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11 Annex
11.2 General rated operational data
Technical Data
Symbol
Unit
Value
UC
V DC
24
I1
mA
100
US
V DC
10
I5
mA
10
Control section
Control voltage
2-4
Logic (level)
Increase
Response time
ms
<4
UC
V DC
8 - 30
UC
V DC
0-4
0-2
Resolution
12-bits
Accuracy
Response time
ms
<4
US
0 - 10, DC (Ri ~ 72 k)
IS
mA
1 relay
relay contact
N/O
Switching capacity
AC
6 (250 V AC)
DC current
5 (30 V AC)
1 (digital/analog)
Output voltage
TH
Uout
V DC
+24
AO
Uout
V DC
0 - 10
Iout
mA
< 20
12-bits
Interface (RJ45)
172
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11 Annex
11.3 Technical data
Unit
DC11D4D3
Symbol
DC11D2D3
Ue
ULN
Input current
ILN
11
Mains frequency
fLN
Hz
50/60
Frequency range
fLN
Hz
48 - 62
IL
IL
Output voltage at Ue
DC11D5D3
Main circuit
19
25
3.45
6.45
8.7
4.03
7.53
10.15
U2
Output frequency
f2
Hz
Pulse frequency
fPWM
kHz
16 (adjustable 4 32)
Hz
0.1
Ie
2.3
4.3
5.8
18.5
37.5
44
Power section
95
95
95
IPE
mA
<1
<1
<1
Fan, built-in
1)
1)
Size
FS1
FS1
FS2
Motor feeder
Assigned motor output
at 230 V, 50 Hz
kW
0.37
0.75
1.1
at 220 - 240 V, 60 Hz
HP
0.5
1.5
kVA
0.92
1.71
2.31
kVA
0.96
1.79
2.41
Apparent power
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11 Annex
11.3 Technical data
DC11D5D3
max.
30 % MN
max.
30 % MN
max.
30 % MN
DC braking torque
Max. 100% of
rated operational current
Ie with
external
braking resistance
Unit
DC11D4D3
Symbol
DC11D2D3
Braking function
Rmin
47
UDC
390 DC
Control voltage
Uc
Reference voltage
Us
10 V DC (max. 10 mA)
Control section
Note:
174
With a pulse frequency of 4 kHz and an ambient temperature of +40 C / +50 C with IP20/NEMA 0
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11 Annex
11.3 Technical data
11.3.2 DC1-12
DC1127D0
DC1127D0
DC112011
DC112015
8.5
13.9
13.9
19.5
30.5
Unit
DC1124D3
Symbol
DC1122D3
Ue
V AC
230, single-phase
ULN
Input current
ILN
Mains frequency
fLN
Hz
50/60
Frequency range
fLN
Hz
48 - 62
IL
3.45
6.45
10.5
10.5
15.75
22.5
IL
4.03
7.53
12.25
12.25
18.38
26.25
Output voltage at Ue
U2
V AC
230, 3-phase
Output frequency
f2
Hz
0 - 50 (max. 500)
Pulse frequency
fPWM
kHz
16 (adjustable 4 32)
Hz
0.1
0.1
0.1
0.1
0.1
0.1
Ie
2.3
4.3
10.5
15
PV
18.5
45.75
63
63
103.4
160
Efficiency
95
93.9
95.8
95.8
95.3
96
IPE
mA
2.49
2.49
2.49
2.49
2.49
<1
Fan, built-in
Size
FS1
FS1
FS1
FS2
FS2
FS3
Main circuit
Feeder unit
Power section
8 (adjustable 4 - 24)
Heat dissipation
Heat dissipation of rated operational
current
Motor feeder
Assigned motor output
at 230 V, 50 Hz
kW
0.37
0.75
1.5
1.5
2.2
at 220 - 240 V, 60 Hz
HP
0.5
kVA
0.92
1.71
2.79
2.79
4.18
5.98
kVA
0.96
1.79
2.91
2.91
4.36
6.24
Apparent power
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175
DC1122D3
DC1124D3
DC1127D0
DC1127D0
DC112011
DC112015
Unit
Symbol
11 Annex
11.3 Technical data
Braking function
Standard braking torque
max. 30 % MN
DC braking torque
Rmin
47
47
47
UDC
V DC
390
390
390
Uc
V DC
Reference voltage
Us
V DC
10 (max. 10 mA)
Control section
Note:
176
With a pulse frequency of 4 kHz and an ambient temperature of +40 C / +50 C with IP20/NEMA 0
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11 Annex
11.3 Technical data
11.3.3 DC1-32
DC1327D0
DC1327D0
DC132011
DC132018
4.5
7.3
7.3
11
18.8
Unit
DC1324D3
Symbol
DC1322D3
Ue
V AC
230, 3-phase
ULN
Input current
ILN
Mains frequency
fLN
Hz
50/60
Frequency range
fLN
Hz
48 - 62
IL
3.45
6.45
10.5
10.5
15.75
27
IL
4.03
7.53
12.25
12.25
18.38
31.5
Output voltage at Ue
U2
V AC
230, 3-phase
Output frequency
f2
Hz
0 - 50 (max. 500)
Pulse frequency
fPWM
kHz
16 (adjustable 4 32)
Hz
0.1
Ie
2.3
4.3
10.5
18
PV
CO
14.8
39.75
61.5
61.5
90.2
160
Efficiency
96
94.7
95.9
95.9
95.9
96
IPE
mA
<1
<1
<1
<1
<1
<1
Fan, built-in
Size
FS1
FS1
FS1
FS2
FS2
FS3
Main circuit
Feeder unit
Power section
8 (adjustable 4 - 24)
Heat dissipation
Heat dissipation of rated operational
current
Motor feeder
Assigned motor output
at 230 V, 50 Hz
kW
0.37
0.75
1.5
1.5
2.2
at 220 - 240 V, 60 Hz
HP
0.5
kVA
0.92
1.71
2.79
2.79
4.18
7.17
kVA
0.96
1.79
2.91
2.91
4.36
7.48
Apparent power
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177
DC1322D3
DC1324D3
DC1327D0
DC1327D0
DC132011
DC132018
Unit
Symbol
11 Annex
11.3 Technical data
Braking function
Standard braking torque
max. 30% MN
DC braking torque
Rmin
47
47
47
UDC
V DC
390
390
390
Uc
V DC
Reference voltage
Us
V DC
10 (max. 10 mA)
Control section
Note:
178
With a pulse frequency of 4 kHz and an ambient temperature of +40 C / +50 C with IP20/NEMA 0
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11 Annex
11.3 Technical data
11.3.4 DC1-34
DC1344D1
DC1345D8
DC1349D5
4.3
4.3
6.1
9.8
Unit
DC1344D1
Symbol
DC1342D2
Ue
V AC
400, 3-phase
ULN
Input current
ILN
2.4
Mains frequency
fLN
Hz
50/60
Frequency range
fLN
Hz
48 - 62
IL
3.3
6.15
6.15
8.7
14.25
IL
3.85
7.18
7.18
10.15
16.63
Output voltage at Ue
U2
V AC
400, 3-phase
Output frequency
f2
Hz
Pulse frequency
fPWM
kHz
16 (adjustable 4 32)
Hz
0.1
Ie
2.2
4.1
4.1
5.8
9.5
PV
CO
63.75
76.5
76.5
101.2
136
Efficiency
91.5
94.9
94.9
95.4
96.6
IPE
mA
<1
<1
<1
<1
<1
Fan, built-in
Size
Size FS1
FS1
FS2
FS2
FS2
Main circuit
Feeder unit
Power section
Heat dissipation
Motor feeder
Assigned motor output
at 400 V, 50 Hz
kW
0.75
1.5
1.5
2.2
at 440 - 480 V, 60 Hz
HP
kVA
1.52
2.84
2.84
4.02
6.58
kVA
1.83
3.41
3.41
4.82
7.9
Apparent power
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179
DC1342D2
DC1344D1
DC1344D1
DC1345D8
DC1349D5
Unit
Symbol
11 Annex
11.3 Technical data
Braking function
Standard braking torque
max. 30 % MN
DC braking torque
Rmin
100
100
100
UDC
V DC
780
780
780
Uc
V DC
Reference voltage
Us
V DC
10 (max. 10 mA)
Control section
Note:
180
With a pulse frequency of 4 kHz and an ambient temperature of +40 C / +50 C with IP20/NEMA 0
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11 Annex
11.3 Technical data
11.3.5 DC1-34
DC1-34024
Unit
DC1-34018
Symbol
DC1-34014
Ue
V AC
400, 3-phase
ULN
Input current
ILN
14.6
18.1
24.7
Mains frequency
fLN
Hz
50/60
50/60
50/60
Frequency range
fLN
Hz
48 - 62
48 - 62
48 - 62
IL
21
27
36
IL
24.5
31.5
42
Output voltage at Ue
U2
V AC
400, 3-phase
400, 3-phase
400, 3-phase
Output frequency
f2
Hz
0 - 50 (max. 500)
0 - 50 (max. 500)
0 - 50 (max. 500)
Pulse frequency
fPWM
kHz
8 (adjustable 4 24)
Hz
0.1
Ie
14
18
24
PV
CO
209
30
297
Efficiency
96.2
99.6
97.3
IPE
mA
<1
<1
2.49
Fan, built-in
1)
Size
FS3
FS3
FS3
Main circuit
Feeder unit
Power section
Heat dissipation
Heat dissipation of rated operational
current
Motor feeder
Assigned motor output
at 400 V, 50 Hz
kW
5.5
7.5
11
at 440 - 480 V, 60 Hz
HP
7.5
10
15
kVA
9.67
12.47
16.63
kVA
11.64
14.96
19.95
Apparent power
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181
11 Annex
11.3 Technical data
DC1-34018
DC1-34024
Unit
Symbol
DC1-34014
Braking function
Standard braking torque
max. 30% MN
DC braking torque
Rmin
47
47
47
On threshold for
brake transistor
UDC
V DC
780
780
780
Uc
V DC
Reference voltage
Us
V DC
10 (max. 10 mA)
Control section
Note:
182
With a pulse frequency of 4 kHz and an ambient temperature of +40 C / +50 C with IP20/NEMA 0
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11 Annex
11.4 Dimensions and frame size
b2
b1
b
EMC
VAR
1
7 8
9 10 11
a1
a
c1
c
a [mm]
(in)
a1 [mm]
(in)
b [mm]
(in)
b1 [mm]
(in)
b2 [mm]
(in)
c [mm]
(in)
c1 [mm]
(in)
1 [mm]
(in)
2 [mm]
(in)
m
[kg]
FS1
81
(3.19)
50.0
(1.97)
184
(7.24)
170
(6.69)
7
(0.28)
124
(4.88)
4
(0.16)
6
(0.25)
12
(0.47)
1.1
Size FS2
107
(4.21)
75
(2.95)
231
(9.09)
215
(8.46)
8
(0.31)
152
(5.98)
5
(0.2)
6
(0.25)
12
(0.47)
2.6
FS3
131
(5.16)
100
(3.94)
273
(10.75)
255
(10.04)
8.5
(0.33)
175
(6.89)
5
(0.2)
6
(0.25)
12
(0.47)
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183
11 Annex
11.4 Dimensions and frame size
REV
PWR
FWD
OFF
b1
b1
b
ON
b2
b1
a1
a1
c1
a1
a
a [mm]
(in)
a1 [mm]
(in)
b [mm]
(in)
b1 [mm]
(in)
b2 [mm]
(in)
c [mm]
(in)
c1 [mm]
(in)
1 [mm]
(in)
2 [mm]
(in)
m
[kg]
FS1
161
(6.34)
148.5
(5.85)
232
(9.13)
189
(7.44)
25
(0.98)
184
(7.24)
3.5
(0.14)
4
(0.15)
8
(0.31)
2.8
(6.17)
FS2
188
(7.4)
176
(6.93)
257
(10.12)
200
(7.87)
28
(1.1)
192
(7.56)
3.5
(0.14)
4.2
(0.16)
8.5
(0.33)
5
(11.02)
FS3
210
(8.27)
197.5
(7.78)
310
(12.2)
252
(9.92)
33
(1.3)
234
(9.21)
3.5
(0.14)
4.2
(0.16)
8.5
(0.33)
8.2
(18.08)
184
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11 Annex
11.5 Variable frequency drives for single-phase AC motors
L1/L L2/N
L3
9 10 11
P-11
P-33
P-04
f
P-32
P-33
P-04
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11 Annex
11.5 Variable frequency drives for single-phase AC motors
Follow the steps below in order to obtain a reliable start:
1. Connect the motor to the variable frequency drive correctly.
2. Set the motor's rated operational voltage (P-07) and the rated motor
current (P-08) correctly (see the information on the nameplate).
3. Open the extended parameter set with P-14 = 101.
4. Set boost time P-33 to its maximum value of 150 s.
5. Start the variable frequency drive and have the display show the motor
current (to do this, press the OK button until "A x.x" is shown).
6. About 3 to 5 seconds after the unit starts, compare the motor current
with the rated motor current. Then follow the scenario that applies:
a) The motor current is less than 80% of the rated motor current:
b) The motor current is more than 90% of the rated motor current:
Check to make sure that once the boost start voltage is set correctly,
the current falls between 80% and 90% of the rated motor current
about 3 to 5 seconds after the unit starts.
Now reduce boost time P-33 in the direction of the value required for the
motor start. The ideal boost time will be a few seconds longer than the
time for the motor start.
186
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11 Annex
11.6 DX-SPL-RJ45-2SL1PL
11.6 DX-SPL-RJ45-2SL1PL
This splitter was specifically designed for networking multiple variable
frequency drives. The RJ45 ports are connected in parallel so as to make it
possible to connect multiple variable frequency drives or up to two external
keypads with a simple RJ45 cable.
The RJ45 connector needs to be plugged into the front of the DC1 variable
frequency drive. The sockets can be used to connect another variable
frequency drive, an external keypad, or a head-end controller (via a field bus).
L1/L L2/N
L3
9 10 11
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11 Annex
11.7 External keypad
IL
DX-KEY-LED
DX-KEY-OLED
l 3 m (l 9.84 ft)
188
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11 Annex
11.7 External keypad
DC1
DA1
COM
DA1
1 2 3 4
5 6 7 8
9 10 11 12
13
COM
1
14 15 16 17
DC+ BR
L1/L L2/N
L3
18
1 2 3 4
5 6 7 8
9 10 11 12
13
9 10 11
14 15 16 17
DC+ BR
18
The external keypad can be connected without any tools. One end of the
RJ45 cable is simply plugged into the front of the variable frequency drive.
The other end is plugged into the bottom of DX-KEY-LED external keypads
and into the back of DX-KEY-OLED keypads.
L1/L L2/N
L3
1
6
9 10 11
L1/L L2/N
L3
9 10 11
DX-KEY-LED
DX-KEY-OLED
Figure 100: Installing the external keypad
In order to connect two external keypads, you will have to change the port
address on one of the keypads to 2 (WE = 1). To control a DC1 variable
frequency drive with the keypads, you will need to set the variable frequency
drive address defined in parameter P-36.
DC1 variable frequency drive
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11 Annex
11.7 External keypad
Button combinations for external keypads
Function
Key combination
Keypad Port
Language1)
1) On DX-KEY-OLED keypads only
11.7.2 DX-KEY-LED
The external DX-KEY-LED 7-segment LED keypad has the same functions as
the internal keypad.
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11 Annex
11.7 External keypad
11.7.3 DX-KEY-OLED
The DX-KEY-OLED external keypad with an organic LED display has a display
that shows plaintext messages in a variety of languages. DX-KEY-OLED
external keypads have two additional buttons: Hand and Auto. These
buttons do not serve any purpose when used with DC1 variable frequency
drives.
Hand
Auto
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11 Annex
11.7 External keypad
Figure 103:Designations for the elements that make up the OLED keypad
a Variable frequency drive part no.
b Variable frequency drive address
c Status Message
d Rated power
e Rated operating voltage
f Size (FS1, FS2, FS3)
After pressing the OK button and holding it down for two seconds
g Parameter name
h Parameter number
i Parameter value
After pressing the OK button again
j
k
l
m
n
192
Parameter name
Parameter value
Parameter number
Maimum value
Minimum value
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11 Annex
11.8 DX-NET-SWD3
11.8 DX-NET-SWD3
Ready
I
O
Ready
I
O
L1/L L2/N
L3
9 10 11
SWD4-100LF8-24
SWD4-3LF8-24-2S
SWD4-5LF8-24-2S
SWD4-10LF8-24-2S
L1/L L2/N
L3
Ready
I
O
8
SWD4-8SF2-5
9 10 11
+ 15V
SWD4-8SF2-5
SWD4-8SF2-5
+ 15V
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11 Annex
11.9 PC-Interface cards
194
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11 Annex
11.9 PC-Interface cards
For more information on the DX-COM-STICK Bluetooth communication stick, please refer to manual MN040003EN,
"drivesConnect Parameter Configuration Software for
PowerXL Variable Frequency Drives."
11.9.2 DX-COM-PCKIT
USB
6 5 4 3
2 1
PWR
RxD
TxD
SW
Serial
CD
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195
11 Annex
11.9 PC-Interface cards
11.9.3 DX-CBL-PC1M5
IL
CD
196
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11 Annex
11.10 Expansion modules
11.9.4 drivesConnect
The drivesConnect parameter configuration program can be used with a
computer in order to quickly configure a DC1 variable frequency drive's
parameters, as well as to control, diagnose, document (by printing and saving
the corresponding parameter lists), and transfer data from and to the variable
frequency drive.
The drivesConnect program is found in the CD enclosed with the variable
frequency drive and can also be downloaded for free on the Internet.
To be able to use the function block editor's full functionality, you will need a
license for it. A DX-COM-SOFT dongle is required for this purpose.
In order to establish a connection to the computer, you will need
a DX-COM-STICK or the connection cable included with the DX-COM-PC-KIT
or DX-CBL-PC-1M5.
10 11
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11 Annex
11.10 Expansion modules
Symbol
Unit
Value
DXC-EXT-IO110
DXC-EXT-IO230
80 - 250 , Ri 68 k
Input voltage
High signal
DXC-EXT-IO110
DXC-EXT-IO230
80 - 250 , Ri 68 k
Operation temperature
0 - +50
Storage temperature
-40 - +60
Degree of protection
IP00
11.10.1.2 mounting
198
DANGER
Dangerous voltage!
Expansion modules DXC-EXT-IO110 and DXC-EXT-IO230 must
not be placed into operation until all mounting and installation
work has been completed. Any other use will be considered to
be an inappropriate use.
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11 Annex
11.10 Expansion modules
f-Soll
11
9
f-Out
+
12
10
11
13
DI4
10
0V
8
A0
0 ... +10 V/20 mA
0V
AI
0 ... +10 V
+10 V
< 20 mA
DI3
DI2
DI1
DC1
P-18 = 1
RUN
K1
250 V AC
220 V DC
1A
4.7 k
L
N
P-15 = 5
P-15 = 2
P-18 = 0
RUN (WE)
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11 Annex
11.10 Expansion modules
11.10.2 DXC-EXT-2RO
10 11
Unit
Value
V DC
50
K1
250 AC / 220 DC
K2
250 AC / 220 DC
K1
K2
-10 - +50
Symbol
Operation temperature
Degree of protection
IP00
11.10.2.2 mounting
200
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11 Annex
11.10 Expansion modules
DANGER
Dangerous voltage!
Expansion module DXC-EXT-2RO must not be placed into operation until all mounting and installation work has been
completed. Any other use will be considered to be an inappropriate use.
10
0V
AI
0 ... +10 V
+10 V
< 20 mA
DI3
DI2
DI1
+24 V
< 100 mA
DC1
P-18 = 1
RUN
11
9
K2
f-Soll
10
250 V AC
220 V DC
1A
11
K1
4.7 k
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11 Annex
11.10 Expansion modules
11.10.3 DXC-EXT-2RO1AO
10 11
The DXC-EXT-2RO1AO expansion module was developed for HVAC applications. It transforms the DC1 variable frequency drive's AO analog output into
a K2 relay output. This provides the variable frequency drive with two potential-free relay contacts and enables it to switch mains voltages of up to
250 VAC and 220 VDC.. In addition, analog output AO will be retained and
will output a voltage (0 - 10 V) that is proportional to the output frequency.
Unit
Value
V DC
50
K1
250 AC / 220 DC
K2
250 AC / 220 DC
AO
0 -10 DC
K1
K2
AO
mA
< 20
-10 - +50
Operation temperature
Degree of protection
IP00
11.10.3.2 mounting
202
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11 Annex
11.10 Expansion modules
DANGER
Dangerous voltage!
Expansion module DXC-EXT-2RO1AO must not be placed into
operation until all mounting and installation work has been
completed. Any other use will be considered to be an inappropriate use.
10
11
FWD
f-Soll
A0
0 ... +10 V/
20 mA
0V
DI3
0V
DI2
AI
0 ... +10 V
DI1
+10 V
< 20 mA
+24 V, <100 mA
K1
K2
12
10
13
11
250 V AC/220 V DC, 1 A
f-Out
+
4.7 k
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203
11 Annex
11.11 Cables and fuses
204
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11 Annex
11.11 Cables and fuses
Table 24: Fusing and assigned cross-sectional areas
Device type
F1, Q1 =
L1/L, L2/N, L3
U, V, W
PE
DC+, DC-, BR
1~
3~
mm
AWG1)
mm
AWG1)
mm
AWG1)
mm
AWG1)
DC1-1D2D3
16
152)
2 x 1.5
2 x 14
3 x 1.5
3 x 14
1.5
14
1.5
14
DC1-1D4D3
25
2x4
2x8
3 x 1.5
3 x 14
1.5
14
DC1-1D5D8
32
2x4
2 x 10
3 x 1.5
3 x 14
10
1.5
14
DC1-122D3
10
2 x 1.5
2 x 14
3 x 1.5
3 x 14
1.5
14
1.5
14
DC1-124D3
16
2 x 1.5
2 x 14
3 x 1.5
3 x 14
1.5
14
1.5
14
DC1-127D0
16
2 x 1.5
2 x 14
3 x 1.5
3 x 14
1.5
14
1.5
14
DC1-12011
25
2x4
2 x 14
3 x 1.5
3 x 14
10
1.5
14
DC1-12015
40
2x6
2x8
3 x 2.5
3 x 12
2.5
12
DC1-322D3
3 x 1.5
3 x 14
3 x 1.5
3 x 14
1.5
14
1.5
14
DC1-324D3
3 x 1.5
3 x 14
3 x 1.5
3 x 14
1.5
14
1.5
14
DC1-327D0
10
3 x 1.5
3 x 14
3 x 1.5
3 x 14
1.5
14
2.5
12
DC1-32011
16
152)
3 x 2.5
3 x 12
3 x 1.5
3 x 14
2.5
12
10
DC1-32018
20
3 x 2.5
3 x 12
3 x 2.5
3 x 12
2.5
12
10
DC1-342D2
3 x 1.5
3 x 14
3 x 1.5
3 x 14
1.5
14
1.5
14
DC1-344D1
3 x 1.5
3 x 14
3 x 1.5
3 x 14
1.5
14
1.5
14
DC1-345D8
10
3 x 1.5
3 x 14
3 x 1.5
3 x 14
1.5
14
2.5
12
DC1-349D5
16
152)
3 x 1.5
3 x 14
3 x 1.5
3 x 14
1.5
14
2.5
12
DC1-34014
20
3 x 2.5
3 x 12
3 x 2.5
3 x 12
2.5
12
2.5
12
DC1-34018
25
3x4
3 x 10
3 x 2.5
3 x 12
10
10
DC1-34024
32
3x6
3x8
3x6
3x8
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11 Annex
11.11 Cables and fuses
Table 25: Specified fuses
Device type
2)
Maximum permitted
mains supply voltage
ULN
VDE
UL1)
[V]
[A]
[A]
(VDE)
DC1-1D2D3
1 AC 115 V +10 %
16
15
FAZ-B16/1N
DC1-1D4D3
1 AC 115 V +10 %
25
25
FAZ-B25/1N
DC1-1D5D8
1 AC 115 V +10 %
32
35
FAZ-B32/1N
DC1-122D3
1 AC 240 V +10 %
10
10
FAZ-B10/1N
DC1-124D3
1 AC 240 V +10 %
10
10
FAZ-B10/1N
DC1-127D0
1 AC 240 V +10 %
16
16
FAZ-B16/1N
DC1-12011
1 AC 240 V +10 %
25
25
FAZ-B25/1N
DC1-12015
1 AC 240 V +10 %
40
40
FAZ-B40/1N
DC1-322D3
3 AC 240 V +10 %
FAZ-B6/3
PKM0-6,3
DC1-324D3
3 AC 240 V +10 %
FAZ-B6/3
PKM0-6,3
DC1-327D0
3 AC 240 V +10 %
10
10
FAZ-B10/3
PKM0-10
DC1-32011
3 AC 240 V +10 %
16
15
FAZ-B16/3
PKM0-16
DC1-32018
3 AC 240 V +10 %
20
20
FAZ-B20/3
PKM0-20
DC1-342D2
3 AC 480 V +10 %
FAZ-B6/3
PKM0-6.3
DC1-344D1
3 AC 480 V +10 %
FAZ-B6/3
PKM0-6.3
DC1-345D8
3 AC 480 V +10 %
10
10
FAZ-B10/3
PKM0-10
DC1-349D5
3 AC 480 V +10 %
16
15
FAZ-B16/3
PKM0-16
DC1-34014
3 AC 480 V +10 %
20
20
FAZ-B20/3
PKM0-20
DC1-34018
3 AC 480 V +10 %
25
25
FAZ-B25/3
PKM0-25
DC1-34024
3 AC 480 V +10 %
32
35
FAZ-B32/3
PKM0-32
206
3)
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11 Annex
11.12 Mains contactors
The mains contactors shown here allow for the input-side rated
operating current ILN of the variable frequency drive without a
mains choke.
The selection is based on the free air thermal current Ith = Ie
(AC-1) at the specified ambient temperature.
NOTICE
The inching operation is not permissible via the mains contactor
(Pause time 30 s between switching off and on).
DILM12-XP1
P1DILEM
DILM
DILEM
13
A1 1
A2
6 14
DILM12-XP1
P1DILEM
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11 Annex
11.12 Mains contactors
Table 26: Assigned mains contactors
Device type
DC1
(50 Hz)
(60 Hz)
ULN
ULN
Rated input
current
+40 C
ILN
IN
IN
[A]
[A]
[A]
DC1-1D2D3
1 AC 110 V
1 AC 120 V
11
DILEM-10 + DILM12-XP1
20
22
DC1-1D4D3
1 AC 110 V
1 AC 120 V
19
DILEM-10 + DILM12-XP1
20
22
DC1-1D5D8
1 AC 110 V
1 AC 120 V
25
DILEM-10 + DILM12-XP1
20
22
DC1-122D3
1 AC 230 V
1 AC 240 V
DILEM-10 + DILM12-XP1
DILM72)
20
21
22
DC1-124D3
1 AC 230 V
1 AC 240 V
8.5
DILM7
21
22
DC1-127D0FN
1 AC 230 V
1 AC 240 V
13.9
DILM7
21
22
DC1-127D0FB
1 AC 230 V
1 AC 240 V
13.9
DILM7
21
22
DC1-12011
1 AC 230 V
1 AC 240 V
19.5
DILM17
38
40
DC1-12015
1 AC 230 V
1 AC 240 V
30.5
DILM17
38
40
DC1-322D3
3 AC 230 V
3 AC 240 V
3.0
DILEM-10
20
22
DC1-324D3
3 AC 230 V
3 AC 240 V
4.5
DILEM-10
20
22
DC1-327D0FN
3 AC 230 V
3 AC 240 V
7.3
DILEM-10
20
22
DC1-327D0FB
3 AC 230 V
3 AC 240 V
7.3
DILEM-10
20
22
DC1-32011
3 AC 230 V
3 AC 240 V
11.0
DILM7
21
22
DC1-32018
3 AC 230 V
3 AC 240 V
18.8
DILM7
DILM171)
21
38
22
40
DC1-342D2
3 AC 400 V
3 AC 480 V
2.4
DILEM-10
20
22
DC1-344D1FN
3 AC 400 V
3 AC 480 V
4.3
DILEM-10
20
22
DC1-344D1FB
3 AC 400 V
3 AC 480 V
4.3
DILEM-10
20
22
DC1-345D8
3 AC 400 V
3 AC 480 V
6.1
DILEM-10
20
22
DC1-349D5
3 AC 400 V
3 AC 480 V
9.8
DILEM-10
20
22
DC1-34014
3 AC 400 V
3 AC 480 V
14.6
DILM7
21
22
DC1-34018
3 AC 400 V
3 AC 480 V
18.1
DILM7
21
22
DC1-34024
3 AC 400 V
3 AC 480 V
24.7
DILM17
38
40
208
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11 Annex
11.13 EMC cable brackets
Cable bracket
Size DC1
Gland plates
Quantity / Designation
DX-EMC-MNT-1N
FS1
1 x / mains connection
DX-EMC-MNT-1M
FS1
DX-EMC-MNT-2N
FS2
1 x / mains connection
DX-EMC-MNT-2M
FS2
DX-EMC-MNT-3N
FS3
1 x / mains connection
DX-EMC-MNT-3M
FS3
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11 Annex
11.14 Radio interference suppression filter
L0AD
LINE
The DX-EMC1 and DX-EMC3 radio interference suppression filters must only be used together with the recommended
DC1-N variable frequency drives (which do not have an integrated radio interference suppression filter).
In the case of variable frequency drives with an internal radio interference suppression filter, theEMC screw must be used instead.
The radio interference suppression filters can be mounted side by side with
the variable frequency drives without any lateral clearance between them.
The connection must be made on the mains side (LINE) using screw
terminals L and N in DX-EMC12- devices and terminals L1, L2, L3 in
DX-EMC-34 devices. The variable frequency drives need to be connected
to the screw terminals labeled LOAD.
The PE connection needs to be made using the stud marked with a grounding
symbol. The radio interference suppression filters have low leakage currents.
The rated value at 50 Hz with mains voltage fluctuations of 10% is < 3.00 mA
for DX-EMC1 devices and < 0.40 mA for DX-EMC3 devices.
210
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11 Annex
11.14 Radio interference suppression filter
Table 27: Motor cable lengths and pulse frequencies with external Radio interference
suppression filter1)
Device type DC1
Recommended radio
interference
suppression
filter
Mains connection
EMC category
(maximum permissible motor cable length)
C1
C2
C3
Stages
ULN
Ie
IPE
fPWM
fPWM
fPWM
Count
[V]
[A]
[mA]
[m]
[kHz]
[m]
[kHz]
[m]
[kHz]
<6
50
16
100
16
125
16
<6
16
20
50
DC1-122D3N
DX-EMC12-008
230
DC1-S24D3N
DX-EMC12-008
230
DC1-1D2D3N
DX-EMC12-012
115
12
DC1-S27D0N
DX-EMC12-012
115
12
DC1-S24D3N
DX-EMC12-012
230
12
DC1-S27D0N
DX-EMC12-012
230
12
DC1-S1011N
DX-EMC12-016
115
16
DC1-127D0N
DX-EMC12-016
230
16
DC1-S2011N
DX-EMC12-016
230
16
DC1-1D4D3N
DX-EMC12-020
115
20
DC1-12011N
DX-EMC12-020
230
20
DC1-1D5D8N
DX-EMC12-030
115
30
DC1-12015N
DX-EMC12-030
230
30
DC1-322D3N
DX-EMC34-008
230
DC1-324D3N
DX-EMC34-008
230
DC1-327D0N
DX-EMC34-008
230
DC1-342D2N
DX-EMC34-008
400
DC1-344D1N
DX-EMC34-008
400
DC1-345D8N
DX-EMC34-008
400
DC1-349D5N
DX-EMC34-012
400
12
<6
25
50
60
DC1-32011N
DX-EMC34-016
230
16
<6
20
75
100
DC1-34014N
DX-EMC34-016
400
16
DC1-32018N
DX-EMC34-030
230
30
DC1-34018N
DX-EMC34-030
400
30
< 6.5
60
16
125
16
125
16
DC1-34024N
DX-EMC34-030
400
30
< 6.5
20
35
16
50
16
1) DX-EMC external radio interference suppression filters have low leakage currents (IPE).
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11 Annex
11.15 Braking resistances
11.15.1 DX-BR3-100
Braking resistance DX-BR-100 can be installed directly inside the heat sink in
FS2 and FS3 DC1 variable frequency drives.
212
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11 Annex
11.15 Braking resistances
Table 28: Technical data DX-BR3-100
Technical Data
Formula
sign
Unit
Value
V DC
900
Resistor
100 10
Continuous rating
PDB
CO
200
Peak power
PPeak
kW
12 for 1.25 s
Duty factor
ED
PDB
Pmax
PDB (UL)
Pmax (UL)
[]
[W]
[W]
[W]
[W]
DX-BR050-0K4
50
400
3236
400
3236
DX-BR100-0K8
100
800
6084
800
6084
DX-BR047-3K1
47
3100
12945
3100
12945
DX-BR050-0K8
50
800
3236
800
3236
DX-BR100-1K6
100
1600
6084
1600
6084
DX-BR047-5K1
47
5100
12945
5100
12945
DX-BR100-6K2
100
6200
6084
6200
6084
DX-BR047-9K2
47
9200
12945
9200
12945
Part no.
a1
b1
b1
a1
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213
11 Annex
11.15 Braking resistances
Table 30: Braking resistance dimensions and weights
a
a1
b1
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[kg]
DX-BR050-0K4
445
425
95
70
95
6 x 12
2.1
DX-BR100-0K8
445
425
140
120
120
6 x 12
4.0
DX-BR047-3K1
485
380
326
300
301
12.0
DX-BR050-0K8
445
425
140
120
120
6 x 12
4.0
DX-BR100-1K6
445
425
280
120
120
6 x 12
8.0
DX-BR047-5K1
485
380
426
380
301
15.5
DX-BR100-6K2
485
380
526
500
301
18.0
DX-BR047-9K2
485
380
626
600
301
20.5
Part no.
Part no.
DC1-127D0
DC1-12011
DC1-12015
DC1-327D0
DC1-32011
DC1-32018
DC1-344D1
DC1-345D8
DC1-349D5
DC1-34014
DC1-34018
DC1-34024
Permissible
Rmin
47
47
47
47
47
47
47
47
47
47
47
47
Duty factor
ED [%]
ED [%]
ED [%]
ED [%]
ED [%]
ED [%]
ED [%]
ED [%]
ED [%]
ED [%]
ED [%]
DX-BR050-0K4
10
10
10
10
10
10
DX-BR100-0K8
10
10
10
DX-BR047-3K1
40
40
40
40
40
40
10
10
10
DX-BR050-0K8
20
20
20
20
20
20
DX-BR100-1K6
20
20
20
DX-BR047-5K1
20
20
20
DX-BR100-6K2
40
40
40
DX-BR047-9K2
40
40
40
214
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11 Annex
11.16 Mains chokes
I 1.0
I 1.0
Ie 0.9
Ie 0.9
0.8
0.8
0.7
0.7
0.6
0.6
0.5
1000
2000
3000
4000
5000
h [m]
0.5
Iso. class F
Iso. class B
40
45
50
55
60
65
70
ta [C]
Figure 121: Derating values for deviating installation altitudes and ambient air temperatures
T
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215
11 Annex
11.16 Mains chokes
Table 32: Compatible DX-LN1 single-phase main chokes
Device type
Rated
input
current
frequency
Voltage
ILN
Ie
ULNmax
[A]
[A]
[Hz]
[V]
DC1-122D3
DX-LN1-006
5.8
50/60 10 %
260 +0 %
DC1-124D3
8.5
DX-LN1-009
8.6
50/60 10 %
260 +0 %
DC1-1D2D3
11
DX-LN1-013
13
50/60 10 %
260 +0 %
DC1-127D0
13.9
DX-LN1-018
18
50/60 10 %
260 +0 %
DC1-1D4D3
19
DX-LN1-024
24
50/60 10 %
260 +0 %
DC1-12011
19.5
DC1-1D5D8
25
DX-LN1-032
32
50/60 10 %
260 +0 %
DC1-12015
30.5
frequency
Voltage
ILN
Ie
ULNmax
[A]
[A]
[Hz]
[V]
DX-LN3-004
50/60 10 %
550 +0 %
DX-LN3-006
50/60 10 %
550 +0 %
DX-LN3-010
10
50/60 10 %
550 +0 %
DX-LN3-016
16
50/60 10 %
550 +0 %
DX-LN3-025
25
50/60 10 %
550 +0 %
216
Rated
input
current
DC1-322D3
DC1-432D2
2.4
DC1-324D3
4.5
DC1-324D1
4.3
DC1-345D8
6.1
DC1-327D0
7.3
DC1-349D5
9.8
DC1-32011
11
DC1-34014
14.6
DC1-32018
18.8
DC1-34018
18.1
DC1-34024
24.7
12/13 MN04020003Z-EN
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11 Annex
11.17 Motor chokes
DX-LM3...
M
3~
Umax
Umax
f2
fPWM
I 1.0
I 1.0
Ie 0.9
Ie 0.9
0.8
0.8
0.7
0.7
0.6
0.6
0.5
1000
2000
3000
4000
5000
h [m]
0.5
Iso. class F
Iso. class B
40
45
50
55
60
65
70
ta [C]
Figure 123: Derating values for deviating installation altitudes and ambient air temperatures
12/13 MN04020003Z-EN
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217
11 Annex
11.17 Motor chokes
Table 34: Allocation of the motor chokes for variable frequency drives of the 230-V class
Device type
(230 V, 50 Hz)
Ie
Ie
Ie
Ie
[A]
[A]
[kW]
[A]
[HP]
[A]
DC1-122D3
2.3
DX-LM3-005
0.37
0.5
2.2
DC1-124D3
4.3
DX-LM3-005
0.75
3.2
4.2
DC1-127D0
DX-LM3-008
1.5
6.3
6.8
DC1-12011
10.5
DX-LM3-011
11
2.2
8.7
9.6
DC1-12015
15
DX-LM3-016
16
14.8
15
DC1-1D2D3
2.3
DX-LM3-005
0.37
0.5
2.2
DC1-1D4D3
4.3
DX-LM3-005
0.75
3.2
4.2
DC1-1D5D8
5.8
DX-LM3-008
1.1
4.6
1.5
5.8
DC1-322D3
2.3
DX-LM3-005
0.37
0.5
2.2
DC1-324D3
4.3
DX-LM3-005
0.75
3.2
4.2
DC1-327D3
DX-LM3-008
1.5
6.3
6.8
DC1-32011
10.5
DX-LM3-008
2.2
8.7
9.6
DC1-32018
18
DX-LM3-035
35
14.8
15.2
Notes:
Max. power supply (Umax): 750 V 0 %
Maximum permissible frequency: 200 Hz
Maximum permissible pulse frequency (fPWM): 12 kHz
Table 35: Compatible motor chokes for 400-V class variable frequency drives
Device type
(400 V, 50 Hz)
Ie
Ie
Ie
Ie
[A]
[A]
[kW]
[A]
[HP]
[A]
DC1-342D2
2.2
DX-LM3-005
0.75
1.9
2.1
DC1-344D1
4.1
DX-LM3-005
1.5
3.6
3.4
DC1-345D8
5.8
DX-LM3-008
2.2
4.8
DC1-349D5
9.5
DX-LM3-011
11
8.5
7.6
DC1-34014
14
DX-LM3-016
16
5.5
11.3
7.5
11
DC1-34018
18
DX-LM3-035
35
7.5
15.2
10
14
DC1-34024
24
DX-LM3-035
35
11
21.7
15
21
Notes:
Max. power supply (Umax): 750 V 0 %
Maximum permissible frequency: 200 Hz
Maximum permissible pulse frequency (fPWM): 12 kHz
218
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11 Annex
11.18 Sine filter
The DX-SIN3 sine filter removes high-frequency components from the variable frequency drive's output voltage (U2). This reduces the conducted and
radiated emission. The sine filter's output voltage has a sine wave shape
with a small superimposed ripple voltage.
The sinusoidal voltage's total harmonic distortion is typically 5 to 10%. This
reduces noise and losses in the motor.
U2
DX-SIN3...
Umax
f2
le
fPWM
M
3~
uk
I 1.0
I 1.0
Ie 0.9
Ie 0.9
0.8
0.8
0.7
0.7
0.6
0.6
0.5
1000
2000
3000
4000
h [m]
0.5
Iso. class F
40
45
50
55
ta [C]
Figure 126: Derating values for deviating installation altitudes and ambient air temperatures
12/13 MN04020003Z-EN
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219
11 Annex
11.18 Sine filter
Table 36: Assignment of sine filters
Rated operational current
Ie
Assigned
sine filter
Ie
f2
Uk
Ue1
fPWM1
Ue2
fPWM2
[A]
Part no.
[A]
[Hz]
[%]
[V]
[kHz]
[V]
[kHz]
DC1-122D3
2.3
DX-SIN3-004
0 - 150
7.5
0 - 440
3 -8
0 - 520
4-8
DC1-1D2D3
2.3
DC1-322D3
2.3
DC1-432D2
2.2
DC1-124D3
4.3
DX-SIN3-010
10
0 - 150
0 - 440
3 -8
0 - 520
4-8
DC1-1D4D3
4.3
DC1-324D3
4.3
DC1-324D1
4.1
DC1-127D0
DC1-1D5D8
5.8
DC1-327D0
DC1-345D8
5.8
DC1-349D5
9.5
DC1-12011
10.5
DX-SIN3-016
16.5
0 - 150
7.5
0 - 440
3 -8
0 - 520
4-8
DC1-32011
10.5
DC1-12015
15
DC1-32018
18
DX-SIN3-023
23.5
0 - 150
0 - 440
3 -8
0 - 520
4-8
DC1-34018
18
DC1-34024
24
DX-SIN3-032
32
0 - 150
8.7
0 - 440
3 -8
0 - 520
4-8
Device type
Note:
Sine filter DX-SIN3 should only be operated with fixed pulse frequencies:
Range fPWM1 at rated operating voltage Ue1
Range fPWM2 at rated operating voltage Ue2
220
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11 Annex
11.19 List of parameters
ID
Access right
RUN
ro/rw
Value
Description
DS
P-01
129
rw
0 - 250 Hz
(max. 500 Hz)
50.0
114, 114
P-02
130
rw
0 - 250 Hz
(max. 500 Hz)
0.0
114
P-03
131
rw
0.1 - 600 s
5.0
114; AP040016
P-04
132
rw
0.1 - 600 s
5.0
114, 107;
AP040016
P-05
133
rw
Stop Function
118; AP040018
AP040040
P-06
134
Free coasting
rw
Energy optimization
0
Deactivated
Activated
P-07
135
rw
0.20 - 230/500 V
2301)
P-08
136
rw
Depending on
device
4.81)
38, 109;
AP040014
P-09
137
rw
25 - 500 Hz
50.01)
P-10
138
rw
0 - 30000 rpm
(min-1)
38, 110;
AP040022,
AP040014
P-11
139
rw
0.00 - 20.0 %
Voltage amplification
3.0
114; AP040036
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221
11 Annex
11.19 List of parameters
PNU
P-12
ID
140
Access right
Value
RUN
ro/rw
rw
Description
DS
Control level
Keypad (FWD)
Keypad (FWD/REV)
10
11
12
SmartWire-DT (control will depend on the configuration in the event of a loss of communications; automatic switch to local control)
13
P-13
141
ro
P-dEF
163
P-14
142
rw
0 - 9999
97; AP040020
98, 100
V0-10
AP040024
143
rw
P-16
144
rw
P-17
145
rw
0 - 12
0 = V0-10
1 = b-10-10
2 = AV-20
0 - 20 mA signal
3 = t4-20
4 - 20 mA signal
4 = r4-20
4 - 20 mA signal
5 = t20-4
20 - 4 mA signal
6 = r20-4
20 - 4 mA signal
Pulse frequency
161)
222
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11 Annex
11.19 List of parameters
PNU
P-18
ID
146
Access right
Value
RUN
ro/rw
rw
Description
DS
118; 130;
AP040030
P-19
147
rw
0 - 200.0 %
100.0
118, 131;
AP040030
P-20
148
rw
0 - 50 Hz
15.0
124; AP040038
P-21
149
rw
0 - 50 Hz
0.0
124; AP040038
P-22
150
rw
0 - 50 Hz
0.0
124; AP040038
P-23
151
rw
0 - 50 Hz
0.0
124; AP040038
P-24
152
rw
0.1 - 25.0 s
0.0
107; AP040016
P-25
153
rw
119, 131
P-26
154
rw
0.00 - 50.00 Hz
126; AP040026
P-27
155
rw
0.00 - 50.00 Hz
126; AP040026
P-28
156
rw
0.00 - P-07 V
114; AP040036
P-29
157
rw
0.00 - P-09 Hz
114; AP040036
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223
11 Annex
11.19 List of parameters
PNU
P-30
P-31
ID
158
159
Access right
RUN
ro/rw
rw
160
rw
P-33
161
rw
162
163
rw
P-36
164
rw
DS
Ed9E-r
132; AP040028
129; AP040028
Disabled
1 = AVto-0
Automatic start
2 = AVto-1
3 = AVto-2
4 = AVto-3
5 = AVto-4
6 = AVto-5
0 - 25 s
DC current braking
119
119
119; AP040024
100
122
Deactivated
Activated
rw
P-35
Description
0 = Ed9E-r
rw
P-32
P-34
Value
Locked
0 - 500 %
1 - 63
9.6 kBit/s
19.2 Kbit/s
38.4 kBit/s
57.6 kBit/s
115.2 kBit/s
TimedOut
224
t 30 ms
t 100 ms
138, 153
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3000
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138, 154
11 Annex
11.19 List of parameters
PNU
ID
Access right
RUN
Value
Description
DS
t 1000 ms
t 3000 ms
r 30 ms
r 100 ms
r 1000 ms
r 3000 ms
0 - 9999
101
97; AP040020
97; AP040020
ro/rw
P-37
165
rw
P-38
166
rw
0
Deactivated
Activated
P-39
167
rw
-500.0 - +500.0 %
0.0
AP040024
P-40
168
rw
0.00 - 6,000
0.00
AP040034
P-41
169
rw
0.0 - 30.0
1.0
P-42
170
rw
0.0 - 30.0 s
1.0
P-43
171
rw
P-44
172
173
rw
P-46
174
rw
P-48
P-49
175
176
177
direct operation
Reverse action
rw
P-45
P-47
Analog input 1
0.0 - 100.0 %
0.0
PI controller, feedback
Analog input 2
Analog input 1
Motor current
rw
rw
rw
0 - 10 V signal
1 = A 0-20
0 - 20 mA
2 = t 4-20
3 = r 4-20
4 - 20 mA ( 3 mA delay time 1)
4 = t 20-4
5 = r 20-4
20 - 4 mA ( 3 mA delay time 1)
0.1 - 25.0 s
Standby-time
Deactivated
0.0 - 100.0 %
12/13 MN04020003Z-EN
t 4-20
121; AP040024
20
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225
11 Annex
11.19 List of parameters
PNU
P-50
P-51
P-52
P-53
226
ID
178
179
180
181
Access right
Value
RUN
ro/rw
rw
Description
DS
154
125 kbit/s
250 kBit/s
500 kBit/s
1000 kBit/s
rw
rw
Parameter access
0
SmartWire-DT
rw
12/13 MN04020003Z-EN
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Manual
MN04012009Z
Manual
MN04012009Z
11 Annex
11.19 List of parameters
PNU
ID
Access
right
Unit
Value
Description
103
ro/rw
P00--Display values
P00-01
20
ro
0 - 100
Analog input 1
P00-02
21
ro
0 - 100
Analog Input 2
P00-03
23
ro
Hz/rpm
P00-04
11
ro
Digital inputs 1 - 4
State of the variable frequency drive's digital input
P00-05
ro
Reserved
P00-06
ro
Reserved
P00-07
ro
Motor voltage
P00-08
23
ro
P00-09
24
ro
Unit Temperature
P00-10
ro
HH:MM:SS
P00-11
ro
HH:MM:SS
P00-12
ro
HH:MM:SS
P00-13
ro
HH:MM:SS
P00-14
ro
kHz
4 - 32
Pulse frequency
P00-15
ro
0 - 1000
P00-16
ro
-20 - 120
P00-17
ro
P00-18
15
ro
16
P00-19
P00-20
12
104
ro
13
14
Firmware Version
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227
11 Annex
11.19 List of parameters
228
12/13 MN04020003Z-EN
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Alphabetical index
Numeric
87-Hz Characteristic curve . . . . . . . . . . . . . . . . . . 39
A
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
AC motors, single-phase . . . . . . . . . . . . . . . . . . 185
AC supply systems . . . . . . . . . . . . . . . . . . . . . . . . 28
Air
Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . 165
Ambient air temperature . . . . . . . . . . . . . . . . . . . 22
Analog input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Application note
AP040032 . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
AP040042 . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
AP040048 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
B
Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Bluetooth Stick (DX-COM-STICK) . . . . . . . . . . . . 95
Boost start voltage . . . . . . . . . . . . . . . . . . . . . . . 185
Boost time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Brake chopper . . . . . . . . . . . . . . . . . . . . . 15, 16, 168
Bus termination resistor . . . . . . . . . . . . . . . . . . . . 74
C
Cable
Fuse protection and max. conductor
cross sections . . . . . . . . . . . . . . . . . . . . . . . . 204
Cable brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Cable cross-sections . . . . . . . . . . . . . . . . . . . . . . . 33
Cable glands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
CANopen
Transmission types . . . . . . . . . . . . . . . . . . . 155
Catalog number selection . . . . . . . . . . . . . . . . . . 16
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Circuit type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 38
COM Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Commutating choke, see mains choke . . . . . . . 31
Conformity (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Connecting the power section . . . . . . . . . . . . . . 59
Connection
Asymmetrically earthed network . . . . . . . . . 28
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Control signal terminal, example . . . . . . 85, 88
Digital input . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
EX motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
In power section . . . . . . . . . . . . . . . . . . . . . . . 59
Motor (block diagram) . . . . . . . . . . . . . . . . . . 21
Connection cable (DX-CBL-PC-1M5,
DX-COM-PCKIT) . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Connection terminals . . . . . . . . . . . . . . . . . . . 60, 61
Connection to IT networks . . . . . . . . . . . . . . . . . . 23
Control cables . . . . . . . . . . . . . . . . . . . . . . . . . 56, 66
Control inputs
default settings . . . . . . . . . . . . . . . . . . . . . . . . 70
Control level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Control signal terminals
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
CRC (Cyclical Redundancy Check) . . . . . . . . . . 140
D
DC link voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
DC-braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Default settings . . . . . . . . . . . . . . . . . . . . . . . . . 9, 97
Degree of protection . . . . . . . . . . . . . . . . . . . 15, 168
Delta circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Derating values . . . . . . . . . . . . . . . . . . . . . . 215, 217
Designations for elements in DC1 variable
frequency drives . . . . . . . . . . . . . . . . . . . . . . . 18, 19
Digital input
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Digital output
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
braking resistances BR1..., BR3... . . . . . . . 213
Directives
2006/42/EG . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2006/95/EG . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
drivesConnect . . . . . . . . . . . . . . . . . . . . . . . . 95, 197
drivesConnect parameter configuration
software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
DS (default setting) . . . . . . . . . . . . . . . . . . . . . . . . . 9
DX-CBL-TERM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
DXC-EXT-2RO1AO . . . . . . . . . . . . . . . . . . . . . . . 202
DXC-EXT-IO110 . . . . . . . . . . . . . . . . . . . . . . . . . . 197
DXC-EXT-IO230 . . . . . . . . . . . . . . . . . . . . . . . . . . 197
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DX-KEY-OLED . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
DX-SPL-RJ45-2SL1PL . . . . . . . . . . . . . . . . . . . . . 187
E
Earth-fault loop impedance . . . . . . . . . . . . . . . . . 56
Earth-fault protection . . . . . . . . . . . . . . . . . . . . . . 57
Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
EDS file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Electrical power network . . . . . . . . . . . . . . . . . . . 28
EMC
Compliant setup, example . . . . . . . . . . . . . . 53
Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
-Measures in the control panel . . . . . . . . . . . 51
Measures, general . . . . . . . . . . . . . . . . . . . . . 35
Mounting bracket . . . . . . . . . . . . . . . . . . . . . . 63
EMC (electromagnetic compatibility) . . . . . . . . . . 9
EMC filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
EMC screw . . . . . . . . . . . . . . . . . . . . . . . . 28, 57, 210
Emitted interference . . . . . . . . . . . . . . . . . . . . . . . 36
EMT6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Equipment supplied . . . . . . . . . . . . . . . . . . . . . . . 13
Error
Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Ex motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Expansion modules . . . . . . . . . . . . . . . . . . . . . . . 197
F
Fault current (to earth) . . . . . . . . . . . . . . . . . . . . . 57
Fault log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
FE, see functional earth . . . . . . . . . . . . . . . . . . . . . 9
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fixed frequency . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Fixing
on mounting rail . . . . . . . . . . . . . . . . . . . . . . . 46
with screws . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
FS (frame size, size) . . . . . . . . . . . . . . . . . . . . . . . . 9
Function block editor . . . . . . . . . . . . . . . . . . . . . . 197
Functional earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
FWD (forward run, clockwise rotation field) . . . . 9
G
GND (ground) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
230
H
Harmonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hazard warnings, operational . . . . . . . . . . . . . . . 84
Hotline (Eaton Industries GmbH) . . . . . . . . . . . . 25
I
Idle power compensation devices . . . . . . . . . . . 30
IGBT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Immission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Inching operation . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Incoming unit, block diagram . . . . . . . . . . . . . . . . 20
Input process data . . . . . . . . . . . . . . . . . . . . . . . . 142
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
EMC-compatibility . . . . . . . . . . . . . . . . . . . . . 51
Instructional leaflet . . . . . . . . . . . . . . . . . . . . . . . . 14
IL040010ZU . . . . . . . . . . . . . . . . . . . . . . . . . 209
IL04020009Z . . . . . . . . . . . . . . . . . . . . . . . . . . 14
IL04020013Z . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Insulation
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Interference immunity . . . . . . . . . . . . . . . . . . . . . 35
Internal DC link . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Internal DC link capacitors . . . . . . . . . . . . . . . . . . 25
Inverter, block diagram . . . . . . . . . . . . . . . . . . . . . 20
IT network, connection . . . . . . . . . . . . . . . . . . . . . 28
L
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Leakage Current . . . . . . . . . . . . . . . . . . . . . . . 34, 51
Load Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
M
Magnet system . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Main choke . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 215
Mains cable insulation . . . . . . . . . . . . . . . . . . . . . 82
Mains connection . . . . . . . . . . . . . . . . . . . . . . . . . 28
Mains contactor . . . . . . . . . . . . . . . . . . . . . . . 35, 207
Mains supply voltages . . . . . . . . . . . . . . . . . 10, 168
Mains voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 29
North American . . . . . . . . . . . . . . . . . . . . . . . 10
Mains voltage categories . . . . . . . . . . . . . . . . . . . 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Manual
MN040003DE . . . . . . . . . . . . . . . . . . . . . . . . . 95
MN04012009Z-EN . . . . . . . . . . . . . . . . . . . . . 95
Manufacturing date . . . . . . . . . . . . . . . . . . . . . . . . 15
Menu navigation (operating unit) . . . . . . . . . . . . 94
MMX-COM-PC PC interface card . . . . . . . . . . . 194
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Modbus
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Register mapping . . . . . . . . . . . . . . . . . . . . . 142
RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 139
Monitor log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Motor
Cable insulation check . . . . . . . . . . . . . . . . . . 82
Cable, screened . . . . . . . . . . . . . . . . . . . . . . . 64
Connection, block diagram . . . . . . . . . . . . . . 21
Explosion-proof . . . . . . . . . . . . . . . . . . . . . . . . 40
Insulation test . . . . . . . . . . . . . . . . . . . . . . . . . 82
Rated operational data . . . . . . . . . . . . . . . . . 217
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Setting the parameters (P7) . . . . . . . . . . . . 108
Motor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Motor earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Motor potentiometer . . . . . . . . . . . . . . . . . . . . . 127
Motor-protective circuit-breaker (PKE) . . . . . . . . 38
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . 42
N
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Network configuration . . . . . . . . . . . . . . . . . . . . . 28
O
Object list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Operating mode
speed control . . . . . . . . . . . . . . . . . . . . . . . . . 37
V/Hz control . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Operating unit . . . . . . . . . . . . . . . . . . . . . . . . . 90, 93
Operational data indicator . . . . . . . . . . . . . . . . . 103
Optional modules
DXC-EXT-IO110 . . . . . . . . . . . . . . . . . . . . . . . 72
DXC-EXT-IO230 . . . . . . . . . . . . . . . . . . . . . . . 72
P
Parallel
Connection of several motors . . . . . . . . . . . 22
Operation, multiple motors . . . . . . . . . . . . . . 37
Resonances . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parameter Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Parameter set, extended . . . . . . . . . . . . . . . 96, 186
Parameters
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Upload/Download . . . . . . . . . . . . . . . . . . . . . 194
PC interface card . . . . . . . . . . . . . . . . . . . . . . . . . 194
PDS (power drive system) . . . . . . . . . . . . . . . . . . . 9
PE (Protective Earth) . . . . . . . . . . . . . . . . . . . . . . . . 9
PES (protective earth shielding) . . . . . . . . . . . . . . 9
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Standards
EN 50178 . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 34
EN 60204 . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 33
EN 60335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
EN 60529 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
EN 61800-3 . . . . . . . . . . . . . . . . . . . . . . . . 76, 77
IEC 60034-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
IEC 60364 . . . . . . . . . . . . . . . . . . . . . . . . . . I, 28
IEC 60364-4-41 . . . . . . . . . . . . . . . . . . . . . . . . . I
IEC 60947 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
IEC 61557-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
IEC 755 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
IEC/EN 60204-1 . . . . . . . . . . . . . . . . . . . . . . . . I
IEC/EN 60715 . . . . . . . . . . . . . . . . . . . . . . . . . 46
IEC/EN 61800-3 . . . . . . . . . . . . . . . . . 17, 30, 35
VDE 0113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
VDE 0160 . . . . . . . . . . . . . . . . . . . . . . . . . 33, 51
VDE 0289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Star connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Starting torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Stator windings, motor . . . . . . . . . . . . . . . . . . . . 108
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Stripping lengths . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . 22, 58
Support (Eaton Industries GmbH) . . . . . . . . . . . 156
Surface mounting, EMC-compliant . . . . . . . . 53, 55
System earthing . . . . . . . . . . . . . . . . . . . . . . . . . . 56
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . 12
232
T
Technical data
Cables and fuses . . . . . . . . . . . . . . . . . . . . . 204
Terminal capacity . . . . . . . . . . . . . . . . . . . . . . . . . . 68
THD (Total Harmonic Distortion) . . . . . . . . . . . . . 30
Thermistor connection . . . . . . . . . . . . . . . . . . . . 123
TN-C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
TN-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Transistor output . . . . . . . . . . . . . . . . . . . . . . . . . . 73
TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Type
Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
U
U/f-characteristic curve . . . . . . . . . . . . . . . . . . . . . 39
UL (underwriters laboratories) . . . . . . . . . . . . . . . . 9
Units of measurement . . . . . . . . . . . . . . . . . . . . . 10
Use (intended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
V
VAR screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Voltage balance . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Voltage categories . . . . . . . . . . . . . . . . . . . . . . . . . 15
Voltage doubler . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Voltage drop, permissible . . . . . . . . . . . . . . . . . . . 10
Voltage source, external . . . . . . . . . . . . . . . . . . . . 72
W
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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