MN04020003Z en

Manual
10/12 MN04020003Z-EN
PowerXL DC1 Frequency Inverter
All brand and product names are trademarks or registered trademarks of the owner concerned.
Emergency On Call Service Please call your local representative: http://www.eaton.com/moeller/aftersales or Hotline of the After Sales Service: +49 (0) 180 5 223822 (de, en) [email protected]
Original Operating Instructions The German-language edition of this document is the original operating manual. Translation of the original operating manual All editions of this document other than those in German language are translations of the original German manual.
1st published 2012, edition date 10/12 2012 by Eaton Industries GmbH, 53105 Bonn
Production: Ren Wiegand Translation: globaldocs GmbH
All rights reserved, including those of the translation. No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Eaton Industries GmbH, Bonn. Subject to alteration without notice.
Danger! Dangerous electrical voltage!

Before commencing the installation Disconnect the power supply of the device. Ensure that devices cannot be accidentally restarted. Verify isolation from the supply. Earth and short circuit the device. Cover or enclose any adjacent live components. Follow the engineering instructions (AWA/IL) for the device concerned. Only suitably qualified personnel in accordance with EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/system. Before installation and before touching the device ensure that you are free of electrostatic charge. The functional earth (FE, PES) must be connected to the protective earth (PE) or the potential equalisation. The system installer is responsible for implementing this connection. Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions. Install automation devices and related operating elements in such a way that they are well protected against unintentional operation. Suitable safety hardware and software measures should be implemented for the I/O interface so that an open circuit on the signal side does not result in undefined states in the automation devices. Ensure a reliable electrical isolation of the extra-low voltage of the 24 V supply. Only use power supply units complying with IEC 60364-4-41 (VDE 0100 Part 410) or HD384.4.41 S2. Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications, otherwise this may cause malfunction and dangerous operation. Emergency stop devices complying with IEC/EN 60204-1 must be effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause a restart. Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed and with the housing closed. Desktop or portable units must only be operated and controlled in enclosed housings. Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency-stop devices should be implemented. Wherever faults in the automation system may cause injury or material damage, external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks etc.). Depending on their degree of protection, frequency inverters may contain live bright metal parts, moving or rotating components or hot surfaces during and immediately after operation. Removal of the required covers, improper installation or incorrect operation of motor or frequency inverter may cause the failure of the device and may lead to serious injury or damage. The applicable national accident prevention and safety regulations apply to all work carried on live frequency inverters. The electrical installation must be carried out in accordance with the relevant regulations (e. g. with regard to cable cross sections, fuses, PE). Transport, installation, commissioning and maintenance work must be carried out only by qualified personnel (IEC 60364, HD 384 and national occupational safety regulations). Installations containing frequency inverters must be provided with additional monitoring and protective devices in accordance with the applicable safety regulations. Modifications to the frequency inverters using the operating software are permitted. All covers and doors must be kept closed during operation. To reduce the hazards for people or equipment, the user must include in the machine design measures that restrict the consequences of a malfunction or failure of the drive (increased motor speed or sudden standstill of motor). These measures include: Other independent devices for monitoring safetyrelated variables (speed, travel, end positions etc.). Electrical or non-electrical system-wide measures (electrical or mechanical interlocks). Never touch live parts or cable connections of the frequency inverter after it has been disconnected from the power supply. Due to the charge in the capacitors, these parts may still be live after disconnection. Fit appropriate warning signs.
Eaton Industries GmbH Safety instructions
II
Table of contents
0 0.1 0.2 0.3 0.4 0.5 1 1.1 1.2 1.3 1.4 1.4.1 1.4.2 1.4.3 1.4.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 2 2.1 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.3 2.3.1 2.3.2 2.3.3 2.4 About this manual ..................................................................... Target group................................................................................. Writing conventions ..................................................................... Abbreviations ............................................................................... Mains supply voltages.................................................................. Units............................................................................................. DC1 device series ....................................................................... Introduction .................................................................................. 5 5 5 6 7 7 9 9
System overview ......................................................................... 10 Checking the delivery................................................................... 11 Rated data .................................................................................... Rating data on the nameplate ...................................................... Key to part numbers..................................................................... General rated operational data ..................................................... Features ....................................................................................... 13 13 14 16 19
DC1 layout.................................................................................... 21 Features ....................................................................................... 22 Selection criteria........................................................................... 24 Proper use.................................................................................... 25 Maintenance and inspection ........................................................ 26 Storage......................................................................................... 26 Charging the internal DC link capacitors ...................................... 27 Service and warranty.................................................................... 27 Engineering................................................................................. 29 Introduction .................................................................................. 29 Electrical power network ............................................................. Mains connection and configuration ............................................ Mains voltage and frequency ....................................................... Voltage balance ............................................................................ Total Harmonic Distortion (THD) .................................................. Idle power compensation devices ............................................... Mains chokes ............................................................................... Safety and switching.................................................................... Fuses and cable cross-sections ................................................... Residual current device (RCD) ..................................................... Mains contactors.......................................................................... 30 30 31 31 32 33 33 34 34 35 36
EMC compliance .......................................................................... 36
DC1 Frequency Inverter
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2.5 2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.5.6 2.5.7 2.5.8 2.5.9 3 3.1 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.4 3.4.1 3.4.2 3.4.3 3.4.4 4 4.1 4.2 4.3 5 5.1 5.1.1 5.1.2 5.1.3
Motor and Application.................................................................. Motor Selection ........................................................................... Parallel connection of motors ...................................................... Circuit types with three-phase motors......................................... 87-Hz Characteristic curve ........................................................... Bypass operation ......................................................................... Connecting EX motors ................................................................. Sinusoidal filter............................................................................. Single-phase AC motors .............................................................. Mode of operation of DC1-S2 frequency inverter ....................
38 38 38 40 40 42 43 43 45 47
Installation.................................................................................. 49 Introduction.................................................................................. 49 Mounting ..................................................................................... Mounting position ........................................................................ Cooling measures ........................................................................ Control panel installation.............................................................. Fixing ........................................................................................... EMC installation ........................................................................... EMC measures in the control panel............................................. Earthing........................................................................................ EMC screw .................................................................................. VAR screw ................................................................................... Shielding ...................................................................................... Electrical Installation .................................................................... Connection to power section....................................................... Connection on control section ..................................................... Block diagrams............................................................................. Insulation test .............................................................................. 49 50 50 53 55 58 58 59 60 61 61 63 64 70 78 82
Operation.................................................................................... 83 Checklist for commissioning........................................................ 83 Operational hazard warnings........................................................ 84 Commissioning with control signal terminals (default settings) .. 85 Error messages .......................................................................... 89 Introduction.................................................................................. Error Messages............................................................................ Acknowledge fault (Reset)........................................................... Error list........................................................................................ 89 89 89 91
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6 6.1 6.1.1 6.1.2 6.1.3 6.1.4 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9 6.2.10 6.2.11 6.3 6.4 7 7.1 7.1.1 7.1.2 7.2 7.3 7.3.1 7.3.2 7.3.3 7.3.4 8 8.1 8.2 8.2.1 8.2.2 8.2.3 8.2.4 8.3 8.3.1 8.3.2 8.3.3 8.3.4 8.4
Parameters.................................................................................. 93 Operating unit .............................................................................. 104 Display unit................................................................................... 105 Menu Navigation .......................................................................... 105 Setting parameters....................................................................... 105 Parameter selection ..................................................................... 106 Digital and analog inputs .............................................................. 107 Digital Input (DI) ........................................................................... 108 Analog Input (AI)........................................................................... 109 Digital / analog outputs................................................................. 116 Drives control ............................................................................... 118 Second acceleration and deceleration time ................................. 119 frequency jump ............................................................................ 120 Start Function............................................................................... 121 Motor ........................................................................................... 123 Fixed frequency setpoint values .................................................. 125 V/f characteristic curve................................................................. 127 Braking ......................................................................................... 131 Operational data indicator ............................................................ 136 Setpoint input (REF) ..................................................................... 139 Serial interface (Modbus RTU).................................................. 141 General......................................................................................... 141 Communication ............................................................................ 141 Serial interface A-B....................................................................... 142 Modbus parameters..................................................................... 143 Operating mode Modbus RTU ..................................................... 144 Structure of the master request................................................... 145 Structure of the slave response ................................................... 146 Modbus: Register mapping.......................................................... 147 Explanation of function code........................................................ 153 CANopen..................................................................................... 155 Data Types ................................................................................... 155 System overview ......................................................................... 156 Bus termination resistors ............................................................. 157 Baud rate...................................................................................... 157 Set CANopen station address ...................................................... 158 Parameters that need to be configured ....................................... 158 Object list ..................................................................................... 159 EDS file ........................................................................................ 159 Communication-specific objects .................................................. 160 Server SDO Parameter................................................................. 161 Manufacturer-specific objects...................................................... 163 Error Messages............................................................................ 166
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9 9.1 9.1.1 9.1.2 9.1.3 9.1.4 9.1.5 9.2 9.3 9.3.1 9.3.2 9.4 9.5 9.6 9.7 9.8 9.9
Appendix..................................................................................... 167 Special technical data................................................................... DC1-1D ........................................................................................ DC1-S2......................................................................................... DC1-12 ......................................................................................... DC1-32 ......................................................................................... DC1-34 ......................................................................................... 167 167 168 168 169 169
Dimensions and frame size.......................................................... 170 PC interface card.......................................................................... 171 DX-COM-STICK............................................................................ 171 drivesConnect .............................................................................. 173 Cables and fuses.......................................................................... 174 Mains contactors ......................................................................... 177 Braking resistances...................................................................... 179 Mains chokes............................................................................... 180 Motor reactors ............................................................................. 182 Sinusoidal filter............................................................................. 184
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0 About this manual 0.1 Target group
0 About this manual

This manual contains special information required for the correct selection and connection a DC1 frequency inverter and its configuration to your specific requirements using the parameters. The details apply to the indicated hardware and software versions. The manual describes all sizes of the DC1 device series. The differences and special characteristics of each rating level and size are listed accordingly.
0.1 Target group

The content of MN04020003Z-EN manual is written for engineers and electricians. A specialist knowledge of electrical engineering and fundamental technical principles is needed for commissioning. We assume that you have a good knowledge of engineering fundamentals and that you are familiar with handling electrical systems and machines, as well as with reading technical drawings.
0.2 Writing conventions

Symbols used in this manual have the following meanings: Indicates instructions to be followed.
Indicates useful tips.
NOTICE Warns about the possibility of material damage.
CAUTION Warns of the possibility of hazardous situations that may possibly cause slight injury.
DANGER Warns of hazardous situations that result in serious injury or death.
For greater clarity, the name of the current chapter and the name of the current section are shown in the page header.
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0 About this manual 0.3 Abbreviations
In order to make it easier to understand some of the figures included in this manual, the housing of the frequency inverter, as well as other safety-relevant parts, have been left out. However, it is important to note that the frequency inverter must always be operated with its housing placed properly, as well as with all required safety-relevant parts. All the specifications in this manual refer to the hardware and software versions documented in it. More information on the devices described here can be found on the Internet under: http://www.eaton.com/moeller Support

0.3 Abbreviations
The following abbreviations are used in this manual.

dec DS EMC FE FS FWD GND hex ID IGBT LCD LSB MSB PDS PE PES PNU REV ro rw UL Decimal (base-10 numeral system) Default settings Electromagnetic compatibility Functional earth Frame Size Forward run (clockwise rotating field) Ground (0-V-potential) Hexadecimal (base-16 numeral system) Identifier (unique ID) Insulated gate bipolar transistor Liquid Crystal Display Least significant bit Most significant bit Power Drive System (magnet system) Protective earth EMC connection to PE for screened lines Parameter number Reverse run (anticlockwise rotation field active) Read Only (read access only) Read/Write (read/write access) Underwriters Laboratories
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0 About this manual 0.4 Mains supply voltages
0.4 Mains supply voltages

The rated operating voltages stated in the following table are based on the standard values for networks with a grounded star point. In ring networks (as found in Europe) the rated operating voltage at the transfer point of the power supply companies is the same as the value in the consumer networks (e.g. 230 V, 400 V). In star networks (as found in North America), the rated operating voltage at the transfer point of the utility companies is higher than in the consumer network. Example: 120 V 115 V, 240 V 230 V, 480 V 460 V. The DC1 frequency inverter's wide tolerance range takes into account a permissible voltage drop of 10% (i.e. ULN - 10%) while, in the 400-V category, it takes into account the North American mains voltage of 480 V + 10 % (60 Hz). The permissible connection voltages for the DC1 series are listed in the Technical Specifications section in the appendix. The rated mains voltage operational data is always based on mains frequencies of 50/60 Hz within a range of 48 to 62 Hz.
0.5 Units
Every physical dimension included in this manual uses international metric system units, otherwise known as SI (Systme International dUnits) units. For the purpose of the equipment's UL certification, some of these dimensions are accompanied by their equivalents in imperial units.
Table 1: designation Unit conversion examples SI value Conversion value US-American designation inch horsepower pound-force inches Fahrenheit Revolutions per minute pound
US-American value
Length Power Torque Temperature Speed Weight
1 in () 1 HP = 1.014 PS 1 lbf in 1 F (TF) 1 rpm 1 lb
25.4 mm 0.7457 kW 0.113 Nm -17.222 C (TC) 1 min-1 0.4536 kg
0.0394 1.341 8.851 TF = TC 9/5 + 32 1 2.205
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0 About this manual 0.5 Units
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1 DC1 device series 1.1 Introduction
1 DC1 device series

1.1 Introduction
DC1 series frequency inverters are ideally suited to applications involving the simple frequency control of three-phase motors within an output range of 0.37 kW (at 230 V) to 11 kW (at 400 V) and AC motors within an output range of 0.37 to 1.1 kW (at 230 V). DC1 series devices feature a compact and rugged design and are available in three sizes (FS1, FS2, FS3), as well as with protection types IP20 and IP66. For protection type IP66, there is also a model with a mains switch and controls for local control available. Due to their ease of use and handling, the innovative technology behind them, and a high level of reliability, DC1 frequency inverters are particularly suitable for use in general applications. In addition, an integrated radio interference suppression filter and a flexible interface ensure that the inverters meet a number of important needs in the machine building industry when it comes to the optimization of production and manufacturing processes. The computer-supported parameter configuration software ensures data integrity and reduces the time required for commissioning and maintenance. In addition, the comprehensive accessories available increase the inverters' flexibility in all areas of application.
DC1 frequency inverter
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1 DC1 device series 1.2 System overview
1.2 System overview
L1/L L2/N L3
9 10 11
Ready
Figure 1: DC1 frequency inverters system overview a DC1- frequency inverters b DX-LN- main chokes, DX-LM3- motor reactors, DX-SIN3- sinusoidal filters c DX-BR braking resistance d DXC-EXT- expansion module e DXC-NET- fieldbus connection f DX-COM-STICK communication module and accessories (e. g. DX-CBL- connection cable) g DE-KEY- keypad (external)
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1 DC1 device series 1.3 Checking the delivery
1.3 Checking the delivery
Before opening the package, please check the label on it to make sure that you received the correct frequency inverter.
L1/L L2/N L3
9 10 11
Figure 2:
Location of nameplate on DC1 frequency inverter
The DC1 series frequency inverters are carefully packaged and prepared for delivery. The devices should be shipped only in their original packaging with suitable transportation materials. Please take note of the labels and instructions on the packaging, as well as of those meant for the unpacked device. Open the packaging with adequate tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged.
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1 DC1 device series 1.3 Checking the delivery

The packaging must contain the following parts: DC1 series frequency inverter, an instructional leaflet IL04020009Z, IL04020013Z for devices with protection type IP66 IL04020014Z for DC1-S2 series frequency inverters for single-phase AC motors A data carrier (CD-ROM) containing documentation for DC1 series frequency inverters
L1/L L2/N L3
IL
9 10 11
CD
Figure 3:
Equipment supplied with DC1 frequency inverter
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1 DC1 device series 1.4 Rated data
1.4 Rated data

Voltage categories DC1 frequency inverters are divided into following voltage categories: 110 V: DC1-1D 230 V: DC1-12, DC1-S2, DC1-32 400 V: DC1-34
1.4.1 Rating data on the nameplate

The device-specific rated operational data for the DC1 frequency inverter is listed on the nameplate on the right side of the device. The inscription of the nameplate has the following meaning (example):
Inscription DC1-344D1FB-A20N Meaning Part no.: DC1 = DC1 series frequency inverter 3 = Three-phase mains connection / three-phase motor connection 4 = 400 V mains voltage category 4D1 = 4.1 A rated operational current (4-decimal-1, output current) F = Integrated radio interference suppression filter B = Integrated brake chopper A = LED display (7-segment text display) 20 = IP20 protection type N = Standard basic device Power connection rating: Three-phase AC voltage (Ue 3~ AC), 380 - 480 V voltage, 50/60 Hz frequency, input phase current (5.1 A). Load side (motor) rating: Three-phase AC voltage (0 - Ue), output phase current (4.1 A), output frequency (0 - 500 Hz) Assigned motor output: 1.5 kW at 400 V/2 HP at 460 V for a four-pole, internally cooled or surface-cooled three-phase asynchronous motor (1500 min-1 at 50 Hz/1800 rpm at 60 Hz) Serial number Frequency inverter is an electrical apparatus. Read the manual (in this case MN04020003Z-EN) before making any electrical connections and commissioning. Protection type of the housing: IP 20, UL (cUL) Open type Manufacturing date: 25.07.2012
Input
Output
Power
S/N
a
IP20/Open type 25072012
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1.4.2 Key to part numbers

The catalog no. or part no. for the DC1 series of frequency inverters is made up of four sections. Series Power section Model Version The following figure shows it in greater detail:
D C 1 1 2 4 D 1 F N A 2 0 N Explanation
Type N = Standard basic device
Protection type 20 = IP20 / NEMA 0 66 = IP66 / NEMA 4X 6S = IP66 with switch / NEMA 4X, switched Display unit (display) A = LED display B = OLED display Brake Chopper N = No internal brake chopper B = Brake chopper EMC (radio interference suppression filter) N = No internal RFI filter F = Internal RFI filter Rated operational current (examples) 2D2 = 2.2 A 4D1 = 4.1 A 024 = 24 A Mains voltage category 1 = 110 V (110 - 115 V 10 %) 2 = 230 V (200 - 240 V 10 %) 4 = 400 V (380 - 480 V 10 %) D = 110 V input / 230 V output (voltage doubler) Connection in power section 1 = Single-phase mains connection / three-phase motor connec3 = Three-phase mains connection / three-phase motor connecS = Single-phase mains connection / single-phase motor Device series DC1 = Frequency inverter, compact, Series 1 (D = Drives, C = Compact, 1 = Series) Figure 4: Key to part numbers of the DC1 frequency inverters
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Catalog number examples
Inscription DC1-124D1FN-A20N Meaning DC1 = DC1 series frequency inverter 1 = Single-phase mains connection / three-phase motor connection 2 = 230 V mains voltage category (200 - 240 V 10 %) 4D1 = 4.1 A rated operational current (output current) F = Internal radio interference suppression filter (RFI, EMC measure) N = No internal brake chopper A = LED display (7-segment) on operating unit 20 = Protection type IP20 / NEMA 0 N = Standard basic device1) DC1 = DC1 series frequency inverter S = Single-phase mains connection / single-phase motor connection for AC motors 2 = 230 V mains voltage category (200 - 240 V 10 %) 7D0 = 7 A rated operational current (output current) F = Internal radio interference suppression filter (RFI, EMC measure) B = Internal brake chopper. An external braking resistor (optional) is required for this function. A = LED display (7-segment) on operating unit 20 = Protection type IP20 / NEMA 0 N = Standard basic device1) DC1 = DC1 series frequency inverter 3 = Three-phase mains connection / three-phase motor connection 4 = 400 V mains voltage category (380 - 480 V 10 %) 024 = 24 A rated operational current (output current) N = No internal radio interference suppression filter (RFI)2) B = Internal brake chopper. An external braking resistor (optional) is required for this function. A = LED display (7-segment) on operating unit 20 = Protection type IP20 / NEMA 0 N = Standard basic device1) DC1 = DC1 series frequency inverter 3 = Three-phase mains connection / three-phase motor connection 4 = 400 V mains voltage category (380 - 480 V 10 %) 2D2 = 2.2 A rated operational current (output current) F = Internal radio interference suppression filter (RFI, EMC measure) N = No internal brake chopper A = LED display (7-segment) on operating unit 6S = Protection type IP66 / NEMA 4X with switches (mains switch, enable/phase sequence, potentiometer) for local control N = Standard basic device1)
DC1-S27D0FB-A20N
DC1-34024NB-A20N
DC1-342D2FN-A6SN
1) Standard version = with Modbus 2) For frequency inverters without an internal EMC filter, external measures for complying with the relevant limits concerning electromagnetic compatibility (EMC) must be taken for operation as per IEC/EN 61800-3 (e.g., external radio interference suppression filter).
An external radio interference suppression filter is required for DC1 N for operation as per IEC/EN 61800-3.
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1.4.3 General rated operational data

Technical Data Formula sign Unit Value
General Standards EMC: EN 61800-3:2004+A1-2012 Radio interference: EN 55011: 2010 Safety: EN 61800-5: 2007 Protection type: EN 60529: 1992 CE, UL, cUL, c-Tick RoHS, ISO 9001 w % < 95 %, average relative humidity (RH), non-condensing (EN 50178)
Certifications and manufacturer's declarations on conformity Production quality Climatic proofing Ambient air temperature Operation IP20 (NEMA 0) C
-10 - +50 (frost-free and condensation-free) -10 - +45 for DC1-12011 and DC1-32011, for UL compliance over a period of 24 hours -10 - +40 (frost-free and condensation-free) -10 - +60 4, contact discharge 8, air discharge 1, at 5 kHz, control signal terminal 2, at 5 kHz, motor connection terminals, single-phase mains connection terminals 4, at 5 kHz, three-phase mains connection terminals
IP66 (NEMA 4X) Storage Electrostatic discharge (ESD, EN 61000-4-2:2009 Fast transient burst (EFT/B, EN 61000-4-4: 2004)
V V
C C kV kV
Overvoltage (surge, EN 61000-4-5: 2006) 110 - 115 V, 200 - 240 V 380 - 480 V Dielectric strength (flash, EN 61800-5-1: 2007) 110 - 115 V, 200 - 240 V 380 - 480 V Radio interference class (EMC) Category and maximum screened motor cable length C1 C2 C3 Mounting position Altitude H m l l l m m m 1, only with sizes FS1 and FS2 for single-phase mains voltages (110 - 115 V, 200 - 240 V) 5 25 Vertical, max. 30 0 - 1000 above sea level, > 1000 with 1% load current reduction every 100 m, maximum 2000 with UL approval, maximum 4000 (without UL) IP20 (NEMA 0) / IP66 (NEMA 4X) BGV A3 (VBG4, finger- and back-of-hand proof)
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V V
kV kV
1, phase to phase/neutral conductor 2, phase/neutral conductor to earth 2, phase to phase 4, phase to earth
V V
kV kV
1.5 2.5
Degree of protection Busbar tag shroud
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Technical Data
Formula sign
Unit
Value
Main circuit / power section Power supply system Rated operational voltage DC1-1D DC1-S2, DC1-12 DC1-32 DC1-34 Mains frequency Power factor Phase Imbalance Maximum short-circuit current (supply voltage) Mains switch-on frequency Mains network configuration (AC power supply network) Iq Ue Ue Ue Ue f p.f. % kA V V V V Hz 1~ 110 (110 V - 0 % - 115 V +10 %, U2 = 230 V) 1~ 230 (200 V -10 % - 240 V +10 %) 3~ 230 (200 V -10 % - 240 V +10 %) 3~ 400 (380 V -10 % - 480 V +10 %) 50/60 (48 Hz - 62 Hz) > 98 max. 3 5 Maximum of one time every 30 seconds TN and TT earthing systems with directly earthed neutral point. IT earthing systems with PCM insulation monitors only. Operation on phase-earthed networks is only permissible up to a maximum phase-earth voltage of 300 VAC.
Motor feeder Output voltage DC1-1D DC1-S2 DC1-12, DC1-32, DC1-34 Output Frequency Range, parameterizable Resolution Overload current for 60 s for 2 s Pulse frequency FS1 FS2, FS3 Operating mode DC braking Time before start Motor pick-up control function (for catching spinning motors) Brake chopper Braking current during continuous operation Maximum braking current % % t s 0 - 25, at stop, only with size FS1 only for sizes FS2 and FS3 only for sizes FS2 and FS3 100 (Ie) 150 for 60 s fPWM fPWM kHz kHz 16 (max. 32) 8 (max. 32) V/Hz control, slip compensation % % 150 175 f2 Hz Hz 0 - 50/60 (max. 500 Hz) 0.1 U2 U2 U2 V V V 3~ 0 - 2 x Ue (voltage doubler) 1~ 0 - Ue (for single-phase AC motor) 3~ 0 - Ue
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Technical Data
Formula sign
Unit
Value
Control section Control Voltage Output voltage (control terminal 1) Load rating (control terminal 1) Reference voltage (control terminal 5) Load rating (control terminal 5) Digital input (DI) Count Logic (level) Response time Input voltage range High (1) Input voltage range Low (0) Analog Input (AI) Count Resolution Accuracy Response time Input voltage range Input current range Digital Output (DO) Count Output voltage Output current Relays Interface (RJ45) Control level Uout Iout V mA 1 (analog/digital) / 1 relay 0 - 10, DC 0/4 - 20 N/O contact, 6 A (250 V AC) / 5 A (30 V DC) RS485, Modbus RTU Control signal terminal/operating unit/interface t US IS % ms V mA 1 (2) 12-bit < 1 to the final value <4 0 - 10, DC (Ri ~ 72 k) 0/4 - 20 (RB ~ 500 ) t UC UC ms V V 3 (4) Increase <4 8 - 30, DC 0 - 4, DC UC I1 US I5 V mA V mA 24, DC 100 10, DC 20
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1.4.4 Features
Rated current EMV filter (integrated) Brake chopper (integrated) Part no. Assigned motor power Degree of protection
Ie [A]
P (230 V, 50 Hz) [kW] [A]1)
P (220 - 240 V, 60 Hz) [HP] [A]1)
N = No F = Yes
N = No B = Yes
IP
FS
Mains supply voltage: 1 AC 230 V Motor connection voltage: 1 AC 230 V, 50/60 Hz (AC motor) DC1-S24D3 DC1-S27D0 DC1-S2011 4.3 7 11 0.37 0.75 1.1 3 5 7.5 1/2 1 1-1/2 4.9 8 10 N, F N, F N, F N N N, B IP20, IP66 IP20, IP66 IP20, IP66 FS1 FS1 FS2
Mains supply voltage: 1 AC 115 V, 50/60 Hz (voltage doubler), EMC: no internal radio interference suppression filter Note: The 115 V mains supply voltage is increased to 230 V (output voltage) by an internal voltage doubler. Motor connection voltage: 3 AC 230 V, 50/60 Hz DC1-1D2D3N DC1-1D4D3N DC1-1D5D8N 2.3 4.3 5.8 0.37 0.75 1.1 2 3.2 4.6 1/2 1 1-1/22) 2.2 4.2 62) N N N N N N, B IP20, IP66 IP20, IP66 IP20, IP66 FS1 FS1 FS2
Mains supply voltage: 1 AC 230 V, 50/60 Hz Motor connection voltage: 3 AC 230 V, 50/60 Hz DC1-122D3 DC1-124D3 DC1-127D0xN DC1-127D0xB DC1-12011 2.3 4.3 7 7 10.5 0.37 0.75 1.5 1.5 2.2 2 3.2 6.3 6.3 8.7 1/2 1 2 2 3 2.2 4.2 6.8 6.8 9.6 N, F N, F N, F N, F N, F N N N B N, B IP20, IP66 IP20, IP66 IP20, IP66 IP20, IP66 IP20, IP66 FS1 FS1 FS1 FS2 FS2
Mains supply voltage: 3 AC 230 V, 50/60 Hz Motor connection voltage: 3 AC 230 V, 50/60 Hz DC1-322D3 DC1-324D3 DC1-327D0xN DC1-327D0xB DC1-32011 DC1-32018 2.3 4.3 7 7 10.5 18 0.37 0.75 1.5 1.5 2.2 4 2 3.2 6.3 6.3 8.7 14.8 1/2 1 2 2 3 5 2.2 4.2 6.8 6.8 9.6 15.2 N, F N, F N, F N, F N, F N, F N N N B N, B N, B IP20, IP66 IP20, IP66 IP20, IP66 IP20, IP66 IP20, IP66 IP20, IP66 FS1 FS1 FS1 FS2 FS2 FS3
1) The rated motor currents apply to normal internally and surface-cooled three-phase asynchronous motor (1500 rpm at 50 Hz, 1800 rpm at 60 Hz). 2) Take motor data into account (6 A = normalized rated value as per UL 580 C) Operation may be limited to a reduced motor load.
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Size
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Rated current
EMC filter (integrated)
Brake chopper (integrated)
Part no.
Assigned motor power
Degree of protection
Ie [A]
P (400 V, 50 Hz) [kW] [A]1)
P (440 - 480 V, 60 Hz) [HP] [A]1)
N = No F = Yes
N = No B = Yes
IP
FS
Mains supply voltage: 3 AC 400 V, 50 Hz / 480 V, 60 Hz Motor connection voltage: 3 AC 400 V, 50 Hz / 440 - 480 V, 60 Hz DC1-342D2 DC1-344D1xN DC1-344D1xB DC1-345D8 DC1-349D5 DC1-34014 DC1-34018 DC1-34024 2.2 4.1 4.1 5.8 9.5 14 18 24 0.75 1.5 1.5 2.2 4 5.5 7.5 11 1.9 3.6 3.6 5 8.5 11.3 15.2 21.7 1 2 2 3 5 7-1/2 10 15 2.1 3.4 3.4 4.8 7.6 11 14 21 N, F N, F N, F N, F N, F N, F N, F N, F N N B N, B N, B N, B N, B N, B IP20, IP66 IP20, IP66 IP20, IP66 IP20, IP66 IP20, IP66 IP20, IP66 IP20, IP66 IP20, IP66 FS1 FS1 FS2 FS2 FS2 FS3 FS3 FS3
1) The rated motor currents apply to normal internally and surface-cooled three-phase asynchronous motor (1500 rpm at 50 Hz, 1800 rpm at 60 Hz).
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1 DC1 device series 1.5 DC1 layout
1.5 DC1 layout

The following drawing shows examples of named elements of the DC1 frequency inverters in different frame sizes.
L1/L L2/N L3

1 2 3 4 5 6 7
9 10 11
Figure 5: a b c d e f g h DC1 frequency inverter layout, sizes FS1, FS2, and FS3 Fixing holes (screw fastening) Connection terminals in power section (mains side) Cutout for mounting on mounting rail Connection terminals in power section (motor feeder) Control terminals (plug-in) Communication interface (RJ45) Operating unit with 5 control buttons and LED display Info card
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1 DC1 device series 1.6 Features
1.6 Features
DC1 series frequency inverters convert the voltage and frequency of an existing AC supply system into a DC voltage. This DC voltage is then used to generate a single-phase or three-phase AC voltage with an adjustable frequency and assigned amplitude values for the variable speed control of AC motors and three-phase asynchronous motors.
L1/L L2/N L3 U -
DC+ +
BR
+

U V W M 3~
EMC
VAR
DC-
PES
CPU
1 11
Figure 6:
Block diagram; components in a DC1 frequency inverter
a L1/L, L2/N, L3, PE supply; mains supply voltage ULN = Ue at 50/60 Hz: DC1-S2 (1 AC 230 V) for AC motors DC1-1D: single-phase mains connection (1 AC 115 V), with voltage doubler DC1-12: single-phase mains connection (1 AC/2 AC 230 V/240 V), motor feeder (3 AC 230 V) DC1-32: three-phase mains connection (3 AC 230 V/240 V), motor feeder (3 AC 230 V) DC1-34: three-phase mains connection (3 AC 400 V/480 V), motor feeder (3 AC 400 V) b Internal radio interference suppression filter (not in DC1-1D), EMC connection to PE c Internal voltage filter, VAR connection to PE d Rectifier bridge: it converts the AC voltage of the electrical supply to a DC voltage. e DC link with charging resistor, capacitor and switched-mode power supply unit (SMPS = SwitchingMode Power Supply). f Brake chopper for external braking resistor (DC+ and BR connection only in FS2 and FS3 sizes) g Inverter. The IGBT based inverter converts the DC voltage of the DC link (UDC) into the AC voltage (U2) with variable amplitude and frequency (f2).
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1 DC1 device series 1.6 Features

h Motor connection with output voltage U2 (0 to 100 % Ue) and output frequency f2 (0 to 500 Hz) The connection in the motor feeder is implemented with a screened cable that is earthed on both sides across a large area (PES). Rated operational current (Ie, output current): DC1-S2: 4.3 - 11 A DC1-1D: 2.3 - 5.8 A DC1-12: 2.3 - 10.5 A DC1-32: 2.3 - 18 A DC1-34: 2.2 - 24 A 100% at an ambient temperature of +50 C with an overload capability of 150 % for 60 s and a starting current of 175% for 2 s. i Three-phase asynchronous motor Variable speed control of motors for assigned motor shaft powers (P2): DC1-1D: 0.37 - 1.1 kW (230 V, 50 Hz) or 0.5 - 1 HP (230 V, 60 Hz) DC1-12: 0.37 - 2.2 kW (230 V, 50 Hz) or 0.5 - 3 HP (230 V, 60 Hz) DC1-32: 0.37 - 4 kW (230 V, 50 Hz) or 0.5 - 5 HP (230 V, 60 Hz) DC1-34: 0.75 - 11 kW (400 V, 50 Hz) or 1 - 15 HP (460 V, 60 Hz) AC motor for assigned motor shaft powers (P2): DC1-S2: 0.37 - 1.1 kW (230 V, 50 Hz) or 0.5 - 1.5 HP (230 V, 60 Hz) j Control section with operating unit and control buttons, 7-digital display assembly, control voltage, plug-in control signal terminals, relays, and RJ-45 port for computer and fieldbus connection
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1 DC1 device series 1.7 Selection criteria
1.7 Selection criteria

Select the frequency inverter according to the supply voltage ULN of the supply system and the rated operational current of the assigned motor. The circuit type ( / ) of the motor must be selected according to the rated operational current. The rated output current Ie of the frequency inverter must be greater than or equal to the rated motor current.
P-07
P-08
230/400 V 3.2/1.9 A cos 0.79 0.75 kW 1410 min -1 50 Hz
P-10
P-09
Figure 7:
Selection criteria
When selecting the drive, the following criteria must be known: Type of motor (three-phase asynchronous motor) Mains voltage = rated operating voltage of the motor (e. g. 3~ 400 V), Rated motor current (recommended value, dependent on the circuit type and the power supply) Load torque (quadratic, constant), Starting torque, Ambient air temperature (rated value e. g. +40 C).
When connecting multiple motors in parallel to the output of a frequency inverter, the motor currents are added geometrically separated by effective and idle current components. When you select a frequency inverter, make sure that it can supply the total resulting current. If necessary, for dampening and compensating the deviating current values, motor reactors or sinusoidal filters must be installed between the frequency inverter and the motor.
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1 DC1 device series 1.8 Proper use
1.8 Proper use

The DC1 frequency inverters are not domestic appliances. They are designed only for industrial use as system components. The DC1 frequency inverters are electrical devices for controlling variable speed drives with three-phase motors. They are designed for installation in machines or for use in combination with other components within a machine or system After installation in a machine, the frequency inverters must not be taken into operation until the associated machine has been confirmed to comply with the safety requirements of Machinery Safety Directive (MSD) 89/392/EEC (meets the requirements of EN 60204). The user of the equipment is responsible for ensuring that the machine use complies with the relevant EU Directives. The CE markings on the DC1 frequency inverter confirm that, when used in a typical drive configuration, the apparatus complies with the European Low Voltage Directive (LVD) and the EMC Directives (Directive 73/23/EEC, as amended by 93/68/EEC and Directive 89/336/EEC, as amended by 93/68/ EEC). In the described system configurations, DC1 frequency inverters are suitable for use in public and non-public networks. A connection of a DC1 frequency inverter to IT networks (networks without reference to earth potential) is permissible only to a limited extent, since the devices built-in filter capacitors connect the network with the earth potential (enclosure). On earth free networks, this can lead to dangerous situations or damage to the device (isolation monitoring required).
To the output (terminals U, V, W) of the DC1 frequency inverter you must not: connect a voltage or capacitive loads (e.g. phase compensation capacitors), connect multiple frequency inverters in parallel, make a direct connection to the input (bypass).
Observe the technical data and connection requirements. For additional information, refer to the equipment nameplate or label of the frequency inverter and the documentation. Any other usage constitutes improper use.
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1 DC1 device series 1.9 Maintenance and inspection
1.9 Maintenance and inspection

DC1 series frequency inverters will be maintenance-free as long as the general rated operational data ( Section 1.4.3, General rated operational data, page16) is adhered to and the specific technical data (see appendix) for the corresponding ratings is taken into account. Please note, however, that external influences may affect the operation and lifespan of a DC1 frequency inverter. We therefore recommend that the devices are checked regularly and the following maintenance measures are carried out at the specified intervals.
Table 2: Recommended maintenance for DC1 frequency inverters Maintenance interval Please enquire 6 - 24 months (depending on the environment) 6 - 24 months (depending on the environment) On a regular basis, at periodic intervals On a regular basis, at periodic intervals 6 - 24 months; when stored, no more than 12 months later (depending on the environment) According to manufacturer specifications, no later than 5 years 12 months ( Section 1.11, Charging the internal DC link capacitors)
Maintenance measures Clean cooling vents (cooling slits) Check the fan function Check the filter in the control panel doors (see the manufacturer's specifications) Check all earth connections to make sure they are intact Check the tightening torques of the terminals (control signal terminals, power terminals) Check connection terminals and all metallic surfaces for corrosion Motor cables and shield connection (EMC) Charge capacitors
There are no plans for replacing or repairing individual components of DC1 frequency inverters. If the DC1 frequency inverter is damaged by external influences, repair is not possible. Dispose of the device according to the applicable environmental laws and provisions for the disposal of electrical or electronic devices.
1.10 Storage
If the DC1 frequency inverter is stored before use, suitable ambient conditions must be ensured at the site of storage: Storage temperature: -40 - +70 C, Relative average air humidity: < 95 %, non condensing (EN 50178), To prevent damage to the RASP DC link capacitors, storage times longer than 12 months are not recommended ( Section 1.11, Charging the internal DC link capacitors).
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1 DC1 device series 1.11 Charging the internal DC link capacitors
1.11 Charging the internal DC link capacitors

After extended storage times or extended downtimes during which no power is supplied (> 12 months), the capacitors in the internal DC link must be recharged in a controlled manner in order to prevent damage. To do this, the DC1 frequency inverter must be supplied with power, with a controlled DC power supply unit, via two mains connection terminals (e.g. L1 and L2). In order to prevent the capacitors from having excessively high leakage currents, the inrush current should be limited to approximately 300 to 800 mA (depending on the relevant rating). The frequency inverter must not be enabled during this time (i.e. no start signal). After this, the DC voltage must be set to the magnitudes for the corresponding DC link voltage (UDC 1.41 x Ue) and applied for one hour at least (regeneration time). DC1-S2, DC1-12, DC1-32: about 324 V DC at Ue = 230 V AC. DC1-34: about 560 V DC at Ue = 400 V AC.
1.12 Service and warranty
Due to the internal voltage doubler, the capacitors in DC1-1Dfrequency inverters cannot be regenerated using the connection terminals! Please contact your local sales office.
In the unlikely event that you have a problem with your DC1 frequency inverter, please contact your local sales office. When you call, have the following data ready: The exact frequency inverter part number (see nameplate), the date of purchase, a detailed description of the problem which has occurred with the frequency inverter.
If some of the information printed on the rating plate is not legible, please state only the data which are clearly legible. Information concerning the guarantee can be found in the Terms and Conditions Eaton Industries GmbH. 24-hour hotline: +49 (0)1805 223 822 E-Mail: [email protected]
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1 DC1 device series 1.12 Service and warranty
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2 Engineering 2.1 Introduction
2 Engineering
2.1 Introduction
This chapter describes the most important features in the energy circuit of a magnet system (PDS = Power Drive System), which you should take into consideration in your project planning.
L1 L2 L3 PE
I> I> I>
RCD
L1/L L2/N L3
PE
DC+ BR PE
PES
PES
M 3
Figure 8: a b c d e f g h i j k
Example of a magnet system with a three-phase feeder unit for a three-phase motor Network configuration, mains voltage, mains frequency, interaction with p.f. correction systems Fuses and cable cross-sections, cable protection Protection of persons and domestic animals with residual current protective devices Mains contactor Main choke, radio interference filter, line filter Frequency inverter: mounting, installation; power connection; EMC compliance; circuit examples Motor reactor, dV/dt filter, sinusoidal filter Motor protection; Thermistor overload relay for machine protection Cable lengths, motor cables, shielding (EMC) Motor and application, parallel operation of multiple motors on a frequency inverter, bypass circuit; DC braking Braking resistance; dynamic braking
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2 Engineering 2.2 Electrical power network
2.2 Electrical power network 2.2.1 Mains connection and configuration

The frequency inverters of the DC1 series can be connected and operated with all control-point grounded AC supply systems (see IEC 60364 for more information in this regard).
L1 L2 L3 N PE L1 L2 L3 PEN
Figure 9:
AC power networks with earthed center point (TN-/TT networks)
While planning the project, consider a symmetrical distribution to the three main poles, if multiple frequency inverters with single-phase supplies are to be connected. The total current of all single phase consumers is not to cause an overload of the neutral conductor (N-conductor).
The connection and operation of frequency inverters to asymmetrically grounded TN networks (phase-grounded Delta network Grounded Delta, USA) or non-grounded or high-resistance grounded (over 30 ) IT networks is only conditionally permissible.
Operation on non-earthed networks (IT) requires the use of suitable insulation monitors (e.g. pulse-code measurement method) In networks with an earthed main pole, the maximum phaseearth voltage must not exceed 300 V AC.
If DC1 series frequency inverters are connected to an asymmetrically earthed network or to an IT network (non-earthed, insulated), the internal radio interference suppression filter must be disconnected (by unscrewing the screw marked EMC).
PH1 20 mm (0.79") M3 L1/L L2/N L3 EMC VAR U
EMC VAR
Figure 10: EMC screw location
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The required filter winding for electromagnetic compatibility (EMC) no longer exists in this case.
Measures for electromagnetic compatibility are mandatory in a magnet system, to meet the legal standards for EMC- and lowvoltage regulations. Good earthing measures are a prerequisite for the effective insert of further measures such as screen earth kit or filters here. Without respective grounding measures, further steps are superfluous.
2.2.2 Mains voltage and frequency

The standardized rated operating voltages (IEC 60038, VDE 017-1) of power utilities guarantee the following conditions at the connection point: Deviation from the rated value of voltage: maximum 10 % Deviation in voltage phase balance: maximum 3 % Deviation from rated value of the frequency: maximum 4 %
The broad tolerance band of the DC1 frequency inverter considers the rated value for European as (EU: ULN = 230 V/400 V, 50 Hz) and American as (USA: ULN = 240 V/480 V, 60 Hz) standard voltages: 115 V, 50/60 Hz at DC1-1D 110 V - 10 % - 115 V + 10 % (99 V - 0 % - 126.5 V + 0 %) 230 V, 50 Hz (EU) and 240 V, 60 Hz (USA) at DC1-12, DC1-32, DC1-S2 200 V - 10 % - 240 V + 10 % (190 V - 0 % - 264 V + 0 %) 400 V, 50 Hz (EU) and 480 V, 60 Hz (USA) at DC1-34 380 V - 10 % - 480 V + 10 % (370 V - 0 % - 528 V + 0 %)
The permissible frequency range for all voltage categories is 50/60 Hz (48 Hz - 0% - 62 Hz + 0%).
2.2.3 Voltage balance

Because of the uneven loading on the conductor and with the direct connection of greater power ratings, deviations from the ideal voltage form and asymmetrical voltages can be caused in three-phase AC power networks. These asymmetric divergences in the mains voltage can lead to different loading of the diodes in mains rectifiers with three-phase supplied frequency inverters and as a result, to an advance failure of this diode.
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In the project planning for the connection of three-phase supplied frequency inverters (DC1-3), consider only AC supply systems that handle permitted asymmetric divergences in the mains voltage +3 %.
If this condition is not fulfilled, or symmetry at the connection location is not known, the use of an assigned main choke is recommended (see Appendix, section Mains chokes, Page 180).
2.2.4 Total Harmonic Distortion (THD)

Non-linear consumers (loads) in an AC supply system produce harmonic voltages that again result in harmonic currents. These harmonic currents at the inductive and capacitive reactances of a mains supply system produce additional voltage drops with different values which are then overlaid on the sinusoidal mains voltage and result in distortions. In supply systems, this form of "noise" can give rise to problems in an installation if the sum of the harmonics exceeds certain limit values. Non-linear consumers (harmonics producers) include for example: Induction and arc furnaces, welding devices, Current converters, rectifiers and inverters, soft starters, frequency inverters, Switched-mode power supply units (computers, monitors, lighting), uninterruptible power supplies (UPS).
The THD value (THD = Total Harmonic Distortion) is defined in standard IEC/EN 61800-3 as the ratio of the rms value of all harmonic components to the rms value of the fundamental frequency. For example, the THD for a current is: 2 In n = 2 xx n=2
THD = ---------------------I1 Where I1 is the rms value of the fundamental frequency current and n is the order of a harmonic with its own frequency, which is an integer multiple of the fundamental frequency (Fourier analysis). Example: 5th harmonic of a mains frequency of 50 Hz : 5 x 50 Hz = 250 Hz. The THD value of the harmonic distortion is stated in relation to the rms value of the total signal as a percentage. On a frequency inverter, the total harmonic distortion is around 120 %. A mains choke (such as 4 % uk) on the supply side of a frequency inverter enables the THD value with a single-phase supply (B2 diode rectifier bridge) to be reduced to around 80 % and with a three-phase supply (B6 diode rectifier bridge) to around 50 %. The supply quality is thus improved and the mains supply distortion is reduced. The power factor is also improved.
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2.2.5 Idle power compensation devices

Compensation on the power supply side is not required for the frequency inverters of the DC1 series. From the AC power supply network they only take on very little reactive power of the fundamental harmonics (cos ~ 0.98).
In the AC power networks with non-choked reactive current compensation devices, current deviations can enable parallel resonance and undefinable circumstances. In the project planning for the connection of frequency inverters to AC supply systems with undefined circumstances, consider using main chokes.
2.2.6 Mains chokes

Main chokes (also known as commutating chokes) increase the inductance of the mains supply cable. This extends the current flow period and dampens mains voltage drops. These reduce the total harmonic distortion, the mains feedback and improve the power factor. The apparent current on the mains side is then reduced by around 30 %. Towards the frequency inverter, the main chokes dampen the interference from the supply network. This increases the electric strength of the frequency inverter and lengthens the lifespan (diodes of the mains power rectifier, internal DC link capacitors).
For the operation of the DC1 frequency inverter, the application of main chokes is not necessary. We do recommend however that an upstream mains choke is used since the network quality is not known in most cases. While planning the project, consider that a main choke is only assigned to a single frequency inverter for decoupling. When using an adapting transformer (assigned to a single frequency inverter), a main choke is not necessary. Main chokes are designed based on the mains-side input current (ILN) of the frequency inverter. The main chokes assigned to the DC1 frequency inverter are listed in the appendix ( Table 25 and Table 26).
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2 Engineering 2.3 Safety and switching
2.3 Safety and switching 2.3.1 Fuses and cable cross-sections

The fuses and wire cross-sections allocated for power-side connections depend on the rated mains current ILN of the frequency inverter (without main choke). NOTICE When selecting the cable cross-section, take the voltage drop under load conditions into account. The consideration of other standards (e.g. VDE 0113 or VDE 0289) is the responsibility of the user. The recommended fuses and their assignment to the frequency inverters are listed in Page 176 the appendix. The national and regional standards (for example VDE 0113, EN 60204) must be observed and the necessary approvals (for example UL) at the site of installation must be fulfilled. When the device is operated in a UL-approved system, use only UL-approved fuses, fuse bases and cables. The permissible cables must have a heat resistance of 75 C. The connection terminals marked with and the metallic enclosure (IP66) must be connected to the earth-current circuit. The leakage currents to earth (as per EN 50178) are greater than 3.5 mA. They are listed for the individual ratings in the appendix, under the specific technical data on Page 167.
As per the requirements in standard EN 50178, a protective earth (PE) must be connected. The cable cross-section must be at least 10 mm2 or consist of two separately connected earthing cables. NOTICE The specified minimum PE conductor cross-sections (EN 50178, VDE 0160) must be maintained.
A completely (360) screened low impedance cable on the motor side is required. The length of the motor cable depends on the RFI class and the environment.
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Choose the cross-section of the PE conductor in the motor lines at least as large as the cross-section of the phase lines (U, V, W).
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2 Engineering 2.3 Safety and switching
2.3.2 Residual current device (RCD)

Residual current devices (RCD) are also known as ground fault circuit interrupters (GFCI) orresidual-current circuit breakers (RCCB). Residual current devices protect people and farm animals from the presence (not the production!) of impermissibly high touch voltages. They prevent dangerous (including fatal) injuries caused by electrical accidents and also serve to prevent fires.
Residual current devices must be suitable for: the protection of installations with DC current component in case of fault scenario (RCD, type B), high leakage currents (300 mA), Briefly diverting surge currents
CAUTION Only AC/DC sensitive residual current devices (RCD, type B) may be used with frequency inverters (EN 50178, IEC 755).
Marking on the residual current device AC/DC sensitive (RCD, part no. B)
Frequency inverters work internally with rectified AC currents. If an error occurs, the DC currents can block an RCD safety device of type A from triggering and therefore disable the protective functionality. NOTICE Residual current devices (RCD) are only to be installed between the AC power supply network and the frequency inverter.
Safety-relevant leakage currents can occur while handling and when operating the frequency inverter, if the frequency inverter is not grounded.
Leakage currents to earth are mainly caused by foreign capacities with frequency inverters: between the motor phases and the shielding of the motor cable and via the star capacitor of the radio interference suppression filter.
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2 Engineering 2.4 EMC compliance

The size of the leakage currents is mainly dependent upon the: length of the motor cable, shielding of the motor cable, height of the pulse frequency (switching frequency of the inverter), Design of the radio interference suppression filter grounding measures at the site of the motor.
2.3.3 Mains contactors

The mains contactor enables an operational switching on and off of the supply voltage for the frequency inverter and switching off in case of a fault. The mains contactor is designed based on the mains-side input current ILN of the frequency inverter for utilization category AC-1 (IEC 60947) and the ambient air temperature at the location of use. Mains contactors and their assignment to the frequency inverters belonging to the DC1 series are listed in the appendix on Page 178.
While planning the project, make sure that inching operation is not done via the mains contactor of the frequency inverter on frequency-controlled drives, but through a controller input of the frequency inverter. The maximum permissible mains voltage switch-on frequency for the DC1 frequency inverter is once every 30 seconds (normal operation).
2.4 EMC compliance

Electrical components in a system (machine) have a reciprocal effect on each other. Each device not only emits interference but is also affected by it. This occurs as a result of galvanic, capacitive and/or inductive coupling or through electromagnetic radiation. In practice, the limit between line-conducted interference and emitted interference is around 30 MHz. At values above 30 MHz the lines and cables act like antennas and radiate the electromagnetic waves. Electromagnetic compatibility (EMC) for frequency controlled drives (variable speed drives) is implemented in accordance with product standard IEC/EN 61800-3. This includes the complete power magnet system (PDS = Power Drive System), from the mains supply to the motor, including all components, as well as cables Figure 8, page 29. This type of magnet system can consist of several individual drives. The generic standards of the individual components in a magnet system compliant with IEC/EN 61800-3 do not apply. These component manufacturers, however, must offer solutions that ensure standards-compliant use. In Europe, maintaining the EMC Directive is mandatory.
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2 Engineering 2.4 EMC compliance

A declaration of conformity (CE) refers always to a typical power magnet system (PDS). The responsibility to comply with the legally stipulated limit values and thus the provision of electromagnetic compatibility is ultimately the responsibility of the end user or system operator. Measures must be taken to remove or minimize emission in the associated environment ( Figure 11). He must also utilize means to increase the interference immunity of the devices of the system. With their high interference immunity up to category C3, DC1 frequency inverters are ideal for use in harsh industrial networks (2nd environment). The DC1-F version (with integrated RFI filter) makes it possible to comply with the stringent limit values for conducted emission for category C1 in the 1st environment. This requires a correct EMC installation ( Page 58) and the observance of the permissible motor cable lengths and the maximum switching frequency (fPWM) of the inverter. In the case of frequency inverters without an internal radio interference suppression filter, longer motor cable lengths and lower leakage currents can sometimes be achieved for the individual categories by using a dedicated external radio interference suppression filter. The required EMC measures should be taken into account in the engineering phase. Improvements and modifications during mounting and installation or even at the installation site involve additional and even considerably higher costs.
Public medium-voltage grid
Public low-voltage grid
PCC
Privat grid
Industrial grid
Category C1 Category C1/C2 Category C1/C2 Category C3/C4 Category C3/C4
Category C2 1st environment 1st or 2nd environment 2nd environment
Figure 11:
EMC environment and categories
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2 Engineering 2.5 Motor and Application
2.5 Motor and Application 2.5.1 Motor Selection

General recommendations for motor selection: For a frequency-controlled magnet system (PDS), use three-phase AC motors with squirrel-cage rotors and surface cooling, also known as three-phase asynchronous motors or standard motors. Other types of motors, such as external rotor motors, wound-rotor motors, reluctance motors, permanent-magnet motors, synchronous motors, and servomotors can also be operated with a frequency inverter, but normally require additional engineering in consultation with the motor's manufacturer. Using single-phase AC motors (shaded-pole motors, permanent-split capacitor motors) requires a DC1-S frequency inverter. Only use motors that have insulation class F (maximum steady state temperature of 155 C ) at least. Choose 4 pole motors preferably (synchronous speed: 1500 min-1 at 50 Hz and 1800 min-1 at 60 Hz). Take the operating conditions into account for S1 operation (IEC 60034-1). When operating multiple motors in parallel on one frequency inverter, the motor output should not be more than three power classes apart. Ensure that the motor is not overdimensioned. If it is underdimensioned in the speed control (slip compensation) operating mode, the motor output may only be one single assigned output level lower.
2.5.2 Parallel connection of motors

The DC1 frequency inverters allow parallel operation of several motors in V/f control mode: With multiple motors with the same or different rated operational data: The total of the motor currents must be less than the rated operational current of the frequency inverter. Connecting and disconnecting individual motors: The total of the motor currents in operation, plus the motor's inrush current, must be less than the rated operational current of the frequency inverter.
Parallel operation at different motor speeds can be implemented only by changing the number of pole pairs and/or changing the motors transmission ratio. Connecting motors in parallel reduces the load resistance at the frequency inverter output. The total stator inductance is lower and the leakage capacity of the lines greater. As a result, the current distortion is greater than in a single-motor circuit. To reduce the current distortion, you should use motor reactors (see in Figure 12) in the output of the frequency inverter ( Section 9.8, Motor reactors, page 182).
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Q11 F1
U1 V1 W1
Q12 F2
U1 V1 W1
Q13 F3
U1 V1 W1
M1
M 3
M2
M 3
M3
M 3
Figure 12:
Parallel connection of several motors to one frequency inverter
NOTICE If multiple motors are connected in parallel to a single frequency inverter, make sure to dimension the individual motors contactors for utilization category AC-3. The motor contactor must be selected according to the rated operational current of the motor that will be connected.
The current consumption of all motors connected in parallel must not exceed the frequency inverters rated output current I2N. When operating multiple motors in parallel, you cannot use the frequency inverters electronic motor protection. You will have to protect each motor individually with thermistors and/or a current transformer-operated overload relay. The use of motor-protective circuit-breakers at the output of frequency inverters can result in motors being disconnected in an undefined manner and is only possible in select applications. When operating multiple single-phase AC motors in parallel (only permissible with DC1-S inverters), it is not permitted to connect individual motors during operation!
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2.5.3 Circuit types with three-phase motors

The three-phase motors stator winding can be connected in a star or delta circuit as per the rated operational data on the rating plate.
230 S1
/ 400 V 0,75 kW 1430 rpm
3.5 / 2 A
cos 0.79
50 Hz
Figure 13:
Example of a motor rating plate
U1
V1
W1
U1
V1
W1
W2
U2
V2
W2
U2
V2
Figure 14:
Configuration types: Star-connected circuit (left), delta circuit (right)
2.5.4 87-Hz Characteristic curve

The three-phase motor with the rating plate in Figure 13 can be operated with either a start or delta circuit. The operational characteristic curve is determined by the ratio of motor voltage to motor frequency in this case. The 87-Hz characteristic curve is used to operate the three-phase standard motor with the rating plate in Figure 13 with a delta circuit on a 400-V network at 87 Hz. To enable this, the frequency inverter must deliver the higher current for delta circuits (3.5 A) and the motor frequency (V/Hz key point) must be set to 87 Hz on the frequency inverter. This results in the following advantages: The motors speed adjustment range is increased by a factor of 3 (from 50 Hz to 87 Hz) The motors efficiency is improved, since the motor speed increases while the (absolute) slip remains the same and therefore is smaller, percentage-wise, relative to the new (higher) speed Greater power can be taken from the motor (P ~ M x n), making it possible in some cases to use a motor one size smaller (and therefore more affordable) for the application (e.g. travel motor in crane drives) The machine speed of existing machines can be increased without having to change the motor and/or transmission. In other words, operation does not take place within the field-weakening range
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Due to the higher thermal load, it is recommended to only use the next higher listed motor output and to only use motors with aninsulation class of F at the very least.
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U2 [V] 400
If using 2 pole motors (p = 1), the high speed of approximately 5,000 rpm must be taken into account (consult the manufacturer's specifications).
230
50
87
fmax f [Hz]
Figure 15:
V/Hz characteristic curve for the rating plate of the motor from Figure 13
a Star connection: 400 V, 50 Hz b Delta circuit: 230 V, 50 Hz c Delta connection: 400 V, 87 Hz
The following Tabelle 3 shows the allocation of possible frequency inverters depending on the mains voltage and the type of circuit.
Table 3: Physical parameters Rated operational current Mains voltage V/f-characteristic curve Motor circuit Motor current Motor voltage Motor speed Motor frequency DC1-124D3 4.3A 1 AC 230 V Delta circuit (230 V) 3.5A 3 AC 0 - 230 V 1430 min-1 50 Hz Assignments between frequency inverters and V/Hz characteristic curve ( Figure 15) DC1-324D3 4.3A 3 AC 230 V Delta circuit (230 V) 3.5A 3 AC 0 - 230 V 1430 min-1 50 Hz DC1-342D2 2.2A 3 AC 400 V Star-connected circuit (400 V) 2.0A 3 AC 0 - 400 V 1430 min-1 50 Hz DC1-344D1 4.1A 3 AC 400 V Delta circuit (230 V) 3.5A 3 AC 0 - 400 V 2474 min-1 1) 87 Hz1)
1) Note the permitted limit values of the motor!
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2.5.5 Bypass operation

When it is necessary to be able to power the motor directly with mains voltage independently from the frequency inverter (bypass operation), the branches must be mechanically interlocked. NOTICE The system may only switch (S1) between the frequency inverter (T1) and mains voltage (see Figure 16) while in a de-energized state. CAUTION The frequency inverters outputs (U, V, W) must not be connected to the mains voltage (destruction risk, fire hazard).
Q1
L1 L2 L3
I> I> I>
Q11
L1 L2 L3
T1 S1
U V W
b
M1 M 3h
Figure 16:
Bypass motor control (example)
When running the motor directly with mains voltage, protective measures (circuit-breaker with thermal overload protection or overload relay ) against overload must be in place. Contactors and switches (S1) in the frequency inverter output and for the direct start must be designed based on utilization category AC-3 for the rated operational current of the motor.
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2.5.6 Connecting EX motors

The following aspects must be taken into account when connectinghazardous location motors: The frequency inverter must be installed outside the EX area. All applicable industry-specific and country-specific regulations for hazardous locations (ATEX 100a) must be complied with. The specifications and instructions provided by the motors manufacturer with regard to operation with a frequency inverter e.g., whether motor reactors (dV/dt limiting) or sinusoidal filters are required must be taken into account. Temperature monitors in the motor windings (thermistor, Thermo-Click) must not be connected directly to the frequency inverter, but instead must be connected through a relay approved for the hazardous location (e.g. EMT6).
2.5.7 Sinusoidal filter

Sinusoidal filters are connected in the output of a frequency inverter.
1W1 1U1 1V1 PE U2
1V2 1W2 1U2 PE U
M 3~
Figure 17:
Circuit Diagram of a sinusoidal filter
The sinusoidal filter removes high-frequency components above the set resonance frequency from the frequency inverter output voltage (U2). This reduces the conducted and radiated emission.
f2
a Without sinusoidal filter b With sinusoidal filter f: Rotating field frequency n: Order of harmonics
5 10 15 20 25 30 35 40 45
Figure 18:
High frequency components of the output voltage
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The output voltage of the sinusoidal filter (U~) achieves a sinusoidal shape with a slight superimposed ripple voltage. The THD factor of the sinusoidal voltage is normally 5 to 10 %.
U2
Figure 19:
Output voltage to motor U2: Frequency inverter output voltage U~: Sinusoidal voltage to be simulated
Advantages of sinusoidal filters: Long motor cable lengths with reduced conducted and radiated interference Reduced motor losses and noise Longer motor lifespan
Disadvantages of sinusoidal filters: Voltage drop of up to 9 % caused by system (approx. 36 V if U2 = 400 V) higher heat dissipation, A fixed pulse frequency is required Require more space inside the control panel NOTICE Sinusoidal filters must only be used with permanently set pulse frequencies.
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2.5.8 Single-phase AC motors

The frequency inverters in the DC1-S2 series are specifically designed for the speed control of single-phase AC motors (230 V). These single-phase AC motors, which are listed further below, have the following characteristics: Asynchronous operational behavior with elliptical rotating field A small starting torque Applications run with a reduced starting torque (approximately 50 to 100 % of the motor's rated torque). Application examples: pumps and fans.
DC1-S2 series frequency inverters can be used to control the following motor types: Shaded-pole motor: Shaded-pole motors have a laminated core stator with pronounced poles that are separated from the main pole (shaded poles). These auxiliary poles have shading coils in which a flux that is lagging behind the main field is generated by self-induction. The resulting elliptical rotating field moves the rotor with it. The mechanical arrangement of the shaded poles makes it impossible for the rotating field to change direction in this type of motor.
U V
Figure 20:Schematic diagram of a shaded-pole motor
Permanent-split capacitor motor, PSC motor: In permanent-split capacitor motors, a winding (secondary winding) is connected in series with a capacitor in order to generate the rotating field (90 phase shift, elliptical rotating field). The direction of the rotating field can be changed by changing the secondary winding connection.
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U1
U1
U2 M Z2 Z1
U2 M Z2 Z1
M FWD
M REV
Figure 21:
Permanent-split capacitor motor (connection example) Clockwise rotating field (FWD), counterclockwise rotating field (REV)
Three-phase motor with Steinmetz connection: Using a Steinmetz connection makes it possible to operate three-phase asynchronous motors on a single-phase AC supply system. To do this, a stator winding is connected in series with a capacitor. This creates a split phase with a phase shift of less than 90 (instead of 120). Only an elliptical rotating field is generated in this case as well. A star or delta connection (preferred) can be used as per the winding voltages. The direction of the rotating field can be changed by changing the capacitors connection (phase).
V U V
M FWD
M REV
Figure 22:
Three-phase motor with Steinmetz connection: Clockwise rotating field (FWD), counterclockwise rotating field (REV)
U1
Operating motors with an additional start capacitor is not permissible.
nStart
Z1/Z2
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2.5.9 Mode of operation of DC1-S2 frequency inverter

The special start method used by the DC1-S2 frequency inverter ensures a safe motor start. The output voltage and the corresponding frequency are first regulated to the motor's rated operational data and are then automatically set at the required operating point (setpoint).
U2
Figure 23:
Start phase and required operating point
DC1-S2 frequency inverters feature a specific parameter set that cannot be transferred to other DC1 frequency inverter models.
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3 Installation 3.1 Introduction
3 Installation
3.1 Introduction
This chapter provides a description of the installation and the electrical connections for the frequency inverter DC1 series.

3.2 Mounting
While mounting and/or assembling the frequency inverter, cover all ventilation slots in order to ensure that no foreign bodies can enter the device. Perform all installation work with the specified tools and without the use of excessive force.
The instructional leaflets in this section are meant to show how to install the device in a suitable enclosure for devices with protection type IP20 in compliance with standard EN 60529 and/or any other applicable local regulations. The enclosures must be made of a material with high thermal conductivity. If a control panel with ventilation openings is used, the openings must be located above and below the frequency inverter in order to allow for proper air circulation. The air should come in from below the frequency inverter and leave above it. If the environment outside the control panel contains dirt particles (e.g., dust), a suitable particulate filter must be placed on the ventilation openings and forced ventilation must be used. The filters must be maintained and cleaned if necessary. An appropriate enclosed control panel (without ventilation openings) must be used in environments containing large percentages or amounts of humidity, salt, or chemicals.
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3 Installation 3.2 Mounting
3.2.1 Mounting position

DC1 series frequency inverters are designed to be mounted vertically. The maximum permissible inclination is 30.
30 30 30 30
Figure 24:
Mounting position
3.2.2 Cooling measures

In order to guarantee sufficient air circulation, enough thermal clearance must be ensured according to the frame size (rating) of the frequency inverter.
7 8
9 10 11
7 8
9 10 11
Figure 25:
50
Space for air-cooling
DC1 series frequency inverters can be mounted side by side without any lateral clearance between them.
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Table 4: Size Minimum clearance and required cooling air a [mm] FS1 FS2 FS31) 50 50 50 [in] 1.97 1.97 1.97 b [mm] 33 46 52 [in] 1.3 1.81 2.05 c [mm] 50 75 100 [in] 1.97 2.95 3.94 Air through-put [m3/h] 18.69 18.69 44.1 [ft3/min] 11 11 26
1) For UL conformity, the maximum permissible ambient air temperature over a period of 24 hours is limited to +45 C for the DC1-127D0, DC1-32011, and DC1-32018 frequency inverters.
The values in 4 are recommended values for an ambient air temperature of up to +50 C, an installation altitude of up to 1,000 m, and a pulse frequency of up to 8 kHz.
Typical heat loss makes up about 3 % of the operational load conditions.
15 mm ( 0.59)
Figure 26:
Minimum required clearance in front of the frequency inverter
Please note that the mounting makes it possible to open and close the control signal terminal covers without any problems.
When frequency inverters with internal fans are installed vertically over each other, an air baffle must be placed between the devices. Failure to do so may expose the device on top to a thermal overload caused by the guided air flow (device fan).
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Figure 27:
Air baffle due to increased circulation with device fan
When devices are arranged vertically over each other, the clearance between every two devices must at least be equal to distance 2c ( Table 4, page 51) (active neighboring device).
Devices with high magnetic fields (e.g. reactors or transformers) should not be installed close to the frequency inverter.
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3.2.3 Control panel installation

c b
L1/L L2/N L3
9 10 11
Figure 28:
Control panel dimensioning
Calculation of control panel surface: A= PV T x K [m2]
= Control panel surface [m2] calculated according to IEC 890)
PV = Total heat dissipation [W] of all fitted devices
T = Temperature difference [K], (default value = 5.5 K)

K = Heat transfer coefficient [W/(m2 x K)] (standard value = 5.5 for steel control panels)
When installing a DC1 frequency inverter with protection type IP20 in an enclosed installation enclosure (in order to get a higher protection type in the case of a local installation, for example), the following minimum clearances are required:
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Table 5: Part no. Size Clearances for a sealed metal enclosure without ventilation openings a [mm] DC1-1D2D3N DC1-1D4D3N DC1-122D3 DC1-124D3 DC1-322D3 DC1-324D3 DC1-127D0xN DC1-327D0xN DC1-342D2 DC1-1D5D8N DC1-127D0xB DC1-327D0xB DC1-344D1xB DC1-345D8 DC1-127D0 DC1-32011 DC1-349D5 FS1 300 [in] 11.81 b [mm] 250 [in] 9.84 c [mm] 200 [in] 7.87 d [mm] 50 [in] 1.97
FS1
400
15.75
300
11.81
250
9.84
75
2.95
FS2
400
15.75
300
11.81
300
11.81
60
2.36
FS2
600
23.62
450
17.72
300
11.81
100
3.94
Table 6: Size
Clearances for a metal enclosure with ventilation openings a [mm] [in] 15.75 23.62 31.5 b [mm] 300 400 600 [in] 11.81 15.75 23.62 c [mm] 150 250 300 [in] 5.91 9.84 11.81 d [mm] 75 100 150 [in] 2.95 3.94 5.91
FS1 FS2 FS3 Table 7: Size a [mm] FS1 FS2 FS3 300 400 600 [in] 11.81 15.75 23.62
400 600 800
Clearances for a metal enclosure with forced ventilation b [mm] 200 300 400 [in] 7.87 11.81 15.75 c [mm] 150 250 250 [in] 5.91 9.84 9.84 d [mm] 75 100 150 [in] 2.95 3.94 5.91 Air through-put [m3/h] > 15 > 45 > 80 [ft3/min] > 8.83 > 26.49 > 47.09
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3.2.4 Fixing
The frequency inverters in frame sizes FS1, FS2 and FS3 can be screw fastened or fastened on a mounting rail.

3.2.4.1 Fixing with screws
Install the frequency inverter only on a nonflammable mounting base (e.g., on a metal plate). Dimension and weight specifications for the DC1 frequency inverter can be found in the appendix ( Page 167).
The number and the arrangement of the required fixing dimensions are found in Section 9.2, Dimensions and frame size, page 170. Use screws with a washer and split washer with the permissible tightening torque in order to protect the enclosure and safely and reliably mount the device.
a1
EMC VAR
c1 c
Figure 29:
Mounting dimensions
b1
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1
a1
3
Figure 30: Mounting preparation
First fit the screws at the specified positions, mount the frequency inverter and then fully tighten all screws. The permitted maximum tightening torque for the fixing screws is 1.3 Nm.
3.2.4.2 Fixing on mounting rails
As an alternative to screw fixing, DC1 frequency inverters with sizes FS1, FS2, and FS3 can also be mounted on a mounting rail as per IEC/EN 60715.
b1
7.5 15
Figure 31:
Mounting rail conforming with IEC/EN 60715
To do this, place the frequency inverter on the mounting rail from above [1] and press it down until it snaps into place [2].
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25 35 1
EMC VAR
EMC VAR
2
Figure 32: Fixing to the mounting rail
Dismantling from mounting rails To remove the device, push down the spring-loaded clip. A cutout marked on the lower edge of the device is provided for this purpose. A flat-bladed screwdriver (blade width 5 mm) is recommended for pushing down the clip.
f 5 mm (f 0.197)
EMC VAR
3
Figure 33:
1 2
Dismantling from mounting rails
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3 Installation 3.3 EMC installation
3.3 EMC installation

The responsibility to comply with the legally stipulated limit values and thus the provision of electromagnetic compatibility is the responsibility of the end user or system operator. This operator must also take measures to minimize or remove emission in the environment concerned ( Figure 11, page 37). He must also utilize means to increase the interference immunity of the devices of the system. In a magnet system (PDS) with frequency inverters, you should take measures for electromagnetic compatibility (EMC) while doing your engineering, since changes or improvements to the installation site, which are required in the installation or while mounting, are normally associated with additional higher costs as well. The technology and system of a frequency inverter cause the flow of high frequency leakage current during operation. All grounding measures must therefore be implemented with low impedance connections over a large surface area. With leakage currents greater than 3.5 mA, in accordance with VDE 0160 or EN 60335, either the cross-sectional area of the protective conductor must be 10 mm2, The protective conductor must be open-circuit monitored, or the second protective conductor must be fitted.
For an EMC-compliant installation, we recommend the following measures: Installation of the frequency inverter in a metallically conductive housing with a good connection to ground, screened motor cables (short cables).
Ground all conductive components and housings in a magnet system using as short a line as possible with the greatest possible cross-section (Cu-drain wire).
3.3.1 EMC measures in the control panel

For the EMC-compatible installation, connect all metallic parts of the device and the control panel together over broad surfaces and so that high-frequencies will be conducted. Mounting plates and control panel doors should make good contact and be connected with short HF-drain wires. Avoid using painted surfaces (Anodized, chromized). An overview of all EMC measures is provided in Figure35 on Page 62.

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Install the frequency inverter as directly as possible (without spacers) on a metal plate (mounting plate). Route mains and motor cables in the switch cabinet as close to the ground potential as possible. This is because free moving cables act as antennas.
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When laying HF cables (e.g. screened motor cables) or suppressed cables (e.g. mains supply cables, control circuit and signal cables) in parallel, a minimum clearance of 300 mm should be ensured in order to prevent the radiation of electromagnetic energy. You should also use separate cable entries if there is a great difference in voltage potentials. Any necessary crossed cabling between the control signal and power cables should always be implemented at right angles (90 degrees). Never lay control- or signal cables in the same duct as power cables. Analog signal cables (measured, reference and correction values) must be screened.
3.3.2 Earthing
The protective earth (PE) in the control panel should be connected from the mains supply to a central earth point (mounting plate, system earth). The PE conductors cross-sectional area must be at least as large as that of the incoming mains supply cable. Every frequency inverter must be individually connected to the power supply system's protective earth directly at the location of installation (system earthing). This protective earth must not pass through any other devices. All protective conductors should be routed in a star topology starting from the central earth point, and all of the drive systems conductive components (frequency inverter, motor reactor, motor filter, main choke) should be connected. The earth-fault loop impedance must comply with all locally applicable industrial safety regulations. In order to meet UL requirements, UL-listed ring cable lugs must be used for all earth wiring connections.
3.3.2.1 Protective earth
Avoid ground loops when installing multiple frequency inverters in one control panel. Make sure that all metallic devices that are to be grounded have a broad area connection with the mounting plate.
This refers to the legally required protective earth for a frequency inverter. An earthing terminal on the frequency inverter, or the system earth, must be connected to a neighboring steel element in the building (beam, ceiling joist), an earth electrode in the ground, or a mains earth bus. The earth points must meet the requirements set forth by the applicable national and local industrial safety regulations and/or regulations for electrical systems.
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3.3.2.2 Motor earthing

The motor earth must be connected to one of the earthing terminals on the frequency inverter and to a neighboring steel element in the building (beam, ceiling joist), an earth electrode in the ground, or a mains earth bus.
3.3.2.3 Earth-fault protection

A fault current to earth can be produced by frequency inverters due to their system characteristics. DC1 series frequency inverters have been designed in such a way that the smallest possible fault current will be produced in compliance with standards applicable worldwide. This fault current must be monitored by a residual current device (RCD, type B).
3.3.3 EMC screw

PH1 20 mm (0.79") M3 L1/L L2/N L3 EMC VAR U
EMC VAR
Figure 34: EMC and VAR screws in a DC1 frequency inverter with protection type IP20
NOTICE The screw labeled EMC must not be manipulated as long as the frequency inverter is connected to the mains.
The EMC screw galvanically connects the EMC filters capacitors to earth. The screw must be screwed in all the way to the stop (factory setting) in order for the frequency inverter to comply with the EMC standard.
Due to their system characteristics, frequency inverters with an internal EMC filter will produce a larger fault current to earth than devices without a filter. For applications in which this larger leakage current may cause malfunction messages or disconnections (residual current device), the EMC filters internal protective earth can be disconnected (remove the EMC screw to do this). Local EMC regulations must be taken into account when doing so. If necessary, a specific low-leakage-current EMC filter must be connected upstream. In connections to isolated power sources (IT networks), the EMC screw should be removed. The earth fault monitors required for IT networks must be suitable for operation with power electronic devices (IEC 61557-8).
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3.3.4 VAR screw

DC1 series frequency inverters are equipped with an overvoltage filter for the input supply voltage that is designed to protect the devices from noise pulses in the mains voltage. Pulse spikes are typically caused by lightning strikes or by switching operations in other high-power devices on the same supply. If hipot tests are performed on a system, these overvoltage protection components may cause the system to fail the test. In order to make it possible to perform this type of hipot tests, the overvoltage protection components can be disconnected by removing the VAR screw. The screw must be screwed back in after the hipot tests are performed and the hipot test must then be repeated. The system must then fail the test, indicating that the overvoltage protection components have been reconnected. NOTICE The screw labeled VAR ( Figure 34, page 60) must not be manipulated as long as the frequency inverter is connected to the mains.
3.3.5 Shielding
Unscreened cables behave like antennae, i.e. they act as transmitters and receivers.
For a proper EMC connection, cables emitting interference (e.g. motor cables) and susceptible cables (analog signal and measured values) must be screened and laid separately from each other.
The effectiveness of the cable shield depends on a good shield connection and a low shield resistance.
Use only shields with tinned or nickel-plated copper braiding. Braided steel shields are unsuitable. Control and signal lines (analog, digital) should always be grounded on one end, in the immediate vicinity of the supply voltage source (PES).
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15 mm (0.59)
PES
L1/L L2/N L3
9 10 11
PE
PES
W2 U2 V2 U1 V1 W1 PE
24 V DC
300 mm ( 11.81)
115/120 V AC 230/240 V AC 400 V AC 460/480 V AC
24 V DC 115/120 V AC 230/240 V AC 400 V AC 460/480 V AC
Figure 35: EMC-compliant surface mounting a Power cable: mains voltage, motor connection, braking resistor b Control and signal lines, fieldbus connections Large-area connection of all metallic control panel components. Mounting surfaces of frequency inverter and cable screen must be free from paint. Cable screen of cables at frequency inverters output with earth potential (PES) across large surface area Large-area cable screen contacts with motor. Large-area earth connection of all metallic parts.
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3 Installation 3.4 Electrical Installation
3.4 Electrical Installation
CAUTION Carry out the wiring work only after the frequency inverter has been correctly mounted and secured.
DANGER Electric shock hazard - risk of injuries! Carry out wiring work only if the unit is de-energized.
NOTICE Fire hazard! Only use cables, protective switches, and contactors that feature the indicated permissible nominal current value. NOTICE In DC1 frequency inverters, earth leakage currents are greater than 3.5 mA (AC). Because of this, and as per product standard IEC/EN 61800-5-1, an additional protective conductor must be connected, or the cross-sectional area of the protective conductor must be at least 10 mm2. DANGER The components in the frequency inverters power section remain energized up to five (5) minutes after the supply voltage has been switched off (intermediate circuit capacitor discharging time). Pay attention to hazard warnings!
.
Complete the following steps with the specified tools and without using force.
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3.4.1 Connection to power section

The connection to the power section is normally made via the connection terminals: L1/L, L2/N, L3, PE for the mains-side supply voltage. The phase sequence does not matter. DC+, DC-, PE for DC voltage supplies U, V, W, PE for the supply cable to the motor BR, DC+ for an external braking resistance
L1/L L2/N L3
5 6
9 10 11
Figure 36:
Connection in power section (schematic)
The number and the arrangement of the connection terminals used depend on the frequency inverters size and model. NOTICE The frequency inverter must always be connected with ground potential via a grounding conductor (PE).
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PE A1
PE A1
PE A1
Mains Figure 37: mm (in) FS1 FS2 FS3
Motor
DC-Link, Brake Resistor
Stripping lengths in the power section
A1 8 (0.3) 8 (0.3) 8 (0.3)
MAINS = Electrical power network
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3.4.1.1 Terminals in power section

Table 8: Frame size FS1 Terminations
PE L L1/L N L2/N L3
Terminals Description Connection with single-phase supply voltage: DC1-1D (115 V) DC1-S2 (230 V) DC1-12 (230 V)
PE
L1 L1/L
L2 L2/N
L3 L3
Connection with three-phase supply voltage: DC1-32 (230 V) DC1-34 (400 V, 480 V)
Motor connection for three-phase motors: DC1-1D (230 V) DC1-12 (230 V) DC1-32 (230 V) DC1-34 (400 V, 460 V)
PES M 3
Motor connection for single-phase AC motors: DC1-S2 (230 V)
PES M
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Frame size FS2, FS3
Terminations
PE L DCL1/L N L2/N L3
Description Connection with single-phase supply voltage (115 V, 230 V): DC1-1 DC1-S
PE DC-
L1 L1/L
L2 L2/N
L3 L3
Connection with three-phase supply voltage: DC1-32 (230 V) DC1-34 (400 V, 480 V)
DC+
BR
Motor connection for three-phase motors: DC1-1D (230 V) DC1-12 (230 V) DC1-32 (230 V) DC1-34 (400 V, 460 V) optional: External braking resistance (RB)
PES RB M 3
In sizes FS2 and FS3, the DC+, DC-, and BR terminals are covered with plastic covers at the factory. They can be uncovered if necessary. In all single-phase supply frequency inverters (DC1-1D, DC1-S2, DC1-12), terminal L3 is covered with a plastic cover. Do not uncover this terminal! In frequency inverters suitable for alternating current (DC1-S2), terminals L3 and W are covered with plastic covers. Do not uncover these terminals!
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3.4.1.2 connection cables

The screened cables between the frequency inverter and the motor should be as short as possible. Connect the screening, on both sides and across a large area (360 overlap), to the protective earth (PE) . The power screenings protective earth (PES) connection should be in the immediate proximity of the frequency inverter.and directly on the motor terminal box. Prevent the screening from becoming unbraided, e.g. by pushing the opened plastic sheath over the end of the screening or with a rubber grommet on the end of the screening. As an alternative, in addition to a broad area cable clip, you can also twist the shielding braid at the end and connect to protective ground with a cable clip. To prevent EMC interference, this twisted screening connection should be as short as possible ( Figure 39).
15 mm (0.59)
PES
Figure 38:
Screened connection cable
U/T1 V/T2 W/T3
PES
Figure 39:
Connection with twisted cable screen Recommended value for twisted cable shielding: b 1/5 a
Screened, four-wire cable is recommended for the motor cables. The greenyellow line of this cable connects the protective ground connections from the motor and the frequency inverter and therefore minimizes the equalizing current loads on the shielding braid. The following figure shows the construction of a four-wire, screened motor line (recommended specifications).
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b a
e
Figure 40: a b c d e
Four-core, screened motor supply cable
Cu shield braid PVC outer casing Drain wire (copper strands) PVC core insulation, 3 x black, 1 x greenyellow Textile and PVC fillers
If there are additional subassemblies in a motor feeder (such as motor contactors, overload relays, motor reactor, sinusoidal filters or terminals), the shielding of the motor cable can be interrupted close to these subassemblies and connected to the mounting plate (PES) with a large area connection. Free or non-screened connection cables should not be any longer than about 300 mm.
3.4.1.3 Arrangement and terminal capacity

The arrangement and size of the connection terminals depend on the size of the power section (FS1, FS2, and FS3 sizes). The cross-sections to be used in the connections and the tightening torques for screws are listed in the following.
Table 9: Cross-sectional areas and tightening torques
PH2
for FS1 to FS3 M3
1 Nm (9 lb-in)
Size FS1, FS2, FS3
mm2 0.2 - 2.5
AWG 24 - 12
MM 8
in 0.31
N/m 0.5
MM 0.6 x 3.5
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3.4.2 Connection on control section

The 11-terminal control terminal block is a plug-in block and is located on the front.
10 11
Figure 41:
Location of plug-in control signal terminals
The control cables should be screened and twisted. The screening is applied on one side in the proximity of the frequency inverter (PES).
Prevent the screening from becoming unbraided, i.e. by pushing the separated plastic covering over the end of the shielding or with a rubber grommet on the end of the screening.
Figure 42:
15 mm (0.59)
PES
Prevent the shield from becoming unbraided
Alternatively, in addition to the broad area gland plate, you can also twist the screen braid at the end and connect to the protective earth with a cable lug. To prevent EMC disturbance, this twisted shielding connection should be made as short as possible ( Figure 39, page 68). Prevent the screen from becoming unbraided at the other end of the control cable, e.g. by using a rubber grommet. The shield braid must not make any connection with the protective ground here because this would cause problems with an interference loop.
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+24 V 1 20 m ( 65.62 ft)
DI1 2
DI2 3
+10 V 5
AI1 6
0V 7
1
15 mm (0.59)
PES
2 3
Cu 2.5 mm
2
PE M4
PES
ZB4-102-KS1
M FWD
M REV
4K7 R1
Figure 43:
Example for an insulated end of the control cable
3.4.2.1 Arrangement and designation

ESD measures Discharge yourself on a grounded surface before touching the control signal terminals and the circuit board to prevent damage through electrostatic discharge. The following figure shows the arrangement and designations of the control signal terminals for the DC1 frequency inverter.
1 2 3 4 5 6 7 8 9 10 11
Figure 44:
The control signal terminals are plug-in terminals. Their functions and their electrical connected loads can be expanded using the DXC-EXT- optional modules.
Figure 45: Control signal terminal sizes and designs
+24 DI1 DI2 DI3 +10 V AI11 OV A01 OV K13 K14
Arrangement and factory designations for the control signal terminals
M3
mm2 0.14 - 1.5
mm2 0.25 - 0.5
AWG 26 - 16
MM 5
in 0.2
N/m 0.22 - 0.25
ft-lbs 0.16 - 0.18
MM 0.4 x 2.5
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3.4.2.2 Functions of control signal terminals

The functions that are set in the ex-factory and the electrical connection data of all control signal terminals are listed in the following table.
Table 10: Terminal 1 2 +24 V DI1 Signal Control voltage for DI1 - DI4, output (+24 V) Digital input 1 Factory-set functions of the control terminals Description Maximum load 100 mA, Reference potential 0 V 8 - +30 V (High, Ri > 6 k) Default settings Start enable FWD Note: No function in DC1-1S ( P-15 = 0) 3 4 DI2 DI3 AI2 Digital input 2 Digital input 3 Analog input 2 8 - +30 V (High, Ri > 6 k) digital: 8 - 30 V (high) Analog: 0 - +10 V (Ri > 72 k) 0/4 - 20 mA (RB = 500 ) Can be switched with parameter P-16 Maximum load: 10 mA, minimum 1 k Reference potential: 0 V Analog: 0 - +10 V (Ri > 72 k) 0/4 - 20 mA (RB = 500 ) Can be switched with parameter P-16 digital: 8 - 30 V (high) 0 V = connection terminal 9 Analog: 0 - +10 V, maximum 20 mA Can be switched with parameter P-25 digital: 0 - +24 V 0 V = connection terminal 7 Maximum switching load: 250 V AC/6 A or 30 V DC/5 A Maximum switching load: 250 V AC/6 A or 30 V DC/5 A Start enable REV Fixed frequency FF1
5 6
+10 V AI1 DI4
Reference voltage, Output (+10 V) Analog input 1 Digital input 4
Frequency reference value (fixed frequency)
7 8
0V AO1 DO1 0V K13 K14
Reference potential Analog output 1 Digital output 1 Reference potential Relay 1, normally open contact Relay 1, normally open contact
Output Frequency
9 10 11
active = RUN active = RUN
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The DC1 frequency inverter has four control inputs (control signal terminals 2, 3, 4, and 6). Two of these are permanently set as digital control inputs; while the others can be set to work as digital or analog control inputs. The frequency inverter comes with the following default setting: Control signal terminal 2 as digital input 1 (DI1), Control signal terminal 3 as digital input 2 (DI2), Control signal terminal 4 as digital input 3 (DI3), Control signal terminal 6 as analog input 1 (AI1).
Control signal terminal 8 can be used as a digital or as an analog output. It is used as an analog output (AO) in the default configuration that comes with the frequency inverter when it is delivered.
f-Soll 0...+10 V/20 mA f-Out 0...+10 V/20 mA 8 AO (DO)
FWD
24 V
REV 3 DI2
1 +24 V Out < 100 mA
2 DI1
FF1 4 DI3 (AI2)
6 AI1 (DI4) CPU
Figure 46:
Control signal terminals (digital / analog)
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3.4.2.3 Analog input signals

Depending on how parameters P-12 and P-15 are set, control signal terminals 4 (AI2) and 6 (AI1) can be connected to analog signals. 0 - +10 V 0 - 10 V with scaling and operating direction change 0 - 20 mA 4 - 20 mA or 20 - 4 mA with open-circuit monitoring (< 3 mA)

3.4.2.4 Analog output signal
The assignments between the values and functions are described in Section 6.2.2, Analog Input (AI), page 109. Control signal terminals 7 and 9 are the common 0 V reference potential for all analog and digital input signals.
An analog voltage signal (0 - +10 V) is available on control signal terminal 8. This output can handle a maximum load of 20 mA. The output signal is adjusted with parameter P-25 ( Table 12, Page 98).
OV 7
Figure 47:
f-Out 0...+10 V + -
AO < 20 mA 18
Analog output (AO) (connecting example)
Control signal terminals 7 and 9 are the common 0 V reference potential for all analog and digital input signals.
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3.4.2.5 Digital Input Signals

Control signal terminals 2, 3, 4, and 6 all have the same function and mode of operation as digital inputs (DI1 to DI4). A logic level of +24 V (positive logic) is used: 8 - +30 V = High (logic 1) 0 - +4 V = Low (logic 0)
The internal control voltage from control terminal 1 (+24 V, maximum 100 mA) or an external voltage source (+24 V) can be used for this. The permissible residual ripple must be less than 5 % Ua/Ua. The parameter configuration and the way functions are assigned are described in Section 6.2.1, Digital Input (DI), page 108.
Optional modules DXC-EXT-IO110 and DXC-EXT-IO230 can be used to integrate the digital inputs (DI1 to DI4), optically isolated, directly into controllers with 110 V / 230 V. Values of 80 to 110/230 V AC will be recognized as a high signal.
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3.4.2.6 Digital Output (Transistor)

Control signal terminal 8 is set as an analog output (AO) in the default configuration. It can be set to work as a digital input instead by using parameter P-25 ( Table 12, Page 98). Transistor output DO can deliver a digital signal via control signal terminal 8 with the devices internal control voltage (+24 V). The maximum permissible load current is 20 mA.
+ 24 V
DO< 20 mA 8
Figure 48:
Connection examples (coupling relay with freewheeling diode: ETS4-VS3; Article no.. 083094)
The parameter assignment is described in section Digital / analog outputs, Page 116.
3.4.2.7 Digital Output (Relay)

Control signal terminals 10 and 11 are connected to the DC1 frequency inverter's internal relay contact (N/O) in a potential-free manner. The relay function can be congured with parameter P-18 ( Table 12, Page 96). The electrical connection specifications for control signal terminals 10 and 11 are: 250 V AC, max. 6 A 30 V DC, max. 5 A
We recommend connecting any connected loads as follows:
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OV 7
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250 V : 6 A 30 V : 5 A
(-)
Varistor AC DC AC
RC lter AC
Diode DC
(+)
Figure 49:
Connection examples with suppressor circuit
3.4.2.8 RJ 45 interface
The RJ-45 port located on the front of the DC1 frequency inverter makes it possible to connect directly to communication modules and fieldbuses. The internal RS-485 connection transmits Modbus RTU.
L1/L L2/N L3
PIN 8 (PIN 2) PIN 7 (PIN 1)
X1
RS485
RJ45
9 10 11
Figure 50:
RJ 45 interface
DC1 frequency inverters do not have an internal bus termination resistor. Use DX-CBL-TERM if necessary.
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3.4.3 Block diagrams

The following block diagrams show all the connection terminals on a DC1 frequency inverter and their functions when in their default configuration.
3.4.3.1 DC1-1DxxxN
f-Soll 0...+10 V
f-Out +
FWD
REV
L1/L L2/N
1 +24 V Out < 100 mA
2 DI1
3 DI2
4 DI3 AI2
5 +10 V Out < 10 mA
6 AI1 DI4
7 0V
8 0...+10 V < 20 mA AO +24 V DO
9 0V
10
RUN 11 6 A, 250 VAC 5 A, 30 VDC
1 AC 110/115 V 50/60 Hz 24 V
EMC
DCDC+ BR PIN 8 (PIN2) PIN 7 (PIN 1) U V W VAR CPU X1
10 V
FF1
PES 3 AC 230 V
RS485
FS2, FS3
M 3~
Figure 51: DC1-1DxxxN block diagram The DC1-1DxxxN frequency inverter has a voltage doubler in the internal DC link. When there is a connected voltage of 1 AC 110 - 115 V, a motor voltage of up to 3 AC 230 V will be output. FS2-size devices make it possible to connect braking resistors.
DC1-1DxxxN frequency inverters do not feature an internal radio interference suppression filter. An external radio interference suppression filter is required for operation as per EN 61800-3.
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3.4.3.2 DC1-12
f-Soll 0...+10 V
f-Out +
FWD
REV
L1/L L2/N
1 +24 V Out < 100 mA
2 DI1
3 DI2
4 DI3 AI2
5 +10 V Out < 10 mA
6 AI1 DI4
7 0V
8 0...+10 V < 20 mA AO +24 V DO
9 0V
10
RUN 11 6 A, 250 VAC 5 A, 30 VDC
1 AC 230 V 50/60 Hz 24 V
EMC VAR
DCDC+ BR
10 V CPU
FF1
PIN 8 (PIN2) PIN 7 (PIN 1) U V W
X1
PES 3 AC 230 V
RS485
FS2, FS3
M 3~
Figure 52: DC1-12 block diagram Frequency inverter with single-phase supply system voltage and three-phase motor connection
FS2 and FS3 make it possible to connect external braking resistors.
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3.4.3.3 DC1-32, DC1-34

3 AC 230 V 3 AC 400/480 V 50/60 Hz L1/L L2/N L3
f-Soll 0...+10 V
f-Out +
FWD
REV
1 +24 V Out < 100 mA
2 DI1
3 DI2
4 DI3 AI2
5 +10 V Out < 10 mA
6 AI1 DI4
7 0V
8 0...+10 V < 20 mA AO +24 V DO
9 0V
10
RUN 11 6 A, 250 VAC 5 A, 30 VDC
24 V
EMC VAR
DCDC+ BR
10 V CPU
FF1
PIN 8 (PIN2) PIN 7 (PIN 1) U V W
X1
PES 3 AC 230/400/460 V
RS485
FS2, FS3
M 3~
Figure 53: DC1-32, DC1-34 block diagram Frequency inverter with three-phase mains supply voltage and three-phase motor connection
FS2 and FS3 make it possible to connect external braking resistors.
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3.4.3.4 DC1-S2
f-Soll 0...+10 V
f-Out +
FWD
L1/L L2/N
1 +24 V Out < 100 mA
2 DI1
B1
3 DI2
4 DI3 AI2
5 +10 V Out < 10 mA
6 AI1 DI4
7 0V
8 0...+10 V < 20 mA AO +24 V DO
9 0V
10
RUN 11 6 A, 250 VAC 5 A, 30 VDC
1 AC 230 V 50/60 Hz 24 V
EMC VAR
DCDC+ BR
10 V CPU
B2
PIN 8 (PIN2) PIN 7 (PIN 1) U V
X1
PES 1 AC 230 V
RS485
FS2, FS3
M ~
Figure 54: DC1-S2 block diagram Frequency inverter for AC motors with single-phase supply voltage and singlephase motor connection
DC1-S2 frequency inverters do not feature an internal radio interference suppression filter. An external radio interference suppression filter is required for operation as per EN 61800-3.
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3.4.4 Insulation test

The frequency inverter of the DC1 series are tested, delivered and require no additional testing.
CAUTION On the control signal and the connection terminals of the frequency inverter, no leakage resistance tests are to be performed with an insulation tester. CAUTION Wait at least 5 minutes after switching the supply voltage off before you disconnect one of the connection terminals (L1/L, L2/N, L3, DC-, DC+, BR) of the frequency inverter.
If insulation testing is required in the power circuit of the PDS, you must consider the following measures.
3.4.4.1 Testing the motor cable insulation

Disconnect the motor cable from the connection terminals U, V and W of the frequency inverter and from the motor (U, V, W). Measure the insulation resistance of the motor cable between the individual phase conductors and between the phase conductor and the grounding conductor.
The insulation resistance must be greater than 1 M.
3.4.4.2 Testing the mains cable insulation

Disconnect the power cable from the mains supply network and from the connection terminals 1/L, L2/N and L3 of the frequency inverter. Measure the insulation resistance of the mains cable between the individual phase conductors and between each phase conductor and the protective conductor.
3.4.4.3 Testing the motor insulation

Disconnect the motor cable from the motor (U, V, W) and open the bridge circuits (star or delta) in the motor terminal box. Measure the insulation resistance of the individual motor windings. The measurement voltage must at least match the rated operating voltage of the motor but is not to exceed 1000 V.
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Consider the notes from the motor manufacturer in testing the insulation resistance.
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4 Operation 4.1 Checklist for commissioning
4 Operation
4.1 Checklist for commissioning
Before placing the frequency converter into operation, use the checklist below to make sure that all the following requirements are met:
No. 1 Activity Notes
Mounting and wiring have been carried out in accordance with the corresponding instructional leaflet ( IL04020009Z, IL04020013Z, IL04020014Z). All wiring and line section leftovers, as well as all the tools used, have been removed from the frequency inverter's proximity. All terminals in the power section and in the control section were tightened with the specified torque. The lines connected to the output terminals (U, V, W, DC+, DC-, BR) of the frequency inverter are not short-circuited and are not connected to ground (PE). The frequency inverter has been earthed properly (PE). All electrical terminals in the power section (L1/L, L2/N, L3, U, V, W, DC+, DC-, BR, PE) were implemented properly and were designed in line with the corresponding requirements. Each single phase of the supply voltage (L or L1, L2, L3) is protected with a fuse. The frequency inverter and the motor are adapted to the mains voltage. ( Section 1.4.1, Rating data on the nameplate, page13, connection type (star, delta) of the motor tested). The quality and volume of cooling air are in line with the environmental conditions required for the frequency inverter and the motor. All connected control cables comply with the corresponding stop conditions (e.g., switch in OFF position and setpoint value= zero). The parameters that were preset at the factory have been checked with the list of parameters.( Table 12, page 93). The effective direction of a coupled machine will allow the motor to start. All emergency switching off functions and safety functions are in an appropriate condition.
3 4
5 6
7 8
10
11 12 13
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4 Operation 4.2 Operational hazard warnings
4.2 Operational hazard warnings

Please observe the following notes. DANGER Commissioning is only to be completed by qualified technicians.
DANGER Hazardous voltage! The safety instructions on pages I and II must be followed.
DANGER The components in the frequency inverters power section are energized if the supply voltage (mains voltage) is connected. For instance: power terminals L1/L, L2/N, L3, DC+, DC-, BR, U/T1, V/T2, W/T3. The control signal terminals are isolated from the line power potential. There can be a dangerous voltage on the relay terminals (10, 11) even if the frequency inverter is not being supplied with line voltage (e.g., integration of relay contacts in control systems with voltage > 48 V AC / 60 V DC). DANGER The components in the frequency inverters power section remain energized up to five (5) minutes after the supply voltage has been switched off (intermediate circuit capacitor discharging time). Pay attention to hazard warnings!
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DANGER Following a shutdown (fault, mains voltage off), the motor can start automatically (when the supply voltage is switched back on) if the automatic restart function has been enabled ( parameters P-31).
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4 Operation 4.3 Commissioning with control signal terminals (default settings)
NOTICE Any contactors and switching devices on the power side are not to be opened during motor operation. Inching operation using the power switch is not permitted. Contactors and switchgear (repair and maintenance switches) on the motor side must not be opened while the motor is in operation. Inching operation of the motor with contactors and switching devices in the output of the frequency inverter is not permitted. NOTICE Make sure that there is no danger in starting the motor. Disconnect the driven machine if there is a danger in an incorrect operating state.
If motors are to be operated with frequencies higher than the standard 50 or 60 Hz, then these operating ranges must be approved by the motor manufacturer. The motors could be damaged otherwise.
4.3 Commissioning with control signal terminals (default settings)

DC1 frequency inverters are set in the factory and can be started directly via the control signal terminals by connecting the motor outputs allocated for the mains voltage (see connection example below).
You can skip this section if you want to set up the parameters directly for optimal operation of the frequency inverter based on the motor data (rating plate) and the application.
Following are a series of simplified connection examples that use the default configuration:
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Connecting example for three-phase motor
Connecting example for three-phase motor
L1 L2 L3 PE
Terminal L1/L L2/N
designation Single-phase power supply connection (DC1-1D, DC1-12) Ground connection Control voltage +24 V (output, maximum 100 mA) FWD, Start release clockwise rotating field REV, Start release left rotating field Connection for three-phase ac motor (three-phase motor) Three-phase power supply connection (DC1-32, DC1-34)
+24 V
FWD
PE
L3
REV
1 2 3 U
L1/L L2/N L3
5 +10 V
6 f-Soll 0...+10 V
7 0V
V W 5
Setpoint value voltage +10 V (Output, maximum 10 mA) Frequency reference value f-Set (Input 0 +10 V) Reference potential (0 V)
M 3~
6 7
Connect the frequency inverter according to the connection example above for the simple commissioning with the specified default settings (see connecting example above).
The potentiometer should have a fixed resistance (connection to control signal terminals 5 and 7) of at least 1 k, up to a maximum of 10 k. A standard fixed resistance of 4.7 k is recommended. Make sure that the enable contacts (FWD/REV) are open before switching on the mains voltage.
If the connections for the setpoint value potentiometer cannot be clearly allocated with terminals 5, 6 and 7, you should set the potentiometer to about 50 % before giving the start release (FWD/REV) for the first time.
When the specified supply voltage is applied at the mains connection terminals (L1/L, L2/N, L3), the switched-mode power supply unit (SMPS) in the internal DC link will be used to generate the control voltage and light up the 7-segment LED display (STOP). At this point, the frequency inverter will be ready for operation (correct operating status) and in Stop mode. The start enable signal is sent by activating one of the digital inputs with +24 V: Terminal 1: FWD = Clockwise rotating field (Forward Run) Terminal 2: REV = Counterclockwise rotating field (Reverse Run); no function in DC1-S2 (no start enable)
The FWD and REV control commands are interlocked (exclusive OR) and require a rising voltage edge.
86

Connecting example for AC motor
Connecting example for AC motor
L1 L2 L3 PE
Terminal L1/L L2/N
designation Single-phase power supply connection DC1-S2
Ground connection Control voltage +24 V (output, maximum 100 mA) FWD, start enable (the rotating field will depend on the motor connection) Connection for a single-phase AC motor
+24 V
FWD
PE
REV
1 2 U V
L1/L L2/N L3
5 +10 V
6 f-Soll 0...+10 V
7 0V
5 6 7 Setpoint value voltage +10 V (Output, maximum 10 mA) Frequency reference value f-Set (Input 0 +10 V) Reference potential (0 V)
M 3~
The frequency is shown with a minus sign with a start release with a left rotating field (not for DC1-S2...). You can now set the output frequency (0 - 50 Hz) and, as a result, the speed of the connected three-phase motor (0 - nMotor) by using the potentiometer via terminal 6 (0 - +10 V proportional voltage signal). The change in output frequency here is delayed based on the specified acceleration and deceleration ramps. In the factory settings, these times are set to 5 seconds and to 10 seconds from a frame size FS4.
The acceleration and deceleration ramps specify the time change for the output frequency: from 0 to fmax (WE = 50 Hz) or from fmax back to 0. Figure55 on Page 88 shows a good example of the process, if the release signal (FWD/REV) is switched on and the maximum setpoint voltage (+10 V) is applied. The speed of the motor follows the output frequency depending on the load and moment of inertia (slip), from zero to nmax. If the release signal (FWD, REV) is switched off during operation, the inverter is blocked immediately (STOP). The motor comes to an uncontrolled stop (see in Figure55). The acceleration time is set in parameter P-03. Information on settings and the description of the parameters used here is provided in section Drives control, Page 118.
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FWD REV +24 V
t RUN f P-07 = 50 Hz fmax ~ nmax STOP
0 P-03 = 5 s
Figure 55:
Start-Stop command with maximum setpoint value voltage, acceleration ramp 5 s
88
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5 Error messages 5.1 Introduction
5 Error messages
5.1 Introduction
DC1 series frequency inverters come with several internal monitoring functions. When a deviation from the correct operating status is detected, an error message will be displayed; in the inverters default settings, the relay contact will open (control signal terminals 10 and 11).
5.1.1 Error Messages

The most recent four error messages will be stored in the order in which they occurred (with the most recent one in the first place). Error messages can be read from parameter P-13 and the PO monitor values.
5.1.2 Acknowledge fault (Reset)

To acknowledge and reset the current error message, you can either switch off the supply voltage or press the STOP button. Error messages (a maximum of four) are stored in parameter P-13.
5.1.2.1 Fault log

The fault log (P-13) stores the most recent four error messages in the order in which they occurred. The most recent error message will always be shown as the first value when P-13 is accessed. To see the remaining error messages one after the other, press the (Up) button. Their order will be indicated by means of flashing dots in the 7-segment digital display assembly.
To get more information regarding the fault, go to the Monitor menu (P0-). The values in the fault log (P-13) will not be deleted if the frequency inverter is reset to its default settings!
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The example below shows how to access the fault log.
Indicator Explanation
Operating state Stop
Press OK button The parameter that was last accessed will be shown. The last digit on the display will flash.
Use the (Up) or (Down) arrow buttons to select parameter P-13 and confirm your selection by pressing the OK pushbutton.
Last error message. Example: P-dEf (Parameter default = Default setting loaded).
Use the arrow button (Up) to go to the next error message. Second most recent error message: Example: V-Volt (Voltage too low message). The dot on the right will flash. The third most recent error message will be shown after pressing the arrow button (Up). Example: E-trip (external error message). The two dots on the right will flash. The oldest error message will be shown after you press the arrow button (Up) once more. Example: V-Volt (Voltage too low message) The three dots on the right will flash.
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5.1.3 Error list

The following table shows the failure codes, the possible causes and indicates corrective measures.
Table 11: Indicator P-dEF designation Parameter default Error messages list Notes Press the STOP pushbutton. The DC1 frequency inverter is ready for an applicationspecific configuration. Motor with constant speed: Determine the overload or fault. Motor starts: The load stalled or has seized. Check whether there is a star/delta motor wiring error. Motor accelerates/decelerates: The excessively short acceleration/deceleration time is requiring too much power. If P-03 or P-04 cannot be increased, a more powerful frequency inverter is required. Cable fault between frequency inverter and motor. Check whether the decimal places are flashing (frequency inverter overloaded) and either raise the acceleration ramp (P-03) or reduce the motor load. Make sure that the cable length matches the frequency inverter specifications. Check the load mechanically in order to make sure that it is free, that nothing is getting jammed or locked, and there are no other mechanical faults. Overcurrent in braking resistor circuit. Check the wiring to the braking resistor. Check the brake resistor value. Make sure that the minimum resistance values are being adhered to. Increase the deceleration time, reduce the load's moment of inertia, or connect additional braking resistors in parallel. Make sure that the minimum resistance values are being adhered to. Check the wiring to the motor. Check whether there is a short-circuit between the phases or an earth fault in a phase. Check the frequency inverter's ambient air temperature. Check whether additional clearance or cooling is required. Make sure that the frequency inverter is not being overloaded. Power supply problem Increase the deceleration ramp time P-04. Normally occurs if the power is switched off. If it occurs during running, check the power supply voltage. Check the frequency inverter's ambient air temperature. Check whether additional clearance or cooling is required. The frequency inverter will be switched off if the ambient air temperature is lower than -10 C. Raise the temperature over -10 C in order to start the frequency inverter. Please contact your closest Eaton representative.
Possible cause The parameter's default setting has been loaded.
O-I
Overcurrent motor
Overcurrent at output Overload at motor Overtemperature at heat sink
I.t-trF
Thermal motor overload
The DC1 frequency inverter was switched off after more than 100 % of the value set in P-08 was delivered for a period of time.
OI-b
Overcurrent braking resistance
Brake chopper overcurrent
Ol-br
Thermal overload braking resistance
Overload braking resistance
PS-trF
Fault in power section
Fault in power section
O.VoIt V.VoIt O-t
Overvoltage DC link DC link undervoltage Overtemperature
Overvoltage at DC link DC link undervoltage Heat sink overtemperature
V-t
Excessively low temperature (frost)
Under-temperature
th-Frt
Thermistor fault
Defective thermistor on heat sink
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Indicator E-triP
designation External fault
Possible cause External shutdown (on digital input 3)
Notes External safety shutdown on digital input 3. The normally-closed contact opened for some reason. If a motor thermistor is connected, check whether the motor is too hot. Check the communications connection between the frequency inverter and external devices. Make sure that each individual frequency inverter on the network has a unique address. A frequency inverter intended for use with a threephase supply has lost one of its input phases. The motor pick-up control function did not determine the motor speed. Parameter not stored; default settings loaded back. If the problem occurs again, please contact your closest Eaton representative. Make sure that the input current falls within the range defined by P-16. Please contact your closest Eaton representative. Please contact your closest Eaton representative.
SC-trF
Communication fault
Communication loss error
P-loSS SPIn-F dAtA-F
Mains connection phase fault
Input phase loss Shutdown Motor pick-up control function (for catching spinning motors) failed
Data error
Internal memory error
4-2OF SC-FLt FAULtY
Live zero error Internal error Internal error
Analog input current outside range Internal frequency inverter fault Internal error
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6 Parameters
6 Parameters
Table 12: PNU ID Access rights RUN P-01 129 ro/rw rw Maximum frequency / maximum speed P-10 = 0 P-02 - 5 x P-09 Hz P-10 > 0 P02 - 5 x P-09 x 60 s min-1 The maximum output frequency / motor speed limit shown in Hz or rpm (if P-10 > 0). P-02 130 rw Minimum frequency / minimum speed P-10 = 0 0 - P-01 Hz P-10 > 0 0 - P01 min-1 The minimum output frequency / minimum speed shown in Hz or rpm (if P-10 > 0). P-03 131 rw Acceleration time (acc1) 0.1 - 600 s ( Figure 68, page 119) P-04 132 rw Deceleration time (dec1) 0.1 - 600 s ( Figure 68, page 119) P-05 133 rw 0 Stop Function Ramp, deceleration = dynamic braking Deceleration time with the value set under P-04 (dec1). If the energy that is fed back by the motor during dynamic braking is too high, the deceleration time must be increased. In devices with an internal braking transistor, the excess energy can be dissipated with an external braking resistor (optional) ( Section 6.2.11.2, Regenerative braking, page132) Free coasting After the start enable (FWD/REV) is switched off or the STOP pushbutton is pressed (P-12 and P-15), the motor will coast uncontrolled. Ramp, quick stop = dynamic braking Deceleration time 2 with the value set under P-24 (dec2) If the energy that is fed back by the motor during dynamic braking is too high, the deceleration time must be increased. In devices with an internal braking transistor, the excess energy can be dissipated with an external braking resistor (optional) ( Section 6.2.11.2, Regenerative braking, page132) Energy optimization 0 1 Deactivated activated If this option is selected, the energy optimization function will attempt to reduce the total energy consumed by the frequency inverter and the motor during operation at constant speeds and with light loads. The output voltage applied at the motor will be reduced. The energy optimization function is intended for applications in which the frequency inverter is run for specific periods at a constant speed and with a light load, independently of whether the torque is constant or varies. 0 1 5 5 0 50.0 Value Description list for DC1 parameters Description DS
P-06
134
rw
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6 Parameters
PNU
ID
Access rights RUN ro/rw rw
Value
Description
DS
P-07
135
Nominal voltage of the motor Setting range: 0. 20 - 250 / 500 V ( Motor ratings plate) Pay attention to the mains voltage and the type of circuit in the stator winding! Note: This parameter has a direct influence on the V/Hz characteristic curve (e.g. operation with the 87-Hz characteristic curve). This must be especially taken into account in the case of values (P-07) that deviate from the frequency inverter's rated operational data (ULN = 100 %). This may cause the over-excitation of the motor and thus lead to an increased thermal load.
2301)
P-08
136
rw
Rated motor current Setting range: 0.2 x Ie - 2 x Ie [A] Ie = Frequency inverters rated operational current ( Motor rating plate)
4.81)
P-09
137
rw
Nominal frequency of the motor Setting range: 25 500 Hz ( Motor ratings plate) Note: This parameter value is also automatically applied as the cut-off frequency for the V/Hz characteristic curve.
50.01)
P-10
138
rw
Nominal speed of the motor 0 - 30,000 rpm (min-1) ( motor rating plate) Note: This parameter can be optionally set to the motors rated speed (revolutions per minute, rating plate). If it is set to a value of 0 (the default setting), all speed-related parameters will be shown in Hz. In addition, the slip compensation function for the motor will be locked. Entering the value on the motor's rating plate will unlock the slip compensation function, and the frequency inverter's display will show the motor speed in the estimated rpm. All speed-related parameters (such as the minimum and maximum frequencies and the fixed frequencies) will also be shown in rpm.
P-11
139
rw
Voltage amplification 0.00 - 20.0 % Voltage amplification is used in order to increase the motor voltage applied at low output frequencies so as to improve the torque at low speeds, as well as the starting torque. Note: A high start voltage enables a high torque at the start. Notice: A high torque at low speed causes a high thermal load on the motor. If temperatures are too high, the motor should be equipped with an external fan.
3.0
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6 Parameters
PNU
ID
Value
Description
DS
P-12
140
Control level 0 Control signal terminals (I/O) The frequency inverter will respond directly to signals applied to the control signal terminals. Keypad (KEYPAD FWD) The frequency inverter can only be controlled in the forward direction if an external or remote control keypad is used. Keypad (KEYPAD FWD/REV) The frequency inverter can be controlled in both the forward and reverse directions if an external or remote control keypad is used. The keypad can be used to switch between a clockwise rotating field (FWD) and a counterclockwise rotating field (REV) by pressing the START button. Modbus Control via Modbus RTU (RS-485) with the internal acceleration/deceleration ramps. Modbus Control via Modbus RTU (RS-485) port; the acceleration/deceleration ramps will be updated via Modbus. PI controller with external actual value PI controller with external actual value and totalized value of AI1 Fault log history The most recent four errors will be stored in the order in which they occurred. The most recent one will be in the first place. Use the and arrow buttons to move through all four errors one by one. An undervoltage trip will only be stored once. Additional logging functions concerning the fault are available in the Monitor parameter group.
5 6 P-13 141 ro
P-14
142
rw
Parameter range access code (Depends on P-37 Extended parameter access code) Set the value to 101 (default setting) to enable access to the extended menu. Change the code value in P-38 (parameter access lock) in order to prevent unauthorized access to the extended parameter set.
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6 Parameters
PNU
ID
Access rights RUN ro/rw
Value
Description
DS
Extended parameter range (access: P-14 = 101) P-15 143 rw 0 - 12 P-16 144 rw V0- 10 Function of digital inputs Defines the function of the digital inputs depending on the control mode setting in P-12. Analog input 1 (AI1), signal range 0 - 10 V signal (unipolar) The frequency inverter will remain at 0.0 Hz if the analog signal is < 0.0% after scaling and applying the corresponding offset. 0 - 10 V signal (bipolar). The frequency inverter will drive the motor in the reverse operating direction as soon as the analog reference value is less than 0.0 % after scaling and applying the corresponding offset. 0 - 20 mA signal 4 - 20 mA signal The frequency inverter will be switched off and show failure code 4-20F as soon as the signal level falls below 3 mA. 4 - 20 mA signal The frequency inverter will run as per a ramp all the way to a stop as soon as the signal level falls below 3 mA. 20 - 4 mA Signal The frequency inverter will be switched off and show failure code 4-20F as soon as the signal level falls below 3 mA. 20 - 4 mA Signal The frequency inverter will run as per a ramp all the way to a stop as soon as the signal level falls below 3 mA. Pulse frequency Size FS1: 16 kHz Sizes FS2 and FS3: 8 kHz Used to set the frequency inverter's maximum rms pulse frequency. If rED is shown, the pulse frequency has been reduced to the level in P00-14 due to an elevated heat sink temperature in the frequency inverter. P-18 146 rw K1 signal (Relay Output 1) Used to select the function assigned to the relay output. The relay has two output terminals: Logic 1 indicates that the relay is active: This is why terminals 10 and 11 are connected to each other. Output terminals; logic 1 indicates that the relay is active. 0 1 2 3 4 5 6 7 RUN, enable (FWD, REV) READY, frequency inverter ready for operation Output frequency = frequency reference value Error message (frequency inverter not ready) Output frequency limit value (P-19) Output current limit value (P-19) Output frequency < limit value (P-19) Output current < limit value (P-19) 0 161) V0-10 5
b-10-10
A0-20A t4-20
r4-20
t20-4
r20-4
P-17
145
rw
4 - 32 kHz
96
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6 Parameters
PNU
ID
Value
Description
DS
P-19
147
K1-Limit value (relay) P-02 - 200.0 % The adjustable limit value that is being used in connection with settings 4 to 7 of P-18 and P-25
100.0
P-20
148
rw
Fixed frequency FF1 / speed 1 P-10 = 0 -P-02 - P-01 Hz P-10 > 0 -P-02 - P-01 x 60 s rpm (1/min) 0.00 Hz (P-02) up to the maximum frequency value (P-01). Activation via digital inputs depending on parameters P-12 and P-15
0.0
P-21
149
rw
0.0
P-22
150
rw
0.0
P-23
151
rw
0.0
P-24
152
rw
Second deceleration time (dec2) 0.1 - 25.0 s ( Figure 81, page 135) This parameter makes it possible to program an alternative deceleration time, in the frequency inverter, that can be selected via digital inputs (depending on the setting for P-15) or automatically in the event of a mains power failure if P-05 = 2. If the value is 0.00, the frequency inverter will coast all the way to a stop.
0.0
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6 Parameters
PNU
ID
Value
Description
DS
P-25
153
AO1 signal (Analog Output) Analog output 0 - 10 V DC (value 8 / 9) 8 9 Output frequency f-Out 0 - 100 % fmax (P-01) Output current 0 - 200 % Ie (P-08) Switch to digital output DA4 (Digital output) +24 V DC (Value 0 - 7) 0 1 2 3 4 5 6 7 RUN (Frequency inverter released and running / FWD, REV) READY, frequency inverter ready for operation / no faults Output frequency = frequency reference value Error message (frequency inverter is not ready) Output frequency limit value (P-19) Output current limit value (P-19) Output frequency < limit value (P-19) Output current < limit value (P-19) Frequency skip 1, bandwidth (hysteresis range) 0.00 - P-01 (fmax)
P-26
154
rw
P-27
155
rw
Frequency skip 1, center P-02 (fmin) - P-01 (fmax) The skip frequency function is used to prevent the frequency inverter from being run at a specific output frequency, e.g. at a frequency that will cause mechanical resonance in a specific machine. Parameter P-27 is used to define the center of the skip frequency band and is used together with parameter P-26. The output frequency will run through the specified band at the speeds set in P-03 or P-04 without holding an output frequency that falls within the defined band. If the frequency reference value applied to the frequency inverter falls within the band, the output frequency will remain at the upper or lower limit of the band.
P-28
156
rw
V/Hz characteristic curve modification voltage 0.00 - P-07 V
P-29
157
rw
0.00 - P-09 Hz
V/Hz characteristic curve modification frequency 0.00 - P-09 Hz Together with P-28, this parameter is used to set a frequency point at which the voltage set in P-28 will be applied to the motor. It is necessary to exercise caution if this output characteristic is used so as to avoid overheating and damaging the motor. See P-11 for more information.
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6 Parameters
PNU
ID
Value
Description
DS
P-30
158
REAF, Start function with automatic restart, control signal terminals Used to define the frequency inverter's behavior concerning the enable digital input and to configure the automatic restart function. Ed9E-r disabled After being switched on, as well as after a reset, the frequency inverter will not start if digital input 1 remains closed (the frequency inverter will need a new start edge). The input must be closed after switching on, as well as after a reset, in order to start the frequency inverter. AVto-0 The frequency inverter will start automatically. (The frequency inverter will not need a start edge; the signal will continue to be applied.) After being switched on, as well as after a reset, the frequency inverter will start automatically if digital input 1 is closed. AVto-1 The frequency inverter will start automatically once. After a trip, the frequency inverter will make up to five attempts to restart at 20-second intervals. The frequency inverter must be de-energized in order to reset the counter. The number of restart attempts is counted. If the frequency inverter does not start after the last attempt, it will switch to an error condition and request the user to reset the error manually. AVto-2 AVto-3 AVto-4 AVto-5 The frequency inverter will start automatically twice. The frequency inverter will start automatically three times. The frequency inverter will start automatically four times. The frequency inverter will start automatically five times. REAF, Start function with automatic restart, operating unit This parameter will only be active if the keypad control operating mode is being used (P-12 = 1 or P-12 = 2). 0 Minimum speed; keypad The keypads start and stop buttons are enabled, and control signal terminals 1 and 2 must be connected. The frequency inverter will always start with the minimum frequency/ speed (P-02). 1 Previous speed, keypad The keypads start and stop buttons are enabled; control signal terminals 1 and 2 must be connected. The frequency inverter will always start with the most recent operating frequency/speed. 2 Minimum speed; terminal The frequency inverter will be started directly from the control signal terminals; the keypads start and stop buttons will be ignored. The frequency inverter will always start with the minimum frequency/ speed (P-02). 3 Previous speed, terminal
Ed9E-r
P-31
159
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6 Parameters
PNU
ID
Value
Description
DS
P-32
160
0 - 25 s
DC-braking Used to define the length of time during which direct current will be applied to the motor if the output frequency reaches a value of 0.0 Hz. Note: The voltage level will be the same as the voltage amplification set in P-11.
P-33
161
rw
Motor pick-up control function (to catch spinning motors) (in sizes FS2 and FS3) / DC braking, braking time at start (in size FS1) If this parameter is enabled, the frequency inverter will attempt to determine whether the motor is already turning during a start. It will then start to control the motor starting from the motor's current speed. A brief deceleration will occur if motors that are not already turning are started. Note: Direct current connection time when starting (FS1-size frequency inverters only): Used to set the length of time during which a direct current will be applied to the motor in order to ensure that it will be stopped if the frequency inverter is activated. 0 1 Deactivated activated Brake chopper activation (only with sizes FS2 and FS3) 0 1 2 locked Enabled with overload protection braking resistance Enabled without overload protection braking resistance Analog input 1 scaling 0 - 500 % Used to scale the analog input by this factor. Example: For P-16 and a 0 -10 V signal and a scaling factor of 200.0 %, a 5 V input will make the frequency inverter run at the maximum frequency / speed (P-01).
P-34
162
rw
P-35
163
rw
100
P-36
164
rw
Serial communication configuration This parameter has three settings that are used to configure serial Modbus RTU communications. These subparameters are as follows: 0 - 63 Frequency inverter slave address Baud rate 1 2 3 4 5 6 OP-buS 9.6 kBit/s 19.2 Kbit/s 38.4 kBit/s 57.6 kBit/s 115.2 kBit/s TimedOut locked, 30 - 3000 ms 3000 ms 1 OP-buS
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6 Parameters
PNU
ID
Value
Description
DS
P-37
165
0 - 9999
Access code definition Used to define the access code that must be entered into P-14 in order to get access to the parameters higher than P-14.
101
P-38
166
rw 0 1
Parameter access lock Deactivated All parameters will be accessible and can be edited. activated Parameter values can be shown, but cannot be edited. Offset for analog input 1 -500.0 - +500.0 % Used to set an offset as a percentage of the inputs full scale range so that this offset will be applied to the analog input signal.
P-39
167
rw
0.0
P-40
168
rw
Speed display scaling factor 0.00 - 6.00 Enables users to program the frequency inverter in such a way that an alternative output unit, scaled from the output frequency or speed, will be shown (e.g. for showing a conveyor belt's speed in meters per second). This function will be disabled if P-40 = 0.00.
0.00
P-41
169
rw
0.0 - 30.0
PI controller proportional gain Higher values will result in a larger change to the frequency inverter output frequency as a response to small changes in the feedback signal. An excessively high value can cause instability.
1.0
P-42
170
rw
0.0 - 30.0 s
PI controller integral time PI controller integral time. Higher values will result in a more damped response for systems in which the overall process responds slowly.
1.0
P-43
171
rw
PI controller action Higher values will result in a more damped response for systems in which the overall process responds slowly. direct operation
1 P-44 172 rw 0
Reverse action PI setpoint source selection Used to select the source for the PI setpoint value. Digital, preset setpoint value (P-45) 0
1 P-45 173 rw
Analog input 1 Digital setpoint value PI 0.0 - 100.0 % If P-44 = 0, this parameter will set the preset digital setpoint value used for the PI controller. 0.0
P-46
174
rw 0 1 2
PI feedback source selection Analog input 2 Analog input 1 Motor current
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6 Parameters
PNU
ID
Value
Description
DS
P-47
175
Analog input 2 signal format V0-10 A0-20 t4-20 r4-20 t20-4 r20-4 0 - 10 V signal 0 - 20 mA 4 - 20 mA ( 3 mA error message: 4-20F) 4 - 20 mA ( 3 mA delay time 1) 20 - 4 mA ( 3 mA error message: 4-20F) 20 - 4 mA ( 3 mA delay time 1) Standby time 0 = Deactivated The drive will switch to standby mode (i.e., output deactivated) if the minimum speed (P-02) remains constant during the length of time specified here. PI feedback wake up level Error value (difference between PI setpoint and process value) for the PI controller. If the value measured by the PI controller is higher than this value, the drive will leave the stand-by mode. CANopen baud rate for CANopen communications 0 1 2 3 125 kbit/s 250 kBit/s 500 kBit/s 1000 kBit/s
t 4-20
P-48
176
rw
0.0 - 25.0 s
20
P-49
177
rw
0.0 - 100.0 %
P-50
178
rw
P00--Display values P00-01 20 ro % Analog input 1 100 % = Maximum input voltage P00-02 21 ro % Analog input 2 100 % = Maximum input voltage P00-03 23 ro Hz/rpm Frequency reference value / Motor shaft speed Shown in Hz if P-10 = 0; otherwise shown in rpm P00-04 11 ro DI1 - DI4 status Digital inputs 1 - 4 State of the frequency inverters digital input P00-05 P00-06 P00-07 P00-08 P00-09 23 24 ro ro ro ro ro 0 0 V V C reserved reserved Motor voltage: the value of the rms voltage being applied at the motor Internal DC bus voltage Unit Temperature Heatsink temperature in C P00-10 ro HH:MM:SS The frequency inverters operating time Not affected when the parameters are reset to their default settings.
102
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6 Parameters
PNU
ID
Access rights RUN ro/rw ro
Value
Description
DS
P00-11
HH:MM:SS
The frequency inverters operating time since the last trip (1) Operating time clock stopped by frequency inverter lockup (or trip). Reset with next enable only if a trip occurred. Also reset with next enable after the frequency inverter's mains power is switched off.
P00-12
ro
HH:MM:SS
The frequency inverter's operating time since the last trip (2) Operating time clock stopped by frequency inverter lockup (or trip). Reset with next enable only if a trip occurred (undervoltage does not count as a trip) Not reset when mains power is switched off/on unless a trip occurred before the mains power was switched off.
P00-13
ro
HH:MM:SS
The frequency inverters operating time since the last lockup The frequency inverters operating time clock was stopped with the lockup. Reset the value with next enable.
P00-14
ro
4 - 32 kHz
Pulse frequency The frequency inverters actual rms output pulse frequency. If the frequency inverter is too hot, this value may be lower than the frequency selected in P-17. The frequency inverter will automatically reduce the pulse frequency in order to prevent an excess temperature trip and maintain operation.
P00-15
ro
0 - 1000 V
DC bus voltage log (256 ms) The eight most recent values before the trip Updated every 250 ms.
P00-16
ro
-20 - 120 C
Log for thermistor temperature The eight most recent values before the trip Updated every 500 ms.
P00-17
ro
0 - 2 x rated operational current
Motor current The eight most recent values before the trip Updated every 250 ms. Software version Version number and checksum 1 = I/O processor (on the left side of the frequency inverter) 2 = motor control
P00-18
15 16
ro
P00-19
ro
Serial number of frequency inverter The frequency inverters unique serial number Example: 540102 / 32 / 005
P00-20
12 13 14
ro
Frequency inverter part no. Rated power of frequency inverter Frequency inverter type (example: 0.37, 1 230, 3P-out)
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6 Parameters 6.1 Operating unit
6.1 Operating unit

The following figure shows the elements of the DC1 frequency inverter integrated operating unit.
Figure 56: Table 13:
Operating unit view Operating unit elements Explanation Six-digit 7-segment LED display
Operating unit element
Motor starter with pre-selected operating direction if parameter P-12 = 1 (FWD) or P-12 = 2 (FWD / REV). Note: Enable with +24 V on control signal terminal 2 (DI1) P-12 = 2: The first time it is pressed (commissioning, parameter reset), a clockwise rotating field (FWD) will always be activated. Only after it is pressed for a second time will the direction of the rotating field change to a counterclockwise rotating field (REV). (This setting will be retained even after the supply voltage is switched off.) Stops the running motor if P-12 = 1 or P-12 = 2 Reset Resetting after an error message
Activate parameter input (editing mode) Activate parameter value, change (display value flashes) Confirm (store) and activate configured value Increment numeric value or parameter number Increase output frequency / motor speed if P-12 = 1 or P-12 = 2
Decrement numeric value or parameter number Reduce output frequency / motor speed if P-12 = 1 or P-12 = 2
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6.1.1 Display unit

The display unit is a 7-segment LED display with five decimal points. The LED segments are red.
Figure 57:
7-segment LED display
6.1.2 Menu Navigation

When the specified supply voltage (L1/L, L2/N, L3 connection terminals) is applied, the DC1 frequency inverter will automatically perform a self-test: The LED display will light up and, depending on the selected operating mode, will display Stop or the appropriate value.
6.1.3 Setting parameters
When operating values are displayed (i.e. STOP is not displayed), the frequency inverter will issue an automatic start command.
The following table shows a good example of the general execution for selecting and setting parameters.
Sequence 0 Commands Indicator
The flashing digit on the right indicates that the value being displayed can be changed with the arrow buttons (Up or Down ).
Description Stop status: The frequency inverter is ready for operation.
Hold down the OK button for about a second. Parameter P-01 will be displayed (the digit on the right, 1, will flash) Press OK button The display will switch to H 50.0 (= 50 Hz), the digit on the right, 0 will flash. The value can be confirmed and automatically stored by pressing the OK button. The display will jump back to the parameter name (P-01). The numerical first value is always shown from the selected main menu. Example: Main menu PAR, Parameter P1.1 The display automatically switches between the parameter number and the defined value. P1.1 =1 is displayed at the first switch on and after the default settings have been activated.
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6.1.4 Parameter selection
Press the OK button to activate and store changes and values.
Parameter P-14 is used to select between a limited range of parameters (P-14 = 0) or all parameters (P-14 = P-37, WE = 101). Parameter P-37 is used to change the access code used to access all the parameters. Once you confirm parameter P-37, the extended parameters will be locked. You can use parameter P-38 to block access to all parameters, with the exception of parameter P-14 (read-only).
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6 Parameters 6.2 Digital and analog inputs
6.2 Digital and analog inputs

Parameter P-15 is used to configure the mode of operation and function of both the digital and analog inputs. The configured value will depend on parameter P-12.
f-Soll 0...+10 V/20 mA 6 AI1 DI4 P-12 = 0 DI3 AI2 P-15 = 4 AI1 DI4 P-15 = 2 P-15 = 8 P-15 = 9 CPU
+24 V
FWD
REV 3 DI2
1 +24 V Out < 100 mA
2 DI1
Figure 58:
Digital and analog inputs
The operation of the DC1 frequency inverter via control signal terminals (P-12 = 0, P-15 = 5) is active with default settings: DI1 (control signal terminal 2): FWD (Start enable clockwise rotating field) DI2 (control signal terminal 3): REV (Start enable anti-clockwise rotating field) DI3/AI2 (control signal terminal 4): FF1 (fixed frequency 1= P-20; DS = 15 Hz) AI1/DI4 (control signal terminal 6): analog setpoint input (0 - 10 V)
When control signal terminal 2 (FWD) and control signal terminal 3 (REV) are activated at the same time, the default configuration will activate quick stop dec2 (P-24).
DI3 AI2
FF1 4
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6.2.1 Digital Input (DI)

Control signal terminals 2, 3, 4, and 6 can be used as digital inputs (DI). The digital inputs function and mode of operation are configured in parameter P-15. Example Desired options: Clockwise rotating field (FWD), Anticlockwise rotating field (REV), external fault, Setpoint value via AI1.
f-Soll 0...+10 V/20 mA 6 AI1
+24 V
FWD
REV 3 DI2
1 +24 V Out < 100 mA
2 DI1
P-12 = 0 P-15 = 7
Figure 59: Table 14: P-15 7
Example of an external fault (EXT) Digital input wiring DI1 0 = locked 1 = Start enable FWD DI2 0 = locked 1 = Start enable REV DI3 External fault 0 = Fault 1 = Enable AI1 Setpoint value AI1 (0 - 10 V)
DI1 + DI2 = Quick stop (P-24)
DI1 (control signal terminal 2): FWD (Forward = Start enable clockwise rotating field) DI2 (control signal terminal 3): REV (Reverse = Start enable anti-clockwise rotating field) DI3 (control signal terminal 4): external fault AI1 (control signal terminal 6): analog setpoint value
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6.2.2 Analog Input (AI)

Control signal terminals 4 and 6 can be used as analog inputs (AI). The corresponding signal range will depend on parameter P-16 for analog input AI1 and parameter P-47 for analog input AI2. The reference potential for the two analog inputs (AI1, AI2) is 0 V (control signal terminals 7 and 9).
The function of control signal terminals 4 and 6 is defined by the selection made in parameter P-15 and depends on the control mode in parameter P-12.
With the default settings, control signal terminal 6 (AI1) will be configured for a setpoint voltage of 0 to +10 VDC and control signal terminal 4 as a digital input (DI3). Example Desired options: Analog input AI2 suitable for 4 to 20 mA with open-circuit monitoring Switching the setpoint source between AI1 and AI2 via DI2.
f-Soll 1 0...+10 V/20 mA 6 AI1
+24 V
1 +24 V Out < 100 mA
AI2 3 DI2
P-12 = 0 P-15 = 7 P-47 =
Figure 60: Table 15: P-15 4
Switching setpoint sources Analog and digital input wiring DI1 0 = locked 1 = Start enable FWD DI2 0 = AI1 1 = AI2 AI1 Setpoint value AI1 (0 - 10 V) AI2 Setpoint value AI2 (4 - 20 mA)
DI1 (control signal terminal 2): FWD (Forward = Start enable clockwise rotating field) DI2 (control signal terminal 3): AI1/AI2 (change of setpoint source from AI1 to AI2) AI1 (control signal terminal 6): analog setpoint value 1 AI2 (control signal terminal 4): analog setpoint value 2
AI2
f-Soll 2 4...20 mA 4
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6.2.2.1 Scaled value range (AI1)

The following graphs show examples of the curve characteristics of the scaled and non-scaled input signals. Example: P-35 = 200 % If parameter P-16 is configured for a 0 - 10 V signal and parameter P-35 is set to 200 %, a 5 V input will result in the frequency inverter running at its maximum frequency/speed (P-01). Values lower than 100 % limit the maximum frequency; values greater than 100 % are used for low signal levels, e.g. for sensors with a 0 to 5 V output.
AI1 P-35 = 200 % (10 V) 5 V 100 %
100 % f P-01
Figure 61:
Scaled input signal
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6.2.2.2 Motor potentiometer

The function of an electronic motor potentiometer for entering setpoints can be set with parameters P-12, P-15 and P-31. Example P-12 = 2; P-15 = 0; P-31 = 2 or = 3
+24 V FWD/REV 6 DI4
2 DI1
3 DI2
Figure 62:
Motor potentiometer for both operating directions (FWD / REV)
The start enable is applied with a permanent contact on control signal terminal 2 (DI1); the operating direction (FWD or REV) is chosen with control signal terminal 6 (DI4) only if P-12 = 2. If P-12 = 1, the operating direction cannot be changed. The frequency reference value can then be increased with a control command (pulse) on terminal 3 (DI2) (UP). The acceleration will take place using the time set in P-03 (acc1) all the way to the maximum output frequency set in P-01. Parameter P-31 is used to define the behavior of the frequency inverter in the event of a restart: P-31 = 2: The DC1 frequency inverter will start off from the minimum frequency (P-02). P-31 = 3: The frequency inverter will store the set value and move to the previously set frequency reference value when starting. The frequency reference value set here will be retained even after the supply voltage is switched off. Control signal terminal 4 (DI3) can be used to reduce the configured frequency reference value of the motor potentiometer (DOWN). The deceleration will take place using the time set in P-04 (dec1) all the way to 0 Hz if a minimum frequency has not been set in P-02.
DOWN 4 DI3
START
UP
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f [Hz] fmax P-01
P-03
P-04
0 Hz
DI2 DI3 DI1
UP
UP
UP DOWN START
DOWN
Figure 63:
Motor potentiometer example
If a minimum frequency has been configured (P-02), the motor potentiometer will always start at f = 0 Hz. After the configured minimum frequency is exceeded, the motor potentiometer will work within the range up to the maximum frequency (P-01). The frequency will not fall below the minimum frequency value unless the start enable (DI1) is switched off.
f [Hz] fmax P-01
fmin P-02
0 Hz
DI2 DI3 DI1
UP
UP
UP DOWN START
Figure 64:
Motor potentiometer with fmin limit
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6.2.2.3 Two-wire control

For two-wire control, the parameters must be configured as shown in the following tables: P-12 = 0 P-15 = 0, 6, 8 P-12 = 1 or = 2 P-15 = 0, 1, 5, 6, 8, 9, 10, 11, 12 P-12 = 5 P-15 = 8
Control signal terminal (P-12 = 0)

P-15 0 DI1 0 = Stop 1 = Run DI2 0 = FWD 1 = REV DI3 / AI2 0 = Selected setpoint source 1 = Fixed frequency 1 (P-20) external fault: 0 = Fault 1 = Run 0 1 0 1 AI1 / DI4 Setpoint value AI1 Explanation
0 = Stop 1 = Run 0 = Stop 1 = Run
0 = FWD 1 = REV 0 = FWD 1 = REV
Setpoint value AI1
0 0 1 1
Fixed frequency 1 (P-20) Fixed frequency 2 (P-21) Fixed frequency 3 (P-22) Fixed frequency 4 (P-23)
Operating unit (P-12 = 1 or P-12 = 2)

P-15 0, 1, 5, 8, 9, 10, 11, 12 6 DI1 0 = Stop 1 = Run 0 = Stop 1 = Run DI2 1 = Increase frequency DI3 / AI2 1 = Reduce frequency AI1 / DI4 0 = FWD 1 =REV 0 = Keypad setpoint value 1 = Fixed frequency 1 (P-20)
0 = FWD 1 = REV
external fault: 0 = Fault 1 = Run
PI controller with external actual value (P-12 = 5)

P-15 8 DI1 0 = Stop 1 = Run DI2 0 = FWD 1 = REV DI3 / AI2 PI feedback AI AI1 / DI4 Setpoint value AI
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Example P-12 = 0; P-15 = 0
+24 V FWD/REV DI1 (Start) DI2 (FWD/REV) FWD fout (Motor)
Start 2
REV
Figure 65:
DI1 (Start), Two-wire control DI1 + DI2 = REV
The start enable via control signal terminal 3 (DI1) is always required for operation: Actuation control signal terminal 3 (DI1) = Start enable, clockwise rotating field (FWD) Actuation control signal terminal 3 (DI1) plus control signal terminal 4 (DI2) = Start enable anticlockwise rotating field (REV)
The separate actuation of control signal terminal 4 (DI2) does not allow any start enable.
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6.2.2.4 Three-wire control

With the so-called three-wire control, the start and stop commands are set via spring-return switches (pulse) - similar to a contactor control. The parameters must be configured as follows: P-12 = 0 P-15 = 10, 11 ; P-12 = 5 P-15 = 4, 5, 6 Keypad Mode (P-12 = 0)
P-15 10 11 DI1 Normally Open (NO) Rising edge at start Normally Open (NO) Rising edge at start DI2 Normally Closed (NC) Falling edge at stop Normally Closed (NC) Falling edge at stop DI3 0 = Selected setpoint source 1 = Fixed frequency 1 Normally Open (NO) Rising edge for reverse AI1 Setpoint value AI1 Setpoint value AI1
User PI control mode (P-12 = 5)

P-15 4 5 6 DI1 Normally Open (NO) Rising edge for start Normally Open (NO) Rising edge for start Normally Open (NO) Rising edge for start DI2 Normally Closed (NC) Falling edge for stop Normally Closed (NC) Falling edge for stop Normally Closed (NC) Falling edge for stop DI3 PI feedback Analog Input 0 = PI Regulation 1 = Fixed frequency 1 external fault: 0 = Fault 1 = Run AI1 Analog Input PI feedback Analog Input PI feedback Analog Input
Example P-12 = 0; P-15 = 11

STOP RUN RUN K1 2 DI1 K1 3 DI2 4 DI3 P15 = 11 + 24 V STOP
OFF = FWD ON = REV
Figure 66:
Example of contactor control and three-wire control
Standard control section for a drive with spring-return switch (N/C, N/O) and latching: If parameter P-15 = 11, this control section can be recreated with control signal terminals 2 (DI1) and 3 (DI2), and control signal terminal 4 (DI3) can be used to activate an operating direction change (FWD REV) (reversing starter).
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6.2.3 Digital / analog outputs

DC1 series frequency inverters feature a digital/analog output and a relay output with different characteristics. Digital / analog output: Transistor output DO (+24 V): control signal terminals 8 and 9 (P-25 = 0, ,7) Analog output AO: (0 - +10 VDC, max. 20 mA): control signal terminals 8 and 9 (P-25 = 8, 9) Relay output K1 (250 V, 6 A AC / 30 V 5 A DC NO): control signal terminals 10 and 11 (P-18)
In the default settings (P-25 = 8), the analog outputs voltage signal (0 - 10 V) will be proportional to output frequency fOut = 0 - fmax (P-01).
Example
The output signal at control signal terminal 8 (AO) is not monitored by the frequency inverter.
Desired options: Relay output K1 should output an alarm message if there is a 10 % overcurrent. Analog output AO should show the rated motor current within a range of 0 to 10 V for more precise monitoring (5 V = motor rated current (P-08)).
A-Out + +
8 0...+10 V 20 mA
9 0V
10
11 6 A, 250 V AC 5 A, 30 V DC
1 +24 V Out < 100 mA
P-18 = 5 P-19 = 110 P-25 = 9
Figure 67:
Example: Overcurrent monitor
If the motor (Ie = 2.3 A) from Section 6.2.8 Motor is used as an example, relay K1 will switch as soon as the motor draws a current of 2.53 A. The analog output will output a voltage of 5.5 V. The frequency inverter will then switch off automatically due to an overload (Ie > 100 %). The following error message will be displayed: I.t-trP
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PNU
ID
Value
Description
DS
P-18
146
K1 signal (Relay Output 1) Used to select the function assigned to the relay output. The relay has two output terminals: Logic 1 indicates that the relay is active: This is why terminals 10 and 11 are connected to each other. Output terminals; logic 1 indicates that the relay is active. 0 1 2 3 4 5 6 7 RUN, enable (FWD, REV) READY, frequency inverter ready for operation Output frequency = frequency reference value Error message (frequency inverter not ready) Output frequency limit value (P-19) Output current limit value (P-19) Output frequency < limit value (P-19) Output current < limit value (P-19) K1-Limit value (relay) P-02 - 200.0 % The adjustable limit value that is being used in connection with settings 4 to 7 of P-18 and P-25
P-19
147
rw
100.0
P-25
153
rw
AO1 signal (Analog Output 1) Analog output 0 - 10 V DC (value 8 / 9) 8 9 Output frequency f-Out 0 - 100 % fmax (P-01) Output current 0 - 200 % Ie (P-08) Switch to digital output DA4 (Digital output) +24 V DC (Values 0 - 7) 0 1 2 3 4 5 6 7 RUN (Frequency inverter released and running / FWD, REV) READY, frequency inverter ready for operation / no faults Output frequency = frequency reference value Error message (frequency inverter is not ready) Output frequency limit value (P-19) Output current limit value (P-19) Output frequency < limit value (P-19) Output current < limit value (P-19)
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6.2.4 Drives control

Parameter P-12 can be used to define the control level for the DC1 frequency inverter.
PNU ID Access rights RUN P-12 140 ro/rw rw 0 Control level Control signal terminals (I/O) The frequency inverter will respond directly to signals applied to the control signal terminals. Keypad (KEYPAD FWD) The frequency inverter can only be controlled in the forward direction if an external or remote control keypad is used. Keypad (KEYPAD FWD/REV) The frequency inverter can be controlled in both the forward and reverse directions if an external or remote control keypad is used. The keypad can be used to switch between a clockwise rotating field (FWD) and a counterclockwise rotating field (REV) by pressing the START pushbutton. Modbus Control via Modbus RTU (RS485) with the internal acceleration/deceleration ramps. Modbus Control via Modbus RTU (RS485) port; the acceleration/deceleration ramps will be updated via Modbus. PI controller with external actual value PI controller with external actual value and totalized value of AI1 0 Value Description DS
5 6
If the control level changes, the inputs mode of operation and function (P-15) via the control signal terminals will change.
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6.2.5 Second acceleration and deceleration time

fout [Hz] P-01
P-09
P-02 P-03 t1 P-04 t2 t [s]
Figure 68:
Acceleration and deceleration time 0 Hz (P-02) and the maximum output frequency fmax (P-01) are always reference points for the acceleration and deceleration times set in parameters P-03 and P-04. If a minimum output frequency (P-02 > 0 Hz) is set, the drive's acceleration and deceleration times will be reduced to t1 / t2.
The values for the acceleration time t1 and the deceleration time t2 are calculated as follows:
t1 = (P-01 - P-02) x P-03 P-01 (P-01 - P-02) x P-04 P-01
t2 =
The defined acceleration (P-03) and deceleration times (P-04) apply for all changes to the frequency reference value. If the start-release (FWD, REV) is switched off, the output frequency (fOut) is immediately set to zero. The motor runs down uncontrolled. If a controlled run-down is requested (with value from P-04), parameter P-05 must be 0. Starting friction and load inertia can lead to longer acceleration times for the drive than those configured in P-03. Large gyrating masses and the load being driven can lead to longer deceleration times for the drive than that configured in P-04.
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6.2.6 frequency jump

In systems with mechanical resonances, you can skip this frequency range for stationary operation.
f [Hz]
Figure 69: a P-26 b P-27 PNU ID Access rights RUN P-26 154 ro/rw rw Value
Setting range for frequency masking
Description
DS
Frequency skip 1, bandwidth (hysteresis range) 0.00 - P-01 (fmax)
P-27
155
rw
Frequency skip 1, center P-02 (fmin) - P-01 (fmax) The skip frequency function is used to prevent the frequency inverter from being run at a specific output frequency, e.g. at a frequency that will cause mechanical resonance in a specific machine. Parameter P-27 is used to define the center of the skip frequency band and is used together with parameter P-26. The output frequency will run through the specified band at the speeds set in P-03 or P-04 without holding an output frequency that falls within the defined band. If the frequency reference value applied to the frequency inverter falls within the band, the output frequency will remain at the upper or lower limit of the band.
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6.2.7 Start Function

Example P-30: AUto-2
20 s 20 s

START FAULT RESET
Figure 70:
Automatic restart after error message (two start attempts) d Motor Stop Signal TEST = monitored test time FAULT = shut-off when error message occurs RESET = reset error message (FAULT)
a First automatic restart b Second automatic restart c Switch-off when error detected
PNU
ID
Value
Description
DS
P-30
158
REAF, Start function with automatic restart, control signal terminals Used to define the frequency inverters behavior concerning the enable digital input and to configure the automatic restart function. Ed9E-r disabled After being switched on, as well as after a reset, the frequency inverter will not start if digital input 1 remains closed (the frequency inverter will need a new start edge). The input must be closed after switching on, as well as after a reset, in order to start the frequency inverter. AVto-0 The frequency inverter will start automatically. (The frequency inverter does not need a start edge; the signal will continue to be applied.) After being switched on, as well as after a reset, the frequency inverter will start automatically if digital input 1 is closed. AVto-1 The frequency inverter will start automatically once. After a trip, the frequency inverter will make up to five attempts to restart at 20-second intervals. The frequency inverter must be de-energized in order to reset the counter. The number of restart attempts is counted. If the frequency inverter does not start after the last attempt, it will switch to an error condition and request the user to reset the error manually. AVto-2 AVto-3 AVto-4 AVto-5 The frequency inverter will start automatically twice. The frequency inverter will start automatically three times. The frequency inverter will start automatically four times. The frequency inverter will start automatically five times.
Ed9E-r
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PNU
ID
Value
Description
DS
P-31
159
REAF, Start function with automatic restart, operating unit This parameter will only be active if the keypad control operating mode is being used (P-12 = 1 or P-12 = 2). 0 Minimum speed; keypad The keypads start and stop pushbuttons are enabled, and control signal terminals 1 and 2 must be connected. The frequency inverter will always start with the minimum frequency/ speed (P-02). 1 Previous speed, keypad The keypads start and stop pushbuttons are enabled; control signal terminals 1 and 2 must be connected. The frequency inverter will always start with the most recent operating frequency/speed. 2 Minimum speed; terminal The frequency inverter will be started directly from the control signal terminals; the keypad's start and stop buttons will be ignored. The frequency inverter will always start with the minimum frequency/ speed (P-02). 3 Previous speed, terminal
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6.2.8 Motor
For optimum operating behavior, you should enter the specifications on the motors rating plate here. They are the base values used to control the motor.
P-07
P-08
230/400 V 3.2/1.9 A cos 0.79 0.75 kW 1410 min -1 50 Hz
P-10
P-09
Figure 71:
Motor parameters from ratings plate
The motor data is set to the rated operational data for the frequency inverter and depends on the performance variables in default settings.
6.2.8.1 Circuit types for motor stator windings

When selecting the rating data, take the dependency of the type of switching on the strength of the feeding mains voltage into account: 230 V (P-07) delta circuit P-08 = 4 A 400 V (P-07) star-connected circuit P-08 = 2.3 A
U1
V1
W1
U1
V1
W1
W2
U2
V2
W2
U2
V2
ULN = 230 V
ULN = 400 V
Figure 72:
Circuits (delta, star)
Example Single-phase connection of DC1-124D8 frequency inverter to a mains voltage of 230 V. The motor's stator winding has a delta connection (motor rated current of 4 A as per rating plate in Figure71). See 1) in the default settings. Required changes for electrically mapping the motor: P-07 = 230, P-08 = 4.0, P-09 = 50
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PNU
ID
Value
Description
DS
P-07
135
Nominal voltage of the motor Setting range: 0. 20 - 250 / 500 V ( Motor ratings plate) Pay attention to the mains voltage and the type of circuit in the stator winding! Note: This parameter has a direct influence on the V/Hz characteristic curve (e.g. operation with the 87-Hz characteristic curve). This must be especially taken into account in the case of values (P-07) that deviate from the frequency inverter's rated operational data (ULN = 100%). This may cause the over-excitation of the motor and thus lead to an increased thermal load.
230
P-08
136
rw
Rated motor current Setting range: 0.2 x Ie - 2 x Ie [A] Ie = Frequency inverters rated operational current ( Motor rating plate)
4.8
P-09
137
rw
50.0
P-10
138
rw
Nominal speed of the motor 0 - 30,000 rpm (min-1) ( motor rating plate) Note: This parameter can be optionally set to the motor's rated speed (revolutions per minute, rating plate). If it is set to a value of 0 (the default setting), all speed-related parameters will be shown in Hz. In addition, the slip compensation function for the motor will be locked. Entering the value on the motor's rating plate will unlock the slip compensation function, and the frequency inverter's display will show the motor speed in the estimated rpm. All speed-related parameters (such as the minimum and maximum frequencies and the fixed frequencies) will also be shown in rpm.
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6.2.9 Fixed frequency setpoint values

Fixed frequency reference values have a higher priority than other frequency reference values. They can be accessed individually, or in binary code, via digital inputs DI1 to DI4.
The maximum permitted set value for a fixed frequency is limited by parameter P-01 (maximum frequency). A fixed frequency value cannot go below a minimum limit frequency set at parameter P-02. If a fixed frequency is lower than the minimum frequency (P-02), the DC1 frequency inverter will move to the minimum frequency. The fixed frequency values can be changed during operation (RUN).
6.2.9.1 Fixed frequency
Four different fixed frequency reference values can be set in parameters P-20 to P-23 (FF1 to FF4). In the default settings, fixed frequency FF1 = 15 Hz can be accessed via digital input DI3 (control signal terminal 4).
+24 V FWD
REV
B1 4 DI3
2 DI1
3 DI2
Figure 73:
Example: fixed frequencies FF1 to FF4
B2 6 DI4
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Example P-12 = 0; P-15 = 9; P-21 = 20; P-22 = 30; P-23 = 40
b1 0 1 0 1 m2 0 0 1 1 Fixed frequency FF1 (P-20) FF2 (P-21) FF3 (P-22) FF4 (P-23)
f [Hz] fmax P-01 (50 Hz)
P-03
P-04
FF4 = 40 Hz FF3 = 30 Hz FF2 = 20 Hz FF1 = 15 Hz 0 Hz

t [s]
DI3 DI4 DI1 FWD
Figure 74:
P-05 = 0
STOP
Example: Activation of the fixed frequencies with acceleration and deceleration ramps
The change between the individual fixed frequencies is done with the acceleration times and deceleration times set at P-03 and P-04. ( Figure 74). When the FWD or REV enables are revoked, the output frequency is inhibited directly (coasting to halt). When P-05 = 0, the drive performs a controlled deceleration .
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6.2.10 V/f characteristic curve

The inverter in the DC1 frequency inverter works with sinusoidal pulse width modulation (PWM). The IGBTs are switched with two control methods based on V/Hz control: V/f (P-10 = 0) Frequency control (Hz), Parallel connection of several motors, Large power difference (PFU >> PMotor), Switching in the output. Speed control (min-1, rpm) with slip compensation, Single operation (only one motor), maximum one power rating smaller PFU > PMotor, High torque (requirement: exact motor data for the motor model).
V/f with slip compensation (P-10 > 0)
The V/f-characteristic curve (voltage/frequency characteristic curve) designates a control process for the frequency inverter, with which the motor voltage is controlled in a certain ratio to the frequency. If the voltage/frequency ratio is constant (linear characteristic curve), the magnetizing flux and the torque behavior of the connected motor is virtually constant. In a standard application, the benchmark values for the V/Hz characteristic curve match the rated operational data of the connected motor (see the motors rating plate): Output voltage P-28 = Nominal motor voltage P-07 Cut-off frequency P-29 = Rated motor frequency P-09 = Maximum frequency P-01
U [%] P-07
The rating data of the V/f-characteristic curve is assigned automatically and corresponds with the values of parameter P-07 (nominal motor voltage) and P-09 (rated motor frequency).
U [%] P-07
P-28 P-11 P-11 P-02
P-09
f [Hz]
P-29
P-09
f [Hz]
linear P-28 = 0, P-29 = 0 Figure 75: V/f-characteristic curve
parameterizable P-28 > 0, P-29 > 0
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6.2.10.1 Speed behavior without slip compensation

On the constant three-phase AC supply, the three-phase asynchronous motor has a constant rotor speed (n1, P-10, rating plate specifications) according to the number of pole pairs and mains frequency. The slip here represents the difference between the rotating field of the stator and that of the rotor. In static operation, the slip is constant. Load changes at the motor shaft cause a larger slip (n) and thus a reduced rotor speed . In controlled operation (V/F characteristic curve), the frequency inverter cannot compensate this load-related speed difference. The speed behavior of the motor corresponds to that of a motor in a constant AC supply system.
M M2
M1
n2
Dn
n1
b
Figure 76: Speed behavior without slip compensation
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6.2.10.2 Speed behavior with slip compensation

In the control mode (V/Hz with slip compensation, P-10 > 0), the frequency inverter can compensate for fluctuations caused by the load's characteristics. To do this, the internal motor model uses the measured voltage and current values of the stator winding (u1, i1) to calculate the required manipulated values for flux variable i and torque variable iw. In the three-phase motor's equivalent circuit diagram, the load-related slip is shown as resistor R2/s. During no-load operation, this resistance approaches infinity, and approaches zero as the load increases.
X1 R1 X'2 R'2 s
i1
iw
u1
im
Xh
a
Figure 77:
Equivalent circuit diagram for an asynchronous motor Stator winding Air gap Transformed rotor winding
An exact calculation requires the precise rating specifications of the motor P07, P-08, P-09). The speed control P-10 > 0) can then compensate the loadrelated slip deviations. The simple illustration shows that, as the load torque increases (), the resulting speed reduction is compensated by an increase in the output frequency () ( Figure 78).
b
M2
a
M1
n1
Figure 78:
Speed behavior with slip compensation
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PNU
ID
Value
Description
DS
P-02
130
Minimum frequency / minimum speed P-10 = 0 0 - P-01 Hz P-10 > 0 0 - P01 min-1 The minimum output frequency / minimum speed shown in Hz or rpm (if P-10 > 0).
P-07
135
rw
Nominal voltage of the motor Setting range: 0. 20 - 250/500 V ( Motor ratings plate) Pay attention to the mains voltage and the type of circuit in the stator winding! Note: This parameter has a direct influence on the V/Hz characteristic curve (e.g. operation with the 87-Hz characteristic curve). This must be especially taken into account in the case of values (P-07) that deviate from the frequency inverters rated operational data (ULN = 100 %). This may cause the over-excitation of the motor and thus lead to an increased thermal load.
230
P-09
137
rw
50.0
P-11
139
rw
Voltage amplification 0.00 - 20.0 % Voltage amplification is used in order to increase the motor voltage applied at low output frequencies so as to improve the torque at low speeds, as well as the starting torque. Note: A high start voltage enables a high torque at the start. Notice: A high torque at low speed causes a high thermal load on the motor. If temperatures are too high, the motor should be equipped with an external fan.
3.0
P-28
156
rw
V/Hz characteristic curve modification voltage 0.00 - P-07 V
P-29
157
rw
0.00 - P-09 Hz
V/Hz characteristic curve modification frequency 0.00 - P-09 Hz
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6.2.11 Braking
Various braking functions can be configured: DC braking, Generative braking (brake chopper), mechanical braking (actuation).
The brake functions allow you to reduce undesired coasting and long coasting times. Mechanical braking also ensures safe operating states.
6.2.11.1 DC-braking
With DC braking, the frequency inverter supplies the three-phase stator winding of the three-phase motor with DC current. This generates a stationary magnetic field which induces a voltage in the rotor while the rotor is in motion. As the electrical resistance of the rotor is very low, even small induction can generate high rotor currents and thus a strong braking effect. As the speed slows down, the frequency of the induced voltage and with it the inductive resistance drops. The resistive load becomes more effective and increases the braking effect.
DC braking is not suitable for holding loads or for intermediate braking. Nor for intermediate braking. NOTICE DC braking will cause increased motor heating. Accordingly, make sure to configure a braking torque that is as low as possible using the voltage amplification (P-11) and braking duration (P-32) parameters.
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6.2.11.2 Regenerative braking

If the rotor of an asynchronous motor is driven oversynchronously in the operating direction of the rotating field, it generates electric power via its stator windings. The motor then becomes a generator. In the frequency inverter, this generative energy causes an increase in the DC link voltage. Oversynchronous speeds occur, for example, when the output frequency in frequency inverter operation is reduced with short deceleration times, the connected machine has a large flywheel mass or when the flowing medium in pumps and fans works against the speed reduction. The increase in the DC link voltage is monitored by the DC1 frequency inverter and always enables a braking torque of approx. 30 % of the rated motor torque. A higher braking torque can be achieved with a more powerful frequency inverter. A brake chopper is integrated into DC1 frequency inverters of size FS2 and larger. When used in conjunction with an external highcapacity resistor, this brake chopper makes it possible to achieve braking torques of up to 100 % of the rated motor torque. The external braking resistor is connected via terminals DC+ and BR.
R+ R-
RB
M 3
Figure 79:
Regenerative braking with external braking resistance
a Machine flywheel mass b Inverter with brake chopper (braking transistor) c Braking resistance (RB) Energy flow (braking torque)
The brake chopper can be activated in parameter P-34. This function is only available in frequency inverters of size FS2 and FS3.
In frequency inverters without a braking transistor, parameter P-34 has no function.
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6.2.11.3 Mechanical brake (actuation)

An external mechanical brake can be actuated via a digital output: Transistor output DO: control signal terminals 8 and 9, maximum 24 V DC, P-25 = 6 Relay output K1: N/O control signal terminals 10 and 11, maximum 250 V AC / 6 A or 30 V DC / 5 A, P18 = 6
f [Hz] STOP P-05 = 2
P-19
RUN (FWD/REV) K1 (P-18 = 6)
Figure 80: External brake actuated via K1 a Brake, released b Brake activates and brakes the drive mechanically. PNU ID Access rights RUN P-05 133 ro/rw rw 0 Stop Function Ramp, deceleration = dynamic braking Deceleration time with the value set under P-04 (dec1). If the energy that is fed back by the motor during dynamic braking is too high, the deceleration time must be increased. In devices with an internal braking transistor, the excess energy can be dissipated with an external braking resistor (optional) ( Section 6.2.11.2, Regenerative braking, page132). Free coasting After the start enable (FWD/REV) is switched off or the STOP button is pressed (P-12 and P-15), the motor will coast uncontrolled. Ramp, quick stop = dynamic braking Deceleration time 2 with the value set under P-24 (dec2) If the energy that is fed back by the motor during dynamic braking is too high, the deceleration time must be increased. In devices with an internal braking transistor, the excess energy can be dissipated with an external braking resistor (optional). 1 Value Description DS
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PNU
ID
Value
Description
DS
P-18
146
K1 signal (Relay Output 1) Used to select the function assigned to the relay output. The relay has two output terminals: Logic 1 indicates that the relay is active: This is why terminals 10 and 11 are connected to each other. Output terminals; logic 1 indicates that the relay is active. 0 1 2 3 4 5 6 7 RUN, enable (FWD, REV) READY, frequency inverter ready for operation Output frequency = frequency reference value Error message (frequency inverter not ready) Output frequency limit value (P-19) Output current limit value (P-19) Output frequency < limit value (P-19) Output current < limit value (P-19) K1-Limit value (relay) P-02 - 200.0 % The adjustable limit value that is being used in connection with settings 4 to 7 of P-18 and P-25
P-19
147
rw
100.0
P-25
153
rw
Switch to digital output DA4 (Digital output) +24 V DC (Value 0 - 7) 0 1 2 3 4 5 6 7 RUN (Frequency inverter released and running / FWD, REV) READY, frequency inverter ready for operation / no faults Output frequency = frequency reference value Error message (frequency inverter is not ready) Output frequency limit value (P-19) Output current limit value (P-19) Output frequency < limit value (P-19) Output current < limit value (P-19) AO1 signal (Analog Output) Analog output 0 - 10 V DC (value 8 / 9) 8 9 Output frequency f-Out 0 - 100 % fmax (P-01) Output current 0 - 200 % Ie (P-08) DC-braking Used to define the length of time during which direct current will be applied to the motor if the output frequency reaches a value of 0.0 Hz. Note: The voltage level will be the same as the voltage amplification set in P-11.
P-32
160
rw
0 - 25 s
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PNU
ID
Value
Description
DS
P-33
161
Motor pick-up control function (to catch spinning motors) (in sizes FS2 and FS3) / DC braking, braking time at start (in size FS1) If this parameter is enabled, the frequency inverter will attempt to determine whether the motor is already turning during a start. It will then start to control the motor starting from the motor's current speed. A brief deceleration will occur if motors that are not already turning are started. Note: Direct current connection time when starting (FS1-size frequency inverters only): Used to set the length of time during which a direct current will be applied to the motor in order to ensure that it will be stopped if the frequency inverter is activated. 0 1 deactivated activated Brake chopper activation (only with sizes FS2 and FS3) 0 1 2 locked Enabled with overload protection braking resistance Enabled without overload protection braking resistance
P-34
162
rw
Example Stop function with two different deceleration times

P-04 P-24
f +24 V
FWD 2 DI1
1
+24 V Out
DI2
REV 3 t DI1 DI2
Figure 81:
Stop function with two different deceleration times
You can activate the stop function with a deceleration time with P-05 = 0 or P-05 = 2. If the enable signal on digital input DI1 (FWD, control signal terminal 2) is switched off, the frequency inverters output frequency will be reduced as per the deceleration time (dec1) configured in P-04. Use parameter P-24 to set the second deceleration time. In the default settings, the second deceleration time is activated via DI1 and DI2 (control signal terminals 2 and 3).
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6 Parameters 6.3 Operational data indicator
6.3 Operational data indicator

When the specified supply voltage is applied (L1/L, L2/N, L3), the 7-segment LED display will be illuminated (Power ON); the display will show Stop. You can use arrow buttons and to select the operational data indicator you want (parameter number P00-) in the Monitor (P-00) menu. You can tell the display to stop alternating between the parameter number and the display value and only show the display value instead by pressing the OK button. If you want to access a different operational data indicator, press the OK button again. You can then make your selection using the and arrow buttons and confirm it with the OK button.
PNU ID Access rights RUN P-01 129 ro/rw rw Value
The values of the operating data display cannot be changed by hand (i. e. by value entry).
Description DS
Maximum frequency / maximum speed P-10 = 0 P-02 - 5 x P-09 Hz P-10 > 0 P02 - 5 x P-09 x 60 s min-1 The maximum output frequency / motor speed limit shown in Hz or rpm (if P-10 > 0).
50.0
P-02
130
rw
Minimum frequency / minimum speed P-10 = 0 0 - P-01 Hz P-10 > 0 0 - P01 min-1 The minimum output frequency / minimum speed shown in Hz or rpm (if P-10 > 0).
P-03
131
rw
Acceleration time (acc1) 0.1 - 600 s ( Figure 68, page 119)
P-04
132
rw
Deceleration time (dec1) 0.1 - 600 s ( Figure 68, page 119)
P-05
133
rw 0
Stop Function Ramp, deceleration = dynamic braking Deceleration time with the value set under P-04 (dec1). If the energy that is fed back by the motor during dynamic braking is too high, the deceleration time must be increased. In devices with an internal braking transistor, the excess energy can be dissipated with an external braking resistor (optional) ( Section 6.2.11.2, Regenerative braking, page132). Free coasting After the start enable (FWD/REV) is switched off or the STOP pushbutton is pressed (P-12 and P-15), the motor will coast uncontrolled. Ramp, quick stop = dynamic braking Deceleration time 2 with the value set under P-24 (dec2) If the energy that is fed back by the motor during dynamic braking is too high, the deceleration time must be increased. In devices with an internal braking transistor, the excess energy can be dissipated with an external braking resistor (optional) ( Section 6.2.11.2, Regenerative braking, page132).
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PNU
ID
Access rights RUN ro/rw
Value
Description
DS
P-00 - Display values P00-01 20 ro % Analog input 1 100 % = Maximum input voltage P00-02 21 ro % Analog input 2 100 % = Maximum input voltage P00-03 23 ro Hz/rpm Frequency reference value / Motor shaft speed Shown in Hz if P-10 = 0; otherwise shown in rpm P00-04 11 ro State DI1, DI2, DI3, DI4 0 0 V V C Digital inputs 1 - 4 State of the frequency inverter's digital input reserved reserved Motor voltage: the value of the rms voltage being applied at the motor Internal DC bus voltage Unit Temperature Heatsink temperature in C P00-10 ro HH:MM:SS The frequency inverter's operating time Not affected when the parameters are reset to their default settings. P00-11 ro HH:MM:SS The frequency inverter's operating time since the last trip (1) Operating time clock stopped by frequency inverter lockup (or trip). Reset with next enable only if a trip occurred. Also reset with next enable after the frequency inverter's mains power is switched off. P00-12 ro HH:MM:SS The frequency inverter's operating time since the last trip (2) Operating time clock stopped by frequency inverter lockup (or trip). Reset with next enable only if a trip occurred (undervoltage does not count as a trip) Not reset when mains power is switched off/on unless a trip occurred before the mains power was switched off. P00-13 ro HH:MM:SS The frequency inverters operating time since the last lockup The frequency inverters operating time clock was stopped with the lockup. Reset the value with next enable. P00-14 ro 4 - 32 kHz Pulse frequency The frequency inverters actual rms output pulse frequency. If the frequency inverter is too hot, this value may be lower than the frequency selected in P-17. The frequency inverter will automatically reduce the pulse frequency in order to prevent an excess temperature trip and maintain operation. P00-15 ro 0 - 1000 V DC bus voltage log (256 ms) The eight most recent values before the trip Updated every 250 ms. P00-16 ro -20 - 120 C Log for thermistor temperature The eight most recent values before the trip Updated every 500 ms.
P00-05 P00-06 P00-07 P00-08 P00-09 23 24
ro ro ro ro ro
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PNU
ID
Access rights RUN ro/rw ro
Value
Description
DS
P00-17
0 - 2 x rated operational current
Motor current
The eight most recent values before the trip Updated every 250 ms. P00-18 15 16 ro Software version Version number and checksum 1 = I/O processor (on the left side) 2 = motor control ro Serial number of frequency inverter The frequency inverters unique serial number Example: 540102 / 32 / 005 P00-20 12 13 14 ro Frequency inverter part no. Rated power of frequency inverter Frequency inverter type (example: 0.37, 1 230, 3P-out)
P00-19
Example: Status displays The status displays of the digital inputs and outputs are equivalent. They can be used to check whether an output control signal (e.g. from an external controller) activates the frequency inverters inputs (DI1 to DI4). This provides you with an easy way to check the wiring (wire breakage). The following table shows a few examples. Display value:
PNU P00-04
1 = activated = High 0 = not activated = Low

ID 11 Display value 0000 1000 0100 0010 0001 0101 Description No digital input (DI1, DI2, DI3, DI4) is actuated Control signal terminal 2 actuated (DI1) Control signal terminal 3 actuated (DI2) Control signal terminal 4 actuated (DI3) Control signal terminal 6 actuated (DI4) Control signal terminals 3 and 6 actuated (DI2 + DI4)
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6 Parameters 6.4 Setpoint input (REF)
6.4 Setpoint input (REF)

REF: Setpoint value definition (Reference) via the operating unit The frequency reference value settings configured via the keypad have the same effect as the function of an electronic motor potentiometer. The value set with the and buttons will be retained even after the supply voltage is switched off.
For control via the keypad, control signal terminal 1 must be connected to control signal terminal 2 in order to get an enable.
The following table shows a good example of specifying the frequency reference value via the operating unit. Note: The information in the table may vary depending on the setting configured for P-15.
Sequ-e nce 1 Commands Indicator Description
Set parameter P-12 to 1 or 2 in order to hand over control to the keypad. 1: Operating unit (keypad FWD): one operating direction 2: Operating unit (keypad FWD/REV): both operating directions
Connect control signal terminal 1 to control signal terminal 2 in order to get a start enable. Press the Stop pushbutton in order to get to the setpoint input display automatically. Use the and arrow buttons to change the setpoint value.
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6 Parameters 6.4 Setpoint input (REF)
Sequ-e nce 3
Commands
Indicator
Description
Press the Start button to start the frequency inverter. It will then run with the acceleration time set in P-03 all the way to the setpoint value on the keypad.
You can use the and arrow buttons to change the setpoint value in RUN mode.
Pressing the Start pushbutton again will change the operating direction (P-12 = 2). Note: When the REV operating direction is in effect, the frequency will have a minus sign.
FWD
REV
5
Minus sign for REV operating direction When the Stop pushbutton is pressed, the frequency inverter will be stopped with the deceleration time configured in P-04.
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7 Serial interface (Modbus RTU) 7.1 General
7 Serial interface (Modbus RTU)

7.1 General
Modbus is a centrally polled bus system in which a so-called master (PLC) controls the entire data transfer on the bus. Cross-traffic between the individual modules (slaves) is not possible. Every single data transfer operation is initiated by the master with a request. Only one request can be sent on the cable at a time. Slaves are not able to initiate transfers, and are only able to respond to requests. Two types of dialog are possible between master and slave: The master sends a request to a slave and waits for a response. The master sends a request to all slaves and does not wait for a response (broadcast).
7.1.1 Communication
More information on Modbus can be found under www.modbus.org.
63
L1/L L2/N L3
L1/L L2/N L3
L1/L L2/N L3
L1/L L2/N L3
1 6 7 8 9 10 11
1 6 7 8 9 10 11
1 6 7 8 9 10 11
Host computer
9 10 11
Figure 82:
Modbus network with DC1
The figure shows a typical setup with a host computer (master) and any number (a maximum of 63 modules) of DC1 frequency inverters (slaves) . Each frequency inverter has a unique address on the network. Addresses are assigned individually to each DC1 frequency inverter with the P-36 parameter and are independent of their physical connection (position) within the network.
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7 Serial interface (Modbus RTU) 7.1 General
7.1.2 Serial interface A-B

The electrical connection between the master and the slaves is established with RJ-45 cables. If multiple slaves are being used, they are connected in parallel by using RJ-45 cables and DX-SPL-RJ45-3SL splitters. The DC1 frequency inverter built-in RJ45 port supports the Modbus RTU protocol and therefore allows a direct network connection without an additional interface module. The network cable must be provided at each physical end (last station) with a bus termination resistor of 120 in order to prevent signal reflections and the resulting transfer errors. Splitter model DX-CBL-TERM includes the required resistor mentioned above.
Pin 1
1 2 3 4 5 6 7 8
Meaning CANopen CANopen + 0V RJ45 connection / external operating unit / PC connection RJ45 connection / external operating unit / PC connection + 24 V DC power supply RS485- Modbus RTU RS485+ Modbus RTU
2 3 4 5 6 7 8
Figure 83:
RJ-45 socket wiring
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7 Serial interface (Modbus RTU) 7.2 Modbus parameters
7.2 Modbus parameters

The following table 16 shows the Modbus parameters in the DC1 frequency inverter. RUN Indicates the access right during operation (FWD or REV) - = No parameter change possible, / = Parameter change possible. ro/rw Indicates the access right via the field bus ro = Read only possible, rw = Read and write possible.
Table 16: PNU ID Access rights RUN P-36 164 ro/rw rw rw Frequency inverter slave address Baud rate 0 - 63 1 = OP-buS 2 = 9.6 kBit/s 3 = 19.2 kBit/s 4 = 38.4 kBit/s 5 = 57.6 kBit/s 6 = 115.2 kBit/s 0 - 3000 ms 0 = Control signal terminals (I/O) 1 = Keypad (KEYPAD FWD) 2 = Keypad (KEYPAD FWD/REV) 3 = Modbus, with internal acceleration and deceleration ramp 4 = Modbus, acceleration and deceleration ramps via bus 5 = PI controller with external actual value 6 = PI controller with external actual value and totalized value of AI1 7 = CANopen, with internal acceleration and deceleration ramp 8 = CANopen, acceleration and deceleration ramps via bus 1 OP-buS Modbus parameters Value range DS
Designation
rw P-12 140 rw
TimedOut Control level
3000 ms 0
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7 Serial interface (Modbus RTU) 7.3 Operating mode Modbus RTU
7.3 Operating mode Modbus RTU

Operating mode Modbus RTU (Remote Terminal Unit) transfers the data in binary format (faster data rate) and determines the transfer format for the data request and the data response. Each message byte that is sent contains two hexadecimal characters (0 9, A F). The data transfer between a master (PLC) and the DC1 frequency inverter is carried out according to the following sequence: Master request: the master sends a Modbus frame to the frequency inverter. Slave response: the frequency inverter sends a Modbus frame as a response to the master.
Start Address (1 Byte) Function code (1 Byte) Data (N x 1 Byte) CRC (2 Bytes) End Master Slave
Start Address (1 Byte) Function code (1 Byte) Data (N x 1 Byte) CRC (2 Bytes) End
Figure 84:
Data exchange between master and slave
The frequency inverter (slave) only sends a response if it has received a request from the master beforehand.
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7.3.1 Structure of the master request 7.3.1.1 Address

P-36 is used to enter the address (1 to 63) of the frequency inverter to which the request is being sent. Only the frequency inverter with this address can respond to the request. Address 0 is used as a so-called Broadcast (message to all bus users) from the master. In this mode, individual slaves cannot be addressed and data cannot be output from the slaves.
7.3.1.2 Function code

The function code defines the type of message. The following actions can be performed in the case of DC1 frequency inverters:
Function code [hex] 03 Designation Read Holding Registers Description Reading of the holding registers in the slave (process data, parameters, configuration). A master request enables up to 11 registers to be read. Writing of a holding register in the slave. With a general telegram (Broadcast) the appropriate holding registers are written in all slaves. The register is read back for comparison.
06
Write Single Register
7.3.1.3 Data
The length of the data block (data: N x 1 bytes) depends on the function code. The function code is made up of two hexadecimal values and has a range of 00 to FF. The data block contains additional information for the slave that will enable the latter to perform the operation specified by the master in the function code (this information may specify the parameters that need to be processed, for example).
7.3.1.4 Cyclic redundancy check (CRC)

Frames in the Modbus RTU operating mode include a cyclic redundancy check (CRC). The CRC field is made up of two bytes that contain a binary 16bit value. The CRC is always performed independently of the parity check for the frame's individual values. The CRC result is appended to the frame by the master. While receiving the frame, the slave performs a new calculation and compares the calculated value to the actual value in the CRC field. If the values do not match, an error will be set.
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7.3.2 Structure of the slave response 7.3.2.1 Required transfer time

The time between receiving a request from the master and the response of the frequency inverter is at least 3.5 characters (rest time). Once the master has received a response from the frequency inverter, it must wait for at least the rest time before it can send a new request.
7.3.2.2 Normal slave response

If the master request contains a write register function (function code 06), the frequency inverter immediately returns the request as a response. If the master request contains a read register function (function code 03), the frequency inverter returns the read data with the slave address and the function code as a response.
7.3.2.3 No slave response

In the following cases, the frequency inverter ignores the request and does not send a reply: on receiving a broadcast request. if the request contains a transmission error. If the slave address in the request does not match the frequency inverter's address. With a CRC or parity error. If the time interval between the messages is less than 3.5. characters.
The master must be programmed to repeat the request if it does not receive a response within a specified time.
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7.3.3 Modbus: Register mapping

Register mapping makes it possible to process, in DC1 frequency inverters, the contents in the following table via Modbus RTU.
Group Mode parameter Input process data Output process data ID range 129 - 175 1-4 6 - 24 Assignment of the ID numbers List of parameters Table 12, page 93 Section 7.3.3.1, Input process data, page147 Section 7.3.3.2, Output process data, page149
The interface driver in certain controllers (e.g. PLCs) may have an offset of +1 for Modbus RTU communications The decimal point is not taken into account when processing values! For example, if the motor current (ID 8) shown on the DC1 frequency inverters display is 0.3 A, it will be transmitted as 003dez via Modbus.
7.3.3.1 Input process data

The input process data is used to control the DC1 frequency inverter.
ID 1 2 3 4 Designation Field bus control word Field bus speed reference value reserved Modbus ramp time Scaling Factor 0.1 0.01 s Unit Binary code Hz
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Control word (ID 1) These bits are used to control the DC1 frequency inverter. You can modify the content as required for your own specific application and then send it as a control word to the frequency inverter.
Bit Description Value = 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Stop Clockwise rotating field (FWD) No action No action Not used Not used No action No action Not used Not used Not used Not used Not used Not used Not used Not used Block setpoint value (speed not variable) Overwrite setpoint value with 0 Value = 1 Operation Anticlockwise rotating field (REV) Reset error Free coasting
Field bus speed reference value (ID 2) The permissible values fall within a range of 0 to P-01 (max. frequency). This value will be scaled with a factor of 0.1 in the application.
15 MSB 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 LSB
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7.3.3.2 Output process data

The output process data is used to monitor the frequency inverter.
ID 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Designation Status and fault word Field bus actual speed Motor current reserved reserved DI status Type Power Voltage level Control section software version Power section software version Frequency inverter recognition reserved reserved Value AI1 Value AI2 Reference input speed DC link voltage Frequency inverter temperature Scaling Factor 0.1 0.1 1 1 0.1 0.1 1 1 1 Unit/Format Binary code Hz A Binary code WORD kW/HP V WORD WORD WORD % % RPM V C
Status and fault word (ID 6) Information regarding the device status and error messages is specified in the status and fault word.
15 MSB Fault word Status word 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 LSB
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Statusword
Bit Description Value = 0 0 1 2 3 4 5 6 7 Drive not ready Stop Clockwise rotating field (FWD) no error Acceleration ramp Speed control deactivated Not used Value = 1 Ready for operation (READY) Running operation message (RUN) Anticlockwise rotating field (REV) Fault detected (FAULT) Frequency actual value equals setpoint value definition Zero speed Speed control activated
Fault word
Failure code [hex] 00 01 02 03 Value shown on display Description
StoP OI-b OL-br O-I
Stop, ready for operation Brake chopper overcurrent Braking resistor overload Overcurrent at frequency inverter output Motor overload Overtemperature on frequency inverter heat sink Motor, thermal overload Internal fault (power section) Overvoltage (DC link) Undervoltage (DC link) Overtemperature (heat sink) Overtemperature (heat sink) Default settings (parameters have been loaded) external error message Field bus error reserved
04 05 06 07 08 09 0A C0 0C 0D 0E 0F 10 11 12
I_t-trP PS-trP O_Vo IE U_Vo IE O-t V-t P-dEF E-triP SC-trP
P-LOSS SPIn-F th-Flt dAtA-F 4-20 F
Phase failure (mains side) Motor pick-up control function (for catching spinning motors) failed Internal thermistor fault (heat sink) EEPROM checksum fault Analog input: Out-of-range value Wire breakage (4-mA monitoring)
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Actual speed (ID 7) The frequency inverters actual speed falls within a value range of 0 to P-01 (max. frequency). This value is scaled with a factor of 0.1 in the application.
15 MSB 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 LSB
Current (ID 8) The current is specified with one decimal place. Example: 34 3.4 A. Status DIs (ID 11) This value indicates the digital inputs state. The lowest bit indicates the state of DI 1. Type (ID 12)
x x x x Explanation Default settings (country-specific) 0 = kW 1 = HP part no. 4 = DC1 Power rating 0 = No decimal places 1 = One decimal place 2 = Two decimal places Size (FS) 1 = FS1 2 = FS2 3 = FS3
Rated outputs (ID 13) Together with the second value from register 12, the value in this register gives the devices output. Example: Register 12 = x1x0h; register 13 = 15 The device has an output of 1.5 kW. Voltage (ID 14) Specifies the devices specified input voltage. Example: 230 230 V
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Control part software version (ID 15) Specifies the software version of the control section with two decimal places. Power section software version (ID 16) Specifies the software version of the power section with two decimal places. Frequency inverter recognition (ID 17) The devices unique serial number.
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7.3.4 Explanation of function code 7.3.4.1 Function code 03hex: Reading of holding registers
This function reads the content of a number of consecutive holding registers (specified register addresses). Example Reading the status and fault word (ID 6) of the DC1 frequency inverter with slave address 1. Master request: 01 03 0005 0001 940Bhex
hex 01 03 0005 0001 C940 Name Station address Function code (reading of holding registers) 5dez: The ID is 6, since the master controller has an offset of +1. Total number of requested registers CRC
Slave response: 01 03 02 0000 B844hex

hex 01 03 02 0000 B844 Name Station address Function code (reading of holding registers) Number of consecutive data bytes (1 register = 2 byte) Content (2 byte) for register 6: 0 CRC
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7.3.4.2 Function code 06hex: Writing a holding register

This function writes data to a holding register. Example Writing of the control word (ID 1) of a DC1 frequency inverter with the slave address 1. Master request: 01 06 0000 0001 480Ahex
hex 01 06 0000 0001 480A Name Station address Function code (writing a holding register) 0: The ID of the register for the writing operation is 1, since the master controller has an offset of +1. Content (2 byte) for register 0000 0000 0000 001bin RUN CRC
Slave response: 01 06 0000 0001 480hex The slave response is a copy of the master request if it is a normal response.
hex 01 06 0000 0001 B844 Name Station address Function code (here. Writing of a holding register) 1: The ID of the register for the writing operation is 1, since the master controller has an offset of +1. Content (2 byte) for register 0000 0000 0000 001bin RUN CRC
Function code 06hex can be used for a broadcast.
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8 CANopen 8.1 Data Types
8 CANopen
This chapter is intended for automation experts and engineers. It is expected that readers will be thoroughly familiar with the CANopen field bus and with how to program a CANopen master controller. In addition, readers must be familiar with how to use the DC1 frequency inverter. References [1] CANopen Application Layer and Communication Profile CiA Draft Standard DS301, Version 4.02, February, 13, 2002
8.1 Data Types

CANopen has specifications for its own data types. The following types are used for the DC1 frequency inverters CANopen protocol handler.
Table 17: Name CANopen data types Description Range Minimum UNSIGNED8 UNSIGNED16 UNSIGNED32 INTEGER8 INTEGER16 INTEGER32 RECORD 8-bit unsigned integer (b7 to b0) 16-bit unsigned integer (b15 to b0) 32-bit unsigned integer (b31 to b0) 8-bit signed integer (b7 to b0) 16-bit signed integer (b15 to b0) 32-bit signed integer (b31 to b0) Data structure with fixed number of any types 0 0 0 128 32768 2147483648 Max Length 255 65535 4294967295 127 32767 2147483647
The following abbreviations are used throughout this chapter:

CAN COB ID CONST EDS EMCY NMT PC PDO ROM Rx SDO Tx Controller Area Network Communication Object Identifier Constant variable (read access only) Electronic Data Sheets Emergency Object Network Management Personal Computer Process Data Object Read Only Memory Receive Service Data Object Transmit
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8 CANopen 8.2 System overview
8.2 System overview

The DC1 frequency inverters CANopen slaves are integrated into a CANopen fieldbus system.
Figure 85: Integration into the CANopen network a Master area, PLC (e. g.: XC100, XC200) or PC with CANopen card b Slave area: Frequency inverters with CANopen interface
The RJ-45 connector enables DC1 series frequency inverters to connect to a CANopen communication network. The CiA DS-301 CANopen communication profile documents the How of communications. The CANopen communications protocol draws a distinction between process data objects (PDOs) and service data objects (SDOs). The frequency inverter is controlled with fast, cyclic process data (PDOs). The process data channel can be used not only to specify the speed setpoint, but also to trigger various drive functions, such as enables, operating directions, and resets. At the same time, it can also be used to read actual values, such as the actual speed, current, and device status, from the frequency inverter. As a general rule, the frequency inverters parameters are configured using SDOs. The parameter data channel makes it possible to store all application-related drive parameters in the higher-level automation system and transfer them to the frequency inverter if necessary. All of the frequency inverters parameters can be transferred with CANopen by using the appropriate SDO/PDO selection.
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Table 18: Size Communication profile Bus addresses Data transfer rate Total distance (depending on the baud rate / the repeater) Transmission medium Bus termination resistor Number of SDOs Number of PDOs Technical Data Value DS-301 V4.02 1 - 63 125 kBit/s - 1 MBit/s up to 500 m at 125 kBit/s up to 300 m at 1 MBit/s Screened, twisted-pair cable 120 , suitable for separate mounting 1 server, 0 clients 2 Rx-PDO 2 Tx-PDO Note: Only one will be enabled in the default settings. PDO mapping Terminal type Variable Plug-in RJ45 connector
8.2.1 Bus termination resistors

The first and last module of a CANopen network must be terminated by means of a 120 bus termination resistor. This device is interconnected between the CAN_H and CAN_L terminals. Splitter DX-CBC-TERM1 can be used for this purpose.

CAN_L 1 CAN_H 2 3 4 5 6 7 8
Figure 86:
Bus termination resistors
8.2.2 Baud rate

The baud rate is configured with parameter P5-02. It must be set to the same value for all communication modules on the CANopen bus.
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8.2.3 Set CANopen station address

Every CANopen module needs a unique address (node ID) within the CANopen structure. All node IDs must be unique within the entire bus structure. A maximum of 127 addresses (1 to 127) can be assigned within a CANopen structure. Parameter P-36 is used to configure the CANopen address in D1 frequency inverters.
8.2.4 Parameters that need to be configured

PNU ID Access rights Designation Value range DS Value that must be configured
RUN P-12 140
ro/rw rw Control level 0 = Control terminals (I/O) 1 = Keypad (KEYPAD FWD) 2 = Keypad (KEYPAD FWD / REV) 3 = Modbus, with internal acceleration and deceleration ramp 4 = Modbus, acceleration and deceleration ramps via bus 5 = PI controller with external actual value 6 = PI controller with external actual value and totalized value of A1 7 = CANopen, with internal acceleration and deceleration ramp 8 = CANopen, acceleration and deceleration ramps via bus 0 - 63 0 = 125 kBit/s 1 = 250 kBit/s 2 = 500 kBit/s 3 = 1000 kBit/s 0 7/8
P-36 P-50
164 178
rw rw
Frequency inverter slave address Baud rate
1 2
1 - 63 0-3
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8 CANopen 8.3 Object list
8.3 Object list 8.3.1 EDS file

The DC1 frequency inverter can be integrated into a CANopen structure with the help of a standardized EDS (Electronic Data Sheet) file. EDS describes the functionality of a CANopen device in a machine-readable format. EDS files list all objects, the supported baud rates, the manufacturer, and other information as well. The latest version of the EDS file is included in the CD-ROM enclosed with every frequency inverter. It can also be downloaded from Eatons website at: http://www.eaton.com/moeller Support The object dictionary contains all the objects corresponding to a CANopen module. Objects are used to map a devices functionality/parameters. They are accessed with SDOs or PDOs. As per the corresponding specification, the object dictionary is subdivided into the following ranges:
Table 19: Range 00 00hex - 1F FFhex 20 00hex - 5F FFhex Object dictionary ranges Description Communication-specific objects Manufacturer-specific objects (the frequency inverters parameters)
The object dictionary for the DC1 frequency inverter contains the entries described below.
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8.3.2 Communication-specific objects

A detailed description of the communication parameters is provided in the CiA specification [1] Section 9.6.3. Objects 1000hex, 1001hex, and 1018hex are required for all CANopen devices; all other objects are optional. The DC1 frequency inverter supports the objects listed in the following tables.
Index [hex] 1000 1001 1002 1005 Subindex [hex] 00 00 00 00 Objectname Data type Access right ro ro ro rw DS [hex] 0 00 80 COB-ID of the SYNC object, device consumes the SYNC message The frequency inverter's device name: DC1 Hardware version of the module Software version of the module Guard Time in milliseconds Meaning
Device Type Error Register Manufacturer Status Register COB-ID SYNC Message
UNSIGNED32 UNSIGNED8 UNSIGNED16 UNSIGNED32
Frequency inverter CANopen device Error indication: 00hex = No error
1008 1009 A 100 C 100
00 00 00 00
Manufacturer Device Name Manufacturer Hardware Version Manufacturer Software Version Guard Time
STRING STRING STRING UNSIGNED16
ro ro ro rw
DA1 1.11 (Example) 1.00 (Example) 0000hex Resolution in 1 ms 00hex
100D
00
Life Time Factor
UNSIGNED8
rw
Multiplier for the Guard Time, the result is equivalent to the maximum interval between the transfer of two Guarding message frames CAN identifier of the emergency message General device information Manufacturer: Eaton Industries GmbH Product Number Version Serial number
1014 1018
00 00 01 02 03 04
COB-ID EMCY Message Identity Object Vendor ID Product Code Revision Number Serial Number
UNSIGNED32 UNSIGNED8 UNSIGNED32 UNSIGNED32 UNSIGNED32 UNSIGNED32
rw ro ro ro ro ro
00000080 + Node ID 04 000001CA 0 1.01 (Example) 00000001 (Example)
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8.3.3 Server SDO Parameter

Index [hex] 1200 Subindex Objectname Data type Access right ro ro DS [hex] 02 00000600 + Node ID 00000580 + Node ID Meaning
00 01
Number of Entries COB-ID Client a Server (rx)
UNSIGNED8 UNSIGNED32
Number of inputs COB-ID of the RxSDO. The ID is derived from the Predefined Connection Set. COB-ID of the TxSDO. The ID is derived from the Predefined Connection Set.
02
COB-ID Server a Client (tx)
UNSIGNED32
ro
The DC1 frequency inverter supports two receive PDOs (receive PDO communication parameters 1400hex and 1401hex). Objects 1600hex and 1601hex contain the mapping parameters for the Rx PDOs.
Index [hex] 1400 1401 00 01 Subindex [hex] Objectname Data type Access right ro ro rw DS [hex] 03 02 4000002 00 400000300 + Node ID 254 04 20000010 20000010 20020010 20020010 4 00060010 00060010 00060010 00060010 Highest subindex used Meaning
1st Receive PDO Parameter 2nd Receive PDO Parameter Number of Entries PDO COB-ID
RECORD UNSIGNED8 UNSIGNED32
Number of valid subindexes Maximum number of entries COB-ID of 1st Rx PDO COB-ID of 2nd Rx PDO PDO transmission type: asynchronous Highest subindex used
02 1600 00 01 02 03 04 1601 00 01 02 03 04
Transmission Type Number of Mapped Application Objects 1st Mapping Object 2nd Mapping Object 3rd Mapping Object 4th Mapping Object Number of Mapped Application Objects 1st Mapping Object 2nd Mapping Object 3rd Mapping Object 4th Mapping Object
UNSIGNED8 UNSIGNED8 UNSIGNED32 UNSIGNED32 UNSIGNED32 UNSIGNED32 UNSIGNED8 UNSIGNED32 UNSIGNED32 UNSIGNED32 UNSIGNED32
rw rw rw rw rw rw rw rw rw rw rw
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DC1 frequency inverter supports two transmit PDOs (transmit PDO communication parameters 1800hex and 1801hex). Objects 1A00hex and 1A01hex contain the mapping parameters for the Tx PDOs.
Index [hex] 1800 1801 00 01 Subindex [hex] Objectname Data type Access right ro ro rw DS [hex] 04 03 40000180 40000280 + Node ID 254 0 applies for Tx PDO 1 rw rw rw rw rw 4 200A0010 200B0010 200D0010 200E0010 applies for Tx PDO 2 rw rw rw rw rw 4 200F0010 20100010 20110010 200C0010 Highest subindex used Highest subindex used Meaning
1st Transmit PDO Parameter 2nd Transmit PDO Parameter Number of Entries PDO COB-ID
RECORD UNSIGNED8 UNSIGNED32
Number of valid subindexes Maximum number of entries COB-ID of 1st Tx PDO COB-ID of 2nd Tx PDO PDO transmission type: asynchronous
02 03 1A00 00 01 02 03 04 1A01 00 01 02 03 04
Transmission Type Inhibit time (100 s) 1st Transmit PDO Mapping Number of Mapped Application Objects 1st Mapping Object 2nd Mapping Object 3rd Mapping Object 4th Mapping Object 2nd Transmit PDO Mapping Number of Mapped Application Objects 1st Mapping Object 2nd Mapping Object 3rd Mapping Object 4th Mapping Object
UNSIGNED8 UNSIGNED16 RECORD UNSIGNED8 UNSIGNED32 UNSIGNED32 UNSIGNED32 UNSIGNED32 RECORD UNSIGNED8 UNSIGNED32 UNSIGNED32 UNSIGNED32 UNSIGNED32
rw ro
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8.3.4 Manufacturer-specific objects

In addition to communication-specific objects, manufacturer-specific objects are also defined in the object dictionary. These objects fall within the range between index 2000hex and index 2096hex in the DC1 frequency inverters object dictionary.
Table 20: Index [hex] 2000 2001 2003 2004 200A C200 200C 200D 2010 2011 2012 2013 2014 2015 2017 203E 203F 2040 2041 2065 2066 2095 2096 Manufacturer-specific objects Property Name Data type Access rights rw rw rw rw ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro rw rw rw rw Description
Control command register Speed reference User ramp reference Speed ref (internal) Drive status register Motor speed Hz Motor speed (internal) Motor current Drive temperature DC bus value Digital input status Analog input 1 (%) Analog input 2 (%) Analog input 1 Relay output 1 Total run hours Total run minute/second Current run hours Current run minute/second P-01 P-02 P-49 P-50
UNSIGNED16 Integer16 UNSIGNED16 Integer16 UNSIGNED16 UNSIGNED16 UNSIGNED16 UNSIGNED16 Integer 16 UNSIGNED16 UNSIGNED16 UNSIGNED16 UNSIGNED16 UNSIGNED16 UNSIGNED16 UNSIGNED16 UNSIGNED16 UNSIGNED16 UNSIGNED16
Control word Frequency reference value User ramp time IDL speed reference Statusword Actual value in Hertz (Hz) IDL actual speed Motor current Frequency inverter temperature DC link voltage State of digital inputs Analog input 1 in % Analog input 2 in % Analog input 1 Relay output 1 Operating time in hours Operating time in minutes/seconds Current operating time in hours Current operating time in minutes/seconds DC1 frequency inverter parameters
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Control word (Index 2000hex) The control word object is used to control the frequency inverter. It contains manufacturer-specific commands.
Name Description value = 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Stop Clockwise rotating field (FWD) No action No action Not used Not used No action No action Not used Not used Not used Not used Not used Not used Not used Not used Block setpoint value (speed not variable) Overwrite setpoint value with 0 value = 1 Operation Anticlockwise rotating field (REV) Fault Reset free coasting
Frequency reference value (Index 2001hex) The frequency reference value is specified in hertz with a single decimal place. Example: 258dez 25.8 Hz User ramp time (Index 2003hex) The user ramp time is specified in seconds with two decimal places.
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Status word (Index 200Ahex) Information regarding the frequency inverter's device status and error messages is specified in the status word.
15 MSB Error Messages Statusword 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 LSB
Name
Description Value = 0 Value = 1 READY Running operation message (RUN) Anticlockwise rotating field (REV) Fault detected (FAULT) Frequency actual value equals setpoint value definition Zero speed Speed control activated
0 1 2 3 4 5 6 7
Drive not ready Stop Clockwise rotating field (FWD) no error Acceleration ramp Speed control deactivated Not used
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8 CANopen 8.4 Error Messages
8.4 Error Messages

Failure code [hex] 00 01 02 03 Value shown on display Description
StoP OI-b OL-br O-I
Stop, ready for operation Brake chopper overcurrent Braking resistance overload Overcurrent at frequency inverter output Motor overload Overtemperature on frequency inverter heat sink Motor, thermal overload Internal fault (power section) Overvoltage (DC link) Undervoltage (DC link) Overtemperature (heat sink) Undertemperature (heat sink) Default settings (parameters have been loaded) external error message Field bus error reserved Phase failure (mains side) Motor pick-up control function (for catching spinning motors) failed Internal thermistor fault (heat sink) EEPROM checksum fault Analog input: Out-of-range value Wire breakage (4-mA monitoring)
04 05 06 07 08 09 0A C0 0C 0D 0E 0F 10 11 12
I_t-trP PS-trP O_Uo IE U_Uo IE O-t U-t P-dEF E-triP SC-trP P-LOSS SPIn-F th-Flt dAtA-F 4-20 F
Frequency actual value (Index 200Bhex) The frequency reference value is specified in hertz with a single decimal place. Example: 125dez 12.5 Hz Current (Index 200Dhex) The current is specified with one decimal place. Example: 34 3.4 A
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9 Appendix 9.1 Special technical data
9 Appendix
9.1 Special technical data
The following tables show the technical data of the frequency inverter DC1 in the individual power classes with the allocated motor output.

9.1.1 DC1-1D
Size Rated operational current
The motor output allocation is based on the rated operational current. The motor output designates the respective active power output to the drive shaft of a normal, four pole, internally or externally ventilated alternating current asynchronous motor with 1.500 rpm at 50 Hz or 1.800 rpm at 60 Hz.
Symbol Ie IL S 230 V 240 V (230 V)1)
Unit A A kVA
2D3 2.3 3.45 0.92 0.96
4D3 4.3 6.45 1.71 1.79 0.75 1
5D8 5.8 8.7 2.31 2.41 1.1 1.5
Overload current for 60 s every 600 s at 50 C Apparent power at rated operation1)
Assigned motor rating
kW HP
0.37 0.5
Power side (primary side): Number of phases Rated operating voltage Input current Minimum braking resistance Pulse frequency Heat dissipation at rated operational current (Ie) Efficiency Size ULN1) ILN RB fPWM Pv V A kHz W 16 (adjustable 4 32) 22.3 0.95 FS1 27.9 0.95 FS1 33.4 0.95 FS2 single-phase or two-phase 110 - 10 % - 115 + 10 %, 50/60 Hz (99 - 126.5 V 0 %, 48 - 62 Hz 0 %) 6.7 12.5 16.8 47
1) Internal voltage doubler connection: ULN = 115 V U2 = 230 V; ULN = 120 V U2 = 240 V 2) recommended value (calculated), no standard rating
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9.1.2 DC1-S2
Size Rated operational current Overload current for 60 s every 600 s at 50 C Apparent power at rated operation 230 V 240 V Assigned motor rating 230 V P kW HP Power side (primary side): Number of phases Rated operating voltage Input current Minimum braking resistance Pulse frequency Efficiency Size ULN ILN RB fPWM V A kHz 16 (adjustable 4 32) 0.95 FS1 0.95 FS1 0.95 FS2 single-phase or two-phase 200 V - 10 % - 240 V + 10 %, 50/60 Hz (180 - 264 V 0 %, 48 - 62 Hz 0 %) 6.0 9.3 14.0 47 Symbol Ie IL S Unit A A kVA 4D3 4.3 6.5 1.71 1.79 0.37 0.5 7D0 7.0 10.5 2.79 2.91 0.75 1 011 10.5 15.8 4.38 4.57 1.1 1.5
9.1.3 DC1-12
Size Rated operational current (Ie) Overload current for 60 s every 600 s at 50 C Apparent power in rated operation 400 V 480 V Assigned motor rating 400 V 460 V Power side (Primary side) Number of phases Rated voltage Input current Minimum braking resistance Pulse frequency Efficiency Fan (device-internal, temperature-controlled) Size ULN ILN RB fPWM V A kHz 16 (adjustable 4 32) 0.96 FS1 0.96 FS1 0.96 FS1 0.96 FS2 0.96 FS3 0.96 FS3 three-phase 200 V - 10 % - 240 V + 10 %, 50/60 Hz (180 - 264 V 0 %, 48 - 62 Hz 0 %) 6.7 12.5 14.8 14.8 47 22.2 47 31.7 47 Symbol Ie IL S S P Unit A A kVA kVA kW HP 2D3 2.3 3.45 0.92 0.96 0.37 0.5 4D3 4.3 6.45 1.71 1.79 0.75 1 7D0 7.0 10.5 2.79 2.91 1.5 2 7D0 7.0 10.5 2.79 2.91 1.5 2 011 10.5 15.7 4.38 4.57 2.2 3 015 15 22.5 5.98 6.24 4.0 5
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9.1.4 DC1-32
Size Rated operational current Overload current for 60 s every 600 s at 50 C Apparent power at rated operation 230 V 240 V Assigned motor rating 230 V P kW HP Power side (primary side): Number of phases Rated operating voltage Input current Minimum braking resistance Pulse frequency Efficiency Fan (device-internal, temperature-controlled) Size ULN ILN RB fPWM V A kHz 8 (adjustable 4 -32) 0.96 FS1 0.96 FS1 0.96 FS1 0.96 FS2 0.96 FS2 0.96 FS3 three-phase 200 V - 15 % - 240 V +10 %, 50/60 Hz (180 - 264 V 0 %, 48 - 62 Hz 0 %) 3 5.8 9.2 9.2 47 13.7 47 20.7 47 Symbol Ie IL S Unit A A kVA 2D3 2.3 3.45 0.92 0.96 0.37 0.5 4D3 4.3 6.45 1.71 1.79 0.75 1 7D0 7.0 10.5 2.79 2.91 1.5 2 7D0 7.0 10.5 2.79 2.91 1.5 2 011 10.5 15.75 4.38 4.57 2.2 3 018 18 27 5.98 6.24 4.0 5
9.1.5 DC1-34
Size Rated operational current (Ie) Overload current for 60 s every 600 s at 50 C Apparent power in rated operation 400 V 480 V Assigned motor rating 400 V 460 V Power side (Primary side) Number of phases Rated voltage Input current Standard Minimum braking resistance Pulse frequency Efficiency Size ULN ILN M/MN RB fPWM V A % kHz 8 (adjustable 4 32) 0.97 FS1 0.97 FS1 0.97 FS2 0.97 FS1 0.97 FS2 0.97 FS3 0.97 FS3 0.97 FS3 three-phase 380 V - 10 % - 480 V + 10 %, 50/60 Hz (342 - 528 V 0 %, 48 - 62 Hz 0 %) 2.4 30 100 100 100 47 47 47 4.3 4.3 6.1 9.8 14.6 18.1 24.7 Symbol Ie IL S S P Unit A A kVA kVA kW HP 2D2 2.2 3.3 1.52 1.83 0.75 1 4D1 4.1 6.15 2.84 3.41 1.5 2 4D1 4.1 6.15 2.84 3.41 1.5 2 5D8 5.8 8.7 4.02 4.82 2.2 3 9D5 9.5 14.25 6.58 7.9 4 5 014 14 21 9.7 11.64 5.5 7.5 018 18 27 12.5 14.96 7.5 10 024 24 32 16.6 19.95 11 15
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9 Appendix 9.2 Dimensions and frame size
9.2 Dimensions and frame size

7 mm (0.28")
6 mm (0.24")
170 mm (6.9") 184 mm (7.24")
12 mm (0.47")
EMC VAR
1 2 3 4 5 6 7 8 9 10 11
50 mm (1.97") 81 mm (3.19")
4 mm (0.16") 124 mm (4.88")
Figure 87:
Size FS1
8 mm (0.31")
DC-
L1/L
L2/N
L3
6 mm (0.24")
12 mm (0.47") 215 mm (8.46") 231 mm (9.09")

EMC VAR
8 9 10 11 12 13
COM
14 15 16 17 18
DC+
BR
75 mm (2.95") 107 mm (4.21")
5 mm (0.2") 186 mm (7.32")
Figure 88:
Size FS2
170
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9 Appendix 9.3 PC interface card
9.3 PC interface card 9.3.1 DX-COM-STICK
Figure 89:
Equipment supplied DX-COM-STICK
DX-COM-STICK PC connection module Instructional leaflet drivesConnect parameter configuration software and driver software
The DX-COM-STICK PC connection card is not supplied with the DC1 frequency inverter.
The DX-COM-STICK computer interface module is designed to enable communications between a DC1 series frequency inverter and a computer with a Windows operating system (point-to-point connection). Together with the drivesConnect parameter configuration software, you can: Upload and download all parameters Save parameters and compare them to each other Print parameter lists Show graphs vs. time with the monitor display function. You can then save the oscillograms on your computer and print them.
The DX-COM-STICK computer interface module can be installed and connected without tools. DX-COM-STICK is plugged into the front of the DC1 frequency inverter.
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L1/L L2/N L3
L1/L L2/N L3
1 6 7 8 9 10 11
9 10 11
a Figure 90: Mounting DX-COM-STICK
a Fitting DX-COM-STICK b ready for operation
The interface module can simply be pulled out in order to remove it. When the supply voltage of the DC1 frequency inverter is switched on with the DX-COM-STICK fitted, the parameters can be copied via the two function keys: Upload: the parameters from the frequency inverter (AC-DRIVE) are loaded in DX-COM-STICK. Download: the parameters are loaded from the DX-COM-STICK to the frequency inverter (AC-DRIVES).
In order to upload or download the parameters, for example for the commissioning of series machines, the frequency inverter must be connected to the mains voltage.
The active data transfer is indicated by the green flashing LED.
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Table 21: Indicator PASS-r OS-Loc FAiL-r PASS-t FAiL-P Fail-t no-dAt dr-Loc dr-rUn tyPE-E tyPE-F Values that the DC1 frequency inverter display may show after a data transfer Explanation Parameter transfer to DX-COM-STICK interface module was successful DX-COM-STICK is interlocked. In order to transfer data, check the switch position on the side. Error while attempting to read the parameters from the frequency inverter. Parameter transfer to frequency inverter successful. The parameter set stored in the DX-COM-STICK is for a different output variable (different motor current, motor output, etc.) than that of the connected frequency inverter. Error when attempting to copy parameter set to frequency inverter No data found in DX-COM-STICK. Parameter set in frequency inverter locked. Unlock frequency inverter first. The frequency inverter has an enable signal and cannot take new parameters. Stop the frequency inverter. The parameter set stored in the DX-COM-STICK does not match the frequency inverter. Only transfers from the frequency inverter to the DX-COM-STICK are possible. The DX-COM-STICK is not compatible with the frequency inverter.
9.3.2 drivesConnect
The drivesConnect parameter software allows fast parameterization, operation, diagnostics and documentation (printout and storage of parameter lists) via a PC and the data transfer with an DC1 frequency inverter. The drivesConnect program is found in the CD enclosed with the frequency inverter and can also be downloaded for free on the Internet. The connection cable supplied with the DX-COM-PC-KIT, or a DX-COMSTICK, is required in order to connect to a computer. This connection cable features a galvanically isolated interface converter that makes it possible to connect the RJ45 connector to a USB port on a computer.
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9 Appendix 9.4 Cables and fuses
9.4 Cables and fuses

Select all the cross-sectional cable areas and cable protection fuses that you will be using in such a way as to comply with all applicable local standards. For an installation in accordance with UL Standards, the fuses and copper cable that are UL-approved and have a heat-resistance of +60/75 C are to be used. Use power cables with insulation according to the specified mains voltages for the permanent installation. A screened cable is not required on the mains side. On the motor side however, a complete (360), low-impedance, screened cable is necessary. The length of the motor cable depends on the RFI class. NOTICE When selecting fuses and cables, make sure to always comply with all the regulations that apply at the installation site.
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Table 22: Device type F1, Q1 = 1~ DC1-1D2D3 DC1-1D4D3 10 16 152) 20 6 10 16 10 16 25 32 352) 40 3~ Fusing and assigned cross-sectional areas U, V, W AWG1) 2 x 14 2 x 14 mm 3 x 1.5 3 x 1.5 AWG1) 3 x 14 3 x 14 PE mm 1.5 1.5 AWG1) 14 14 DC+, DC-, BR mm 1.5 1.5 AWG1) 14 14
L1/L, L2/N, L3 mm 2 x 1.5 2 x 1.5
DC1-1D5D8 DC1-S24D3 DC1-S27D0 DC1-S2011 DC1-122D3 DC1-124D3 DC1-127D0 DC1-12011
2 x 2.5 2 x 1.5 2 x 1.5 2 x 2.5 2 x 1.5 2 x 1.5 2x4 2x4
2 x 12 2 x 14 2 x 14 2 x 12 2 x 14 2 x 14 2 x 10 2 x 10
3 x 1.5 2 x 1.5 2 x 1.5 2 x 1.5 3 x 1.5 3 x 1.5 3 x 1.5 3 x 1.5
3 x 14 2 x 14 2 x 14 2 x 14 3 x 14 3 x 14 3 x 14 3 x 14
2.5 1.5 1.5 2.5 1.5 1.5 4 4
12 14 14 12 14 14 10 10
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
14 14 14 14 14 14 14 14
DC1-12015 DC1-322D3 DC1-324D3 DC1-327D0
6 10 16 152) 20 32 352) 6 10 10 16 152) 20 25 35
2x6 3 x 1.5 3 x 1.5 3 x 2.5
2x8 3 x 14 3 x 14 3 x 12
3 x 2.5 3 x 1.5 3 x 1.5 3 x 1.5
3 x 12 3 x 14 3 x 14 3 x 14
6 1.5 1.5 2.5
8 14 14 12
2.5 1.5 1.5 2.5
12 14 14 12
DC1-32011 DC1-32018
3x4 3x4
3 x 10 3 x 10
3 x 1.5 3 x 2.5
3 x 14 3 x 12
4 4
10 10
4 4
10 10
DC1-342D2 DC1-344D1 DC1-345D8 DC1-349D5
3 x 1.5 3 x 1.5 3 x 2.5 3 x 2.5
3 x 14 3 x 14 3 x 12 3 x 12
3 x 1.5 3 x 1.5 3 x 1.5 3 x 1.5
3 x 14 3 x 14 3 x 14 3 x 14
1.5 1.5 2.5 2.5
14 14 12 12
1.5 1.5 2.5 2.5
14 14 12 12
DC1-34014 DC1-34018 DC1-34024
3 x 2.5 3x4 3x6
3 x 12 3 x 10 3x8
3 x 2.5 3 x 2.5 3x6
3 x 12 3 x 12 3x8
2.5 4 6
12 10 8
2.5 4 6
12 10 8
1) AWG = American Wire Gauge 2) UL fuse with AWG
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Table 23: Device type Specified fuses Maximum permitted mains supply voltage ULN [V] DC1-1D2D3 DC1-1D4D3 DC1-1D5D8 DC1-S24D3 DC1-S27D0 DC1-S2011 DC1-122D3 DC1-124D3 DC1-127D0 DC1-12011 DC1-12015 DC1-322D3 DC1-324D3 DC1-327D0 DC1-32011 DC1-32018 DC1-342D2 DC1-344D1 DC1-345D8 DC1-349D5 DC1-34014 DC1-34018 DC1-34024 1) 2) 3) 1 AC 115 V +10 % 1 AC 115 V +10 % 1 AC 115 V +10 % 1 AC 240 V +10 % 1 AC 240 V +10 % 1 AC 240 V +10 % 1 AC 240 V +10 % 1 AC 240 V +10 % 1 AC 240 V +10 % 1 AC 240 V +10 % 1 AC 240 V +10 % 3 AC 240 V +10 % 3 AC 240 V +10 % 3 AC 240 V +10 % 3 AC 240 V +10 % 3 AC 240 V +10 % 3 AC 480 V +10 % 3 AC 480 V +10 % 3 AC 480 V +10 % 3 AC 480 V +10 % 3 AC 480 V +10 % 3 AC 480 V +10 % 3 AC 480 V +10 % VDE [A] 10 16 20 6 10 16 10 16 25 32 40 6 10 16 20 32 6 10 10 16 20 25 35 UL1) [A] 10 15 20 6 10 16 10 16 25 35 40 6 10 15 20 35 6 10 10 15 20 25 35
2) 3)
Part no. Eaton (VDE) FAZ-B10/1N FAZ-B16/1N FAZ-B20/1N FAZ-B6/1N FAZ-B10/1N FAZ-B16/1N FAZ-B10/1N FAZ-B16/1N FAZ-B25/1N FAZ-B32/1N FAZ-B40/1N FAZ-B6/3 FAZ-B10/3 FAZ-B16/3 FAZ-B20/3 FAZ-B32/3 FAZ-B6/3 FAZ-B10/3 FAZ-B10/3 FAZ-B16/3 FAZ-B20/3 FAZ-B25/3 FAZ-B32/3 PKM0-6,3 PKM0-10 PKM0-16 PKM0-20 PKM0-32 PKM0-6,3 PKM0-10 PKM0-10 PKM0-16 PKM0-20 PKM0-25 PKM0-32
Fuse UL-rated, class J, 600 V Icn = 10 kA Icn = 50 kA
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9 Appendix 9.5 Mains contactors
9.5 Mains contactors
The mains contactors shown here allow for the input-side rated operating current ILN of the frequency inverter without a main choke. The selection is based on the free air thermal current Ith = Ie (AC-1) at the stated ambient temperature. NOTICE The inching operation is not permissible via the mains contactor (Pause time 60 s between switching off and on).
DILM12-XP1 P1DILEM DILM DILEM
Technical data on the mains contactors can be found in the main catalog HPL, Contactors DILEM and DILM7.
A1 1
13
A2
6 14
DILM12-XP1 P1DILEM
Figure 91:
Mains contactor at single-phase connection
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9 Appendix 9.5 Mains contactors

Table 24: Device type DC1 Assigned mains contactors Rated input current related mains contactor Part no. thermal current AC-1 +50 C ULN ULN ILN [A] DC1-1D2D3 DC1-1D4D3 DC1-1D5D8 DC1-1S24D3 DC1-1S27D0 DC1-1S2011 DC1-122D3 DC1-124D3 DC1-127D0FN DC1-127D0FB DC1-12011 DC1-12015 DC1-322D3 DC1-324D3 DC1-327D0FN DC1-327D0FB DC1-32011 DC1-32018 DC1-342D2 DC1-344D1FN DC1-344D1FB DC1-345D8 DC1-349D5 DC1-34014 DC1-34018 DC1-34024 1 AC 110 V 1 AC 110 V 1 AC 110 V 1 AC 230 V 1 AC 230 V 1 AC 230 V 1 AC 230 V 1 AC 230 V 1 AC 230 V 1 AC 230 V 1 AC 230 V 1 AC 230 V 3 AC 230 V 3 AC 230 V 3 AC 230 V 3 AC 230 V 3 AC 230 V 3 AC 230 V 3 AC 400 V 3 AC 400 V 3 AC 400 V 3 AC 400 V 3 AC 400 V 3 AC 400 V 3 AC 400 V 3 AC 400 V 1 AC 120 V 1 AC 120 V 1 AC 120 V 1 AC 240 V 1 AC 240 V 1 AC 240 V 1 AC 240 V 1 AC 240 V 1 AC 240 V 1 AC 240 V 1 AC 240 V 1 AC 240 V 3 AC 240 V 3 AC 240 V 3 AC 240 V 3 AC 240 V 3 AC 240 V 3 AC 240 V 3 AC 480 V 3 AC 480 V 3 AC 480 V 3 AC 480 V 3 AC 480 V 3 AC 480 V 3 AC 480 V 3 AC 480 V 6.7 12.5 16.8 6.0 9.3 14.0 6.7 12.5 14.8 14.8 22.2 31.7 3.0 5.8 9.2 9.2 13.7 20.7 2.4 4.3 4.3 6.1 9.8 14.6 18.1 24.7 DILEM-10 + DILM12-XP1 DILEM-10 + DILM12-XP1 DILEM-10 + DILM12-XP1 DILEM-10 + DILM12-XP1 DILEM-10 + DILM12-XP1 DILEM-10 + DILM12-XP1 DILEM-10 + DILM12-XP1 DILM7 DILM7 DILM7 DILM7 DILM17 DILM17 DILEM-10 DILEM-10 DILEM-10 DILEM-10 DILM7 DILM7 DILM171) DILEM-10 DILEM-10 DILEM-10 DILEM-10 DILEM-10 DILM7 DILM7 DILM17 IN [A] 20 20 20 20 20 20 20 21 21 21 21 38 38 20 20 20 20 21 21 38 20 20 20 20 20 21 21 38 +40 C IN [A] 22 22 22 22 22 22 22 22 22 22 40 40 22 22 22 22 22 22 40 22 22 22 22 22 22 22 40
Rated operating voltage (50 Hz) (60 Hz)
1) For UL installation observe note Page 178 2) maximum operating temperature +40 C
178
For UL compliant installation and operation, the mains side switching devices must allow for a 1.25 times higher input current. The switching devices meets this requirement.
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9 Appendix 9.6 Braking resistances
9.6 Braking resistances

DC1 series frequency inverters of size FS2 and larger come with an internal brake chopper. This brake chopper can be activated using parameter P-34. A braking resistor connected to the DC+ and BR terminals of a DC1 frequency inverter will be automatically switched on if necessary. The magnitude of the DC link voltage can be read in parameter P00-08. Braking resistors convert the mechanical braking energy produced during extended periods of dynamic operation or when braking large moments of inertia into heat.
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9 Appendix 9.7 Mains chokes
9.7 Mains chokes

Allocating the mains chokes is done according to the rated input currents of the frequency inverter (without upstream main choke).
Figure 92:
main chokes DEX-LN
When the frequency inverter is operating at its rated current limit, the mains choke with a uK value of around 4 % causes a reduction of the frequency inverters maximum possible output voltage (U2) to about 96 % of the mains voltage (ULN). Mains chokes reduce the magnitude of the current harmonics up to about 30 % and increase the lifespan of frequency inverters and upstream-connected switching devices.
I 1.0 Ie 0.9 0.8 0.7 0.6 0.5 0 1000 2000 3000 4000 5000 h [m]
I 1.0 Ie 0.9 0.8 0.7 0.6 0.5 40 45 50 55 60 65 70 ta [C] Iso. class B Iso. class F
Figure 93:
T
Derating values for deviating installation altitudes and ambient air temperatures
Further information and technical data on the mains chokes of the DX-LN series is provided in instructional leaflet IL00906003Z.
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9 Appendix 9.7 Mains chokes

Table 25: Device type DC1 ILN [A] DC1-122D3 DC1-S24D3 DC1-124D3 DC1-S14D3 DC1-S27D0 DC1-1D2D3 DC1-S1011 DC1-127D0 DC1-S14D3 DC1-12011 DC1-1D5D8 DC1-12015 5 6 8.5 8.5 9.3 11 12.5 13.9 19 19.5 25 30.5 DX-LN1-032 32 50/60 10 % 260 +0 % DX-LN1-018 DX-LN1-024 18 24 50/60 10 % 50/60 10 % 260 +0 % 260 +0 % DX-LN1-013 13 50/60 10 % 260 +0 % DX-LN1-009 8.6 50/60 10 % 260 +0 % DX-LN1-006 Compatible DX-LN1 single-phase main chokes Assigned motor reactor Part no. Rated operational current Ie [A] 5.8 Frequency f [Hz] 50/60 10 % ULNmax [V] 260 +0 %
Rated input current
Table 26: Device type DC1 ILN [A] DC1-322D3 DC1-432D2 DC1-324D3 DC1-324D1 DC1-345D8 DC1-327D0 DC1-349D5 DC1-32011 DC1-32018 DC1-34018 DC1-34024 3 2.4 4.5 4.3 6.1 7.3 9.8 11 18.8 18.1 24.7
Compatible DX-LN3 three-phase main chokes Assigned motor reactor Part no. Rated operational current Ie [A] DX-LN3-004 4 Frequency f [Hz] 50/60 10 % ULNmax [V] 550 +0 %
Rated input current
DX-LN3-006
50/60 10 %
550 +0 %
DX-LN3-010
10
50/60 10 %
550 +0 %
DX-LN3-016 DX-LN3-025
16 25
50/60 10 % 50/60 10 %
550 +0 % 550 +0 %
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9 Appendix 9.8 Motor reactors
9.8 Motor reactors

The motor reactor is in the output of the frequency inverter. Its rated operational current must always be greater than/equal to the rated operational current of frequency inverter.
Figure 94:
Motor reactors DX-LM3
DX-LM3... Umax f2
fPWM
I 1.0 Ie 0.9 0.8 0.7 0.6 0.5 0 1000 2000
When multiple motors are connected in parallel in the motor reactor, the rated operational current of the motor reactor must be greater than the total current of all motors.
I 1.0 Ie 0.9 0.8 0.7 0.6 3000 4000 5000 h [m] 0.5 40 45 50 55 60 65 70 ta [C] Iso. class B Iso. class F
Figure 95:
Further information and technical data on the motor reactors of the DX-LM3 series is provided in instructional leaflet IL00906003Z.
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Umax
M 3~
9 Appendix 9.8 Motor reactors

Table 27: Device type Rated operational current Allocation of the motor reactors for frequency inverters of the 230-V class Assigned motor power
Assigned motor reactor
at ambient temperature to +50 C Ie [A] DC1-122D3 DC1-124D3 DC1-127D0 DC1-12011 DC1-12015 DC1-1D2D3 DC1-1D4D3 DC1-1D5D8 DC1-322D3 DC1-324D3 DC1-327D3 DC1-32011 DC1-32018 2.3 4.3 7 10.5 15 2.3 4.3 5.8 2.3 4.3 7 10.5 18 DX-LM3-005 DX-LM3-005 DX-LM3-008 DX-LM3-011 DX-LM3-016 DX-LM3-005 DX-LM3-005 DX-LM3-008 DX-LM3-005 DX-LM3-005 DX-LM3-008 DX-LM3-008 DX-LM3-035
Rated operational current Ie [A] 5 5 8 11 16 5 5 8 5 5 8 8 35
(230 V, 50 Hz) P [kW] 0.37 0.75 1.5 2.2 4 0.37 0.75 1.1 0.37 0.75 1.5 2.2 4 Ie [A] 2 3.2 6.3 8.7 14.8 2 3.2 4.6 2 3.2 6.3 8.7 14.8
(220 - 240 V, 60 Hz) P [HP] 0.5 1 2 3 5 0.5 1 1.5 0.5 1 2 3 5 Ie [A] 2.2 4.2 6.8 9.6 15 2.2 4.2 5.8 2.2 4.2 6.8 9.6 15.2
Notes: max. power supply (Umax): 750 V 0 % Maximum permissible frequency: 200 Hz Maximum permissible pulse frequency (fPWM): 12 kHz Table 28: Device type Rated operational current Compatible motor reactors for 400-V class frequency inverters Assigned motor power
Assigned motor reactor
at ambient temperature to +50 C Ie [A] DC1-342D2 DC1-344D1 DC1-345D8 DC1-349D5 DC1-34014 DC1-34018 DC1-34024 2.2 4.1 5.8 9.5 14 18 24 DX-LM3-005 DX-LM3-005 DX-LM3-008 DX-LM3-011 DX-LM3-016 DX-LM3-035 DX-LM3-035
Rated operational current Ie [A] 5 5 8 11 16 35 35
(400 V, 50 Hz) P [kW] 0.75 1.5 2.2 4 5.5 7.5 11 Ie [A] 1.9 3.6 5 8.5 11.3 15.2 21.7
(440 - 480 V, 60 Hz) P [HP] 1 2 3 5 7.5 10 15 Ie [A] 2.1 3.4 4.8 7.6 11 14 21
Notes: max. power supply (Umax): 750 V 0 % Maximum permissible frequency: 200 Hz Maximum permissible pulse frequency (fPWM): 12 kHz
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9 Appendix 9.9 Sinusoidal filter
9.9 Sinusoidal filter
Figure 96:
Sinusoidal filter DX-SIN3
The DX-SIN3 sinusoidal filter removes high-frequency components from the frequency inverters output voltage (U2). This reduces conducted and radiated interference. The sinusoidal filters output voltage has a sine wave shape with a small superimposed ripple voltage. The sinusoidal voltages total harmonic distortion is typically 5 to 10 %. This reduces noise and losses in the motor.
U2 DX-SIN3... f2 le fPWM Umax L
M 3~
uk
Figure 97: Maximum permissible motor cable lengths a Screened motor cable: U2 230 V 200 m (656.17 ft); U2 500 V 150 m (492.13 ft) Unscreened motor cable: U2 230 V 300 m (924.25 ft); U2 500 V 200 m (656.17 ft
I 1.0 Ie 0.9 0.8 0.7 0.6 0.5 0 1000 2000 3000 4000 h [m]
I 1.0 Ie 0.9 0.8 0.7 0.6 0.5 40 45 50 55 ta [C] Iso. class F
Figure 98:
For more information and technical data regarding DX-SIN3 series sinusoidal filters, please consult instructional leaflet IL00906001Z.
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Table 29: Device type Rated operational current Ie for DC1 [A] DC1-122D3 DC1-1D2D3 DC1-322D3 DC1-432D2 DC1-124D3 DC1-1D4D3 DC1-324D3 DC1-324D1 DC1-127D0 DC1-1D5D8 DC1-327D0 DC1-345D8 DC1-349D5 DC1-12011 DC1-32011 DC1-12015 DC1-32018 DC1-34018 DC1-34024 2.3 2.3 2.3 2.2 4.3 4.3 4.3 4.1 7 5.8 7 5.8 9.5 10.5 10.5 15 18 18 24 DX-SIN3-032 32 0 - 150 8.7 0 - 440 3 -8 0 - 520 4-8 DX-SIN3-023 23.5 0 - 150 8 0 - 440 3 -8 0 - 520 4-8 DX-SIN3-016 16.5 0 - 150 7.5 0 - 440 3 -8 0 - 520 4-8 DX-SIN3-010 10 0 - 150 7 0 - 440 3 -8 0 - 520 4-8 Assigned sinusoidal filter Part no. DX-SIN3-004 Assignment of sinusoidal filters Ie f2 Uk Ue1 fPWM1 Ue2 fPWM2
[A] 4
[Hz] 0 - 150
[%] 7.5
[V] 0 - 440
[kHz] 3 -8
[V] 0 - 520
[kHz] 4-8
Note: Sinusoidal filter DX-SIN3 should only be operated with fixed pulse frequencies: Range fPWM1 at rated operating voltage Ue1 Range fPWM2 at rated operating voltage Ue2
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Alphabetical index
Numericals 87-Hz Characteristic curve . . . . . . . . . . . . . . . . . . 40 A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 AC motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 AC-voltage system . . . . . . . . . . . . . . . . . . . . . . . . 30 Air Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Ambient air temperature . . . . . . . . . . . . . . . . . . . 24 Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 B Block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Brake chopper . . . . . . . . . . . . . . . . . . . . . . 13, 14, 19 Bus termination resistor . . . . . . . . . . . . . . . . . . . . 77 Bypass operation . . . . . . . . . . . . . . . . . . . . . . . . . . 42 C Cable Fuse protection and max. conductor cross sections . . . . . . . . . . . . . . 174 Cable cross-sections . . . . . . . . . . . . . . . . . . . . . . . 34 Capacitor motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Catalog number selection . . . . . . . . . . . . . . . . . . 14 CE-Approval mark . . . . . . . . . . . . . . . . . . . . . . . . . 25 checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Circuit type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 40 Clearances, thermal . . . . . . . . . . . . . . . . . . . . . . . 50 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Commutating reactor, see mains reactor . . . . . 33 Conformity (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Connecting the control section . . . . . . . . . . . . . . 70 Connecting the power section . . . . . . . . . . . . . . 64 Connection asymmetrically earthed network . . . . . . . . . 30 Cable, screened . . . . . . . . . . . . . . . . . . . . . . . 68 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 control signal terminals, example . . . . . . . . 85 Digital input . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 EX motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 in control section . . . . . . . . . . . . . . . . . . . . . . 70 in power section . . . . . . . . . . . . . . . . . . . . . . . 64 motor (block diagram) . . . . . . . . . . . . . . . . . . 23 Connection to IT networks . . . . . . . . . . . . . . . . . . 25 Control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Control inputs default settings . . . . . . . . . . . . . . . . . . . . . . . . 73 Control panel mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 surface, calculation . . . . . . . . . . . . . . . . . . . . 53 Control panel dimensioning . . . . . . . . . . . . . . . . . 53 Control signal terminals Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Control terminal strip . . . . . . . . . . . . . . . . . . . . . . 70 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 CRC (Cyclical Redundancy Check) . . . . . . . . . . 145 D DC link voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 DC-braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Default settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Degree of protection . . . . . . . . . . . . . . . . . . . . 13, 19 Delta circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Derating values . . . . . . . . . . . . . . . . . . . . . . 180, 182 Digital input Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Digital output Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 drivesConnect . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 drivesConnect parameter configuration software . . . . . . . . . . . . . . . . . . . . 173 DS (default setting) . . . . . . . . . . . . . . . . . . . . . . . . . 6 E Earth-fault loop impedance . . . . . . . . . . . . . . . . . 59 Earth-fault protection . . . . . . . . . . . . . . . . . . . . . . 60 Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . 63 Electrical power network . . . . . . . . . . . . . . . . . . . 30 EMC Compliant setup, example . . . . . . . . . . . . . . 62 Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 -measures in the control panel . . . . . . . . . . . 58 measures, general . . . . . . . . . . . . . . . . . . . . . 36 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 EMC (electromagnetic compatibility) . . . . . . . . . . 6 EMC filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 EMC screw . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 60 Emitted interference . . . . . . . . . . . . . . . . . . . . . . . 37
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EMT6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Equipment supplied . . . . . . . . . . . . . . . . . . . . . . . 11 Error memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 ESD measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Ex motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 F Fault current (to earth) . . . . . . . . . . . . . . . . . . . . . 60 FE, see functional earth . . . . . . . . . . . . . . . . . . . . . 6 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Features DC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Fixed frequency . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Fixed frequency setpoint values . . . . . . . . . . . . 125 Fixing on mounting rail . . . . . . . . . . . . . . . . . . . . . . . 56 with screws . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Free space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Frequency jump . . . . . . . . . . . . . . . . . . . . . . . . . . 120 FS (frame size, size) . . . . . . . . . . . . . . . . . . . . . . . . 6 Functional earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 FWD (forward run, clockwise rotation field) . . . . 6 G GND (ground) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Guidelines 73/23/EEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 89/336/EEC . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 89/392/EEC . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 93/68/EEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 H Harmonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Hazard warnings, operational . . . . . . . . . . . . . . . 84 Heat dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Heat transfer coefficient . . . . . . . . . . . . . . . . . . . . 53 Hotline (Eaton Industries GmbH) . . . . . . . . . . . . 27 I I/O (Control signal terminals) . . . . . . . . . . . . . . . . 71 IGBT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Immission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Inching operation . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Incoming unit, block diagram . . . . . . . . . . . . . . . . 22 Input process data . . . . . . . . . . . . . . . . . . . . . . . . 147 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
188
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 EMC-compatibility . . . . . . . . . . . . . . . . . . . . . 58 Instructional leaflet . . . . . . . . . . . . . . . . . . . . . . . . 12 IL04020009Z . . . . . . . . . . . . . . . . . . . . . . . . . . 12 IL04020013Z . . . . . . . . . . . . . . . . . . . . . . . . . . 12 IL04020014Z . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Insulation Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Interference immunity . . . . . . . . . . . . . . . . . . . . . 37 Internal DC link . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Internal DC link capacitors . . . . . . . . . . . . . . . . . . 27 Inverter, block diagram . . . . . . . . . . . . . . . . . . . . . 22 IT network, connection . . . . . . . . . . . . . . . . . . . . . 30 L LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Leakage Current . . . . . . . . . . . . . . . . . . . . 35, 58, 63 Load Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 M Magnet system . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Main choke . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 180 Mains cable insulation . . . . . . . . . . . . . . . . . . . . . 82 Mains contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Mains contactors . . . . . . . . . . . . . . . . . . . . . . . . . 177 Mains form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Mains supply voltages . . . . . . . . . . . . . . . . . . . . . . 7 Mains voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 31 North American . . . . . . . . . . . . . . . . . . . . . . . . 7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 manufacturing date . . . . . . . . . . . . . . . . . . . . . . . . 13 Menu navigation (operating unit) . . . . . . . . . . . 105 Modbus Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Register mapping . . . . . . . . . . . . . . . . . . . . . 147 RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141, 144 Motor Cable insulation check . . . . . . . . . . . . . . . . . . 82 Cable, screened . . . . . . . . . . . . . . . . . . . . . . . 69 chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 connection, block diagram . . . . . . . . . . . . . . 23 explosion-proof . . . . . . . . . . . . . . . . . . . . . . . . 43 Insulation test . . . . . . . . . . . . . . . . . . . . . . . . . 82 selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 setting the parameters (P7) . . . . . . . . . . . . 123 Motor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Motor earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Motor potentiometer . . . . . . . . . . . . . . . . . . . . . 111 Motor shaft power . . . . . . . . . . . . . . . . . . . . . . . . 23
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Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . 50 N Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 O Operating mode speed control . . . . . . . . . . . . . . . . . . . . . . . . . 38 V/Hz control . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 block diagram . . . . . . . . . . . . . . . . . . . . . . . . . 23 Operational data indicator . . . . . . . . . . . . . . . . . 136 Optional modules DXC-EXT-IO110 . . . . . . . . . . . . . . . . . . . . . . . 75 DXC-EXT-IO230 . . . . . . . . . . . . . . . . . . . . . . . 75 P Parallel connection of several motors . . . . . . . . . . . . 24 operation, multiple motors . . . . . . . . . . . . . . 38 resonances . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Parameters Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Upload/Download . . . . . . . . . . . . . . . . . . . . . 172 PC interface card . . . . . . . . . . . . . . . . . . . . . . . . . 171 PC PC interface card . . . . . . . . . . . . . . . . . . . . . . 171 PDS (power drive system) . . . . . . . . . . . . . . . . . . . 6 PE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 PES (protective earth shielding) . . . . . . . . . . . . . . 6 PNU = (parameter number) . . . . . . . . . . . . . . . . . . 6 Point-to-point connection . . . . . . . . . . . . . . . . . . 171 Power Drive System -> (magnet system) . . . . . 29 Power networks AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Grounded star point . . . . . . . . . . . . . . . . . . . . . 7 phase-earthed delta networks . . . . . . . . . . . 30 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Star . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Protective earth . . . . . . . . . . . . . . . . . . . . . . . . . 6, 59 PSC motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
R Radio interference . . . . . . . . . . . . . . . . . . . . . . . . . 36 Radio interference filter Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . 22 Radio interference suppression filter . . . . . . . . . 15 Rated data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Rated motor current . . . . . . . . . . . . . . . . . . . . . . . 24 Rated operational data general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 rated operational data nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Reactive power compensation devices . . . . . . . 33 Rectifier bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Redundancy check, cyclic . . . . . . . . . . . . . . . . . 145 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Residual current circuit breaker, see residual current device . . . . . . . . . . . . . . . . . 35 Residual Current Device . . . . . . . . . . . . . . . . . . . . 35 Residual current device . . . . . . . . . . . . . . . . . . . . 35 Residual current device FI . . . . . . . . . . . . . . . . . . 35 Residual current devices . . . . . . . . . . . . . . . . . . . 35 REV (reverse run, anticlockwise rotation field active) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 RJ45 interface . . . . . . . . . . . . . . . . . . . . . . . . . 21, 77 S Scaled value range . . . . . . . . . . . . . . . . . . . . . . . 110 Selection criteria . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Selection criteria, for frequency inverters . . . . . 24 Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Setpoint input . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Signal cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Sinusoidal filter . . . . . . . . . . . . . . . . . . . . . . . . 24, 43 Slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Slip compensation . . . . . . . . . . . . . . . . . . . . . . . . 128 Speed behavior with slip compensation . . . . . . . . . . . . . . . . 129 without slip compensation . . . . . . . . . . . . . 128 Split pole motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
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Standards EN 50178 . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 35 EN 60204 . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 34 EN 60335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 EN 60529 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 EN 61800-3 . . . . . . . . . . . . . . . . . . . . . . . . 78, 81 IEC 60034-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 IEC 60038 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 IEC 60364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 IEC 60947 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 IEC 61557-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 IEC 755 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 IEC 890 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 IEC/EN 60715 . . . . . . . . . . . . . . . . . . . . . . . . . 56 IEC/EN 61800-3 . . . . . . . . . . . . . . . . . 15, 32, 36 IEC/EN 61800-5-1 . . . . . . . . . . . . . . . . . . . . . . 63 VDE 0113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 VDE 0160 . . . . . . . . . . . . . . . . . . . . . . . . . 34, 58 VDE 017-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 VDE 0289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Star connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Starting torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Stator windings, motor . . . . . . . . . . . . . . . . . . . . 123 Steinmetz circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . 24, 63 Support (Eaton Industries GmbH) . . . . . . . . . 6, 159 Surface mounting, EMC-compliant . . . . . . . . . . . 62 System earthing . . . . . . . . . . . . . . . . . . . . . . . . . . 59 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . 10 T Technical data Cables and fuses . . . . . . . . . . . . . . . . . . . . . 174 Temperature class . . . . . . . . . . . . . . . . . . . . . . . . . 40 Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 THD (Total Harmonic Distortion) . . . . . . . . . . . . . 32 Three-phase asynchronous motor . . . . . . . . . . . 23 Three-wire control . . . . . . . . . . . . . . . . . . . . . . . . 115 Total harmonic distortion . . . . . . . . . . . . . . . . . . . 33 Transistor output . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Two-wire control . . . . . . . . . . . . . . . . . . . . . . . . . 113 Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 U UL (underwriters laboratories) . . . . . . . . . . . . . . . . 6 Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Use (intended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
V V/f-characteristic curve . . . . . . . . . . . . . . . . . . . . . 41 VAR screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Voltage balance . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Voltage categories . . . . . . . . . . . . . . . . . . . . . . . . . 13 Voltage doubler . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Voltage drop, permissible . . . . . . . . . . . . . . . . . . . . 7 W Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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Manual

PowerXL DC1 Frequency Inverter

Production: Ren Wiegand Translation: globaldocs GmbH

Danger! Dangerous electrical voltage!

Eaton Industries GmbH Safety instructions

EMC compliance .......................................................................... 36

DC1 Frequency Inverter

DC1 Frequency Inverter

DC1 Frequency Inverter

DC1 Frequency Inverter

0 About this manual 0.1 Target group

0 About this manual

0.1 Target group

0.2 Writing conventions

Indicates useful tips.

NOTICE Warns about the possibility of material damage.

DANGER Warns of hazardous situations that result in serious injury or death.

DC1 Frequency Inverter

0 About this manual 0.3 Abbreviations

The following abbreviations are used in this manual.

DC1 Frequency Inverter

0 About this manual 0.4 Mains supply voltages

0.4 Mains supply voltages

Length Power Torque Temperature Speed Weight

1 in () 1 HP = 1.014 PS 1 lbf in 1 F (TF) 1 rpm 1 lb

25.4 mm 0.7457 kW 0.113 Nm -17.222 C (TC) 1 min-1 0.4536 kg

0.0394 1.341 8.851 TF = TC 9/5 + 32 1 2.205

DC1 Frequency Inverter

0 About this manual 0.5 Units

DC1 Frequency Inverter

1 DC1 device series 1.1 Introduction

1 DC1 device series

DC1 frequency inverter

1 DC1 device series 1.2 System overview

1.2 System overview

DC1 frequency inverter

1 DC1 device series 1.3 Checking the delivery

1.3 Checking the delivery

Location of nameplate on DC1 frequency inverter

DC1 frequency inverter

1 DC1 device series 1.3 Checking the delivery

Equipment supplied with DC1 frequency inverter

DC1 frequency inverter

1 DC1 device series 1.4 Rated data

1.4 Rated data

1.4.1 Rating data on the nameplate

DC1 frequency inverter

1 DC1 device series 1.4 Rated data

1.4.2 Key to part numbers

Type N = Standard basic device

DC1 frequency inverter

1 DC1 device series 1.4 Rated data

DC1 frequency inverter

1 DC1 device series 1.4 Rated data

1.4.3 General rated operational data

Degree of protection Busbar tag shroud

1 DC1 device series 1.4 Rated data

DC1 frequency inverter

1 DC1 device series 1.4 Rated data