UW Water Resources and Innovation Conference 2015
UW Water Resources and Innovation Conference 2015
UW Water Resources and Innovation Conference 2015
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GENERAL INFORMATION
Liability
The conference organisers and Umgeni Water give notice that they do not accept
responsibility or liability in respect of either person or property for injury, damage, loss,
accident, delay or irregularity which may be occasioned as a result of attendance at the
conference or the social event.
Name Badges
Badges are the tickets to teas, lunch meals and to the cocktail event and should be worn at
all times as they need to be displayed at entry.
Smoking / Mobile Phones
Please note that smoking is not permitted anywhere in the ICC except designated areas.
Mobile phones should be switched off during sessions.
Exhibition and Posters
Suppliers will be exhibiting their products at the tea / lunch area and can be viewed during
the tea and lunch breaks. Likewise, posters will also be displayed at the Umgeni Water stand
in the same area.
Delegate Interaction and Participation
Umgeni Water values feedback and comment from its guests at the conference. To this
effect after each thematic session, delegates are requested to answer a question on the
paper provided pertaining to the presentation session attended and drop the completed
paper a box at the session venue.
Names drawn randomly at the end of the session in each of the two venues will win the lucky
delegate a gift.
Continuous Professional Development (CPD)
The conference is validated for CPD points for professional engineers, technologists and
technicians registered with ECSA. The required CPD credit sheets will be available at each
conference venue from the session chairperson.
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08h00-09h00
08h30-09h00
09h00-09h05
09h05-09h15
09h15-09h25
09h25-09h40
09h40-09h45
09h45-10h00
10h00-10h15
10h15-10h30
10h30 -11h00
11h00 -12h00
12h00- 13h00
13h00 14h00
Tea / Coffee
Briefing Session for Speakers
Board Member opens conference and introduces children to sing the National
Anthem
Board Member introduces CE who officially welcomes delegates and Dignitaries
Board Member introduces Speaker to deliver message from the KZN Province
and Local government
Board Member introduces Key Note Speaker:
Ministry of Water and Sanitation delivers key note address
School children: Musical item
Board Member presides over the next three technical papers
Value Added By Focused Research And Development Projects
Peter Thompson
A concept plan to supply bulk water in KwaZulu-Natal
Kevin Meier
An Innovative Approach to Bulk Water Services Pricing
Kajal Singh
TEA
Leadership and Human Capital
Development (Chairperson:
Mokete Mayongo)
Operational Resiliency
Tomorrows
excellence
starts
TODAY,
Young
Professionals
Perspective of Umgeni Waters future
(Bongani Dladla)
Linking Municipalities to
Innovation Research and
Development (Chairperson:
William Moraka)
A Tactical Approach to facilitating
better Water and Sanitation
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Management (William Moraka)
Why Municipalities should work
closely with Universities, Water
Boards.
Some working Models,
Centre
of
Competence
(Prof Chris Buckley)
Gillham)
A Sustainable Approach to Asset
Management (Ntsiki Baai)
Naidoo Dan
Title
A Sustainable Approach to Asset Management
Why Municipalities should work closely with Universities,
Water Boards. Some working Models, Centre of
Competence
Water Quality and Supply, Risk Management
Tomorrows excellence starts TODAY, Young
Professionals Perspective of Umgeni Waters future
Water Utility Benchmarking System
The Importance Of Planning When Expanding A Pipeline
Network
Umgeni Waters capacity to deliver large scale bulk water
delivery projects. Case Study- Lower Tugela Water
Treatment System
Understanding Drivers And Developing Solutions To
Address Deteriorating Water Quality In The Upper Umgeni
Catchment
Operational Resiliency: What Makes Operations
Successful?
Umgeni Waters Innovative Approach to Package Water
Treatment Plants for Rural Applications
Youth Skills Development and Training
A concept plan to supply bulk water in KwaZulu-Natal
A Tactical Approach to facilitating better Water and
Sanitation Management
Nicoll Angus
Sibiya Lindelani and Sachita Korlam
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Title
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Page 1 of 51
A 5 year programme was then developed with its first milestone being the assessment whose scope
was packaged into 4 outputs as outline below:
Output 1 Assessment UWs readiness for the certification against the eminent ISO 55001
Certification by 2020
Output 2 Review the existing infrastructure risk management systems and processes leading to
a formal infrastructure risk quantification system.
Output 3 Perform a high level advanced asset condition and asset performance assessment,
based on standardised and tested asset management principles and submit a detailed report
Primarily, the key internal stakeholders had to be engaged with the view of removing barriers and
promoting collaboration within all Divisions to ensure success of the primary objective. Thereafter, the
following methods were applied in respect of each output.
For output 1, the current maturity level was compared to the desired maturity target. The maturity
target was set at 3 (out of 5) as an organisation would need to be scoring consistently 3 or above in
order to be able to qualify for ISO or PAS 55 certification. This enabled a set of activities to be defined
in support of improving asset performance towards the desired maturity. The scores were based on
the 17 KPA Pragma model and also benchmarked against three current standards: PAS55, ISO
55000. A detailed desktop systems analysis focusing on policies, procedures, practices, reports, and
interviews of key personnel at all levels was undertaken to assess levels of knowledge for
understanding and for action.
For output 2, the ISO 31000:2009 risk management process was used. This process was initiated by
establishing the context of the Umgeni Water (Infrastructure Risk Management System), more
specifically the objectives of Umgeni Water. These objectives, in the context of the exercise, are
defined as Critical Success Factors (CSFs) from a risk management perspective. By further taking a
risk-based view on these CSFs, major risks to Umgeni Waters Infrastructure were identified. In other
words, potential risks impacting the achievement of the Umgeni Waters CSFs were highlighted. Risk
owners were allocated to each specific risk. These CSFs where rated according to a significance
scale of 1-5. The Umgeni IRM framework was used to underpin the risk model used to rate the risks
identified.
Finally in output 3, the condition assessment of all assets identified for assessment employed a
combination of vibration analysis, infra-red thermography, oil analysis, ultrasound detection and visual
inspection. In addition to the above, pump efficiency measurements required power, speed, flow and
pressure to be measured and compared to system curves. A standardised 5 level system was used to
measure the state of the asset focusing on (i) condition level and (ii) life status level.
The Condition Level is a measure of the state of health of the asset by identification of factors that
influence remnant life. Condition is relevant for short to medium term planning. It is of most interest to
reliability, maintenance and production managers as it affects the Opex budget.
The Life Status level is an estimate of where the asset is positioned on its typical usable life curve.
Life Status is relevant to long term planning and is of most interest to asset managers as it affects the
Capex budget.
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Biography
Ntsikelelo Euphony Baai is a professional Technologist with a BTech in Mechanical Engineering. He also holds a Masters in
Business Leadership. He has vast experience in Infrastructure
asset management and is currently working for Umgeni Water as
an Asset Manager. His responsibilities include developing and
implementing an asset strategy leading to effective utilisation and
revenue generation in line with the service delivery strategy of
Umgeni Water.
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Why Municipalities should work closely with Universities, Water Boards. Some working
Models, Centre of Competence
Prof Chris Buckley ([email protected]) and Rachi Rajagopaul
Abstract
There are great benefits in aligning the technological needs of Water Services Authorities (WSAs) and
Water Services Providers (WSPs) to the research focus of the tertiary institutions and research
institutions. This is not to say that fundamental research should be guided or influenced by current
technological gaps, but applied research should work hand in glove with operational challenges faced
by WSAs and WSPs.
South African research institutions including universities are very good at producing research papers
but the pace of implementation on full-scale is very slow. WSAs and WSPs are faced with a number
of challenges that affect water service delivery including inappropriate treatment processes,
equipment and unit processes that are not in line with changing raw water impurities, climate change
and specialized technical skills.
A strong working relationship between the municipalities/Water Boards and universities including
WRC, DST, and WISA will also have the following spin-offs:
An efficient information transfer channel will result in technology sharing and making available
the latest research findings.
It would accelerate the implementation of new and more effective technology as most WSPs
and WSAs grapple with the challenges of old technology that has become inappropriate in
dealing current water quantity and quality requirements.
Collaborative and joint projects will also provide much needed opportunities to accelerate
skills development.
Most municipalities are faced with the prospect of losing skilled technical due to natural
attrition like retirement and the supply of new but experienced professionals is not keeping up
with the demand. While on the other hand, tertiary institutions are frustrated at the poor
placement rate of their young but inexperienced graduates.
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The paper will explore the status quo in the South African water and sanitation sector and develop a
working model that will provide space for improvement and growth for the various role players.
The formation of a structure in KZN that gives equal voice to municipalities, Water Boards, Tertiary
Institutions and Research and Development Agencies will be explored. The roles and responsibilities
including expected outcomes and advantages of this cooperation and collaboration will be further
discussed. While still in its infant stages the formation of a centre of competence in water and
sanitation (WATSAN) has a very keen and vibrant partnership comprising municipalities, tertiary
institutions, WRC and DST.
Prof Buckley is a chemical engineer and has spent his career as a contract
researcher in the field of urban and industrial water and effluent management at
the University of Natal and currently the University of KwaZulu-Natal. The
primary funding sources are the South African Water Research Commission,
Thekwini Municipality, the Bill & Melinda Gates Foundation, Sasol and Umgeni
Water. He has partnerships with many international research groups.
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understanding of the entire water supply system, the events that can compromise drinking water
quality and the operational control necessary for optimising drinking water quality and protecting
public health. Water quality is thus carefully managed through a rigorous management system which
includes implementation of water quality monitoring programmes, auditing, compliance reporting,
water quality risk assessments and the implementation of Water Safety Plans. These plans are
developed, with participation from all stakeholders, to ensure a holistic approach to drinking water
quality management and use a systematic, transparent approach for the consistent provision of safe
water with a clear focus on public health. The water safety planning approach involves the
identification of hazards and the prioritisation of risks, identification of existing controls and validation
of the effectiveness of these controls and the development of improvement plans to mitigate high
priority risks.
Water quality monitoring programmes are reviewed annually for all operational sites and sampling
and analyses are undertaken in accordance with Umgeni Waters ISO 9001 certified monitoring
programme and SANAS 17025 accredited laboratory methods. Furthermore, water quality
performance data, information and reports are disseminated regularly to all stakeholders. Assessed
according to the SANS 241 Drinking Water standard, Umgeni Water provides excellent drinking water
quality to customers, suitable for a lifetime of consumption.
In terms of management of drinking water quality incidents, emergency response protocols exist to
ensure the production of safe drinking water and protection of public health. In these protocols,
potable water quality failures are defined and classified into alert levels based on the magnitude and
extent of the failure, as well as the risks posed by the failure. Relevant actions, in compliance with
legislative requirements, are detailed to rectify the failure and communicate the health risks to the
community and relevant authorities. All potable water quality incidents and failures are recorded in an
Incident Register, together with the correct and preventative actions taken and evidence of required
communication to the authorities and communities.
The Department of Water and Sanitation has acknowledged Umgeni Water excellence in terms of
risk-based drinking water quality management through the incentive-based regulatory tool, the Blue
Drop Certification Programme. Umgeni Water is committed to supporting municipalities to ensure that
all drinking water systems can be progressively improved toward joint Blue Drop Certification.
At an annual frequency, the Umgeni Water Board identifies the risk appetite and tolerance levels for
the organisation taking into account the Umgeni Water business plan for the following financial year.
Risk appetite is defined as the amount and type of risk that the organisation is prepared to pursue,
retain or take and risk tolerance is the organisations readiness to bear the risk in order to achieve its
objectives, after treatment has taken place. Risk scores and appetite and tolerance levels are
analysed in accordance with the risk priority table. This table sets time-frames for the implementation
of risk action plans to improve the control environment to treat risks to an acceptable level and also
identifies the authority structures for specific sign-off of continued toleration of residual risk in
accordance with these pre-defined levels. Risk review and monitoring is embedded throughout the
organisation and quarterly reporting on the status of risks and achievement of risk performance
targets is undertaken to the various risk governance committees and ultimately to the Umgeni Water
Board. Internal Audit continually provides independent assurance that risks are being treated and that
controls implemented to treat risks are adequate and effective to mitigate the risks.
Through continual review of the past using root cause analysis (hindsight), analysing the present
(insight) and providing control assurance, Umgeni Water continually commits to having the foresight
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through risk assessment (analysing the uncertainties, threats and opportunities when changes occur,
the ramifications and implementing cost effective risk treatment) to manage the future to provide a
sustainable water supply to our customers.
Thandeka Zulu is currently employed by Umgeni Water as the SHEQ
manager, looking after Safety, Health, Environment and Quality compliance
within the organisation. She started her career in 1999 with sixteen years
experience in the SHEQ field of which almost seven was in the water sector.
She has experience in the chemical industry, waste management Industry
and logistics. She is in possession of a B.Tech degree in Environmental
Health, B.Tech degree in Business Management and is a registered
professional member with IOMS.
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[email protected]
Vision: To establish Umgeni Water as a Leading employer of talented and skilled young
professionals that will work towards improving the quality of life and enhance economic development.
Executive Summary
Skills shortages and an aging workforce have necessitated the need to develop Young Professionals
in the water sector. In November 2014 Umgeni Water Young Professionals was launched. The
forum aims to uplift the organisations young professionals and create a sustainable knowledge base
by building an environment which encourages innovation, networking and meaningful skills
development. Her Excellence Dr Nkosazane Dlamini-Zuma, African Union Commission Chairwomen
stated that, If we can involve young people and women in all our human endeavours, then this
continent is poised to be among the greatest in the world in the next 50 years. Its possible. It
can be done. With a third of Umgeni Waters workforce under the age of 35, Umgeni Water is
aiming to realise this idea by creating a forum for young professionals run by young professionals.
The forum is open to all Umgeni Water employees under the age of 35. The forum focuses on issues
of Professional Development, Social Responsibility, and Branding and Marketing.
The forum will create a new generation of engaged skilled youth for Umgeni Water and the South
African Water Sector. A series of events are planned by the Branding and marketing portfolio under
Professional Development and Social Responsibility theme. Each year the young professionals
independently decides on activities
The forum will partner with key stakeholders in order to create a network that will push for its agenda
at regional, national and international level. The forum also lobbies for the inclusion of Young
Professionals in internal and external committees
Umgeni Water has committed a budget for all UWYP programmes that add value to the young
professionals, the organisation and the community. The 2014_15 calendar included the official
launch, Nongoma Career Day and 2015 Youth Day Skills Workshop.
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In April 2014, Umgeni Water identified an information gap and deliberated that this could be
sustainably filled by developing a water utility benchmarking system. This issue came to light
specifically during the water tariff consultation and parliamentary approval processes which were
somewhat inefficient owing to certain comparative data and information not being easily accessible.
Umgeni Water identified that a tariff benchmarking system will increase the depth and breadth of
information available and provides transparent information that will assist customers, shareholder and
regulatory bodies, in this instance, to fairly assess the appropriateness of proposed water tariffs.
In addition to tariff information, the system will be scalable, lending itself to a wide range of
parameters that are needed and used for strategic decision-making purposes. As this will benefit not
just Umgeni Water but all water utilities and sector stakeholders alike, this was viewed as a great
opportunity to extend this to all water utilities, under the banner of SAAWU.
Municipalities have recently launched a Municipal Benchmarking initiative (MuniBench) under the
wing of SALGA, which serves as a unifying and inspiring initiative to improve municipality
performance. This further highlighted a value-chain gap, presenting an opportunity for developing the
SAAWU Water Utility Benchmarking programme.
The system was piloted, developed and rolled out as a programme within a twelve (12) month period.
The system was fast-track through an appropriately resourced and cohesive team, backed by
SAAWU, all water utilities and sector leadership. The system is web-based and can be used by other
water utilities and stakeholders, whenever needed and wherever they are. The value of the system for
key decision-makers is demonstrated using examples of tariff, production costs and non-revenue
water data and information.
The Water Utility Benchmarking System has been presented to key stakeholders including: SAAWU,
comprising all water utility members, SALGA, representing municipalities, DWS, representing the
executive authority and oversight provider / regulator, and the Portfolio Committee on Water and
Sanitation, representing the water sector oversight / regulatory body. Overall, wide-spread positive
response was received from stakeholders engaged. All stakeholders will continue to be engaged
regarding further development of the system.
Going forward, more effort is needed to firmly embed the system as a core programme of SAAWU. In
addition, more effort is needed to communicate the information the system offers to the Portfolio
Committee on Water and Sanitation. This will ensure more efficient and effective tariff discussions,
enabling the sector to better converge on sustainable value chain tariffs.
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A partnership has been forged with SALGA and in the near future specific harmonies will be sought
between the Water Utility Benchmarking System and the Municipal Benchmarking System to help
with step-changes needed to improve service delivery.
Parameter development will continue into the future, with at least four new parameters added each
year. The system will be further developed as one of the key planning tools / information systems
available to Regional Water Utilities to serve the region in an integrated manner.
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Umgeni Waters capacity to deliver large scale bulk water delivery projects. Case Study- Lower
Tugela Water Treatment System
K Govender, M A Killick, R Moffat
[email protected]
Abstract
Umgeni Water is implementing the Lower Thukela Bulk Water Supply Scheme (LTBWSS) to supply
110 M/d by 2020 in two phases of 55 M/d, to a number of towns along the KwaZulu-Natal North
Coast in South Africa. These range from Mandini Local Municipality to the north and KwaDukuza
Local Municipality to the south as far as Ballito. The scheme consist of an abstraction works and lowlift pump station located on the left bank of the Lower Thukela River, a desilting works, a water
treatment works, and a high-lift pump station linked to bulk supply pipelines with associated water
storage reservoirs. Construction of the water treatment works commenced towards the end of 2013
and is programmed to be completed in early 2016.
Design Considerations
The entire treatment works was designed with an operator centric layout. The plant was configured
so that the operators have direct sight of the core operation areas from the administration and rest
areas. Additionally, the routes that operators take during their daily tasks were optimised, and
barriers such as stairs and wet, hazardous chemical areas were eliminated as far as possible.
The tight timelines for completion of the project meant that the equipping of the abstraction works and
the water treatment works proceeded simultaneously with the two associated civil construction
contracts. Carefully programmed schedules were included in the contracts, setting out the sequence
of the Works for each contract, when each principle component must be ready for installation of
equipment, definition of what ready for installation means, the duration allowed for such, and similar
requirements for commissioning.
The construction of the weir in the Lower Thukela River was critical to the programme. Flow in the
river is seasonal, with most high flow events occurring in the wet summer months. Construction
within the river could only take place in the drier five month winter period. The road giving access to
the abstraction works on the southern bank of the river needed to be completed by May to ensure that
the Contractor had access to the site in time to fully utilize the winter period for the weir construction.
During the application process with Eskom for the permanent supply to the LTBWSS, it became
apparent that a client build of the necessary power supply infrastructure (substation, transformers,
etc.) would be required, in order to expedite the connection to the Eskom power grid.
Challenges and Lessons Learnt
Funding and Procurement
The project was jointly funded by Umgeni Water and the Department of Water Affairs through their
Regional Bulk Infrastructure Grant (RBIG).
A joint decision was made to fast-track the
implementation of the project, but the funds from RBIG were only available after the project needed to
start. This meant that Umgeni Water began the project at risk, and also had to provide bridging
finance in order to pay the contractors until the funds were released.
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One of the biggest challenges faced was getting the tenders through the Bid Committees, bearing in
mind their responsibility of evaluating and awarding all other Umgeni Water tenders. With support
from management and the cooperation from the Bid Committees, the LTBWSS tenders were given
priority and fast tracked through the process. Lesson: Keep all your stakeholders well informed of
progress and deadlines to gain their support.
Upon the award of the first Contract, an appeal was received from one of the unsuccessful tenderers.
The appeal was dismissed after about a months delay on the strength of Umgeni Waters adherence
its systems and procedures. Lesson: It is important to have good strong policies and procedures.
Thorough documentation will assist you to overcome legal challenges.
Having appointed the design engineers and awarded Contract C for the Gravity Main, the budget
remaining from Umgeni Waters R600m contribution was down to R350m. At this point in time, the
letter of commitment from the Department of Water Affairs had still not been received. A combined
tender for the WTW, Abstraction Works and Weir had already been out to tender and awaiting award
at a value in excess of R500m. Due to the lack of funds available to make the award, the tender had
to be cancelled and split into two separate tenders. This led to delays and an increased cost from the
two new tenders. Lesson: One of the downsides of fast-tracking. You sometimes have to take risks to
achieve your goals.
Project Implementation
The critical success factors for timeously and successfully implementing a megaproject of this nature
are as follows:
A capable and knowledgeable client with an experienced project manager and strong
technical and financial support team
A well planned, designed, specified and detailed scope of works. This was undertaken by
Aurecon.
Competent, skilled and experienced contractors. The main contractors involved in this project
are Group 5, Steff Stocks, Veolia Water (Mechanical and Electrical), and Esorfranki.
A dedicated contract administration and construction monitoring team. This is being done by
Bigen Africa and Madan Singh and Associates.
Good and effective communication and firm but healthy project team relationships. Clear lines
of communication were established between the contractor, construction monitoring team, the
designers and the client. All parties are solution oriented and focussed on getting the job
done. All parties treat each other with respect. The project is regarded as a team effort, and
each party is a critical link and has a significant role to play towards the successful completion
of the project.
Implementation Challenges
Environmental and land aspects were addressed as far as possible during the planning and design
phase. Inevitably, issues still arose during implementation, which lead to costly delays. Initial
environmental search and rescue efforts delayed the commencement of construction by more than a
month, at a cost of R50 million. Access delays on the 29 km gravity main added a year to the
construction period, along with a huge cost to complete the works successfully. Umgeni Water
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appointed two different Consultants to undertake the engineering design (Aurecon) and the
construction administration and monitoring (Bigen / MSA). Since the latter was engaged only after
some contractors had already been appointed and construction works had commenced, this meant a
steep learning curve for the Construction monitoring team. Complications were introduced by this
arrangement, since the two engineering teams had to interact, and FIDIC design review difficulties
were encountered since the design Engineer was not administering the contract Since the programme
was so critical and severe penalties would be applied to the contractors, should they not meet their
deadlines, it was a huge challenge to get the contractors to accommodate each other and work
together.
PMP, B. Tech. Eng(Civil), MPMI, MPMSA
Krish Govender is a registered Project Management Professional (PMP) and also
has a Bachelor of Technology Degree in Civil Engineering, specialising in Water
and Wastewater. He has over 20 years experience in Project Management of
multi-disciplinary water and building related projects. He is currently Umgeni
Waters Project Manager on the Lower Thukela Bulk Water Supply Scheme.
SUHAYL RAWHANI
Suhayl Rawhani is serving as Manager: Project Office at Umgeni Water. He
obtained his Bsc (Agirc Eng) in 1981 from the University of Cranfield, UK and
completed MSC Eng (Civil) at Wits in 1993. He has over 30 years of experience in
the design, implementation and project management of water engineering and
information systems. He is a certified PMP and has been a member of several
professional organisations including WISA.
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[email protected]
Abstract
The Umgeni catchment (4 349 km2) in South Africa is one of the worlds fastest growing urbanisation
centres. Providing water and sanitation for the rapidly expanding residential population and
sustaining agricultural and industrial production in the catchment is crucial, typifying the challenges
facing many developing regions. These catchments are stressed by high demands for water for
competing uses, rapid uncoordinated development, high levels of pollution and deteriorating water
quality. Many of the residences are semi-rural or peri-urban and so require different approaches to
those used in most major cities. The Umgeni River and its catchment is now the focus of an
innovative water resources management programme which is aims to retain and restore its
ecological infrastructure - naturally functioning ecosystems that produce and deliver valuable
services to people, such as good quality water, flow regulation, soil formation and disaster risk
reduction.
Thus, several research projects, which aim to provide a deeper understanding of water quality
deterioration within the Umgeni catchment, and as such, the water-related ecosystem services, which
sustain water quality and quantity, have been initiated under the Umgeni Ecological Infrastructure
Partnership (UEIP). Through these, researchers have developed new techniques for the mapping of
critical areas of the catchment, such as wetlands, riparian areas, and areas of natural vegetation
which still provide critical services to downstream users (Figure 1), as well as degraded areas that
have the ability to provide these services if they are rehabilitated. Assessing the economic costs and
benefits associated with protection and rehabilitation of ecological infrastructure will provide evidencebased guidance to water resources managers to decide on how and where to restore ecological
infrastructure in the catchment.
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Figure 1: Dry Season base flow in m3 per hectare per day from the Upper Umgeni catchment from
Natural Vegetation (50th Percentile)
Recognizing the limitations of narrow monitor and evaluate approaches, the researchers are also
unlocking the potential for successful community-based water quality monitoring and capacity
building, as well investigating the efficacy of existing monitoring programmes and techniques. Citizen
science, defined as the partnerships between scientists and non-scientists where data are collected,
shared and analysed, encourages citizen engagement for improved water governance. Improved
water governance does not substitute technical rehabilitation of ecological infrastructure, but will
rather compliment any rehabilitation initiatives to better ensure future water resource quality and
quantity in the catchment. Results to date highlight a major decline in monitoring (Figure 2) and the
difficulties in assessing pollution loads to the Umgeni impoundments since 2000 (Figure 3), as well as
the value of citizen science in filling this gap.
Figure 2: Total number of samples analysed per year at Lions River (U2H011)
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Figure 3: Relative contributions for SRP load from Umgeni and Lions Rivers and Mthinzima Stream.
Page 19 of 51
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critical infrastructure to its various sub-components i.e. civil, mechanical, electrical, instrumentation and
control. Our system is in the process of achieving its PAS 55 certification.
We are constantly striving to reduce our energy usage. Some implementations to this effect include, the
installation of occupancy sensors, solar heating, energy saving lamps replacement, motor replacements
with energy efficient types, use of variable speed drives to improve pump efficiencies, wash water
recycling if possible, online water balancing, and power factor correction.
The Division understands that partnerships with stakeholders and communities are the key to achieving its
vision. Continuous engagement with customers takes place periodically. Meetings at an operational level
take place monthly to discuss and report on performance in agreement with Bulk Supply Agreements
(BSAS). At an executive level, meetings are scheduled quarterly, targeting strategic issues.
One of the challenges faced by Operations in achieving its goals is operation of its treatment plants
functioning above their capacity. The risk here is mitigated due to the staff competency and ability to
respond timeously. Internal cross functional teams and/ or support services are also assembled on a
needs basis to address this. The current problem of load shedding is being mitigated by the installation of
generators at critical nodes of supply.
Vandalism and theft of UW infrastructure is also a major challenge experienced. To deal with this,
additional security and the installation of intruder alarms has been implemented. As a mitigation,
operations also continuously reviews the materials of construction used for high risk infrastructure, an
example is using Glass Reinforced Plastic (GRP) instead of steel.
Operations consist of people from various educational backgrounds, disciplines and levels of experience.
The identification and coordination of regular operator and legal related training courses are facilitated to
maintain this and an efficient and tested training program also exists for all new staff placements. Internal
appointments at higher level are first filled internally, amongst existing staff that are already knowledgeable
and experienced in their designated field.
A total of 440 million m3 of potable water per annum are currently supplied to customers. In the past year
there were no unplanned supply interruptions that exceeded 24 hours as per service level agreement. This
is achieved through performance driven individuals, who are cognisant of the importance of role they play
and the end product delivered. They are determined when they deem something necessary for achieving
good service delivery and are passionate about ensuring continuous supply of excellent quality potable
water. They are aware that running smoothly is required 24 hours a day, 7 days a week and are well
prepared to respond in emergency situations.
BSc. Chemistry (UKZN); B.Tech Management (DUT).
Ms Monica Malunga has over 10 years of experience in Umgeni Water at management
and senior management level and is currently the Regional Manager in the Ulwandle
Operations division since 2012. She is also a Trustee of the Umgeni Water Provident
Fund, Chairperson of Imbewu Capital Partners Development Trust since 2005. Monica
was a previous Board member of the Black Management Forum (BMF)
Page 21 of 51
Umgeni Waters Innovative Approach to Package Water Treatment Plants for Rural Applications
Boyers, B., Thompson, P., Myers, R., Maharaj, L., Nyawose, J. ([email protected])
The design, construction and operation of the Umgeni Water mobile water treatment plant at the
Mhlabatshane Bulk Water Supply Scheme (BWSS) was a flagship project for the organisation, with a
vision of developing a plug and play system that could easily be moved to critical supply areas
experiencing potable water shortages.
This paper highlights the pros and cons of package plants for stop-gap use, based on a case study
conducted at the Mhlabatshane BWSS from February 2014 to October 2014. The key areas of discussion
include previous perceptions and problems associated with package plants, innovative design
considerations, integration with the main treatment works, the level of automation, the final water quality
and an overview of the construction and direct operating costs.
Package plants were negatively perceived by Umgeni Water for many years, since previous plants
experienced major operational and maintenance problems which affected the final water quality and
quantity. These costly investments were normally operated for a short period of time and then placed offline. Poor flocculation was one of the main process related problems encountered and this resulted in poor
clarification, the over-loading of filters and therefore resulted in poor final water quality. Mechanical,
electrical and instrumentation (ME&I) failures were challenging, as spares were not always readily
available and the in-compatibility of equipment, such as the PLC, made it difficult for the experienced
maintenance staff to provide quick solutions. Queries were normally referred back to the contractors or
suppliers and this led to significant delays and operational down-time.
The innovative approach for the new mobile treatment plant was mainly on the advancement of the
flocculation tank technology in order to ensure that adequate residence time was included in the process
prior to clarification. The tank was built with four compartments with one rapid mixing and three slow
mixing zones. Mechanical mixers were installed and operated on variable speed drives which improved
the flexibility of adjusting mixing energies to accommodate for the choice of coagulant. This has proven to
be very successful as the process is now capable of treating river, dam or borehole water sources and it
can handle large variations in raw water quality. A clarifier by-pass valve was also included to
accommodate direct-filtration depending on the raw water source or seasonal changes. All ME&I
equipment were selected from Umgeni Waters preferred or standardised lists so that there was an
availability of spares within the organisation or within the specific operational areas, to enable maintenance
staff to effectively service the plant and provide quick turnaround times. All major equipment that were
either mounted on concrete slabs or containerised, had flanged connections to allow for easy installation
and removal of piping. Electrical connections followed a similar philosophy in order to achieve the main
design principle of the plant being mobile. The filtration feed pumps, backwash pumps and blowers were
installed in two open-sided 6m containers to allow for the ease of maintenance. In addition, other design
improvements included energy efficiency, the ease of plant optimisation, and the speed of deployment.
The package plants conventional process design is such that it can be easily integrated into an existing
treatment works that may be experiencing quality issues, i.e. due to operating above its design capacity, or
it can operate as a stand-alone system. Existing plant utilities such as lime and chlorine dosing systems,
process water, sludge disposal and backwash recovery systems can be shared between both the package
and main plants and the PLC was standardised to ensure compatibility. The plant is fully automated with
actuated control valves, flow proportional dosing, a streaming current detector (SCD) to control the
polyelectrolyte dosage, automated clarifier desludging and filter backwashing. All of these displays are
visible on a SCADA computer which was installed in a lockable container with the MCC panel. All
equipment had a duty-standby arrangement.
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The water quality during the seven months of operation, while the main treatment works was being
constructed, has been excellent. The average final water turbidity was below 0.3 NTU, with no
microbiological failures. A water quality monitoring programme was initiated during that period and
Sampling Officers visited the site on a weekly basis. The routine samples were compliant with SANS
241:2011 and the Umgeni Water internal control limits.
Typical construction costs included, the excavation and levelling of the site to accommodate for the total
package plant footprint of approximately 200m2, the design and construction of the concrete slabs for the
flocculation tank, two clarifiers and three pressure filters to hold the full weight of the structures inclusive of
its water volume, the transport and placement of the major process units on the concrete slabs, storage
tanks for raw, backwash and final water, and the tie-ins to the raw water intake chamber and the final
water distribution reservoirs. This was about 30% (R3 million) of the total capital cost of the project. The
total operating costs (direct and indirect) for the Mhlabatshane package plant was R25.44 per kl for the
seven months duration. The indirect costs also included the asset impairment costs. The high total cost
was mainly due to the plant being operated at only 25% of its design capacity for majority of the time and
for only 8 hours per day to meet the potable water demand. It must be noted that this system is unique as
it does not have a dedicated Eskom supply and thus it relies on three diesel generators which operate the
dam pump-station, booster pump-station and package plant respectively. The direct operating costs for
this period was R10.18 per kl and this would have dropped to R2.51 per kl if the package plant was
running at its design capacity for the same daily hours of operation. Although, at a minimum, one Operator
and Shift Attendant are required per shift, it is evident from the high operating costs that these plants are
not intended to serve the long-term needs of an area. If the intention is to install such a plant to address
the design capacity or quality issues of an existing waterworks, detailed technical discussions are required
to ensure that it is effectively integrated as part of the existing works to avoid simply doubling the daily
work volume of Operators, such that additional resources are required for it to become a sustainable
option.
Overall, Umgeni Waters vision was for its new mobile treatment plant to provide a short term (stop-gap)
sustainable solution for critical areas of supply. The adopted design philosophy ensured that the plant was
compact and mobile so that it can be easily de-commissioned, dismantled and moved to a new site with
four to six weeks if the required raw water, concrete slabs and reticulation at the new site are already in
place.
The mobile water treatment plant won the SAIWA (industrial division of WISA) award for "Outstanding
contribution in Industrial Water Technology at the WISA 2014 Biennial Conference and Exhibition held in
Nelspruit on 27th May 2014. This accolade was a positive affirmation of package plant technology and its
innovative approach to supply high quality potable water to rural communities or critical supply areas in
order to service the needs of Umgeni Waters customers.
Acknowledgements:
Umgeni Waters CE, GM: E&SS, Operations,Asset Management and Process Services staff; Consulting
Engineer, Bosch Stemele; Contractors, WPCP, Sowa Projects and VinPower
Brief Biography: Dr Lakesh Maharaj
Lakesh, Senior Process Engineer in the Process Services Department holds a PhD in
chemical engineering.
He is also an
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[email protected]; [email protected]
The post-apartheid state ushered in a period of wide-scale reform of public policies, amongst which
were reforms to the countrys education and training systems. One of the strategies developed by the
government was the National Skills Development Strategy III. This strategy seeks to encourage and
actively support the integration of workplace training with theoretical learning. Some of the challenges
that this strategy responds to are:
I.
II.
III.
IV.
The inadequate skill levels and poor work readiness of many young people leaving formal
secondary and tertiary education and entering the labour market for the first time.
Continuing skills shortages in the artisanal, technical and professional fields that are
fundamental to the development and growth of our economy.
Systemic blockages such as a lack of synergy between the various post-school subsystems (e.g. universities, FET colleges, SETAs); a lack of clarity in relation to the role
expected of the various parts of the skills development system; inefficiency and waste; and
the silo mentality which prevents the partnerships and alignments needed to improve
effectiveness.
The absence of coherent strategies within economic and industrial sectors, compounded
by the lack of systematic skills development to support and sustain growth and
development.
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7%
Ar`san Trainees
29%
25%
Appren`ces
Interns
10%
8%
14%
7%
UW In-services
Trainees
Presantha Maduray, 28 years old holds a Bsc Chem Eng from UKZN Employed at
Umgeni Water since 2011, started through the Graduate Programme .Currently
employed as Process Technologist at Umgeni Water within the Process Services.
Completed the Emerging Managers Programme at UKZN in 2014 with distinction
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range from schemes with small water treatment plants to bulk lines, reservoirs to reticulation and
stand pipe connections to boreholes with tanks and hand-pumps.
Various pre-existing Infrastructure Grant projects were generally not considered when proposing
conceptual alternate schemes to eradicate current backlogs. Consequently, there could be
overlapping of the proposed conceptual schemes to the regional bulk schemes and thus overlapping
of infrastructure costs.
In addition to reporting and maps, all spatial data have been loaded to a spatial database.
The project has not only enabled COGTA to achieve their interim strategic need to provide Universal
Access Plans for water, but has also provided a sound basis for Umgeni Waters regional water
planning. This is especially significant since the utility has been requested to begin operations in other
parts of KZN and the Eastern Cape.
Although it would appear that universal access to water is possible, this is fraught with difficulties.
Notably, the study is based on small, short term and often unreliable schemes. Consequently, Umgeni
Water has commissioned a second phase of this study to identify areas where sustainable regional
schemes could be used. Many don't have the means to pay for water, hence making the viability of
water supply challenging, especially for longer term operation and maintenance of the schemes.
Nonetheless, Umgeni Water is continuing with its quest to provide clean safe water to all people in its
area.
Table 1. Summary of UAP water backlogs and proposed schemes (for implementation by 2020) in
KwaZulu-Natal.
# of proposed
Cost (R)
MWIG 2014
schemes
27
103
R 1 160 000 000
R 3 725 626 814
18
84
R 347 000 000
R 1 778 176 784
17
29
R 813 000 000
R 5 947 359 627
4
30
R 224 000 000
R 4 073 582 259
11
49
R 307 000 000
R 4 251 330 305
29
79
R 927 022 088
R 1 057 401 792
28
589
R 4 797 717 979
R 3 134 658 799
14
59
R 1 415 983 390
R 5 889 576 950
35
134
5763423725
R 4 076 737 351
48
232
R 4 968 798 729
R 2 704 212 440
1388
R 20 723 945 911 R 36 638 663 121
28281
15097
15281
8512
12047
23914
44473
16540
36439
96113
296697
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High level of divergence between the recommended mechanism and the current mechanism
whenever the recommendation was not to provide the services internally
Weak link between the S78 process and water services performance
In some instances good performance has been achieved whether a S78 study was performed
or not
Significant changes to the service delivery mechanism succeeded
where these have been supported by strong leadership to
ensure sustained political support for the process
Instability, accountability and risk in the district-local interface (WSA and WSP)
These are some of the major issues the sector should reflect upon and chart a way forward
Research and Technology
Research conducted by various organs of state begins to share some light on innovative methods
and approaches to service delivery. Part of this approach is embedded in SALGAs business unusual
method and tactical approach
Developing a credible technological database (equivalent to trip advisor) for access by
municipalities
Establishing Centers of excellences in major cities in the following disciplines
o Scientific Services
o Operational Training and Development - Water and Sanitation Simulation
o Technology Innovation
o Performance driven sector
o Strategic Asset Management with emphasis on Failure Mode Effects and Criticality
Analysis (FMECA)
Funding Instruments
Figures put together by National Treasury indicates that the local
Government sector has spent in the order of R141b between the 2001 and 2011 censuses. Most of
these funds were spent towards the unserved. Essentially spending most of the fund on social
infrastructure - on the basis of our policy choices. Going forward the local government infrastructure
grant review process championed by National Treasury in collaboration with SALGA, DCOG, FFC
and the DPME is seen as a game changer in the infrastructure delivery domain. It seeks to define a
better infrastructure delivery approach and most importantly a drive towards funding the right
infrastructure for the right purposes with life cycle asset management as the core.
Furthermore off the market funding for both raw and potable projects - requires an innovative
approach - such could include
Setting aside a % of the total project value for non revenue water
Enablers - levers of change
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Conclusion
The global water community is emphasizing the need to explore innovative ways of service delivery
and most importantly harnessing technological advances in a quest to better manage water
resources. Water Security supplemented by Science and Technology and Managing risk and
uncertainty for water infrastructure resilience is vital for future generations.
In this regard the following matters should form part of an ongoing debate within the water sector.
A coherent policy and science framework and or debate is require to guide the sector on its
ability to delivery and manage water and sanitation sustainability
Creation of Centers of excellences that will serve as anchors of innovative solutions
The Water Sector to set the research and agenda and the delivery mechanisms
Quantify all potential sources of water and define the delivery mode, and management
Upscale innovative solutions
Partnerships are key
Pooling Funding and Integrated Infrastructure Development to facilitate better coordinated
water resources management and service delivery
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Building Effective Partnerships between Water Sector Stakeholders and Institutions in order to
achieve the Developmental Water Management Framework
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Poor functioning of effluent treatment works leading to health risks, contamination of water
and pollution of water resources and the environment.
Poor service delivery.
Water scarcity.
Weak water services institutional capacity.
Lack of adequate bulk infrastructure.
Financial viability of service providers throughout the value chain
Viability of retail operations
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The demand for technical support has grown over the last 10 years, driven primarily by the challenges
of escalating demand and treatment costs, deteriorating water quality, aging infrastructure and limited
fresh water resources. New and innovative solutions are therefore needed, and the technical support
provided has been instrumental in enabling Operations achieve process efficiency.
In terms of product quality and to meet statutory requirements for public health protection, almost
1000 sampling points are visited each month, spanning a distance of about 50 000 km, as per the
monitoring programmes developed each year. Samples are analysed daily for compliance with
SANS 241, at four laboratories at Umgeni Water Head Office in Pietermaritzburg by approximately 60
technicians and scientists. The results are used for process monitoring and optimisation,
troubleshooting, pollution control and protection of resource water quality of the catchment, and are
also required for attaining Blue Drop and Green Drop status.
The Process Services department has been part of the organisational structure since the founding of
Umgeni Water in 1974. The Process Evaluation Facility (PEF), offshoot from the Process Services
department, was formed in 1992. At that time, the PEF started off with just two staff. Today, the PEF
consists of over 30 chemical engineers, technologists and technicians, who are responsible for
providing technical support to Operations, which include pilot and laboratory scale investigations and
process audits, which would otherwise need to be outsourced to consultants.
Troubleshooting and problem solving requires that Operations and E&SS work jointly, especially for
ad hoc disputes about water quality failures and water losses. Independence in these investigations is
necessary for ensuring no biasness. These investigations are key to implementing Incident
Management Protocols and the findings and recommendations are critical to ensuring corrective and
preventative actions are implemented. In terms of Operational Resiliency, Umgeni Water ensures
that the utility leadership and staff work together to anticipate and avoid problems. One of the key
instruments it uses to achieve this resiliency is by undertaking Comprehensive Process
Evaluations (CPEs) and Process Audits of plants. Besides being a regulatory Blue Drop
requirement, these audits are also necessary in ensuring operational sustainability and resiliency.
These provide audits are a proactive way of identifying and managing process risks by an undertaking
an independent professional assessment of the condition and performance of plants and processes.
This is a key aspect of effectively managing risks and system reliability. Umgeni Water also provides
these services to its existing bulk customers and is considered to be part of the tariff.
As indicated above Infrastructure Stability is an indicator of how well the utility understands the
condition of and costs associated with critical infrastructure assets? The increasing demand for
potable water and sanitation services has necessitated the roll-out of large CAPEX projects for plant
upgrades and new plants. This service is provided by a multidisciplinary team of 60 engineers and
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technicians. This service includes preliminary and detailed design of water infrastructure as well as
associated implementation via a project management unit of including feasibility studies, technical
input during design for these projects.
One of the recent highlights in this regard has been the use of in-house expertise in the design for the
upgrade of Hazelmere waterworks in the North Coast. Operating manuals and training sessions were
provided to the Operations personnel, to ease the transition from operating a 45 ML/day plant to
operating the upgraded 75 ML/day plant which uses improved and innovative treatment technology.
Exploring technology advancements as part of Operational Optimisation was recently demonstrated
when GSM technology was used to revolutionise the way disinfection can be managed by Operations
in challenging circumstances. The design of an unmanned disinfection system for rural standalone
schemes is currently being piloted at Ekwazini Maphumulo in Ilembe. This innovative mode of
process monitoring and control resulted in logistically easier and cost effective provision of safe
drinking water to customers.
In terms of Operational Optimisation and minimising resource use, one of the highlights in terms of
chemical selection has been the adoption of polymeric coagulants. Alum was traditionally the
favoured chemical coagulant in water treatment. When polymeric coagulants emerged in the market,
with the well-known operating cost-cutting benefits of producing less sludge requiring treatment and
disposal, Process Services conducted extensive investigations confirming its effectiveness and was
one of the worlds leaders in changing over to these newer products.
Polymeric coagulants are now widely used at most of Umgeni Waters potable water treatment plants.
Chemical optimisation didnt end there, since over the years, standard procedures when procuring
chemicals now require that plant trials for evaluating various chemicals are done. Process Services
and the Laboratory work jointly with Operations to verify the products offered by various suppliers by
conducting plant trials. Recommendations are made on the best chemical for each plant, which are
used in the decision making process.
In terms of Water Resource Adequacy, Umgeni Water has a Planning Department, which comprises
of 12 planning engineers who are dedicated to ensuring that there are sufficient water resources for
the next 20-30 years. The services offered to Operations include Water Resources planning, Water
Conservation, Water Demand Management, and Bulk Infrastructure
Infrastructure Master Planning, Bulk infrastructure studies, geo-hydrological and hydrological
investigations.
The worlds fast running out of fossil fuels, and coupled with the electricity supply shortcomings,
renewable energy is an attractive option. A green initiative undertaken by Umgeni Water is the use of
methane rich waste gas from the anaerobic digesters at Darvill WWW to generate electricity. The
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generated electricity will be used at Darvill, to keep key equipment operational during power failures.
E&SS and Operations are working closely with consultants on this project, which apart from
environmental benefits, also improves process reliability by limiting the extent of process interruptions
associated with power disruptions. This mitigates the operational strain of not being able to treat
incoming waste in periods when there is no power, by maintaining critical operating parameters of key
equipment within operating limits.
Brief biography of Lindelani Sibiya
Lindelani Sibiya, a Senior Process Technician in the Process Services Department,
holds a B Tech degree in (Chemical Engineering). Currently studying towards a
BSc honours degree in water and wastewater utilization, Lindelani is providing
valuable technical support for Operations in process optimization, trouble-shooting
and process audits.
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Therefore this definition forms the basic principles on which Water services
pricing should be based to be efficient in satisfying the need (for the proposed tariff increase).
Sustainable pricing is characterised by pricing that is:
(a) affordable
(b) predictable and transparent
(c) equitable and fair to users
(d) Promotes water conservation among users
The objective of this paper is to examine the issues regarding sustainable and efficient bulk water
services provision (the problem statement) and address the issues by capturing the basic principles
that can overcome the shortcomings identified in pricing.
Current Guidelines for Bulk Water Services Pricing
Pricing for the provision of bulk water services is guided by legislation and discussion papers issued
by National Treasury or Department of Water and Sanitation. In terms of the Water services Act
section 31(2), bulk water pricing is provided by water boards and is submitted for Ministerial approval
after a detailed consultation process with its customers, National Treasury and SALGA, Section 42 of
the MFMA (Municipal Financial Management Act 56 of 2003) and National Treasurys MFMA circular
23, sets out the consultation process that must be followed, as well as, a guideline in terms of the
motivation required from the Water Board for a pricing adjustment. This is documented as follows:
Such submission must be accompanied by:
a motivation for the proposed amendment;
an explanation of how the amendment takes account ofPage 41 of 51
steps taken by the organ of state to improve its competitiveness or efficiency in order to
reduce costs;
any objectives or targets as outlined in any corporate or other governance plan applicable
to that organ of state;
any written comments received from the National Treasury, organised local government or any
municipalities; and
explanation of how such comments have been taken into account
Deficiencies in the Current Procedure for Tariff Adjustment
The relevant governments department and structures like National Treasury and SALGA expressed
some reservations in the current tariff adjusting procedure even though it followed legislative
guidelines.
A report for National Treasury by Rolfe Eberhard on 'Administered Prices: Water' highlighted issues
with respect to Bulk water pricing that include the following:
Bulk tariffs are set inconsistently by Water Boards and with a lack transparency
There are no incentives to cut costs or improve efficiency.
Prices for bulk water, provided by other agencies, such as Water Service Authorities are also not
formally regulated. Where WSAs manage their own bulk supplies, costs (and price) are subsumed
in their retail tariffs. Where WSAs provide bulk water to other WSPs, price and other terms are
negotiated between the parties.
SALGA in its assessments of water board tariffs 2016, to some extent, share the same sentiments and
have included as concluding remarks in their report which include the following:
Information received from the water boards is not presented in a manner that is consistent
therefore comparison becomes increasingly difficult.
Projections should be provided for at least 3 years.
There should be a full breakdown of the key cost drivers and a consistent definition of cost of
sales, direct costs and overhead costs should be used by all Water Boards.
In devising the principles of highly effective and sustainable pricing for the provision of Bulk Water
service, cognisance should be taken of the abovementioned comments and the legislative guidelines
provided for pricing of bulk water services provision.
Umgeni Water's Systematic Approach to Bulk Water Services Pricing
The principles of efficient and sustainable pricing of bulk water services provision should be
encapsulated in a financial model which is sensitive to the cashflow impact of inputs. Cashflow is the
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best indicator of liquidity, gearing and solvency and should therefore be the mainstay of efficient and
sustainable pricing.
If an entity is able to understand the cashflow impacts of its business decisions it may be in a more
advantageous position to respond to risks or opportunities.
The Cash Flow Model
Outcomes
The cash flow tariff model will deliver a tariff that is predictable, transparent and affordable rather than
pricing adjustments that cause widespread shocks in the economy.
Conclusions
The adoption of a pricing policy that adheres to the principals described above will ultimately lead to a
pricing mechanism that is efficient and sustainable. Furthermore, the efficiency
of pricing for bulk water services provision may enhance the efficiency of retail
tariffs as all water services providers ascribe to a consistent methodology.
Brief biography of Kajal Singh CA (SA): Umgeni Water: Manager: Treasury
Kajal, a Chartered Accountant Is the Manager (Treasury), with 10 years
experience in a management role at Umgeni Water, specialising in Treasury Management and
financial planning. Her role at Umgeni Water involves the management of UWs available investments
and funding as well as the determination of the annual tariff increase proposal and the associated
funding strategies to ensure the continued financial viability of Umgeni Water.
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[email protected]
Due to challenges with the increasing demand and escalating treatment costs, coupled with
deteriorating water quality and limited fresh water resources, the utilisation of new technology and
processes to improve efficiencies and increase effectiveness within Umgeni Waters (UW) operations
is considered a key component of moving the organisation forward in its growth phase. A large portion
of the knowledge gained in new technology and processes that will be applicable to the organisation
is through the innovation, research and development (IRD) projects that are undertaken by the
organisation itself and by the University of KwaZulu-Natal (UKZN) for the organisation through the
UW/UKZN Chair of Water Resource Management. Evaluation and implementation of new
technologies and processes are driven by organisational strategies and are undertaken to directly
address technical and non-technical challenges of a medium to long-term nature in Umgeni Water to
improve operating efficiencies by reducing chemical and operating costs as well lowering energy
consumption.
Umgeni Waters Process Evaluation Facility (PEF), established in 1992 to evaluate new technologies
and equipment entering the market, has a dedicated raw water feed coming from Wiggins Water
Works and ten testing bays for evaluation of new technologies on pilot scale prior to full scale
implementation. The facility is unique in that it can also allow for side by side efficiency comparison of
new technologies or treatment process chemicals. The PEF also facilitates training of young staff on
pilot scale equipment and also allows for close collaboration with UKZN by providing many students
with opportunities to complete Masters and PhDs using Umgeni Water related work at the facility.
The impact of Umgeni Water constantly striving to be a leader in research and development is not
limited to the organisation itself. Umgeni Water plays an active role contributing to research and
development to various Water Research Commission (WRC) projects which helps increase the
countrys water knowledge hub to address challenges related to limited fresh resources. Process
audits for water safety plans that were developed at Umgeni Water became an integral part of the
Blue Drop and Green Drop certification systems. The certification scheme is currently used by
Department of Water Affairs and Sanitation to measure and rate municipalities water quality
management and sanitation services.
Umgeni Water has implemented several projects emanating from key research work. There is always
a drive for constant research and development which also ensures that the organisation keeps
abreast of new technologies. Summaries of some of the key research and development projects over
the past five years are highlighted below:
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Research findings from evaluation of new technologies and processes have added significant value to
the Umgeni Waters operations and therefore research and development will continue to be at the
forefront of the Umgeni Waters strategy to ensure that organization is capable of successfully
addressing any water and wastewater related challenges in the future.
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POSTERS
Umgeni Waters commitment to community Upliftment
Brief biography of Lungi Makhaye:
Lungi holds a B Public Admin degree, Advanced Programme in Organisational
Development certificate (UNISA) and a Postgraduate Diploma in Leadership and
Management (UKZN). Currently a Programme Coordinator social development
she has more than 12 years experience in all aspects of social institutional
support and development programmes including community outreach initiatives
to create awareness of the functions of water boards, water treatment processes
and also of the need to preserve the environment.
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[email protected])
Research has demonstrated that effective protozoan cyst removal is achieved through a multi-barrier
treatment process. Disinfection alone is inadequate for the effective removal of protozoan parasites.
There is no prescribed method for the monitoring of these protozoan parasites, despite the health
risks associated with exposure to them. In South Africa, the monitoring of Cryptosporidium and
Giardia is primarily focused on final waters to comply with the South African Drinking Water
specification, SANS 241:2015. Historically, Umgeni Water has adopted a reactive approach to
monitoring these parasites where the final water sample is analyzed for the parasites only if they are
detected in the raw water sample. This method of monitoring may not be completely sufficient in water
supply systems where a high risk of exposure exists. This method, while adaptive, was deemed not
adequately risk based and the monitoring of Cryptosporidium and Giardia was thus required to be
reviewed.
The Rand Water model included desktop evaluation of the catchment land uses, raw water
abstraction processes and water treatment works processes, as well as an assessment of water
quality data from laboratory analyses. The resulting Cryptosporidium and Giardia risk classification for
both the Nagle and EJ Smith dams were high risk. However, the risk categories for both the Durban
Heights and Umzinto treated water were classified as low risk, due to the effective multi-barrier
processes that are in operation at the water works.
The model was initially envisaged to be applicable to all water supply systems, irrespective of size
and complexity. However, upon application of the model to the Umgeni Water systems, a number of
shortcomings were identified. However, the model does provide a structured framework for
consideration of factors that may affect protozoan parasite risk and although an alternative approach
was used to inform monitoring, the principles from the Rand Water model were considered and
incorporated.
The approach adopted by Umgeni Water involved the classification of catchment-to-consumer
systems according to risk. Low risk systems included those systems indicating no positive historical
Cryptosporidium and Giardia data (raw water < 1 oocyst/10 and treated water < 1 oocyst/10). In
addition, the raw water resources for these systems are often characterized by long retention times
and the operational water treatment monitoring data indicates good process control and treatment
efficacy. In contrast, high risk systems are systems that are considered to have sources of sewage
enrichment within the catchment and positive historical Cryptosporidium and Giardia data (raw water
1 oocyst/10 and treated water 1 oocyst/10). High risk systems are often also characterized by
significant informal settlements with inadequate sanitation in the upstream catchment. Systems that
are run-of-river abstraction systems may also be deemed high risk due to their limited assimilative
capacity for source water quality improvement.
The protozoan parasite monitoring approach adopted by Umgeni Water includes monitoring of both
raw and final waters at variable frequencies according to risk. Any system classified as high risk will
be monitored at least at a monthly frequency to comply with the requirements of the SANS 241: 2015
risk defined monitoring programme. Systems classified as a low or moderate risk will be monitored
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between 4 and 6 times per year, aligned to and exceeding the SANS 241: 2015 risk assessment
monitoring requirements. Seasonal frequencies (higher frequencies in summer) will also be
considered for the run-of-river iLembe schemes.
In the case of treated water protozoan parasite failures, reactive monitoring - from catchment to
consumer - will be undertaken to establish the source of the protozoan parasites as well as the risk to
consumers.
Although the results of application of the Rand Water model concluded that the source waters
assessed were high risk due catchment activities, the proactive, risk-based approach to drinking
water quality management at Umgeni Water ensures safe drinking water of low risk to all its
consumers. An alternative, risk-based approach, in compliance with the requirements of SANS241:
2015, was adopted to inform protozoan parasite monitoring at Umgeni Water.
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Disinfection Dosing and Telemetry System Design for Rural Potable Water Plants
Kimon Padayachee Naheen Toolsee, Rachi Rajagopaul
([email protected]),
Background
Chlorine failures at numerous rural water borehole schemes in the Ilembe region were the major
causes for non-compliances in drinking water quality as per SANS 241:2011. The current borehole
systems use calcium hypochlorite (HTH tablets) as their method of disinfection through an inline
feeder system. The inline feeder system clogged frequently resulting in failures in dosing of HTH into
the treated water rendering it unsafe to drink. In addition, there was no reliable cost-effective
technique to measure the final residual chlorine in the water. There was an urgent need to design and
implement an innovative disinfection dosing and telemetry system that would ensure a cost-effective,
reliable and safe disinfection dosing system.
Methodology
A desktop study was conducted which investigated the different types of disinfectants and sodium
hypochlorite was selected as the most suitable disinfectant of choice due to factors such as, the
remoteness of the area and reduced safety concerns when compared to the use of chlorine gas at
these areas. The table below shows the different disinfection systems in terms of their cost, safety,
maintenance etc. Reliability, maintenance costs and safety were considered as being the most
important parameters.
The use of a telemetry system at these remote areas was considered necessary since in most cases,
only one operator was responsible for several rural plants which are far apart from each other. The
telemetry system design has the ability to report system failures and process values via SMS to an
operators cellphone. All SMS notifications will be descriptive of what the reporting parameter is. The
operator who receives the SMS will acknowledge the notification. If this is not done within a specified
time period, the notification is escalated to senior staff. Some of the reporting features are low levels
in a dosing tank, chlorine concentration ranges, no flow on the main line and if there is equipment
failure. The figure below shows the process layout of a typical borehole location with the proposed
disinfection dosing and telemetry design.
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The current prototype model has been installed at a rural borehole location in Maphamulo. All
equipment has been installed and the commissioning is being finalised before handover takes place
for implementation at other high risk sites in the area.
Challenges and Expected Outcomes
The main challenge on site was the degradation of sodium hypochlorite over time due mainly to high
temperatures in the storage enclosure where the sodium hypochlorite solution was housed. The
rapidly changing concentration of the sodium hypochlorite solution affected the maintenance of the
optimum dosages for the required chlorine residual. The problem was resolved by using a higher
concentration of sodium hypochlorite as the dosing solution.
The implemented design will allow for improved final water quality in terms of residual chlorine and
minimal operator intervention at these remote locations.
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Brochure compiled
By
Rachi Rajagopaul
(Senior Scientist, E&SS)
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