GS-General Service

Control Valves

GS-General Service Valves

The GS-General Service Valves continue Copes-Vulcans
tradition of designing and manufacturing control valves
that provide both exceptional service and great value.
Representing significant refinement in design and
performance for general service globe style control
valves, the GS-General Service Valves combine the
most advanced levels of body configuration, trims and
actuation to produce a valve assembly capable of premium
performance at a competitive price.
Suitable for controlling water, steam, gas and most other
fluids, GS-General Service Valves deliver a new standard
of versatility, rugged dependability and cost effectiveness
that will serve the power and process industries well into
the 21 st century.
Copes-Vulcan GS-General Service Valves are ideally suited
for non-severe flow control of most liquids, steam and
gases. They provide reliable, economical performance in
heater drains, gas and fuel oil control, feedwater control,
steam/gas pressure reduction and many other power and
process flow control operations.

For applications involving extreme environments,

especially hostile fluids, or pressure classes greater
than ANSI 600, specify Copes-Vulcan SD-Severe
Duty Control Valves.

Description and
Principle of Operation
GS-General Service Valve assemblies feature a straightthrough globe style body design with streamlined precision
cast bodies to provide smooth contours and transition areas.
The result is minimized flow restriction and maximized
capacity. Computer calculated cross sections and wall
thicknesses assure high structural integrity while maintaining
a very favorable strength-to-weight ratio. The GS-General
Service Valves are available in .758 (20200mm) sizes
as standard, ANSI pressure classes of 125600, and most
standard castable material choices, with either flanged,
welded or threaded end connections.
GS-General Service Valves can be equipped with an extensive
array of standardized trims to meet virtually any general
service requirement. A number of high performance trims,
such as Raven, HUSH, Tandem, and GAD are also available
and can be used to control occurrences of cavitation,
flashing or noise. All trims are quick change to assure ease
of maintenance. All trims are fully interchangeable between
like sizes to ensure maximum flexibility and reduced inventoryy
requirements.
A complete range of 700 series pneumatic diaphragm
actuators that can handle supply air pressure as high as 80
psig (550 kPag) provides performance usually associated
with much more expensive actuation systems. CopesVulcan pneumatic actuators are known worldwide for high
performance and reliability.
The design is in accordance with ANSI B16.1, B16.5, B16.11,,
B16.25, B16.34. Copes-Vulcan also holds the following
certifications that can be applied to the GS-Style Globe valve:
ASME Section I, ASME Section III N & NPT, 97/23/ECPED-CE and is also ISO-9001 certified.

Trim Types

A broad variety of trims is available for the GS-General Service control valves. They are designed to match virtually any
general service operational requirement. All GS trims feature a quick-change design to reduce downtime for inspection,
maintenance or change out, and most are cage guided, further ensuring smooth, accurate operation. The entire trim line
is interchangeable between like sizes, and many reduced trims are also available as standard offerings.
Raven Trim

Trim Type

Soft Seated
HUSH Trim

Tandem Trim

Description/
Application

Raven is Copes-Vulcans top-ofthe-line high performance

specialty trim that offers a proven
solution for those severe service
applications where a true velocity
control trim is the best or possibly
the only answer. By limiting the
fluid velocities inside the valve,
Ravens stacked disc design
precludes problems typically
associated with high velocity such
as erosion, noise, vibration and
poor control. Every Raven trim
is custom designed to meet the
needs of the toughest liquid, steam
and gas services in the power and
process industries.

HUSH Trim (multiple stage) is

a high performance specialty
trim that is cage guided and
provides excellent control
for both compressible and
noncompressible fluid
applications. By directing the
flow through a series of staged
pressure drops, this unique trim
eliminates cavitation in liquid flow
and provides multiple pressure
breakdown for noise attenuation
in critical pressure drop
compressible fluid application. It
is designed for all valve sizes.

Soft seated Hush Trim (double

plug) is a high performance
specialty trim that is cage
guided and designed to provide
and maintain extremely tight
shutoff for high pressure
differential liquid applications.
Typically applied to operating
conditions that exhibit pressure
drops in excess of 1800 psig
(12400 kPag) that are to remain
closed more than 25% of the
time. It is the ideal trim for
applications such as boiler feed
pump recirculation, spray block
valves and spray control valves.

Tandem Trim is a high

performance specialty trim that is
a cage guided, uniquely balanced
port throttling trim designed to
solve difficult high temperature,
high pressure differential
applications that would require
oversized, expensive actuators if
more standard trims were utilized.
Due to the relatively small pilot
plug designed into the tandem
trim, tight shutoff of up to Class
V can easily be achieved with a
moderately sized, economically
priced actuator. It is available for
valves 4" (100mm) and larger.

Standard
FCI 70-2/ANSI Rated
Seat Leakage

Class IV standard
Class V optional
*Class VI optional

Class IV standard
Class V optional
*Class VI optional

Class VI standard

Class IV standard
Class V optional

Standard Trim
Characteristic

Linear standard,
Specials optional

Linear standard,
Specials optional

Linear standard,
Specials optional

Special

Typical Flow
Direction

Under the seat

Over the seat

Under the seat

Under the seat

Over the seat

Under the seat

Maximum
Rangeability

200:1
or greater as required

40-75:1

10-25:1

25-50:1

* Class VI requires use of soft seat.

HUSH Trim

The trims shown in this bulletin are a partial representation of the standard trim selection. Additional standard,
special and custom trims are available as required.
Standard stocked trim materials are 300 series and 400 series stainless steel. Other materials are available as
required.
GAD Trim

GAD Trim is a high performance

specialty trim that is cage guided
and engineered to meet the rigorous
requirements of feedwater control
and feedwater startup control.
Designed to give optimum flexibility
in automated control valves, this
trim is available in double seat,
balanced single seat, tandem plug
and one-stage Hush versions. GAD
Trim is equally suitable for use with
steam and many other fluids. It has
been successfully used on high
pressure water applications involving
pressure of 5075 psi (34970 kPa)
and pressure differential of up to
3625 psi (24980 kPa). It is available
for valves 2" (50mm) and larger.

Unbalanced Single Seat

Plug Throttling

This trim style is a general

purpose cage guided trim
for on/off or modulating
control. It is designed for low
to moderate pressure drop
applications. The solid plug
has a contour on its lower
end that provides varying flow
area with lift, thus regulating
the flow. It can be used with a
wide variety of non-abrasive/
non-adhesive compressible
and noncompressible fluids.
Standard trim for valve sizes
1.5" (40mm) and smaller.

Unbalanced Single
Seat
Port Throttling

Balanced Single Seat

Port Throttling

Balanced Single Seat

Port Throttling
(Hi-Temp)

This trim style is a general

service cage guided trim for on/
off or modulating control where
moderate flow rates exist along
with low differential pressures.
The unbalanced single seat plug
modulates flow by uncovering
ports in the cage. The cage
porting produces the pressure
drop or flow control. This trim can
be used in most non-abrasive/
non-adhesive compressible and
noncompressible fluids.

This trim style is a general purpose

cage guided trim for on/off or
modulating control suitable for use
in most non-abrasive/non-adhesive
compressible and noncompressible
fluid services. The balanced plug
design reduces actuator force
requirements thus permitting the
use of smaller, less expensive
actuators while maintaining tight
shutoff capability. It is designed
for valves 2" (50mm) and larger
and is a standard offering when
the service temperature does not
exceed the 400500F (204
260C) range, relative to pressure.

This general purpose cage guided

trim is virtually identical in all
respects to the balanced single
seat port throttling trim except
that piston rings are used in
lieu of the elastomeric seal on
the trims plug. While the piston
rings do limit the leakage rate to
ANSI Class III, this trim is a viable
option when a balanced plug is
desirable and when temperatures
of the fluid exceed 500F
(260C). It is for valve sizes 2"
(50mm) and larger.

Class IIIIV
Depending upon
design selected

Class IV standard
Class V optional

Class IV standard
Class V optional

Class IV standard
Class V optional
*Class VI optional

Class IV standard

Modified parabolic, linear, equal

percentage.
All available as standard

Modified parabolic, linear,

equal percentage

Modified parabolic, linear,

equal percentage

Modified parabolic, linear,

equal percentage

Modified parabolic, linear,

equal percentage

Over the seat

Under the seat

Under the seat

Over the seat

Over the seat

50:1

50:1

35-50:1

35-50:1

35-50:1

* Class VI requires use of soft seat.

Trim Types (Cont.)

Trim Type

Description/
Application

Cascade

CAV B9

Top Guided

One Stage Hush trim is a specialty trim

designed to reduce noise associated
with compressible fluids as well as
to reduce the undesirable effects of
flashing and cavitation that would
occur with most single pressure drop
trims. The Hush cage consists of a
single cylinder with a large number
of radially drilled orifices. The fluid
exits the orifices as low energy jets
resulting in significant reductions in
noise or erosion. Although numerous
standard designs are available,
One Stage Hush is often custom
engineered to provide various flow
characteristics or optimal performance
under specific operating conditions.

This trim style is a cage guided

plug throttling trim designed
primarily for high pressure drop
water applications where cavitation,
vibration and excessive wear
occur with conventional trims. The
tapered plug fits into a cage and
seat with a matching taper, thus
small changes in flow area occur
with respect to plug travel resulting
in extremely high rangeability. The
labyrinth grooves machined into
the plugs taper create a series of
orifices which reduces the total
pressure drop in a series of stages.
It is especially suited to applications
where small flow rates must be
controlled accurately.

CAV B9 trim can be applied in liquid

service where low level cavitation is
evident. By utilizing flow over the seat, the
radially step-drilled cage design reduces
the effects of cavitation along with the
associated noise and erosion problems
by forcing the cavitation to occur in the
center of the cage, away from all metal
surfaces. In instances where flashing
conditions are experienced, flow under
the seat is employed with the multitude
of small ports reduc-ing both noise and
erosion. Although numerous standard
designs are available, the trim can be
custom designed to provide various flow
characteristics or optimal performance
under specific flow conditions. It is
available for valves 2" (50mm) and larger.

This non-cage guided trim is designed

for use with a wide variety of process
applications involving corrosive,
erosive and viscous line fluids and
many steam and water applications. It
is ideal for control applications where a
maximum of free flow area is desired.
The trim is unbalanced, single seat,
plug throttling with the plug guided
by a large diameter metal or teflon
insert along the lower stem area. This
guiding method ensures quiet, stable,
vibration free operation with pressure
drops limited to 600 psi (4130 kPa)
under operating conditions. Pressure
drop should also be limited to avoid
cavitation or flashing. It is for valve
sizes 4" (100mm) and smaller.

Standard
FCI 70-2/ANSI
Rated Seat
Leakage

Class IV standard
Class V optional
*Class VI optional

Class IV standard
Class V optional

Class IV standard
Class V optional
*Class VI optional

Class IV standard
Class V optional
*Class VI optional

Standard Trim
Characteristic

Linear standard
Specials optional

Special

Linear standard
Specials optional

Equal percentage, linear

Typical Flow
Direction

Under the seat

Over the seat

Under the seat

Under the seat (for flashing)

Over the seat (for cavitation)

Under the seat

Maximum
Rangeability

35-100:1

200:1

35-100:1

25:1

* Class VI requires use of soft seat.

One Stage Hush

Actuators

Series 700 Actuator

Series 700 actuators are pneumatic diaphragm

operators that have spring return in both direct and
reverse acting styles, offering fail open and fail closed
models respectively. The pressed steel diaphragm case
construction along with the nylon reinforced Buna-N
rubber diaphragm permits a maximum allowable air
supply pressure of 80 psig (550 kPag).

This pre-formed diaphragm provides a constant

effective area throughout the full extent of travel.
With effective diaphragm areas ranging from 60-160
in2 (385-1030 cm2). Series 700 actuators can provide
the necessary stem force to meet virtually any
operating requirement.

Series 700 Actuator (Shown with Optional Top-Mounted Handwheel)

P

Reverse Acting (Spring-to-Close)

Direct Acting (Spring-to-Open)

Actuator
Size

60

100

160

160L

40.81
1037

20.50
521

28.12
714

32.31
821

39.75
1010

18.00
457

18.00
457

11.50
292

15.12
384

18.00
457

18.00
457

6.50
165

6.25
159

6.38
162

7.56
192

9.38
238

9.31
236

11.81
300

6.72
171

11.38
289

11.56
294

17.19
437

5.81
148

9.44
240

9.50
241

15.19
386

10.00
254

18.00
457

18.00
457

18.00
457

10.00
254

18.00
457

18.00
457

18.00
457

Actuator
Size

60

100

160

160L

21.06
536

28.06
713

32.38
822

11.50
292

15.12
384

6.50
165

O
P

Series 700 Actuators

An optional top mounted handwheel is available on

both direct and reverse acting actuators, permitting
manual operation of the valve should a loss in supply
air pressure occur. Force is exerted directly on the
actuator stem, making manual positioning smooth,
easy and precise.

Series 500 Actuators

Copes-Vulcan 500 Series spring opposed diaphragm

actuators are designed to provide dependable
operation for a wide range of on/off and modulating
control valves. This actuator offers many features
which are made possible by use of multiple springs
about the stem centerline.
Refer to Bulletin 500 for details and dimensions.

The top mounted handwheel will operate the valve

in one direction. For direct acting units, the handwheel will extend the actuator stem; and for reverse
acting units, the stem will be retracted. Side mounted
handwheels are also available for Series 700 actuators.
Contact Copes-Vulcan for details.

Series 800 Manually Operated Actuators

Copes-Vulcan offers handwheel operated actuators for

applications where an automated valve is not required
or where compressed air service is unavailable. Series
800 actuators are suitable for both on/off and modulating service. Since they are attached to the valve bonnet
and stem using the same arrangement as the Series
700, future conversion to an automated actuator can
be accomplished.
7

GS Valve Body/Bonnet Assembly

Flanged Ends
Valve
Size

Class 150
A
B
C

Class 300
A
B
C

Class 400
A
B
C

Class 600
A
B
C

.75
20mm

7.25
184

7.00
178

1.69
43

7.62
194

7.00
178

1.69
43

8.12
206

7.00
178

1.69
43

8.12
206

7.00
178

1.69
43

1
25mm

7.25
184

7.00
182

1.69
43

7.75
197

7.00
178

1.69
43

8.25
210

7.00
178

1.69
43

8.25
210

7.00
178

169
43

1.5
40mm

8.75
222

7.15
182

1.94
49

9.25
235

7.15
182

1.94
49

9.88
251

7.15
182

1.94
49

9.88
251

7.15
182

1.94
49

2
50mm

10.00
254

7.15
182

2.50
64

10.50
267

7.15
182

2.50
64

11.25
2856

7.15
182

2.50
64

11.25
286

7.15
182

2.50
64

3
75mm

11.75
298

9.47
241

3.31
84

12.50
318

9.47
241

3.31
84

13.25
337

9.47
241

3.31
84

13.25
337

9.47
241

3.31
84

4
100mm

13.88
353

10.56
268

4.00
102

14.50
368

10.56
268

4.00
102

15.25
387

10.56
268

4.00
102

15.50
394

10.56
268

4.0
102

6
150mm

17.75
451

11.81
300

5.50
140

18.62
473

11.81
300

5.50
140

19.50
495

11.81
300

5.59
142

20.00
508

11.81
300

5.50
140

8
200mm

21.38
543

13.06
332

6.88
175

22.38
568

13.06
332

6.88
175

23.38
594

13.06
332

6.88
175

24.00
610

13.06
332

6.88
175

Weld Ends and Threaded Ends (For 2 (50mm) and Smaller)

Valve
Size

Class 150
A
B
C

Class 300
A
B
C

Class 400
A
B
C

Class 600
A
B
C

.75
20mm

7.75
197

7.00
178

1.69
43

7.75
197

7.00
178

1.69
43

7.75
197

7.00
178

1.69
43

7.75
197

7.00
178

1.69
43

1
25mm

7.75
197

7.00
182

1.69
43

7.75
197

7.00
178

1.69
43

7.75
197

7.00
178

1.69
43

7.75
197

7.00
178

169
43

1.5
40mm

9.25
235

7.15
182

1.94
49

9.25
235

7.15
182

1.94
49

9.25
235

7.15
182

1.94
49

9.25
235

7.15
182

1.94
49

2
50mm

10.50
267

7.15
182

2.50
64

10.50
267

7.15
182

2.50
64

10.50
267

7.15
182

2.50
64

10.50
267

7.15
182

2.50
64

3
75mm

12.50
318

9.47
241

3.31
84

12.50
318

9.47
241

3.31
84

12.50
318

9.47
241

3.31
84

12.50
318

9.47
241

3.31
84

4
100mm

14.50
368

10.56
268

4.00
102

14.50
368

10.56
268

4.00
102

14.50
368

10.56
268

4.00
102

14.50
368

10.56
268

4.0
102

6
150mm

20.00
508

11.81
300

5.50
140

20.00
508

11.81
300

5.50
140

20.00
508

11.81
300

5.59
142

20.00
508

11.81
300

5.50
140

8
200mm

24.00
610

13.06
332

6.88
175

24.00
610

13.06
332

6.88
175

24.00
610

13.06
332

6.88
175

24.00
610

13.06
332

6.88
175

Your local contact:

SPX Flow Control

5620 West Rd.

McKean, PA 16426
Phone: (814)476-5800 Fax: (814)476-5854
E-mail: [email protected]
For more information about our worldwide locations, approvals, certications, and local representatives, please visit www.spxfc.com.
SPX reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be
relied upon unless conrmed in writing. Certied drawings are available upon request.

Issued: 02/2008 CV-1150

2008 SPX