Control Valves

Definition & Range of Valves

by KSB, BOMBAS E VÁLVULAS, S.A.

KSB, Bombas e Válvulas. Contact us.

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Paulo Costa
Resp. Depto. Indústria & Energia
[email protected]

Renan Valle
Depto. Indústria & Energia
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KSB Group. Experience since 1871.
KSB develops, produces and sells efficient solutions worldwide for reliable and cost effective
handling of fluids. Rooted in Germany and established across the globe with subsidiary production
and sales companies, KSB focuses on providing top quality, technically outstanding, engineering
solutions and services to meet the personalized needs of their clients. Today, KSB is not just a
technology leader in fluid dynamics but a total solution provider with about 16300 employees
worldwide and has turnover of more than 2 bilion Euro with an active presence in more than 100
countries.

With their immense network, KSB enables all subsidiary companies to draw upon technology,
manpower and R&D resources to maintain the highest standards of excellence. And in here,
listening to our customers is a culture. Comprehensive consultation is crucial at every stage with
customers and our mission is to provide it all: research, innovation, development, consultancy,
implementation and service. Performance from the very start that would help us arrive at
satisfactory solutions. That's the KSB yardstick. And the promise KSB gives to its customers.
To power. To solve.
We do not just make control valves. We engineer solutions through our customized application
engineering tool  - SOLUTIONEERING.

We provide tailor-made solutions for all industry verticals.

Definitions. What is a control valve?
Consists of a valve connected to an actuator mechanism that is capable of changing the position
of a flow controlling element in the valve in response to a signal from the controlling system.

The control valve manipulates a flowing fluid, such as gas, steam, water, etc., to compensate for
the load disturbance and keep the regulated process variable as close as possible to the desired
set point.

The control valve assembly typically consists of: valve body,

internal trim parts, actuator to operate the valve, and accessories (positioners, pressure
regulators, manual operators, limit switches, etc.)

Definitions. What contains a control valve?

Contains a valve (e.g. globe valve, ball valve, butterfly valve, etc.)

Contains an actuator (pneumatic, electric, hydraulic)

Contains a positioner

Cointains a charateristic (linear, equal %, quick opening)

Definitions. Control valve Classification.
In addition to linear and rotary, control valves are also classified according to their guiding
methods, characterization methods and the nature of services they are applied within

FTC - Flow To Close

FTO - Flow To Open
Definitions. Factors determining selection of valves
Their operation parameters vary widely in terms of pressure, pressure drops, flow rates and
temperature.

In addition, other crucial factors like noise, cavitation, wire drawing, leakage class and flashing also
play an important part in the selection of control valves.

Selection of a control valve body assembly requires particular consideration to provide the best
available combination of valve body
style, material, and trim construction design for the intended service.

Because there are frequently several possible correct choices for an application, it is important
that all the following information be provided:

Type of fluid to be controlled Inlet and outlet pipeline size and schedule

Temperature of fluid Special tagging information required

Viscosity of fluid Body Material

Specific gravity of fluid Trim and Packing Material

Flow capacity required (maximum End connections and valve rating

and minimum)
Action desired on air failure
Inlet pressure at valve (maximum (valve to open, close, or retain last
and minimum) controlled position)

Outlet pressure (maximum and Instrument air supply available

minimum)
Instrument signal
Pressure drop during normal
flowing conditions Valve body construction (angle, double-
port, butterfly, etc.)
Pressure drop at shutoff
Valve plug action (push-down-to-close or
Maximum permissible noise level, push-down-to-open)
if pertinent, and the measurement
reference point Valve plug guiding (cage-style,
port-guided, etc.)
Flow action (flow tends to open valve or flow
tends to close valve)
Specification sheet for RFQ. Valve with Pneumatic Actuator
Specification sheet for RFQ. Valve with Electric Actuator
Product portfolio. Control valve.

BOA-CVE H
Overview: 
Service‐friendly control valve to DIN/EN with flanged ends, either with linear or
equal‐percentage control characteristic at Kvs values of 0.1 to 630 m³/h and
closing pressures of up to 40 bar; all internal parts are easy to replace without
special tools, including the reversible seat; noise level reduced by standard two‐
stage pressure reduction combining a parabolic plug and multi‐hole cage; with
electric actuator.

Technical Specifications:
PN 16/25/40
DN 15 - 200
T (ºC) -10 to +450

Applications
General industrial facilities, process engineering, plant engineering, cooling
circuits, heating systems.

BOA-CVP H
Overview: 
Service‐friendly control valve to DIN/EN with flanged ends, either with linear
or equal‐percentage control characteristic at Kvs values of 0.1 to 630 m³/h and
closing pressures of up to 40 bar; all internal parts are easy to replace without
special tools, including the reversible seat; noise level reduced by standard
two‐stage pressure reduction combining a parabolic plug and multi‐hole cage;
with pneumatic actuator.

Technical Specifications:
PN 16/25/40
DN 15 - 150
T (ºC) -10 to +450

Applications
General industrial facilities, process engineering, plant engineering, cooling
circuits, heating systems.
Product portfolio. Control valve.

MIL 21000
Overview: 
MIL 21000 series single ported, heavy top guided control valves are designed
with built-in versatility making them the most widely used control valve, well-
suited to handlea wide variety of process applications.
Optional low noise plug for noise or cavitation attenuation; Cryogenic
applications and; Angle body (MIL 70000)
Technical Specifications:
ASME 150# to 2500#
DN 1/2" to 10"
Seat leakage class (as per ANSI/FCI 70.2):
Class IV (standard), V & VI (optional)

Applications
MIL 21000 heavy duty top guided control valves are designed to handle fluid like air, water, steam,
gas, oil and other fluids having wide flow range requiements. It can be used for moderate pressure
drops allowing small particles. Also MIL 21000 series valves arethe best suitable one to handle
viscous fluids in refineries and petrochemicals

MIL 41000
Overview: 
Hallmarks of exceptional service requirements of control valves are four fold:
high pressure drop capability, high capacity, tight shut-off and high
temperature capability. MIL 41000 series exhibits these characteristics in all
valve sizes. The rugged cage guiding, optional pressure balancing and a host
of custom-engineered trim designs make these valves suitable for higher
pressure drops and other severe applications.

Technical Specifications:
ASME 150# to 4500#
DN 1/2" to 36"
Seat leakage class (as per ANSI/FCI 70.2):
Class III & IV (standard)

Applications
MIL 41000 series heavy duty cage guided control valves are engineered for the most demanding
application in process industries, ranging from power generation to integrated petroleum and
chemical processing plants and a host of other modern process industries.
Product portfolio. Control valve.

MIL 78000
Overview: 
MIL 78000 muti-stage anti-cavitation/low noise control valves fo a perfect severe
service solution provider. Handling high pressure fluids without erosion,
vibration or noise levels.

Technical Specifications:
ASME 300# to 2500#
DN 1/2" to 6"
Seat leakage class (as per ANSI/FCI 70.2):
Class IV & V (standard), VI (optional)

Applications
MIL 21000 series have envolved as the optimum solution for a wide spectrum of severe service
applications in all industry segments. Applications like boiler feed pump min. recirculation,
spraycontrol, low load feed water, high pressure hydrocarbon service (including amine service), high
pressure injection water, high ammonia letdown, etc.

MIL 29000
Overview: 
Design specifically for microflow applications, MIL 29000 series provides
excellent throttling control performance with a wide range of options and
capabilities. Rugged valve plug support is provide along the entire stroke
length using an integrated plug guide and seat ring. Micropak's simple top
entry body construction includes an integrated body and bonnet design,
which allows easy access and removal of the quick range trim.

Technical Specifications:
ASME 150# to 1500#
DN 1/2" to 1"
Seat leakage class (as per ANSI/FCI 70.2):
Class IV (standard), V (optional)

Applications
Micropak valves are widely used in all industry segments. With an inherent rangeability of 500:1,
Micropak valves provides improved process efficiency through accurate control in any low flow or
dosing application where precise control and wide rangeability is essential to maintain the quality of
the process or end-product
Product portfolio. Control valve.

MIL 77000
Overview: 
MIL 77000 multi-stage labyrinth control valve with multiple pressure letdown
stages and expanding downstream area. The unique trim design allow safe
operation by directing the flow through a series of expanding stages, providing
improved service.

Technical Specifications:
ASME 600# to 2500#
DN 2" to 8"
Seat leakage class (as per ANSI/FCI 70.2):
Class IV (standard), V and VI (optional)

Applications
MIL 77000 series valves are widely employed in the oil&gas sector, both upstream and downstream.
The compact design is ideal for high pressure, erosive choke applications in wellheads. In the
downstream refining area, during the processes of hydrocraking, hydrotreating, resid-hydrocraking
and catalytic dewaxing. are also successfully used for steam/water injection, hot high pressure
separator, etc.

MIL 91000
Overview: 
MIL 91000 extreme pressure multi-stage and multi-path anti- cavitation
control valves, tortuous flow path with high impedance for energy absorption, 
varying and expanding flow path, pressure recovery factor as high as 0.999, as
many as 40 pressure dropping stages, dynamically stable, flow tending to
open design, modified equal % characteristics with 100:1 rangeability.

Technical Specifications:
ASME 300# to 4500#
DN 1/2" to 20"
Seat leakage class (as per ANSI/FCI 70.2):
Class V (standard) and VI (optional)

Applications
MIL 91000 series have been designed for applications up to 420 bar pressure drop in 40
pressure/velocity dropping stages. Applications like boiler feed pump min. recirculation, start-up
feed water, superheater, reheater, PRDS spray control, high pressure steam vent & condenser
dump, primary heat transfer, HP separator letdown, hydrogen, water / steam injecton, HP Ammonia
letdown, high pressure CO₂, etc.
Comprehensive solutions. Global reach.

KSB offers a diverse range of products for all core sectors in the process industry. From feed water
to chemicals, from petroleum to heavy water, from cryogenic fluids to corrosive fluids and toxic
materials, KSB provides products with customized design features and materials to meet the
specific requirement of the industry.
 Technology that makes its mark

KSB – Bombas e Válvulas, S.A,

Parque Empresarial Albiz – D1 - 2635 – 206 Rio de Mouro,

E-mail geral: [email protected]

You can also visit us at: www.ksb.pt