Applied Energy: Sona Visakhamoorthy, John Z. Wen, Siva Sivoththaman, Charles Robert Koch
Applied Energy: Sona Visakhamoorthy, John Z. Wen, Siva Sivoththaman, Charles Robert Koch
Applied Energy: Sona Visakhamoorthy, John Z. Wen, Siva Sivoththaman, Charles Robert Koch
Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1
Department of Electrical and Computer Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1
c
Department of Mechanical Engineering, University of Alberta, Edmonton, AB, Canada T6G 2G8
b
a r t i c l e
i n f o
Article history:
Received 10 November 2011
Received in revised form 16 January 2012
Accepted 17 January 2012
Available online 16 February 2012
Keywords:
HCCI
Butanol
Heptane
Multi-zone
Model
Negative valve overlap
a b s t r a c t
The calibration and comparison to experimental data of a parallel computing multi-zone combustion
model for simulating operational characteristics of an n-butanol/n-heptane fuelled Homogeneous Charge
Compression Ignition (HCCI) engine utilizing the negative valve overlap (NVO) technology is described.
The model is calibrated using one experimentally characterized operating point and by taking into
account the major features of NVO. The model simulations at other four operating points closely match
the cylinder pressure trace and heat release rates of the experiments. The unburned hydrocarbon emission is predicted to a reasonable level while NOx (nitric oxide NO and nitrogen dioxide NO2) formation is
under-predicted. The difculty in mapping the NOx emission is attributed to the fact that the combustion
model operates within the closed cycle period of engines and therefore does not capture the complexity
of the charge stratication within the NVO equipped engine. Nevertheless, the trend of increasing NOx
levels with the increasing fraction of butanol in the fuel mixture is captured and the model is able to predict the pressure, heat release rates, and combustion phasing for the three fuel blends tested.
2012 Elsevier Ltd. All rights reserved.
1. Introduction
Alternative energy technologies and renewable fuels are possible ways to reduce the transportation fuel usage. Homogeneous
Charge Compression Ignition (HCCI) engines are a promising extension of the current internal combustion engine technology in that
they offer a design where emission levels of Spark Ignition (SI) engines can be attained with the thermal efciency of Compression
Ignition (CI) engines [1]. In HCCI engines, which can be considered
as hybrid engines between SI and CI engines, a premixed fuelair
charge is compressed until it autoignites. This technology can help
reduce the environmental impacts of the increased transportation
fuel usage by offering reduced NOx (nitric oxide NO and nitrogen
dioxide NO2) and soot emissions while operating at near dieselengine efciencies. Another major benet offered by these HCCI
engines is the ability to combust a wide variety of fuels ranging
from low caloric value fuels such as biomass derived gases to natural gas, alcohols, gasoline, and diesel [15]. Furthermore, many of
these fuels can be combined as blends such as n-butanol/n-heptane,
ethanol/n-heptane, and n-butanol/gasoline [611].
Corresponding author. Tel.: +1 519 888 4567x38362; fax: +1 519 885 5862.
E-mail addresses: [email protected] (S. Visakhamoorthy), john.
[email protected] (J.Z. Wen), [email protected] (S. Sivoththaman),
[email protected] (C.R. Koch).
0306-2619/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
doi:10.1016/j.apenergy.2012.01.047
In HCCI engines a homogeneous airfuel mixture is compression ignited with a relatively large amount of charge dilution. This
results in low-temperature combustion, which subsequently produces low NOx and less soot due to a lack of fuel-rich ame regions
or localized high-temperature regions in the cylinder. Moreover,
higher thermal efciencies are possible due to the higher compression ratios required to autoignite these dilute airfuel mixtures.
However, one of the main challenges is that combustion phasing
of HCCI engines is controlled by chemical kinetics and as such
there is no specic ignition timing event as there is in SI or CI engines. Another challenge is the relatively high levels of Unburned
Hydrocarbon (UHC) and CO (carbon monoxide) emissions [12
14]. These emissions primarily arise from the charge in the crevice
regions and from a thin thermal boundary layer that forms along
the in-cylinder surfaces. Other challenges include higher noise levels due to rapid Heat Release Rates (HRRs) at high loads and a relatively narrow engine operating range [1].
To improve ignition and combustion processes and to reduce
the environmental impacts, various engine control strategies have
been implemented on HCCI engines. These techniques include
varying the level of the Exhaust Gas Recirculation (EGR), adjusting
the equivalence ratio, changing the intake temperature, and implementing Variable Valve Actuation (VVA). Negative valve overlap
(NVO) is a specic form of VVA where the exhaust valve is closed
before all the exhaust has been completely evacuated from the cylinder, which traps variable amounts of hot combustion products
[15]. The actual NVO period is dened as the time during which
both the inlet and exhaust valves are closed. This control strategy
for HCCI engines allows for charge preheating by the trapped exhaust gases, which promotes autoignition and improves performance [16]. The complicated chemical and physical processes
introduced by recycling the trapped exhaust gases do bring about
new challenges to theoretical and modeling studies.
To understand the details of the combustion process or to design model based control strategies for HCCI engines, appropriate
simulation models must be developed. These simulation models
can differ widely in terms of complexity and computational cost
and can be broadly categorized into one of three groups: single
zone models with chemical kinetics [17], multi-zone models with
chemical kinetics [18,19], and Computational Fluid Dynamics
(CFD) based models with chemical kinetics [20]. The simplest of
these three groups of models is the single zone model with chemical kinetics where the entire charge mass is treated as a single
lumped zone of homogeneous temperature, pressure, and species
concentration. Reaction rates and species evolution are solved
using chemical kinetics. These models tend to over-predict HRR
and pressure rise rates while under-predicting certain emissions
due to the assumptions inherent to such single zone models. For
example, they lack any means of representing crevice regions
and thermal boundary layers within the engine which are a significant source of CO and UHC emissions. To better differentiate
among the bulk charge, thermal boundary layer, and crevice regions, multi-zone models are used. Here, the in-cylinder charge
is broken down into concentric ring-like or individually lumped
zones which are treated as stirred reactors. Each zone is homogeneous in terms of species concentrations and temperature and
pressure distributions, but the zones are stratied from one another. This treatment allows for capturing the species and temperature gradients throughout the cylinder but requires more zones if
a larger temperature gradient exists across the cylinder.
Since single and multiple zone models operate within the closed
period of the engine cycle (between the Inlet Valve Closing (IVC)
and the Exhaust Valve Opening (EVO)) the initial conditions of
the combustion chamber (including the chemical compositions
and temperature) at IVC are set by the user. Due to the difculty
in ascertaining the exact values of these initial conditions and the
sensitive nature of HCCI combustion, this can lead to some inaccuracy in the model prediction. To reduce this error and improve the
inputs to the model, single zone models may be augmented with
full engine cycle simulations that calculate conditions up to IVC,
at which the single zone model takes over until EVO [21]. Similarly,
multi-zone models may be linked to a CFD solver such as KIVA
which has been used to determine the initial gas mixture and temperature distribution prior to combustion. Typically at a certain piston position, the multi-zone model takes over based on the
temperature prole that is calculated by the CFD code. Finally, there
are pure CFD models where the chemical kinetics is fully implemented throughout the closed cycle period [20]. In these cases mass
and heat transfer can be solved along with accurate turbulence
modeling of the compressed gases. The CFD modeling provides insight into the specic engine features which promote turbulence
such as in the squish area of the pistons. However, due to the level
of details involved and depending on the mesh size, these simulations can be very computationally intensive. In addition, signicant
efforts are needed to produce complicated meshes for different engine geometries. Nevertheless, some research has been done to parallelize these models across computing clusters to reduce the
computational time [20]. More fundamental work needs to be done,
however, for implementing the CFD code in designing model based
control strategies for HCCI engines.
As mentioned earlier, a major benet of HCCI engines is their
ability to combust a wide range of fuels. Fuels that have been
167
2. Numerical simulation
The chemical mechanism chosen for this study is the one developed by Dagaut and Togbe [28]. This mechanism is based on the
amalgamation and reduction of two discrete models: an n-butanol
model [8] and two n-heptane models [29,30]. To predict the NOx
formation, the NOx mechanism from GRI-Mech 2.11 is added to
the above mechanism and this creates a reaction mechanism consisting of 200 species and 1805 reactions. The GRI-Mech 2.11 NOx
mechanism is selected as opposed to the that from GRI-Mech 3.0
since previous work [31,32] have indicated that GRI-Mech 3.0
over-predicts NOx levels in partially premixed ames.
For this study, a 10-zone model with the detailed chemical
kinetics is used to numerically solve the species, temperature
and pressure evolution within the cylinder. It has been reported
[27,33] that 10 zones are sufcient for solving the in-cylinder pressure trace, which is a major indicator of the engine performance.
The selection of the number of zones is exible but subject to the
availability of the number of CPUs for parallel computing. This
model operates within the closed cycle period of the engine and
steps through species, temperature and pressure evolution at each
incremental crank angle of one engine cycle. Heat transfer between
zones and the cylinder walls is considered but the mass transfer
between zones is not. There is, however, a mass loss due to
blow-by and this is implemented by an equivalent loss of mass
from all zones. Heat transfer coefcients are determined using
the Woschni correlation which accounts for bulk gas velocity
caused by the piston movement. Specically, in order to describe
the temperature gradient across the cylinder, a scaling factor is
chosen with the selected volume of the hottest core zone. The original multi-zone numerical model is parallelized using the domain
decomposition method and Fortran MPI (Message Passing Interface). This approach shares the computationally intensive step of
solving the species evolution for each zone across multiple processors. It is found that running the parallelized model on a quad-core
Intel i7 workstation results in runtimes reduced by approximately
half in comparison to single-core computation of the serial model
168
Table 1
Description of adjustable model parameters.
Table 2
Engine operating parameters.
Parameters
Parameter (unit)
Value
Compression ratio ()
Bore (mm)
Stroke (mm)
Connecting rod to crank arm ratio ()
Displacement volume (l)
IVO, IVC (deg, after the bottom dead center)
EVO, EVC (deg, after the bottom dead center)
Engine speed (RPM)
EGR (%)
Coolant temperature (C)
Intake temperature (C)
Equivalence ratio ()
BVP (%)
12:1
97
88.9
3.5996
0.653
151, 21
100, 130
1021
0
6970
80
0.332, 0.345, 0.346, 0.357, 0.366
12, 17, 22
not directly measured and cannot be easily determined. The operating point with BVP 17 at u = 0.357 is used to calibrate the model. The
calibration process matches pressure traces during the compression
stroke by adjusting blow-by and matches ignition timing by varying
the intake temperature. Then other parameters such as the temperature stratication, fraction of residual gases, and heat transfer scaling factor are modied to achieve a small error between the model
prediction and experiment pressure trace over the entire CAD (Crank
Angle Degree) range. During calibration, the intake temperature is
not restricted to the measured intake manifold temperature since
the signicant amount of trapped gas, due to NVO, could cause preheating of the fresh airfuel mixture charge. Blow-by is found to be
negligible for this case and this is conrmed by literature [15]. It is
important to note that this initial calibration of model parameters
is conducted using the measured pressure trace only. The same set
of model parameters is then used to investigate the trend of HRR
and the formation of NOx and UHC, which have required a further
model calibration by adjusting the equivalence ratio, as discussed
in Section 4.2.
The uncalibrated and calibrated pressure traces from the initial
calibration are shown in Fig. 1 with the calibrated pressure trace
matching experimental data quite well. The uncalibrated pressure
trace does not take into account residual gases, blow-by losses, and
the temperature stratication. The calibrated model parameters
are specied in Table 3. It should be noted that the high residual
gas fraction of 0.29 (29%) is caused by early closing of the exhaust
valve to trap hot residuals. The cylinder wall temperature is not directly measured, but is estimated to be 20 above the coolant temperature. A relatively large core zone volume is selected with a
greater heat transfer scaling factor. This implies that for this initial
calibration case, there is a large volume of the hot fuel/air/gas mixture, mainly consisting of the residual gas, with a relatively uniform temperature in the cylinder. Between this core and the
cylinder wall, there is a signicant temperature gradient.
Using the calibrated pressure curve above, the HRR curve is calculated and shown in Fig. 2. Using the heat release analysis method
outlined in [35], the net HRR is calculated by accounting for any
heat transfer through the walls of the cylinder. The HRR curve generally shows adequate matching although the rst-stage ignition is
somewhat early and larger than experimental data. Experimentally, the rst-stage ignition peaks at around 15CAD bTDC (before
the Top Dead Center) whereas the simulation data indicates a peak
at 20CAD bTDC. Discrepancies in predicting the correct ignition
period may be due to the reaction mechanism or result from errors
in setting initial conditions. It can be attributed to the model limitation in fully describing the NVO effects as well, as discussed
later.
The measured NOx level for the calibration case is 5.4 ppm [25]
while the simulation result is 0.7 ppm. This under-prediction of the
NOx level can be explained by the thermal NOx formation. In fact,
169
60
80
BVP = 17
exp = 0.357
simul = 0.357
BVP = 17
exp = 0.357
simul = 0.357
70
Pressure (atm)
Pressure (atm)
60
50
40
30
50
40
30
20
20
10
10
-40
-20
20
40
-40
-20
20
40
CAD
CAD
Fig. 1. Uncalibrated (left) and calibrated (right) predictions of the pressure trace for BVP 17. The dashed lines are the simulation results and the solid lines are the measured
data.
Table 3
Calibrated model parameters.
Parameter (unit)
Value
122
90.0
40.0
Neglected
0.30
0.29
0.0
110
BVP = 17
exp = 0.357
simul = 0.357
90
HRR (J/CAD)
70
50
30
10
-40
-20
-10 0
20
40
CAD
Fig. 2. The HRR curves for the calibration case BVP 17. The solid line is the
measured data and the dashed line is the simulation result.
170
Table 4
Comparison of the model parameters before and after taking the NVO into account.
Original calibration
Parameter (unit)
Value
are at the same temperature of the intake charge), the intake charge
temperature is specied as a manual input to the model. Secondly,
the initial calibration assumes at IVC, there is a homogeneous mixture throughout the cylinder and there is no any temperature stratication in the computational domain. However, in practice, NVO
could result in the signicant inhomogeneity and stratication of
the charge temperature and trapped residual gas at IVC [36]. This
can lead to fuel-rich regions which will ignite sooner than the assumed homogeneous charge. Alternatively, increasing the overall
equivalence ratio of the model could account for the earlier ignition
caused by fuel-rich regions and applying the temperature stratication could better mimic the experimental situation. Finally, this
model assumes that the residual gas is a complete combustion
products constituting of CO2, H2O and N2. However, the actual
residual gas contains also NOx and UHCs. These recycled NOx and
UHCs may contribute to combustion by effectively creating a
slightly richer mixture in the subsequent cycle. This effect may be
minimal for most operating points, but for points near the misre
limit, the recycling of unburned and partially burned reactants
can signicantly inuence subsequent cycles [37]. The energy
content of the intake charge should be increased when NVO is
present due to the heat energy of the trapped residuals and any
unburned or partially oxidized reactants.
With the increased energy content accounted, the model is
recalibrated for the case (BVP 17, u = 0.357) to improve matching
of the predicted cylinder pressure with experimental data while
relaxing constraints on the model parameters. The main difference
between the experimental and original simulation pressure curves
is a slight deviation during the expansion stroke likely due to more
energy remaining in the charge during expansion in the simulation. This can be improved by forcing more mass into the outer
zone to reduce the amount of mass which reacts. Doing so has
two effects: it increases total unburned reactant emissions and reduces the peak pressure since there is less mass available for combustion. To further improve the model predictions, the equivalence
ratio is increased by 14.8%. Not only does this aid in combustion,
BVP = 17
exp = 0.357
simul = 0.410
60
Pressure (atm)
40
30
70
50
30
20
10
10
-40
-20
90
50
HRR (J/CAD)
BVP = 17
exp = 0.357
simul = 0.410
110
CAD
20
40
-40
-20
-10 0
20
40
CAD
Fig. 3. Pressure and HRR curves for the improved calibration case. The solid lines are the measured data and the dashed lines are the simulation results.
171
60
60
BVP = 12
exp = 0.332
simul = 0.381
40
30
20
40
30
20
10
-40
-20
10
20
40
-40
-20
CAD
30
20
40
40
30
20
10
0
20
BVP = 22
exp = 0.366
simul = 0.420
50
Pressure (atm)
Pressure (atm)
40
-20
60
BVP = 17
exp = 0.345
simul = 0.396
50
CAD
60
-40
BVP = 12
exp = 0.346
simul = 0.397
50
Pressure (atm)
Pressure (atm)
50
10
CAD
20
40
-40
-20
20
40
CAD
Fig. 4. Predicted pressure traces for the four validation points. The solid lines are the measured data and the dashed lines are the simulation results.
Fig. 5. HRR curves for the four operating points. The solid lines are the measured data and the dashed lines are the simulation results.
172
Fig. 6. The simulated HRR curves with varying equivalence ratios for BVP 12.
Table 5
Experimental and simulation emissions.
NOx
UHC
BVP
Simulation
(ppm)
Experimental
(ppm)
Simulation
(ppm)
Experimental
(ppm)
12
12
17
17
22
0.322
0.346
0.345
0.357
0.366
0.60
0.54
0.55
0.53
0.52
5.5
5.4
5.3
5.4
5.1
492
503
521
531
558
1851
1746
1877
1780
1845
0.6
6
Simulation
Experimental
5.8
5.7
0.56
5.6
5.5
0.54
5.4
5.3
0.52
0.58
5.9
5.2
5.1
0.5
10
15
20
25
In addition to the two cases of u = 0.332 and 0.346 at BVP 12, three
more cases of u = 0.320, 0.340, and 0.360 are simulated. The HRR
curves for these ve cases are shown in Fig. 6, which shows that
varying the equivalence ratios for a xed BVP of 12 does not bring
about signicant changes in the low-temperature heat release.
The UHC predictions for the four predictive cases are on the order of 500 ppm. These levels are close to the experiment when compared to the rst set of calibration results and this is attributed to
the increased mass in the outer zone (i.e., the cooler thermal boundary layer). UHC levels are however still lower than the measured
data of around 1800 ppm. NOx emissions for the four validation
173
[20] Wang Z, Shuai S-J, Wang J-X. Multi-dimensional simulation of HCCI engine
using parallel computation and chemical kinetics. SAE Int 2008;01:0966.
[21] Ogink R, Golovitchev V. Gasoling HCCI modeling: computer program
combining detailed chemistry and gas exchange processes. SAE Int
2001;01:3614.
[22] Mack JH, Aceves SM, Dibble RW. Demonstrating direct use of wet ethanol in a
homogeneous charge compression ignition (HCCI) engine. Energy
2009;34:7827.
[23] Atkins MJ, Koch CR. The effect of fuel octane and dilutent on homogeneous
charge compression ignition combustion. Proc Inst Mech Eng Part D J
Automob Eng 2005;219:66575.
[24] Chen Z, Yao M, Zheng Z, Zhang Q. Experimental and numerical study of
Methanol/Dimethyl Ether dual-fuel compound combustion. Energy Fuels
2009;23:271930.
[25] Shahbakhti M, Ghazimirsaied A, Audet A, Koch CR. Combustion characteristics
of Butanol/n-Heptane blend fuels in an HCCI engine. in: Proceedings of
combustion institute Canadian section spring technical meeting. Ottawa;
2010.
[26] Zhao F, Asmus TW, Assanis DN, Dec JE, Eng JA, Najt PM. Homogeneous charge
compression ignition (HCC) engines: key research and development issues.
SAE Int 2003;03:646.
[27] Tzanetakis T, Singh P, Chen J-T, Thomson MJ, Koch CR. Knock limit prediction
via multi-zone modelling of a primary reference fuel HCCI engine. Int J Veh Des
2010;54:4772.
[28] Dagaut P, Togbe C. Experimental and modeling study of the kinetics of
oxidation of Butanol-n-Heptane mixtures in a jet-stirred reactor. Energy Fuels
2009;23:352735.
[29] Curran HJ, Gaffuri P, Pitz WJ, Westbrook CK. A comprehensive modeling study
of n-heptane oxidation. Combust Flame 1998;114:14977.
[30] Seiser R, Pitsch H, Seshadri K, Pitz WJ, Curran HJ. Extinction and autoignition of
n-heptane in counterow conguration. Proc Combust Inst 2000;28:202937.
[31] Naha S, Aggarwal SK. Fuel effects on NOx emissions in partially premixed
ames. Combust Flame 2004;139:90105.
[32] Barlow RS, Karpetis AN, Frank JH, Chen JY. Scalar proles and NO formation in
laminar opposed-ow partially premixed methane/air ames. Combust Flame
2001;127:210218.
[33] Flowers DL, Aceves SM, Martinez-Frias J, Dibble RW. Prediction of carbon
monoxide and hydrocarbon emissions in iso-octane HCCI engine combustion
using multizone simulations. Proc Combust Inst 2002;29:68794.
[34] Tzanetakis T. Multi-zone modeling of a primary reference fuel HCCI
Engine. Toronto: University of Toronto; 2006.
[35] Heywood JB. Internal combustion engine fundamentals. New York: McGrawHill; 1988.
[36] Rothamer DA, Snyder JA, Hanson RK, Steeper RR, Fitzgerald RP. Simultaneous
imaging of exhaust gas residuals and temperature during HCCI combustion.
Proc Combust Inst 2009;32:286976.
[37] Shahbakhti M, Koch CR. Characterizing the cyclic variability of ignition timing
in a homogeneous charge compression ignition engine fuelled with n-heptane/
iso-octane blend fuels. Int J Engine Res 2008;9:36197.