Applied Thermal Engineering: T. Venugopal, A. Ramesh
Applied Thermal Engineering: T. Venugopal, A. Ramesh
Applied Thermal Engineering: T. Venugopal, A. Ramesh
h i g h l i g h t s
The new dual injection system can easily vary the ratio of alcohol and gasoline.
Use of higher amount of n-butanol even at part loads is possible with new system.
Vaporization improved by proper targeting of fuel sprays and HC emissions reduced.
Neat n-butanol reduced the tendency to knock at full load by charge cooling.
Engine torque can be improved at full load with n-butanol as compared to gasoline.
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 12 April 2013
Accepted 13 June 2013
Available online 27 June 2013
In spark ignition engines fuelled by alcohol gasoline blends, the proportion of the two fuels has to be
varied according to the operating condition. Further high amounts of alcohol cannot be blended with
gasoline because the two phases can separate under certain conditions. In this work a dual injection
system, wherein n-butanol and gasoline can be injected separately in any ratio has been employed in a
spark ignition engine. The objective is to determine the most suitable amounts of n-butanol and gasoline
to be used at different operating conditions of a four stroke spark ignition engine when these fuels are
simultaneously injected into the intake manifold using this dual injection system. Experiments are
conducted at different fuel ratios and throttle positions at an equivalence ratio of 1. The system results in
good vaporization of the fuels even at low load conditions because the fuel jets are aligned to hit different
portions of the intake valve. Results indicate that with proper selection of the fuel ratio signicant
reduction in HC emissions can be achieved as compared to operation on neat gasoline. Up to 60% of nbutanol could be used at 15% throttle while up to 80% could be used at 25% throttle. These proportions
are higher than what have been achieved by pre-blending these fuels. The possibility of using high
amounts of n-butanol reduced the tendency to knock. Hence, with the dual injection system n-butanol
can be effectively used along with gasoline.
2013 Elsevier Ltd. All rights reserved.
Keywords:
Dual injection
Phase separation
Alcohols
n-Butanol
Fuel ratio and emissions
1. Introduction
The use of alcohols as fuels has gained importance due to their
low global warming potential, good combustion characteristics and
availability. In general, alcohols are good spark ignition (SI) engine
fuels on account of their high octane number. Alcohols have been
used as the sole fuel and also in the blended form with gasoline in SI
engines. Due to their limited availability in many countries alcohols
cannot be used to completely replace gasoline. Further, the use of
100% alcohol will need changes in engine parameters and
crank angle ( )
carbon monoxide (% vol)
co-efcient of variance (%)
hydrocarbon (ppmv)
heat release rates (J/ CA)
indicated mean effective pressure (bar)
inlet valve opens (IVO)
minimum advance for best torque ( CA before TDC)
nitric oxides (ppmv)
spark ignition
throttle position
wide open throttle
equivalence ratio
Notation
B
IB
E
M
for fuels
n-butanol
iso-butanol
ethanol
methanol
Table 1
Properties of gasoline, ethanol and n-butanol [2,3,5&6].
Property
Gasoline
Ethanol
n-Butanol
Chemical formula
Composition (C, H, O) (mass %)
Lower heating value (MJ/kg)
Density (kg/m3)
Octane number ((R M)/2)
Boiling temperature ( C)
Latent heat of vaporization
(25 C) (kJ/kg)
Self-ignition temperature ( C)
Stoichiometric air/fuel ratio
Laminar ame speed (cm/s)
Mixture caloric value (MJ/m3)
Ignition limits in air (vol %)
Lower limit
Upper limit
Solubility in water at 20 C
(ml/100 ml H2O)
C4eC12
86, 14, 0
42.7
715e765
90
25e215
380e500
C2H5OH
52, 13, 35
26.8
790
100
78
904
C4H9OH
65, 13.5, 21.5
33.1
810
87
118
716
z300
14.7
z52
3.75
420
9.0
63
3.85
343
11.2
57
3.82
0.6
8
<0.1
3.5
15
Fully miscible
1.4
11.2
7.7
551
552
553
554
Fig. 3. Variation of heating value and fuel energy supply vs. fuel ratio.
Fig. 4. Variation of engine torque and volumetric efciency vs. fuel ratio (100%
Throttle).
100% throttle with increasing torque, when the fuel ratio increased.
The thermal efciency of the engine did not change until a fuel ratio
of 60% ie B60S at 15% throttle. Use of higher amounts of n-butanol
(B80S and B100) reduced the efciency due to inferior fuel vaporization at the low torque or throttle conditions where the component temperatures are low. The efciency with B100 was around
1.5% and 1% lower than that with gasoline at 15% and 25% throttles
respectively. It should also be noted that a single injector was only
used for B100. In this case the fuel will hit only a part of the valve
and vaporization will not be as effective as when two injectors are
used. The temperatures of the engine components were also lower
at part throttle which also hindered vapourization of n-butanol.
This trend was conrmed by repeated experiments. At all other
throttle positions no major changes in efciency were observed
with different fuel ratios. Hence, it is better to use up to B60S at 15%
throttle and not to use B100 at 15 and 25% throttles to ensure good
performance. The best spark timings were generally more
555
advanced when the fuel ratio was increased at 35% and 100%
throttle positions (Fig. 6). These spark timings were knock limited.
Use of more amount of n-butanol reduced the in-cylinder temperature which allowed the spark timings to be more advanced by
mitigating the knock. The higher ame velocity of n-butanol as
compared to gasoline also could be the reason for that. At the
throttle position of 15%, the ignition timing had to be retarded with
increase in the fuel ratio because of the reduction in temperature of
the charge when increasing amounts of n-butanol were used.
The heat release rates are also higher with B60S as compared to
gasoline as seen in Fig. 7 at 15% throttle. Higher heat release rates
with B60S are due to better utilization of valve heat by proper
556
Fig. 10. 10e50% mass burn duration and CA@50% mass burn duration occurs vs. fuel
ratio.
Fig. 13. In-cylinder gas temperature vs. crank angle (35% Throttle).
557
Table 2
Suitable amount of n-butanol for lowest emission.
Throttle Best fuel
Change in efciency HC emission (%)
(%)
ratio
in comparison to
decrease as
(% by mass) gasoline
compared to
gasoline
NO emission (%)
decrease as
compared to
gasoline
15
25
35
100
Similar
Similar
10%
7%
60
80
100
100
Similar
Similar
Similar
Similar
15%
33%
27%
41%
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