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    Kit Procedure - FM4-8409-000 - PDF

    Uploaded by

    Shadamyen Nomyen
    1. The document provides steps to install an ITB improvement kit on a copier. 2. It involves removing old ITB parts like tension springs and cams, and replacing them with new parts from the kit such as a cam spacer and rear transfer arm. 3. The procedure also includes cleaning rollers, applying grease to parts, and performing an ITB equilibrium position detection to check that values are within a specified range after installation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Kit Procedure - FM4-8409-000 - PDF

    Uploaded by

    Shadamyen Nomyen
    254 views5 pages
    1. The document provides steps to install an ITB improvement kit on a copier. 2. It involves removing old ITB parts like tension springs and cams, and replacing them with new parts from the kit such as a cam spacer and rear transfer arm. 3. The procedure also includes cleaning rollers, applying grease to parts, and performing an ITB equilibrium position detection to check that values are within a specified range after installation.

    Original Title

    Kit Procedure_FM4-8409-000_.pdf

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    1. The document provides steps to install an ITB improvement kit on a copier. 2. It involves removing old ITB parts like tension springs and cams, and replacing them with new parts from the kit such as a cam spacer and rear transfer arm. 3. The procedure also includes cleaning rollers, applying grease to parts, and performing an ITB equilibrium position detection to check that values are within a specified range after installation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    254 views5 pages

    Kit Procedure - FM4-8409-000 - PDF

    Uploaded by

    Shadamyen Nomyen
    1. The document provides steps to install an ITB improvement kit on a copier. 2. It involves removing old ITB parts like tension springs and cams, and replacing them with new parts from the kit such as a cam spacer and rear transfer arm. 3. The procedure also includes cleaning rollers, applying grease to parts, and performing an ITB equilibrium position detection to check that values are within a specified range after installation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    Prroocceedduurree ttoo iinnssttaallll tthhee IITTBB iim

    P
    mp
    prroov
    veem
    meen
    ntt k
    kiitt
    ((FFM
    M4
    4--8
    84
    40
    09
    9))

    2. Remove thee tension sprring [10].

    [[1100]]

    [N
    Necessary iteems]
    A. Super lube grease (FY99-6005-000)
    B. ITB improvvement kit (FFM4-8409)xx 1 set
    Parts
    P in the ITB improvvement kit

    22

    11
    66

    44
    55

    33
    77

    88

    3. Remove the retaining part [4] whhich retainss the


    tennsion springg [3] at the rear and applys tensioon to
    thee ITB [2].
    Att this time, remove
    r
    the 2 screws [6].
    *[55] is a retainning part at the front.

    [[44]]
    99

    1. Tension
    T
    springg (with no parrt number)[[2233]] x 2 pieces- Shape
    S
    chaange
    2. Cam
    C spacer (FCC0-4882-000)[[2211]]-- New part
    3. Rear
    R transfer arm,
    a 2(FL3-5416-010)[[2222]]--Shaape change
    4. Upper
    U
    steering cam (FC8-44744-000) [[1166]]
    5. Lower
    L
    steering cam (FC8-44755-000) [[1177]]

    [[55]]

    6. Roller
    R
    cam (FC8-4487-000)[[1188]]

    [[44]]

    7. (A)
    ( Belt retainiing sheet (FC9--7914-000) [[3355]]
    8. Secondary
    S
    trannsfer inner rolleer(FC8-4402-0000)[[2277]]
    9. Identification
    I
    l
    label
    (black coolor) (with no part number) [[3366]]-New
    w part

    [Stteps]
    1.RRemove the ITB unit [1]] from the main
    m body.
    Reemove the transfer cleeaner [37] to remove the
    ITB[2].
    [[22]]
    [[11]]

    [[66]]

    4. Remove thee tension sprring [3] at thhe rear.


    Discard [3].
    *D
    [[44]]
    [[33]]

    [[3377]]

    Pub No: FT2-0018-0


    F
    000

    6/10

    5. Remove the retaining part [5] at the front in the


    same way as in the step at the rear.

    10. Remove the E-ring [11] and the washer [12].

    [[55]]

    [[66]]

    [[1122]]

    [[1111]]

    6. Remove the tension spring [3] at the front.


    *Discard [3].
    [[55]]
    [[33]]

    7. Remove the 3 screws to remove the harness guide


    [7] of the electric contacts. [[77]]

    8. Remove the screw to remove the sheet metal part


    [8].
    [[88]]

    9. Remove the 3 screws to remove the old type of


    the rear transfer arm, 2 [9].
    *Discard [9].

    11. Remove the spring [13] to remove the cam


    assembly [14].
    *Discard [13].
    [[1133]]
    [[1144]]

    12. Remove the 2 screws [15] from the cam assembly


    [14].At this time, the upper steering cam [16] and the
    upper steering cam [17] are separated.
    * Keep the 2 screws [15] somewhere so that they
    should be used again later.
    *Discard [16] and [17].
    [[1144]]

    [[1166]]
    [[1177]]

    [[1155]]

    [[99]]

    Pub No: FT2-0018-000

    7/10

    13. Replace thhe roller cam


    m (FC8-44877-000)[18] with a
    new one.*Disccard removedd [18].
    [[1188]]
    [[1144]]

    166. Inset thee cam spaceer (FC0-48882-000)[21] into


    thee gap betweeen the cam assembly [114] and the shaft
    s
    [199].

    [[2211]]

    w upper steering cam


    14. Prepare the new
    t new low
    wer steering cam
    (FCC8-4474-0000) [16] and the
    (FCC8-4475-0000) [17].
    Unnite [16] andd [17] by usinng the 2 screews kept in Step
    12.
    Make sure noot to make the
    t screw hoole loose as the
    t 2
    *M
    scrrews [15] aree self tappinng and the hoole for [17] is not
    tappped.
    * Do
    D not retighhten the scrrew once thee screw has been
    tigghtened to prevent
    p
    the screw holee from becom
    ming
    looose.
    [[1155]]

    [[1199]]

    [[1144]]

    177. Apply the grease to thhe sliding suurface [A] of


    o the
    neew type of thhe rear trannsfer arm, 2 (FL3-5416--010)
    [222].
    Grrease: Superr lube greasee (FY9-6005-000)
    Appplication quantity:
    q
    thhe size of a rice graiin (2
    loccations)

    [[2222]]
    [[AA]]

    [[1166]]
    [[1144]]

    [[1177]]

    15. Insert the shaft [19] into


    i the new
    w cam assem
    mbly
    [144] assembleed earlier. At
    A this timee, assemblee the
    rolller cam [18]] to be locked into the grroove [20].

    188. Mount thee new rear trransfer arm,, 2


    (FLL3-5416-0100) [22], the ssheet metal assembly
    a
    [8]] and
    thee harness guide
    g
    [7] of the electricc contacts too the
    ITB unit [1] inn a reverse oorder of Stepp 6, 7 and 8.

    [[88]]

    [[77]]

    [[2222]]

    [[1199]]
    [[1144]]

    [[1188]]

    [[2200]]

    Pub No: FT2-0018-0


    F
    000

    8/10

    19. Prepare the new type of the tension spring [23]


    and insert it to the ITB unit [1].
    Note: Make sure to correctly insert the tension spring
    [23] into the boss [24].

    [[2233]]

    22. Remove the bearing retaining part [25] to remove


    the bearing [26]. Slide aside the second transfer inner
    roller [27] to remove it. Prepare the new second
    transfer inner roller [27] and assemble it in reverse
    order of the above.
    N
    Noottee:: AAppppllyy tthhee rriissee--ggrraaiinn--ssiizzeedd ggrreeaassee ttoo tthhee eeddggeess ooff
    tth
    hee ffrroon
    ntt ssh
    ha
    afftt [[2288]] aanndd tthhee rreeaarr sshhaafftt [[2299]] ooff tthhee nneew
    w
    sseeccoonndd ttrraannssffeerr iinnnneerr rroolllleerr [[2277]] bbeeffoorree tthhee
    rreep
    plla
    acceem
    meen
    ntt.. W
    Wiitth
    hoou
    utt tth
    hee g
    grreea
    assee aapppplliiccaattiioonn,, tthhee
    sshhaafftt m
    ma
    ayy cchhiipp--ooffff,, ccaauussiinngg EE007755 eerrrroorr..
    Grease: SSuuppeerr lluubbee ggrreeaassee ((FFYY99--66000055--000000))
    *Discard the removed [27].

    [[2244]]

    [[2233]]

    [[2288]]

    [[2299]]

    20. Mount the retaining part [4] to complete fixing


    the tension spring [23].
    * Secure the tension spring [23] at the front in the
    same way as in the step at the rear.

    [[2277]]

    [[44]]

    [[2255]]

    [[2277]]
    21. Mount the E-ring [11] and the washer [12] to the
    cam assembly [14]. Mount the tension spring [10].

    [[2266]]
    23. Rotate the ITB sub pressure release lever [30]
    from the state [B] to the state [C], making the ITB
    unit pressurized condition.
    [[3300]]

    [[1144]]

    [[1100]]

    [[1122]]

    [[1111]]

    [[BB]]
    Pub No: FT2-0018-000

    [[CC]]
    9/10

    24. Clean with alcohol while rotating the drive roller


    [31], the tension roller [32], the primary transfer
    auxiliary roller [33] and the idler roller [34]. Return
    the ITB sub pressure release lever [30] to the position
    [B] after cleaning.

    27. Return the removed ITB and others to the unit,


    and assemble the ITB unit to the main body.
    28. Perform ITB equilibrium position detection.
    [Steps in Service Mode]
    Check that the value of ITB equilibrium position
    detection is in the range between -200 and +350.
    First, perform ITB equilibrium position detection.
    ((LLeevveell11))CCO
    OP
    PIIE
    ERR>>FFU
    UN
    NCCTTIIO
    ON
    N>>M
    MIIS
    SCC--PP>>IITTBB--IIN
    NIITT

    [[3311]]

    Then, check the position of the ITB belt.


    (Level1)COPIER>DISPLAY>MISC>ITB-POS
    The work is completed if the value of ITB-POS is in
    the range between --220000 aanndd ++335500.
    If the value of ITB-POS is not in the above range, go
    to Step 29.

    [[3333]]
    [[3322]]

    29. Adjust the adjuster


    [[3344]]

    How to adjust ITB-POS by adjuster


    When ITB-POS is -200 or less

    When ITB-POS is +350 or more

    (When it needs to be shifted to + side)

    (When it needs to be shifted to side)

    25. Replace the belt retaining sheet with the new


    sheet (A) (FC9-7914-000) [35].
    *Reference of attachment: [D] and [E]
    [F] is plastic rib. The edge of [F] is the location of [E].
    *Discard the removed [35].
    [[EE]]
    [[D
    D]]
    [[3355]]

    Rotate the adjuster in the front


    left of the machine
    clockwise for twice.

    Rotate the adjuster in the front


    right of the machine
    clockwise for twice.

    below -200
    After ITB-INIT
    Reverse the belt
    -200 to +350
    OK

    over +300
    After ITB-INIT
    Rotate the adjuster
    -200 to +350
    one more time.

    After ITB-INIT
    -200 to +350
    OK

    OK

    After ITB-INIT
    -200 to +350
    OK

    The work is completed.

    [[FF]]

    26. Attach the identification label ( black color) [36] to
    the ITB unit.
    [[3366]]
    Position to attach

    Pub No: FT2-0018-000

    10/10

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