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    White Paper Thermography

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    Karthik Mandya
    Thermal imaging detects temperature differences and assigns colors to present information about systems over time. It identifies thermal patterns but does not assure equipment operation. Equipment must be under load during inspection and loads measured. Unusual temperatures indicate exceptions. Commonly inspected electrical and mechanical systems include distribution systems, motors, pumps and more. Temperature hotspots can result from unbalanced loads, loose connections, insulation failures, and component or wiring issues. Thermography allows detecting problems before failure for increased safety, reliability, and reduced costs.

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    White Paper Thermography

    Uploaded by

    Karthik Mandya
    189 views3 pages
    Thermal imaging detects temperature differences and assigns colors to present information about systems over time. It identifies thermal patterns but does not assure equipment operation. Equipment must be under load during inspection and loads measured. Unusual temperatures indicate exceptions. Commonly inspected electrical and mechanical systems include distribution systems, motors, pumps and more. Temperature hotspots can result from unbalanced loads, loose connections, insulation failures, and component or wiring issues. Thermography allows detecting problems before failure for increased safety, reliability, and reduced costs.

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    Thermal imaging detects temperature differences and assigns colors to present information about systems over time. It identifies thermal patterns but does not assure equipment operation. Equipment must be under load during inspection and loads measured. Unusual temperatures indicate exceptions. Commonly inspected electrical and mechanical systems include distribution systems, motors, pumps and more. Temperature hotspots can result from unbalanced loads, loose connections, insulation failures, and component or wiring issues. Thermography allows detecting problems before failure for increased safety, reliability, and reduced costs.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    189 views3 pages

    White Paper Thermography

    Uploaded by

    Karthik Mandya
    Thermal imaging detects temperature differences and assigns colors to present information about systems over time. It identifies thermal patterns but does not assure equipment operation. Equipment must be under load during inspection and loads measured. Unusual temperatures indicate exceptions. Commonly inspected electrical and mechanical systems include distribution systems, motors, pumps and more. Temperature hotspots can result from unbalanced loads, loose connections, insulation failures, and component or wiring issues. Thermography allows detecting problems before failure for increased safety, reliability, and reduced costs.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    INTRODUCTION

    Thermal imaging is the non-contact detection and measurement of


    temperature differences and the assignment of colors based on temperature.
    Infrared thermography will be presented as an inspection technique to
    gather and present information about the system at a specific time. Infrared
    thermography will not be promoted as a remedial measure. An infrared
    inspection of an electrical system or rotating equipment does not assure
    proper operation of such equipment. Other tests and proper maintenance are
    necessary to assure their reliable performance.
    NECESSARY CONDITIONS FOR INSPECTION
    Assure that the equipment to be inspected is under adequate load, create
    satisfactory loads when necessary, and allow sufficient time for recentlyenergized equipment to produce stable thermal patterns. Measure electric
    loads when requested by the infrared thermographer. Equipment to be
    inspected shall be energized and under adequate load; ideally this is normal
    operating load. Whenever possible, similar components under similar load
    shall be compared to each other. Components exhibiting unusual thermal
    patterns or operating temperatures shall be deemed as exceptions.
    Commonly Inspected Systems
    Electrical:
    1. Three Phase Distribution
    System
    2. Fuse Boxes
    3. Cables & Connections
    4. Relays/Switches
    5. Insulators
    6. Capacitors
    7. Substations
    8. Circuit Breaker
    9. Controllers
    10.
    Transformers
    11.
    Motor
    12.
    Battery Bank
    Mechanical:
    1. Motors
    2. Pumps
    3. Heat Exchangers
    4. Bearings
    5. Gear Boxes
    6. Drive Belts

    Building Thermography

    Energy Audits

    Moisture Detection

    Roof moisture and leak


    detection

    Construction Details
    and Verification

    Concrete inspections

    Refrigeration and cold


    storage cooling losses
    Air Leakage

    The passage of air


    through the building
    envelope, Doors, wall,
    window, joint etc,

    Exterior wall electrical


    outlets

    Recessed light

    Attic penetration

    Ducts/vents

    Improper air movement significantly reduces the thermal integrity and


    performance of the envelope and is therefore a major contributor to
    energy consumption in a building as well as poor air quality.

    Reasons for Temperature hotspots in Electrical System


    1.
    2.
    3.
    4.

    Unbalanced Load
    (3rd )Harmonics current in neutral
    Overloaded systems/excessive current
    Loose or corroded connections increased resistance in the
    circuit(typically one side of the components heat up
    5. Insulation failure
    6. Component Failure
    7. Wiring Mistakes
    Reasons for Temperature hotspots in Mechanical /Electromechanical
    System
    1. Bad cooling due to reduced air flow
    2. PQ problems like unbalance, overload of 5th harmonic
    (voltage) will cause heat dissipation
    3. Bad alignment
    4. Insulation Problems with motor windings
    5. Bearing Problem :Lubrication, Wear & Tear
    6. Friction due to wear, misalignment or inadequate lubrication
    Advantages of Thermography
    Allows us to stop fighting Fires and fix problems before they result in
    equipment failure.
    Benefits of detecting Problems before Failure:
    Increased safety
    Improved reliability
    Better assurance of repair
    Reduced unscheduled outages
    Commissioning of new installations
    Improved Production rate and Quality
    Reduced maintenance and Repair Costs.
    From a return on investment perspective, infrared inspection programs have
    proven that on average for every $1 spent on infrared electrical inspections,
    there is a $4 return on investment for materials and labor from fixing the
    problems before it fails..."

    Case Study:

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