MBS45

4 Inch Metal Cutting Bandsaw

Assembly & Operating Instructions

READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.

This manual provides important information on proper operation & maintenance. Every effort has been
made to ensure the accuracy of this manual. These instructions are not meant to cover every possible
condition and situation that may occur. We reserve the right to change this product at any time
without prior notice.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE, DO NOT
OPERATE THIS PRODUCT!
HAVE QUESTIONS OR PROBLEMS? DO NOT RETURN THIS PRODUCT TO THE
RETAILER - CONTACT CUSTOMER SERVICE.
If you experience a problem or need parts for this product, visit our website http://www.buffalotools.com
or call our customer help line at 1-888-287-6981, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales
receipt is required.
FOR CONSUMER USE ONLY NOT FOR PROFESSIONAL USE.
KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE REFERENCE.
CALIFORNIA PROPOSITION 65
WARNING: You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal, concrete,
cement, or other
masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm.
Wear protective gear.
WARNING: This product or its power cord may contain chemicals, including lead, known to the State of California
to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

TABLE OF CONTENTS
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS ...............................................................2
SERVICE ............................................................................................................................................5
PACKAGE CONTENTS ......................................................................................................................6
COMPONENTS ..................................................................................................................................6
ASSEMBLY ........................................................................................................................................6
OPERATION ......................................................................................................................................8
MAINTENANCE ...............................................................................................................................11
PARTS LIST .....................................................................................................................................12
PARTS DIAGRAM ............................................................................................................................11

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

What You Need to Know About Safety Instructions
Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible
conditions and situations that may occur. Common sense, caution and care must be exercised when
assembling or using this product.
Always contact your dealer, distributor, service agent or manufacturer about problems or conditions you
do not understand.

This is a safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.

This is a safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.

MBS45 4.5 Inch Metal Cutting Bandsaw Assembly & Operating Instructions

GENERAL PRODUCT SPECIFICATIONS

FEATURES:
3 Speeds 80 FPM, 120FPM, 200FPM
Miter Gauge for Angle Cutting 90 - 45
Full Blade Guard for Safety
Horizontal or Vertical operation

SPECIFICATIONS
3/4 HP / 120V / 60 Hz
500 Watts / Single Phase
5.4 Amps
Blade Size 64 x
Cutting Table 11 x 7 x 23 Horizontal
Cutting Table 9 5/8 x 9 x 33 Vertical

KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE
REFERENCE.

READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.

When unpacking, check to make sure all parts listed are included. If any parts are missing or broken,
please call Customer Service at 1-888-287-6981.

MBS45 4.5 Inch Metal Cutting Bandsaw Assembly & Operating Instructions

FOR CONSUMER USE ONLY NOT FOR PROFESSIONAL USE

IMPORTANT SAFETY RULES

COMMON SENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO ANY PRODUCT.
THESE FACTORS MUST BE SUPPLIED BY THE OPERATOR.

Keep your work area clean and well lit. Cluttered work benches and dark work areas may cause
accidents or injury.
Keep bystanders, children and visitors away while operating the metal bender. Distractions can
cause you to lose control.

Do not force tool. Use the correct tool for your application. The correct tool will do the job better and
safer at the rate for which it is designed.
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the
hands of untrained users.

Use common sense while operating this metal bender.

Do not use this tool if you are:
Feeling tired or are under the influence of alcohol or drugs.
Wearing loose clothing or jewelry. Keep long hair pulled back and away from moving parts.
Overreaching or have improper footing. Handling the tool in this way could cause serious injury.
Wear the proper safety equipment, such as safety goggles, dust masks, non-skid shoes, etc.
Check to be sure all adjusting keys or wrenches have been removed before use.

Safety glasses and ear protection must be worn during operation.

Read the manual carefully. Learn the tool's applications and limitations, as well as specific potential
hazards peculiar to it.
Ground all tools. If the tool is equipped with three-pin plug, it should be plugged into a three-pin electrical
socket. Never remove the ground pin.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is
an increased risk of electric shock if your body is grounded.
Do not expose tool to moisture. Don't use this tool in damp or wet locations. Keep out of rain.
Do not abuse cord. Never use the cord to carry tools or pull the plug from an outlet. Keep cord away
from heat, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase
the risk of electric shock.
Remove adjusting keys or wrenches before turning the tool on. A wrench or key that is left attached to a
moving part of the tool may result in personal injury.
MBS45 4.5 Inch Metal Cutting Bandsaw Assembly & Operating Instructions

Don't overreach. Keep proper footing and balance at all times when operating this tool.
Disconnect the tool from power source before making any adjustments, storing, servicing, or changing
accessories. This will reduce the risk of starting the tool accidentally.

Do not use the tool if the switch does not turn it on and off. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
Check for damage. Check your tool regularly. If part of the tool is damaged it should be carefully
inspected to make sure that it can perform its' intended function correctly. If in doubt, the part should be
repaired. Refer all servicing to a qualified technician. Consult your dealer for advice.
Keep away from flammables. Do not attempt to operate this tool near flammable materials or
combustibles. Failure to comply may cause serious injury or death.
Maintain tools with care. Keep tools sharp and clean. Properly maintained tools, with sharp cutting
edges, are less likely to bind and are easier to control.
Avoid accidental starting. Make sure switch is off before plugging in power cord.
Be careful when using bandsaws in vertical position to keep fingers and hands out of the path of blade,
both above and beneath the table.
Never hand-hold the material with saw in horizontal position. Always use the the vice clamp securely.
Keep all guards and wheel covers in place and in working order.
Support long heavy work from the floor.
Switch off the machine when the work is completed. Unplug power cord before adjusting, servicing and
changing blade.
Moving parts should keep in alignment. All adjustments are to be made with power disconnected.
Use a sharp blade and keep tool clean for best and safest performances.
For Your Own Safety Read Instruction Manual Before Operating Saw
a) Wear eye protection.
b) Do not remove jammed cutoff pieces until blade has stopped.
c) Maintain proper adjustment of blade tension, blade guides, and thrust bearings.
d) Adjust upper guide to just clear workpiece.
e) Hold workpiece firmly against table.

SERVICE
Tool service must be performed only by qualified repair personnel. Service or maintenance by
unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts and follow instructions in the
manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of
shock or injury.

MBS45 4.5 Inch Metal Cutting Bandsaw Assembly & Operating Instructions

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

This manual contains important information regarding safety, operation, maintenance and storage of this
product. Before use, read carefully and understand all warnings, cautions, instructions and labels.
Failure to do so could result in serious personal injury, property damage or even death.

IMPORTANT SAFETY INSTRUCTIONS

Before using this tool, you need to become familiar with its operation. If you are unsure about
the operation of the tool, or have any questions about its proper use, call the Customer Service
Department at 1-888-287-6981. Follow these instructions for safe handling of the tool:
Be sure your work area is clean and secure. Be sure the area is free from all foreign material,
nails, staples, or any other material.
Always use the appropriate safety gear when operating. Including but not limited to, goggles,
dust mask or respirator.

3
4

PACKAGE CONTENTS

Bandsaw

COMPONENTS
1. Motor Assembly
2. Belt Adjusting Bolt
3. Pulley Guard
4. Gearbox
5. On-Off Switch Assembly
6. Left Leg
7. Right Leg
8. Tool Tray
9. Wheel Assembly
10. Handle
11. Work Stop Assembly

10

11
6

ASSEMBLY
Before performing any assembly or maintenance, make sure bandsaw is turned off and unplugged
from the power supply.

BANDSAW MUST BE GROUNDED. Use a Ground Fault Interrupter (GFI). Plug the power cord to a
standard 120 volt receptacle protected by a 20 amp circuit breaker.
MBS45 4.5 Inch Metal Cutting Bandsaw Assembly & Operating Instructions

The bandsaw comes partly assembled. It is therefore necessary to complete the assembly as follows.
Unpack and layout all the items and identify each one.
Attach lower tray, wheels and handle in this order.
Assemble vice handle to shaft on end of main base (bed) and tighten set screw.
Ensure all guards, pulley covers etc are securely attached and properly assembled.

Legs And Tray Assembly

The legs are a three-sided section, one side of which is hinged. Lay the legs on their sides, with
the open ends facing each other and approx. 18" apart.
Locate the tray and attach between the legs, using the four nuts, bolts and washers supplied.
Leave the nuts finger tight at this stage.
Important: Ensure the washer is inside the leg, next to the nut. Stand the assembly upright to
form a rough "A" frame. With assistance, gently lower the main body on to the legs. Firmly
secure the main body to the legs, using the three nuts and bolts at the top of each leg, ensuring
there is no distortion and that the assembly is completely stable.
Note that the legs may fit either way around.
Tighten the tray nuts and bolts, checking for distortion and stability.

Work Stop Assembly

A work stop is provided, which is used to allow stock pieces of equal length to be cut without
having to measure each piece individually. It comprises two parts, the work stop and the
mounting rod. Push the rod into the hole in the edge of the vise, and secure with the grubscrew
provided.
Mount the work stop on to the rod, with the flat face towards the saw blade, and temporarily
secure with the grub screw supplied, ensuring it is not pushed on too far, as it may interfere with
the saw blade when it is lowered.

Miscellaneous
A handle is provided at the left end of the machine, connected to the left leg. When the machine
is lifted using this handle, it will automatically pivot on to the wheels, mounted on the bottom of
the right leg, allowing the machine to be maneuvered easily and quickly around a workshop.
The handle and wheel assemblies are attached a follows. Thread the ends of the handle through
the corresponding holes in the left leg, and locate on the inside of the leg using the split pins
provided.
The wheel assembly comprises a bracket, axle and wheels. Attach the bracket to the base of the
right leg using the nuts and bolts supplied. Thread the axle through the holes at the ends of the
bracket, and insert the split pins in the holes provided in the axle, which will prevent any lateral
movement. Mount the wheels at each end of the axle, and locate by inserting the split pins
provided in the holes at the ends of the axle.
Before use, carry out a thorough check to ensure that all parts are completely secure and
properly assembled.
MBS45 4.5 Inch Metal Cutting Bandsaw Assembly & Operating Instructions

OPERATION
BEFORE OPERATING YOUR BANDSAW please read manual carefully.

BLADE GUIDE BEARING ADJUSTMENT

This is the most important adjustment on your saw. It is impossible to get satisfactory work from
your saw if the blade guides are not properly adjusted. The blade guide bearings for your Metal
Cutting Bandsaw are adjusted and power tested with several test cuts before leaving the
factory to ensure proper setting. The need for adjustment should rarely occur when the saw is
used properly. If the guides do get out of adjustment, it is extremely important to readjust
immediately. If proper adjustment is not maintained, the blade will not cut straight and if the
situation is not corrected, it will cause blade damage.
Because guide adjustment is a critical factor in the performance of your saw, it is always best to
try a new blade to see if this will correct poor cutting before beginning to adjust the bearings. If
a blade becomes dull on one side sooner than the other, for example, it will begin cutting
crooked. A simple blade change should correct this problem-the more difficult guide adjustment
will not.
If a new blade does not correct the problem, check the blade guides for proper spacing. There
should be 0.001" clearance between the 0.025" thickness blade and guide bearings.
To obtain this clearance adjust as follows:
1. The inner guide bearing is fixed and cannot be adjusted.
2. The outer guide bearing is mounted to an eccentric bolt and can be adjusted.
3. Loosen the nut while holding bolt with a wrench.
4. Position the eccentric by turning the bolt to the desired position of clearance.
5. Tighten the nut.
6. Adjust the second blade guide bearing in the same manner.
7. The back edge of the blade should just touch the lip of the Blade Guide Bearing.

BLADE GUIDE ASSEMBLY ADJUSTMENT

The Metal Cutting Bandsaw is equipped with two adjustable blade guide assemblies. This
feature will permit you to adjust the position of the blade guides for various widths of
workpieces. For the most accurate cut and prolong the life of the blade, the blade guide
assemblies should be adjusted to just clear the piece to be cut.
1. Place the workpiece in the vice of bandsaw and clamp tightly.
2. Adjust catch blade guide assembly to the desired position by loosening the hand knobs and
positioning the guides as required.
3. Tighten the hand knobs.

ADJUSTING BLADE TENSION

1. Make sure the motor is switched off and the machine is disconnected from electricity supply.
2. Press the blade lightly with the left hand so that the rear of the blade touches the flange of
the blade wheel and adjust the blade tension adjusting knob with the right hand until no blade
slipping occurs.

MBS45 4.5 Inch Metal Cutting Bandsaw Assembly & Operating Instructions

CHANGING SPEED
When using your Band Saw, always change the blade speed to best suit the material being cut.
1. Disconnect power. Open the pulley guard cover. Loosen the lead screw. You can now change
the position of the belt to gain the desired speed. Re-set the belt tension to allow 1/2" depression
of the belt when pressed in the middle of its longest run.
2. When the tension of belt is correctly adjusted, lock the motor firmly.
3. Close the pulley guard cover.
Material Cutting Guide
Speed
Stainless or Alloy Steel, Bearing Bronzes
80 FPM
Mild Steel, Hard Brass or Bronze
120 FPM
Soft Brass, Aluminum and other Light material 200 FPM

Motor Pulley
Small
Medium
Large

Saw Pulley
Large
Medium
Small

BLADE SELECTION
Use a 1/2" X 0.025' x 64 1/2" min. 65 1/2" max. 4 tooth per inch general use blade, included.
The choice of blade pitch is governed by the thickness of the work to be cut: the thinner the
workpiece, the more teeth advised. A minimum of 3 teeth should be in the workpiece at all
times for proper cutting.
If the teeth of the blade are so far apart that they straddle the work, severe damage to the
workpiece and to the blade can result.

CHANGING THE BLADE

Always disconnect from electricity supply before changing blade
Raise saw head to vertical position. Loosen blade tension adjusting knob sufficiently to allow the
saw blade to slip off the wheels. Install the new blade as follows:
1. Place the blade in between each of guide bearings.
2. Slip the blade around the motor pulley (bottom) with the left hand and hold in position.
3. Hold the blade taut against the motor pulley by pulling the blade upward with the right hand
which is placed at the top of the blade.
4. Remove left hand from bottom pulley and place it at the top side of the blade to continue the
application on the upward pull on the blade.
5. Remove right hand from blade and adjust the position of the top pulley to permit left' hand to slip
the blade around the pulley using the thumb, index and little finger as guides.
6. Adjust the blade tension knob clockwise until it is just right, so no blade slippage occurs. Do not
tighten excessively.
7. Place 2-3 drops of oil on the blade.
8. Replace the blade guard.
NOTE: If saw will not be used for an extended period of time, you may choose to loosen the
blade after use to prolong the life of the blade.

MBS45 4.5 Inch Metal Cutting Bandsaw Assembly & Operating Instructions

ADJUSTING THE BLADE TRACKING

This adjustment has been completed and power-tested at the factory. The need for adjustment
should rarely occur when the saw is used properly. If the tracking goes out of adjustment the blade
will leave the wheel and damage will result.

Increase blade tension.

Decrease blade tension.

STEP 1
Loosen blade tension.

STEP 6
Adjust the blade guide according
to the material size. The arrow
indicates the direction of
movement of the blade.

STEP 2
Loosen hex head bolts.
STEP 3
Turn simultaneously with
blade tension knob so blade
tracks against shoulder of
pulley.

STEP 7
Adjust guide assembly to
where the blade just touches
the back-up bearing.

STEP 4
Lock hex head bolts.
STEP 5
Tighten blade
tension.
Automatic Switch Off
At the end of the cutting cycle (horizontal use), the machine automatically switches off. This can be
adjusted by moving the bracket up or down as required.
Horizontal Cutting
1 . Raise the saw head to the vertical position.
2. Open the vice to accept the piece to be cut by rotating the wheel at the end of the base
(counter clockwise).
3. Place the workpiece on the saw bed. If the piece is long, support the end.
4. Clamp the workpiece securely in the vice by rotating the hand wheel clockwise.
5. Turn the power on, letting the head down slowly onto the work. Do not drop or force.
Let the weight of the saw head provide the cutting force. The saw automatically shuts off at
the end of the cut.

MBS45 4.5 Inch Metal Cutting Bandsaw Assembly & Operating Instructions

10

Vertical Cutting
Fitting the table:
Loosen the A & B Screws from the blade guide. Take away plate D.
Locking the saw in vertical position:
Rotate the bracket to an upright position, locate in notch on saw arm and tighten. If you have difficulty
positioning the bracket in the notch, adjust nearby screw at bottom of saw until bracket is positioned,
then tighten bracket.

MAINTENANCE
Lubricate the parts listed below using SAE30.
1. Ball Bearing none required
2. Blade guide bearing none required
3. Driven wheel bearing none required
4. Vice lead screw as needed
5. Drive gears run in the oil bath and wont require lubricant change more than once a year. When
changing, put down the head to a horizontal position and loosen screws on the gearbox. Open the
cover and place pan under the right lower corner of the gear box. Slowly raise the head until the oil
flows out. Lower the head and wipe up excess oil. Add lubricant until it is full. Close cover and tighten
screws.
6. If saw will not be used for an extended period of time, you may choose to loosen the blade after use
to prolong the life of the blade.

PARTS DIAGRAM

MBS45 4.5 Inch Metal Cutting Bandsaw Assembly & Operating Instructions

11

PARTS LIST
MBS45 4.5 Inch Metal Cutting Bandsaw Assembly & Operating Instructions

12

0001
0002
0003
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
0014
0015
0016
0017
0018
0019
0020
0021
0022
0023
0024
0025
0026
0027
0028
0029
0030
0031
0032
0033
0034
0035
0036
0037
0038
0039
0040
0041
0042
0043
0044
0045
0046
0047
0048
0049
0050
0051
0052
0053
0054
0055
0056
0057
0058
0059
0060
0061
0062
0063
0064
0065
0066
0067

Floor stand handle

Cotter pin 3x18
Hexagon Head screw M8x20
Washer 8
Floor stand
Connecting plate
Hexagon nut M8
Wheel frame
Big washer 8
Hexagon head screw M8 x 16
Spring washer 8
Wheel
Hexagon socket headless screw M8x8
Handle
Handle cover
Thrust washer 13
Lead screw
Vise nut
Lock chain
Switch
Switch box
Screw M4x8
Star washer 4
Switch safety plate
Switch safety screw
Wire relief retainer
Cross head screw M6x12
Stock stop rod
Stock stop
Hexagon head screw M8x40
Support plate
Support plate cover
Bushing
Movable vise plate
Arc sliding plate
Mitering vise plate
Screw
Lock handle
Knob
Hexagon head screw M10x30
Big washer 10
Washer 8
Screw M8x12
Pivot
Pivoting rod
Hexagon head screw M12x65
Hexagon nut M12
Stop screw
Spring
Screw M8x25
Spring adjusting screw
Rear nut plate
Scale
Cross head screw M5x8
Bed
Hexagon head screw M8x30
Front nut plate
Adjusting rod
Adjusting hold cover
Blade back safety cover
Plum screw
Washer 6
Washer 6
Blade wheel (rear)
Sliding bearing
Upper blade guard
Screw M10x35

Troubleshooting

1
4
11
39
2
2
21
2
2
14
12
2
1
1
1
1
1
1
1
1
1
13
2
1
1
2
6
1
1
2
1
1
2
1
1
1
1
1
1
1
4
2
6
1
1
1
2
1
1
10
1
1
1
2
1
3
1
1
1
1
1
16
5
1
1
1
2

0068
0069
0071
0072
0073
0074
0075
0076
0077
0078
0079
0080
0081
0082
0083
0084
0085
0086
0087
0088
0091
0092
0093
0094
0095
0096
0097
0098
0099
0100
0101
0102
0104
0105
0106
0107
0108
0109
0110
0111
0112
0113
0114
0115
0116
0117
0118
0119
0120
0121
0122
0123
0124
0125
0126
0127
0128
0131
0132
0133
0134
0135
0136
0137
0138
0139

Screw M6x20
Lock chip
Bearing 6000 2Z
Guide pivot (left)
Thrust washer 10
Guide pivot (right)
Shaft
Blade cover
Switch cut off screw
Ball bearing 6002 2Z
Bearing bushing
Oil seal
Blade wheel bearing cover
Bushing
Blade wheel (front )
Hex. Head screw M8x8
Thrust washer 15
Blade
Cross head screw M6x12
Blade guard
Lower pulley cover
Upper pulley cover
Motor pulley
Motor
Motor cord
Strain relief
Supply cord
Vertical cutting support plate
Vertical cutting plate
Hexagon nut M6
Motor mount plate
Screw M12x30
Key 5X5X25
Spring pin 4x26
Transmission wheel shaft
Transmission gear
Gear box gasket
Gear box cover
Hexagon head screw M6x12
Hexagon head screw (with hole)
Worm gear shaft
Bearing bushing
Bearing cover
Worm gear pulley
Blade tension sliding guides
Screw M6x12
Hexagon head screw M8x20
Blade tension sliding plate
Sliding plate draw block
Spring pin 4x20
Blade wheel shaft
Shaft block
Spring
Blade tension adjustable knob
Body frame
Tool plate
V-belt
Cross head screw M4x20
Nut M4
Hex head screw M10x100
Adjust knob cover
Washer 4
Lower guide frame
Upper guide frame
Adjust support plate
Pivoting rod bushing

1
1
6
2
4
2
2
1
1
4
1
2
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
6
1
1
2
1
1
1
1
1
8
1
1
1
1
1
2
4
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1

NOTES
14

NOTES

(MBS45201412)
15