Simple PWM Boost Controller: Power Management Features Description

Download as pdf or txt
Download as pdf or txt
You are on page 1of 11

SC2603

Simple PWM Boost Controller


POWER MANAGEMENT
Description

Features

u
u
u
u
u
u
SC2603 features include a temperature compensated u
voltage reference, triangle wave oscillator, current limit u
The SC2603 is a versatile, low-cost, voltage-mode PWM
controller designed for 16V input DC/DC power supply
applications. A simple, fixed-voltage boost regulator can
be implemented using the SC2603 with a minimum of
external components. The small device footprint
allows for compact circuit design.

comparator, frequency shift over-current protection, and


an internally compensated error amplifier. Pulse by pulse
current limiting is implemented by sensing the
differential voltage across an external resistor, or an
appropriately sized PC board trace.

Low cost / small size


Switch mode efficiency up to 95%
1% reference voltage accuracy
Over-current protection
800mA output drive
5V to 16V input power source
No need for external compensation network
SOT23-6 is fully WEEE and RoHS compliant

Applications

u
u
u
u
The SC2603 operates at a fixed frequency of 200kHz,
u
providing an optimum compromise between efficiency,
u
external component size, and cost.
u

Portable Devices
Flat Panel TV
TV Set Top Box
Auxiliary Supplies
Peripheral Card Supplies
Industrial Power Supplies
High Density DC/DC Conversion

Typical Application Circuit


D1

L1
VIN
VOUT

R1

R2

C1

C2

Q1
C3

D2

U2

GND

optional
5
3

Enable
(openDrain
collector)
Open
with < 100
pull down impedance

1
C4

VIN

Gate

EN/SS CS
FB

GND

R3

R4

2
C5

R5

SC2603

Revision: Nov 14, 2006

www.semtech.com

SC2603
POWER MANAGEMENT
Absolute Maximum Ratings
Exceeding the specifications below may result in permanent damage to the device, or device malfunction. Operation outside of the parameters specified
in the Electrical Characteristics section is not implied.

Parameter

Symbol

Maximum

Units

VIN to GND

-0.3 to 20

TSTG

-45 to +150

TJ

150

TLEAD

300

Thermal Resistance, Junction to Ambient(1)

JA

165

C/W

Thermal Resistance, Junction to Case

JC

102

C/W

ESD

KV

Input Voltage
Storage Temperature Range
Maximum Junction Temperature
Lead Temperature (Soldering) 10 Sec.

Electrical Surge Discharge(2)

Note:
(1) Mounting pad has to be larger than one square inch on two sided printed circuit board with minimum 1 ounce copper
(2) Human model.

Electrical Characteristics
VIN= 12V; VO = 25V; TA = TJ = -40C to 125C unless otherwise specified.

Parameter

Symbols

Reference

VREF

C onditions

Min

Typ

Max

U nits

1.225

1.250

1.275

Feedback Bi as C urrent

IFB

VFB = VEN/SS, VIN = 12V

2.0

8.0

Qui escent C urrent

IQ

C urrent i nto VIN pi n

5.0

8.0

mA

Load Regulati on

VO=25V ; IO = 0.1A to 1A

0.5

1.0

Li ne Regulati on

VIN=5V to 15V ; VO=25V ; IO = 100mA

1.4

C urrent Li mi t Threshold
Osci llator Frequency

CS

68

73

78

mV

TA = 25OC

190

200

210

kHz

VFB < VREF/2

Osci llator Frequency Shi ft


Max D uty C ycle
UVLO Threshold

90
VUVLO

VIN rampi ng up

50

kHz

95

4.2

UVLO Hysteresi s

4.5

400

V
mV

ISOURCE

VIN = 12V, C GATE = 10nF

0.5

0.8

1.1

D ri ver Si nk C urrent

ISINK

VIN = 12V, C GATE = 10nF

0.5

0.8

1.1

Soft Start C harge C urrent

ISS

60

Internal Ramp Peak

VR_PEAK

1.4

Internal Ramp Valley

VR_VALLEY

0.4

0.12

D ri ver Source C urrent

Enable Threshold

2005 Semtech Corp.

VTH_EN

Pull down below thi s level


to di sable the output

0.09

www.semtech.com

SC2603
POWER MANAGEMENT
Pin Configuration

Ordering Information

Top View
FB

CS

GND

VIN

EN/SS

GATE

P art N umbers

P ackag e

S C 2603S K TRT (1)(2)

S OT23-6

S C 2603E V B

Note:
(1) Only available in tape and reel packaging. A reel
contains 3000 devices.
(2) Lead free product. This product is fully WEEE and
RoHS compliant

SOT23-6

Pin Descriptions
Pin #

Pin Name

Pin Function

FB

GND

EN/SS

Gate

Gate driver output.

VIN

Device Input Voltage.

CS

Current Sense Input .

Error amplifier input (-).


Device ground.
Enable/Soft Start Pin.

Block Diagram

OSCILLATOR

VIN
S

PWM

FB

Gate

GND

25K
Current
Limit

CS

EN/SS
1.25V
REF

70mV

UV

VIN
1.25V
REF

2005 Semtech Corp.

UVLO

www.semtech.com

SC2603
POWER MANAGEMENT
Theory of Operation

Application Information

The SC2603 is a versatile, low-cost, voltage-mode PWM


controller designed for DC/DC power supply applications.
In normal condition, the SC2603 operats at a fixed
200KHz. One exception is that when the FB pin voltage
drops to one half, the frequency will be shifted to one
fouth of 200KHz.

Soft-Start
Soft-start prevents a DC-DC converter from drawing
excessive current from the power source during start up.
If the soft-start time is made sufficiently long, then the
output will enter regulation without overshoot. An external
capacitor is connected from the EN/SS pin to the ground.
After the parts input voltage surpasses the UVLO, the
EN/SS pin is allowed to charge its capacitor with 60A.
When 100mV is reached at the EN/SS pin, the internal
comp node is at 0.4V. The SC2603 will start switching,
and the converter output comes into regulation. Because
the FB pin voltage follows EN/SS pin voltage, finally, the
EN/SS pin voltage will be clamped at 1.25V same as the
refernece voltage.

SC2603 features include a temperature compensated


voltage reference, triangle wave oscillator, current limit
comparator, frequency shift over-current protection, and
an internally compensated error amplifier. Pulse by pulse
current limiting is implemented by sensing the
differential voltage across an external resistor, or an
appropriately sized PC board trace.

Setting the Output Voltage


An external resistive divider R1 and R2 with its center
tap tied to the FB pin sets the output voltage.
VOUT

R 1 = R 2 OUT 1
1 . 25

SC2603

R1
1

FB

R2

Under Voltage Lockout


The under voltage lockout circuit of the SC2603 assures
that the gate driver output remains in the off state whenever the supply voltage drops below set parameters. Lockout occurs if VIN falls below 3.8V. Normal operation resumes once VIN rises above 4.2V.

2005 Semtech Corp.

www.semtech.com

SC2603
POWER MANAGEMENT
Application Information
Over Current Protection
The over-current protection is implemented by a sensing
resistor and an internal current-limit comparator with a
threshold of 70mV. If the switching current through the
sensing resistor causing voltage to drop at the CS pin
reachs 70mV, the SC2603 will immediately turn the gate
pulse off to limit the current through the power switch.
The figure below shows over-current waveforms. At t1,
the input current IIN begins to increase as the load IOUT
builds up until it hits the OCP threshold at t2. At t2, VOUT
begins to drop as IOUT starts increasing toward t3 while VIN
and IIN remain the same. At t3, there two events are
happening. 1) VOUT is at half of its regulating voltage. At
this point, the internal oscillator runs into frequency shift
mode and shifts the frequency to one fourth of the operating frequency. 2) The diode starts conducting current
without limit causing VIN to fall due to supply current limit.
Finally, VIN and VOUT both drops to zero and IIN becomes the
input supply current limit.
A RC filter at the CS pin is necessary to filter out noise to
ensure accurate sensing.
The value of the sensing resistor can be caculated by
the following equation:

R S = 70 mV / I PEAK
Where IPEAK is the input peak current through the power
MOSFET.

IIN

IOUT

VOUT

VIN
t0

t2

t1

t3

t4

Over Current Waveforms

2005 Semtech Corp.

www.semtech.com

SC2603
POWER MANAGEMENT
Applications Information
Layout Guidelines
5) The SC2603 is best placed over an isolated ground
plane area. The soft-start capacitor, the VIN decoupling
capacitor, and the current sensing filter capacitor should
also connected to this ground pad area. This isolated
ground area should be connected to the main ground by
a trace that runs from the GND pin to the ground side of
the output capacitor. If this is not possible, the GND pin
may be connected to the ground path between the Output Capacitor and the Cin, Q1, D1 loop. Under no circumstances should GND be returned to a ground inside
the Cin, Q1, D1 loop.

Careful attention to layout requirements are necessary


for successful implementation of the SC2603 PWM controller. High currents switching at 200kHz are present in
the application and their effect on ground plane voltage
differentials must be understood and minimized.
1) The high power parts of the circuit should be laid out
first. A ground plane should be used, the number and
position of ground plane interruptions should be such as
to not unnecessarily compromise ground plane integrity.
Isolated or semi-isolated areas of the ground plane may
be deliberately introduced to constrain ground currents
to particular areas, for example the input capacitor and
bottom Schottky ground.

6) Input voltage of the SC2603 should be supplied from


the power rail through a 2.2~10 resistor, the VIN pin
should be decoupled directly to GND by a 0.1F~1f
ceramic capacitor, trace lengths should be as short as
possible.

2) The loop formed by the output Capacitor(s) (Cout), the


FET (Q1), the current sensing resistor, and the Schottky
(D1) must be kept as small as possible. This loop contains all the high current, fast transition switching. Connections should be as wide and as short as possible to
minimize loop inductance. Minimizing this loop area will
reduce EMI, lower ground injection currents, resulting in
electrically cleaner grounds for the rest of the system
and minimize source ringing, resulting in more reliable
gate switching signals.

7) An RC low pass filter is required to filter out leading


edge current spikes on the current sensing resistor. The
filter capacitor needs to be very close to the CS and
GND to reduce noise pickup.

3) The connection between the junction of Q1, D1 and


the output capacitor should be a wide trace or copper
region. It should be as short as practical. Since this connection has fast voltage transitions, keeping this connection short will minimize EMI.
4) The Output Capacitor(s) (Cout) should be located as
close to the load as possible, fast transient load currents are supplied by Cout only, and connections between Cout and the load must be short, wide copper
areas to minimize inductance and resistance.

2005 Semtech Corp.

www.semtech.com

SC2603
POWER MANAGEMENT
Applications Information (Cont.)
Layout diagram for the SC2603
Vout

12VIN

Ra

20uH
D1

Cin
2.2
5
3
0.1uF

Q1

SC2603
VIN

FB

EN/SS

Gate

CS

GND

Rb

Cout

0.1uF

Rs

Heavy lines indicate the critical loop carrying high pulsating current.
The inductance of this loop needs to be minimized.

2005 Semtech Corp.

www.semtech.com

SC2603
POWER MANAGEMENT
Applications Circuit
12V to 25V @ 1A boost converter
D1

L1

VOUT=25V

VIN = 12V
R1

C1

2.2

470u

18uH

3A, 40V

34K

U2

C2

C11
1u

Q1
AO4442

C3
1u

R2

330u/35V
R4

5
3

Enable
(open drain)

Open Drain with < 100


pull down impedance

1
C4
0.1u

VIN

Gate

EN/SS CS
FB

GND

1.78K

R5

1K

2
C5
120p

SC2603

R6
20m

Bill of Material
Item

Quantity

Reference

Part

C1

470u/Alum

SANYO

C2

330u/Alum

SANYO

C3

1uF

603

C4

0.1u

603

C5

120p

603

C11

1u

805

D1

1N5819

L1

18uH

COOPER

Q1

AO4442

Alpha & Omega

10

R1

2.2

603

11

R2

34K

603

12

R3

603

13

R4

1.78K

603

14

R5

1K

603

15

R6

20m

16

U1

SC2603

2005 Semtech Corp.

footprint

SOT23-6

Vendor

SEMTECH

www.semtech.com

SC2603
POWER MANAGEMENT
Typical Characteristics
Load Regulation (VIN = 12V, VO = 25V)

Error Amplifier: Gain and Phase


40

180

35
26

30

135
25.5

90

15
Gain
10

45

Phase

Phase (deg)

Gain (dB)

20

Output Voltage - (V)

25

5
0

25

24.5

24

23.5

0
23

-5

0.0

-10
100.0E+0

1.0E+3

10.0E+3

100.0E+3

0.1

0.2

0.3

0.4

-45
10.0E+6

1.0E+6

0.5

0.6

0.7

0.8

0.9

1.0

1.1

Output Current - (A)

Frequency (Hz)

Efficiency (VIN = 12V, VO = 25V)

Line Regulation (VO = 25V, IO = 1A)

26.000

98
96

Output Voltage - (V)

25.500

Efficiency - (%)

94
92
90
88
86
84

25.000

24.500

24.000

23.500

82
80

23.000

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.1

10

12

14

16

Input V oltage - (V )

Output Current - (A)

Frequency Shift (VFB vs. FSW)

OCP (VIN = 12V, VO = 25V)

25.6

Output Voltage - (A)

25.4

25.2

25

24.8

24.6

24.4

24.2
0

0.5

1.5

2.5

Output Current - (A)

2005 Semtech Corp.

www.semtech.com

SC2603
POWER MANAGEMENT
Typical Characteristics
UVLO Hysteresis vs Temperature

Reference Voltage vs Temperature

0 .5 5
0 .5

VIN=12V

1.25

UVLO HYSTERESIS (V)

REFERENCE VOLTAGE (V)

1.26
1.255

1.245
1.24

VIN=5V

1.235
1.23

0 .4 5
0 .4
0 .3 5
0 .3
0 .2 5

1.225
0 .2

1.22
-50

-25

25

50

75

100

125

0 .1 5

150

-5 0

TEMPERATURE (oC)

CURRENT LIMIT THRESHOLD (mV)

OSCILLATOR FREQUENCY (kHz)

205
200
195
190
185

25

50

75

150

75

74

73

72

71

70

69

68

-50

180
0

100

Current Limit Threshold vs Temperature

210

-2 5

50

T E M P E R A T U R E (OC )

Oscillator Frequency vs Temperature

-5 0

100

125

150

125

150

-25

25

50

75

100

125

150

TEMPERATURE (OC)

T E M P E R A T U R E (OC )

UVLO Threshold vs Temperature

4.3 0

UVLO THRESHOLD (V)

4.2 8
4.2 5
4.2 3
4.2 0
4.1 8
4.1 5
4.1 3
4.1 0
4.0 8
4.0 5
-5 0

-2 5

25

50

75

100

T E M P E R A T U R E (O C )

2005 Semtech Corp.

10

www.semtech.com

SC2603
POWER MANAGEMENT
Outline Drawing - SOT23-6
DIM

e1

2X E/2

A .035
.057
A1 .000
.006
A2 .035 .045 .051
b
.020
.010
c
.003
.009
D
.110 .114 .118
E1 .060 .063 .069
E
.110 BSC
e
.037 BSC
e1
.075 BSC
L
.012 .018 .024
(.024)
L1
N
6
01
0
10
aaa
.004
bbb
.008
ccc
.008

EI
1

DIMENSIONS
MILLIMETERS
INCHES
MIN NOM MAX MIN NOM MAX

ccc C
2X N/2 TIPS

1.45
0.90
0.00
0.15
.90 1.15 1.30
0.25
0.50
0.08
0.22
2.80 2.90 3.00
1.50 1.60 1.75
2.80 BSC
0.95 BSC
1.90 BSC
0.30 0.45 0.60
(0.60)
6
0
10
0.10
0.20
0.20

aaa C

A2
SEATING
PLANE

A1

bxN
bbb

C A-B D

GAGE
PLANE
0.25

01

(L1)
SEE DETAIL

DETAIL

SIDE VIEW
NOTES:
1.

CONTROLLING DIMENSIONS ARE IN MILLIMETERS (ANGLES IN DEGREES).

2. DATUMS -A- AND -B- TO BE DETERMINED AT DATUM PLANE -H3. DIMENSIONS "E1" AND "D" DO NOT INCLUDE MOLD FLASH, PROTRUSIONS
OR GATE BURRS.

Land Pattern - SOT23-6


X

DIM
(C)

Y
P

C
G
P
X
Y
Z

DIMENSIONS
MILLIMETERS
INCHES
(.098)
.055
.037
.024
.043
.141

(2.50)
1.40
0.95
0.60
1.10
3.60

NOTES:
1.

THIS LAND PATTERN IS FOR REFERENCE PURPOSES ONLY.


CONSULT YOUR MANUFACTURING GROUP TO ENSURE YOUR
COMPANY'S MANUFACTURING GUIDELINES ARE MET.

Contact Information
Semtech Corporation
Power Management Products Division
200 Flynn Road, Camarillo, CA 93012
Phone: (805)498-2111 FAX (805)498-3804

2005 Semtech Corp.

11

www.semtech.com

You might also like