Die Sets, Guide Pillars, Bushes, Die

Springs and Urethane

www.awprecision.com

A Company Introduction
AW PRECISION is one of Europes largest producers
of punches, dies and Die Sets. Along with an extensive
selection of Tooling Accessories, Kaller Gas Springs,
Cam Units, Urethane and Guide Elements we are your
One-Stop shop for all your tooling requirements.
AW PRECISION can offer

Short, consistent delivery times on most standard and nonstandard products helping you to maintain a continuous
level of production.
Broad range of products
AW Precisions vast product range simplifies the process
of purchasing tools for the increasingly busy tool maker.

Contents
Die Sets
Pages 2 - 23
Introduction
Standard Die Sets with centre pillars
Standard Shaped Die sets with diagonal pillars
Standard Die Sets with rear pillars

Page
2
35
6
79

Page
Stripper Plate Demountable Guide Bushes &
Ball Bearing Cages

31

Demountable Guide Bushes for use with Ball

Bearing Cages

32

Ball Bearing Cages

33

Guide to operating conditions

Type 1

34

Selection table for Bush and Ball Cage Type 1

35

Standard Die Sets with diagonal pillars

1011

Guide to operating conditions

Type 2

36

Standard Die Sets with four pillars

1213

Selection table for Bush and Ball Cage Type 2

37

Standard Die Sets with centre pillars and ball

bearing guide bushes

1415

Pillar Assembly Data

38

Standard Die Sets with rear pillars and ball

bearing guide bushes

1617

Bush Assembly Data

39

Standard Die Sets with diagonal pillars and

ball bearing guide bushes

1819

Pillar and Bush Accessories

40

Standard Die Sets with four pillars and ball

bearing guide bushes

2021

Standard Shanks & Setting Posts

22

SPECIAL DIE SETS

23

Guide Elements
Pages 24 - 40

Die Springs
Pages 41 - 44
Light Load Springs

41

Intermediate Load Springs

42

Heavy Load Springs

43

Guide Pillars

24

Extra Heavy Load Springs

44

Standard Die Set Demountable Guide Bushes

25

Urethane Rod

45

Demountable Guide Pillars with fixing clamps

26

Urethane Tubes

45

Demountable Guide Pillars with central fixing

27

Urethane Strippers

46

Demountable Guide Bushes Plain and

Bronze lined

28

Spring Retainers

46

Demountable Guide Bushes Plain and

Bronze lined

29

Urethane Springs

47

Straight Sleeve Ball Bearing Bushes

30

Urethane Sheet and Blocks

48

Stripper bolts with Calibrated Tubes

49

2012
3

Standard Die Sets

Introduction
The AW Precision range of Standard Die Sets has been formulated with the needs of the modern
toolmaker and tool design engineer taken into account.
Our Standard Die Sets are manufactured on the latest generation CNC machining centres,
which are recognised for their high accuracy and repeatability, thus ensuring a high quality
product.
To further ensure the accuracy of our Standard Die Sets we adopt a selective fit policy for our
pillars and guide bushes. This provides for uniform clearance in each guiding assembly and
consistency throughout the die set assembly. The three classes of fit are:
Class 1

For very fine clearance between punch and die sections. Where clearance per side
is less than 0.02 mm. Normally used for very thin stock materials.

Class 2

For punch and die sections where a clearance per side of 0.02 mm to 0.06 mm is
required. For tooling processing stock material thicknesses in excess of 0.4 mm.

Class 3

For punch and die sections where clearance per side is in excess of 0.08 mm.

NOTE

Class 2 is supplied as standard.

All Standard Die Sets are manufactured from stress relieved mild steel (BS 4360-43A) and fitted
with precision ground pillars and guide bushes.

AW Precision Standard Die Set range comprises:

Demountable bushes
Straight guide pillars
Four die set designs
132 different die set sizes
1257 different die sets
Available with solid guiding (plain or bronze plated) or ball bearing guiding
One rear pillar offset 2mm on four pillar sets
Intermediate plate option

Standard Die Sets with Centre Pillars D61.xxx.xxx

D71.xxx.xxx
C2

C2
L

C3

B
C1

C1
Standard Die Set with stripper plate
Ref. No.: D61.xxx.xxx

Standard Die Set

Ref. No.: D71.xxx.xxx

A1

To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D71.012.012 L=160

External
Dimensions
REFERENCE NUMBER
3 Plate

2 Plate

STANDARD ASSEMBLY

Die Space
A

D61.010.008 D71.010.008 225

A1

80

100

C1 2 C 2 2 C 3 2
32

25

25

147

39

D61.012.008 D71.012.008 250

80

125

32

25

25

172

39

D61.016.008 D71.016.008 285

80

160

32

25

25

207

39

D61.020.008 D71.020.008 325

80

200

32

25

25

247

39

D61.010.010 D71.010.010 225

100

100

32

25

25

147

39

D61.012.010 D71.012.010 250

100

125

32

25

25

172

39

D61.016.010 D71.016.010 285

100

160

32

25

25

207

39

D61.025.010 D71.025.010 390

100

250

40

32

28

304

43

D61.012.012 D71.012.012 265

125

125

40

32

28

179

43

D61.016.012 D71.016.012 300

125

160

40

32

32

214

43

D61.020.012 D71.020.012 340

125

200

50

40

32

254

43

D61.031.012 D71.031.012 455

125

315

50

40

32

369

43

D61.016.016 D71.016.016 300

160

160

50

40

32

214

43

D61.020.016 D71.020.016 340

160

200

50

40

32

254

43

D61.025.016 D71.025.016 390

160

250

50

40

32

304

43

D61.031.016 D71.031.016 455

160

315

50

40

32

369

43

D61.020.020 D71.020.020 367

200

200

50

40

32

263

52

D61.031.020 D71.031.020 482

200

315

50

40

32

378

52

D61.031.025 D71.031.025 482

250

315

50

40

32

378

52

Pillars

Bushes

P10.024.xxx B10.024.050
P10.025.xxx B10.025.050

P10.030.xxx B10.030.050

P10.032.xxx B10.032.050

P10.038.xxx B10.038.050
P10.040.xxx B10.040.050

Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost.
(Refer to Pillar & Bush Section)

D81.xxx.xxx
D91.xxx.xxx

Standard Die Sets with Centre Pillars

C2
L

C3

B
A1

C1

C1

C2

Standard Die Set with stripper plate

Ref. No.: D81.xxx.xxx

Standard Die Set

Ref. No.: D91.xxx.xxx

External
Dimensions
REFERENCE NUMBER
3 Plate
2 Plate
D81.125.016 D91.125.016
D81.225.016 D91.225.016
D81.325.016 D91.325.016
D81.425.016 D91.425.016
D81.125.020 D91.125.020
D81.225.020 D91.225.020
D81.325.020 D91.325.020
D81.425.020 D91.425.020
D81.125.025 D91.125.025
D81.225.025 D91.225.025
D81.325.025 D91.325.025
D81.425.025 D91.425.025
D81.131.020 D91.131.020
D81.231.020 D91.231.020
D81.331.020 D91.331.020
D81.431.020 D91.431.020
D81.131.025 D91.131.025
D81.231.025 D91.231.025
D81.331.025 D91.331.025
D81.431.025 D91.431.025
D81.131.031 D91.131.031
D81.231.031 D91.231.031
D81.331.031 D91.331.031
D81.431.031 D91.431.031
D81.140.020 D91.140.020
D81.240.020 D91.240.020
D81.340.020 D91.340.020
D81.440.020 D91.440.020
D81.140.025 D91.140.025
D81.240.025 D91.240.025
D81.340.025 D91.340.025
D81.440.025 D91.440.025
D81.140.031 D91.140.031
D81.240.031 D91.240.031
D81.340.031 D91.340.031
D81.440.031 D91.440.031
D81.140.040 D91.140.040
D81.240.040 D91.240.040
D81.340.040 D91.340.040
D81.440.040 D91.440.040
6

A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

Die Space
B
A 1 C1 2 C 2 2 C 3 2
160 127
32
32
32
160 127
32
40
32
160 127
40
32
32
160 127
40
40
32
200 127
32
32
32
200 127
32
40
32
200 127
40
32
32
200 127
40
40
32
250 127
32
32
32
250 127
32
40
32
250 127
40
32
32
250 127
40
40
32
200 171
40
40
32
200 171
40
50
32
200 171
50
40
32
200 171
50
50
32
250 171
40
40
32
250 171
40
50
32
250 171
50
40
32
250 171
50
50
32
315 171
40
40
32
315 171
40
50
32
315 171
50
40
32
315 171
50
50
32
200 256
40
40
32
200 256
40
50
32
200 256
50
40
32
200 256
50
50
32
250 256
40
40
32
250 256
40
50
32
250 256
50
40
32
250 256
50
50
32
315 256
40
40
32
315 256
40
50
32
315 256
50
40
32
315 256
50
50
32
400 256
40
40
32
400 256
40
50
32
400 256
50
40
32
400 256
50
50
32

E
174
174
174
174
174
174
174
174
174
174
174
174
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310

P
38
38
38
38
38
38
38
38
38
38
38
38
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45

STANDARD ASSEMBLY
Pillars
Bushes

P10.024.xxx B10.024.050
P10.025.xxx B10.025.050

P10.030.xxx B10.030.050
P10.032.xxx B10.032.050

Standard Die Sets with Centre Pillars D81.xxx.xxx

D91.xxx.xxx
To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D91.163.031 L=280

External
Dimensions
REFERENCE NUMBER
3 Plate
D81.150.025
D81.250.025
D81.350.025
D81.450.025
D81.150.031
D81.250.031
D81.350.031
D81.450.031
D81.150.040
D81.250.040
D81.350.040
D81.450.040
D81.150.050
D81.250.050
D81.350.050
D81.450.050
D81.163.031
D81.263.031
D81.363.031
D81.463.031
D81.163.040
D81.263.040
D81.363.040
D81.463.040
D81.163.050
D81.263.050
D81.363.050
D81.463.050
D81.163.063
D81.263.063
D81.363.063
D81.463.063
D81.171.040
D81.271.040
D81.371.040
D81.471.040
D81.171.050
D81.271.050
D81.371.050
D81.471.050
D81.171.063
D81.271.063
D81.371.063
D81.471.063

2 Plate
D91.150.025
D91.250.025
D91.350.025
D91.450.025
D91.150.031
D91.250.031
D91.350.031
D91.450.031
D91.150.040
D91.250.040
D91.350.040
D91.450.040
D91.150.050
D91.250.050
D91.350.050
D91.450.050
D91.163.031
D91.263.031
D91.363.031
D91.463.031
D91.163.040
D91.263.040
D91.363.040
D91.463.040
D91.163.050
D91.263.050
D91.363.050
D91.463.050
D91.163.063
D91.263.063
D91.363.063
D91.463.063
D91.171.040
D91.271.040
D91.371.040
D91.471.040
D91.171.050
D91.271.050
D91.371.050
D91.471.050
D91.171.063
D91.271.063
D91.371.063
D91.471.063

STANDARD ASSEMBLY

Die Space
A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A 1 C1 2 C 2 2 C 3 2
337
40
40
32
337
40
50
32
337
50
40
32
337
50
50
32
337
40
40
32
337
40
50
32
337
50
40
32
337
50
50
32
337
40
40
32
337
40
50
32
337
50
40
32
337
50
50
32
337
40
40
32
337
40
50
32
337
50
40
32
337
50
50
32
435
50
50
40
435
50
58
40
435
58
50
40
435
58
58
40
435
50
50
40
435
50
58
40
435
58
50
40
435
58
58
40
435
50
50
40
435
50
58
40
435
58
50
40
435
58
58
40
435
50
50
40
435
50
58
40
435
58
50
40
435
58
58
40
515
58
58
40
515
58
63
40
515
63
58
40
515
63
63
40
515
58
58
40
515
58
63
40
515
63
58
40
515
63
63
40
515
58
58
40
515
58
63
40
515
63
58
40
515
63
63
40

E
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

P
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Pillars

Bushes

P10.038.xxx B10.038.050
P10.040.xxx B10.040.050

P10.048.xxx B10.048.050
P10.050.xxx B10.050.050

Demountable Pillars and/or Bronze Plated Brushes may be specified and fitted at additional cost.
(Refer to Pillar & Bush Section)

D72.xxx.xxx

Standard Die Sets with Rear Pillars

P

C2
B

B1
C1
A

Standard Die Set

Ref. No.: D72.xxx.xxx

To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D72.025.010 L=160

External
Dimensions
REFERENCE
NUMBER

D72.012.006

108

Die Space
A

B1

125

63

STANDARD ASSEMBLY
C1 2 C 2 2
25

20

69

28

D72.016.006

108

160

63

25

20

104

28

D72.020.006

108

200

63

25

20

144

28

D72.016.008

143

160

80

32

25

82

39

D72.020.008

143

200

80

32

25

122

39

D72.025.008

143

250

80

32

25

172

39

D72.020.010

163

200

100

40

32

122

39

D72.025.010

163

250

100

40

32

172

39

D72.031.010

163

315

100

40

32

237

39

D72.020.012

195

200

125

40

32

114

43

D72.025.012

195

250

125

40

32

164

43

D72.031.012

195

315

125

40

32

229

43

D72.025.016

230

250

160

50

40

164

43

D72.031.016

230

315

160

50

40

229

43

D72.031.020

284

315

200

56

50

211

52

Pillars

Bushes

P10.020.xxx B10.020.032

P10.025.xxx B10.025.050

P10.032.xxx B10.032.050

P10.040.xxx B10.040.050

Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost.
(Refer to Pillar & Bush Section)

Standard Die Sets with Rear Pillars D92.xxx.xxx

E

P
P

C2
B

B1
C1
A

Standard Die Set

Ref. No.: D92.xxx.xxx

External
Dimensions
REFERENCE
NUMBER
D92.125.016
D92.225.016
D92.325.016
D92.425.016
D92.125.020
D92.225.020
D92.325.020
D92.425.020
D92.125.025
D92.225.025
D92.325.025
D92.425.025
D92.131.020
D92.231.020
D92.331.020
D92.431.020
D92.131.025
D92.231.025
D92.331.025
D92.431.025
D92.131.031
D92.231.031
D92.331.031
D92.431.031
D92.140.020
D92.240.020
D92.340.020
D92.440.020
D92.140.025
D92.240.025
D92.340.025
D92.440.025
D92.140.031
D92.240.031
D92.340.031
D92.440.031
D92.140.040
D92.240.040
D92.340.040
D92.440.040

B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

Die Space

A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B1 C1 2 C2 2
98
32
32
98
32
40
98
40
32
98
40
40
138
32
32
138
32
40
138
40
32
138
40
40
188
32
32
188
32
40
188
40
32
188
40
40
128
32
32
128
32
40
128
40
32
128
40
40
178
32
32
178
32
40
178
40
32
178
40
40
243
40
40
243
40
50
243
50
40
243
50
50
128
40
40
128
40
50
128
50
40
128
50
50
178
40
40
178
40
50
178
50
40
178
50
50
243
40
40
243
40
50
243
50
40
243
50
50
318
40
40
318
40
50
318
50
40
318
50
50

STANDARD ASSEMBLY
E
174
174
174
174
174
174
174
174
174
174
174
174
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
310
310
310
310
300
300
300
300

P
38
38
38
38
38
38
38
38
38
38
38
38
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
50
50
50
50

Pillars

Bushes

P10.025.xxx B10.025.050

P10.032.xxx B10.032.050

P10.040.xxx B10.040.050
9

D92.xxx.xxx

Standard Die Sets with Rear Pillars

To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D92.325.025 L=180

External
Dimensions
REFERENCE
NUMBER
D92.150.025
D92.250.025
D92.350.025
D92.450.025
D92.150.031
D92.250.031
D92.350.031
D92.450.031
D92.150.040
D92.250.040
D92.350.040
D92.450.040
D92.150.050
D92.250.050
D92.350.050
D92.450.050
D92.163.031
D92.263.031
D92.363.031
D92.463.031
D92.163.040
D92.263.040
D92.363.040
D92.463.040
D92.163.050
D92.263.050
D92.363.050
D92.463.050
D92.163.063
D92.263.063
D92.363.063
D92.463.063
D92.171.040
D92.271.040
D92.371.040
D92.471.040
D92.171.050
D92.271.050
D92.371.050
D92.471.050
D92.171.063
D92.271.063
D92.371.063
D92.471.063

B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

STANDARD ASSEMBLY

Die Space

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B1 C 2 C 2
168
40
40
168
40
50
168
50
40
168
50
50
233
40
40
233
40
50
233
50
40
233
50
50
318
40
40
318
40
50
318
50
40
318
50
50
418
40
40
418
40
50
418
50
40
418
50
50
217
50
50
217
50
58
217
58
50
217
58
58
302
50
50
302
50
58
302
58
50
302
58
58
402
50
50
402
50
58
402
58
50
402
58
58
532
50
50
532
50
58
532
58
50
532
58
58
302
58
58
302
58
63
302
63
58
302
63
63
402
58
58
402
58
63
402
63
58
402
63
63
532
58
58
532
58
63
532
63
58
532
63
63
1

E
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

P
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Pillars

Bushes

P10.040.xxx B10.040.050

P10.050.xxx B10.050.050

Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost.
(Refer to Pillar & Bush Section)

10

Standard Die Sets with Diagonal Pillars D83.xxx.xxx

D93.xxx.xxx
C2

C2

C3

B E1

A1

B1

C1

C1
Standard Die Set with stripper plate
Ref. No.: D83.xxx.xxx

REFERENCE
NUMBER
3 Plate
D83.125.016
D83.225.016
D83.325.016
D83.425.016
D83.125.020
D83.225.020
D83.325.020
D83.425.020
D83.125.025
D83.225.025
D83.325.025
D83.425.025
D83.131.020
D83.231.020
D83.331.020
D83.431.020
D83.131.025
D83.231.025
D83.331.025
D83.431.025
D83.131.031
D83.231.031
D83.331.031
D83.431.031
D83.140.020
D83.240.020
D83.340.020
D83.440.020
D83.140.025
D83.240.025
D83.340.025
D83.440.025
D83.140.031
D83.240.031
D83.340.031
D83.440.031
D83.140.040
D83.240.040
D83.340.040
D83.440.040

2 Plate
D93.125.016
D93.225.016
D93.325.016
D93.425.016
D93.125.020
D93.225.020
D93.325.020
D93.425.020
D93.125.025
D93.225.025
D93.325.025
D93.425.025
D93.131.020
D93.231.020
D93.331.020
D93.431.020
D93.131.025
D93.231.025
D93.331.025
D93.431.025
D93.131.031
D93.231.031
D93.331.031
D93.431.031
D93.140.020
D93.240.020
D93.340.020
D93.440.020
D93.140.025
D93.240.025
D93.340.025
D93.440.025
D93.140.031
D93.240.031
D93.340.031
D93.440.031
D93.140.040
D93.240.040
D93.340.040
D93.440.040

Standard Die Set

Ref. No.: D93.xxx.xxx

External Dimensions

STANDARD
ASSEMBLY

Die Space Die Space

A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B1
37
37
37
37
77
77
77
77
127
127
127
127
56
56
56
56
106
106
106
106
171
171
171
171
56
56
56
56
106
106
106
106
171
171
171
171
256
256
256
256

B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A 1 C1 2 C 2 2 C 3 2
127 32
32
32
127 32
40
32
127 40
32
32
127 40
40
32
127 32
32
32
127 32
40
32
127 40
32
32
127 40
40
32
127 32
32
32
127 32
40
32
127 40
32
32
127 40
40
32
171 32
32
32
171 32
40
32
171 40
32
32
171 40
40
32
171 32
32
32
171 32
40
32
171 40
32
32
171 40
40
32
171 40
40
32
171 40
50
32
171 50
40
32
171 50
50
32
256 40
40
32
256 40
50
32
256 50
40
32
256 50
50
32
256 40
40
32
256 40
50
32
256 50
40
32
256 50
50
32
256 40
40
32
256 40
50
32
256 50
40
32
256 50
50
32
256 40
40
32
256 40
50
32
256 50
40
32
256 50
50
32

E
174
174
174
174
174
174
174
174
174
174
174
174
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310

E1
84
84
84
84
124
124
124
124
174
174
174
174
110
110
110
110
160
160
160
160
225
225
225
225
110
110
110
110
160
160
160
160
225
225
225
225
310
310
310
310

P
38
38
38
38
38
38
38
38
38
38
38
38
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45

Pillars

Bushes

P10.024.xxx B10.024.050
P10.025.xxx B10.025.050

P10.030.xxx B10.030.050
P10.032.xxx B10.032.050

11

D83.xxx.xxx
D93.xxx.xxx

Standard Die Sets with Diagonal Pillars

To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D93.363.063 L=315

REFERENCE
NUMBER
3 Plate
D83.150.025
D83.250.025
D83.350.025
D83.450.025
D83.150.031
D83.250.031
D83.350.031
D83.450.031
D83.150.040
D83.250.040
D83.350.040
D83.450.040
D83.150.050
D83.250.050
D83.350.050
D83.450.050
D83.163.031
D83.263.031
D83.363.031
D83.463.031
D83.163.040
D83.263.040
D83.363.040
D83.463.040
D83.163.050
D83.263.050
D83.363.050
D83.463.050
D83.163.063
D83.263.063
D83.363.063
D83.463.063
D83.171.040
D83.271.040
D83.371.040
D83.471.040
D83.171.050
D83.271.050
D83.371.050
D83.471.050
D83.171.063
D83.271.063
D83.371.063
D83.471.063

2 Plate
D93.150.025
D93.250.025
D93.350.025
D93.450.025
D93.150.031
D93.250.031
D93.350.031
D93.450.031
D93.150.040
D93.250.040
D93.350.040
D93.450.040
D93.150.050
D93.250.050
D93.350.050
D93.450.050
D93.163.031
D93.263.031
D93.363.031
D93.463.031
D93.163.040
D93.263.040
D93.363.040
D93.463.040
D93.163.050
D93.263.050
D93.363.050
D93.463.050
D93.163.063
D93.263.063
D93.363.063
D93.463.063
D93.171.040
D93.271.040
D93.371.040
D93.471.040
D93.171.050
D93.271.050
D93.371.050
D93.471.050
D93.171.063
D93.271.063
D93.371.063
D93.471.063

External Dimensions

STANDARD
ASSEMBLY

Die Space Die Space

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B1
87
87
87
87
152
152
152
152
237
237
237
237
337
337
337
337
120
120
120
120
205
205
205
205
305
305
305
305
435
435
435
435
205
205
205
205
305
305
305
305
435
435
435
435

B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A 1 C1 2 C 2 2 C 3 2
337 40
40
32
337 40
50
32
337 50
40
32
337 50
50
32
337 40
40
32
337 40
50
32
337 50
40
32
337 50
50
32
337 40
40
32
337 40
50
32
337 50
40
32
337 50
50
32
337 40
40
32
337 40
50
32
337 50
40
32
337 50
50
32
435 50
50
40
435 50
58
40
435 58
50
40
435 58
58
40
435 50
50
40
435 50
58
40
435 58
50
40
435 58
58
40
435 50
50
40
435 50
58
40
435 58
50
40
435 58
58
40
435 50
50
40
435 50
58
40
435 58
50
40
435 58
58
40
515 58
58
40
515 58
63
40
515 63
58
40
515 63
63
40
515 58
58
40
515 58
63
40
515 63
58
40
515 63
63
40
515 58
58
40
515 58
63
40
515 63
58
40
515 63
63
40

E
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

E1
150
150
150
150
215
215
215
215
300
300
300
300
400
400
400
400
195
195
195
195
280
280
280
280
380
380
380
380
510
510
510
510
280
280
280
280
380
380
380
380
510
510
510
510

P
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Pillars

P10.038.xxx B10.038.050
P10.040.xxx B10.040.050

P10.048.xxx B10.048.050
P10.050.xxx B10.050.050

Demountable Pillars and/or Bronze Plated Brushes may be specified and fitted at additional cost.
(Refer to Pillar & Bush Section)

12

Bushes

Standard Die Sets with Four Pillars D84.xxx.xxx

D94.xxx.xxx
C2

C2

P
B

C3

E1B1

C1

C1
Standard Die Set with stripper plate
Ref. No.: D84.xxx.xxx

REFERENCE
NUMBER
3 Plate
D84.125.016
D84.225.016
D84.325.016
D84.425.016
D84.125.020
D84.225.020
D84.325.020
D84.425.020
D84.125.025
D84.225.025
D84.325.025
D84.425.025
D84.131.020
D84.231.020
D84.331.020
D84.431.020
D84.131.025
D84.231.025
D84.331.025
D84.431.025
D84.131.031
D84.231.031
D84.331.031
D84.431.031
D84.140.020
D84.240.020
D84.340.020
D84.440.020
D84.140.025
D84.240.025
D84.340.025
D84.440.025
D84.140.031
D84.240.031
D84.340.031
D84.440.031
D84.140.040
D84.240.040
D84.340.040
D84.440.040

2 Plate
D94.125.016
D94.225.016
D94.325.016
D94.425.016
D94.125.020
D94.225.020
D94.325.020
D94.425.020
D94.125.025
D94.225.025
D94.325.025
D94.425.025
D94.131.020
D94.231.020
D94.331.020
D94.431.020
D94.131.025
D94.231.025
D94.331.025
D94.431.025
D94.131.031
D94.231.031
D94.331.031
D94.431.031
D94.140.020
D94.240.020
D94.340.020
D94.440.020
D94.140.025
D94.240.025
D94.340.025
D94.440.025
D94.140.031
D94.240.031
D94.340.031
D94.440.031
D94.140.040
D94.240.040
D94.340.040
D94.440.040

Standard Die Set

Ref. No.: D94.xxx.xxx

External Dimensions

B1
37
37
37
37
77
77
77
77
127
127
127
127
77
77
77
77
127
127
127
127
192
192
192
192
77
77
77
77
127
127
127
127
171
171
171
171
256
256
256
256

B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A 1 C1 2 C 2 2 C 3 2
127 32
32
32
127 32
40
32
127 40
32
32
127 40
40
32
127 32
32
32
127 32
40
32
127 40
32
32
127 40
40
32
127 32
32
32
127 32
40
32
127 40
32
32
127 40
40
32
192 32
32
32
192 32
40
32
192 40
32
32
192 40
40
32
192 32
32
32
192 32
40
32
192 40
32
32
192 40
40
32
192 40
40
32
192 40
50
32
192 50
40
32
192 50
50
32
277 40
40
32
277 40
50
32
277 50
40
32
277 50
50
32
277 40
40
32
277 40
50
32
277 50
40
32
277 50
50
32
256 40
40
32
256 40
50
32
256 50
40
32
256 50
50
32
256 40
40
32
256 40
50
32
256 50
40
32
256 50
50
32

STANDARD
ASSEMBLY

Die Space Die Space

A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

A1

E
174
174
174
174
174
174
174
174
174
174
174
174
239
239
239
239
239
239
239
239
239
239
239
239
324
324
324
324
324
324
324
324
310
310
310
310
310
310
310
310

NOTE: Dimension E is +2mm on Rear Pillars

E1
84
84
84
84
124
124
124
124
174
174
174
174
124
124
124
124
174
174
174
174
239
239
239
239
124
124
124
124
174
174
174
174
225
225
225
225
310
310
310
310

P
Pillars
Bushes
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
P10.025.xxx B10.025.050
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
45
45
45
45
P10.032.xxx B10.032.050
45
45
45
45
13

D84.xxx.xxx
D94.xxx.xxx

Standard Die Sets with Four Pillars

To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D91.350.050 L=250

REFERENCE
NUMBER
3 Plate
D84.150.025
D84.250.025
D84.350.025
D84.450.025
D84.150.031
D84.250.031
D84.350.031
D84.450.031
D84.150.040
D84.250.040
D84.350.040
D84.450.040
D84.150.050
D84.250.050
D84.350.050
D84.450.050
D84.163.031
D84.263.031
D84.363.031
D84.463.031
D84.163.040
D84.263.040
D84.363.040
D84.463.040
D84.163.050
D84.263.050
D84.363.050
D84.463.050
D84.163.063
D84.263.063
D84.363.063
D84.463.063
D84.171.040
D84.271.040
D84.371.040
D84.471.040
D84.171.050
D84.271.050
D84.371.050
D84.471.050
D84.171.063
D84.271.063
D84.371.063
D84.471.063

2 Plate
D94.150.025
D94.250.025
D94.350.025
D94.450.025
D94.150.031
D94.250.031
D94.350.031
D94.450.031
D94.150.040
D94.250.040
D94.350.040
D94.450.040
D94.150.050
D94.250.050
D94.350.050
D94.450.050
D94.163.031
D94.263.031
D94.363.031
D94.463.031
D94.163.040
D94.263.040
D94.363.040
D94.463.040
D94.163.050
D94.263.050
D94.363.050
D94.463.050
D94.163.063
D94.263.063
D94.363.063
D94.463.063
D94.171.040
D94.271.040
D94.371.040
D94.471.040
D94.171.050
D94.271.050
D94.371.050
D94.471.050
D94.171.063
D94.271.063
D94.371.063
D94.471.063

External Dimensions

STANDARD
ASSEMBLY

Die Space Die Space

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B1
106
106
106
106
171
171
171
171
256
256
256
256
356
356
356
356
152
152
152
152
237
237
237
237
337
337
337
337
467
467
467
467
205
205
205
205
305
305
305
305
435
435
435
435

B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A 1 C1 2 C 2 2 C 3 2
356 40
40
32
356 40
50
32
356 50
40
32
356 50
50
32
356 40
40
32
356 40
50
32
356 50
40
32
356 50
50
32
356 40
40
32
356 40
50
32
356 50
40
32
356 50
50
32
356 40
40
32
356 40
50
32
356 50
40
32
356 50
50
32
467 50
50
40
467 50
58
40
467 58
50
40
467 58
58
40
467 50
50
40
467 50
58
40
467 58
50
40
467 58
58
40
467 50
50
40
467 50
58
40
467 58
50
40
467 58
58
40
467 50
50
40
467 50
58
40
467 58
50
40
467 58
58
40
515 58
58
40
515 58
63
40
515 63
58
40
515 63
63
40
515 58
58
40
515 58
63
40
515 63
58
40
515 63
63
40
515 58
58
40
515 58
63
40
515 63
58
40
515 63
63
40

E
410
410
410
410
410
410
410
410
410
410
410
410
410
410
410
410
530
530
530
530
530
530
530
530
530
530
530
530
530
530
530
530
590
590
590
590
590
590
590
590
590
590
590
590

E1
160
160
160
160
225
225
225
225
310
310
310
310
410
410
410
410
215
215
215
215
300
300
300
300
400
400
400
400
530
530
530
530
280
280
280
280
380
380
380
380
510
510
510
510

P
Pillars
Bushes
45
45
45
45
45
45
45
45
P10.032.xxx B10.032.050
45
45
45
45
45
45
45
45
50
50
50
50
50
50
50
50
P10.040.xxx B10.040.050
50
50
50
50
50
50
50
50
60
60
60
60
60
60
P10.050.xxx B10.050.050
60
60
60
60
60
60

NOTE: Dimension E is +2mm on Rear Pillars

Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost (Refer to Pillar & Bush Section)

14

Standard Die Sets With Centre Pillars

and Ball Bearing Guide Bushes
C2

D80.xxx.xxx
D90.xxx.xxx

C2

C3
D

D1

D1

B
A1

C1

C1
Standard Die Set with stripper plate
Ref. No.: D80.xxx.xxx

REFERENCE
NUMBER
3 Plate
D80.125.016
D80.225.016
D80.325.016
D80.425.016
D80.125.020
D80.225.020
D80.325.020
D80.425.020
D80.125.025
D80.225.025
D80.325.025
D80.425.025
D80.131.020
D80.231.020
D80.331.020
D80.431.020
D80.131.025
D80.231.025
D80.331.025
D80.431.025
D80.131.031
D80.231.031
D80.331.031
D80.431.031
D80.140.020
D80.240.020
D80.340.020
D80.440.020
D80.140.025
D80.240.025
D80.340.025
D80.440.025
D80.140.031
D80.240.031
D80.340.031
D80.440.031
D80.140.040
D80.240.040
D80.340.040
D80.440.040

2 Plate
D90.125.016
D90.225.016
D90.325.016
D90.425.016
D90.125.020
D90.225.020
D90.325.020
D90.425.020
D90.125.025
D90.225.025
D90.325.025
D90.425.025
D90.131.020
D90.231.020
D90.331.020
D90.431.020
D90.131.025
D90.231.025
D90.331.025
D90.431.025
D90.131.031
D90.231.031
D90.331.031
D90.431.031
D90.140.020
D90.240.020
D90.340.020
D90.440.020
D90.140.025
D90.240.025
D90.340.025
D90.440.025
D90.140.031
D90.240.031
D90.340.031
D90.440.031
D90.140.040
D90.240.040
D90.340.040
D90.440.040

Standard Die Set

Ref. No.: D90.xxx.xxx

External Dimensions
Die Space
A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A1
120
120
120
120
120
120
120
120
120
120
120
120
171
171
171
171
171
171
171
171
171
171
171
171
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256

C1 2 C2 2 C3 2
32
32
32
32
40
32
40
32
32
40
40
32
32
32
32
32
40
32
40
32
32
40
40
32
32
32
32
32
40
32
40
32
32
40
40
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32

D
25
25
25
25
25
25
25
25
25
25
25
25
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

D1
24
24
24
24
24
24
24
24
24
24
24
24
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

E
165
165
165
165
165
165
165
165
165
165
165
165
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310

P
42
42
42
42
42
42
42
42
42
42
42
42
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
15

D80.xxx.xxx
D90.xxx.xxx

Standard Die Sets With Centre Pillars

and Ball Bearing Guide Bushes

To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush
and Ball Cage (Refer to Pillar & Bush Section)
Die Space refers to use of B30 Bushes

REFERENCE
NUMBER

3 Plate
D80.150.025
D80.250.025
D80.350.025
D80.450.025
D80.150.031
D80.250.031
D80.350.031
D80.450.031
D80.150.040
D80.250.040
D80.350.040
D80.450.040
D80.150.050
D80.250.050
D80.350.050
D80.450.050
D80.163.031
D80.263.031
D80.363.031
D80.463.031
D80.163.040
D80.263.040
D80.363.040
D80.463.040
D80.163.050
D80.263.050
D80.363.050
D80.463.050
D80.163.063
D80.263.063
D80.363.063
D80.463.063
D80.171.040
D80.271.040
D80.371.040
D80.471.040
D80.171.050
D80.271.050
D80.371.050
D80.471.050
D80.171.063
D80.271.063
D80.371.063
D80.471.063

External Dimensions
Die Space

2 Plate
D90.150.025
D90.250.025
D90.350.025
D90.450.025
D90.150.031
D90.250.031
D90.350.031
D90.450.031
D90.150.040
D90.250.040
D90.350.040
D90.450.040
D90.150.050
D90.250.050
D90.350.050
D90.450.050
D90.163.031
D90.263.031
D90.363.031
D90.463.031
D90.163.040
D90.263.040
D90.363.040
D90.463.040
D90.163.050
D90.263.050
D90.363.050
D90.463.050
D90.163.063
D90.263.063
D90.363.063
D90.463.063
D90.171.040
D90.271.040
D90.371.040
D90.471.040
D90.171.050
D90.271.050
D90.371.050
D90.471.050
D90.171.063
D90.271.063
D90.371.063
D90.471.063

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A1
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
429
429
429
429
429
429
429
429
429
429
429
429
429
429
429
429
509
509
509
509
509
509
509
509
509
509
509
509

C1 2 C2 2 C3 2
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
50
50
40
50
58
40
58
50
40
58
58
40
50
50
40
50
58
40
58
50
40
58
58
40
50
50
40
50
58
40
58
50
40
58
58
40
50
50
40
50
58
40
58
50
40
58
58
40
58
58
40
58
63
40
63
58
40
63
63
40
58
58
40
58
63
40
63
58
40
63
63
40
58
58
40
58
63
40
63
58
40
63
63
40

D
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

16

D1
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48

E
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

P
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Standard Die Sets With Rear Pillars

and Ball Bearing Guide Bushes
P

C2

D97.xxx.xxx

P
D

B
B1

C1
A

Standard Die Set

Ref. No.: D97.xxx.xxx

External Dimensions
REFERENCE
NUMBER
D97.125.016
D97.225.016
D97.325.016
D97.425.016
D97.125.020
D97.225.020
D97.325.020
D97.425.020
D97.125.025
D97.225.025
D97.325.025
D97.425.025
D97.131.020
D97.231.020
D97.331.020
D97.431.020
D97.131.025
D97.231.025
D97.331.025
D97.431.025
D97.131.031
D97.231.031
D97.331.031
D97.431.031
D97.140.020
D97.240.020
D97.340.020
D97.440.020
D97.140.025
D97.240.025
D97.340.025
D97.440.025
D97.140.031
D97.240.031
D97.340.031
D97.440.031
D97.140.040
D97.240.040
D97.340.040
D97.440.040

Die Space
B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B1
93
93
93
93
133
133
133
133
183
183
183
183
128
128
128
128
178
178
178
178
243
243
243
243
128
128
128
128
178
178
178
178
230
230
230
230
315
315
315
315

C1 2 C2 2
32
32
32
40
40
32
40
40
32
32
32
40
40
32
40
40
32
32
32
40
40
32
40
40
32
32
32
40
40
32
40
40
32
32
32
40
40
32
40
40
40
40
40
50
50
40
50
50
40
40
40
50
50
40
50
50
40
40
40
50
50
40
50
50
40
40
40
50
50
40
50
50
40
40
40
50
50
40
50
50

D1
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40

E
170
170
170
170
170
170
170
170
170
170
170
170
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
295
295
295
295
295
295
295
295

P
40
40
40
40
40
40
40
40
40
40
40
40
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
52
52
52
52
52
52
52
52
17

D97.xxx.xxx

Standard Die Sets With Rear Pillars

and Ball Bearing Guide Bushes

To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and
Ball Cage (Refer to Pillar & Bush Section)
Die Space refers to use of B30 Bushes

External Dimensions
REFERENCE
NUMBER
D97.150.025
D97.250.025
D97.350.025
D97.450.025
D97.150.031
D97.250.031
D97.350.031
D97.450.031
D97.150.040
D97.250.040
D97.350.040
D97.450.040
D97.150.050
D97.250.050
D97.350.050
D97.450.050
D97.163.031
D97.263.031
D97.363.031
D97.463.031
D97.163.040
D97.263.040
D97.363.040
D97.463.040
D97.163.050
D97.263.050
D97.363.050
D97.463.050
D97.163.063
D97.263.063
D97.363.063
D97.463.063
D97.171.040
D97.271.040
D97.371.040
D97.471.040
D97.171.050
D97.271.050
D97.371.050
D97.471.050
D97.171.063
D97.271.063
D97.371.063
D97.471.063

Die Space
B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B1
157
157
157
157
222
222
222
222
307
307
307
307
407
407
407
407
206
206
206
206
291
291
291
291
391
391
391
391
521
521
521
521
291
291
291
291
391
391
391
391
521
521
521
521

C1 2 C2 2
40
40
40
50
50
40
50
50
40
40
40
50
50
40
50
50
40
40
40
50
50
40
50
50
40
40
40
50
50
40
50
50
50
50
50
58
58
50
58
58
50
50
50
58
58
50
58
58
50
50
50
58
58
50
58
58
50
50
50
58
58
50
58
58
58
58
58
63
63
58
63
63
58
58
58
63
63
58
63
63
58
58
58
63
63
58
63
63

D1
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

E
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

18

P
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Standard Die Sets with Diagonal Pillars

and Ball Bearing Guide Bushes
C2

C2

C3
D

D1

D1

E1

REFERENCE
NUMBER

3 Plate
D85.125.016
D85.225.016
D85.325.016
D85.425.016
D85.125.020
D85.225.020
D85.325.020
D85.425.020
D85.125.025
D85.225.025
D85.325.025
D85.425.025
D85.131.020
D85.231.020
D85.331.020
D85.431.020
D85.131.025
D85.231.025
D85.331.025
D85.431.025
D85.131.031
D85.231.031
D85.331.031
D85.431.031
D85.140.020
D85.240.020
D85.340.020
D85.440.020
D85.140.025
D85.240.025
D85.340.025
D85.440.025
D85.140.031
D85.240.031
D85.340.031
D85.440.031
D85.140.040
D85.240.040
D85.340.040
D85.440.040

2 Plate
D95.125.016
D95.225.016
D95.325.016
D95.425.016
D95.125.020
D95.225.020
D95.325.020
D95.425.020
D95.125.025
D95.225.025
D95.325.025
D95.425.025
D95.131.020
D95.231.020
D95.331.020
D95.431.020
D95.131.025
D95.231.025
D95.331.025
D95.431.025
D95.131.031
D95.231.031
D95.331.031
D95.431.031
D95.140.020
D95.240.020
D95.340.020
D95.440.020
D95.140.025
D95.240.025
D95.340.025
D95.440.025
D95.140.031
D95.240.031
D95.340.031
D95.440.031
D95.140.040
D95.240.040
D95.340.040
D95.440.040

A1

C1

C1
Standard Die Set with stripper plate
Ref. No.: D85.xxx.xxx

D85.xxx.xxx
D95.xxx.xxx

B1

Standard Die Set

Ref. No.: D95.xxx.xxx

External Dimensions
Die Space

Die Space

A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

B1
30
30
30
30
70
70
70
70
120
120
120
120
56
56
56
56
106
106
106
106
171
171
171
171
56
56
56
56
106
106
106
106
171
171
171
171
256
256
256
256

A 1 C1 2
120 32
120 32
120 40
120 40
120 32
120 32
120 40
120 40
120 32
120 32
120 40
120 40
171 32
171 32
171 40
171 40
171 32
171 32
171 40
171 40
171 40
171 40
171 50
171 50
256 40
256 40
256 50
256 50
256 40
256 40
256 50
256 50
256 40
256 40
256 50
256 50
256 40
256 40
256 50
256 50

C2 2
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50

C3 2
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

D
25
25
25
25
25
25
25
25
25
25
25
25
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

D1
24
24
24
24
24
24
24
24
24
24
24
24
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

E
165
165
165
165
165
165
165
165
165
165
165
165
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310

E1
75
75
75
75
115
115
115
115
165
165
165
165
110
110
110
110
160
160
160
160
225
225
225
225
110
110
110
110
160
160
160
160
225
225
225
225
310
310
310
310

P
42
42
42
42
42
42
42
42
42
42
42
42
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
19

D85.xxx.xxx
D95.xxx.xxx

Standard Die Sets with Diagonal Pillars

and Ball Bearing Guide Bushes

To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and Ball Cage
(Refer to Pillar & Bush Section)
Die Space refers to use of B30 Bushes

REFERENCE
NUMBER

3 Plate
D85.150.025
D85.250.025
D85.350.025
D85.450.025
D85.150.031
D85.250.031
D85.350.031
D85.450.031
D85.150.040
D85.250.040
D85.350.040
D85.450.040
D85.150.050
D85.250.050
D85.350.050
D85.450.050
D85.163.031
D85.263.031
D85.363.031
D85.463.031
D85.163.040
D85.263.040
D85.363.040
D85.463.040
D85.163.050
D85.263.050
D85.363.050
D85.463.050
D85.163.063
D85.263.063
D85.363.063
D85.463.063
D85.171.040
D85.271.040
D85.371.040
D85.471.040
D85.171.050
D85.271.050
D85.371.050
D85.471.050
D85.171.063
D85.271.063
D85.371.063
D85.471.063

External Dimensions

2 Plate
D95.150.025
D95.250.025
D95.350.025
D95.450.025
D95.150.031
D95.250.031
D95.350.031
D95.450.031
D95.150.040
D95.250.040
D95.350.040
D95.450.040
D95.150.050
D95.250.050
D95.350.050
D95.450.050
D95.163.031
D95.263.031
D95.363.031
D95.463.031
D95.163.040
D95.263.040
D95.363.040
D95.463.040
D95.163.050
D95.263.050
D95.363.050
D95.463.050
D95.163.063
D95.263.063
D95.363.063
D95.463.063
D95.171.040
D95.271.040
D95.371.040
D95.471.040
D95.171.050
D95.271.050
D95.371.050
D95.471.050
D95.171.063
D95.271.063
D95.371.063
D95.471.063

Die Space

Die Space

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

B1
80
80
80
80
145
145
145
145
230
230
230
230
330
330
330
330
114
114
114
114
199
199
199
199
299
299
299
299
429
429
429
429
199
199
199
199
299
299
299
299
429
429
429
429

A 1 C1 2
330 40
330 40
330 50
330 50
330 40
330 40
330 50
330 50
330 40
330 40
330 50
330 50
330 40
330 40
330 50
330 50
429 50
429 50
429 58
429 58
429 50
429 50
429 58
429 58
429 50
429 50
429 58
429 58
429 50
429 50
429 58
429 58
509 58
509 58
509 63
509 63
509 58
509 58
509 63
509 63
509 58
509 58
509 63
509 63

C2 2
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
50
58
50
58
50
58
50
58
50
58
50
58
50
58
50
58
58
63
58
63
58
63
58
63
58
63
58
63

C3 2
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

D
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

D1
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48

Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

20

E
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

E1
145
145
145
145
210
210
210
210
295
295
295
295
395
395
395
395
195
195
195
195
280
280
280
280
380
380
380
380
510
510
510
510
280
280
280
280
380
380
380
380
510
510
510
510

P
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Standard Die Sets with Four Pillars

and Ball Bearing Guide Bushes
C2

C2

C3
D

C1

E1

B1

C1

Standard Die Set with stripper plate

Ref. No.: D89.xxx.xxx

REFERENCE
NUMBER

3 Plate
D89.125.016
D89.225.016
D89.325.016
D89.425.016
D89.125.020
D89.225.020
D89.325.020
D89.425.020
D89.125.025
D89.225.025
D89.325.025
D89.425.025
D89.131.020
D89.231.020
D89.331.020
D89.431.020
D89.131.025
D89.231.025
D89.331.025
D89.431.025
D89.131.031
D89.231.031
D89.331.031
D89.431.031
D89.140.020
D89.240.020
D89.340.020
D89.440.020
D89.140.025
D89.240.025
D89.340.025
D89.440.025
D89.140.031
D89.240.031
D89.340.031
D89.440.031
D89.140.040
D89.240.040
D89.340.040
D89.440.040

2 Plate
D99.125.016
D99.225.016
D99.325.016
D99.425.016
D99.125.020
D99.225.020
D99.325.020
D99.425.020
D99.125.025
D99.225.025
D99.325.025
D99.425.025
D99.131.020
D99.231.020
D99.331.020
D99.431.020
D99.131.025
D99.231.025
D99.331.025
D99.431.025
D99.131.031
D99.231.031
D99.331.031
D99.431.031
D99.140.020
D99.240.020
D99.340.020
D99.440.020
D99.140.025
D99.240.025
D99.340.025
D99.440.025
D99.140.031
D99.240.031
D99.340.031
D99.440.031
D99.140.040
D99.240.040
D99.340.040
D99.440.040

D89.xxx.xxx
D99.xxx.xxx

Standard Die Set

Ref. No.: D99.xxx.xxx

A1
E

External Dimensions
Die Space

Die Space

A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

B1
30
30
30
30
70
70
70
70
120
120
120
120
70
70
70
70
120
120
120
120
185
185
185
185
70
70
70
70
120
120
120
120
165
165
165
165
250
250
250
250

A 1 C1 2
120 32
120 32
120 40
120 40
120 32
120 32
120 40
120 40
120 32
120 32
120 40
120 40
185 32
185 32
185 40
185 40
185 32
185 32
185 40
185 40
185 40
185 40
185 50
185 50
270 40
270 40
270 50
270 50
270 40
270 40
270 50
270 50
250 40
250 40
250 50
250 50
250 40
250 40
250 50
250 50

C2 2
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50

C3 2
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

NOTE: Dimension E is +2mm on Rear Pillars

D
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
32
32
32
32
32
32
32
32

D1
165
165
165
165
165
165
165
165
165
165
165
165
230
230
230
230
230
230
230
230
230
230
230
230
315
315
315
315
315
315
315
315
304
304
304
304
304
304
304
304

E
75
75
75
75
115
115
115
115
165
165
165
165
115
115
115
115
165
165
165
165
230
230
230
230
115
115
115
115
165
165
165
165
219
219
219
219
304
304
304
304

E1
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
48
48
48
48
48
48
48
48

P
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
21

D89.xxx.xxx
D99.xxx.xxx

Standard Die Sets with Four Pillars

and Ball Bearing Guide Bushes

To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and
Ball Cage (Refer to Pillar and Bush Section)
Die Space refers to use of B30 Bushes

REFERENCE
NUMBER

3 Plate
D89.150.025
D89.250.025
D89.350.025
D89.450.025
D89.150.031
D89.250.031
D89.350.031
D89.450.031
D89.150.040
D89.250.040
D89.350.040
D89.450.040
D89.150.050
D89.250.050
D89.350.050
D89.450.050
D89.163.031
D89.263.031
D89.363.031
D89.463.031
D89.163.040
D89.263.040
D89.363.040
D89.463.040
D89.163.050
D89.263.050
D89.363.050
D89.463.050
D89.163.063
D89.263.063
D89.363.063
D89.463.063
D89.171.040
D89.271.040
D89.371.040
D89.471.040
D89.171.050
D89.271.050
D89.371.050
D89.471.050
D89.171.063
D89.271.063
D89.371.063
D89.471.063

22

External Dimensions

2 Plate
D99.150.025
D99.250.025
D99.350.025
D99.450.025
D99.150.031
D99.250.031
D99.350.031
D99.450.031
D99.150.040
D99.250.040
D99.350.040
D99.450.040
D99.150.050
D99.250.050
D99.350.050
D99.450.050
D99.163.031
D99.263.031
D99.363.031
D99.463.031
D99.163.040
D99.263.040
D99.363.040
D99.463.040
D99.163.050
D99.263.050
D99.363.050
D99.463.050
D99.163.063
D99.263.063
D99.363.063
D99.463.063
D99.171.040
D99.271.040
D99.371.040
D99.471.040
D99.171.050
D99.271.050
D99.371.050
D99.471.050
D99.171.063
D99.271.063
D99.371.063
D99.471.063

Die Space

Die Space

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

B1
100
100
100
100
165
165
165
165
250
250
250
250
350
350
350
350
140
140
140
140
225
225
225
225
325
325
325
325
455
455
455
455
190
190
190
190
290
290
290
290
420
420
420
420

A1 C1 2 C2 2 C3 2
350
40
40
32
350
40
50
32
350
50
40
32
350
50
50
32
350
40
40
32
350
40
50
32
350
50
40
32
350
50
50
32
350
40
40
32
350
40
50
32
350
50
40
32
350
50
50
32
350
40
40
32
350
40
50
32
350
50
40
32
350
50
50
32
455
50
50
40
455
50
58
40
455
58
50
40
455
58
58
40
455
50
50
40
455
50
58
40
455
58
50
40
455
58
58
40
455
50
50
40
455
50
58
40
455
58
50
40
455
58
58
40
50
50
40
455
455
50
58
40
455
58
50
40
455
58
58
40
500
58
58
40
500
58
63
40
500
63
58
40
500
63
63
40
500
58
58
40
500
58
63
40
500
63
58
40
500
63
63
40
500
58
58
40
500
58
63
40
500
63
58
40
500
63
63
40

D
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50

NOTE: Dimension E is +2mm on Rear Pillars

Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

E
404
404
404
404
404
404
404
404
404
404
404
404
404
404
404
404
520
520
520
520
520
520
520
520
520
520
520
520
520
520
520
520
581
581
581
581
581
581
581
581
581
581
581
581

E1
154
154
154
154
219
219
219
219
304
304
304
304
404
404
404
404
205
205
205
205
290
290
290
290
390
390
390
390
520
520
520
520
271
271
271
271
371
371
371
371
501
501
501
501

P
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
64
64
64
64
64
64
64
64
64
64
64
64

Standard Shanks & Setting Posts

D Length

C Length

Symbol No.

SSM25

25

SSM32

32

SSM40

Symbol No.

M20 x 2.5

45

35

SSI10

M20 x 2.5

56

35

SSI15

40

M20 x 3

70

45

SSI20

11/2

SSM50

50

M20 x 3

80

60

SSI25

SSM65

65

M20 x 3

90

60

SSI30

2 /2
1

/4 WHIT

11/4 WHIT

11/4 WHIT

/4 WHIT

11/2

11/4 WHIT

Example order: 2 off SSM25

B +0.5

A
E

Symbol No.

SP20

20

22.080.0

11

13

SP25

25

22.090.0

14

15

SP32

32

22.0100.0

14

15

SP38

38

25.0100.0

17

18

11

SP50

50

25.0100.0

17

18

11

Example order: 6 off SP25 x 55.0

Will be supplied soft unless otherwise stated.

23

Special Die Sets

In addition to the AW Precision range of Standard Die Sets we are able to
offer an excellent service to manufacture and supply SPECIAL DIE SETS
to individual design requirements.
With the benefit of the latest generation CNC machine technology we can
supply die sets with peripheral shapes amecut to your particular design
specifications, together with amecut apertures.
Alternatively, we can supply with machined apertures and pockets, etc.
All die set plates are stress relieved prior to grinding and machining.
Please forward your design specification for quotation.

24

Guide Pillars P10.xxx.xxx

EXAMPLE

To use with

d
Bush B10.xxx.xxx
B12.xxx.xxx
page 28

min 1.5 x d

Case Hardened 60 64 HRC

Bush B30.xxx.xxx
Ball Cage C11.xxx.xxx
C12.xxx.xxx
pages 30 & 33

D1

Demountable Bush B40.xxx.xxx

Ball Cage C11.xxx.xxx
C12.xxx.xxx
pages 32 & 33

D1
d
m
L
100
110
125
140
160
180
200
220
250
280
315
355
400
450
500

19

M5
6

20

24

M6
8

25

P10.019.100 P10.020.100 P10.024.100 P10.025.100

30

M8
8

32

38

M10
8

40

48

M12
8

50

63
M16
8

80
M20
8

CATALOGUE REFERENCES

P10.019.110 P10.020.110 P10.024.110 P10.025.110 P10.030.110 P10.032.110

P10.019.125 P10.020.125 P10.024.125 P10.025.125 P10.030.125 P10.032.125 P10.038.125 P10.040.125
P10.019.140 P10.020.140 P10.024.140 P10.025.140 P10.030.140 P10.032.140 P10.038.140 P10.040.140
P10.019.160 P10.020.160 P10.024.160 P10.025.160 P10.030.160 P10.032.160 P10.038.160 P10.040.160 P10.048.160 P10.050.160
P10.019.180 P10.020.180 P10.024.180 P10.025.180 P10.030.180 P10.032.180 P10.038.180 P10.040.180 P10.048.180 P10.050.180
P10.019.200 P10.020.200 P10.024.200 P10.025.200 P10.030.200 P10.032.200 P10.038.200 P10.040.200 P10.048.200 P10.050.200 P10.063.200
P10.024.220 P10.025.220 P10.030.220 P10.032.220 P10.038.220 P10.040.220 P10.048.220 P10.050.220 P10.063.220
P10.024.250 P10.025.250 P10.030.250 P10.032.250 P10.038.250 P10.040.250 P10.048.250 P10.050.250 P10.063.250
P10.024.280 P10.025.280 P10.030.280 P10.032.280 P10.038.280 P10.040.280 P10.048.280 P10.050.280 P10.063.280 P10.080.280
P10.030.315 P10.032.315 P10.038.315 P10.040.315 P10.048.315 P10.050.315 P10.063.315 P10.080.315
P10.038.355 P10.040.355 P10.048.355 P10.050.355 P10.063.355 P10.080.355
P10.048.400 P10.050.400 P10.063.400 P10.080.400
P10.048.450 P10.050.450 P10.063.450 P10.080.450
P10.080.500

Example order (give pillar diameter and length) P10.020.140

25

Standard Die Set Demountable Guide Bushes

D4
D2

D1
D3

- Case Hardened 60 - 64 HRC

- supplied with clamps and screws

BUSH - Standard

Position of fixing clamps

N
M
M

120

30
30

120

N
for 19 & 20mm diam.

D1
F
L
Ref. Bush
Bronze
D2
D3
D4
E
h
No
Ref. clamps
Screw
M
N
T
26

for 24 to 40mm diam.

19

20
32
50
B10.0xx.032
B20.0xx.032
28
29
32.5
18
3.2
2
B01.005.000
M5 x 12
19.5
25.5
10.5

24

BUSH STANDARD

25
50
72
B10.0xx.050
B20.0xx.050
38
42
47
22
5
3
B01.006.000
M6 x 16
27.5
35
14.7

30

32
50
75
B10.0xx.050
B20.0xx.050
45
49
54
25
5
3
B01.006.000
M6 x 16
31
38.2
14.7

for 48 & 50mm diam.

38

40
50
80
B10.0xx.050
B20.0xx.050
54
58
63
30
5
4
B01.008.000
M8 x 20
37
46.3
17.5

48

50
50
85
B10.0xx.050
B20.0xx.050
65
70
75
35
5
4
B01.008.000
M8 x 20
43
52.3
17.5

Demountable Guide Pillars P21.xxx.xxx

To use with

EXAMPLE

with xing clamps

D1
m

Bush B10.xxx.xxx
B12.xxx.xxx
page 28

d
F

Bush B30.xxx.xxx
Ball Cage C11.xxx.xxx
C12.xxx.xxx
pages 30 & 33

- Case Hardened 60 64 HRC

- Supplied with end cap and screws

T
D2
d

D3
Q1

N Q1
M

D1 = D2
D3
E
d
m
Qty
Rf
Vis
M
N
Q1
Q2
T
F
80
90
100
110
125
140
160
180
200
220
250
280
315
355
400

19

25
20
M5
6
3

20

B01.005.000

M5 x 12
16
22
16.5
22.2
10.5

P21.019.080
P21.019.090
P21.019.100
P21.019.110
P21.019.125
P21.019.140
P21.019.160

P21.020.080
P21.020.090
P21.020.100
P21.020.110
P21.020.125
P21.020.140
P21.020.160

24

32
25
M6
8
3

25

B01.006.000

M6 x 16
20.3
27.5
20.6
27.8
14.7

P21.024.080
P21.024.090
P21.024.100
P21.024.110
P21.024.125
P21.024.140
P21.024.160
P21.024.180
P21.024.200

P21.025.080
P21.025.090
P21.025.100
P21.025.110
P21.025.125
P21.025.140
P21.025.160
P21.025.180
P21.025.200

30

40
32
M6
8
3

32

B01.006.000

M6 x 16
24
31.5
22.6
31.3
14.7

38

50
40
M10
8
4

40

B01.008.000

Q2
M
N

Q2
Demountable Bush B40.xxx.xxx
Ball Cage C11.xxx.xxx
C12.xxx.xxx
for diameter 19 to 32
pages 32 & 33

for diameter 38 to 80

48

63
45
M12
8
4

50

B01.008.000

M8 x 20
30
39.3
26.5
38
17.5

M8 x 20
36.5
45.8
38
38
17.5

63
76
50
M16
8
4

80
93
60
M20
8
4

B01.008.000 B01.008.000

M8 x 20 M8 x 20
42.5
51
51.8
60.3
42.2
48.3
42.2
48.3
17.5
17.5

CATALOGUE REFERENCES
P21.030.100
P21.030.110
P21.030.125
P21.030.140
P21.030.160
P21.030.180
P21.030.200
P21.030.220
P21.030.250
P21.030.280

P21.032.100
P21.032.110
P21.032.125
P21.032.140
P21.032.160
P21.032.180
P21.032.200
P21.032.220
P21.032.250
P21.032.280

P21.038.100
P21.038.110
P21.038.125
P21.038.140
P21.038.160
P21.038.180
P21.038.200
P21.038.220
P21.038.250
P21.038.280

P21.040.100
P21.040.110
P21.040.125
P21.040.140
P21.040.160
P21.040.180
P21.040.200
P21.040.220
P21.040.250
P21.040.280

P21.048.110
P21.048.125
P21.048.140
P21.048.160
P21.048.180
P21.048.200
P21.048.220
P21.048.250
P21.048.280
P21.048.315
P21.048.355
P21.048.400

Example order (give pillar diameter and length) P21.020.140

P21.050.110
P21.050.125
P21.050.140
P21.050.160
P21.050.180
P21.050.200
P21.050.220
P21.050.250
P21.050.280
P21.050.315
P21.050.355
P21.050.400

P21.063.125
P21.063.140
P21.063.160
P21.063.180
P21.063.200
P21.063.220
P21.063.250
P21.063.280
P21.063.315
P21.063.355
P21.063.400

P21.080.200
P21.080.220
P21.080.250
P21.080.280
P21.080.315
P21.080.355
P21.080.400

27

P22.xxx.xxx

Demountable Guide Pillars

with central xing

EXAMPLE

To use with

Bush B10.xxx.xxx
B12.xxx.xxx
page 28

D1

F
Bush B30.xxx.xxx
Ball Cage C11.xxx.xxx
C12.xxx.xxx
pages 30 & 33

- Case Hardened 60 64 HRC

- Supplied with end cap and screws

D3
h
D2

Demountable Bush B40.xxx.xxx

Ball Cage C11.xxx.xxx
C12.xxx.xxx
pages 32 & 33

D1 = D2
D3
D4
D5
E
d
m
a
b
Cmin
h
F
80
90
100
110
125
140
160
180
200
220
250
280
315
355
400
28

19

25
25
19
20
M5
6
3.3
4.2
28

20

P02.020.000

3.3

P22.019.080
P22.019.090
P22.019.100
P22.019.110
P22.019.125
P22.019.140
P22.019.160

P22.020.080
P22.020.090
P22.020.100
P22.020.110
P22.020.125
P22.020.140
P22.020.160

24

32
32
24
25
M6
8
5
4
35

25

P02.025.000

P22.024.080
P22.024.090
P22.024.100
P22.024.110
P22.024.125
P22.024.140
P22.024.160
P22.024.180
P22.024.200

P22.025.080
P22.025.090
P22.025.100
P22.025.110
P22.025.125
P22.025.140
P22.025.160
P22.025.180
P22.025.200

30

40
40
30
32
M8
8
5
7
45

32

P02.032.000

50
50
38
40
M 10
8
5
10
56

40

P02.040.000

5
5
CATALOGUE REFERENCES

P22.030.100
P22.030.110
P22.030.125
P22.030.140
P22.030.160
P22.030.180
P22.030.200
P22.030.220
P22.030.250
P22.030.280

P22.032.100
P22.032.110
P22.032.125
P22.032.140
P22.032.160
P22.032.180
P22.032.200
P22.032.220
P22.032.250
P22.032.280

b
a

D5
D4

38

P22.038.100
P22.038.110
P22.038.125
P22.038.140
P22.038.160
P22.038.180
P22.038.200
P22.038.220
P22.038.250
P22.038.280

P22.040.100
P22.040.110
P22.040.125
P22.040.140
P22.040.160
P22.040.180
P22.040.200
P22.040.220
P22.040.250
P22.040.280

48

63
63
48
45
M 12
8
5
13
64

50

P02.050.000

P22.048.110
P22.048.125
P22.048.140
P22.048.160
P22.048.180
P22.048.200
P22.048.220
P22.048.250
P22.048.280
P22.048.315
P22.048.355
P22.048.400

Example order (give pillar diameter and length) P22.020.140

P22.050.110
P22.050.125
P22.050.140
P22.050.160
P22.050.180
P22.050.200
P22.050.220
P22.050.250
P22.050.280
P22.050.315
P22.050.355
P22.050.400

C min

63
76
76
63
50
M 16
8
5
19
75

80
93
93
80
60
M 20
8
5
25
91

P22.063.125
P22.063.140
P22.063.160
P22.063.180
P22.063.200
P22.063.220
P22.063.250
P22.063.280
P22.063.315
P22.063.355
P22.063.400

P22.080.200
P22.080.220
P22.080.250
P22.080.280
P22.080.315
P22.080.355
P22.080.400

P02.063.000 P02.080.000

B12.xxx.xxx
Demountable Guide Bushes B10.xxx.xxx
B20.xxx.xxx

Plain and Bronze lined

B22.xxx.xxx

D4
D2

To use with

BUSH EXTRA LONG

Plain
B10.XXX.100
Bronze Lined B20.XXX.100

E
h

L
F

Pillar P10 .xxx.xxx

Page 24

D1
D3

- Case Hardened 60 64 HRC

- Supplied with clamps and screws

D4
D2
Demountable pillar
?P21.xxx.xxx page 26

BUSH LONG

Plain
B10.XXX.075
T
Bronze Lined B20.XXX.075

L
F

D1
D3

Demountable pillar
?P22.xxx.xx page 27

D4
D2

EXAMPLE

BUSH STANDARD
Plain

B10.XXX.032
B10.XXX.050
Bronze Lined B20.XXX.032
B20.XXX.050

E
T

F
D1
D3

Position of xing clamps

MN

for dia. 19 & 20

D4
D2

BUSH SHORT
Plain

N
M

Q1
Q2

B10.XXX.016
B10.XXX.020
Bronze Lined B20.XXX.016
B20.XXX.020

D4
D2

Plain

M
N

Q2

Q1

D1
D3

BUSH EXTRA SHORT

B12.XXX.010
B12.XXX.014
Bronze Lined B22.XXX.010
B22.XXX.014

for dia. 24 to 32

for dia. 38 to 80

E L

D1
D3

29

B10.xxx.xxx
B12.xxx.xxx
B20.xxx.xxx
B22.xxx.xxx

Demountable Guide Bushes

Plain and Bronze lined

D1
D2
D3
D4
E
h
Qty
Clamps
Screw
M
N
Q1
Q2
T

19

28
29
32.5
18
3.2
2

20

B01.005.000

M5 x 12
19.5
25.5

10.5

24

38
42
47
22
5
3

25

B01.006.000

M6 x 16
27.5
35
24.2
34
14.7

D1
F
L
Bush Plain
Bush Bronze Plated

D1
F
L
Bush Plain
Bush Bronze Plated

24

25

24

25

24

25

75
97
B10.0xx.075
B20.0xx.075
19

20

19

20

32
50
B10.0xx.032
B20.0xx.032
16
34
B10.0xx.016
B20.0xx.016

D1
19
20
D3
29
F
10
E
18
L
28
X
6
Clamps
B01.005.000
Screws
M5 x 12
M
19.5
N
25.5
Q1

Q2

Bush Plain
B12.0xx.010
Bush Bronze Plated B22.0xx.010
30

45
49
54
25
5
3

32

B01.006.000

M6 x 16
31
38.2
26
37
14.7

38

54
58
63
30
5
4

40

B01.008.000

M8 x 20
37
46.3
31.5
44.1
17.5

BUSH EXTRA-LONG
30
32
38
40
100
100
125
130
B10.0xx.100 B10.0xx.100
B20.0xx.100 B20.0xx.100

D1
F
L
Bush Plain
Bush Bronze Plated

D1
F
L
Bush Plain
Bush Bronze Plated

30

50
72
B10.0xx.050
B20.0xx.050
20
42
B10.0xx.020
B20.0xx.020

BUSH LONG
32
38
40
75
75
100
105
B10.0xx.075 B10.0xx.075
B20.0xx.075 B20.0xx.075
30

BUSH STANDARD
30
32
38
40
50
50
75
80
B10.0xx.050 B10.0xx.050
B20.0xx.050 B20.0xx.050
BUSH SHORT
30
32
38
40
20
20
45
50
B10.0xx.020 B10.0xx.020
B20.0xx.020 B20.0xx.020

BUSH EXTRA SHORT

30
32
38
40
36
43
50
10
10
14
23
30
38
33
40
52
6
10
10
B02.006.000 B02.006.000 B02.008.000
M6 x 12
M6 x 12
M8 x 16
30
33.5
40
38
41.5
51.2
25.3
27
33.8
36.6
39.6
49
B12.0xx.010 B12.0xx.010 B12.0xx.014
B22.0xx.010 B22.0xx.010 B22.0xx.014
24

25

48

65
70
75
35
5
4

50

B01.008.000

M8 x 20
43
52.3
37.5
52.3
17.5

50
100
135
B10.0xx.100
B20.0xx.100

63
81
88
93
48
5
4

B01.008.000

M8 x 20
53
61.3
46.5
57
17.5

80
100
110
115
48
5
4

B01.008.000

M8 x 20
63
72.3
57.5
66.6
17.5

48

63
100
148
B10.063.100
B20.063.100

48

63
75
123
B10.063.075
B20.063.075

48

63
50
98
B10.063.050
B20.063.050

80
50
98
B10.080.050
B20.080.050

48

63
20
68
B10.063.020
B20.063.020

80
20
68
B10.080.020
B20.080.020

48

63
79
14
61
75
20
B02.008.000
M8 x 16
55
66.7
46.5
62.5
B12.063.014
B22.063.014

80
99
14
78
92
32
B02.008.000
M8 x 16
66
77.2
57.5
71.6
B12.080.014
B22.080.014

50
75
110
B10.0xx.075
B20.0xx.075
50
50
85
B10.0xx.050
B20.0xx.050
50
20
55
B10.0xx.020
B20.0xx.020
50
64
14
48
62
20
B02.008.000
M8 x 16
46
57.2
37.5
54.2
B12.0xx.014
B22.0xx.014

Straight Sleeve Ball Bearing Bushes B30.xxx.xxx

To use with

Pillar P10 .xxx.xxx

Page 24

D1

Alloy steel
Vacuum hardened

Demountable pillar
P21.xxx.xxx page 26
Ball cage
C11.xxx.xxx
C12.xxx.xxx
page 33

D2

Demountable pillar
P22.xxx.xx page 27
EXAMPLE

D1
D2
L
65
80
95
110
130
150
170
190
215
240
265

24

45

25

B30.025.065

B30.024.080 B30.025.080

B30.025.095

30

54

32

38

65

40

81

50

63
95

CATALOGUE REFERENCES
B30.032.080 B30.038.080 B30.040.080

B30.032.095 B30.038.095 B30.040.095

B30.025.110 B30.030.110 B30.032.110 B30.038.110 B30.040.110

B30.024.130 B30.025.130

48

B30.032.130

B30.050.110

B30.040.130 B30.048.130 B30.050.130

B30.032.150 B30.038.150 B30.040.150

B30.030.170 B30.032.170

B30.050.150 B30.063.150

B30.040.170

B30.050.170 B30.063.170

B30.038.215 B30.040.215

B30.050.215 B30.063.215

B30.040.190 B30.048.190 B30.050.190 B30.063.190

B30.050.240 B30.063.240

B30.048.265 B30.050.265 B30.063.265

Mounting Instructions
Ball bearing guide bushes are mounted and secured in position as follows.
1. Degrease with acetone or similar and wipe carefully.
2. Apply a thin layer of retaining compound on the two surfaces and position the bush, whilst turning in the bore.
3. Allow to harden for the required time i.e. 4 hours at 22C.

80mm available on request.

31

C13.xxx.xxx
B42.xxx.xxx

Stripper Plate

Demountable Guide Bushes & Ball Bearing Cages

D1

EXAMPLE

D1
X
S

24
4.2
1.6

25
4.2
1.6

L
40 C13.024.040
52 C13.024.052
63 C13.024.063
80 C13.024.080
100
125

30
4.9
1.9

BALL CAGE
38
40
5.7
5.7
1.9
1.9

32
4.9
1.9

48
6.7
2.2

50
6.7
2.2

63
6.7
2.2

CATALOGUE REFERENCES

C13.025.040 C13.030.040 C13.032.040

C13.025.052 C13.030.052 C13.032.052 C13.038.052 C13.040.052

C13.025.063 C13.030.063 C13.032.063

C13.048.063 C13.050.063

C13.025.080 C13.030.080 C13.032.080 C13.038.080 C13.040.080 C13.048.080 C13.050.080

C13.048.100 C13.032.100 C13.038.100 C13.040.100 C13.048.100 C13.050.100 C13.063.100

C13.038.125 C13.040.125 C13.048.125 C13.050.125 C13.063.125

D3
D1
10
80mm Dia. Ball Cages & Bushes Available

D1
C
40
52
63
80
100
125
D2
D3
D4
Qty
Clamps
Screws
M
N
Q1
Q2
32

24

25

30

B42.024.030

B42.025.030

B42.030.030

B42.024.035

B42.025.035

32

BUSHES

D2
D4

38

40

48

50

B42.048.046

B42.050.046

CATALOGUE REFERENCES
B42.032.030

B42.030.035

B42.032.035

B42.030.042

B42.032.042

45
43
54

54
50
63

3
B02.006.000
M6 x 12
33.7
41.5
27
39.5

3
B02.006.000
M6 x 12
40
46
29.3
43.4

B42.038.039

B42.040.039

B42.038.046

B42.040.046

B42.038.054

FIXINGS

80mm available on request.

65
64
75

B42.040.054

4
B02.008.000
M8 x 20
46
52
32.2
48.6

B42.048.054

81
79
93

B42.050.054

4
B02.008.000
M8 x 20
55
61
36.7
56.4

Demountable Guide Bushes B40.xxx.xxx

for use with Ball Bearing Cages

To use with

D3
Pillar P10 .xxx.xxx
Page 24

D1
T
- Case Hardened
60 64 HRC
- Supplied with
clamps and screws

Demountable pillar
P21.xxx.xxx page 26

E
Ball cage
C11.xxx.xxx
C12.xxx.xxx
page 33

D2
D4

Demountable pillar
P22.xxx.xx page 27

N
M

Position of
xing clamps

Q1

Q2

Q2
for dia. 38 to 80

for dia. 24 to 32

EXAMPLE

Q1

D1
F
35
50
65
80
100
120
140
D2
D3
D4
E
D1
Qty
Clamps
Screws
M
N
Q1
Q2
T

24

25

30

32

38

40

48

50

63

CATALOGUE REFERENCES

B40.024.035 B40.025.035
B40.024.050 B40.025.050 B40.030.050 B40.032.050 B40.038.050 B40.040.050
B40.024.065 B40.025.065 B40.030.065 B40.032.065 B40.038.065 B40.040.065 B40.048.065
B40.030.080 B40.032.080 B40.038.080 B40.040.080 B40.048.080
B40.038.100 B40.040.100 B40.048.100
B40.048.120

45
49
54
30
24

54
58
63
30
25

B01.006.000

M6 x 16
31
38.2
26
37
14.7

30

3.08

32

B01.006.000

M8 x 20
37
46.3
30
44.1
17.5

65
70
75
30
FIXINGS
38
40
4

80mm available on request.

B01.008.000

M8 x 20
43
52.3
33
49.3
17.5

B40.050.065
B40.050.080
B40.050.100 B40.063.100
B40.050.120 B40.063.120
B40.063.140

81
88
93
50
48

95
103
108
50

50

B01.008.000

M8 x 20
53
61.3
37.5
57
17.5

63
4

B01.008.000

M8 x 20
60
69.3
41.5
64
17.5

33

C11.xxx.xxx
C12.xxx.xxx

Ball Bearing Cages

To use with

D
LC
TYPE 1

Straight Sleeve
Bearing Bush
B30.xxx.xxx

Treated Aluminium
Supplied with fittings

Demountable pillar
P21.xxx.xxx page 26

Demountable bush
B40.xxx.xxx

Type 1

The bearing cage is supplied

complete with a retaining washer and
screw (see page 40).

In this assembly the pillar and bearing

cage can leave the top of the bearing
bush completely. At the lower end of
the bearing bush the retaining washer
meets the circlip and the pillar cannot
leave the bearing cage. The bearing
cage is supplied complete with
retaining washer, circlip and screw
(see page 40).

34

S
D

X
LC

TYPE 1

D1
24
25

C11.024.036
C11.025.036
36
11.5
C11.030.036
C11.032.036
36
11.5

Lc
S
Lc
S

38
40

Lc
S

48
50

C11.024.048
C11.025.048
48
17.5
C11.030.048
C11.032.048
48
17.5
C11.038.048 C11.038.060
C11.040.048 C11.040.060
48
60
17.5
23.5

Lc
S

63

Lc
S

D1 X
24
4.2
25

Type 2

Demountable pillar
P22.xxx.xx page 27

30
32

In this assembly the end of the pillar

and the retaining washer can leave
the lower end of the bearing bush,
and all bearings remain pre-loaded
and in contact with the bearing pillar
and bush.

D
D

TYPE 2

conditions of travel

LC

Pillar P10 .xxx.xxx

Page 24

30
4.2
32
38
5.8
40
48
50

63

S
D

L
C11.048.070 C11.048.084
C11.050.070 C11.050.084
70
84
28.5
35.5

TYPE 2

L
S
L
S
L
S
L
S
L
S

C12.024.055
C12.025.055
55
27
C12.030.070
C12.032.070
70
35
C12.038.070
C12.040.070
70
36
C12.048.105
C12.050.105
105
51
C12.063.145
145
72

C12.024.070
C12.025.070
70
35
C12.030.090
C12.032.090
90
43
C12.038.085
C12.040.085
85
43
C12.048.120
C12.050.120
120
61
C12.063.165
165
82

C12.024.090
C12.025.090
90
42
C12.030.105
C12.032.105
105
50
C12.038.105
C12.040.105
105
51
C12.048.140
C12.050.140
140
71
C12.063.180
180
92

80mm available on request.

C12.024.100
C12.025.100
100
50
C12.030.115
C12.032.115
115
60
C12.038.115
C12.040.115
115
61
C12.048.150
C12.050.150
150
81
C12.063.190
190
105

C12.024.110
C12.025.110
110
60
C12.030.125
C12.032.125
125
70
C12.038.125
C12.040.125
125
71
C12.048.160
C12.050.160
160
91
C12.063.205
205
117

S
C11.063.098
98
42.5

C12.030.135
C12.032.135
135
80
C12.038.135
C12.040.135
135
81
C12.048.170
C12.050.170
170
103
C12.063.215
215
130

C12.038.145
C12.040.145
145
91
C12.048.185
C12.050.185
185
116

C12.038.155
C12.040.155
155
103
C12.048.195
C12.050.195
195
128

Guide to Operating Conditions Type 1

TYPE 1: The Ball Cage remains in the pre-loaded condition throughout the stroke of the press.

C2

EC
Demountable
Bush

LB

C (Stroke)

Straight
Sleeve Bush
L

Point of
pre-load

H
Shut
height
(Die life
depleted)

LC
LB

C1

Start position of assembly bearing cage must be suspended by

retaining washer

h
J1
Assembly at bottom of travel

Assembly at top of travel

J2

CALCULATIONS FOR PILLAR LENGTH

Using bush B30.xxx.xxx

Length of pillar P10 = H 25
Length of pillar P21 = H C2 25
For EC see pages 26 & 27

Using demountable bush B40.xxx.xxx

Length of Pillar P10 = H C1 + E 25
Length of pillar P21 = H (C1 + C2) + E 25
For E see page 29

For h see table on page 35

35

Selection Table for Bush and Ball Cage Type 1

Guide Bushes
Pillar
Diam. Demountable Bush Bearing Bush
B40.xxx.xxx
B30.xxx.xxx
D n E F LB
LB
35 65
65
50 80
80
24/25 30 65 95
95
110
130
50 80
80
65 95
95
80 110
110
30/32 30
130
150
170
50 80
80
65 95
95
80 110
110
100 130
130
38/40 30
150
170
190
215
65 115
110
80 130
130
100 150
150
120 170
170
48/50 50
190
215
240
265
100 150
150
120 170
170
140 190
190
63 50
215
240
265

Length
of Ball
Cage
LC
36

48

48

60

STROKE C (length of travel required)

10

50

100

150

36

48

70

84

98

Selection of the Bush and Cage for Type 1 Bearing Assemblies is based on the Stroke and Pillar diameter. When
these two are known use the table above.
Select required Pillar diameter.
Select required Stroke in columns under STROKE C.
Move down the Stroke Column to the blue square on the horizontal line opposite to the nominated Pillar diameter
(Dn).
Move to the left on this horizontal and select the length of Bush required under column LB (Demountable or Straight
Sleeve).
To obtain length of the suitable Ball Cage, find the intersection of Bush Length (LB) and Stroke C and select the
matching colour in column LC.
Example: Pillar diameter = 50m/m. Stroke = 105m/m. Bush length - 190m/m.
Intersection colour = light blue = Cage Length of 70m/m
Note: Always ensure adequate clearance between Bush and Die Set Plate or Pillar clamp screws at minimum
daylight. Allow for die wear during the life of the tool.
See page 12 for Pillar length calculations.

36

Guide to Operating Conditions Type 2

TYPE 2: for applications varying from partial pre-load of the Ball Cages,
to Ball Cage totally free from the Bush, according to selected conditions.
Functioning
conditions

Length of travel is unlimited. Bearing cage leaves the bush

Bearing cage leaves pre-loading but does not leave the bush.

Type 2

Bearing cage remains partly under pre-load

Type 1

Bearing Cage
completly
under pre-load.

FUNCTIONING CONDITIONS
To select bush and ball cage see page 37
To calculate the length of pillar see page 34

C (Stroke)
Above this line
balls are free
Below this line, balls
are in contact with
nominal diameter

EC C2

Demountable Bush
Type B 40

Length of
pillar

Dn
Dia
pillar

25

9.3

32

10.4

40

11.5

50

12.6

63

16

Dn

Straight Sleeve Bush

Type B 30

Shut
height
(Die life depleted)

LB

LB

LC
E
h

C1

37

38

10

50

100

150

200

300

350

400

Example: Operating conditions = Light blue.

Pillar diameter = 40m/m. Stroke = 150m/m.
Demountable or Straight Sleeve Bush = 110m/m.
Ball Cage = 105m/m.
Note: Always ensure adequate clearance between Bush
and Die set plate or Pillar clamp screws at minimum
daylight. Allow for die wear during the life of the tool.
See page 12 for Pillar length calculations.

250

STROKE C (length of travel required)

Selection of the Bush and Cage for Type 2 Bearing Assemblies is based on the Operating conditions,
Pillar diameter and Stroke.
Determine the required operating conditions from page 14 and note the shade of blue in the colour
banding boxes.
Select required Pillar diameter.
Select required Stroke in columns under STROKE C.
Move down the Stroke column to the coloured box matching the selected operating conditions and
on the horizontal line opposite to the nominated Pillar diameter (Dn).
Move to the left on this horizontal and select the length of Bush and Ball Cages from columns LB
(Demountable or Straight Sleeve) and LC.
Selection of the longest Bush and Ball Cage combination, according to shut height conditions, will
ensure increased life.

Length
Guide Bushes
Pillar
Ball
Diam. Demountable bush Bearing bush ofcage
B40.xxx.xxx
B30.xxx.xxx
Dn E F LB J1 LB J2 LC
35 65 4 65 4 55
50 80 4 80 4 70
24/25 30 65 95 4 95 4 90
110 4 100
130 4 110
50 80 4 80 4 70
65 95 4 95 4 90
80 110 4 110 4 105
30/32 30
130 4 115
150 4 125
170 4 135
50 80 4 80 4 70
65 95 4 95 4 85
80 110 4 110 4 105
100 130 4 130 4 115
38/40 30
150 4 125
170 4 135
190 4 145
215 4 155
65 115 4 110 4 105
80 130 4 130 4 120
100 150 4 150 4 140
120 170 4 170 4 150
48/50 50
190 4 160
215 4 170
240 4 185
265 4 195
100 150 4 150 4 145
120 170 4 170 4 165
140 190 4 190 4 180
63 50
215 4 190
240 4 205
265 4 215

Selection Table for Bush and Ball Cage Type 2

Pillar Assembly Data

Diameter
pillar
D1

GUIDE PILLARS
P10.xxx.xxx

D1

R6

DEMOUNTABLE PILLARS
P21.xxx.xxx

D1

R6

DEMOUNTABLE PILLARS
- CENTRAL FIXING

Diameter
bore
DR6

19/20

19/20

24/25

24/25

30/32

30/32

38/40

38/40

48/50

48/50

63

63

80

80

Diameter
pillar
D1
0.011
19/20
0.020
0.011
24/25
0.020
0.016
30/32
0.025
0.016
38/40
0.025
0.017
48/50
0.029
0.017
63
0.029
0.017
80
0.029

Diameter
bore
DR6
0.024
19/20
0.037
0.024
24/25
0.037
0.029
30/32
0.045
0.029
38/40
0.045
0.029
48/50
0.045
0.035
63
0.054
0.037
80
0.056

Diameter
pillar
D1
0.011
19/20
0.020
0.011
24/25
0.020
0.016
30/32
0.025
0.016
38/40
0.025
0.017
48/50
0.029
0.017
63
0.029
0.017
80
0.029

Diameter
bore
DR6
0.024
19/20
0.037
0.024
24/25
0.037
0.029
30/32
0.045
0.029
38/40
0.045
0.029
48/50
0.045
0.035
63
0.054
0.037
80
0.056

0.024
0.037
0.024
0.037
0.029
0.045
0.029
0.045
0.029
0.045
0.035
0.054
0.037
0.056

Clearance
min.
max.
0.004
0.026
0.004
0.026
0.004
0.029
0.004
0.029
0.000
0.028
0.006
0.037
0.008
0.039

P22.xxx.xxx

D1

l 3 min

D
D2

R6

l 4 min

D2

I3

I4

26

25

3.5

33

30

5.5

41

40

5.5

51

51

5.5

64

59

5.5

77

70

5.5

94

86

5.5
39

Bush Assembly Data

DEMOUNTABLE BUSHES
B10.xxx.xxx

H
D2 6

Dn

D2

STRAIGHT SLEEVE
BALL BEARING BUSHES
B30.xxx.xxx

D2

g4

Dn

D2

H6

DEMOUNTABLE
BALL BEARING BUSHES
B40.xxx.xxx

Dn

D2

40

H6

Bush Bore
Dia
Dn
19/20

Bush O/D
Dia
D2
+ 0.021
28 + 0.013

Hole Dia
H6
D2
+ 0.013
28 + 0.000

Clearance
min.
max.
0.000
0.021

24/25

+ 0.025
38 + 0.016

+ 0.016
38 + 0.000

0.000
0.025

30/32

+ 0.025
45 + 0.016

+ 0.016
45 + 0.000

0.000
0.025

38/40

+ 0.030
54 + 0.019

+ 0.019
54 + 0.000

0.000
0.030

48/50

+ 0.030
65 + 0.019

+ 0.019
65 + 0.000

0.000
0.030

63

+ 0.035
81 + 0.022

+ 0.022
81 + 0.000

0.000
0.035

80

+ 0.035
100 + 0.022

+ 0.022
100 + 0.000

0.000
0.035

Bush Bore
Dia
Dn
24/25

Bush O/D
Dia
D2
0.009
45 0.016

Hole Dia
H6
D2
+ 0.016
45 + 0.000

Clearance
min.
max.
+ 0.009
+ 0.032

30/32

0.010
54 0.018

+ 0.019
54 + 0.000

+ 0.010
+ 0.037

38/40

0.010
65 0.018

+ 0.019
65 + 0.000

+ 0.010
+ 0.037

48/50

0.012
81 0.022

+ 0.022
81 + 0.000

+ 0.012
+ 0.044

63

0.012
95 0.022

+ 0.022
95 + 0.000

+ 0.012
+ 0.044

Bush Bore
Dia
Dn
24/25

Bush O/D
Dia
D2
+ 0.025
45 + 0.016

Hole Dia
H6
D2
+ 0.016
45 + 0.000

Clearance
min.
max.
0.000
0.025

30/32

+ 0.030
54 + 0.019

+ 0.019
54 + 0.000

0.000
0.030

38/40

+ 0.030
65 + 0.019

+ 0.019
65 + 0.000

0.000
0.030

48/50

+ 0.035
81 + 0.022

+ 0.022
81 + 0.000

0.000
0.035

63

+ 0.035
95 + 0.022

+ 0.022
95 + 0.000

0.000
0.035

Pillar and Bush Accessories

Clamps

B02.00x.000
A

B01.00x.000
A
B

C D

Cat. Ref
A
B
C
D
Screw

B01.005.000
12.3
12.7
3.2
5.6
M5 x 12

B01.006.000
14.3
15.9
4.9
8.7
M6 x 16

B01.008.000
19.8
15.9
4.9
9.5
M8 x 20

B02.006.000
18.3
14.5
5
10
M6 x 16

B02.008.000
24.6
18.8
5
13
M8 x 20

Fixing caps for demountable pillars - P22.xxx.xxx

D2
a

Pillar
Diameter
D1
D2
D3
D4
a
b
c
d
Cat. Ref.

D1
D3
D4

19

20
5.6
9.7
19
25
3.3
4.2
5
2.5

P02.020.000

Retaining washer
TYPE 1

Pillar
Diameter
24
25
30
32
38
40
48
50
63

Type 1
C01.024.001
C01.025.001
C01.030.001
C01.032.001
C01.038.001
C01.040.001
C01.048.001
C01.050.001
C01.063.001

24

25
6.8
11.2
24
32
5
4
6
3

P02.025.000

30

32
8.8
14.2
30
40
5
7
8
4

P02.032.000

38

40

48

10.8
17.2
38
50
5
10
10
5

P02.040.000

Accessories for Ball Bearing Assemblies

Retaining washer
TYPE 2

Washer TYPE 2

50
12.8
19.2
48
63
5
13
12
6

P02.050.000

Screws for fixing

DIN 7380 for
diameter 24 to
50 DIN 7984 for
diameter 63

To use with the assemblies

Type 2
Type 2
Type 1 & 2
C02.024.001
C02.025.002
M6 x 20
C02.025.001
C02.030.001
C02.032.002
M8 x 20
C02.032.001
C02.038.001
C02.040.002
M10 x 25
C02.040.001
C02.048.001
C02.050.002
M12 x 30
C02.050.001
C02.063.001
C02.063.002
M16 x 35

63

80

17
25.5
63
76
5
19
16
8

21
31.5
80
93
5
25
20
10

P02.063.000

P02.080.000

Circlips TYPE 2

Type 2
C02.024.003
C02.025.003
C02.030.003
C02.032.003
C02.038.003
C02.040.003
C02.048.003
C02.050.003
C02.063.003
41

S11.xxx.xxx
Colour: Green

Light Load Springs

DIAMETERS:
From 10 to 16 mm d
Section of wire: round

D
Lo

LOAD TABLE
Hole Rod Free
MAX.
Rate daN
SPRING
dia. dia. Length
WORKING
TRAVEL
Mm Mm mm REFERENCE necessary TRAVEL
to travel
TO SOLID
(40%
of
Lo)
1mm of C
Load Travel Load Travel
D
d
Lo
daN mm daN mm
4.6 10.2 5.8 13
0.45
S11.010.025
25
4.4 12.5 5.6 16
0.35
S11.010.032
32
15 5.6 20
4.2
0.28
S11.010.038
38
18 5.6 23
4.6
0.24
S11.010.044
44
10 5
20 5.6 27
4.2
0.21
S11.010.051
51
25 5.5 34
4.0
0.16
S11.010.064
64
30 5.3 40
3.9
0.13
S11.010.076
76
3.7 122.5 54.9 163
0.03
305 S11.010.305

LOAD TABLE
Hole Rod Free
MAX.
Rate
daN
SPRING
dia. dia. Length
WORKING
TRAVEL
Mm Mm mm REFERENCE necessary TRAVEL
to travel
TO
SOLID
1mm of C (40% of Lo)
Load Travel Load Travel
D
d
Lo
daN mm daN mm
109 10.2 139 13
10.7
S11.025.025
25
101 12.5 130 16
8.1
S11.025.032
32
15 124 19
98
6.5
S11.025.038
38
18 122 23
95
5.3
S11.025.044
44
20 115 25
92
4.6
S11.025.051
51
25 112 31
90
3.6
S11.025.064
64
30 112 39
88
2.92
S11.025.076
76
35 112 46
86
2.46
S11.025.089
89
25 12.5 102 S11.025.102
41 110 52
87
2.12
46 110 59
86
1.87
115 S11.025.115
51 110 66
85
1.67
127 S11.025.127
56 112 74
85
1.52
140 S11.025.140
61 110 80
85
1.40
152 S11.025.152
71 110 93
85
1.20
178 S11.025.178
81 110 107
85
1.05
203 S11.025.203
85 122 110 160
0.70
305 S11.025.305

12.5 6.3

25
32
38
44
51
64
76
89
305

S11.012.025
S11.012.032
S11.012.038
S11.012.044
S11.012.051
S11.012.064
S11.012.076
S11.012.089
S11.012.305

0.89
0.67
0.55
0.46
0.39
0.30
0.25
0.21
0.06

9.1
8.4
8.3
8.3
7.8
7.5
7.5
7.6
7.3

10.2
12.5
15
18
20
25
30
36
122

11.6 13
11.4 17
11.0 20
10.6 23
10.5 27
10.5 35
10.3 41
10.3 49
10.0 166

S11.016.025
S11.016.032
S11.016.038
S11.016.044
S11.016.051
S11.016.064
S11.016.076
S11.016.089
S11.016.102
S11.016.305

1.79
1.34
1.06
0.87
0.76
0.59
0.48
0.40
0.35
0.11

18.3
16.8
15.9
15.7
15.2
14.8
14.4
14.0
14.3
13.4

10.2
12.5
15
18
20
25
30
35
41
122

23 13
21 16
21 20
20 23
20 27
20 34
19.7 41
19.6 49
19.6 56
18.7 170

32

16

25
32
38
44
51
64
76
89
102
305

40

d
DIAMETERS:
From 20 to 63 mm
Section of wire:
rectangular

Hole
dia.
Mm
D

20

50

63

10.1
8.3
7.1
5.5
4.6
3.9
3.4
3.0
2.62
2.38
2.19
1.82
1.59
1.25
1.04

16

20

51
64
76
89
102
115
127
140
152
178
203
254
305

25

64
76
89
102
115
127
140
152
178
203
254
305

S11.050.064
S11.050.076
S11.050.089
S11.050.102
S11.050.115
S11.050.127
S11.050.140
S11.050.152
S11.050.178
S11.050.203
S11.050.254
S11.050.305

15.7
12.6
10.5
9.0
9.0
7.0
6.3
5.7
4.8
4.2
3.3
2.7

38

76
89
102
115
127
152
178
203
254
305

S11.063.076
S11.063.089
S11.063.102
S11.063.115
S11.063.127
S11.063.152
S11.063.178
S11.063.203
S11.063.254
S11.063.305

19.3
15.8
13.4
11.6
10.2
8.4
7.0
6.0
4.7
3.9

Lo

LOAD TABLE
Rod Free
MAX.
Rate daN
SPRING
dia. Length
WORKING
TRAVEL
Mm mm REFERENCE necessary TRAVEL
to travel
TO SOLID
(40%
of
Lo)
1mm of C
Load Travel Load Travel
d
Lo
daN mm daN mm
57 10.2 73 13
5.5
S11.020.025
25
54 12.5 69 16
4.2
S11.020.032
32
15 65 19
51
3.3
S11.020.038
38
18 64 23
51
2.77
S11.020.044
44
20 64 26
50
2.45
S11.020.051
51
25 62 32
49
1.90
S11.020.064
64
30 62 40
48
1.61
S11.020.076
76
10
35 62 46
47
1.34
S11.020.089
89
41 62 53
48
1.18
102 S11.020.102
46 62 60
48
1.04
115 S11.020.115
51 62 67
47
0.93
127 S11.020.127
56 62 73
48
0.85
140 S11.020.140
61 62 81
48
0.79
152 S11.020.152
46 122 61 162
0.38
305 S11.020.305

S11.032.038
S11.032.044
S11.032.051
S11.032.064
S11.032.076
S11.032.089
S11.032.102
S11.032.115
S11.032.127
S11.032.140
S11.032.152
S11.032.178
S11.032.203
S11.032.254
S11.032.305

38
44
51
64
76
89
102
115
127
140
152
178
203
254
305

S11.040.051
S11.040.064
S11.040.076
S11.040.089
S11.040.102
S11.040.115
S11.040.127
S11.040.140
S11.040.152
S11.040.178
S11.040.203
S11.040.254
S11.040.305

10.6
8.0
6.6
5.6
4.8
4.2
3.8
3.4
3.1
2.6
2.3
1.80
1.48

152
149
142
138
138
137
139
138
134
133
134
129
128
128
127

15
18
20
25
30
35
41
46
51
56
61
71
81
102
122

19
22
25
32
39
45
52
58
65
72
78
88
104
130
155

20
25
30
35
41
46
51
56
61
71
81
102
122

265
256
250
250
245
243
243
241
241
240
240
236
226

25
32
38
45
51
58
65
71
71
92
105
131
157

393
378
368
369
369
357
353
348
341
340
337
329

25
30
35
41
41
51
56
61
71
81
102
122

502
491
473
468
468
455
446
445
441
437
429
421

32
39
45
52
52
65
72
78
92
104
130
156

579
553
549
534
520
512
497
486
479
476

30
35
41
46
51
61
71
81
102
122

212
200
198
196
197
193
194
190
189
185
186
184
181

RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) 1 daN = 1.0197 kg (Force) = 1.0197 Kp

42

192
183
178
176
175
175
175
174
170
171
170
165
165
163
161

733
695
670
661
653
638
623
612
592
592

38
44
50
57
64
76
89
102
126
152

Intermediate Load Springs

DIAMETERS:
From 10 to 16 mm d
Section of wire: round

D
Lo

LOAD TABLE
Hole Rod Free
MAX.
Rate daN
SPRING
dia. dia. Length
WORKING
TRAVEL
Mm Mm mm REFERENCE necessary TRAVEL
to travel
TO SOLID
(37.5%
of
Lo)
1mm of C
Load Travel Load Travel
D
d
Lo
daN mm daN mm
11.8 9.4 13.0 11
1.26
S21.010.025
25
11.8 12 12.8 13
0.98
S21.010.032
32
11.1 14 12.6 16
0.79
S21.010.038
38
10.9 16.5 12.5 19
0.66
S21.010.044
44
10 5
10.8 19 12.2 21
0.57
S21.010.051
51
10.8 24 12.2 27
0.45
S21.010.064
64
10.4 28 12.2 33
0.37
S21.010.076
76
10.3 114 12.2 136
0.09
305 S21.010.305

12.5 6.3

25
32
38
44
51
64
76
89
305

S21.012.025
S21.012.032
S21.012.038
S21.012.044
S21.012.051
S21.012.064
S21.012.076
S21.012.089
S21.012.305

2.28
1.75
1.43
1.18
1.02
0.79
0.65
0.55
0.15

21.4
21.0
20.0
19.5
19.4
19.0
18.2
18.2
17.1

9.4
12
14
16.5
19
24
28
33
114

23.0 11
22.8 13
22.8 16
22.5 19
22.4 22
22.1 28
22.0 34
22.6 41
21.6 144

16

25
32
38
44
51
64
76
89
102
305

S21.016.025
S21.016.032
S21.016.038
S21.016.044
S21.016.051
S21.016.064
S21.016.076
S21.016.089
S21.016.102
S21.016.305

3.38
2.50
2.01
1.67
1.42
1.10
0.90
0.76
0.66
0.21

31.8
30.0
28.1
27.6
27.0
26.4
25.2
25.1
25.1
23.9

9.4
12
14
16.5
19
24
28
33
38
114

33.8 11
32.8 13
32.2 16
30.8 19
30.0 21
29.7 27
29.7 33
29.6 39
29.6 45
29.0 138

d
DIAMETERS:
From 20 to 63 mm
Section of wire:
rectangular

Hole
dia.
Mm
D

20

Colour: Blue

LOAD TABLE
Hole Rod Free
MAX.
Rate
daN
SPRING
dia. dia. Length
WORKING
TRAVEL
Mm Mm mm REFERENCE necessary TRAVEL
to travel
TO
SOLID
1mm of C (35% of Lo)
Load Travel Load Travel
D
d
Lo
daN mm daN mm
157 9.4 184 11
16.7
S21.025.025
25
150 12 170 13
12.5
S21.025.032
32
139 14 158 16
9.9
S21.025.038
38
137 16.5 158 19
8.3
S21.025.044
44
137 19 156 21
7.2
S21.025.051
51
132 24 151 27
5.5
S21.025.064
64
126 28 148 33
4.5
S21.025.076
76
125 33 148 39
3.8
S21.025.089
89
25 12.5 102 S21.025.102
125 38 145 44
3.3
125 43 145 50
2.91
115 S21.025.115
126 48 145 56
2.63
127 S21.025.127
123 52 149 63
2.36
140 S21.025.140
124 57 145 67
2.17
152 S21.025.152
123 67 145 79
1.84
178 S21.025.178
122 76 144 90
1.60
203 S21.025.203
120 114 142 135
1.05
305 S21.025.305

32

40

16

38
44
51
64
76
89
102
115
127
140
152
178
203
254
305

S21.032.038
S21.032.044
S21.032.051
S21.032.064
S21.032.076
S21.032.089
S21.032.102
S21.032.115
S21.032.127
S21.032.140
S21.032.152
S21.032.178
S21.032.203
S21.032.254
S21.032.305

16.6
13.6
11.6
8.8
7.1
6.0
5.2
4.6
4.2
3.7
3.4
2.91
2.52
2.00
1.66

232
224
220
211
199
198
198
198
202
192
194
195
192
190
189

14
16.5
19
24
28
33
38
43
48
52
57
67
76
95
114

266
258
244
238
227
222
222
222
222
222
222
222
222
220
220

16
19
21
27
32
37
43
49
55
60
66
77
88
110
133

20

51
64
76
89
102
115
127
140
152
178
203
254
305

S21.040.051
S21.040.064
S21.040.076
S21.040.089
S21.040.102
S21.040.115
S21.040.127
S21.040.140
S21.040.152
S21.040.178
S21.040.203
S21.040.254
S21.040.305

17.1
12.9
10.5
8.8
7.6
6.7
5.0
5.4
4.9
4.2
3.6
2.89
2.38

325
310
294
290
289
288
288
281
279
281
274
275
271

19
24
28
33
38
43
48
52
57
67
76
95
114

359
335
335
326
326
322
322
319
318
318
315
315
312

21
26
32
37
43
48
54
59
65
76
87
110
131

25

64
76
89
102
115
127
140
152
178
203
229
254
305

S21.050.064
S21.050.076
S21.050.089
S21.050.102
S21.050.115
S21.050.127
S21.050.140
S21.050.152
S21.050.178
S21.050.203
S21.050.229
S21.050.254
S21.050.305

21.2
16.7
14.0
12.2
10.7
9.5
8.6
7.8
6.6
5.7
5.1
4.6
3.8

509
468
462
464
460
456
447
445
442
433
439
437
433

24
28
33
38
43
48
52
57
67
76
86
95
114

566
532
525
525
525
513
507
508
506
506
506
506
504

27
32
37
43
49
54
59
66
77
88
100
117
134

38

76
89
102
115
127
152
178
203
229
254
305

S21.063.076
S21.063.089
S21.063.102
S21.063.115
S21.063.127
S21.063.152
S21.063.178
S21.063.203
S21.063.229
S21.063.254
S21.063.305

30.4
25.0
21.2
18.6
16.4
13.3
11.2
9.6
8.5
7.7
6.3

851
825
806
800
787
758
750
730
731
732
718

28
3
38
43
48
57
67
76
86
95
114

973
950
933
930
918
891
874
865
865
865
865

32
38
44
50
56
67
78
90
102
115
138

Lo

LOAD TABLE
Rod Free
MAX.
Rate daN
SPRING
dia. Length
WORKING
TRAVEL
Mm mm REFERENCE necessary TRAVEL
to travel
TO SOLID
(35%
of
Lo)
1mm of C
Load Travel Load Travel
d
Lo
daN mm daN mm
84.8 9.4 99 11
9.02
S21.020.025
25
80.0 12 90 13
6.67
S21.020.032
32
76.7 14 88 16
5.48
S21.020.038
38
73.4 16.5 85 19
4.45
S21.020.044
44
74.9 19 83 21
3.94
S21.020.051
51
72.7 24 82 27
3.03
S21.020.064
64
69.7 28 82 33
2.49
S21.020.076
76
10
70.6 33 82 39
2.14
S21.020.089
89
69.9 38 81 44
1.84
102 S21.020.102
70.1 43 80 49
1.63
115 S21.020.115
70.1 48 80 55
1.46
127 S21.020.127
69.0 52 80 61
1.32
140 S21.020.140
69.0 57 80 66
1.21
152 S21.020.152
69.5 114 80 136
0.61
305 S21.020.305

S21.xxx.xxx

50

63

RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) 1 daN = 1.0197 kg (Force) = 1.0197 Kp

43

S26.xxx.xxx
Colour: Red

Heavy Load Springs

DIAMETERS:
From 10 to 16 mm d
Section of wire: round

D
Lo

LOAD TABLE
Hole Rod Free
MAX.
Rate daN
SPRING
dia. dia. Length
WORKING
TRAVEL
Mm Mm mm REFERENCE necessary TRAVEL
to travel
TO SOLID
(30%
of
Lo)
1mm of C
Load Travel Load Travel
D
d
Lo
daN mm daN mm
16.0 7.5 19 8.9
2.13
S26.010.025
25
15.5 9.6 19 11.7
1.64
S26.010.032
32
14.5 11 18.5 14
1.33
S26.010.038
38
14.5 13 18.5 17
1.13
S26.010.044
44
10 5
14.5 15 18.5 19
0.98
S26.010.051
51
14.5 19 18.5 25
0.78
S26.010.064
64
14.5 23 18 29
0.63
S26.010.076
76
13.5 91 18 120
0.15
305 S26.010.305

12.5 6.3

25
32
38
44
51
64
76
89
305

S26.012.025
S26.012.032
S26.012.038
S26.012.044
S26.012.051
S26.012.064
S26.012.076
S26.012.089
S26.012.305

3.9
3.0
2.42
2.01
1.77
1.38
1.14
0.96
0.27

29
28
27
26
27
26
26
25.9
24.5

7.5
9.6
11
13
15
19
23
27
91

34
33
32
32
32
32
32
32
32

8.7
11.0
13.5
16
19
24
29
33
120

16

25
32
38
44
51
64
76
89
102
305

S26.016.025
S26.016.032
S26.016.038
S26.016.044
S26.016.051
S26.016.064
S26.016.076
S26.016.089
S26.016.102
S26.016.305

8.7
6.4
5.2
4.2
3.64
2.84
2.33
1.98
1.72
0.54

65
61
57
55
55
54
54
53
53
49

7.5
9.6
11
13
15
19
23
27
31
91

76
70
70
66
66
66
66
66
66
66

8.7
11
13.7
15.7
18.5
23.5
29
34.5
40
122

d
DIAMETERS:
From 20 to 50 mm
Section of wire:
rectangular

Hole
dia.
Mm
D

20

44

LOAD TABLE
Hole Rod Free
MAX.
Rate daN
SPRING
dia. dia. Length
necessary WORKING
TRAVEL
Mm Mm mm REFERENCE
TRAVEL
to travel
TO SOLID
(30%
of
Lo)
1mm of C
Load Travel Load Travel
D
d
Lo
daN mm daN mm
265 9.6 290 10.5
27.6
S26.025.032
32
242 11 286 13
22.0
S26.025.038
38
239 13 285 15.5
18.4
S26.025.044
44
236 15 283 18
15.7
S26.025.051
51
232 19 275 22.5
12.2
S26.025.064
64
230 23 275 27.5
10.0
S26.025.076
76
227 27 275 32.5
8.4
S26.025.089
89
229 31 275 32.5
7.4
25 12.5 102 S26.025.102
228 35 275 42.7
6.5
115 S26.025.115
220 38 273 47
5.8
127 S26.025.127
143 42 167 49
3.4
140 S26.025.140
221 46 273 57.5
4.8
152 S26.025.152
217 53 273 68
4.1
178 S26.025.178
219 61 273 77
3.59
203 S26.025.203
220 91 273 115
2.42
305 S26.025.305

32

16

37.6
31.0
26.3
20.5
16.6
13.9
12.1
10.6
9.6
8.6
7.9
6.7
5.8
4.6
3.8

414
403
394
389
382
375
375
371
365
361
363
355
354
350
346

11
13
15
19
23
27
31
35
38
42
46
53
61
76
91

20

51
64
76
89
102
115
127
140
152
178
203
254
305

S26.040.051
S26.040.064
S26.040.076
S26.040.089
S26.040.102
S26.040.115
S26.040.127
S26.040.140
S26.040.152
S26.040.178
S26.040.203
S26.040.254
S26.040.305

34.9
26.6
21.5
18.0
15.7
13.8
12.4
11.3
10.2
8.7
7.6
6.0
5.0

524
505
495
486
487
483
471
475
469
461
464
456
455

15
19
23
27
31
35
38
42
46
53
61
76
91

593 17
585 22
580 27
575 32
575 37
575 42
575 47
588 52
575 57.5
575 67
575 76
575 97
575 116

25

64
76
89
102
115
127
140
152
178
203
254
305

19
23
27
31
35
38
42
46
53
61
76
91

910 21.5
879 26
860 30.5
860 35
860 40
850 45
845 50
830 54
830 64
830 72.5
825 92
825 112

Lo

40

50

12
14
16.5
21.5
26
30.5
35.5
40.5
45
50
54
63
72
92
110

S26.032.038
S26.032.044
S26.032.051
S26.032.064
S26.032.076
S26.032.089
S26.032.102
S26.032.115
S26.032.127
S26.032.140
S26.032.152
S26.032.178
S26.032.203
S26.032.254
S26.032.305

LOAD TABLE
Rod Free
MAX.
Rate daN
SPRING
dia. Length
WORKING
TRAVEL
Mm mm REFERENCE necessary TRAVEL
to travel
TO SOLID
(30%
of
Lo)
1mm of C
Load Travel Load Travel
d
Lo
daN mm daN mm
173 7.5 194 8.4
23.1
S26.020.025
25
167 9.6 183 10.5
17.4
S26.020.032
32
153 11 174 12.5
13.9
S26.020.038
38
148 13 165 14.5
11.4
S26.020.044
44
147 15 162 16.5
9.8
S26.020.051
51
146 19 162 21
7.7
S26.020.064
64
145 23 162 26
6.3
S26.020.076
76
10
145 27 162 30
5.4
S26.020.089
89
145 31 162 35
4.7
102 S26.020.102
144 35 162 40
4.1
115 S26.020.115
141 38 162 44
3.7
127 S26.020.127
143 42 167 49
3.4
140 S26.020.140
141 46 162 53
3.08
152 S26.020.152
137 91 162 108
1.50
305 S26.020.305

451
440
435
435
430
425
425
425
425
430
425
420
420
420
420

38
44
51
64
76
89
102
115
127
140
152
178
203
254
305

S26.050.064
S26.050.076
S26.050.089
S26.050.102
S26.050.115
S26.050.127
S26.050.140
S26.050.152
S26.050.178
S26.050.203
S26.050.254
S26.050.305

42.3
33.8
28.1
24.5
21.5
18.9
16.9
15.4
13.2
11.5
9.0
7.5

804
777
759
760
753
718
710
708
700
701
684
683

Extra Heavy Load Springs

d
DIAMETERS:
From 10 to 50 mm
Section of wire:
rectangular

D
Lo

LOAD TABLE
Hole Rod Free
MAX.
Rate daN
SPRING
dia. dia. Length
WORKING
necessary
TRAVEL
Mm Mm mm REFERENCE
TRAVEL
to travel
TO SOLID
(25% of Lo)
1mm of C
Load Travel Load Travel
D
d
Lo
daN mm daN mm
20.3 6.2 29.5 8.7
3.27
S36.010.025
25
20.0 8.0 27.0 10.5
2.50
S36.010.032
32
20.1 9.5 27.0 13.2
2.12
S36.010.038
38
19.5 11 26.5 15.0
1.77
S36.010.044
44
10 5
19.9 13 26.5 17.0
1.53
S36.010.051
51
19.5 16 26.5 21.5
1.22
S36.010.064
64
19.2 19 26.5 26.5
1.01
S36.010.076
76
19.0 76 26.0 106
0.25
305 S36.010.305

12.5 6.3

16

20

10

25
32
38
44
51
64
76
89
305

S36.012.025
S36.012.032
S36.012.038
S36.012.044
S36.012.051
S36.012.064
S36.012.076
S36.012.089
S36.012.305

5.87
4.43
3.63
3.06
2.71
2.17
1.77
1.51
0.42

36.4
35.4
34.5
33.7
35.2
34.7
33.6
33
31.9

6.2
8.0
9.5
11
13
16
19
22
76

53
48
47
47
47
47
47
50
47

9.0
10.8
13
15.5
18
22
27
33
112

25
32
38
44
51
64
76
89
102
305

S36.016.025
S36.016.032
S36.016.038
S36.016.044
S36.016.051
S36.016.064
S36.016.076
S36.016.089
S36.016.102
S36.016.305

12.6
9.3
7.5
6.3
5.5
4.3
3.52
3.00
2.61
0.85

78
74
71
69
72
69
67
66
68
65

6.2
8.0
9.5
11
13
16
19
22
26
76

113
103
98
96
96
95
94
94
94
94

9
10.8
13
15
18
22
26.5
31.5
36.5
110

25
32
38
44
51
64
76
89
102
115
127
140
152
305

S36.020.025
S36.020.032
S36.020.038
S36.020.044
S36.020.051
S36.020.064
S36.020.076
S36.020.089
S36.020.102
S36.020.115
S36.020.127
S36.020.140
S36.020.152
S36.020.305

32.2
24.2
19.5
16.3
14.0
10.9
9.0
7.6
6.6
5.8
5.2
4.7
4.3
2.12

202
194
185
179
182
174
171
167
172
168
166
165
163
161

6.2
8.0
9.4
11
13
16
19
22
26
29
32
35
38
76

248
237
234
228
225
225
225
225
225
220
220
221
220
220

7.7
9.8
12
14
16
21
25
30
34
38
43
47
51
105

S36.xxx.xxx
Colour: Yellow

LOAD TABLE
Hole Rod Free
MAX.
Rate daN
SPRING
dia. dia. Length
necessary WORKING
TRAVEL
Mm Mm mm REFERENCE
TRAVEL
to travel
TO SOLID
(25%
of
Lo)
1mm of C
Load Travel Load Travel
D
d
Lo
daN mm daN mm
32
S36.025.032
35.4
283 8.0 354 10
38
S36.025.038
28.0
266 9.5 336 12
44
S36.025.044
23.2
255 11 325 14
51
S36.025.051
19.8
257 13 317 16
64
S36.025.064
15.4
246 16 316 21
76
S36.025.076
12.5
238 19 313 25
89
S36.025.089
10.5
231 22 310 29
25 12.5 102 S36.025.102
9.1
237 26 310 34
115 S36.025.115
8.1
235 29 310 39
127 S36.025.127
7.2
230 32 310 43
140 S36.025.140
6.6
231 35 317 48
152 S36.025.152
6.0
228 38 310 53
178 S36.025.178
5.1
224 44 310 62
203 S36.025.203
4.5
230 51 310 70
305 S36.025.305
2.96
225 76 310 108

32

40

50

16

38
44
51
64
76
89
102
115
127
140
152
178
203
254
305

S36.032.038
S36.032.044
S36.032.051
S36.032.064
S36.032.076
S36.032.089
S36.032.102
S36.032.115
S36.032.127
S36.032.140
S36.032.152
S36.032.178
S36.032.203
S36.032.254
S36.032.305

48.9
40.5
34.6
26.7
21.6
18.2
15.6
13.6
12.2
11.2
10.1
8.6
7.5
6.0
5.0

465
446
450
427
410
400
406
394
390
392
394
478
383
384
480

9.5
11
13
16
19
22
26
29
32
35
38
44
51
64
76

558
547
535
535
525
525
525
500
500
526
500
500
500
500
500

11
13
15
20
24
29
29
36
41
47
50
59
68
85
103

20

51
64
76
89
102
115
127
140
152
178
203
254
305

S36.040.051
S36.040.064
S36.040.076
S36.040.089
S36.040.102
S36.040.115
S36.040.127
S36.040.140
S36.040.152
S36.040.178
S36.040.203
S36.040.254
S36.040.305

56.0
42.2
34.3
28.2
24.4
21.4
19.0
17.1
15.6
13.2
11.4
9.1
7.5

714
675
652
620
634
621
608
599
593
581
581
582
570

13
16
19
22
26
29
32
35
38
44
51
64
76

840
820
815
800
800
792
780
787
780
765
765
765
760

15
19
24
28
33
37
41
46
50
58
67
85
102

25

64
76
89
102
115
127
140
152
178
203
254
305

S36.050.064
S36.050.076
S36.050.089
S36.050.102
S36.050.115
S36.050.127
S36.050.140
S36.050.152
S36.050.178
S36.050.203
S36.050.254
S36.050.305

72.4
57.3
47.4
40.4
35.3
31.2
28.2
25.5
21.5
18.6
14.6
12.1

1158
1089
1043
1050
1024
998
987
969
946
949
934
920

16
19
22
26
29
32
35
38
44
51
64
76

1376
1318
1280
1252
1235
1217
1241
1200
1200
1190
1170
1170

19
23
27
31
35
39
44
47
56
64
80
97

RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) 1 daN = 1.0197 kg (Force) = 1.0197 Kp

45

Urethane Rod

Urethane Tubes

L
L
D

Dia.
D
3
/8
1
/2
5
/8
3
/4
7
/8
1
11/8
11/4
11/2
13/4
2
21/2
3
31/2
4
5
6
61/2
8
10

46

Length
L
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

Dia.
D
9.5
12.5
16.0
19.0
22.0
25.0
28.0
32.0
38.0
44.5
51.0
63.5
76.0
86.0
102.0
127.0
152.0

Length
L
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305

Dia.
D
16
19
20
25
25
32
40
44
50
50
63
63
80
80
100
100
125

Dia.
A
6.5
9.5
8.5
9.5
10.5
13.5
13.5
13.5
17
23
17
26
21
32
21
40
24

Length
L
150
300
300
300
300
300
300
300
400
400
400
400
400
400
400
400
400

Example order: 1 off 9.5 305 Urethane Tube

Urethane Strippers
L
L

D
D

Symbol
No.
PS187
PS250
PS312
PS375
PS500
PS562
PS625
PS750
PS875
PS1000

Dia.
A
3
/16
1
/4
5
/16
3
/8
1
/2
9
/16
5
/8
3
/4
7
/8
1

A
A

Dia.
D
11
/16
3
/4
13
/16
7
/8
1
11/8
11/8
11/2
13/4
2

Length
L
11/2
2
2
2
21/4
21/4
21/4
3
3
3

Symbol
No.
SM04
SM05
SM06
SM08
SM10
SM13
SM16
SM19
SM20
SM25

Example order: 4 off PS18

Dia.
A
4
5
6
8
10
13
16
19
20
25

Dia.
D
17
18
19
21
23
26
30
38
38
50

Length
L
40
50
65
70
70
70
70
70
70
70

Example order: 4 off SM25

C
F

D
A

47

Urethane Springs
Da
Di

Po=O
Db

f
Pn

Lo
Material Polyurethane
Shore Hardness 90A
P = Force (Kilo) f = deection (mm) Db = bulge diameter (mm)

Da
16

Di
6.5

20

8.5

25

10.5

32

13.5

40

13.5

50

17

63

17

80

21

100

21

Lo
12
16
20
25
16
20
25
32
20
25
32
40
32
40
50
63
32
40
50
63
80
32
40
50
63
80
100
32
40
50
63
80
100
125
32
40
50
63
80
100
125
32
40
50
63
80
100
125

P
32
35
35
33
95
85
80
70
125
120
110
110
150
135
135
135
400
350
300
320
280
400
425
350
320
300
250
780
800
550
620
700
760
750
1600
1300
1200
1200
1150
1100
1050
2400
2200
1900
1800
1800
2000
2000

Example order: 1 off 16-12

48

f
1.2
1.6
2.0
2.5
1.6
2.0
2.5
3.2
2.0
2.5
3.2
4.0
3.2
4.0
5.0
6.3
3.2
4.0
5.0
6.3
8.0
3.2
4.0
5.0
6.3
8.0
10.0
3.2
4.0
5.0
6.3
8.0
10.0
12.5
3.2
4.0
5.0
6.3
8.0
10.0
12.5
3.2
4.0
5.0
6.3
8.0
10.0
12.5

Db
17

P
52
52
52
50
21 115
115
110
100
27 175
165
160
150
34 250
215
215
215
42 530
480
480
450
430
52.5 650
625
600
580
530
500
66 1200
1050
1000
1150
1100
1050
1000
86 2200
1700
1800
1800
1700
1650
1600
108 3100
2900
2800
2800
2800
2700
2900

f
Db
P
f
Db
18
2.4
1.8 17.5 66
3.2
70
2.4
4.0
70
3.0
5.0
70
3.75
23
22 150 3.2
2.4
145 4.0
3.0
135 5.0
3.75
130 6.4
4.8
28
28 225 4.0
3.0
215 5.0
3.75
210 6.4
4.8
200 8.0
6.0
37
35 330 6.4
4.8
300 8.0
6.0
300 10.0
7.5
310 12.6
9.45
46
44 650 6.4
4.8
600 8.0
6.0
650 10.0
7.5
610 12.6
9.54
600 16.0
12.0
57
4.8 54.5 880 6.4
800 8.0
6.0
850 10.00
7.5
800 12.6
9.45
750 16.0
12.0
770 20.0
15.0
72
69 1400 6.4
4.8
1500 8.0
6.0
1350 10.0
7.5
1450 12.6
9.45
1470 16.0
12.0
1380 20.0
15.0
1380 25.0
18.75
94
90 2800 6.4
4.8
2300 8.0
6.0
2600 10.0
7.5
2500 12.6
9.45
2200 16.0
12.00
2300 20.0
15.0
2100 25.0
18.75
4.8 113 4000 6.4 118
3700 8.0
6.0
3800 10.0
7.5
3800 12.6
9.45
3800 16.0
12.0
3700 20.0
15.0
4000 25.0
18.75

P
80
90
90
87
180
175
165
160
275
265
260
240
430
385
385
400
850
780
820
800
760
1250
1200
1100
1080
1080
1080
1900
1850
1850
1980
1850
1830
1850
3650
3200
3500
3300
3000
3100
2800
5600
5000
5000
5100
5000
5000
5200

f
Db
P
f
3.6
19
98
3.0
115 4.8
4.0
110 6.0
5.0
108 7.5
6.25
24 210 4.8
6.0
210 6.0
5.0
200 7.5
6.25
190 9.6
8.0
5.0 30.5 340 6.0
325 7.5
6.25
315 9.6
8.0
290 12.0
10.0
39 520 9.6
8.0
490 12.0
10.0
490 15.0
12.5
530 18.9
15.75
48 1040 9.6
8.0
950 12.0
10.0
1020 15.0
12.5
1000 18.9
15.75
970 24.0
20.0
8.0 59.5 1600 9.6
1600 12.0
10.0
1500 15.0
12.5
1450 18.9
15.75
1430 24.0
20.0
1500 30.0
25.0
75 2600 9.6
8.0
2300 12.0
10.0
2500 15.0
12.5
2700 18.9
15.75
2350 24.0
20.0
2500 30.0
25.0
2450 37.5
31.25
97 4800 9.6
8.0
4200 12.0
10.0
4700 15.0
12.5
4500 18.9
15.75
4100 24.0
20.0
4050 30.0
25.0
3800 37.5
31.25
8.0 124 7900 9.6
7000 12.0
10.0
6500 15.0
12.5
7000 18.9
15.75
6800 24.0
20.0
6800 30.0
25.0
7000 37.5
31.25

Db
20

25

32

41

50

62

78

101

130

Code
Number
16x12
16x16
16x20
16x25
20x16
20x20
20x25
20x32
25x20
25x25
25x32
25x40
32x32
32x40
32x50
32x63
40x32
40x40
40x50
40x63
40x80
50x32
50x40
50x50
50x63
50x80
50x100
62x32
63x40
63x50
63x63
63x80
63x100
63x125
80x32
80x40
80x50
80x63
80x80
80x100
80x125
100x32
100x40
100x50
100x63
100x80
100x100
100x125

Urethane Sheet and Blocks

L
T

(ins)
12

12

12

12
12
12
12

12

12

12

12

12
12
12

12

12

x
x

x
x
x
x

x
x
x

IMPERIAL
L

(ins)
12

12

12

12
12
12
12

12

12

12

18

24
24
24

24

24

x
x

x
x
x
x

x
x
x

Example order: 1 off 12 x 12 x 4

Tolerance 2mm

(ins)

4(mm)

5(mm)
1
3
1
7

/4
/8
/2
/8

11/2
2

3
1
1
3

/2
/2
/4

11/2
2

(mm)
500

500

500

500

500

500

500

500

500

500

500

500

500

x
x

METRIC
L

(mm)
500

500

500

500

500

500

500

500

500

500

500

500

500

x
x

(mm)
10

12

16

20

25

30

35

40

45

50

60

70

90

/8

/4

(ins)
5
5
3
3

/8
/4

1
1
1

11/2
11/2
11/2
11/2
2

x
x

x
x
x

x
x

/8

/4

5
5
3
3
7
7

/8
/4
/8
/8

1
3
3

/4
/4

11/2

23/8

23/8

(ins)

11/2
1

41/2

41/2
6

12

24

12

12

x
x
x

24
24
12

24

12

24

12

24

11/2

12

23/8

24

12

12

23/8

24

(ins)

11/2
2

x
x
x

21/2

21/2

24
24
12

24

12

24

12

24
12

12

49

Notes

50

Notes

51

Certificate No. Q 09086

produced by: www.drukujcie.com.pl

Cosford Lane, Rugby. CV21 1QN, UK

Tel: +44 (0)1788 542271, Fax: +44 (0)1788 561256
Email: [email protected], Web: www.awprecision.com