DEEP HOLE DRILLING SYSTEMS

SOLID CARBIDE TOOLS

250 000 004/ 27-2008
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DEEP HOLE DRILLING SYSTEMS
SOLID CARBIDE TOOLS
bot ek
Przi si onsbohrtechni k GmbH
Lngenfeldstrae 4
D-72585 Riederich, Germany
T +49-(0)-7123-3808-0
F +49-(0)-7123-3808-138
E-mail [email protected]
www.botek.de
Ri ederi ch
Motorway intersection
Stuttgart A8 from Munich A8 from Karlsruhe
Herrenberg
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B27 to Tbingen
Tbingen
Reutlingen
Stgt. Degerloch

B312
Metzingen
Deep hole drilling on
machi ni ng centres
1. Before using the drills make sure the machine has the necessary equipment to do proper deep hole drilling.
The machine should have suitable safety guarding for protection from cutting chips and coolant for operator.
Check with machine builder!
2. Improper use or handling of deep hole drilling tools can cause serious injuries, e. g. skin cuts from the cutting edge.
3. Deep hole drilling tools are not self centering and can be unbalanced. Therefore the drills must be guided during
the start of the drilling cycle by means of a sufficiently long drill bush or pilot hole.
4. Tools support: unsupported drill length should never exceed the dimensions as shown on table (previous page).
If the unsupported drill length is exceeded the drill might cause injury.
Do not exceed 40 times diameter unsupported!
5. The gundrill is fed into drill bush or pilot hole while non rotating or rotated slowly at < 50 RPM.
Then the coolant and the machine spindle should be started.
6. After reaching the drilling depth switch off the coolant and retract with the spindle stopped or slowly rotated
at < 50 RPM
7. Grinding of carbide produces dust (cobalt, etc.) that may be potentially hazardous. Use adequate ventilation and
safety glasses during grinding.
8. Consequences of not following our application notes No. 1 7
Please note that all application notes and values contained herein are intended as guidelines only.
We do not accept any liability for damages caused by improper handling of botek deep hole drilling
tool s, operati ons errors, unsuitable machinery or misuse while using our tools!
Do you have any further queries? Please call up at +49-(0)-7123-3808-0. We will be pleased to offer you advice.
Guide values:
The values specified in this catalogue are guide values only and can vary depending on your application.
L
pilot hole
Using botek gundrills other than directed may cause personal
injury. Tool breakage and unsupported gundrills can be extremely
dangerous. Please use with caution and care.
Safety i nformati on:
Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justifiable grounds for complaint.
Subject to change. The manufacturer accepts no responsibility for misprints and other errors.
botek Przisionsbohrtechnik GmbH
236 041 rz E_BAZ 7_08_V3.qxd 11.07.2008 15:08 Uhr Seite 1
The single flute gundrilling process and
i ts requi rements for appl i cati on
In the past years deep hole drilling tools have been used exclusively on special deep hole drilling machines or special
purpose machines with integrated deep hole drilling units. The economic pressure is for machining the workpiece fully;
including deep holes up to 40 x diameter, and even deeper on modern CNC machining centres.
The single flute gundrilling process with inner cooling supply and chips removal in the V-shaped groove (flute) on the
drill tube is the most commonly used deep hole drilling system.
It allows cost effective and precise holemaking and is synonymous with high cutting performance, outstanding drilling
quality regarding diametric tolerances, surface quality, centreline deviation, hole straightness and roundness. A high
process stability due to continuous and trouble free chip removal (no packing cycle) allows also processing not easily
machinable materials. Deep hole drilling can substitute several working steps like pre-drilling, countersink and reaming.
Deep hole drills can be used horizontally or vertically with either tool, workpiece or counterrotation, which makes them
eminently suited for the operation on machining centres.
Conditions for successful deep hole drilling on machining centres:
1 An efficient coolant and filtration system
Drill diameters < 2.0 mm: coolant filtration of 5 to 10 micron needed
Drill diameters 2.0 mm: coolant filtration of 5 to 20 micron needed
Drill diameters 2.0 mm: coolant filtration of 20 to 30 micron needed
(the smaller the diameter, the better the coolant and filtration system should be)
2 Suitable coolant, i.e. deep hole drilling oil or emulsion (min. 10-12% concentration, with additives)
has to be provided in sufficient quantity and pressure. Minimum quantity lubrication (MQL) may be
used under certain conditions.
3 Guidance with a pilot hole.
The gundrill is a single-edged tool without self
centering. When positioning the drill, the tool must
be guided through a drill bush or a pilot hole.
The quality of the pilot hole affects the drilling
performance (tool life, centerline deviation, etc.)
Guide values for guide hole (pilot hole):
L
pilot hole
Dri l l i ng range (mm) Dimensions for the guide hole (pilot hole)
L (mm) D (mm) (ISO tolerance F7)
to 3.000
3.001 - 6.000
6.001 - 10.000
10.001 - 18.000
18.001 - 30.000
30.001 - 50.000
50.001 - 80.000
ca. 2.0 x D
ca. 1.5 x D
ca. 1.5 x D
ca. 1.5 x D
ca. 1.5 x D
ca. 1.25 x D
ca. 1.0 x D
+ 0.006 to 0.016
+ 0.010 to 0.022
+ 0.013 to 0.028
+ 0.016 to 0.034
+ 0.020 to 0.041
+ 0.025 to 0.050
+ 0.030 to 0.060
For precise holes we recommend to use the ISO tolerance G6. The dimensions specified in the table are guide values.
ISO tolerance F8 is possible under specific conditions. To avoid chipping of the cutting edge, a chamfered pilot hole (F)
is recommended depending on machining requirements.
Pilot drill type 153:
Two flute spiral tool, coolant fed or not coolant fed
Drill diameter range 1.000 26.000 mm
Along with the deep hole drilling tools botek is offering special solid carbide tools. These tools are aligned optimally in
diameter and nose grind geometry especially to the nose grind of a botek deep hole drilling tool. This allows a precise,
efficient and therefore reasonable deep hole drilling process.
Drilling sequence:
1. Drilling pilot hole (dimensions see table on left hand side)
2. Feed gundrill into pilot hole while non rotating or rotating slowly (< 50 rev./min)
3. Switch on the coolant
4. Switch on spindle rotation and feed.
5. After reaching the drilling depth switch off coolant and spindle rotation
6. Switch off coolant
7. Retract tool (maximum rotation not exceeding 200 rev./min. without support)
Take care for safety information (see backside).
Tool support:
The unsupported drill length should never exceed the dimensions as shown on table.
This means, drilling depths, that exceed the maximum diameter-/length proportion (see table above), must be made
in different lengths of drills with each drill being longer than the previous drill. The tools will be supported by the previously drilled hole.
Dri vers:
botek manufactures a variety of standard drivers from stock as well as customers specific configurations.
For more information please see our other catalogues.
Coating:
All tools, as well as inserts and guide pads can be supplied with various coatings.
The type of coating is aligned due to processed material, coolant and drilling situation.
0.50 - 1.89
ca. 7
ca. 15
1.90 - 2.49
ca. 12
ca. 20
2.50 - 3.99
ca. 15
ca. 25
4.00 - 7.99
ca. 20
ca. 30
8.00 - 12.00
ca. 30
ca. 40
32.00 - 51.20
ca. 40
ca. 100
20.00 - 32.00
ca. 40
ca. 50
20.00 - 26.50
ca. 40
ca. 70
Tool
di ameter
in mm
Maxi mum unsupported l ength
of tool
Drill- from to in mm
Parti cul ar feature Scheme graph Notations for calculating length (all dimensions in mm)
Drill-
Regrind
Min. clearance
0.500 -
12.000
to
ca. 80 x D
Type of tool
Deep hol e dri l l i ng tool s
Type 113
single flute gundrill
solid drilling
solid carbide gundrill
over all length
flute length
carbide
tip length
min. clearance drill depth driver length regrind
d1
D
brazed
joint
driver version:
e.g. Weldon, Whistle Notch etc.
Drill-
Regrind
Min. clearance
1.850 -
51.200
ca. 40 x D
ca. 35 x D
ca. 30 x D
ca. 25 x D
1.850 - 20.999
21.000 - 30.999
31.000 - 40.999
41.000 - 51.200
Type 110
single flute gundrill
solid drilling
with brazed solid carbide tip
flute length
over all length
carbide tip length
drill depth min. clearance regrind
d1
D
driver length
driver version:
e.g. Weldon, Whistle Notch etc.
Drill-
Min. clearance
Assure correct position
while pre-drilling
13.50 -
43.99
ca. 40 x D
ca. 35 x D
ca. 30 x D
ca. 25 x D
13.50 - 20.99
21.00 - 30.99
31.00 - 40.99
41.00 - 43.99
Type 01
single flute gundrill
with indexable inserts
and guide pads
over all length
flute length
min. clearance drill depth
D d1
driver length
down
down
Drill-
Min. clearance
Assure correct position
while pre-drilling
37.00 -
74.99
ca. 40 x D
ca. 30 x D
ca. 25 x D
37.00 - 44.99
45.00 - 59.99
60.00 - 74.99
Type 02
deep hol e dri l l i ng tool
with indexable inserts and
guide pads for solid drilling
over all length
D
driver length
flute length
drill depth min. clearance
d1
Drill-
Regrind
Min. clearance
2.800 -
32.000
Type 123
twin fluted drill
sol i d dri l l i ng
Solid carbide drill
(two fluted high performance
4 chamfer drill)
flute length
over all length
carbide tip length
drill depth min. clearance regrind
d1
D
driver length
driver version:
e.g. Weldon, Whistle Notch etc.
Drill-
Regrind
Min. clearance
6.000 -
26.500
ca. 50 x D Type 120
twin fluted drill
sol i d dri l l i ng
with brazed solid carbide tip
botek ejector tools are also suited for usage on machining centres. For more detailed information and accessories please contact our applications engineers. Please see also our brochure product line
flute length
over all length
carbide tip length
drill depth min. clearance regrind
d1
driver length
D
driver version:
e.g. Weldon, Whistle Notch etc.
1.85 - 3.99
ca. 10
ca. 30
13.50 - 24.99
ca. 65
25.00 - 31.99
ca. 80
37.00 - 49.99
ca. 60
2.80 - 4.99
ca. 15
ca. 25
6.00 - 7.99
ca. 20
ca. 30
4.00 - 7.99
ca. 20
ca. 35
50.00 - 59.99
ca. 80
5.00 - 8.99
ca. 25
ca. 25
8.00 - 10.99
ca. 25
ca. 40
8.00 - 17.99
ca. 30
ca. 55
32.00 - 43.99
ca. 100
60.00 - 74.99
ca. 110
9.00 - 15.99
ca. 30
ca. 30
11.00 - 15.99
ca. 30
ca. 50
18.00 - 31.99
ca. 30
ca. 70
16.00 - 19.99
ca. 35
ca. 40
16.00 - 19.99
ca. 35
ca. 60
(max. flute length 1.150 mm)
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