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    JSA PSV Recalibration 2006

    Uploaded by

    Iksan Adityo Mulyo
    This Job Safety Analysis document outlines the steps and potential hazards involved in recalibrating a Pressure Safety Valve (PSV) for recertification. The major steps include: preparing equipment; isolating and bleding pressure from the PSV; dismantling, cleaning, calibrating and testing the PSV; reinstalling the PSV; and reporting. Potential hazards at each step include fire, exposure to high pressure gas, caught between/pinch points, and falls. Recommended preventive measures include using proper personal protective equipment, following lifting and isolation procedures, bypassing gas detectors with extensions, and keeping the work area clear.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    JSA PSV Recalibration 2006

    Uploaded by

    Iksan Adityo Mulyo
    225 views3 pages
    This Job Safety Analysis document outlines the steps and potential hazards involved in recalibrating a Pressure Safety Valve (PSV) for recertification. The major steps include: preparing equipment; isolating and bleding pressure from the PSV; dismantling, cleaning, calibrating and testing the PSV; reinstalling the PSV; and reporting. Potential hazards at each step include fire, exposure to high pressure gas, caught between/pinch points, and falls. Recommended preventive measures include using proper personal protective equipment, following lifting and isolation procedures, bypassing gas detectors with extensions, and keeping the work area clear.

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    JSA PSV Recalibration 2006

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    This Job Safety Analysis document outlines the steps and potential hazards involved in recalibrating a Pressure Safety Valve (PSV) for recertification. The major steps include: preparing equipment; isolating and bleding pressure from the PSV; dismantling, cleaning, calibrating and testing the PSV; reinstalling the PSV; and reporting. Potential hazards at each step include fire, exposure to high pressure gas, caught between/pinch points, and falls. Recommended preventive measures include using proper personal protective equipment, following lifting and isolation procedures, bypassing gas detectors with extensions, and keeping the work area clear.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    225 views3 pages

    JSA PSV Recalibration 2006

    Uploaded by

    Iksan Adityo Mulyo
    This Job Safety Analysis document outlines the steps and potential hazards involved in recalibrating a Pressure Safety Valve (PSV) for recertification. The major steps include: preparing equipment; isolating and bleding pressure from the PSV; dismantling, cleaning, calibrating and testing the PSV; reinstalling the PSV; and reporting. Potential hazards at each step include fire, exposure to high pressure gas, caught between/pinch points, and falls. Recommended preventive measures include using proper personal protective equipment, following lifting and isolation procedures, bypassing gas detectors with extensions, and keeping the work area clear.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 3

    JOB SAFETY ANALYSIS (JSA) JOB SAFETY ANALYSIS (JSA)

    JOB TITLE / OPERATION : PSV RECALIBRATION FOR MIGAS RECERTIFICATION


    DATE : Sept 22 ,
    2006
    PAGE __1_ OF __2
    JSA NO. 2 / PSV C!
    NE"
    REVISED 1
    COMPLETED B#: MIQA Group EMPLO#EE / OPERATOR:
    MI&QA / BKI
    S$PERVISOR:
    Suhartono,
    REVIE"ED B#: Fac Engineer / MIQA
    COMPAN#/ORGANI%ATION:
    Chevron Indonesia Company
    "OR& SECTION/ DEPARTMENT:
    MI & QA / peration !e"ia#i"ity $ept%
    APPROVED B#:
    RE'$IRED/RECOMMENDED PERSONAL PROTECTIVE E'$IPMENT / SAFE"OR& PERMITS:
    Minimum re&uirement ''E are Sa(ety Shoes, Sa(ety )at, Sa(ety G"asses, F!C C"othes, *ody )arness, )and G"oves, Ear '"ug have to #e +orn during per(orm the +or,%
    BASIC JOB STEPS, IN SEQUENCE POTENTIAL HAZARDS RECOMMENDED PREVENTIVE MEASURES
    PREPARATION :
    #tain iso"ation and Sa(ety -or, 'ermit .o signi(icant ha/ard
    'repare and re chec, a"" the e&uipments / too"s to #e used 0 1est
    *ench, non spar,ing too"s, connections, test gauges, and .itrogen
    #ott"es 2%
    Struc, #y, Fa"" do+n 3se proper "i(ting procedure,
    )and"e +ith care in container/standard #as,et to and (rom (ie"d%
    Sa(ety ta",s #e(ore per(orming the 4o#%
    E(EC$TION :
    Identi(y the 'S5 to #e reca"i#rated
    C"ose the in"et & out"et #"oc, va"ves o( 'S5, put 61% Caught #et+een, pinch point, (a"" do+n% 3se standard ''E, 3se #ody )arness, *ody in ergonomic position%
    !e&uest approva" (rom Superintendent to #y pass sa(ety system%
    *"eed o(( 'ressure #et+een 'S5 *"oc, 5a"ves 0upstream and
    do+n stream2
    Fire, E7posure +ith high pressure )C, (a"" do+n, '"ant shutdo+n
    cause o( Gas $etector%
    )ot +or, is prohi#ited in surrounding area 089 m2, *ody )arness,
    3se standard ''E, *ypass Gas $etector, 3se E7tension 1u#ing to
    #"eed o(( the pressure to sa(e area%
    C"ose *"eeder 5a"ve (or 1est 6ea, 0i( possi#"e use 'ressure
    Indicator to chec, the #ui"d up pressure2%
    Caught #et+een, pinch point, (a"" do+n% 3se standard ''E, 3se #ody )arness, *ody in ergonomic position%
    $ismant"e 'S5 (rom the e&uipment protected% Fire, E7posure +ith high pressure )C, (a"" do+n, '"ant shutdo+n
    cause o( Gas $etector%
    3se standard ''E, 3se non spar,ing too"s, use proper "i(ting
    gear , 'ut #"ind ("ange during 'S5 in service , use #ody hardness%
    *ypass gas detector , use e7tension tu#ing to #"eed o(( pressure to
    sa(e area%
    6i(t 3p the 'S5 to shop or ca"i#ration area% Caught #et+een, pinch point, (a"" do+n% 3se standard ''E, 3se non spar,ing too"s, use proper "i(ting gear,
    )and"e +ith care 0do not drop the 'S52%
    C"ean up , service and ca"i#rate the 'S5 0 'S5 sha"" #e (ree o(
    (oreign matter and impurities 2% 're:test 'S5 (or reca"i#ration
    Caught #et+een, pinch point, noisy% 3se standard ''E 0$on;t (orget use Ear '"ug (or personne"
    +or,ing around service area2
    Area sha"" stand c"ear o( personne" during the test
    6i(t up to the (ie"d and to e&uipment to #e protected %
    !emove #"inds on the in"et / out"et "ines and re insta"" the 'S5 to
    the e&uipment protected, tighten a"" #o"ts & nuts o( in"et and out"et
    Fire, E7posure +ith high pressure )C, '"ant shutdo+n cause o(
    Gas $etector%
    Caught #et+een, pinch point, (a"" do+n%
    3se standard ''E, 3se non spar,ing too"s, use proper "i(ting gear,
    )and"e +ith care 0do not drop the 'S52%
    *ody in ergonomic position%
    Job Safety Analysis (JSA)
    JOB SAFETY ANALYSIS (JSA) JOB SAFETY ANALYSIS (JSA)
    ("anges%
    pen the out"et and in"et #"oc, va"ves s"o+"y, test "ea, in the
    ("anges & a"" connections, retighten i( necessary%
    Fire, E7posure +ith high pressure )C, (a"" do+n, '"ant shutdo+n
    cause o( Gas $etector, caught #et+een , pinch point%
    3se standard ''E, non spar,ing too"s, #ody hardness%
    !eporting to prepare <6aporan 'emeri,saan 1e,nis =atup
    'engaman> (or MIGAS
    .o signi(icant ha/ard% Ensure that the data is correct / cross chec, i( necessary%
    F)*)+,)*- t,e J./ :
    !eport to Contro" !oom that the 4o# is (inish .o signi(icant ha/ard% Su#mit dai"y report (or 'S5;s have #een comp"ete"y done ,
    and p"anning (or the ne7t day%
    =eep the reca"i#ration area c"ean (rom any dirt, rag etc%
    Sign o(( the sa(ety +or, permit%
    Job Safety Analysis (JSA)
    JOB SAFETY ANALYSIS (JSA) JOB SAFETY ANALYSIS (JSA)
    INSTRUCTIONS FOR JOB SAFETY ANALYSIS FORM:
    JOB TITLE OR OPERATION
    List the title of the job or operation being analyzed. For example, Pipefitter, Warehouseman, or Changing a Flat Tire.
    DATE
    The date the J! is being "ompleted.
    PAGE ____ of JSA NO. ____
    #ndi"ate $hi"h page of the J! for this job this page this is and the number assigned to the J!, if one has been assigned.
    NEW / REVISED
    #f this is the first time this job has been analyzed, "he"% &'W. #f this is a re(ision of a pre(ious J! for the job, "he"% )'*#'+.
    COMPLETED BY
    The typed or printed name of the person $ho "ompleted the J!. This $ill usually be the super(isor of the employee $hose job is being analyzed.
    EMPLOYEE / OPERATOR
    This $ill be the name of the person $hose job is being analyzed. #f there is more than one employee in the same position, list the one $ho $as used to demonstrate the
    steps of the job for you.
    SUPERVISOR
    The immediate super(isor of the employee $hose job is being analyzed. This $ill often be the same as the C,-PL'T'+ ./ person.
    REVIEWED BY
    #f someone in your organization or unit is assigned to re(ie$ the "ompleted J!, his typed or printed name should be in"luded here. When he has re(ie$ed it, he should
    initial next to his name.
    COMPANY / ORGANIZATION
    The name of your "ompany or organization.
    WORK SECTION / DEPARTMENT
    This "ould be, for example, -aintenan"e e"tion, 'le"tri"al e"tion, Fabri" )epair +epartment. #n some "ases, it $ill not be ne"essary to "omplete this blo"%.
    APPROVED BY
    #f someone in your organization has been designated to appro(e the J!, his name should go here. When he has appro(ed it, he should initial next to the name.
    REQUIRED / RECOMMENDED PERSONAL PROTECTIVE EQUIPMENT
    List any PP' or prote"ti(e "lothing that should be used by the employee. .e spe"ifi". For example, do not simply say 0glo(es1. #nstead, list a spe"ifi" type of glo(es.
    BASIC JOB STEPS IN SEQUENCE
    List the major steps ta%en in performing the job, in their "hronologi"al order.
    POTENTIAL !AZARDS
    &ext to ea"h .asi" Job tep, list the hazards asso"iated $ith that step. .e "omplete and spe"ifi". 2se a"tion (erbs, su"h as 0Cut by blade of %nife1, or 0tru"% by spinning
    handle of ma"hine1.
    RECOMMENDED PREVENTIVE MEASURES
    For ea"h Potential 3azard, list "ontrol measures to eliminate or mitigate the hazard.
    " " " " "
    Job Safety Analysis (JSA)

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