TCW Tube Cleaning
TCW Tube Cleaning
TCW Tube Cleaning
The right tools for the job To place orders call Toll Free (800) 230-2636 or fax (718) 361-2872
Smarter Tools for Smarter Work
Thomas C. Wilson, Inc.
What are Smart Tools? Were in the Solution Business!
Wilson... Smarter Tools for Smarter Work is more
Service Hotline than just our tag line. We realize that the Many of the innovative tools offered by
A Family Tradition If you have technical questions about tube cleaning and expanding, single largest cost of fabricating, Thomas C. Wilson, Inc. are the result of a
Thomas C. Wilson, Inc. was or any Thomas C. Wilson, Inc. product, call us toll free at (800) 230-2636 maintaining, repairing, or cleaning a customer who came to us with a problem,
founded by my grandfather in and talk to a knowledgeable Thomas C. Wilson, Inc. representative.
boiler, heat exchanger, or other pressure and we created a solution. If you have a tube
1925.The company originally There is a Thomas C. Wilson, Inc. representative or distributor in every
developed a line of air, water, and
vessel is labor. Thats why we build cleaning, tube expanding, or tube cutting,
major city, domestically and internationally. Please write, call, or fax us to
electrically driven tube cleaners locate your area representative.
time-saving, labor-reducing, error- pulling, trimming, facing, or plugging
which, with improvements from preventing expertise into all of the challenge, contact us, and give us the
time to time to keep abreast of Customer Satisfaction/Money Back Guarantee tools we design, manufacture, sell, opportunity to suggest or invent a solution.
advances in metallurgy and If, for any reason, you are not satisfied with your purchase, simply service, and support.
tubular apparatus design, remains return it to us within 10 days, and we will refund the purchase price of If you have drawings, you can mail or fax them
unsurpassed to the present day. the unit, exclusive of shipping and handling costs. The Wilson Torq-Air Matic Expander to us. Or, you can ship us a sample of the tube or
These tools and other Wilson Drive is a good example of a Smart device you are attempting to expand, clean, cut,
tools and accessories are now One Year Limited Warranty Tool. It prevents the operator from over- taper, trim, or otherwise work with. Or, you can
sold to the process, power, HVAC, All Thomas C. Wilson, Inc. products are manufactured, tested, and
rolling or under-rolling a tube, saving call us with the specifics of the job facing you,
OEM manufacturer, boiler repair, inspected in accordance with strict engineering requirements and are
and commercial markets, both warranted to be free from defects in materials and workmanship.* both the material and labor costs of re- and well work with you to find a solution.
domestically and abroad. rolling under-rolled tubes, or pulling and
Delivery replacing over-rolled tubes. The Wilson Before you call us, heres some of the
Our engineering department Thomas C. Wilson, Inc. products are delivered by all major common i.d.mike, Combination Beading information you should have:
is continually updating our carriers, and next day delivery is available. We also have same day, Expander, and the entire line of What type of vessel (fire tube boiler,
current products and developing counter-to-counter delivery on request.
Wils-Away Tube Cleaning Systems are condenser, chiller, heat exchanger, etc.)
new ones to help increase the expert tools that have time-saving, is involved?
efficiency of those working Whats On Your Mind labor-reducing features built into them. What is the outer diameter (OD) of
to build, repair, and maintain Were always interested in your comments! At Thomas C. Wilson Inc.,
we work every day to improve our product offerings and customer service. the tube or tubes?
heat exchangers, boilers,
condensers, chillers/absorbers, We want to know what you think. Please write, call, or fax us with We look forward to the opportunity to What is the gauge (GA) or thickness
and similar pressure vessel
your comments or suggestions, or reach us online at http://www.tcwilson.com. help you and your employees Work of the tube wall?
products. Smarter by using Smarter Tools from From what material are the tubes made?
THOMAS C. WILSON, INC. MAIN FACILITY: Thomas C. Wilson, Inc. How many tubes are there?
Our success through the years 21-11 44th Avenue Long Island City, NY 11101-5088 USA What is the thickness of the tube sheet?
has been a direct result of our (800) 230-2636 (718) 729-3360 Is compressed air available at the work site?
commitment to outstanding fax: (718) 361-2872 e-mail: [email protected]. What type of electric power (voltage and
customer service. From our Hertz) is available?
service hotline to our money
If it is a cleaning application, is water
back guarantee, we are committed
available on-site?
to ensuring not only the quality How to Order
of our products, but also the
complete satisfaction of you, Our sales engineers are available Monday - Friday, 8:30am to 6:30pm EST. We look forward to hearing from you!
our customer. The easiest way to order is to look up the product that you would like to
purchase and note the corresponding part number. Then, call toll free
(800) 230-2636. If you are not sure exactly what tool you need, just give
Sincerely, our experienced staff the details and they will help you find the right
product for your application.
You can use your Visa, Mastercard, or American Express card to
order.
Stephen Hanley * There is a minimum order of $50.
Chief Operating
All Thomas C. Wilson, Inc. products are designed and manufactured in the U.S.A.
Officer & President
* The warranty is subject to conditions and limitations. Call for details.
Wils-Away Electric Tube Cleaning Kits . . . . . . . . . . .Page 4 Expanding Brushes, Expanding Scrapers . . . . . . .Page 28
(3/8 to 112-Inch OD Tubes) Spiral and Soot Brushes,
Wils-Matic Auto Tube Puncher Kits . . . . . . . . . . . . .Page 6 U-Bend Cleaning Assemblies,
Manual Tube Cleaning Rods and Handles . . . . . . .Page 30
(5/8 to 1-Inch OD Tubes)
MS Series Air-Driven Tube Cleaning Kits . . . . . . . . . .Page 8 Shafts & Casings, Wils-Away Accessories . . . . . .Page 31
(5/8 to 2-Inch OD Tubes) Model A and Model B Cutter Heads,
Blo Gun Air/Water Driven Tube Cleaning Kits . . . . . .Page 10 Universal Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 32
(3/8 to 1-Inch OD Tubes) Cone Cutters, Cutter Wheels,
Wils-Away Pneumatic Tube Cleaning Kits . . . . . . .Page 11 Type C Flexible Holders, Drill Heads . . . . . . . . . . . .Page 33
(3/8 to 112-Inch OD Tubes) Model SE Cutter Heads . . . . . . . . . . . . . . . . . . . . . .Page 34
PG Series Air-Driven Tube Cleaning Kits . . . . . . . . . .Page 12 Model R Cutter Heads . . . . . . . . . . . . . . . . . . . . . . .Page 35
(1/4 to 114-Inch OD Tubes) Model CHJ Cutter Heads . . . . . . . . . . . . . . . . . . . . .Page 36
TP-302 Air-Driven Tube Cleaning Kits . . . . . . . . . . . .Page 14 Model CHJ Cutter Heads (Curved Tubes) . . . . . . . .Page 37
(3/4 to 212-Inch OD Tubes)
Swing Frame Brushes . . . . . . . . . . . . . . . . . . . . . . .Page 37
P Brushes, SPE-DUR/M/K Cutter Bits . . . . . . . . . . .Page 38
Kits for Cleaning Fire Tube and Water Tube Boilers,
PG, PGX-2, TP-302 Accessories . . . . . . . . . . . . . . . .Page 39
and Other Large Diameter Pressure Vessels Universal Expanding Brushes,
Wils-Away Electric Tube Cleaning Kits . . . . . . . . . .Page 16 Type SC Flexible Holders, Sectional Brushes . . . .Page 40
(112 to 412-Inch OD Tubes/Fire Tube Boilers)
Vacuum Cleaners and Accessories . . . . . . . . . . . . . .Page 18
Accessories
(Fire Tube Boilers)
Type HF, MF, MM and FF Adapters . . . . . . . . . . . . .Page 41
FT Series Air-Driven Tube Cleaning Kits . . . . . . . . . .Page 19
Air and Water Hoses . . . . . . . . . . . . . . . . . . . . . . . . .Page 42
(2 to 412-Inch OD Tubes/Fire Tube Boilers)
C Series Air-Driven Tube Cleaning Kits . . . . . . . . . . .Page 20 Pneumatic Accessories . . . . . . . . . . . . . . . . . . . . . .Page 43
(1 to 212-Inch OD Tubes/Water Tube Boilers) Flo-Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 50
ECT Series Air-Driven Tube Cleaning Kits . . . . . . . . .Page 22
(212 to 712-Inch OD Tubes/Water Tube Boilers)
Motor Specification and Parts
Plant Managers Kit . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 23 EP Series Air Motors . . . . . . . . . . . . . . . . . . . . . . . .Page 44
(3/8 to 412-Inch Boilers AND Heat Exchangers) MS, C and ECT Series Air Motors . . . . . . . . . . . . . .Page 46
EP Series Air-Driven Tube Cleaning Kits . . . . . . . . . .Page 24 Blo Gun and PG Series Air Motors . . . . . . . . . . . . . .Page 48
(112 to 612-Inch Boilers and Large Diameter Pressure Vessels) PGX-2 and TP-302 Series Air Motors . . . . . . . . . . . . .Page 49
Charts
Smart Tube Cleaning . . . . . . . . . . . . . . . . . . . . . . . .Page 26
Kits: To order a tube cleaning kit from this catalog, first Curved Tube Data . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 40
determine the tube Inner Diameter (ID) beyond the Tube ID Smart Chart . . . . . . . . . . . . . . . . . . . . . . . . .Page 42
expanded area of the tube within the tubesheet. If you do
Boiler and Condenser Tube Sizes: Inches . . . . . . .Page 52
not know the tube Inner Diameter, use the Tube ID Smart
Boiler and Condenser Tube Sizes: Millimeters . . . . . .Page 53
Chart on page 42 and charts on Page 52, 53 and 54.
American Standard Welded and
Cleaning Heads: Use the Smart Tube Cleaning chart on Page Seamless Steel Pipe . . . . . . . . . . . . . . . . . . . . . . . . .Page 54
26 to select the best cleaning head for your application.
Millimeter/Inch and Decimal/Fraction Conversions . .Page 54
3
Heat Exchangers/Condensers
Wils-Away Electric Tube Cleaning System
Applications
Cleaning Straight and Curved Tubes in Heat Exchangers,
Condensers, Chillers, Absorbers, Water Heaters, Coolers, and
Other Small Diameter Pressure Vessels
3/8 112-Inch (9.5 to 38.1mm) Outer Diameter Tubes
Removing Light to Medium Soft Deposits
Specifications
Dolly-Mounted
Drive Unit: 55 lbs.; 12" H x 23" W x 1112" D
(25Kg; 305 x 584 x 292mm)
Compact Drive Unit: 35 lbs; 10" H x 18" W x 812" D
(16Kg; 254 x 457 x 216mm)
Speed: 1,725 rpm
Power: 1/2 HP (WAW-500 Series)
1 HP (WAW-1000 Series)
For other than 115V 50/60Hz units, order WAW-510 (220V 50/60Hz), WAW-530 (115V 50Hz), WAW-540 (220V 60Hz),
WAW-550 (220V 50Hz), or WAW-1100 (220V 50/60Hz).
1. For steel spiral brushes, change the last four digits of the Part No. to 0XXX, for stainless steel 2XXX, for brass 3XXX.
2. For expanding brush with nylon bristles, change the last four digits to 4XXX, for stainless steel 5XXX, for steel 0XXX.
3. These expanding brushes require an adapter (Part No. 9589).
4. These expanding brushes require an adapter (Part No. 9798).
4
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Smart Tool
Runs wet or dry. When run wet, water aids cleaning action, flushing away scale.
When water is clear, the tube is clean!
Operates both forward and reverse with twin foot pedal.
Simultaneous foot-controlled activization of motor direction and water flushing
enable one-man operation.
Available as either dolly-mounted or compact easy-to-carry unit. Both units
include storage compartment for accessories.
Accessories
Spin Grit Spin Clean SPE-DUR Cutter Bit Buffing Tool Expanding Model A U-Bend
Brush Brush with Adapter with Drill Tip Scraper Cutter Head Cleaning Assembly
62622-0005
62551-0050
7162-9949
62622-0006
7163-9949
7163-9672
62551-0075 7164-9664 2569-9587
62615-0075 62622-0007 7211-9662 62690-5000
7165-9950
7166-9950 2575-9587 (Brass Cup
62551-0100 62615-0100 7212-9662 Brush Type)
7167-9666 3055-9589
7168-9666 7213-9795
62622-0010 2578-9589 62660-0075
7169-9666 7218-9791
62551-0125 62615-0112 (Stainless Steel
7170-9667 2586-9589
7171-9667 7215-9665 Wheel Brush Type)
7172-9667 2592-9589
7216-9665 62660-0100
7173-4386 7217-4387
62615-0175 2600-9589 (Stainless Steel
7778-4386
62626-6759 7282-4385 Wheel Brush Type)
7792-4386 2606-9798
Page 27 Page 27 Page 38 Page 27 Page 28 Page 32 Page 30
5
Heat Exchangers/Condensers
Wils-Matic Auto Tube Puncher
Applications
Cleaning Straight Tubes in Heat Exchangers, Condensers,
Chillers, Absorbers, Water Heaters, Coolers and Other Small
Diameter Pressure Vessels
1/2 114-Inch (15.9 to 31.8 mm) Outer Diameter Tubes
Removing Light to Medium Soft Deposits
Specifications
Dolly Mounted
Drive Unit: 85 lbs.; 42" H x 30" W x 16" D
(38kg, 1067 x 762 x 406 mm)
(excluding Gun Assembly and Shaft)
Shaft Speed 1,725 rpm
Shaft Feed Rate 4.2 feet (1.3M) per second
Feed Force 60 lbs. (267N)
Motor Power 1 HP (0.75kW)
Input Power 15 amps
Voltage/Frequency 115 volt 60 Hz
(220 volt 50/60 Hz available)
Patent Pending
Feeder Gun
Tube ID Range Complete Drive Flexible Shaft Shaft Length
consists and and Assembly & Safety and
Kit* of Unit & Casing Stop Unit
Inches (mm) Harness
.437 - .499 (11.1 - 12.7) 9722-0045
.500 - .561 (12.7 - 14.2) WAM-5500-375 9992-4030
(1/4 x 28 Female Thread)
.562 - .624 (14.2 - 15.8)
.625 - .686 (15.9 - 17.4) 9992-3105
.687 - .749 (17.4 - 19.0) 9992-1600 &
.750 - .811 (19.0 - 20.6) 9992-3150
9724-0045
.812 - .874 (20.6 - 22.2) WAM-5500-500 9992-4000
(1/4 x 28 Female Thread)
.875 - .936 (22.2 - 23.8)
.937 - .999 (23.8 - 25.4)
1.000 - 1.061 (25.4 - 26.9)
6
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Wils-Matic Auto Tube Puncher
Smart Tool
Simultaneous hand-controlled activation of
motor direction, shaft feed, and water flushing
enable one-man operation
Feeder Gun Unique non-slip feeding
Adjustable forward end limit stop
Quick plug & play start up
Shaft &
Casing
Drive
Unit
How it works
During operation, a feeder gun controls
shaft rotation, shaft feed, and the water flow.
By just pressing the top of the trigger, you
will rotate the shaft clockwise, start water
flow, and feed the Shaft & Casing into the
tube. By pressing the bottom of the trigger,
you will reverse the shaft rotation and pull
out the Shaft & Casing from the inside of the
tube. The distance to be cleaned is set by an
adjustable Shaft & Casing length stop unit,
and the shaft feed stops when it reaches the
set distance.
7
Heat Exchangers/Condensers
MS Series Air-Driven Tube Cleaning System
Applications
Cleaning Straight Tubes in Heat Exchangers, Condensers, Chillers, Absorbers,
Small Diameter Boilers, and Other Pressure Vessels under 2 Inches Outer
Diameter Pipelines
5/8 2-Inch (15.9 to 50.8mm) Outer Diameter Tubes
Removing Light to Moderate Scale
Specifications
Speed: 8,000 to 10,000 rpm
Air: 80 to 125 psi
Motor: Steel rotor blades and precision ground surfaces result in
high-performance and durability
Tube ID Range Complete consists Air - and - Type C - and - Expanding- and - Model A - and - Air Hose Motor Diam.
Inches (mm) Kit of Motor Flexible Holder Steel Brush Cutter Head Part No. Inches Inches (mm) CFM
.500 - .624 (12.7 - 15.8) MS-0 2996 7000-0001 7211 15/32 (11.9) 9
2261 9388-0025 3/16
.625 - .749 (15.9 - 19.0) MS-1 3002 7000-0005 7212 9/16 (14.3) 10
.750 - .780 (19.0 - 19.8) MS-1A 2456-0002
3050 2265 7213 11/16 (17.5) 12
.781 - .874 (19.8 - 22.2) MS-1B 2456-0003 7040-0025 1/4
.875 - .999 (22.2 - 25.4) MS-3 8984 2456-0004 7215 49/64 (19.4) 13
2279
1.000 - 1.124 (25.4 - 28.5) MS-4 8987 2463-0003 7216 7/8 (22.2) 18
8971-0025 3/8
1.125 - 1.217 (28.5 - 30.9) MS-5 8989 2285 2463-0007 7217 31/32 (24.6) 25
1.218 - 1.311 (31.0 - 33.3) MS-6 8992 2303 2470-0002 7282 1332 (27.8) 30
1.312 - 1.499 (33.3 - 38.1) MS-7 2477-0001 5788
8997 8972-0025 3/8 11764 (32.1) 35
1.500 - 1.749 (38.1 - 44.4) MS-8 2296 2477-0005 5183
1.750 - 1.875 (44.4 - 47.6) MS-10 8999 2484-0006 7231 1916 (39.9) 40
8
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Smart Tool
Complete kit includes air motor, all required
accessories, spare parts, air hose, and tools required
for a thorough tube cleaning job.
Powerful 10,000 rpm air motor cleans in one pass,
saving time and improving productivity.
Kit includes two cleaning heads: expanding brush
quickly and efficiently removes light deposits while
Model A Cutter Head cuts through harder scale.
Minimal moving parts improve reliability and durability.
Kit includes spare rotor blades and wrench, as well as
air hose.
Surface Condenser
Accessories
Expanding Model B Buffing Buffing Tool Model M Air Air Line Kit Weight (Less Options)
Scraper Cutter Head Tool with Drill Tip Cutter Bit Valve Lubricator Pounds (Kg)
2569 8061 7771-4141 438 (1.9)
2575 8062 62624-9010 62622-9010 7772-4142 478 (2.2)
3055 7774-4143 52035 514 (2.4)
8063 62624-8010 62622-8010
2578 7775-4143 534 (2.6)
2586 8065 7776-4144 6 (2.7)
62624-7010 62622-7010
2592 8066 7777-4144 712 (3.4)
2600 8067 62625-4140 62626-4140 7778-4145 8 (3.6)
2606 8068 7779-4146 1212 (5.7)
2625 8069 7793-4146 8774 52399 13 (5.9)
62625-9395 62626-9395
2617 8070 7795-4147 1418 (6.4)
2634 8071 16 (7.3)
9
Heat Exchangers/Condensers
Blo-Gun Air/Water Actuated Tube Cleaning System
Applications
Cleaning Tubes in Heat Exchangers, Condensers, Chillers,
Absorbers, Water Heaters, Coolers, and Other Small Diameter
Pressure Vessels
3/8 1-Inch (9.5 to 25.4mm) Outer Diameter Tubes
Removing Light to Medium Soft Deposits
Ideal for Removing Soft Mud or Marine Growth that is Typical in
Steam Condensers, Chillers, and Absorbers
Smart Tool
Fastest method for cleaning tubes. Ideal when time is critical
and there is a large number of tubes to clean!
Lightweight tool minimizes user fatigue, and Blo-Gun can be
used anywhere.
Re-usable Blo-Plugs or Blo-Brushes are economical.
Can be powered by compressed air or water.
Safety shield protects operator.
No trigger: just push forward to activate!
Blo-Plugs Blo-Brushes
Tube ID Range Complete consists Blo- - and - (Pckg of 25) - and - (Pkg of 6) - and - Spare - and - Air/Water
Inches (mm) Kit of Gun Part No. Diam. Part No. Diam. Shield Hose
.287 - .314 (7.3 - 8.0) 9642-0018 .287
.315 - .328 (8.0 - 8.3) 9642-0020 .315
.329 - .369 (8.3 - 9.4) 9642-0022 .329
.402 - .429 (10.2 - 10.9) 8296-0018 .402 8301-0018 .412
.430 - .443 (10.9 - 11.3) 8296-0020 .430 8301-0020 .440
.444 - .458 (11.3 - 11.6) 8044 8296-0022 .444 8301-0022 .454
.527 - .540 (13.4 - 13.7) 8297-0018 .527 8302-0018 .550
.541 - .554 (13.7 - 14.1) 8297-0019 .541 8302-0019 .565
.555 - .568 (14.1 - 14.4) 8297-0020 .555 8302-0020 .580 8086 8973-0025
BG
.569 - .583 (14.4 - 14.8) 8297-0022 .569 8302-0022 .594 (1/2 Inch)
.652 - .679 (16.5 - 17.2) 8298-0018 .652 8303-0018 .677
.680 - .693 (17.2 - 17.6) 8298-0020 .680 8303-0020 .705
.694 - .708 (17.6 - 18.0) 8298-0022 .694 8303-0022 .719
.777 - .804 (19.7 - 20.4) 8299-0018 .777 8304-0018 .807
.805 - .818 (20.4 - 20.8) 8299-0020 .805 8304-0020 .835
8045
.819 - .833 (20.8 - 21.2) 8299-0022 .819 8304-0022 .849
.902 - .929 (22.9 - 23.6) 8300-0018 .902 8305-0018 .935
.930 - .943 (23.6 - 24.0) 8300-0020 .930 8305-0020 .961
.944 - .958 (24.0 - 24.3) 8300-0022 .944 8305-0020 .975
Product Details: Page 48 Page 42
Accessories
Tube ID Range Dowel Brush
Inches (mm) Brush Diam.
.652 - .665 (16.6 - 16.9) 62728-0018 .662
Nozzle Extension .666 - .679 (16.9 - 17.3) 62728-0019 .676
.680 - .693 (17.3 - 17.6) 62728-0020 .690
.694 - .707 (17.6 - 18.0) 62728-0022 .704
Description Part No.
.777 - .790 (19.7 - 20.1) 62729-0018 .787
18-Inch Nozzle Extension 8471-0018 .791 - .804 (20.1 - 20.4) 62729-0019 .801
24-Inch Nozzle Extension 8471-0024 Dowel Brush .805 - .818 (20.4 - 20.8) 62729-0020 .815
30-Inch Nozzle Extension 8471-0030 .819 - .832 (20.8 - 21.1) 62729-0022 .829
Service Manual SM-16 .902 - .915 (22.9 - 23.3) 62730-0018 .912
Tool Box 6404-0002 .916 - .929 (23.3 - 23.6) 62730-0019 .926
.930 - .943 (23.6 - 24.0) 62730-0020 .940
.944 - .957 (24.0 - 24.3) 62730-0022 .954
10
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Wils-Away Pneumatic Tube Cleaning System
Applications
Cleaning Tubes in Heat Exchangers, Condensers, Chillers,
Absorbers, Water Heaters, Coolers, and Other Small
Diameter Pressure Vessels
3/8 112-Inch (9.5 to 38.1mm) Outer Diameter Tubes
Removing Medium to Hard Deposits
Ideal Cleaning System when Electric Power is Not
Available
Air Motor Enables Operator to Control Speed of Cleaning
Head and Shaft & Casing Rotation
Specifications
Dolly-Mounted
Drive Unit: 58 lbs.; 12" H x 23" W x 1112" D
(26Kg; 305 x 584 x 292mm)
Compact Drive Unit: 32 lbs; 10" H x 18" W x 812" D
(14Kg; 254 x 457 x 216mm)
Speed: 500 to 3,000 rpm
Air Consumption: 15 CFM @90 psi (WAW-3000)
40 CFM @90 psi (WAW-4000)
Power: 112 HP (WAW-3000)
4 HP (WAW-4000)
Air Hose: 3/8-Inch Minimum
1/2-Inch - 50 Feet - Part No. 9600-0121
Smart Tool
Kit includes drive unit and all accessories
required for thorough tube cleaning.
Spiral brushes clean many tubes in one pass.
Expanding brush removes heavier deposits.
Runs wet or dry without lubrication.
When run wet, water aids cleaning action and flushes
away debris. When the water is clear, the tube is clean!
WAW-3000 offers forward/reverse drive via remote
foot pedal.
Wils-Away Pneumatic Kit Includes
Air-activated foot pedal ensures operator safety.
Dolly-Mounted or Compact Drive Unit with Tool Compartment
Flexible Shaft & Casing
Foot Pedal
6 Nylon Spiral Brushes The WAW-3000 and WAW-4000 use the same
- or - accessories as the WAW-500-1000 series, so
Expanding Bronze Brush and Spare Refill Set refer to the chart on Page 5 for accessories.
Service Manual SM-243 (WAW-3000) SM-226 (WAW-4000)
11
Heat Exchangers/Condensers
PG Series Air-Driven Tube Cleaning System
Applications
Cleaning Tubes in Heat Exchangers, Condensers,
Refinery Fixtures, Chillers, Absorbers, Water
Heaters, Coolers, Evaporators, and Other Small
Diameter Pressure Vessels
1/4 114-Inch (6.4 to 31.8 mm) Outer Diameter Tubes
Removing Heavy Deposits and Cleaning Out
Clogged Tubes
Specifications
Speed: 8,000 to 10,000 rpm
Air: 80 to 125 psi
Motor: Two models cover a wide
range of tube sizes
Tube ID Range Complete consists Air - and - 5-Foot Ext. - and - M Cutter - and - M/SPE-DUR Scavenging
Inches (mm) Kit of Motor Shafts (4) Bits (2)* Bit Adapters (2) Hose
.187 - .205 (4.7 - 5.2) 61242-00XX*
.206 - .304 (5.2 - 7.7) 62327-00XX*
.305 - .318 (7.7 - 8.1)
PG 7005 60605-00XX*
.319 - .374 (8.1 - 9.5)
.375 - .437 (9.5 - 11.1) 7769
6207-0005 7189
.438 - .499 (11.1 - 12.7) 7770
.500 - .562 (12.7 - 14.3) 6208-0005 7771 7192 8042-0015
.563 - .624 (14.3 - 15.8) 7786 (3/8 Inch)
6209-0005 7194
.625 - .686 (15.9 - 17.4) 7772
.687 - .749 (17.4 - 19.0) 7773
.750 - .811 (19.1 - 20.6) PGX-2 9288 6210-0005 7774 7196
.812 - .874 (20.6 - 22.2) 7775
.875 - .937 (22.2 - 23.8) 7776
.938 - .968 (23.8 - 24.6) 6211-0005 7790 7199
.969 - 1.062 (24.6 - 27.0) 7777
* For Inner Diameter Range .187 - .374 Inches (4.7-9.5mm), a Bit and Shaft Assembly is provided. Insert 24, 36, or 48 as the last two digits of the
Part No. to designate the Shaft length that is required.
12
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Smart Tool
Carbide-tipped Type M Cutter Bits
literally drill through the heaviest
deposits... even totally clogged tubes!
Cleaning depth is easily increased by
adding 5-foot hollow extension shafts.
Scavenging hose sends water down
the extension shafts, cooling the cutter
bit and providing flushing action.
Water flushing clears away debris.
When water is clear, the tube is clean!
Direct drive increases power and
minimizes moving parts.
Accessories
Brush and Shaft P Brush P Brush SPE-DUR Air Hose Air Line
Assembly (St. Steel)* (Steel) Adapter Cutter Bit Part No. Inches Lubricator
62280-21XX 62280-0018
62430-21XX 62430-0021
62432-21XX 61746-0031
8973-0025 1/2 53360
62433-21XX 61746-0032
8543-0138 7162
9275
8543-0143 7163
8543-0150 9276 7164
8543-0155 7165
9379
8544-0162 7166
8544-0167 7167
8544-0174 9283 7168 8975-0025 3/4 53361
8544-0182 7169 (Armored)
8545-0186 7170
8545-0193 9284 7171
8545-0196 7172
* For Bronze brushes, change last four digits to 31XX, for Nylon 41XX.
For Bronze P Brush, change last four digits to 3XXX, for Nylon 4XXX.
13
Heavy-Duty Tube Cleaning
TP-302 Air-Driven Tube Cleaning System
Applications
Cleaning Tubes in Heat Exchangers, Condensers, Refinery
Fixtures, Chillers, Absorbers, Water Heaters, Coolers,
Evaporators, and Other Small Diameter Pressure Vessels
3/4 212-Inch (19.1 to 63.5 mm) Outer Diameter Tubes
Removing Heavy Deposits and Cleaning Out Clogged
Tubes
Specifications
Speed: 6,800 rpm
Air: 80 to 125 psi
Motor: Powerful enough to clean tubes up
to 50 feet long
Tube ID Range Complete includes Air - and - 5-Foot Ext. - and - M Cutter - and - M/SPE-DUR - and - Scavenging
Inches (mm) Kit Motor Shafts (4) Bits (2)* Bit Adapters (2) Hose
.687 - .749 (17.4 - 19.0) 7773
.750 - .811 (19.1 - 20.6) 6210-0005 7774 7196
.812 - .874 (20.6 - 22.2) 7775
.875 - .937 (22.2 - 23.8) 7776
.938 - .968 (23.8 - 24.6) 7790
.969 - .999 (24.6 - 25.4) 9267
7777
1.000 - 1.062 (25.4 - 27.0) (Air Motor) 6211-0005 7199
1.063 - 1.124 (27.0 - 28.5) 7791
1.125 - 1.187 (28.6 - 30.1) 4993 7778
1.188 - 1.249 (30.2 - 31.7) TP-302 (Trolley) 7792 8042-0015
1.250 - 1.311 (31.8 - 33.3) 7779 (3/8 Inch)
7288
1.312 - 1.374 (33.3 - 34.9) 5442 7793
1.375 - 1.436 (34.9 - 36.5) (Pulley Blocks 6212-0005 7780
1.437 - 1.499 (36.5 - 38.1) and Rope) 7794
7202
1.500 - 1.561 (38.1 - 39.6) 7795
1.562 - 1.624 (39.7 - 41.2) 8500 7796
1.625 - 1.749 (41.3 - 44.4) (Muffler) 7781 7203
1.750 - 1.874 (44.5 - 47.6) 6213-0005 * *
1.875 - 1.999 (47.6 - 50.8) * *
2.000 - 2.125 (50.8 - 54.0) * *
Product Details: Page 49 Page 39 Page 38 Page 39 Page 42
* For 1.750 (44.5mm) and larger Inner Diameter tubes, select a Type K Cutter Bit and K Cutter Bit Adapter.
14
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Smart Tool
Carbide-tipped Type M Cutter Bits
literally drill through the heaviest
deposits... even totally clogged tubes!
Cleaning depth is easily increased
by adding 5-foot hollow extension
shafts.
Scavenging hose sends water
down the extension shafts, cooling
the cutter bit and providing flushing
action. When water is clear, the
tube is clean!
Direct drive increases power and
minimizes moving parts.
Select Type K Cutter Bit for cleaning
tubes over 1.750 inches (44.5mm)
Inner Diameter. Be sure to also order
Wilson K Cutter Bit Adapter.
Optional SPE-DUR Cutter Bit
features negative rake angle.
Ideal for breaking through totally
clogged tubes.
After using cutter bit to unclog tube,
use P Brush to clean out remaining
debris. Be sure to order P Brush
adapter.
Accessories
SPE-DUR P Brush P Brush K Cutter K Cutter Armored Air Hose Air Line
Cutter Bit (Steel) Adapter Bit Bit Adapter Part No. Inches Lubricator
7167 8544-0167 - -
7168 8544-0174 9283 - -
7169 8544-0182 - -
7170 8545-0186 - -
7171 8545-0193 - -
8545-0196 - -
7172
8545-0200 9284 - -
7173 8545-0206 - -
- 8545-0211 - -
- 8545-0218 - - 8976-0025 1 53363
- 8545-0225 - -
- 8545-0230 9285 - -
- 8545-0235 - -
- 8542-0145 7703 7717
8568
- - -
8542-0150
- - -
- 8542-0161 - -
- 8542-0175 7705 7730
- 8542-0188 8570 7706
- 8542-0194 7707 7720
15
Fire Tube Boilers
Wils-Away Electric Tube Cleaning System
Applications
Cleaning Straight Tubes in Fire Tube Boilers, Air
Heaters, and Other Pressure Vessels
112 412-Inch (38.1 to 114.3 mm) Outer Diameter Tubes
Removing Soot and Scale
Specifications
1 HP Drive Unit: 62 lbs. (28kg)
2 HP Drive Unit: 72 lbs. (32kg)
Dimensions: 12" H x 23" W x 1112" D
(305 x 584 x 292mm)
Speed: 1,725 rpm
Power: 1 HP (WAW-1500-1600)
2 HP (WAW-2500-2600)
Current: 115 Volt 50/60Hz (WAW-1500)
220 Volt 50/60Hz (WAW-1600)
220 Volt 60Hz (WAW-2500)
220 Volt 50Hz (WAW-2600)
Tube ID Range Complete consists Drive - and - Shaft & - and - 6 Steel - and - Shaft - or - Expanding
Inches (mm) Kit of Unit Casing Spiral Brushes Adapter Steel Brush
1.250 - 1.499 (31.8 - 38.1) 62540-0125 2477-0001
1.500 - 1.749 (38.1 - 44.4) 9730-9025 62540-0150 2477-0006
9893
1.750 - 1.999 (44.5 - 50.8) (9/16 x 12 62540-0175 2492-0006
(1/4 FEM
2.000 - 2.249 (50.8 - 57.1) Male Thread) 62540-0200 2501-0007
WAW-1500 9610 NPT)
2.250 - 2.499 (57.2 - 63.5) 62540-0225 3441-0005
2.500 - 2.749 (63.5 - 69.8) 62540-0250 3441-0010
2.750 - 2.999 (69.9 - 76.2) 62540-0275 3456-0003
3.000 - 3.249 (76.2 - 82.5) 62540-0300 3456-0006
9894
3.250 - 3.449 (82.6 - 88.9) 9732-0025 62540-0325 3470-0004
(1/4 FEM
3.500 - 3.749 (88.9 - 95.2) (3/4 x 10 62540-0350 3470-0007
WAW-2500 9630 NPT)
3.750 - 3.999 (95.3 - 101.6) Male Thread) 62540-0375 3470-0009
4.000 - 4.250 (101.6 - 108.0) 62540-0400 4060-0006
16
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Smart Tool
Each kit includes electric drive unit and all accessories and tools
required for thorough tube cleaning.
Spiral steel brush removes soot in one pass.
Expanding brush cuts through scale.
Optional vacuum unit collects soot, keeping work area clean.
Optional twin foot pedal enables forward/reverse drive.
Accessories 2 HP Vacuum
Cleaner
17
Fire Tube Boilers
Vacuum Cleaners and Accessories
Wilson Vacuum Cleaners collect the soot that is removed from fire tube Two industrial quality vacuum cleaner motors are available. The 2 HP
boilers when they are cleaned. The Wilson Vacuum Nozzle fits over the motor comes with a 15-gallon dolly-mounted drum. The 4 HP motor can
Shaft & Casing (if you are cleaning with a Wils-Away) or air line and be purchased separately or with a 55-gallon dolly-mounted drum. Each
connects to the vacuum units hose, so that the soot being removed vacuum cleaner uses a reusable vacuum bag and disposable filter
from the boilers tubes is drawn into the vacuum cleaner. bags. The 4 HP unit has an additional pre-filter. The Wilson General
Purpose Kit includes all required accessories and is a very good value.
2 HP Vacuum Cleaner with Dolly Specifications:
Motor HP: 2
Power: 115 Volt 12.9 Amps or 220 Volt 6.5 Amps
Capacity: 15 Gallons
Static Water Lift: 110 Inches
Air Displacement: 114 CFM
Shipping Weight: 65 lbs. (29 Kg)
Vacuum Nozzle
Specifications:
Motor HP: 4
Power: 115 Volt 21 Amps or Product Description Part No.
220 Volt 10.5 Amps 4 HP Vacuum Cleaner Head Dry only (115 Volt, 21 Amps) 9715-0055
Capacity: 55 Gallons 4 HP Vacuum Cleaner Head Dry only (220 Volt, 10.5 Amps) 9716-0055
Static Water Lift: 110 Inches 4 HP Vacuum Cleaner with 55-gallon Drum Dry only (115 Volt, 21 Amps) 9715-1055
Air Displacement: 220 CFM 4 HP Vacuum Cleaner with 55-gallon Drum Dry only (220 Volt, 10.5 Amps) 9716-1055
Shipping Weight: 45 lbs. (20 Kg) 4 HP Main Filter 9715-0400
140 lbs. (64 Kg) 4 HP Pre Filter 9715-0500
with 55-gallon Drum and Dolly Vinyl Vacuum Hose (15 Feet) 9715-0100
Vacuum Nozzle (Refer to Chart on Page 17)
Service Manual SM-247
Accessories for 2 HP and 4 HP Vacuums:
Vacuum Tool Kit Dry application (Wand, Crevice Tool, Scraper Tool, and Blower Nozzle Floor Tool, 11-Inch Plastic Crevice Tool and 11-Inch Aluminum Crevice Tool) 9487-1000
Vacuum Tool Kit Dry/Wet Application (Wand,14-Inch Plastic Floor Tool, 18-Inch Aluminum Floor Tool, 11-Inch Plastic Crevice Tool, and 11-Inch Aluminum Crevice Tool) 9715-0300
Tool Kit Tool Kit 4 HP Main Filter 10-Foot Vinyl Hose 2 HP Disposable Bags
18 Dry Application Dry/Wet Application
(800) 230-2636 or fax (718) 361-2872 or [email protected]
FT Series Air-Driven Tube Cleaning System
Applications
Cleaning Pipes or Straight Tubes in Fire Tube Boilers and
Other Pressure Vessels
2 412-Inch (50.8 to 114.3mm) Outer Diameter Tubes
Removing Powdery and Gummy to Soft Scale
Specifications
Speed: Up to 6,000 rpm
Air: 80 to 125 CFM
Motor: Positive starting, non-stalling, six-blade
rotor and double-chambered power seal
cylinder
Smart Tool
Each kit includes air motor and all accessories required for thorough tube cleaning.
Powerful air motor speeds cleaning.
One man operation improves productivity.
Expanding brush removes dry and scaly residue.
Expanding scraper cuts through soft or gummy deposits.
Optional Model CHJ Cutter Head cleans out heavy deposits.
Tube ID Range Complete consists Air and Expanding or Expanding Motor Diam.
Inches (mm) Kit of Motor Steel Brush Scraper Inches (mm) CFM
Accessories
FT CHJ Series Drill Head Armored Air Hose Air Air Line Kit Weight (Less Options)
Kit Cutter Head with Universal Part No. Inches Valve Lubricator Pounds (Kg)
FT-175 4261-3996 7225 8974-0025 1/2 8654 53360 512 (2.5)
FT-212 4344-4382 406-2209 938 (4.3)
8975-0025 3/4 8647 53361
FT-262 3209-6518 405-4952 1018 (4.6)
FT-312 3215-6919 402-2208 1738 (7.9)
8976-0025 1 8669 53363
FT-362 3219-6919 401-2208 1938 (8.8)
Product Details: Page 36 Pages 32/33 Page 42 Page 43 Page 43
19
Water Tube Boilers
C Series Air-Driven Tube Cleaning System
Applications
Cleaning Curved or Straight Tubes or Pipes in
Water Tube Boilers, Other Pressure Vessels,
Transmission Lines, and Many Other Applications
1 212-Inch (25.4 to 63.5mm) Outer Diameter Tubes
Removing Light to Medium Soft Deposits
Specifications
Speed: 9,000 rpm
Air: 80 to 125 psi
Motor: Steel rotor blades and
precision ground surfaces
result in high-performance
and durability
Tube ID Range
consists Air - and - Flexible
- and -
Expanding
- and -
Model A
- and -
Air Hose Motor Diam.
Inches (mm) Kit of Motor Holder Steel Brush Cutter Part No. Inches Inches (mm) CFM
.781 - .874 (19.8 - 22.2) C-2 2745 2265 2456-0002 7213 11/16 (17.5) 12
7040-0025 1/4
.875 - .999 (22.2 - 25.4) C-3 2755 2271 2456-0004 7218 49/64 (19.4) 13
1.000 - 1.124 (25.4 - 28.5) C-4 2763 2463-0003 7219 7040-9025 1/4 7/8 (22.2) 18
2279
1.125 - 1.217 (28.6 - 30.9) C-5 2773 2463-0007 7220 8971-0025 3/8 31/32 (24.6) 25
1.218 - 1.499 (31.0 - 38.1) C-6 2783 2285 2470-0001 7221 1332 (27.8) 30
1.500 - 1.749 (38.1 - 44.4) C-8 2296 2477-0005 7222
2793 8972-0025 3/8 11764 (32.1) 35
C-8A* - 2678-0004
1.750 - 1.999 (44.5 - 50.8) 7223 Armored
C-10 2799 2296 2484-0006 11132 (34.1) 40
2.000 - 2.250 (50.8 - 57.2) C-12 8588 2862 2493-0006 7224 8974-0025 1/2 11932 (40.5 50
Armored
Product Details: Page 46 Page 33 Page 28 Page 32 Page 42
20
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Smart Tool
Complete kit includes air motor, all required accessories,
spare parts, air hose and tools required for a thorough tube
cleaning job.
Air motor has power needed to remove scale.
One man operation improves productivity.
Expanding brush removes light deposits without damaging
tube wall.
Cutter head cuts through heavier deposits and hard scale
Soft, dusty deposits: expanding brush.
Gummy deposits: expanding scraper.
Hard, cement-like scale: Model A Cutter Head.
Although the C-Series Kits are recommended, please see page 11 for a
Wils-Away Pneumatic alternative.
Accessories
Expanding Model B Sectional Air Air Line Kit Weight (less options)
Scraper Cutter Head Steel Brush Valve Lubricator Pounds (Kg)
2578 8063 8353-0068 - 478 (2.2)
2586 8072 8353-0075 - 52035 5 (2.3)
2592 8066 8353-0081 9439 6 (2.7)
2600 8073 8354-0100 - 814 (3.7)
2506 8074 8354-0106 1114 (5.1)
2617 8069 8356-0131 52399 1134 (5.3)
8774
- - - 12 (5.4)
2634 8070 8357-0156 1234 (5.8)
2043 8075 8358-0175 8654 53360 1714 (7.8)
21
Water Tube Boilers
ECT Series Air-Driven Tube Cleaning System
Applications
Cleaning Curved or Straight Tubes in Boilers, Superheaters, Economizers, and
Other Large Diameter Pressure Vessels
212 712-Inch (63.5 to 190.5mm) Outer Diameter Tubes
Removing Medium to Heavy Hard Deposits
Specifications
Speed: 10,000 rpm
Air: 80 to 125 psi
Motor: Phenolite rotor blades and precision ground surfaces result in
high-performance and durability
Smart Tool
Powerful air motor and extra duty cleaning heads remove even the heaviest
deposits.
CHJ Cutter Head removes medium hard deposits in one pass.
SE Cutter Head cuts through heavier deposits.
Use expanding brush or expanding scraper for light duty cleaning applications.
ECT Series Kit Includes:
Series ECT Air Motor with Set of Spare Rotor Blades
Model CHJ or SE Cutter Head with Spare Set of Cutters, Cutter Pins, and Hinge Pins
Tool Box and Set of Wrenches
Service Manual SM-150
Kit Weight
ECT Expanding Expanding Sectional Drill Head Air Hose Air Air Line (Less Options)
Kit Steel Brush Scraper Steel Brush with Universal Part No. Inches Valve Lubricator Pounds (Kg)
ECT-212 3442-0001 7985-2416 8359-02001 407-2180 612 (2.9)
8974-0025 1/2 8654 53360
ECT-237 3442-0005 7987-2416 8360-02251 406-2209 8 (3.6)
ECT-262 3444-0010 7989-2354 8361-02502 9 (4.1)
405-4952 8975-0025 3/4 8647 53361
ECT-287 3456-0003 7991-3077 16 (7.3)
ECT-312 3471-0002 7992-3080 403-2208 19 (8.6)
ECT-362 3471-0007 7994-3081 402-2208 1912 (8.9)
ECT-400 4060-0007 3571-4021 401-2196 1934 (9.0)
ECT-450 3497-0437 3576-4021 2034 (9.4)
8976-0025 1 8669 53363
ECT-500 2614 (11.9)
3500-0500 3578-3513
ECT-550 400-2631 31 (14.1)
ECT-600 32 (14.5)
ECT-650 3514 (16.0)
Page 29 Page 29 Page 40 Pages 32/33 Page 42 Page 43 Page 43
1. Requires Universal Joint (Part No. 2209). 2. Requires Universal Joint (Part No. 4952).
22
Boilers/Heat Exchangers (800) 230-2636 or fax (718) 361-2872
Wils-Away Electric Plant Managers Kit
Applications
Cleaning BOTH Boilers and Heat Exchangers
3/8 412-Inch (9.5 to 114.3mm) Outer Diameter Tubes
Removing Soot and Scale from Boiler, Light to
Medium Soft Deposits from Heat Exchanger
Specifications
1 HP Drive Unit: 62 lbs. (28Kg)
Dimensions: 12" H x 23" W x 1112" D
(305 x 582 x 292mm)
Speed: 1,725 rpm
Power: 1 HP (WAW-1500/1600)
Current: 115 Volt 50/60Hz (WAW-1500)
115 Volt 50Hz (WAW-1600)
Tube ID Range Complete Drive Shaft & 6 Nylon Expanding Brush Vacuum
Inches (mm) Kit Unit Casing Spiral Brushes Brush* Adapter Nozzle
24
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Smart Tool
Each kit includes air motor and all accessories and
tools required for thorough tube cleaning.
Powerful air motor speeds cleaning.
One man operation improves productivity.
Model A or R Cutter Head removes medium deposits.
Drill Head cuts through heavier deposits.
Accessories
Kit Weight
Expanding Expanding Swing Frame Armored Air Hose Air Air Line (Less Options)
Steel Brush Scraper Steel Brush Part No. Inches Valve Lubricator Pounds (Kg)
2477-9004 2625 8972-0025 3/8 8774 52399 334 (1.7)
2477-9006 2617 438 (2.0)
8974-0025 1/2 8654 53360
2492-0006 2634 578 (2.7)
2494-0007 7985-2416 778 (3.6)
3444-0003 7987-4130 8975-0025 3/4 8647 53361 1114 (5.1)
3444-0010 7989-2354 13 (5.9)
3457-0003 7991-2360 18 (8.2)
3471-0002 7992-2366 2112 (9.6)
4824-9031
3471-9004 7993-2366 2434 (11.2)
3471-9007 7994-2376 4824-9040 3212 (14.7)
4060-9003 7995-2376 3534 (16.2)
4060-0007 3571-4021 4829-9040 8976-0025 1 8669 53363 3614 (16.4)
3497-9437 3574-4021 3734 (17.1)
4114 (18.7)
3497-9500 3576-4021 4829-9050
4312 (19.7)
3500-9437 3578-3513 4829-9062 4712 (21.5)
3500-8437 6814 (31.0)
3578-3584 61427-9040
6912 (31.5)
61312-0000
61427-9050 7214 (32.7)
3581-3585
3504-0437 4834-9040 7512 (34.2)
Pages 28-29 Pages 28-29 Page 37 Page 42 Page 43 Page 43
25
Cleaning Heads
Smart Tube Cleaning
Spiral Brushes P. 27 Removes Light to Medium Debris Wils-Away
1/4 to 4-Inch ID Tubes in Heat Available in nylon, brass, steel, and stainless steel. Always Electric and
Exchangers, Condensers, Chillers, match metals, using bronze for nonferrous tubes and steel for Pneumatic Tube
Absorbers, Fire Tube, and Water ferrous metals. Nylon brushes can be used with all tubes and Cleaning Systems
Tube Boilers will not damage the interior tube wall!
Specialty Brushes P. 27 Cleans Enhanced and Surface Condenser Tubes ALL Wilson Electric
1/2 to 1-Inch ID Tubes in Surface Wilson Spin Grit Brushes feature silicone carbide- and Pneumatic Tube
Condensers and Enhanced Tubes in impregnated long bristles that lay over to clean prime Cleaning Systems
Heat Exchangers surfaces in condenser tubes. Wilson Spin Clean Brushes
use tapered trim, abrasive-impregnated brushes to clean
enhanced tubes in heat exchangers.
Expanding Brushes P. 28-29 Removes Soft to Powdery Deposits ALL Wilson Electric
1/2 to 6-Inch ID Tubes in Heat The BEST value in tube cleaning, the Wilson Expanding and Pneumatic Tube
Exchangers, Condensers, Chillers, Brush lasts at least 10 times longer than fixed diameter Cleaning Systems
Absorbers, Fire Tube, and Water brushes, and refills keep the expanding brush both durable
Tube Boilers and economical. Available with nylon, bronze, steel, or
stainless steel bristles.
Expanding Scrapers P. 28-29 Removes Wet and Gummy Deposits ALL Wilson Electric
1/2 to 6-Inch ID Tubes in Heat Centrifugal force lifts scraper blades, forcing them against and Pneumatic Tube
Exchangers, Condensers, Chillers, tube interior and adjusting automatically for changes in tube Cleaning Systems
Absorbers, Fire Tube, and Water ID. Scraper refills prolong the life of this cleaning head and
Tube Boilers keep it very economical.
Small Cutter Heads P. 32 Removes Thin to Medium Soft or Hard Scale ALL Wilson Tube
1/2 to 2-Inch ID Straight or Curved Model A Cutter Head attaches directly to motor. Model B Cleaning Systems
Tubes in Heat Exchangers, Cutter Head attaches to Type C Flexible Holder for curved
Condensers, Chillers, and Water tube cleaning. All cutter heads feature non-tracking design
Tube Boilers for more effective cleaning.
Large Cutter Heads P. 34-37 Removes Heavy, Hard Deposits Wilson Air Motors
138 to 22-Inch ID Tubes in Boilers, Model SE: Straight or curved tubes to 6-inch ID.
Power Plants, Refineries, and Other Model R: Straight tubes to 1112-inch ID.
Industrial Applications Model CHJ: Straight or curved tubes to 22-inch ID.
Swing Frame Brush: Straight pipes to 2012-inch ID.
Drill Heads P. 33 Cleans Totally Clogged Tubes/Hard Scale ALL Wilson Tube
2 to 6-Inch ID Tubes in Fire Tube and Literally drills through clogged tubes and heaviest scale and Cleaning Systems
Water Tube Boilers, and Other Large coke. Can be used to clean curved tubes by mounting the
Diameter Pressure Vessels drill head on a universal joint or flexible holder.
26
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Spiral Brushes
Wilson Spiral Brushes are economical, and they are easy to install and use. They
are available in nylon, brass (for copper tubes), steel, and stainless steel. Always
match metals, using a steel brush to clean steel tubes, for example. Use stainless
steel spiral brushes to clean titanium and copper nickel tubes. Nylon brushes can
be used with all tube materials.
Buffing Tools
Applications
Finish-Up Cleaning of 1/2 31/2-Inch
(12.7 - 88.9mm) Outer Diameter Tubes
Set of Wires Clean Away Debris after Using
Expanding Brush or Expanding Scraper Tube ID Range Buffing Tool Buffing Tool Replacement Drive
Replacement Wire Blades Keep Unit Affordable Inches (mm) with Tip without Tip Blades (#) Thread
.312-.375 (7.9-9.5) 62622-0005 62624-0005
62623-0006 (18) 8 x 32 (M)
.375-.500 (9.5-12.7) 62622-0006 62624-0006
.500-.625 (12.7-15.9) 62622-0007 62624-0008 62623-0008 (18) 1/4 x 28 (M)
.625-1.000 (15.9-25.4) 62622-0010 62624-0010 62623-0010 (18)
7/16 x 14 (M)
1.000-3.000 (25.4-76.2) 62626-0000 62625-0000 62625-0001 (20)
27
Cleaning Heads
Expanding Brush and Expanding Scraper
The Wilson Expanding Brush is a Thomas C. Wilson, Inc. exclusive! This unique
cleaning head is ideal for removing light to medium powdery deposits such as rust,
scale, and chemical precipitates in tubes from 5/8-inch 612-inch (15.9 to 165.1mm)
Outer Diameter. And the Wilson Expanding Brush is an excellent value because it
lasts 10 to 20 times longer than conventional brushes!
As the head spins, the brush cartridges rise and automatically conform to the inside
of the tube. Wilson Expanding Brushes outlast conventional fixed-diameter brushes
by a factor of at least 10, because as the bristles wear, the brushes simply rise
farther, so they continue to conform to the inside of the tube!
The Wilson Expanding Brush is available with steel, stainless steel, bronze, or nylon
brush bristles. The metal in the expanding brush should always match the tube
material. Bronze brushes should be used with copper and brass tubes, and stainless
steel should be used with titanium and copper nickel tubes. Nylon brushes can be
used with all metals.
* To order bronze expanding brushes or bronze refill sets, change second half of (Part No. to 3XXX). For nylon, change second half of (Part No. to
4XXX). For stainless steel, (5XXX). Expanding brushes with (900X) and 2XXX Part Nos. have steel brushes and special adapters.
** FF Adapter #6759 required to convert 7/16x14 (M) to 9/16x12 (F).
28
(800) 230-2636 or fax (718) 361-2872 or [email protected]
The Wilson Expanding Scraper complements the Wilson Expanding Brush, and it is recommended
for removing soft, wet, or gummy deposits, such as mud or marine growth. The Wilson Expanding
Scraper cleans tubes from 5/8-inch 612-inch (15.9 to 165.1mm) Outer Diameter. The blades in the
Wilson Expanding Scraper do not fill with debris as they do when cleaning soft and gummy deposits
with a brush, and they are easily and quickly replaced as they wear.
As the scraper head spins, the scraper blades lift up and scrape away deposits in the tube. The
blades rise to conform to changes in the inside of the diameter of the tube, providing a very effective
cleaning action throughout the length of the tube. The Wilson Expanding Scraper can be used with
any Wilson Electric, Pneumatic, or Air-Driven Tube Cleaning System, and with a flexible holder it can
be used to clean curved tubes, such as those found in water tube boilers.
29
Cleaning Heads
Boiler Steel Spiral Brushes
Steel Stainless Brass Nylon
Tube ID Range Spiral Steel Spiral Spiral Spiral Thread*
Inches (mm) Brush* Brush* Brush* Brush* Male (M)
1.250 - 1.400 (31.8 - 38.1) 62540-0125 62540-2125 62540-3125 62540-4125
1.500 - 1.749 (38.1 - 44.4) 62540-0150 62540-2150 62540-3150 62540-4150
1.750 - 1.999 (44.5 - 50.8) 62540-0175 62540-2175 62540-3175 62540-4175
2.000 - 2.249 (50.8 - 57.1) 62540-0200 62540-2200 62540-3200 62540-4200
2.250 - 2.499 (57.2 - 63.5) 62540-0225 62540-2225 62540-3225 62540-4225
2.500 - 2.749 (63.5 - 69.8) 62540-0250 62540-2250 62540-3250 62540-4250
1/4 NPT (M)
2.750 - 2.999 (69.9 - 76.1) 62540-0275 62540-2275 62540-3275 62540-4275
3.000 - 3.249 (76.2 - 82.5) 62540-0300 62540-2300 62540-3300 62540-4300
3.250 - 3.349 (82.6 - 88.9) 62540-0325 62540-2325 62540-3325 62540-4325
3.500 - 3.749 (88.9 - 95.2) 62540-0350 62540-2350 62540-3350 62540-4350
3.750 - 3.999 (95.3 - 101.6) 62540-0375 62540-2375 62540-3375 62540-4375
4.000 - 4.250 (101.6 - 108.0) 62540-0400 62540-2400 62540-3400 62540-4400
* Requires adapter #9893 (9/16-Inch-12F x 1/4-Inch NPT), #9894 (3/4-Inch-10F x 1/4-Inch NPT),
#9891 7/16-Inch-14F x 1/4-Inch NPT)
Steel
Soot Brush Tube ID Range
Inches (mm)
Soot
Brush
Thread
Male (M)
1.250 - 1.499 (31.8 - 38.1) 62711-0125
Applications
1.500 - 1.749 (38.1 - 44.4) 62711-0150
Removing Soot from 112 412-Inch
1.750 - 2.249 (44.5 - 57.1) 62711-0175
(38.1 to 114.3mm) Outer Diameter
2.225 - 2.749 (57.2 - 69.8) 62711-0225
Tubes in Fire Tube Boilers 1/2 x 12 (M)
2.750 - 2.999 (69.9 - 76.2) 62711-0275
Attaches to Competing Drive Units
3.000 - 3.249 (76.2 - 82.5) 62711-0300
3.250 - 3.749 (82.6 - 95.2) 62711-0325
3.750 - 4.250 (95.3 - 108.0) 62711-0375
U-Bend Cleaning
Assemblies
Applications
Cleaning 3/4 112-Inch (19.1 to
38.1mm) Outer Diameter Curved U-Bend Heat Exchanger Bundle
Tubes Assembly with Assembly Cleaning
Use Stainless Steel Assembly to Tube ID Range Stainless Steel with Brass Head Diameter Drive
Clean Ferrous Tubes, Brass Inches (mm) Cleaning Head Cleaning Head Type (Inches) (mm) Thread
Cleaning Head for Nonferrous .500 - .750 (12.7 - 19.1) 62690-0000 62690-5000 Cup Brush
3/4 (19.1)
Tubes .750 - 1.000 (19.1 - 25.4) 62660-0075 62660-1075 1/4 x 28 (M)
Wheel Brush
1.000 - 1.250 (25.4 - 31.8) 62660-0100 62660-1100 1 (25.4)
* To order Shafts & Casings with Wilson Smart ConnectTM adapters, add WC to Part No.
Maximum operating temperature: nylon 212F, Teflon 500F.
Wils-Away Accessories
Part No.
33
Cleaning Heads
Model SE Cutter Heads
Applications
Cleaning Straight and Curved Tubes in Boilers and Large Diameter
Pressure Vessels
134 612-Inch (44.5 to 165.1mm) Outer Diameter Tubes
Removing Hard-to-Get-At Medium to Extra Thick Gummy Deposits
Smart Tool
Offset, self-feeding cone cutters break up scale and clean in close
where other cleaning heads would fail.
Shipped with adapter for cleaning straight tubes or universal joint to
clean curved tubes.
Select Part No. by determining tube Inner Diameter, finding straight or
curved column, and matching female drive thread to the male thread of
the drive unit to which the Model SE Cutter Head will be attached.
Prolong the life of the Model SE Cutter Head by ordering extra
cone cutters.
34
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Model R Cutter Heads
Applications
Cleaning Straight and Curved Tubes such as Those Found in Refineries,
Breweries, and Food and Paper Plants
134 12-Inch (44.5 to 304.8 mm) Outer Diameter Tubes
Removing Heavy Hard Deposits
Smart Tool
A series of cone cutters expand with centrifugal force, confirming to the
Inner Diameter of the tube, breaking up scale.
No-Track design cone cutters ensure thorough cleaning.
Can be mounted to flexible coupling or universal joint to negotiate around
curved tubes.
Select Part No. by determining tube Inner Diameter and matching female
drive thread to the male thread of the drive unit to which the Model R Cutter
Head will be attached.
Prolong the life of the Model R Cutter Head by ordering extra cone cutters
and cutter wheels.
35
Cleaning Heads
Model CHJ Cutter Heads
Applications
Cleaning Straight and Curved Tubes in Boilers and Large Diameter Pressure Vessels
134 23-Inch (44.5 to 584.2mm) Outer Diameter Straight Tubes
212 7-Inch (63.5 to 177.8mm) Outer Diameter Curved Tubes
Removing Hard Scale and Encrustation
Smart Tool
Swing frame design utilizes arms with cone cutters and cutter wheels that cover a wide Inner
Diameter range.
Shipped with adapter for cleaning straight tubes or universal joint to clean curved tubes.
Select Part No. by determining tube Inner Diameter, finding straight or curved column, and
matching female drive thread to the male thread of the drive unit to which the Model CHJ Cutter
Head will be attached.
Extend the life of the Model CHJ Cutter Head by ordering extra cone cutters and cutter wheels.
36
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Model CHJ Cutter Heads (Curved Tubes)
Smart Tool
Brushes swing out as unit spins, so each assembly covers a wide cleaning
range.
Easily replaceable brush refill cartridges keep unit economical.
Optional ball bearing swivel cable attachment enables swing frame
brush to be pulled through the tube to expedite cleaning.
Tube ID Range Brush Set of Refill Swivel Cable Drive Cleaning Range Weight
Inches (mm) Assembly Brushes (#) Attachment Adapter Thread (In.) Min. > Max. lbs (Kg)
2.688 - 2.874 (68.3 - 73.0) 4824-0031 4827-0031 (3) 21116 334
5/8 x 11 (F) 1 (.5)
2.875 - 3.499 (76.3 - 88.9) 4824-0040 4827-0040 (3) 278 31516
3.500 - 3.687 (88.9 - 93.6) 4829-0040 4832-0040 (3) 312 5
3.688 - 3.937 (93.7 - 100.0) 4829-0050 4832-0050 (3) 7/8 x 9 (F) 31116 5316 134 ( .8)
3.938 - 4.499 (100.0 - 114.3) 4829-0062 4832-0062 (3) 31516 5716
4.500 - 4.687 (114.3 - 119.0) 61427-0040 4832-0040 (3) 412 6
61427-0002 2 (.9)
4.688 - 5.437 (119.1 - 138.1) 61427-0050 4832-0050 (3) 41116 6316
5.438 - 5.874 (138.1 - 149.2) 4834-0040 4837-0040 (4) 5716 7
6923
5.875 - 6.437 (149.2 - 163.5) 4834-0062 4837-0062 (4) 578 7716
61029 1 x 14 (F)
6.438 - 7.124 (163.5 - 180.1) 61426-0040 - 6716 8
4837-0040 (4) 558 (2.6)
7.125 - 7.437 (180.1 - 188.9) 4839-0040 718 91316
7.438 - 8.937 (188.9 - 227.0) 4839-0056 6923 7716 1018
4837-0056 (4)
8.938 - 10.374 (227.0 - 263.5) 8037-0056 8516 1118
10.375 - 14.374 (263.5 - 365.1) 7298-0040 1038 1612
7303-0040 (6) 6082 4437 138 x 12 (F) 1418 (6.4)
14.375 - 20.500 (365.1 - 520.7) 7299-0040 1438 2012
37
Cleaning Heads
P Brushes SPE-DUR, M, and K Cutter Bits
Applications
Designed for Use with PG, PGX-2, and TP-302 Drive Units
SPE-DUR Cutter Bit: Carbide-Tipped Cutter Bit for General Purpose Cleaning
M Cutter Bit: Twist Drill Type Cutter Bit with Carbide-tip to Clear Clogged Tubes
K Cutter Bit: Also a Carbide-Tipped Cutter Bit for Larger Tubes
P Brush: Light Cleaning or Finish-Up Cleaning After Using a Cutter Bit to Clean Heavily Blocked or Clogged Tubes
Can Also Be Used with Push Rod to Clean Fire Tube Boilers
Smart Tool
Use Wilson Cutter Bits to clean heavily clogged tubes. Carbide tip literally cuts through hardest, heaviest debris, scale, and residue.
Use P Brush for finishing up, removing scale broken free by cutter bit.
For manual boiler cleaning, attach P Brush to push rod (page 27).
If thread on P Brush or cutter bit does not match thread on drive motor, select adapter (Page 39).
M Cutter Bit
Tube ID Range P Brush (Steel)* Diam. Male SPE-DUR Diam. Female M Cutter Diameter
Inches (mm) Part No. (Inches) Thread Cutter Bit (Inches) Thread Bit (Inches) Thread
.359 - .389 (9.1 - 9.9) 8543-0135 .343
7162 .343
.390 - .420 (9.9 - 10.7) 8543-0138 .375
12 x 28
.421 - .452 (10.7 - 11.5) 8543-0140 .406
7163 .406
.452 - .483 (11.5 - 12.3) 8543-0143 .437 8 x 32
.484 - .514 (12.3 - 13.1) 8543-0146 .468 7164 .468 1/4 x 28 7771 .468 1/4 x 28 (F)
.515 - .545 (13.1 - 13.8) 8543-0150 .500 7165 .500 7786 .500
.546 - .577 (13.8 - 14.7) 8543-0153 .531 5/16 x 24 5/16 x 24 (F)
7772 .562
.578 - .608 (14.7 - 15.4) 8543-0155 .562
7166 .562
.609 - .639 (15.5 - 16.2) 8543-0159 .593
7773 .625
.640 - .675 (16.2 - 17.2) 8544-0162 .625 7167 .625
.676 - .706 (17.2 - 17.9) 8544-0165 .656
.707 - .737 (17.9 - 18.7) 8544-0167 .687 7168 .687 7774 .687
3/8 x 24 (F)
.738 - .769 (18.7 - 19.5) 8544-0171 .718 7169 .750 3/8 x 24
7775 .750
.770 - .800 (19.6 - 20.3) 8544-0174 .750
.801 - .831 (20.4 - 21.1) 8544-0177 .781 7170 .812 7776 .812
.832 - .862 (21.1 - 21.9) 8544-0182 .812
.863 - .894 (21.9 - 22.7) 8544-0183 .843 7171 .875 7790 .875
.895 - .925 (22.7 - 23.5) 8545-0186 .875
.926 - .956 (23.5 - 24.3) 8545-0190 .906 7172 .937 7/16 x 20
7777 .906
.957 - .987 (24.3 - 25.1) 8545-0193 .937 5/16 x 24
.988 - 1.024 (25.1 - 26.0) 8545-0196 .968 7173 1.000 7791 1.000
1.025 - 1.055 (26.0 - 26.8) 8545-0200 1.000 7/16 x 20 (F)
1.056 - 1.086 (26.8 - 27.6) 8545-0203 1.031
7778 1.062
1.087 - 1.117 (27.6 - 28.4) 8545-0206 1.062
1.118 - 1.149 (28.4 - 29.2) 8545-0210 1.093
7792 1.125
1.150 - 1.180 (29.2 - 30.0) 8545-0211 1.125
1.181 - 1.211 (30.0 - 30.8) 8545-0215 1.156
7779 1.187
1.212 - 1.242 (30.8 - 31.6) 8545-0218 1.187
1.243 - 1.280 (31.6 - 32.5) 8545-0220 1.218
1.250
1.281 - 1.374 (32.5 - 34.9) 8545-0225 1.250 7793
1.375 - 1.436 (34.9 - 36.5) 8545-0230 1.312 7780 1.312
1.437 - 1.499 (36.5 - 38.1) 8545-0235 1.375 1/2 x 20 (M)
1.500 - 1.561 (38.1 - 39.6) 8542-0145 1.437 K Cutter Bit 1.375
1.562 - 1.686 (39.6 - 42.8) 8542-0150 1.500 K Cutter Bit 7703
1.687 - 1.811 (42.8 - 46.0) 8542-0161 1.625 7705 1.625
5/8 x 11
1.812 -1.936 (46.0 - 49.2) 8542-0175 1.750 7706 1.750
1.937 - 2.061 (49.2 - 52.3) 8542-0188 1.875 7707 1.875
2.062 - 2.186 (52.4 - 55.5) 8542-0194 2.000 7708 2.000 5/8 x 18 (M)
* Other material available: bronze (-2xxx), nylon (-3xxx), and stainless steel (-4xxx).
38
(800) 230-2636 or fax (718) 361-2872 or [email protected]
PG Accessories
Applications
Bit and Shaft Assembly: Used with PG Drive Unit (Page
Bit and Shaft Assembly
10) to Clean Clogged 1/4 3/8-Inch (6.4 to 9.5mm) Outer
Diameter Tubes
Brush and Shaft Assembly: Also Used with PG Drive Unit Brush and Shaft Assembly
to Clean Same Diameter Tubes or Do Finish Up Cleaning
after Initial Cleaning with Bit and Shaft
Tube ID Range 5-Foot 10-Foot Shaft For For For ------ Drive Motor ------
Inches (mm) Drill Shaft Drill Shaft Thread PG PGX-2 TP-302 PG PGX-2 TP-302
.375 - .437 (9.5 - 11.1) 6207-0005 6207-0010 5/16 x 22 7019
7005
.500 - .531 (12.7 - 13.5) 6208-0005 6208-0010 3/8 x 22 7022 7954
.562 - 656 (14.3 - 16.7) 6209-0005 6209-0010 7/16 x 22 7955 9288
.687 - .812 (17.4 - 20.6) 6210-0005 6210-0010 1/2 x 18 7956
.875 - 1.187 (22.2 - 30.1) 6211-0005 6211-0010 5/8 x 18 7957 6225
9267
1.250 - 1.562 (31.8 - 39.7) 6212-0005 6212-0010 3/4 x 18 7958 6226
1.625 - 2.625 (41.3 - 66.7) 6213-0005 6213-0010 7/8 x 18 6227
Bit Adapters
Applications
Use adapter bits to
Connect SPE-DUR, M, or
K Cutter Bits, or P
Brushes to Drill Shafts.
Match Thread on drill
shaft with Thread on
cutter bit or P Brush.
Shaft --------------------- SPE-DUR and M Cutter Bit Threads --------------------- ----K Bit Threads---- --------------- P Brush Threads ---------------
Thread 112 x 28 1/4 x 28 5/16 x 24 3/8 x 24 7/16 x 20 1/2 x 20 5/8 x 18 1/2 x 20 5/8 x 18 8 x 32 10 x 32 5/16 x 24 5/8 x 11
5/16 x 22 7189 9275 8558
3/8 x 22 7192 7193 9276 9279
7/16 x 22 7194 7233 9280 9379
1/2 x 22 7196 7715 9281 9283
5/8 x 18 7199 7716 7718 9282 9284
3/4 x 18 7288 7202 7203 7717 7719 9285 8568
7/8 x 18 7730 7720 8570
39
Cleaning Heads
Universal Expanding Brushes
Expanding Cleaning Steel Refill
Tube ID Range Brush Range Drive Brush Set
Inches (mm) Assembly Inches Thread Part No. (#)
.710 - .745 (18.0 - 18.9) 2648-0001 .627 - .732 2649-0001 (4)
.746 - .777 (18.9 - 19.7) 2648-0002 .677 - .782 2649-0002 (4)
.778 - .870 (19.7 - 22.1) 2648-0004 .725 - .832 2649-0004 (4)
.871 - .907 (22.1 - 23.0) 2648-0005 .780 - .885 2649-0005 (4)
.908 - .959 (23.1 - 24.4) 2648-0006 .802 - .907 2649-0006 (4)
.960 - .995 (24.4 - 25.3) 2657-0001 .906 - .992 5/16 x 18 (M) 2658-0001 (4)
.996 - 1.032 (25.3 - 26.2) 2657-0002 .956 - 1.042 2658-0002 (4)
1.033 - 1.084 (26.2 - 27.5) 2657-0003 .984 - 1.070 2658-0003 (4)
Applications 1.085 - 1.120 (27.5 - 28.4) 2657-0004 1.031 - 1.117 2658-0004 (4)
Removing Soft or Powdery Deposits (Rust, 1.121 - 1.245 (28.4 - 31.6) 2664-0001 1.042 - 1.242 2665-0001 (6)
Chemical Precipates and Scale) from 1 2-Inch 1.246 - 1.310 (31.6 - 33.3) 2664-0003 1.092 - 1.292 2665-0003 (6)
(25.4 to 50.8mm) Outer Diameter Curved Tubes 1.311 - 1.356 (33.3 - 34.4) 2671-0001 1.178 - 1.424 2665-0001 (6)
Can Clean Tubes with Radius of Approximately 4 1.357 - 1.482 (34.5 - 37.6) 2671-0003 1.228 - 1.474 2665-0003 (6)
Times the Tube Outer Diameter 1.483 - 1.606 (37.6 - 40.8) 2678-0001 1.360 - 1.680 7/16 x 14 (M) 2679-0001 (6)
Attach to Type SC Flexible Holder (below) 1.607 - 1.704 (40.8 - 43.3) 2678-0002 1.394 - 1.714 2679-0002 (6)
1.705 - 1.760 (43.3 - 44.7) 2678-0004 1.472 - 1.792 2679-0004 (6)
1.761 - 1.890 (44.7 - 48.0) 2678-0005 1.520 - 1.840 2679-0005 (6)
42
Pneumatic Accessories (800) 230-2636 or fax (718) 361-2872 or [email protected]
Filter-Regulator-Lubricator
43
Motor Specifications and Parts
EP Series Motors
EP Series Air Motors
This family of air motors produces maximum horsepower in a
given space, and their simplicity of design have earned them a
reputation for reliability.
Through an exclusive method of valving the compressed air, EP Smaller motor is pictured. Larger diameter motors are flanged
Series Air Motors are energy efficient, consuming less air than construction for light weight.
many other motors that are not as powerful. Lightweight blades
reduce cylinder wear, so EP cylinders are very rarely replaced.
44
(800) 230-2636 or fax (718) 361-2872 or [email protected]
45
Motor Specifications and Parts
MS Series Motors
Specifically designed to drive expanding
brushes, expanding scrapers, and small
cutter heads, these high speed motors
will clean straight and curved tubes to a
high polish. And, their steel rotor blades
ensure durability and reliability.
------ Series MS Selection Chart ------ ---------- Series MS Specifications ----------
Nominal Tube ID Motor Motor Motor Rotor Hose & C.F.M. at Weight
Inches (mm) Model Assy. Body Dia Thread Coupling 90 PSI lbs. (Kg)
1/2 (12.7) MS-0 2996 15/32 10-28 * 9 1/8 (.06)
5/8 (15.9) MS-1 3002 9/16 10-28 * 10 3/16 (.09)
3/4 (19.1) MS-1A 3050 11/16 12-24 1/4 12 3/16 (.09)
7/8 (22.2) MS-3 8984 49/64 5/16 x 18 1/4 13 3/16 (.09)
1 (25.4) MS-4 8987 7/8 5/16 x 18 3/8 18 1/4 (.11)
118 (28.6) MS-5 8989 31/32 3/8 x 16 3/8 25 7/16 (.20)
1732 (31.0) MS-6 8992 1332 7/16 x 14 3/8 30 13/16 (.37)
1516 (35.6) MS-8 8997 11764 7/16 x 14 3/8 35 1316 (.54)
134 (44.5) MS-10 8999 1 16
9
7/16 x 14 3/8 40 1 11
16 (.77)
46
(800) 230-2636 or fax (718) 361-2872 or [email protected]
47
Motor Specifications and Parts
Blo Gun Motor
Key No. Description Part No. Weight
Blo-Gun Assembly Lbs. (Kg)
.266 - 0.813 inches (6.7 - 20.6mm) Tube ID 8044 2 (.9)
.563 - 1.000 inches (14.3 - 25.4mm) Tube ID 8045
.813 - 1.250 inches (20.6 - 31.8mm) Tube ID 8586
Nozzle
.266 - 0.813 inches (6.7 - 20.6mm) Tube ID 8054
1 .563 - 1.000 inches (14.3 - 25.4mm) Tube ID 8089
.813 - 1.250 inches (20.6 - 31.8mm) Tube ID 8416
2 Thrust Tube 8052
3 Pin (2 Reqd) 8049
4 Shield 8086
5 Retainer Nut 8051
6 Seal (3 Reqd) 7587
7 Liner 8048
8 Spring 8088
9 Handle 8047
10 O-Ring 1001-0012
PG Motor
Weight
Key No. Description Part No.
Lbs. (Kg)
1 Rotor 7009
3 (1.4)
2 Body Sub-Assembly 8408
Front Bushing (part of) 7015
O-Ring (part of) 7587
3 Oil Cup (part of 8408) 7578
4 Scavenger Seal (2 reqd.) 8523
O-Ring (part of) 8525
5 Seal Spring 7014
6 Seal Spring Washer (2 reqd) 6999
7 Seat Gasket 7011
8 Seal Seat 7010
9 Wear Plate 4093
10 Cylinder 4092-1
11 Rotor Blades Set (of 6) 4095
12 Rear Journal 4094
13 Retainer Nut 7008
14 Cap 7007
15 Valve Assembly 7018
16 Trigger 7016
17 Trigger Screw 7017
48
(800) 230-2636 or fax (718) 361-2872 or [email protected]
PGX-2 Motor
Key No. Description Part No. Weight
1 Rotor 8739 Lbs. (Kg)
2 Body Sub-Assembly 9356 634 (3.1)
Front Bushing (part of) 9289
3 Thrust Bearing 9293
4 Thrust Bushing 9290
5 Wear Plate 9292
6 Cylinder 9357
7 Rotor Blade Set (of 6) 4105
8 Rear Bushing 4104
9 Rear Journal 4103
10 Journal Gasket 7942
11 Seat Seal 7943
12 Seal Cap 7945
13 O-Ring 7944
14 Scavenger Seal 8523
O-Ring (part of) 8525
15 Seal Washer 6999
16 Spring 7014
17 Seal Stem 8738
18 Valve Assembly 8527
19 Valve Spring 7939
20 Valve Bushing 7941
O-Ring (part of) 7830
21 Trigger Screw 7946
22 Trigger 7947
23 Handle Sub-Assembly 7932
24 Muffler Assembly 9295
Screen (part of) 9358
O-Ring (part of) 9300
Spirolox (part of) 9301
Features
Non-Clogging
Automatic Reset
No Adjustment Necessary
Stainless Steel Springs (unaffected by temperature)
Low Pressure Drop-means high productivity
New York State BSA approved-patent no. 3,561,471
Pipe Size Shut-Off Flow Shut-Off Flow Rates at Selected Air Pressures
Inches Rate @90 psi Standard Model Weight 60 psi 90 psi 110 psi 130 psi 150 psi
NPT SCFM Part No. Pounds SCFM SCFM SCFM SCFM SCFM
3/8 45 1050-1040 38 45 49 52 56
65 1051-1030 1/4 55 65 71 76 82
1/2
80 1051-1040 68 80 87 94 100
115 1052-1020 97 115 125 135 144
3/4 135 1052-1030 3/8 114 135 147 159 169
180 1052-1040 152 180 196 212 226
1 250 1053-1020 3/4 211 250 273 294 314
114 450 1054-1020 514 380 450 491 529 564
112 650 1055-1020 7 549 650 709 764 815
2 1200 1056-1200 13 845 1050 1120 1190 1250
50
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Gas Line Renewal Kit
Applications
Cleaning 3/4 2-Inch Pipe (Schedule 40) Gas Lines prior to Installation of Replacement
Tubing
Cone Cutter and Cutter Wheel Create Powerful Chipping Action that Removes Any Deposits
in the Line
Optional Cherry Burr (Part No. 9838) Provides Extra Cleaning Action for 3/4-Inch Pipe
Kit Includes Everything Needed for Thorough Gas Line Tube Cleaning, including Tool Box
(Part No. 6404-0001)
Pipe Size Air Motor Diam CFM Model A Universal Cone Cutter Rotor
Inches ID Kit Motor Inches (mm) (@90psi) Cutter Head Joint Cutters (3) Wheels (24) Wrench
3/4 .824 9710 3050 11/16 (17.5) 12 62598 3062 19 34 2001
1 1.049 9711 8987 7/8 (22.2) 18 62599 2242 22 83 2016
114 1.380 9712 8992 1332 (27.8) 30 62600 41-0437 74-0437 2031
2212
112 1.610 9713 3942-0143 1716 (36.5) 45 62601 27 75-0562 3951
2 2.067 9714 2000-0156 1916 (39.7) 47 62720 2140 14 72-0562 5760
51
Charts
52
(800) 230-2636 or fax (718) 361-2872 or [email protected]
53
54
TCCL2-06_TC_insidecover.qxd 6/14/07 10:13 AM Page 1
The right tools for the job To place orders call Toll Free (800) 230-2636 or fax (718) 361-2872
Smarter Tools for Smarter Work
Thomas C. Wilson, Inc.
What are Smart Tools? Were in the Solution Business!
Wilson... Smarter Tools for Smarter Work is more
Service Hotline than just our tag line. We realize that the Many of the innovative tools offered by
A Family Tradition If you have technical questions about tube cleaning and expanding, single largest cost of fabricating, Thomas C. Wilson, Inc. are the result of a
Thomas C. Wilson, Inc. was or any Thomas C. Wilson, Inc. product, call us toll free at (800) 230-2636 maintaining, repairing, or cleaning a customer who came to us with a problem,
founded by my grandfather in and talk to a knowledgeable Thomas C. Wilson, Inc. representative.
boiler, heat exchanger, or other pressure and we created a solution. If you have a tube
1925.The company originally There is a Thomas C. Wilson, Inc. representative or distributor in every
developed a line of air, water, and
vessel is labor. Thats why we build cleaning, tube expanding, or tube cutting,
major city, domestically and internationally. Please write, call, or fax us to
electrically driven tube cleaners locate your area representative.
time-saving, labor-reducing, error- pulling, trimming, facing, or plugging
which, with improvements from preventing expertise into all of the challenge, contact us, and give us the
time to time to keep abreast of Customer Satisfaction/Money Back Guarantee tools we design, manufacture, sell, opportunity to suggest or invent a solution.
advances in metallurgy and If, for any reason, you are not satisfied with your purchase, simply service, and support.
tubular apparatus design, remains return it to us within 10 days, and we will refund the purchase price of If you have drawings, you can mail or fax them
unsurpassed to the present day. the unit, exclusive of shipping and handling costs. The Wilson Torq-Air Matic Expander to us. Or, you can ship us a sample of the tube or
These tools and other Wilson Drive is a good example of a Smart device you are attempting to expand, clean, cut,
tools and accessories are now One Year Limited Warranty Tool. It prevents the operator from over- taper, trim, or otherwise work with. Or, you can
sold to the process, power, HVAC, All Thomas C. Wilson, Inc. products are manufactured, tested, and
rolling or under-rolling a tube, saving call us with the specifics of the job facing you,
OEM manufacturer, boiler repair, inspected in accordance with strict engineering requirements and are
and commercial markets, both warranted to be free from defects in materials and workmanship.* both the material and labor costs of re- and well work with you to find a solution.
domestically and abroad. rolling under-rolled tubes, or pulling and
Delivery replacing over-rolled tubes. The Wilson Before you call us, heres some of the
Our engineering department Thomas C. Wilson, Inc. products are delivered by all major common i.d.mike, Combination Beading information you should have:
is continually updating our carriers, and next day delivery is available. We also have same day, Expander, and the entire line of What type of vessel (fire tube boiler,
current products and developing counter-to-counter delivery on request.
Wils-Away Tube Cleaning Systems are condenser, chiller, heat exchanger, etc.)
new ones to help increase the expert tools that have time-saving, is involved?
efficiency of those working Whats On Your Mind labor-reducing features built into them. What is the outer diameter (OD) of
to build, repair, and maintain Were always interested in your comments! At Thomas C. Wilson Inc.,
we work every day to improve our product offerings and customer service. the tube or tubes?
heat exchangers, boilers,
condensers, chillers/absorbers, We want to know what you think. Please write, call, or fax us with We look forward to the opportunity to What is the gauge (GA) or thickness
and similar pressure vessel
your comments or suggestions, or reach us online at http://www.tcwilson.com. help you and your employees Work of the tube wall?
products. Smarter by using Smarter Tools from From what material are the tubes made?
THOMAS C. WILSON, INC. MAIN FACILITY: Thomas C. Wilson, Inc. How many tubes are there?
Our success through the years 21-11 44th Avenue Long Island City, NY 11101-5088 USA What is the thickness of the tube sheet?
has been a direct result of our (800) 230-2636 (718) 729-3360 Is compressed air available at the work site?
commitment to outstanding fax: (718) 361-2872 e-mail: [email protected]. What type of electric power (voltage and
customer service. From our Hertz) is available?
service hotline to our money
If it is a cleaning application, is water
back guarantee, we are committed
available on-site?
to ensuring not only the quality How to Order
of our products, but also the
complete satisfaction of you, Our sales engineers are available Monday - Friday, 8:30am to 6:30pm EST. We look forward to hearing from you!
our customer. The easiest way to order is to look up the product that you would like to
purchase and note the corresponding part number. Then, call toll free
(800) 230-2636. If you are not sure exactly what tool you need, just give
Sincerely, our experienced staff the details and they will help you find the right
product for your application.
You can use your Visa, Mastercard, or American Express card to
order.
Stephen Hanley * There is a minimum order of $50.
Chief Operating
All Thomas C. Wilson, Inc. products are designed and manufactured in the U.S.A.
Officer & President
* The warranty is subject to conditions and limitations. Call for details.
Heat
Exchanger
Heat Exchanger Tube
Tube
Expanders Expanders and Accessories
and
Accessories Catalog
A comprehensive guide to all
the tools you need to tube or
re-tube condensers, chillers,
absorbers, evaporators, and
Tube expanders Tools for the
coolers. Includes pneumatic,
electric and electronic tube
maintenance
Pneumatic, electric and repair of...
and electronic CONDENSERS
rolling motors chillers
tube cutting, facing,
pulling and
trimming tools
absorbers
coolers
rollers, tube pullers, tubesheet
hole tools, tube cutting tools,
EVAPORATORS
Accessories
TC-2007