TCW Tube Cleaning

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Thomas C. Wilson Inc provides tube cleaning equipment, accessories, and supplies for heat exchangers, boilers, condensers, and other tubular structures. They offer sales support, technical assistance, warranty, and money back guarantees.

Thomas C. Wilson Inc provides tube expanding, cleaning, cutting, pulling, trimming, facing, and plugging tools. They also offer sales, engineering, and technical support services.

Customers can place orders with Thomas C. Wilson Inc by phone, fax, email or through their website. Sales engineers are available by phone and can help customers identify the appropriate product. Major credit cards are accepted for payment.

Tube Cleaning Equipment, Accessories, and Supplies

Tools for cleaning tubes in...


heat exchangers
Fire tube and
water tube boilers
Condensers, chillers,
and absorbers
and other tubular structures
and pressure vessels

Thomas C. Wilson, Inc.


TCCL2-06_TC_insidecover.qxd 6/14/07 10:13 AM Page 1

The right tools for the job To place orders call Toll Free (800) 230-2636 or fax (718) 361-2872
Smarter Tools for Smarter Work
Thomas C. Wilson, Inc.
What are Smart Tools? Were in the Solution Business!
Wilson... Smarter Tools for Smarter Work is more
Service Hotline than just our tag line. We realize that the Many of the innovative tools offered by
A Family Tradition If you have technical questions about tube cleaning and expanding, single largest cost of fabricating, Thomas C. Wilson, Inc. are the result of a
Thomas C. Wilson, Inc. was or any Thomas C. Wilson, Inc. product, call us toll free at (800) 230-2636 maintaining, repairing, or cleaning a customer who came to us with a problem,
founded by my grandfather in and talk to a knowledgeable Thomas C. Wilson, Inc. representative.
boiler, heat exchanger, or other pressure and we created a solution. If you have a tube
1925.The company originally There is a Thomas C. Wilson, Inc. representative or distributor in every
developed a line of air, water, and
vessel is labor. Thats why we build cleaning, tube expanding, or tube cutting,
major city, domestically and internationally. Please write, call, or fax us to
electrically driven tube cleaners locate your area representative.
time-saving, labor-reducing, error- pulling, trimming, facing, or plugging
which, with improvements from preventing expertise into all of the challenge, contact us, and give us the
time to time to keep abreast of Customer Satisfaction/Money Back Guarantee tools we design, manufacture, sell, opportunity to suggest or invent a solution.
advances in metallurgy and If, for any reason, you are not satisfied with your purchase, simply service, and support.
tubular apparatus design, remains return it to us within 10 days, and we will refund the purchase price of If you have drawings, you can mail or fax them
unsurpassed to the present day. the unit, exclusive of shipping and handling costs. The Wilson Torq-Air Matic Expander to us. Or, you can ship us a sample of the tube or
These tools and other Wilson Drive is a good example of a Smart device you are attempting to expand, clean, cut,
tools and accessories are now One Year Limited Warranty Tool. It prevents the operator from over- taper, trim, or otherwise work with. Or, you can
sold to the process, power, HVAC, All Thomas C. Wilson, Inc. products are manufactured, tested, and
rolling or under-rolling a tube, saving call us with the specifics of the job facing you,
OEM manufacturer, boiler repair, inspected in accordance with strict engineering requirements and are
and commercial markets, both warranted to be free from defects in materials and workmanship.* both the material and labor costs of re- and well work with you to find a solution.
domestically and abroad. rolling under-rolled tubes, or pulling and
Delivery replacing over-rolled tubes. The Wilson Before you call us, heres some of the
Our engineering department Thomas C. Wilson, Inc. products are delivered by all major common i.d.mike, Combination Beading information you should have:
is continually updating our carriers, and next day delivery is available. We also have same day, Expander, and the entire line of What type of vessel (fire tube boiler,
current products and developing counter-to-counter delivery on request.
Wils-Away Tube Cleaning Systems are condenser, chiller, heat exchanger, etc.)
new ones to help increase the expert tools that have time-saving, is involved?
efficiency of those working Whats On Your Mind labor-reducing features built into them. What is the outer diameter (OD) of
to build, repair, and maintain Were always interested in your comments! At Thomas C. Wilson Inc.,
we work every day to improve our product offerings and customer service. the tube or tubes?
heat exchangers, boilers,
condensers, chillers/absorbers, We want to know what you think. Please write, call, or fax us with We look forward to the opportunity to What is the gauge (GA) or thickness
and similar pressure vessel
your comments or suggestions, or reach us online at http://www.tcwilson.com. help you and your employees Work of the tube wall?
products. Smarter by using Smarter Tools from From what material are the tubes made?
THOMAS C. WILSON, INC. MAIN FACILITY: Thomas C. Wilson, Inc. How many tubes are there?
Our success through the years 21-11 44th Avenue Long Island City, NY 11101-5088 USA What is the thickness of the tube sheet?
has been a direct result of our (800) 230-2636 (718) 729-3360 Is compressed air available at the work site?
commitment to outstanding fax: (718) 361-2872 e-mail: [email protected]. What type of electric power (voltage and
customer service. From our Hertz) is available?
service hotline to our money
If it is a cleaning application, is water
back guarantee, we are committed
available on-site?
to ensuring not only the quality How to Order
of our products, but also the
complete satisfaction of you, Our sales engineers are available Monday - Friday, 8:30am to 6:30pm EST. We look forward to hearing from you!
our customer. The easiest way to order is to look up the product that you would like to
purchase and note the corresponding part number. Then, call toll free
(800) 230-2636. If you are not sure exactly what tool you need, just give
Sincerely, our experienced staff the details and they will help you find the right
product for your application.
You can use your Visa, Mastercard, or American Express card to
order.
Stephen Hanley * There is a minimum order of $50.
Chief Operating
All Thomas C. Wilson, Inc. products are designed and manufactured in the U.S.A.
Officer & President
* The warranty is subject to conditions and limitations. Call for details.

2007 Thomas C. Wilson, Inc.


Thomas C. Wilson, Inc. 1939-2007
No unauthorized reproduction permitted
24 HOUR SERVICE
365 days a year...Call 1-800-230-2636
www.tcwilson.com

Table of Contents Product Locator


Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . .Page 2 Cleaning Heads
Smart Tube Cleaning . . . . . . . . . . . . . . . . . . . . . . . .Page 26
Kits for Cleaning Heat Exchangers, Condensers and Spiral, Spin Grit and Spin Clean Brushes . . . . . . .Page 27
Other Small Diameter Pressure Vessels Buffing Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 27

Wils-Away Electric Tube Cleaning Kits . . . . . . . . . . .Page 4 Expanding Brushes, Expanding Scrapers . . . . . . .Page 28
(3/8 to 112-Inch OD Tubes) Spiral and Soot Brushes,
Wils-Matic Auto Tube Puncher Kits . . . . . . . . . . . . .Page 6 U-Bend Cleaning Assemblies,
Manual Tube Cleaning Rods and Handles . . . . . . .Page 30
(5/8 to 1-Inch OD Tubes)
MS Series Air-Driven Tube Cleaning Kits . . . . . . . . . .Page 8 Shafts & Casings, Wils-Away Accessories . . . . . .Page 31
(5/8 to 2-Inch OD Tubes) Model A and Model B Cutter Heads,
Blo Gun Air/Water Driven Tube Cleaning Kits . . . . . .Page 10 Universal Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 32
(3/8 to 1-Inch OD Tubes) Cone Cutters, Cutter Wheels,
Wils-Away Pneumatic Tube Cleaning Kits . . . . . . .Page 11 Type C Flexible Holders, Drill Heads . . . . . . . . . . . .Page 33
(3/8 to 112-Inch OD Tubes) Model SE Cutter Heads . . . . . . . . . . . . . . . . . . . . . .Page 34
PG Series Air-Driven Tube Cleaning Kits . . . . . . . . . .Page 12 Model R Cutter Heads . . . . . . . . . . . . . . . . . . . . . . .Page 35
(1/4 to 114-Inch OD Tubes) Model CHJ Cutter Heads . . . . . . . . . . . . . . . . . . . . .Page 36
TP-302 Air-Driven Tube Cleaning Kits . . . . . . . . . . . .Page 14 Model CHJ Cutter Heads (Curved Tubes) . . . . . . . .Page 37
(3/4 to 212-Inch OD Tubes)
Swing Frame Brushes . . . . . . . . . . . . . . . . . . . . . . .Page 37
P Brushes, SPE-DUR/M/K Cutter Bits . . . . . . . . . . .Page 38
Kits for Cleaning Fire Tube and Water Tube Boilers,
PG, PGX-2, TP-302 Accessories . . . . . . . . . . . . . . . .Page 39
and Other Large Diameter Pressure Vessels Universal Expanding Brushes,
Wils-Away Electric Tube Cleaning Kits . . . . . . . . . .Page 16 Type SC Flexible Holders, Sectional Brushes . . . .Page 40
(112 to 412-Inch OD Tubes/Fire Tube Boilers)
Vacuum Cleaners and Accessories . . . . . . . . . . . . . .Page 18
Accessories
(Fire Tube Boilers)
Type HF, MF, MM and FF Adapters . . . . . . . . . . . . .Page 41
FT Series Air-Driven Tube Cleaning Kits . . . . . . . . . .Page 19
Air and Water Hoses . . . . . . . . . . . . . . . . . . . . . . . . .Page 42
(2 to 412-Inch OD Tubes/Fire Tube Boilers)
C Series Air-Driven Tube Cleaning Kits . . . . . . . . . . .Page 20 Pneumatic Accessories . . . . . . . . . . . . . . . . . . . . . .Page 43
(1 to 212-Inch OD Tubes/Water Tube Boilers) Flo-Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 50
ECT Series Air-Driven Tube Cleaning Kits . . . . . . . . .Page 22
(212 to 712-Inch OD Tubes/Water Tube Boilers)
Motor Specification and Parts
Plant Managers Kit . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 23 EP Series Air Motors . . . . . . . . . . . . . . . . . . . . . . . .Page 44
(3/8 to 412-Inch Boilers AND Heat Exchangers) MS, C and ECT Series Air Motors . . . . . . . . . . . . . .Page 46
EP Series Air-Driven Tube Cleaning Kits . . . . . . . . . .Page 24 Blo Gun and PG Series Air Motors . . . . . . . . . . . . . .Page 48
(112 to 612-Inch Boilers and Large Diameter Pressure Vessels) PGX-2 and TP-302 Series Air Motors . . . . . . . . . . . . .Page 49

Charts
Smart Tube Cleaning . . . . . . . . . . . . . . . . . . . . . . . .Page 26
Kits: To order a tube cleaning kit from this catalog, first Curved Tube Data . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 40
determine the tube Inner Diameter (ID) beyond the Tube ID Smart Chart . . . . . . . . . . . . . . . . . . . . . . . . .Page 42
expanded area of the tube within the tubesheet. If you do
Boiler and Condenser Tube Sizes: Inches . . . . . . .Page 52
not know the tube Inner Diameter, use the Tube ID Smart
Boiler and Condenser Tube Sizes: Millimeters . . . . . .Page 53
Chart on page 42 and charts on Page 52, 53 and 54.
American Standard Welded and
Cleaning Heads: Use the Smart Tube Cleaning chart on Page Seamless Steel Pipe . . . . . . . . . . . . . . . . . . . . . . . . .Page 54
26 to select the best cleaning head for your application.
Millimeter/Inch and Decimal/Fraction Conversions . .Page 54

Special Application Cleaning Kits


Illustrations for this catalog were supplied by American Precision,
Gas Line Renewal, Aerco Water Heater and
Babcock & Wilcox and Yuba.
Catalyst Cleaning Kits . . . . . . . . . . . . . . . . . . . . . . . .Page 51

3
Heat Exchangers/Condensers
Wils-Away Electric Tube Cleaning System
Applications
Cleaning Straight and Curved Tubes in Heat Exchangers,
Condensers, Chillers, Absorbers, Water Heaters, Coolers, and
Other Small Diameter Pressure Vessels
3/8 112-Inch (9.5 to 38.1mm) Outer Diameter Tubes
Removing Light to Medium Soft Deposits
Specifications
Dolly-Mounted
Drive Unit: 55 lbs.; 12" H x 23" W x 1112" D
(25Kg; 305 x 584 x 292mm)
Compact Drive Unit: 35 lbs; 10" H x 18" W x 812" D
(16Kg; 254 x 457 x 216mm)
Speed: 1,725 rpm
Power: 1/2 HP (WAW-500 Series)
1 HP (WAW-1000 Series)

Wils-Away Kit Includes:


Electric Drive Unit (either Dolly-Mounted or Compact Unit)
Foot Pedal-Single Direction
Spare Safety Shaft Coupling (WAW-500 Series only)
25-Foot Shaft & Casing (7.6M)
Set of 6 Nylon Spiral Brushes
-or-
Expanding Bronze Brush and Spare Refill Set
Service Manual SM-223 (WAW500, 1000) SM-244 (WAW-520)

Twin foot pedal (for remote forward/reverse control) is an


optional accessory. (Page 31)

Tube ID Range Complete consists Drive Flexible Shaft 6 Nylon1 Expanding2


- and - - and - - or -
Inches (mm) Kit of Unit & Casing Spiral Brushes Bronze Brush
.281 - .311 (7.1 - 7.9) 61746-4025
.312 - .342 (7.9 - 8.7) 9720-0015 61746-4028
.343 - .374 (8.7 - 9.5) 61746-4031
(8 x 32 Female Thread)
.375 - .405 (9.5 - 10.3) 61746-4034
.406 - .436 (10.3 - 11.1) 62501-4037
.437 - .499 (11.1 - 12.7) WAW-500 9600 9722-0025 62501-4043
.500 - .561 (12.7 - 14.2) (Dolly-Mounted) (1/4 x 28 Female Thread) 62501-4050
.562 - .624 (14.2 - 15.8) - or - - or - 62501-4056 9900-3003
.625 - .686 (15.9 - 17.4) WAW-520 62501-4062 9900-3006
.687 - .749 (17.4 - 19.0) (Compact Unit) 9506 62501-4068 2456-30023
.750 - .811 (19.0 - 20.6) 115V 50/60 Hz 9724-0025 62501-4075 2456-30033
.812 - .874 (20.6 - 22.2) 62501-4081 2456-30043
(1/4 x 28 Female Thread)
.875 - .936 (22.2 - 23.8) 62501-4087 2456-30063
.937 - .999 (23.8 - 25.4) 62501-4093 2463-30043
1.000 - 1.061 (25.4 - 26.9) 62501-4100 2463-30053
1.062 - 1.124 (26.9 - 28.5) 2463-30074
WAW-1000 9728-0025
1.125 - 1.186 (28.5 - 30.1) 9610 2463-30084
115V 50/60 Hz (9/16 x 12 Male Thread)
1.187 - 1.249 (30.1 - 31.4) 2470-30024
Product Details Page 31 Page 27 Page 28

For other than 115V 50/60Hz units, order WAW-510 (220V 50/60Hz), WAW-530 (115V 50Hz), WAW-540 (220V 60Hz),
WAW-550 (220V 50Hz), or WAW-1100 (220V 50/60Hz).
1. For steel spiral brushes, change the last four digits of the Part No. to 0XXX, for stainless steel 2XXX, for brass 3XXX.
2. For expanding brush with nylon bristles, change the last four digits to 4XXX, for stainless steel 5XXX, for steel 0XXX.
3. These expanding brushes require an adapter (Part No. 9589).
4. These expanding brushes require an adapter (Part No. 9798).
4
(800) 230-2636 or fax (718) 361-2872 or [email protected]

Smart Tool
Runs wet or dry. When run wet, water aids cleaning action, flushing away scale.
When water is clear, the tube is clean!
Operates both forward and reverse with twin foot pedal.
Simultaneous foot-controlled activization of motor direction and water flushing
enable one-man operation.
Available as either dolly-mounted or compact easy-to-carry unit. Both units
include storage compartment for accessories.

Safety Shaft Coupling:


WAW-500 Series drive units are
equipped with a safety shaft
coupling that snaps under
accidental overload, protecting the
shaft from breakage. A spare
coupling and removal tool are
supplied with each kit.

Accessories

Spin Grit Spin Clean SPE-DUR Cutter Bit Buffing Tool Expanding Model A U-Bend
Brush Brush with Adapter with Drill Tip Scraper Cutter Head Cleaning Assembly


62622-0005
62551-0050
7162-9949
62622-0006
7163-9949
7163-9672
62551-0075 7164-9664 2569-9587
62615-0075 62622-0007 7211-9662 62690-5000
7165-9950
7166-9950 2575-9587 (Brass Cup
62551-0100 62615-0100 7212-9662 Brush Type)
7167-9666 3055-9589
7168-9666 7213-9795
62622-0010 2578-9589 62660-0075
7169-9666 7218-9791
62551-0125 62615-0112 (Stainless Steel
7170-9667 2586-9589
7171-9667 7215-9665 Wheel Brush Type)
7172-9667 2592-9589
7216-9665 62660-0100
7173-4386 7217-4387
62615-0175 2600-9589 (Stainless Steel
7778-4386
62626-6759 7282-4385 Wheel Brush Type)
7792-4386 2606-9798
Page 27 Page 27 Page 38 Page 27 Page 28 Page 32 Page 30

5
Heat Exchangers/Condensers
Wils-Matic Auto Tube Puncher
Applications
Cleaning Straight Tubes in Heat Exchangers, Condensers,
Chillers, Absorbers, Water Heaters, Coolers and Other Small
Diameter Pressure Vessels
1/2 114-Inch (15.9 to 31.8 mm) Outer Diameter Tubes
Removing Light to Medium Soft Deposits

Specifications
Dolly Mounted
Drive Unit: 85 lbs.; 42" H x 30" W x 16" D
(38kg, 1067 x 762 x 406 mm)
(excluding Gun Assembly and Shaft)
Shaft Speed 1,725 rpm
Shaft Feed Rate 4.2 feet (1.3M) per second
Feed Force 60 lbs. (267N)
Motor Power 1 HP (0.75kW)
Input Power 15 amps
Voltage/Frequency 115 volt 60 Hz
(220 volt 50/60 Hz available)

Wils-Matic Kit Includes


Electronic Drive Unit with portable dolly
Feeder Gun Assembly
Feeder Gun Safety Harness
Shaft & Casing - 45 feet
Shaft Length Stop unit
Service Manual SM-165

Patent Pending

Feeder Gun
Tube ID Range Complete Drive Flexible Shaft Shaft Length
consists and and Assembly & Safety and
Kit* of Unit & Casing Stop Unit
Inches (mm) Harness
.437 - .499 (11.1 - 12.7) 9722-0045
.500 - .561 (12.7 - 14.2) WAM-5500-375 9992-4030
(1/4 x 28 Female Thread)
.562 - .624 (14.2 - 15.8)
.625 - .686 (15.9 - 17.4) 9992-3105
.687 - .749 (17.4 - 19.0) 9992-1600 &
.750 - .811 (19.0 - 20.6) 9992-3150
9724-0045
.812 - .874 (20.6 - 22.2) WAM-5500-500 9992-4000
(1/4 x 28 Female Thread)
.875 - .936 (22.2 - 23.8)
.937 - .999 (23.8 - 25.4)
1.000 - 1.061 (25.4 - 26.9)

Product Details: Page 31 Page 7 Page 7

* For 220V 50/60Hz units, order WAM-5520-375 and WAM-5520-500


Longer length available (see page 31)

6
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Wils-Matic Auto Tube Puncher

Smart Tool
Simultaneous hand-controlled activation of
motor direction, shaft feed, and water flushing
enable one-man operation
Feeder Gun Unique non-slip feeding
Adjustable forward end limit stop
Quick plug & play start up
Shaft &
Casing

Drive
Unit

How it works
During operation, a feeder gun controls
shaft rotation, shaft feed, and the water flow.
By just pressing the top of the trigger, you
will rotate the shaft clockwise, start water
flow, and feed the Shaft & Casing into the
tube. By pressing the bottom of the trigger,
you will reverse the shaft rotation and pull
out the Shaft & Casing from the inside of the
tube. The distance to be cleaned is set by an
adjustable Shaft & Casing length stop unit,
and the shaft feed stops when it reaches the
set distance.

Nylon Brush Diameter Spin Brush Diameter Spin Brush Diameter


Spiral Brushes Inches (mm) Grit Brush Inches (mm) Clean Brush Small Large
62501-4043 7/16 (11.1) 62551-0062 5/8 (15.9)
62501-4050 1/2 (12.7)
62551-0075 3/4 (19.1) 62615-0075 .500 .750
62501-4056 9/16 (14.3)
62501-4062 5/8 (15.9)
62501-4068 11/16 (17.5) 62551-0100 1 (25.4) 62615-0100 .625 1.000
62501-4075 3/4 (19.1)
62501-4081 13/16 (20.6)
62615-0112 .750 1.125
62501-4087 7/8 (22.2)
62501-4093 15/16 (23.8)
62551-0125 1 1/8 (28.6)
62501-4100 1 (25.4) 62615-0175 1.000 1.375

Page 27 Page 27 Page 27

7
Heat Exchangers/Condensers
MS Series Air-Driven Tube Cleaning System

Applications
Cleaning Straight Tubes in Heat Exchangers, Condensers, Chillers, Absorbers,
Small Diameter Boilers, and Other Pressure Vessels under 2 Inches Outer
Diameter Pipelines
5/8 2-Inch (15.9 to 50.8mm) Outer Diameter Tubes
Removing Light to Moderate Scale
Specifications
Speed: 8,000 to 10,000 rpm
Air: 80 to 125 psi
Motor: Steel rotor blades and precision ground surfaces result in
high-performance and durability

Shell and Tube Heat Exchanger


MS Series Kit Includes:
MS Air Motor
Type C Flexible Holder
Expanding Steel Brush with Spare Refill Set
Model A Cutter Head with 4 Spare Sets of Cutters
25-Foot Air Line with Couplings
Spare Set of Rotor Blades and Wrench
Tool Box
Service Manual SM-149

Tube ID Range Complete consists Air - and - Type C - and - Expanding- and - Model A - and - Air Hose Motor Diam.
Inches (mm) Kit of Motor Flexible Holder Steel Brush Cutter Head Part No. Inches Inches (mm) CFM
.500 - .624 (12.7 - 15.8) MS-0 2996 7000-0001 7211 15/32 (11.9) 9
2261 9388-0025 3/16
.625 - .749 (15.9 - 19.0) MS-1 3002 7000-0005 7212 9/16 (14.3) 10
.750 - .780 (19.0 - 19.8) MS-1A 2456-0002
3050 2265 7213 11/16 (17.5) 12
.781 - .874 (19.8 - 22.2) MS-1B 2456-0003 7040-0025 1/4
.875 - .999 (22.2 - 25.4) MS-3 8984 2456-0004 7215 49/64 (19.4) 13
2279
1.000 - 1.124 (25.4 - 28.5) MS-4 8987 2463-0003 7216 7/8 (22.2) 18
8971-0025 3/8
1.125 - 1.217 (28.5 - 30.9) MS-5 8989 2285 2463-0007 7217 31/32 (24.6) 25
1.218 - 1.311 (31.0 - 33.3) MS-6 8992 2303 2470-0002 7282 1332 (27.8) 30
1.312 - 1.499 (33.3 - 38.1) MS-7 2477-0001 5788
8997 8972-0025 3/8 11764 (32.1) 35
1.500 - 1.749 (38.1 - 44.4) MS-8 2296 2477-0005 5183
1.750 - 1.875 (44.4 - 47.6) MS-10 8999 2484-0006 7231 1916 (39.9) 40

Product Details: Page 46 Page 33 Page 28 Page 32 Page 42

8
(800) 230-2636 or fax (718) 361-2872 or [email protected]

Smart Tool
Complete kit includes air motor, all required
accessories, spare parts, air hose, and tools required
for a thorough tube cleaning job.
Powerful 10,000 rpm air motor cleans in one pass,
saving time and improving productivity.
Kit includes two cleaning heads: expanding brush
quickly and efficiently removes light deposits while
Model A Cutter Head cuts through harder scale.
Minimal moving parts improve reliability and durability.
Kit includes spare rotor blades and wrench, as well as
air hose.

Surface Condenser
Accessories

Expanding Model B Buffing Buffing Tool Model M Air Air Line Kit Weight (Less Options)
Scraper Cutter Head Tool with Drill Tip Cutter Bit Valve Lubricator Pounds (Kg)
2569 8061 7771-4141 438 (1.9)
2575 8062 62624-9010 62622-9010 7772-4142 478 (2.2)
3055 7774-4143 52035 514 (2.4)
8063 62624-8010 62622-8010
2578 7775-4143 534 (2.6)
2586 8065 7776-4144 6 (2.7)
62624-7010 62622-7010
2592 8066 7777-4144 712 (3.4)
2600 8067 62625-4140 62626-4140 7778-4145 8 (3.6)
2606 8068 7779-4146 1212 (5.7)
2625 8069 7793-4146 8774 52399 13 (5.9)
62625-9395 62626-9395
2617 8070 7795-4147 1418 (6.4)
2634 8071 16 (7.3)

Page 28 Page 32 Page 27 Page 27 Page 38 Page 43 Page 43

9
Heat Exchangers/Condensers
Blo-Gun Air/Water Actuated Tube Cleaning System
Applications
Cleaning Tubes in Heat Exchangers, Condensers, Chillers,
Absorbers, Water Heaters, Coolers, and Other Small Diameter
Pressure Vessels
3/8 1-Inch (9.5 to 25.4mm) Outer Diameter Tubes
Removing Light to Medium Soft Deposits
Ideal for Removing Soft Mud or Marine Growth that is Typical in
Steam Condensers, Chillers, and Absorbers
Smart Tool
Fastest method for cleaning tubes. Ideal when time is critical
and there is a large number of tubes to clean!
Lightweight tool minimizes user fatigue, and Blo-Gun can be
used anywhere.
Re-usable Blo-Plugs or Blo-Brushes are economical.
Can be powered by compressed air or water.
Safety shield protects operator.
No trigger: just push forward to activate!

Blo-Gun Kit Includes


Blo-Gun with Spare Shield
Package of 25 Blo-Plugs
Package of 6 Blo-Brushes
Air/Water Hose
Tool Box
Service Manual SM-16

Blo-Plugs Blo-Brushes
Tube ID Range Complete consists Blo- - and - (Pckg of 25) - and - (Pkg of 6) - and - Spare - and - Air/Water
Inches (mm) Kit of Gun Part No. Diam. Part No. Diam. Shield Hose
.287 - .314 (7.3 - 8.0) 9642-0018 .287
.315 - .328 (8.0 - 8.3) 9642-0020 .315
.329 - .369 (8.3 - 9.4) 9642-0022 .329
.402 - .429 (10.2 - 10.9) 8296-0018 .402 8301-0018 .412
.430 - .443 (10.9 - 11.3) 8296-0020 .430 8301-0020 .440
.444 - .458 (11.3 - 11.6) 8044 8296-0022 .444 8301-0022 .454
.527 - .540 (13.4 - 13.7) 8297-0018 .527 8302-0018 .550
.541 - .554 (13.7 - 14.1) 8297-0019 .541 8302-0019 .565
.555 - .568 (14.1 - 14.4) 8297-0020 .555 8302-0020 .580 8086 8973-0025
BG
.569 - .583 (14.4 - 14.8) 8297-0022 .569 8302-0022 .594 (1/2 Inch)
.652 - .679 (16.5 - 17.2) 8298-0018 .652 8303-0018 .677
.680 - .693 (17.2 - 17.6) 8298-0020 .680 8303-0020 .705
.694 - .708 (17.6 - 18.0) 8298-0022 .694 8303-0022 .719
.777 - .804 (19.7 - 20.4) 8299-0018 .777 8304-0018 .807
.805 - .818 (20.4 - 20.8) 8299-0020 .805 8304-0020 .835
8045
.819 - .833 (20.8 - 21.2) 8299-0022 .819 8304-0022 .849
.902 - .929 (22.9 - 23.6) 8300-0018 .902 8305-0018 .935
.930 - .943 (23.6 - 24.0) 8300-0020 .930 8305-0020 .961
.944 - .958 (24.0 - 24.3) 8300-0022 .944 8305-0020 .975
Product Details: Page 48 Page 42
Accessories
Tube ID Range Dowel Brush
Inches (mm) Brush Diam.
.652 - .665 (16.6 - 16.9) 62728-0018 .662
Nozzle Extension .666 - .679 (16.9 - 17.3) 62728-0019 .676
.680 - .693 (17.3 - 17.6) 62728-0020 .690
.694 - .707 (17.6 - 18.0) 62728-0022 .704
Description Part No.
.777 - .790 (19.7 - 20.1) 62729-0018 .787
18-Inch Nozzle Extension 8471-0018 .791 - .804 (20.1 - 20.4) 62729-0019 .801
24-Inch Nozzle Extension 8471-0024 Dowel Brush .805 - .818 (20.4 - 20.8) 62729-0020 .815
30-Inch Nozzle Extension 8471-0030 .819 - .832 (20.8 - 21.1) 62729-0022 .829
Service Manual SM-16 .902 - .915 (22.9 - 23.3) 62730-0018 .912
Tool Box 6404-0002 .916 - .929 (23.3 - 23.6) 62730-0019 .926
.930 - .943 (23.6 - 24.0) 62730-0020 .940
.944 - .957 (24.0 - 24.3) 62730-0022 .954
10
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Wils-Away Pneumatic Tube Cleaning System
Applications
Cleaning Tubes in Heat Exchangers, Condensers, Chillers,
Absorbers, Water Heaters, Coolers, and Other Small
Diameter Pressure Vessels
3/8 112-Inch (9.5 to 38.1mm) Outer Diameter Tubes
Removing Medium to Hard Deposits
Ideal Cleaning System when Electric Power is Not
Available
Air Motor Enables Operator to Control Speed of Cleaning
Head and Shaft & Casing Rotation
Specifications
Dolly-Mounted
Drive Unit: 58 lbs.; 12" H x 23" W x 1112" D
(26Kg; 305 x 584 x 292mm)
Compact Drive Unit: 32 lbs; 10" H x 18" W x 812" D
(14Kg; 254 x 457 x 216mm)
Speed: 500 to 3,000 rpm
Air Consumption: 15 CFM @90 psi (WAW-3000)
40 CFM @90 psi (WAW-4000)
Power: 112 HP (WAW-3000)
4 HP (WAW-4000)
Air Hose: 3/8-Inch Minimum
1/2-Inch - 50 Feet - Part No. 9600-0121
Smart Tool
Kit includes drive unit and all accessories
required for thorough tube cleaning.
Spiral brushes clean many tubes in one pass.
Expanding brush removes heavier deposits.
Runs wet or dry without lubrication.
When run wet, water aids cleaning action and flushes
away debris. When the water is clear, the tube is clean!
WAW-3000 offers forward/reverse drive via remote
foot pedal.
Wils-Away Pneumatic Kit Includes
Air-activated foot pedal ensures operator safety.
Dolly-Mounted or Compact Drive Unit with Tool Compartment
Flexible Shaft & Casing
Foot Pedal
6 Nylon Spiral Brushes The WAW-3000 and WAW-4000 use the same
- or - accessories as the WAW-500-1000 series, so
Expanding Bronze Brush and Spare Refill Set refer to the chart on Page 5 for accessories.
Service Manual SM-243 (WAW-3000) SM-226 (WAW-4000)

Tube ID Range Complete consists Drive Flexible Shaft 6 Nylon1 Expanding2


- and - - and - - or -
Inches (mm) Kit of Unit & Casing Spiral Brushes Bronze Brush
.281 - .311 (7.1 - 7.9) 61746-4025
.312 - .342 (7.9 - 8.7) 61746-4028
.343 - .374 (8.7 - 9.5) 9720-0015 61746-4031
.375 - .405 (9.5 - 10.3) (8x32 Female Thread) 61746-4034
.406 - .436 (10.3 - 11.1) 62501-4037
.437 - .499 (11.1 - 12.7) 62501-4043
9722-0025
.500 - .561 (12.7 - 14.2) WAW-3000 62501-4050
(1/4x28 Female Thread)
.562 - .624 (14.2 - 15.8) (112 HP 9502 62501-4056 9900-3003
.625 - .686 (15.9 - 17.4) Compact Unit) 62501-4062 9900-3006
.687 - .749 (17.4 - 19.0) -or- -or- 62501-4068 2456-30023
.750 - .811 (19.0 - 20.6) WAW-4000 9724-0025 62501-4075 2456-30033
.812 - .874 (20.6 - 22.2) (4 HP Dolly- 9800 (1/4x28 Female Thread) 62501-4081 2456-30043
.875 - .936 (22.2 - 23.8) Mounted Unit) 62501-4087 2456-30063
.937 - .999 (23.8 - 25.4) 62501-4093 2463-30043
1.000 - 1.061 (25.4 - 26.9) 62501-4100 2463-30053
1.062 - 1.124 (26.9 - 28.5) 2463-30074
9728-0025
1.125 - 1.186 (28.5 - 30.1) 2463-30084
(9/16x12 Male Thread)
1.187 - 1.249 (30.1 - 31.4) 2470-30024
Product Details: Page 31 Page 27 Page 28
1. For steel spiral brushes, change the last four digits of the Part No. to 0XXX, for stainless steel 2XXX, for brass 3XXX.
2. For expanding brush with nylon bristles, change the last four digits to 4XXX, for stainless steel 5XXX, for steel 0XXX.
3. These expanding brushes require an adapter (Part No. 9589).
4. These expanding brushes require an adapter (Part No. 9798).

11
Heat Exchangers/Condensers
PG Series Air-Driven Tube Cleaning System
Applications
Cleaning Tubes in Heat Exchangers, Condensers,
Refinery Fixtures, Chillers, Absorbers, Water
Heaters, Coolers, Evaporators, and Other Small
Diameter Pressure Vessels
1/4 114-Inch (6.4 to 31.8 mm) Outer Diameter Tubes
Removing Heavy Deposits and Cleaning Out
Clogged Tubes

Specifications
Speed: 8,000 to 10,000 rpm
Air: 80 to 125 psi
Motor: Two models cover a wide
range of tube sizes

PG Series Kit Includes:


PG or PGX-2 Air Motor
4 5-Foot Drill Shafts
2 M Cutter Bits
2 M/SPE-DUR Cutter Bits
Spare Rotor Blades
3/8-Inch Scavenging Hose (15 Feet/4.5M)
Set of Spare Rotor Blades, Rotor Wrench, and
Adjustable Wrench
Tool Box
Service Manual SM-22 (PG Series) SM-23 (PGX Series)

Tube ID Range Complete consists Air - and - 5-Foot Ext. - and - M Cutter - and - M/SPE-DUR Scavenging
Inches (mm) Kit of Motor Shafts (4) Bits (2)* Bit Adapters (2) Hose
.187 - .205 (4.7 - 5.2) 61242-00XX*
.206 - .304 (5.2 - 7.7) 62327-00XX*
.305 - .318 (7.7 - 8.1)
PG 7005 60605-00XX*
.319 - .374 (8.1 - 9.5)
.375 - .437 (9.5 - 11.1) 7769
6207-0005 7189
.438 - .499 (11.1 - 12.7) 7770
.500 - .562 (12.7 - 14.3) 6208-0005 7771 7192 8042-0015
.563 - .624 (14.3 - 15.8) 7786 (3/8 Inch)
6209-0005 7194
.625 - .686 (15.9 - 17.4) 7772
.687 - .749 (17.4 - 19.0) 7773
.750 - .811 (19.1 - 20.6) PGX-2 9288 6210-0005 7774 7196
.812 - .874 (20.6 - 22.2) 7775
.875 - .937 (22.2 - 23.8) 7776
.938 - .968 (23.8 - 24.6) 6211-0005 7790 7199
.969 - 1.062 (24.6 - 27.0) 7777

Product Details: Page 48/49 Page 39 Page 38 Page 39 Page 42

* For Inner Diameter Range .187 - .374 Inches (4.7-9.5mm), a Bit and Shaft Assembly is provided. Insert 24, 36, or 48 as the last two digits of the
Part No. to designate the Shaft length that is required.

12
(800) 230-2636 or fax (718) 361-2872 or [email protected]

Smart Tool
Carbide-tipped Type M Cutter Bits
literally drill through the heaviest
deposits... even totally clogged tubes!
Cleaning depth is easily increased by
adding 5-foot hollow extension shafts.
Scavenging hose sends water down
the extension shafts, cooling the cutter
bit and providing flushing action.
Water flushing clears away debris.
When water is clear, the tube is clean!
Direct drive increases power and
minimizes moving parts.

Accessories

Brush and Shaft P Brush P Brush SPE-DUR Air Hose Air Line
Assembly (St. Steel)* (Steel) Adapter Cutter Bit Part No. Inches Lubricator
62280-21XX 62280-0018
62430-21XX 62430-0021
62432-21XX 61746-0031
8973-0025 1/2 53360
62433-21XX 61746-0032
8543-0138 7162
9275
8543-0143 7163
8543-0150 9276 7164
8543-0155 7165
9379
8544-0162 7166
8544-0167 7167
8544-0174 9283 7168 8975-0025 3/4 53361
8544-0182 7169 (Armored)
8545-0186 7170
8545-0193 9284 7171
8545-0196 7172

Page 39 Page 38 Page 39 Page 38 Page 42 Page 43

* For Bronze brushes, change last four digits to 31XX, for Nylon 41XX.
For Bronze P Brush, change last four digits to 3XXX, for Nylon 4XXX.

13
Heavy-Duty Tube Cleaning
TP-302 Air-Driven Tube Cleaning System
Applications
Cleaning Tubes in Heat Exchangers, Condensers, Refinery
Fixtures, Chillers, Absorbers, Water Heaters, Coolers,
Evaporators, and Other Small Diameter Pressure Vessels
3/4 212-Inch (19.1 to 63.5 mm) Outer Diameter Tubes
Removing Heavy Deposits and Cleaning Out Clogged
Tubes
Specifications
Speed: 6,800 rpm
Air: 80 to 125 psi
Motor: Powerful enough to clean tubes up
to 50 feet long

TP-302 Kit Includes:


TP-302 Air Motor
4 5-Foot Extension Shafts
2 M Cutter Bits
2 M/SPE-DUR Cutter Bit Adapters
3/8-Inch Scavenging Hose (15 Feet/4.5M)
Trolley (fits 2-Inch pipe)
Set of Pulley Blocks and 50-Foot Rope
Set of Spare Rotor Blades, Rotor Wrench, and
Adjustable Wrench
Service Manual SM-135

Tube ID Range Complete includes Air - and - 5-Foot Ext. - and - M Cutter - and - M/SPE-DUR - and - Scavenging
Inches (mm) Kit Motor Shafts (4) Bits (2)* Bit Adapters (2) Hose
.687 - .749 (17.4 - 19.0) 7773
.750 - .811 (19.1 - 20.6) 6210-0005 7774 7196
.812 - .874 (20.6 - 22.2) 7775
.875 - .937 (22.2 - 23.8) 7776
.938 - .968 (23.8 - 24.6) 7790
.969 - .999 (24.6 - 25.4) 9267
7777
1.000 - 1.062 (25.4 - 27.0) (Air Motor) 6211-0005 7199
1.063 - 1.124 (27.0 - 28.5) 7791
1.125 - 1.187 (28.6 - 30.1) 4993 7778
1.188 - 1.249 (30.2 - 31.7) TP-302 (Trolley) 7792 8042-0015
1.250 - 1.311 (31.8 - 33.3) 7779 (3/8 Inch)
7288
1.312 - 1.374 (33.3 - 34.9) 5442 7793
1.375 - 1.436 (34.9 - 36.5) (Pulley Blocks 6212-0005 7780
1.437 - 1.499 (36.5 - 38.1) and Rope) 7794
7202
1.500 - 1.561 (38.1 - 39.6) 7795
1.562 - 1.624 (39.7 - 41.2) 8500 7796
1.625 - 1.749 (41.3 - 44.4) (Muffler) 7781 7203
1.750 - 1.874 (44.5 - 47.6) 6213-0005 * *
1.875 - 1.999 (47.6 - 50.8) * *
2.000 - 2.125 (50.8 - 54.0) * *
Product Details: Page 49 Page 39 Page 38 Page 39 Page 42

* For 1.750 (44.5mm) and larger Inner Diameter tubes, select a Type K Cutter Bit and K Cutter Bit Adapter.

14
(800) 230-2636 or fax (718) 361-2872 or [email protected]

Smart Tool
Carbide-tipped Type M Cutter Bits
literally drill through the heaviest
deposits... even totally clogged tubes!
Cleaning depth is easily increased
by adding 5-foot hollow extension
shafts.
Scavenging hose sends water
down the extension shafts, cooling
the cutter bit and providing flushing
action. When water is clear, the
tube is clean!
Direct drive increases power and
minimizes moving parts.
Select Type K Cutter Bit for cleaning
tubes over 1.750 inches (44.5mm)
Inner Diameter. Be sure to also order
Wilson K Cutter Bit Adapter.
Optional SPE-DUR Cutter Bit
features negative rake angle.
Ideal for breaking through totally
clogged tubes.
After using cutter bit to unclog tube,
use P Brush to clean out remaining
debris. Be sure to order P Brush
adapter.

Accessories

SPE-DUR P Brush P Brush K Cutter K Cutter Armored Air Hose Air Line
Cutter Bit (Steel) Adapter Bit Bit Adapter Part No. Inches Lubricator
7167 8544-0167 - -
7168 8544-0174 9283 - -
7169 8544-0182 - -
7170 8545-0186 - -
7171 8545-0193 - -
8545-0196 - -
7172
8545-0200 9284 - -
7173 8545-0206 - -
- 8545-0211 - -
- 8545-0218 - - 8976-0025 1 53363
- 8545-0225 - -
- 8545-0230 9285 - -
- 8545-0235 - -
- 8542-0145 7703 7717
8568
- - -
8542-0150
- - -
- 8542-0161 - -
- 8542-0175 7705 7730
- 8542-0188 8570 7706
- 8542-0194 7707 7720

Page 38 Page 38 Page 39 Page 38 Page 39 Page 42 Page 43

15
Fire Tube Boilers
Wils-Away Electric Tube Cleaning System
Applications
Cleaning Straight Tubes in Fire Tube Boilers, Air
Heaters, and Other Pressure Vessels
112 412-Inch (38.1 to 114.3 mm) Outer Diameter Tubes
Removing Soot and Scale
Specifications
1 HP Drive Unit: 62 lbs. (28kg)
2 HP Drive Unit: 72 lbs. (32kg)
Dimensions: 12" H x 23" W x 1112" D
(305 x 584 x 292mm)
Speed: 1,725 rpm
Power: 1 HP (WAW-1500-1600)
2 HP (WAW-2500-2600)
Current: 115 Volt 50/60Hz (WAW-1500)
220 Volt 50/60Hz (WAW-1600)
220 Volt 60Hz (WAW-2500)
220 Volt 50Hz (WAW-2600)

Wils-Away Kit Includes:


Electric Drive Unit with Detachable Dolly and
Built-In Tool Box
Foot Pedal-Single Direction
25-Foot (7.6M) Flexible Shaft & Casing
Vacuum Connector Nozzle
Set of 6 Steel Spiral Brushes and Adapter
- or -
Expanding Steel Brush with
Spare Refill Set and Adapter
Service Manual SM-223

Tube ID Range Complete consists Drive - and - Shaft & - and - 6 Steel - and - Shaft - or - Expanding
Inches (mm) Kit of Unit Casing Spiral Brushes Adapter Steel Brush
1.250 - 1.499 (31.8 - 38.1) 62540-0125 2477-0001
1.500 - 1.749 (38.1 - 44.4) 9730-9025 62540-0150 2477-0006
9893
1.750 - 1.999 (44.5 - 50.8) (9/16 x 12 62540-0175 2492-0006
(1/4 FEM
2.000 - 2.249 (50.8 - 57.1) Male Thread) 62540-0200 2501-0007
WAW-1500 9610 NPT)
2.250 - 2.499 (57.2 - 63.5) 62540-0225 3441-0005
2.500 - 2.749 (63.5 - 69.8) 62540-0250 3441-0010
2.750 - 2.999 (69.9 - 76.2) 62540-0275 3456-0003
3.000 - 3.249 (76.2 - 82.5) 62540-0300 3456-0006
9894
3.250 - 3.449 (82.6 - 88.9) 9732-0025 62540-0325 3470-0004
(1/4 FEM
3.500 - 3.749 (88.9 - 95.2) (3/4 x 10 62540-0350 3470-0007
WAW-2500 9630 NPT)
3.750 - 3.999 (95.3 - 101.6) Male Thread) 62540-0375 3470-0009
4.000 - 4.250 (101.6 - 108.0) 62540-0400 4060-0006

Product Details: Page 31 Page 27 Page 29

16
(800) 230-2636 or fax (718) 361-2872 or [email protected]

Smart Tool
Each kit includes electric drive unit and all accessories and tools
required for thorough tube cleaning.
Spiral steel brush removes soot in one pass.
Expanding brush cuts through scale.
Optional vacuum unit collects soot, keeping work area clean.
Optional twin foot pedal enables forward/reverse drive.

For air-powered tube cleaning, specify the WAW-4500


Pneumatic Tube Cleaning System. Determine tube Inner Diameter,
then select components and accessories from the WAW-1500-2500
charts. WAW-4500 uses 1/2-inch Air Hose.

Accessories 2 HP Vacuum
Cleaner

Expanding Drill Head Vacuum Connector Vacuum Vacuum


Scraper with Universal Nozzle Assembly Cleaners Kits
2606-4151 5185 9877-1500 9487-1000: General
2617-6759 5186 9877-1750 9487 Purpose Vacuum Kit
2634-6759 7225 9877-2000 2 HP Motor with 9490-0000: Disposable 4 HP Vacuum
7985-3070 406-2180 9877-2250 15-gallon Drum Vacuum Bags (Pkg of 5) Cleaner
7987-3070 9877-2500 (115V 60Hz) 9487-2000: Filter Bag
405-4129
7989-6261 9877-2750 9488-0010: 10-ft Hose
- or -
7991-3077 403-2202 9877-3000
9715-0300: General
7992-3079 402-2202 9877-3250 9715-1055
Purpose Vacuum Kit
7993-3079 9877-3500 4 HP Motor with
9715-0100: 15-ft Hose
7994-6930 401-2202 9877-3750 55-gallon Drum
9715-0400: Main Filter
7995-6930 9877-4000 (115V 60Hz)
9715-0500: Pre Filter
3571-2705 400-4500 9877-4250

Page 29 Pages 32-33 Page 18 Page 18

17
Fire Tube Boilers
Vacuum Cleaners and Accessories
Wilson Vacuum Cleaners collect the soot that is removed from fire tube Two industrial quality vacuum cleaner motors are available. The 2 HP
boilers when they are cleaned. The Wilson Vacuum Nozzle fits over the motor comes with a 15-gallon dolly-mounted drum. The 4 HP motor can
Shaft & Casing (if you are cleaning with a Wils-Away) or air line and be purchased separately or with a 55-gallon dolly-mounted drum. Each
connects to the vacuum units hose, so that the soot being removed vacuum cleaner uses a reusable vacuum bag and disposable filter
from the boilers tubes is drawn into the vacuum cleaner. bags. The 4 HP unit has an additional pre-filter. The Wilson General
Purpose Kit includes all required accessories and is a very good value.
2 HP Vacuum Cleaner with Dolly Specifications:
Motor HP: 2
Power: 115 Volt 12.9 Amps or 220 Volt 6.5 Amps
Capacity: 15 Gallons
Static Water Lift: 110 Inches
Air Displacement: 114 CFM
Shipping Weight: 65 lbs. (29 Kg)

Product Description Part No.


2 HP Vacuum Cleaner (Dry/Wet) with Dolly-Mounted 15-gallon Drum
and 10-Foot Hose (115 Volt, 12.9 Amps) 9487-0000
2 HP Vacuum Cleaner (Dry/Wet) with Dolly-Mounted 15-gallon Drum
and 10-Foot Hose (220 Volt, 6.5 Amps) 9487-5220
Disposable Vacuum Bags for 2 HP Motor (Package of 5) 9490-0000
Vacuum Filter Bag for 2 HP Motor 9487-2000
Dacron Never-Clog Bag for 2 HP Motor 9487-4000
Water Pick-Up Adapter for 2 HP Motor 9487-0012
Vinyl Vacuum Hose (10 Feet) 9488-0010
Vacuum Nozzle (Refer to Chart on Page 17)
Service Manual SM-248

4 HP Vacuum Cleaner Head 4 HP Vacuum Cleaner with Dolly-Mounted 55-gallon Drum

Vacuum Nozzle

Specifications:
Motor HP: 4
Power: 115 Volt 21 Amps or Product Description Part No.
220 Volt 10.5 Amps 4 HP Vacuum Cleaner Head Dry only (115 Volt, 21 Amps) 9715-0055
Capacity: 55 Gallons 4 HP Vacuum Cleaner Head Dry only (220 Volt, 10.5 Amps) 9716-0055
Static Water Lift: 110 Inches 4 HP Vacuum Cleaner with 55-gallon Drum Dry only (115 Volt, 21 Amps) 9715-1055
Air Displacement: 220 CFM 4 HP Vacuum Cleaner with 55-gallon Drum Dry only (220 Volt, 10.5 Amps) 9716-1055
Shipping Weight: 45 lbs. (20 Kg) 4 HP Main Filter 9715-0400
140 lbs. (64 Kg) 4 HP Pre Filter 9715-0500
with 55-gallon Drum and Dolly Vinyl Vacuum Hose (15 Feet) 9715-0100
Vacuum Nozzle (Refer to Chart on Page 17)
Service Manual SM-247
Accessories for 2 HP and 4 HP Vacuums:
Vacuum Tool Kit Dry application (Wand, Crevice Tool, Scraper Tool, and Blower Nozzle Floor Tool, 11-Inch Plastic Crevice Tool and 11-Inch Aluminum Crevice Tool) 9487-1000
Vacuum Tool Kit Dry/Wet Application (Wand,14-Inch Plastic Floor Tool, 18-Inch Aluminum Floor Tool, 11-Inch Plastic Crevice Tool, and 11-Inch Aluminum Crevice Tool) 9715-0300

Tool Kit Tool Kit 4 HP Main Filter 10-Foot Vinyl Hose 2 HP Disposable Bags
18 Dry Application Dry/Wet Application
(800) 230-2636 or fax (718) 361-2872 or [email protected]
FT Series Air-Driven Tube Cleaning System
Applications
Cleaning Pipes or Straight Tubes in Fire Tube Boilers and
Other Pressure Vessels
2 412-Inch (50.8 to 114.3mm) Outer Diameter Tubes
Removing Powdery and Gummy to Soft Scale
Specifications
Speed: Up to 6,000 rpm
Air: 80 to 125 CFM
Motor: Positive starting, non-stalling, six-blade
rotor and double-chambered power seal
cylinder
Smart Tool
Each kit includes air motor and all accessories required for thorough tube cleaning.
Powerful air motor speeds cleaning.
One man operation improves productivity.
Expanding brush removes dry and scaly residue.
Expanding scraper cuts through soft or gummy deposits.
Optional Model CHJ Cutter Head cleans out heavy deposits.

FT Series Kit Includes:


EP Air Motor
Type C Flexible Holder
Expanding Steel Brush and Spare Refill Set
- or -
Expanding Scraper and Spare Set of Scrapers
Set of Spare Rotor Blades and Rotor Wrench
Tool Box
Service Manual SM-163 (FT-175) SM-159 (FT-212 to 362)

Tube ID Range Complete consists Air and Expanding or Expanding Motor Diam.
Inches (mm) Kit of Motor Steel Brush Scraper Inches (mm) CFM

1.750 - 2.124 (44.5-53.9) FT-175 2000-0156 2492-0006 2635 1916 (39.7) 47


2.125 - 2.624 (54.0-66.6) FT-212 2012-0200 3442-0001 7986-2416 2 (50.8) 70
2.625 - 3.124 (66.7-79.3) FT-262 7968-0256 3456-0001 7990-2354 296 (65.1) 73
3.125 - 3.624 (79.4-92.0) FT-312 2058-0300 3471-0002 7992-3080 3 (76.2)
108
3.625 - 4.125 (92.1-104.8) FT-362 2058-0350 3471-0007 7994-3081 312 (88.9)
Product Details: Page 44 Page 29 Page 29

Accessories

FT CHJ Series Drill Head Armored Air Hose Air Air Line Kit Weight (Less Options)
Kit Cutter Head with Universal Part No. Inches Valve Lubricator Pounds (Kg)
FT-175 4261-3996 7225 8974-0025 1/2 8654 53360 512 (2.5)
FT-212 4344-4382 406-2209 938 (4.3)
8975-0025 3/4 8647 53361
FT-262 3209-6518 405-4952 1018 (4.6)
FT-312 3215-6919 402-2208 1738 (7.9)
8976-0025 1 8669 53363
FT-362 3219-6919 401-2208 1938 (8.8)
Product Details: Page 36 Pages 32/33 Page 42 Page 43 Page 43

19
Water Tube Boilers
C Series Air-Driven Tube Cleaning System
Applications
Cleaning Curved or Straight Tubes or Pipes in
Water Tube Boilers, Other Pressure Vessels,
Transmission Lines, and Many Other Applications
1 212-Inch (25.4 to 63.5mm) Outer Diameter Tubes
Removing Light to Medium Soft Deposits

Specifications
Speed: 9,000 rpm
Air: 80 to 125 psi
Motor: Steel rotor blades and
precision ground surfaces
result in high-performance
and durability

C Series Kit Includes:


C Air Motor
Type C Flexible Holder
Expanding Steel Brush and Spare Refill Set
- and -
Model A Cutter Head and Spare Set of Cutters
25-Foot Air Hose with Coupling
Set of Spare Rotor Blades and Rotor Wrench
Tool Box
Service Manual SM-8B

Industrial Water Tube Boiler

Tube ID Range
consists Air - and - Flexible
- and -
Expanding
- and -
Model A
- and -
Air Hose Motor Diam.
Inches (mm) Kit of Motor Holder Steel Brush Cutter Part No. Inches Inches (mm) CFM
.781 - .874 (19.8 - 22.2) C-2 2745 2265 2456-0002 7213 11/16 (17.5) 12
7040-0025 1/4
.875 - .999 (22.2 - 25.4) C-3 2755 2271 2456-0004 7218 49/64 (19.4) 13
1.000 - 1.124 (25.4 - 28.5) C-4 2763 2463-0003 7219 7040-9025 1/4 7/8 (22.2) 18
2279
1.125 - 1.217 (28.6 - 30.9) C-5 2773 2463-0007 7220 8971-0025 3/8 31/32 (24.6) 25
1.218 - 1.499 (31.0 - 38.1) C-6 2783 2285 2470-0001 7221 1332 (27.8) 30
1.500 - 1.749 (38.1 - 44.4) C-8 2296 2477-0005 7222
2793 8972-0025 3/8 11764 (32.1) 35
C-8A* - 2678-0004
1.750 - 1.999 (44.5 - 50.8) 7223 Armored
C-10 2799 2296 2484-0006 11132 (34.1) 40
2.000 - 2.250 (50.8 - 57.2) C-12 8588 2862 2493-0006 7224 8974-0025 1/2 11932 (40.5 50
Armored
Product Details: Page 46 Page 33 Page 28 Page 32 Page 42

* Package Boiler Kit

20
(800) 230-2636 or fax (718) 361-2872 or [email protected]

Smart Tool
Complete kit includes air motor, all required accessories,
spare parts, air hose and tools required for a thorough tube
cleaning job.
Air motor has power needed to remove scale.
One man operation improves productivity.
Expanding brush removes light deposits without damaging
tube wall.
Cutter head cuts through heavier deposits and hard scale
Soft, dusty deposits: expanding brush.
Gummy deposits: expanding scraper.
Hard, cement-like scale: Model A Cutter Head.

Although the C-Series Kits are recommended, please see page 11 for a
Wils-Away Pneumatic alternative.

Accessories

Expanding Model B Sectional Air Air Line Kit Weight (less options)
Scraper Cutter Head Steel Brush Valve Lubricator Pounds (Kg)
2578 8063 8353-0068 - 478 (2.2)
2586 8072 8353-0075 - 52035 5 (2.3)
2592 8066 8353-0081 9439 6 (2.7)
2600 8073 8354-0100 - 814 (3.7)
2506 8074 8354-0106 1114 (5.1)
2617 8069 8356-0131 52399 1134 (5.3)
8774
- - - 12 (5.4)
2634 8070 8357-0156 1234 (5.8)
2043 8075 8358-0175 8654 53360 1714 (7.8)

Page 28 Page 32 Page 40 Page 43 Page 43

21
Water Tube Boilers
ECT Series Air-Driven Tube Cleaning System
Applications
Cleaning Curved or Straight Tubes in Boilers, Superheaters, Economizers, and
Other Large Diameter Pressure Vessels
212 712-Inch (63.5 to 190.5mm) Outer Diameter Tubes
Removing Medium to Heavy Hard Deposits
Specifications
Speed: 10,000 rpm
Air: 80 to 125 psi
Motor: Phenolite rotor blades and precision ground surfaces result in
high-performance and durability
Smart Tool
Powerful air motor and extra duty cleaning heads remove even the heaviest
deposits.
CHJ Cutter Head removes medium hard deposits in one pass.
SE Cutter Head cuts through heavier deposits.
Use expanding brush or expanding scraper for light duty cleaning applications.
ECT Series Kit Includes:
Series ECT Air Motor with Set of Spare Rotor Blades
Model CHJ or SE Cutter Head with Spare Set of Cutters, Cutter Pins, and Hinge Pins
Tool Box and Set of Wrenches
Service Manual SM-150

Tube ID Range Complete Air Model CHJ Model SE Motor Diam.


Inches (mm) Kit includes Motor - and - Cutter Head - or - Cutter Head Inches (mm) CFM
2.125 - 2.374 (54.0 - 60.3) ECT-212 4090-0175 4195-4606 4599-4606 134 (44.5)
35
2.375 - 2.624 (60.3 - 66.6) ECT-237 4090-0200 3203-4650 4595-4650 2 (50.8)
2.625 - 2.874 (66.7 - 73.0) ECT-262 4925-0225 3203-4596 4595-4596 214 (57.2) 55
2.875 - 3.124 (73.0 - 79.3) ECT-287 4099-0256 3230-4596 4632-4596 2916 (65.1) 65
3.125 - 3.624 (79.4 - 92.0) ECT-312 4035-0275 3230-9308 234 (69.9)
4640-4644 85
3.625 - 3.999 (92.1 - 101.6) ECT-362 4035-0318 3237-4644 3316 (81.0)
4.000 - 4.499 (101-6 - 114.3) ECT-400 4541-0325 3237-9966 3971-2631 314 (82.6)
110
4.500 - 4.999 (114.3 - 127.0) ECT-450 4541-0375 334 (95.3)
3226-6558 4117-2631
5.000 - 5.499 (127.0 - 139.7) ECT-500 4315-0425 414 (108.0)
5.500 - 5.999 (139.7 - 152.4) ECT-550 4315-0450 412 (114.3)
4121-3153 125
6.000 - 6.499 152.4 - 165.1) ECT-600 4315-0500 2174-7274 5 (127.0)
6.500 - 7.000 (165.1 - 177.8) ECT-650 4315-0550 512 (139.7)
Product Page 46 Page 36 Page 34
Details:
Accessories

Kit Weight
ECT Expanding Expanding Sectional Drill Head Air Hose Air Air Line (Less Options)
Kit Steel Brush Scraper Steel Brush with Universal Part No. Inches Valve Lubricator Pounds (Kg)
ECT-212 3442-0001 7985-2416 8359-02001 407-2180 612 (2.9)
8974-0025 1/2 8654 53360
ECT-237 3442-0005 7987-2416 8360-02251 406-2209 8 (3.6)
ECT-262 3444-0010 7989-2354 8361-02502 9 (4.1)
405-4952 8975-0025 3/4 8647 53361
ECT-287 3456-0003 7991-3077 16 (7.3)
ECT-312 3471-0002 7992-3080 403-2208 19 (8.6)
ECT-362 3471-0007 7994-3081 402-2208 1912 (8.9)
ECT-400 4060-0007 3571-4021 401-2196 1934 (9.0)
ECT-450 3497-0437 3576-4021 2034 (9.4)
8976-0025 1 8669 53363
ECT-500 2614 (11.9)
3500-0500 3578-3513
ECT-550 400-2631 31 (14.1)
ECT-600 32 (14.5)
ECT-650 3514 (16.0)
Page 29 Page 29 Page 40 Pages 32/33 Page 42 Page 43 Page 43

1. Requires Universal Joint (Part No. 2209). 2. Requires Universal Joint (Part No. 4952).
22
Boilers/Heat Exchangers (800) 230-2636 or fax (718) 361-2872
Wils-Away Electric Plant Managers Kit
Applications
Cleaning BOTH Boilers and Heat Exchangers
3/8 412-Inch (9.5 to 114.3mm) Outer Diameter Tubes
Removing Soot and Scale from Boiler, Light to
Medium Soft Deposits from Heat Exchanger

Specifications
1 HP Drive Unit: 62 lbs. (28Kg)
Dimensions: 12" H x 23" W x 1112" D
(305 x 582 x 292mm)
Speed: 1,725 rpm
Power: 1 HP (WAW-1500/1600)
Current: 115 Volt 50/60Hz (WAW-1500)
115 Volt 50Hz (WAW-1600)

Plant Managers Kit Includes:


Electric Drive Unit with Detachable Dolly and
Built-In Tool Box
Foot Pedal-Single Direction
25-Foot Flexible Shaft & Casing (for cleaning
Heat Exchanger)
25-Foot Flexible Shaft & Casing (for cleaning Boiler)
6 Nylon Spiral Brushes or Expanding Brush
For accessories or optional (for cleaning Heat Exchanger)
cleaning heads, refer to Page 7 Expanding Brush with Refill Set (for cleaning Boiler)
for Heat Exchanger products or 2 HP Vacuum Cleaner
Page 17 for Boiler products. Vacuum Connector Nozzle
Service Manual SM-223
Determine Inner Diameter of heat exchanger and Inner Diameter of boiler, then select two Shaft & Casings, one for heat exchanger and one for
boiler. Select either set of 6 spiral brushes or expanding brush to clean heat exchanger, and select expanding brush to clean boiler.

Tube ID Range Complete Drive Shaft & 6 Nylon Expanding Brush Vacuum
Inches (mm) Kit Unit Casing Spiral Brushes Brush* Adapter Nozzle


.281 - .311 (7.1 - 7.9) 61746-4025


.312 - .342 (7.9 - 8.7) 9720-0015 61746-4028
.343 - .374 (8.7 - 9.5) (8x32 Female 61746-4031
.375 - .405 (9.5 - 10.3) Thread) 61746-4034
- Heat Exchanger Tube ID -

.406 - .436 (10.3 - 11.1) 62501-4037


.437 - .499 (11.1 - 12.7) 9722-0025 62501-4043
.500 - .561 (12.7 - 14.2) (1/4x28 Female 62501-4050
.562 - .624 (14.2 - 15.8) Thread) 62501-4056 9900-3003
.625 - .686 (15.8 - 17.4) 62501-4062 9900-3006
.687 - .749 (17.4 - 19.0) 9610 62501-4068 2456-3002
.750 - .811 (19.0 - 20.6) (115V 62501-4075 2456-3003
9724-0025
.812 - .874 (20.6 - 22.2) 50/60Hz) 62501-4081 2456-3004 9589
(1/4x28 Female
.875 - .936 (22.2 - 23.8) WAW-9000 - or - 62501-4087 2456-3006 (5/16x18
Thread)
.937 - .999 (23.8 - 25.4) 9610-2200 62501-4093 2463-3004 Female Thread)
1.000 - 1.061 (25.4 - 26.9) (220V 62501-4100 2463-3005
1.062 - 1.124 (26.9 - 28.5) 50Hz) 2463-3007
9728-0025 9798
1.125 - 1.186 (28.5 - 30.1) 2463-3008
(9/16x12 Male (5/16x18
 

1.187 - 1.249 (30.1 - 31.7) 2470-3002


Thread) Female Thread)
6759
1.250 - 1.499 (31.8 - 38.1) 2477-0001 (7/16x14 9877-1500
1.500 - 1.749 (38.1 - 44.4) 2477-0006 Female Thread) 9877-1750
1.750 - 1.999 (44.5 - 50.8) 9730-9025 2492-0006 9877-2000
- Boiler Tube ID -

2.000 - 2.249 (50.8 - 57.1) (9/16x12 Male 2501-0007 9877-2250


2.250 - 2.499 (57.2 - 63.5) Thread) 3441-0005 9877-2500
2.500 - 2.749 (63.5 - 69.8) 3441-0010 9877-2750
2.750 - 2.999 (69.9 - 76.2) 3456-0003 9877-3000
3.000 - 3.249 (76.2 - 82.5) 3456-0006 9877-3250
3.250 - 3.349 (82.6 - 88.9) 9630 9732-0025 3470-0004 9877-3500
3.350 - 3.749 (88.9 - 95.2) (220V 60Hz) (3/4x10 Male 3470-0007 9877-3750
WAW-9100
3.750 - 3.999 (95.3 - 101.6) 9630-2250 Thread) 3470-0009 9877-4000


4.000 - 4.250 (101.6 - 108.0) (220V 50Hz) 4060-0060 2705 9877-4250


(7/8x9 Male
Thread)
Product Details: Pages 16/17 Page 31 Page 27 Pages 28/29 Page 41 Page 17
* Bronze Expanding Brush up to 1.249 Tube Inner Diameter; Steel Expanding Brush for 1.250 Tube Inner Diameter and larger.
Requires Connector (Part No. 9875).
23
Boiler/Heat Exchangers
EP Series Air-Driven Tube Cleaning System
Applications
Cleaning Straight Tubes in Boilers and Large Diameter Pressure
Vessels
112 612-Inch (38.1 to 165.1mm) Outer Diameter Tubes
Removing Medium to Heavy Deposits
Specifications
Speed: up to 9,000 rpm
Air: 80 to 125 psi
Motor: Double-chambered power seal cylinder and
light blade design produce high torque and
ensure long motor life

EP Series Kit Includes:


EP Air Motor
Model A or Model R Cutter Head
- or -
Drill Head
Set of Spare Rotor Blades and Rotor Wrench
Tool Box
Service Manual SM-163

Tube ID Range Complete Air Model A or R Drill Motor Diam.


includes - and - - or-
Inches (mm) Kit Motor Cutter Head Head Inches (mm) CFM
1.375 - 1.449 (34.9 - 38.1) EP-137 4622-0131 5788 1516 (33.3) 32
409-2212
1.500 - 1.749 (38.1 - 44.4) EP-150 3942-0143 5183 1716 (36.5) 45
1.750 - 1.999 (44.5 - 50.8) EP-175 2000-0156 7494-2411 408-2140 1916 (39.7) 47
2.000 - 2.249 (50.8 - 57.1) EP-200 2012-0181 7509-2416 407-2180 11316 (46.0) 70
2.250 - 2.499 (57.2 - 63.5) EP-225 7968-0212 9311-2354 406-4555 218 (54.0) 73
2.500 - 2.749 (63.5 - 69.8) EP-250 2044-0231 7329-2354 405-4952 2516 (58.7) 100
2.750 - 2.999 (69.9 - 76.2) EP-275 2058-0262 7334-2360 405-2202 258 (66.7) 108
3.000 - 3.249 (76.2 - 82.5) EP-300 2072-0281 7512-2366 21316 (71.4)
403-4950 152
3.250 - 3.499 (82.6 - 88.9) EP-325 2072-0306 7479-2366 3116 (77.8)
3.500 - 3.749 (88.9 - 95.2) EP-350 2091-0325 7339-2376 314 (82.6)
402-2196 164
3.750 - 3.999 (95.3 - 101.6) EP-375 2091-0350 7474-2376 312 (88.9)
4.000 - 4.249 (101.6 - 107.9) EP-400 2109-0375 334 (95.3)
7344-2376 401-2196
4.250 - 4.499 (108.0 - 114.3) EP-425 2109-0400 4 (101.6)
4.500 - 4.749 (114.3 - 120.6) EP-450 2109-0425 414 (108.0) 175
7349-2376
4.750 - 4.999 (120.7 - 127.0) EP-475 2109-0450 400-2631 412 (114.3)
5.000 - 5.249 (127.0 - 133.3) EP-500 2109-0475 7482-2376 434 (120.7)
5.250 - 5.499 (133.4 - 139.7) EP-525 3142-0500 5 (127.0)
5.500 - 5.749 (139.7 - 146.0) EP-550 3142-0525 514 (133.4)
7485-3085 400-3153 225
5.750 - 5.999 (146.1 - 152.4) EP-575 3142-0550 512 (139.7)
6.000 - 6.250 (152.4 - 158.8) EP-600 3142-0575 534 (146.1)

Product Details: Page 44 Pages 32/35 Pages 32/33

24
(800) 230-2636 or fax (718) 361-2872 or [email protected]

Smart Tool
Each kit includes air motor and all accessories and
tools required for thorough tube cleaning.
Powerful air motor speeds cleaning.
One man operation improves productivity.
Model A or R Cutter Head removes medium deposits.
Drill Head cuts through heavier deposits.

Accessories

Kit Weight
Expanding Expanding Swing Frame Armored Air Hose Air Air Line (Less Options)
Steel Brush Scraper Steel Brush Part No. Inches Valve Lubricator Pounds (Kg)
2477-9004 2625 8972-0025 3/8 8774 52399 334 (1.7)
2477-9006 2617 438 (2.0)
8974-0025 1/2 8654 53360
2492-0006 2634 578 (2.7)
2494-0007 7985-2416 778 (3.6)
3444-0003 7987-4130 8975-0025 3/4 8647 53361 1114 (5.1)
3444-0010 7989-2354 13 (5.9)
3457-0003 7991-2360 18 (8.2)
3471-0002 7992-2366 2112 (9.6)
4824-9031
3471-9004 7993-2366 2434 (11.2)
3471-9007 7994-2376 4824-9040 3212 (14.7)
4060-9003 7995-2376 3534 (16.2)
4060-0007 3571-4021 4829-9040 8976-0025 1 8669 53363 3614 (16.4)
3497-9437 3574-4021 3734 (17.1)
4114 (18.7)
3497-9500 3576-4021 4829-9050
4312 (19.7)
3500-9437 3578-3513 4829-9062 4712 (21.5)
3500-8437 6814 (31.0)
3578-3584 61427-9040
6912 (31.5)
61312-0000
61427-9050 7214 (32.7)
3581-3585
3504-0437 4834-9040 7512 (34.2)
Pages 28-29 Pages 28-29 Page 37 Page 42 Page 43 Page 43

25
Cleaning Heads
Smart Tube Cleaning
Spiral Brushes P. 27 Removes Light to Medium Debris Wils-Away
1/4 to 4-Inch ID Tubes in Heat Available in nylon, brass, steel, and stainless steel. Always Electric and
Exchangers, Condensers, Chillers, match metals, using bronze for nonferrous tubes and steel for Pneumatic Tube
Absorbers, Fire Tube, and Water ferrous metals. Nylon brushes can be used with all tubes and Cleaning Systems
Tube Boilers will not damage the interior tube wall!

Specialty Brushes P. 27 Cleans Enhanced and Surface Condenser Tubes ALL Wilson Electric
1/2 to 1-Inch ID Tubes in Surface Wilson Spin Grit Brushes feature silicone carbide- and Pneumatic Tube
Condensers and Enhanced Tubes in impregnated long bristles that lay over to clean prime Cleaning Systems
Heat Exchangers surfaces in condenser tubes. Wilson Spin Clean Brushes
use tapered trim, abrasive-impregnated brushes to clean
enhanced tubes in heat exchangers.
Expanding Brushes P. 28-29 Removes Soft to Powdery Deposits ALL Wilson Electric
1/2 to 6-Inch ID Tubes in Heat The BEST value in tube cleaning, the Wilson Expanding and Pneumatic Tube
Exchangers, Condensers, Chillers, Brush lasts at least 10 times longer than fixed diameter Cleaning Systems
Absorbers, Fire Tube, and Water brushes, and refills keep the expanding brush both durable
Tube Boilers and economical. Available with nylon, bronze, steel, or
stainless steel bristles.

Expanding Scrapers P. 28-29 Removes Wet and Gummy Deposits ALL Wilson Electric
1/2 to 6-Inch ID Tubes in Heat Centrifugal force lifts scraper blades, forcing them against and Pneumatic Tube
Exchangers, Condensers, Chillers, tube interior and adjusting automatically for changes in tube Cleaning Systems
Absorbers, Fire Tube, and Water ID. Scraper refills prolong the life of this cleaning head and
Tube Boilers keep it very economical.

Buffing Tools P. 27 Removes Light to Medium Scale ALL Wilson Tube


3/8 to 3-Inch ID Tubes in Heat The Wilson Buffing Tool is available with a unique drill tip Cleaning Systems
Exchangers, Condensers, Chillers, that cuts through heavier deposits. Also use the buffing tool (and competing drive
Absorbers, Fire Tube, and Water to finish tubes after initial cleaning by Wilson Cutter Heads, units)
Tube Boilers Drill Heads, or Cutter Bits.

Small Cutter Heads P. 32 Removes Thin to Medium Soft or Hard Scale ALL Wilson Tube
1/2 to 2-Inch ID Straight or Curved Model A Cutter Head attaches directly to motor. Model B Cleaning Systems
Tubes in Heat Exchangers, Cutter Head attaches to Type C Flexible Holder for curved
Condensers, Chillers, and Water tube cleaning. All cutter heads feature non-tracking design
Tube Boilers for more effective cleaning.

Large Cutter Heads P. 34-37 Removes Heavy, Hard Deposits Wilson Air Motors
138 to 22-Inch ID Tubes in Boilers, Model SE: Straight or curved tubes to 6-inch ID.
Power Plants, Refineries, and Other Model R: Straight tubes to 1112-inch ID.
Industrial Applications Model CHJ: Straight or curved tubes to 22-inch ID.
Swing Frame Brush: Straight pipes to 2012-inch ID.

Drill Heads P. 33 Cleans Totally Clogged Tubes/Hard Scale ALL Wilson Tube
2 to 6-Inch ID Tubes in Fire Tube and Literally drills through clogged tubes and heaviest scale and Cleaning Systems
Water Tube Boilers, and Other Large coke. Can be used to clean curved tubes by mounting the
Diameter Pressure Vessels drill head on a universal joint or flexible holder.

Cutter Bits P. 38 Cuts Through Hard Scale/Plugged Tubes PG/PGX-2/TP-302


3/8 to 2316-Inch ID Tubes in Heat M Bit: Affordable, general purpose removal of hard scale. and other Wilson
Exchangers, Condensers, Chillers, SPE-DUR Bit: Excellent for plugged tubes. Tube Cleaning
Refineries, Pulp and Paper Plants, K Bit: Features carbide tip that will break through hardest Systems
and Other Industrial Applications scale and deposits.

P Brushes P. 38 Post Cutter Bit Finishing/Push Rod Cleaning PG/PGX-2/TP-302


3/8 to 2316-Inch ID Tubes in Heat P Brush is used for finishing up after a cutter bit has been and other Wilson
Exchangers, Condensers, Chillers, used to remove hard or heavy scale or deposit. The P Brush Tube Cleaning
Evaporators, and Other Industrial is also used with push rod for manual cleaning of Systems
Pressure Vessels condensers, evaporators, and fire tube boilers.

26
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Spiral Brushes
Wilson Spiral Brushes are economical, and they are easy to install and use. They
are available in nylon, brass (for copper tubes), steel, and stainless steel. Always
match metals, using a steel brush to clean steel tubes, for example. Use stainless
steel spiral brushes to clean titanium and copper nickel tubes. Nylon brushes can
be used with all tube materials.

Water travels through the flexible


Shaft and Casing, providing a
flushing action to aid the cleaning
process. When the water running
out of the tube is clear, the tube
is clean.

Brush Nylon Brass Stainless Steel


Tube ID Range Diameter Spiral Spiral Steel Spiral Spiral Thread
Inches (mm) Inches (mm) Brush* Brush* Brush* Brush* Male (M)
.281 - .311 (7.1 - 7.9) 1/4 (6.4) 61746-4025 61746-3025 61746-2025 -
.312 - .342 (7.9 - 8.7) 9/32 (7.1) 61746-4028 61746-3028 61746-2028 -
.343 - .374 (8.7 - 9.5) 5/16 (7.9) 61746-4031 61746-3031 61746-2031 - 8x32 (M)
.375 - .405 (9.5 - 10.3) 11/32 (8.7) 61746-4034 61746-3034 61746-2034 -
.406 - .436 (10.3 - 11.1) 3/8 (9.5) 62501-4037 62501-3037 62501-2037 62501-0037
.437 - .499 (11.1 - 12.7) 7/16 (11.1) 62501-4043 62501-3043 62501-2043 62501-0043 All brushes are
.500 - .561 (12.7 - 14.2) 1/2 (12.7) 62501-4050 62501-3050 62501-2050 62501-0050 available individually
.562 - .624 (14.2 - 15.8) 9/16 (14.3) 62501-4056 62501-3056 62501-2056 62501-0056
.625 - .686 (15.8 - 17.4) 5/8 (15.9) 62501-4062 62501-3062 62501-2062 62501-0062 or in pkg. of 15 or 25
.687 - .749 (17.4 - 19.0) 11/16 (17.5) 62501-4068 62501-3068 62501-2068 62501-0068
1/4x28 (M) (depending on
.750 - .811 (19.0 - 20.6) 3/4 (19.1) 62501-4075 62501-3075 62501-2075 62501-0075
.812 - .874 (20.6 - 22.2) 13/16 (20.6) 62501-4081 62501-3081 62501-2081 62501-0081 brush)
.875 - .936 (22.2 - 23.8) 7/8 (22.2) 62501-4087 62501-3087 62501-2087 62501-0087
.937 - .999 (23.8 - 25.4) 15/16 (23.8) 62501-4093 62501-3093 62501-2093 62501-0093
1.000 - 1.061 (25.4 - 26.9) 1 (25.4) 62501-4100 62501-3100 62501-2100 62501-0100

Spin Grit Brushes for Smooth Bore Tubes


Abrasive brush with silicone carbide impregnated nylon recommended for
brass tubes. This brush is made oversized, so the filament will lay over, Tube ID Range Spin Grit Brush Thread
resulting in increased contact with surface, providing better cleaning and Inches (mm) Brushes Diameter Male (M)
longer life than conventional condenser cleaning brushes. .250 - .375 (6.3 - 9.5) 62551-0050 .500 8-32(M)
.375 - .500 (9.5 - 12.7) 62551-0062 .625
.500 - .625 (12.7 - 15.9) 62551-0075 .750
1/4-28(M)
.625 - .812 (15.9 - 20.6) 62551-0100 1.000
.812 - 1.000 (20.6-25.4) 62551-0125 1.125

Spin Clean Brushes for Internally Enhanced Tubes


This abrasive brush is made with a tapered trim to allow cleaning of enhanced Spin
condenser tubes. The long bristles are designed oversized with the intention of Tube ID Range Clean Small Large Thread
being bent over, allowing the aggressive filament to come into maximum Inches (mm) Brushes Diameter Diameter Male (M)
contact with the lands. The short bristles are able to get into the grooves. .500 (12.7) 62615-0075 .500 .750
.625 (15.9) 62615-0100 .625 1.000
1/4-28(M)
.750 (19.0) 62615-0112 .750 1.125
1.000 (25.4) 62615-0175 1.000 1.375

Buffing Tools
Applications
Finish-Up Cleaning of 1/2 31/2-Inch
(12.7 - 88.9mm) Outer Diameter Tubes
Set of Wires Clean Away Debris after Using
Expanding Brush or Expanding Scraper Tube ID Range Buffing Tool Buffing Tool Replacement Drive
Replacement Wire Blades Keep Unit Affordable Inches (mm) with Tip without Tip Blades (#) Thread
.312-.375 (7.9-9.5) 62622-0005 62624-0005
62623-0006 (18) 8 x 32 (M)
.375-.500 (9.5-12.7) 62622-0006 62624-0006
.500-.625 (12.7-15.9) 62622-0007 62624-0008 62623-0008 (18) 1/4 x 28 (M)
.625-1.000 (15.9-25.4) 62622-0010 62624-0010 62623-0010 (18)
7/16 x 14 (M)
1.000-3.000 (25.4-76.2) 62626-0000 62625-0000 62625-0001 (20)

27
Cleaning Heads
Expanding Brush and Expanding Scraper
The Wilson Expanding Brush is a Thomas C. Wilson, Inc. exclusive! This unique
cleaning head is ideal for removing light to medium powdery deposits such as rust,
scale, and chemical precipitates in tubes from 5/8-inch 612-inch (15.9 to 165.1mm)
Outer Diameter. And the Wilson Expanding Brush is an excellent value because it
lasts 10 to 20 times longer than conventional brushes!

As the head spins, the brush cartridges rise and automatically conform to the inside
of the tube. Wilson Expanding Brushes outlast conventional fixed-diameter brushes
by a factor of at least 10, because as the bristles wear, the brushes simply rise
farther, so they continue to conform to the inside of the tube!

The Wilson Expanding Brush is available with steel, stainless steel, bronze, or nylon
brush bristles. The metal in the expanding brush should always match the tube
material. Bronze brushes should be used with copper and brass tubes, and stainless
steel should be used with titanium and copper nickel tubes. Nylon brushes can be
used with all metals.

Expanding Cleaning Brush Expanding Cleaning Scraper Thread


Tube ID Range Brush* Range Refill Set* Scraper Ranges Refill Set Male (M) or
Inches (mm) Assembly Inches Part No. Assembly Inches Part No. (#) Female (F)
.482 - .495 (12.2 - 12.6) 7000-0001 .453 - .487 7003-0001 (4)
.496 - .527 (12.6 - 13.4) 7000-0002 .485 - .519 7003-0002 (4)
2569 .437 - .625 2574 (4)
.528 - .555 (13.4 - 14.1) 7000-0003 .518 - .552 7003-0003 (4)
.556 - .584 (14.1 - 14.8) 7000-0004 .542 - .576 7003-0004 (4)
.585 - .620 (14.8 - 15.7) 7000-0005 .578 - .612 7003-0005 (4) 12 x 28 (M)
.621 - .652 (15.7 - 16.6) 7000-0006 .610 - .644 7003-0006 (4) 2575
.653 - .680 (16.6 - 17.3) 7000-0007 .638 - .672 7003-0007 (4)
.528 - .555 (13.4 - 14.1) 9900-0003 .518 - .552 7003-0003 (4) .500-.687 2577 (4)
.556 - .584 (14.1 - 14.8) 9900-0004 .542 - .576 7003-0004 (4)
.585 - .620 (14.8 - 15.7) 9900-0005 .578 - .612 7003-0005 (4) 2549 1/4 x 28 (M)
.621 - .652 (15.7 - 16.6) 9900-0006 .610 - .644 7003-0006 (4)
.653 - .680 (16.6 - 17.3) 9900-0007 .638 - .672 7003-0007 (4)
.681 - .709 (17.3 - 18.0) 2456-0001 .611 - .752 2457-0001 (4)
3055 .687 - .781 3058 (4)
.710 - .745 (18.0 - 18.9) 2456-0002 .661 - .802 2457-0002 (4)
.746 - .777 (18.9 - 19.7) 2456-0003 .689 - .830 2457-0003 (4)
2578 .719 - .875 2587 (4)
.778 - .870 (19.7 - 22.1) 2456-0004 .764 - .905 2457-0004 (4)
.871 - .907 (22.1 - 23.0) 2456-0005 .786 - .927 2457-0005 (4) 2586 .797 - .953 2582 (4)
.908 - .959 (23.0 - 24.4) 2456-0006 .838 - .979 2457-0006 (4)
.960 - .995 (24.4 - 25.3) 2456-0007 .874 - 1.015 2457-0007 (4)
2592 .891 - 1.109 2596 (4) 5/16x 18 (M)
.996 - 1.032 (25.3 - 26.2) 2463-0004 .894 - 1.052 2464-0004 (4)
1.033 - 1.084 (26.2 - 27.5) 2463-0005 .946 - 1.104 2464-0005 (4)
1.085 - 1.120 (27.5 - 28.4) 2463-0007 .996 - 1.155 2464-0007 (4)
2600 1.000 - 1.218 2601 (4)
1.121 - 1.245 (28.4 - 31.6) 2463-0009 1.106 - 1.265 2464-0009 (4)
1.246 - 1.310 (31.6 - 33.3) 2470-0003 1.176 - 1.377 2471-0003 (6)
1.252 - 1.300 (31.8 -33.0) 2477-0001 1.170 - 1.330 2478-0001 (6) 2606 1.141 - 1.359 2610 (4)
1.311 - 1.356 (33.3 - 34.4) 2470-0004 1.216 - 1.376 2471-0004 (6)
2477-0004 7/16x14 (M)
1.301 - 1.482 (34.4 - 37.6) 1.300 - 1.501 2478-0004 (6)
2477-9004 7/16x14 (F)
2617 1.328 - 1.593 2621 (4)
2477-0006 7/16x14 (M)**
1.483 - 1.606 (37.6 - 40.8) 1.426 - 1.626 2478-0006 (6)
2477-9006 7/16x14 (F)
1.607 - 1.704 (40.8 - 43.3) 2484-0003 1.493 - 1.724 2485-0003 (8) 2634 7/16x14 (M)
1.437 - 1.891 2639 (6)
1.705 - 1.760 (43.3 - 44.7) 2484-0006 1.623 - 1.854 2485-0006 (8) 2635 7/16x14 (M)**
2492-0006 9/16x12 (F)
1.761 - 1890 (44.7 - 48.0) 1.712 - 1.946 2485-0003 (8)
2493-0003
2043 1.625 - 2.093 4115 (6) 9/16x12 (M)
1.891 - 1.954 (48.0 - 49.6) 2493-0005 1.780 - 2.014 2485-0005 (8)
1.955 - 2.084 (49.6 - 52.9) 2493-0007 1.910 - 2.144 2485-0007 (8)

* To order bronze expanding brushes or bronze refill sets, change second half of (Part No. to 3XXX). For nylon, change second half of (Part No. to
4XXX). For stainless steel, (5XXX). Expanding brushes with (900X) and 2XXX Part Nos. have steel brushes and special adapters.
** FF Adapter #6759 required to convert 7/16x14 (M) to 9/16x12 (F).

28
(800) 230-2636 or fax (718) 361-2872 or [email protected]

The Wilson Expanding Scraper complements the Wilson Expanding Brush, and it is recommended
for removing soft, wet, or gummy deposits, such as mud or marine growth. The Wilson Expanding
Scraper cleans tubes from 5/8-inch 612-inch (15.9 to 165.1mm) Outer Diameter. The blades in the
Wilson Expanding Scraper do not fill with debris as they do when cleaning soft and gummy deposits
with a brush, and they are easily and quickly replaced as they wear.

As the scraper head spins, the scraper blades lift up and scrape away deposits in the tube. The
blades rise to conform to changes in the inside of the diameter of the tube, providing a very effective
cleaning action throughout the length of the tube. The Wilson Expanding Scraper can be used with
any Wilson Electric, Pneumatic, or Air-Driven Tube Cleaning System, and with a flexible holder it can
be used to clean curved tubes, such as those found in water tube boilers.

Expanding Cleaning Brush Expanding Cleaning Scraper Thread


Tube ID Range Brush* Range Refill Set* Scraper Range Refill Set Male (M)
Inches (mm) Assembly Inches Part No. (#) Assembly Inches Part No. (#) Female (F)
3441-0001 9/16 x 12 (F)
2.000 - 2.124 (50.8 - 54.0) 3442-0001 1.834 - 2.279 3445-0001 (6) 7985-2416 1.750 - 2.250 7997 (5)
5/8 x 11 (F)
2494-0007
3441-0003 9/16 x 12 (F)
2.125 - 2.249 (54.0 - 57.1) 3442-0003 1.896 - 2.341 3445-0003 (6) 7986-2416 1.875 - 2.375 8008 (5) 5/8 x 11 (F)
3444-0003 3/4 x 10 (F)
3441-0005 9/16 x 12 (F)
2.250 - 2.374 (57.1 - 60.3) 3442-0005 1.998 - 2.443 3445-0005 (6) 7987-2416 2.000 - 2.500 8009 (5) 5/8 x 11 (F)
3444-0005 3/4 x 10 (F)
3441-0008 9/16 x 12 (F)
2.375 - 2.499 (60.3 - 63.5) 2.146 - 2.591 3445-0008 (6)
3442-0008 7988-2416 2.125 - 2.625 8010 (5) 5/8 x 11 (F)
3441-0010 9/16 x 12 (F)
2.500 - 2.624 (63.5 - 66.6) 3442-0010 2.248 - 2.693 3445-0010 (6) 5/8 x 11 (F)
3444-0010 7989-3073 2.187 - 2.812 8009 (6) 3/4 x 10 (F)
3456-0002 7990-2354 2.312 - 2.937 8010 (6) 3/4 x 10 (F)
2.625 - 2.749 (66.6 - 69.8) 2.417 - 2.825 3458-0002 (6)
3457-0002 7/8 x 9 (F)
3456-0003 7991-3077 2.375 - 3.125 8016 (5) 3/4 x 10 (F)
2.750 - 2.874 (69.8 - 73.0) 2.605 - 3.013 3458-0003 (6)
3457-0003 7/8 x 9 (F)
3456-0004 7991-3077 2.375 - 3.125 8016 (5) 3/4 x 10 (F)
2.875 - 2.999 (73.0 - 76.2) 2.667 - 3.075 3458-0004 (6)
3457-0004 7/8 x 9 (F)
3470-0002 3/4 x 10 (F)
3.000 - 3.124 (76.2 - 79.3) 3471-0002 2.782 - 3.233 3473-0002 (6) 7992-3080 2.625 - 3.375 8019 (6) 7/8 x 9 (F)
3471-9002 1 x 14 (F)
3470-0004 3/4 x 10 (F)
3.125 - 3.249 (79.3 - 82.5) 2.874 - 3.325 3473-0004 (6)
3471-0004 7992-3080 2.625 - 3.375 8019 (6) 7/8 x 9 (F)
3470-0006 3/4 x 10 (F)
3.250 - 3.374 (82.5 - 85.7) 3471-0006 3.166 - 3.617 3473-0006 (6) 7/8 x 9 (F)
3471-9004 7993-3080 2.875 - 3.625 8022 (6) 1 x 14 (F)
3470-0007 3/4 x 10 (F)
3.375 - 3.499 (85.7 - 88.9) 3.236 - 3.687 3473-0007 (6)
3471-0007 7993-3080 2.875 - 3.625 8022 (6) 7/8 x 9 (F)
3470-0009 3/4 x 10 (F)
3.500 - 3.749 (88.9 - 95.2) 3471-0009 3.374 - 3.825 3473-0009 (6) 7/8 x 9 (F)
3471-9007 7993-3080 3.125 - 3.875 8026 (6) 118 x 12 (F)
4060-0003 3/4 x 10 (F)
3.750 - 3.999 (95.2 - 101.6) 3.543 - 4.047 3458-0003 (6) 7995-3081 8027 (6)
4060-9003 3.375 - 4.125 118 x 12 (F)
4060-0007 7/8 x 9 (F)
4.000 - 4.249 (101.6 - 107.9) 3.729 - 4.233 3458-0007 (6) 3571-4021 3.625 - 4.375 3573 (6)
4060-9007 118 x 12 (F)
3497-0437 7/8 x 9 (F)
4.250 - 4.499 (107.9 - 114.3) 3.988 - 4.875 2173-0437 (6) 3574-4021 3.875 - 4.635
3497-9437 118 x 12 (F)
3575 (6)
3497-0500 7/8 x 9 (F)
4.500 - 4.999 (114.3 - 127.0) 4.125 - 5.062 3576-4021 4.000 - 5.000
3497-9500 118 x 12 (F)
3500-0500 2173-0050 (6)
3578-3513 118 x 12 (F)
5.000 - 5.499 (127.0 - 139.7) 3500-9437 4.562 - 5.625
3500-8437 3578-3584 4.500 - 5.500 3580 (8)
61312-0500 138 x 12 (F)
5.500 - 5.999 (139.7 - 152.4) 5.187 - 6.125 3581-3585
61312-0000
2173-0050 (8)
3504-0500
6.000 - 6.499 (152.4 - 165.1) 5.562 - 6.625 3581-2709 5.500 - 6.500 3583 (8) 138 x 12 (F)
3504-0437

29
Cleaning Heads
Boiler Steel Spiral Brushes
Steel Stainless Brass Nylon
Tube ID Range Spiral Steel Spiral Spiral Spiral Thread*
Inches (mm) Brush* Brush* Brush* Brush* Male (M)
1.250 - 1.400 (31.8 - 38.1) 62540-0125 62540-2125 62540-3125 62540-4125
1.500 - 1.749 (38.1 - 44.4) 62540-0150 62540-2150 62540-3150 62540-4150
1.750 - 1.999 (44.5 - 50.8) 62540-0175 62540-2175 62540-3175 62540-4175
2.000 - 2.249 (50.8 - 57.1) 62540-0200 62540-2200 62540-3200 62540-4200
2.250 - 2.499 (57.2 - 63.5) 62540-0225 62540-2225 62540-3225 62540-4225
2.500 - 2.749 (63.5 - 69.8) 62540-0250 62540-2250 62540-3250 62540-4250
1/4 NPT (M)
2.750 - 2.999 (69.9 - 76.1) 62540-0275 62540-2275 62540-3275 62540-4275
3.000 - 3.249 (76.2 - 82.5) 62540-0300 62540-2300 62540-3300 62540-4300
3.250 - 3.349 (82.6 - 88.9) 62540-0325 62540-2325 62540-3325 62540-4325
3.500 - 3.749 (88.9 - 95.2) 62540-0350 62540-2350 62540-3350 62540-4350
3.750 - 3.999 (95.3 - 101.6) 62540-0375 62540-2375 62540-3375 62540-4375
4.000 - 4.250 (101.6 - 108.0) 62540-0400 62540-2400 62540-3400 62540-4400
* Requires adapter #9893 (9/16-Inch-12F x 1/4-Inch NPT), #9894 (3/4-Inch-10F x 1/4-Inch NPT),
#9891 7/16-Inch-14F x 1/4-Inch NPT)

Steel
Soot Brush Tube ID Range
Inches (mm)
Soot
Brush
Thread
Male (M)
1.250 - 1.499 (31.8 - 38.1) 62711-0125
Applications
1.500 - 1.749 (38.1 - 44.4) 62711-0150
Removing Soot from 112 412-Inch
1.750 - 2.249 (44.5 - 57.1) 62711-0175
(38.1 to 114.3mm) Outer Diameter
2.225 - 2.749 (57.2 - 69.8) 62711-0225
Tubes in Fire Tube Boilers 1/2 x 12 (M)
2.750 - 2.999 (69.9 - 76.2) 62711-0275
Attaches to Competing Drive Units
3.000 - 3.249 (76.2 - 82.5) 62711-0300
3.250 - 3.749 (82.6 - 95.2) 62711-0325
3.750 - 4.250 (95.3 - 108.0) 62711-0375

U-Bend Cleaning
Assemblies
Applications
Cleaning 3/4 112-Inch (19.1 to
38.1mm) Outer Diameter Curved U-Bend Heat Exchanger Bundle
Tubes Assembly with Assembly Cleaning
Use Stainless Steel Assembly to Tube ID Range Stainless Steel with Brass Head Diameter Drive
Clean Ferrous Tubes, Brass Inches (mm) Cleaning Head Cleaning Head Type (Inches) (mm) Thread
Cleaning Head for Nonferrous .500 - .750 (12.7 - 19.1) 62690-0000 62690-5000 Cup Brush
3/4 (19.1)
Tubes .750 - 1.000 (19.1 - 25.4) 62660-0075 62660-1075 1/4 x 28 (M)
Wheel Brush
1.000 - 1.250 (25.4 - 31.8) 62660-0100 62660-1100 1 (25.4)

Tube ID Range Handle Extension Rods Length


Manual Tube Cleaning Inches (mm) Part No. Part No. (#) Feet (M)
62785-0002 (2)
Extension Rods and Handles .160 - .250 (4.0 - 6.3)
62785-0001
(2 feet) (Steel with 3-48
Female Thread)
2 (0.6)

62784-0001 62784-0002 (2)


.250 - .375 (6.3 - 9.5) (2 feet) (Steel with 8-32 2 (0.6)
Female Thread)
62744 (6)
.375 - .500 (9.5 - 12.7) 62743 (Steel with 8-32 2 (0.6)
Female Thread)
62742 (6)
.500 - 1.061 (12.7 - 26.9) 62741 (Steel with 1/4x28 3 (0.9)
Female Thread)
62748 (6) 3 (0.9)
62749 (6) 4 (1.2)
1.250 - 2.999 (31.8- 76.1) 62756 62750 (6) 6 (1.8)
(Fiberglass with
1/4-Inch NPT Female)
62751 (6) 4 (0.9)
62752 (6) 5 (1.2)
3.000 - 4.250 (76.2- 108.0) 62757
62753 (6) 6 (1.8)
(Fiberglass with
3/8-Inch NPT Female)
For 3/8 NPT to 1/4 NPT Adapter use Part No. 6701
30
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Flexible Shafts & Casings
Wils-Away Shafts & Casings are
available in nylon, Teflon, and steel.
Smaller diameter casings are nylon
(or Teflon, if they will be run dry), and
larger casings are steel. Shafts & Casings
Part No. 9726-XXXX are designed for
bi-direction (forward/reverse) cleaning,
such as cleaning enhanced tubes with
a spin grit or spin clean brush.

9720 9722 9724

Flexible Shaft Flexible Shaft Shaft & Casing Shaft Thread


Tube ID Range & Casing Length & Casing Casing Diameter Male (M) or
Inches (mm) Feet (Meters) Part No.* Material Inches (mm) Female (F)
.281 - .437 (7.1 - 11.1) 15 (4.6) 9720-0015 Nylon 1/4 (6.4) 8 x 32 (F)
25 (7.6) 9722-0025
12 (3.7) 9722-6012 Teflon
.437 - .625 (11.1 - 15.9) 35 (10.7) 9722-0035 3/8 (9.5)
45 (13.7) 9722-0045
60 (18.3) 9722-0060
25 (7.6) 9724-0025 Nylon
35 (10.7) 9724-0035 1/4 x 28 (F)
.625 - 1.250 (15.9 - 31.8) 45 (13.7) 9724-0045 1/2 (12.7)
60 (18.3) 9724-0060
25 (7.6) 9724-6025 Teflon
25 (7.6) 9726-0025
35 (10.7) 9726-0035
Nylon
.687 - 1.250 (17.5 - 31.8) 45 (13.7) 9726-0045 9/16 (14.3)
60 (18.3) 9726-0060
25 (7.6) 9726-6025 Teflon
25 (7.6) 9728-0025
35 (10.7) 9728-0035
Nylon
1.250 - 1.500 (31.8 - 38.1) 45 (13.7) 9728-0045 3/4 (19.1)
60 (18.3) 9728-0060
25 (7.6) 9728-6025 Teflon 9/16 x 12 (M)
9730-0025 Steel
1.250 - 4.000 (31.8 - 101.6) 25 (7.6)
9730-9025 Rubber Coated
1116 (27.0)
9730-0030 Steel
30 (9.1)
9730-9030 Rubber Coated
4.000 - 4.250 (101.6 - 108.0)
25 (7.6) 9732-0025
Steel 114 (31.8) 3/4 x 10 (M)
30 (9.1) 9732-0030

* To order Shafts & Casings with Wilson Smart ConnectTM adapters, add WC to Part No.
Maximum operating temperature: nylon 212F, Teflon 500F.

Wils-Away Accessories
Part No.

Twin Foot Pedal Provides forward (clockwise) and 9600-0015


reverse (counter clockwise) brush rotation for Steel Shaft
effective cleaning of enhanced tubes. 9730-0025

Safety Shaft Coupling Prevents motor damage to 9600-0102


WAW-500 series drive units. These drive units are shipped
with a spare Safety Shaft Coupling and a removal tool.

Flexible Shaft Lubricator Provides lubrication to Shaft 9675-0000


& Casing Assembly, prolonging its life.

Steel with Rubber Coating


9730-9025
31
Cleaning Heads
Model A Cutter Heads

Tube ID Range Model A Cone Cutter VUJ Universal M-M Drive


Inches (mm) Cutter Head Cutter Wheel Joint Adapter Thread
7211-0000 2545 10x28 (F)
MODEL A CUTTER HEADS .500 - .624 (12.7 - 15.8) 36 2237
7211-9662 2545/9662 1/4x28 (M)
Applications 7212-0000 2546 10x28 (F)
.625 - .749 (15.9 - 19.0) 35 2232
Cleaning Straight or Curved 7212-9662 2546/9662 1/4x28 (M)
5/8 to 212-Inch (15.9 - 63.5mm) 7213-0000 2547 12x24 (F)
.750 - .874 (19.1 - 22.1) 19 3062
Outer Diameter Tubes 7213-9789 2547/9789
1/4x28 (M)
Removing Soft or Hard Scale 7215-9665 2548/9665
2223
of Thin to Medium Thickness .875 - .999 (22.2 - 25.3) 7215-0000 20 5/16x18 (F)
2548
7218-0000 2227 1/4x20 (F)
Smart Tool 7216-9665
2223
2548/9665 1/4x28 (M)
No Track cone cutter 1.000 - 1.124 (25.4 - 28.5) 7216-0000 21
cleans tube by delivering 7219-0000 5/16x18 (F)
2242
glancing blows. 7220-0000
1.125 - 1.217 (28.6 - 30.8) 22 2548
Larger size cleaning heads 7217-0000
2218 3/8x16 (F)
also utilize cutter wheel for 7221-0000
added cleaning capability. 1.218 - 1.311 (30.9 - 33.2) 7282-0000 23 7/16x14 (F)
2216
VUJ Universal Joint enables 7282-4385 2548/4385 9/16x12 (F)
tool to clean curved tubes. 1.312 - 1.499 (33.3 - 38.0) 5788-0000* 81 (2) 2212 5184
25
Replacement cone cutters 7222-0000 - 2243 2550
7/16x14 (F)
and cutter wheels keep this 5183-0000* 80 (2) 5184
1.500 - 1.749 (38.1 - 44.4) 2212
cleaning tool economical. 7223-0000 27 -
2550
7232-0000 - 2210 9/16x12 (F)
* These Cutter Heads use both a 7231-0000* 2212 7/16x14 (F)
1.750-1.999 (44.5 - 50.7) 72 (1) 7210
Cone Cutter and one or two 7225-0000* 14 2210
9/16x12 (F)
Cutter Wheels. 2.000-2.249 (50.8 - 57.0) 7224-0000 - 2140 3483

Model B Cutter Heads


Tube ID Range Model B Cone Type C M-M Drive
Inches (mm) Cutter Head Cutter Flex. Holder Adapter Thread
.500 - .624 (12.7 - 15.8) 8061 36 2545
2261 10x28 (F)
.625 - .749 (15.9 - 19.0) 8062 35 2546
MODEL B CUTTER HEADS .750 - .874 (19.1 - 22.1) 8063 19 2265 2547 12x24 (F)
1.000 - 1.217 (25.4 - 30.8) 8066 21 2279 5/16x18 (F)
Applications 2548
1.218 - 1.311 (30.9 - 33.2) 8068 23 2303
Cleaning Straight or Curved 5/8 to 212-Inch
1.312 - 1.499 (33.3 - 38.0) 8069 25
(15.9 - 63.5mm) Outer Diameter Tubes 7/16x14 (F)
1.500 - 1.749 (38.1-44.4) 8070 27 2296 2550
Removing Soft or Hard Scale of Thin to
1.750-1.999 (44.5-50.7) 8071
Medium Uniform Thickness 14
2.000-2.249 (50.8-57.0) 8075 2862 3483 9/16x12 (F)

Female Female VUJ Univ Diameter


Universal Joints MUJ Thread Thread Joint Inches (mm)
2237 3/8 (9.5)
12 x 28 10 x 28
2232 7/16 (11.1)
VUJ 12 x 24 3062 1/2 (12.7)
1/4 x 20 2227
9/16 (14.3)
5/16 x 18 2242
Male Female MUJ Univ Diameter 5/16 x 18
2223
Thread Thread Joint Inches (mm) 5/8 (15.9)
3/8 x 16 2218
7/16 x 14 4594 7/8 (22.2)
7/16 x 14 7/16 x 14 2243 3/4 (19.1)
9/16 x 12 9305
7/16 x 14 5/16 x 18 2216
7/16 x 14 7287 7/8 (22.2)
1 (25.4) 7/16 x 14 2212
9/16 x 12 9/16 x 12 7280
9/16 x 12 2140 1 (25.4)
5/8 x 11 9306 9/16 x 12
5/8 x 11 2180
9/16 x 12 4653
5/8 x 11 114 (31.8) 5/8 x 11 4555 114 (31.8)
5/8 x 11 4606
3/4 x 10 3/4 x 10 4952
5/8 x 11 4650
112 (38.1) 7/8 x 9 2202 112 (38.1)
3/4 x 10 3/4 x 10 4596
1 x 14 4950 134 (44.5)
7/8 x 9 9308 1 4
3
(44.5) 7/8 x 9
118 x 12 2196
7/8 x 9 7/8 x 9 4644 112 (38.1)
1 x 14 9309 2 (50.8)
118 x 12 118 x 12 6558 238 (60.3) 118 x 12
2631
1 8 x 12
1

138 x 12 3153 238 (60.3)


32
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Cone Cutters
Wilson Cone Cutters and Cutter Wheels grind their way through the hardest deposits and
scale. Their unique no-track design (their cutting edges are unevenly spaced) prevents them
from skipping over or missing scale in the pipe or tube. Order Wilson Cone Cutters and Cutter
Wheels from the chart of the cleaning head to which they will be attached.

Larger Diameter Cone Thread Hole


Inches (mm) Cutter (Female) Diam.
.438 (11.1) 36 10-32
.531 (13.5) 35 1/4 x 20
.625
.656
(15.96)
(16.7)
30
19

1/4 x 20
.250

Flexible Holders
68 .312 Type C Flexible Holders enable Wilson Cleaning
.750 (19.1)
20 Heads to be used in curved tubes and pipes. Most
.812 (20.6) 21 5/16 x 18 often used with a cone
.843 (21.4) 22 cutter as its cleaning
63A .312 head, the Type C Flexible
.875 (22.2)
11 .250 Holder and cone cutter
62A .437 use a whipping action to
.969 (24.6)
23 5/16 x 18 break free brittle or hard
13 .250 deposits and scale.
64
.312
1.000 (25.4) 69
17 Tube ID Range Flexible Female Female
.375 Inches (mm) Holder Thread Thread
86
51A 2261 10 x 28
.500 - .749 (12.7 - 19.0) 12 x 28
.437 2434 12 x 28
1.063 (27.0) 61
25 .750 - .780 (19.1 - 19.8) 2265 12 x 24
9/16 x 12
41 .781 - .874 (19.8 - 22.2) 2271 1/4 x 20
.312
1.125 (28.6) .875 - 1.124 (22.2 - 28.5) 2279 5/16 x 18 5/16 x 18
29 .375
50 1.125 - 1.218 (28.6 - 30.9) 2285 3/8 x 16
.437
1.250 (31.8) 1.219 - 1.311 (31.0 - 33.3) 2303
27 9/16 x 12 7/16 x 14
1.375 (34.9) 57 1.312 - 1.499 (33.3 - 38.1) 2296 7/16 x 14
.500
1.438 (36.5) 66 1.500 - 2.000 (38.1 - 50.8) 2862 9/16 x 12 9/16 x 12

.437
48
1.500 (42.9)
14 9/16 x 12
1.688 (42.9) 15 .437
1.750 (44.5) 32
.562
2.000 (50.8) 2

Cutter Wheels Drill Heads


Wilson Drill Heads
remove hard or brittle
scale, and are attached to
a Type C Flexible Holder or
universal joint.

Diameter Cutter Thickness Hole Tube ID Range Drill Male


Inches (mm) Wheel Inches Diam. Inches (mm) Head Thread
.594 (15.1) 16 .250 1.375 - 1.749 (28.6 - 33.3) 409 7/16 x 14
.312
.750 (19.1) 24 1.750 - 1.999 (33.3 - 39.6) 408
83 .125 .312 9/16 x 12
.875 (22.2) 2.000 - 2.249 (39.6 - 44.4) 407
37 .312 2.250 - 2.499 (44.5 - 49.2) 406 5/8 x 11
82 .156 2.500 - 2.999 (49.2 - 59.5) 405 3/4 x 10
.969 (24.6) .437
44 .312 3.000 - 3.499 (59.5 - 63.5) 403
1.000 (25.4) 26 .312 3.500 - 3.999 (88.9 - 101.6) 402 7/8 x 9
1.063 (27.0) 81 .156 4.000 - 4.499 (101.6 - 114.3) 401
.437
1.250 (31.8) 80 4.500 - 6.250 (114.3 - 158.8) 400 118 x 12
1.375 (34.9) 65 .422 .500
1.500 (38.1) 72 .437
.500
1.750 (44.5) 73 .562

33
Cleaning Heads
Model SE Cutter Heads
Applications
Cleaning Straight and Curved Tubes in Boilers and Large Diameter
Pressure Vessels
134 612-Inch (44.5 to 165.1mm) Outer Diameter Tubes
Removing Hard-to-Get-At Medium to Extra Thick Gummy Deposits

Smart Tool
Offset, self-feeding cone cutters break up scale and clean in close
where other cleaning heads would fail.
Shipped with adapter for cleaning straight tubes or universal joint to
clean curved tubes.
Select Part No. by determining tube Inner Diameter, finding straight or
curved column, and matching female drive thread to the male thread of
the drive unit to which the Model SE Cutter Head will be attached.
Prolong the life of the Model SE Cutter Head by ordering extra
cone cutters.

SE Cutter Head SE Cutter Head Cone Cleaning


Tube ID Range Assembly Assembly Cutter(s) Drive Range (In.) Weight
Inches (mm) (Straight Tubes) (Curved Tubes) Part No. (#) Thread Min. Max. lbs (Kg)
1.375 - 1.749 (34.9 - 44.4) 4007 - 86A (1) 114 134 9/16 (.25)
7/16 x 14 (F)
4593-4384 4593-4594
1.750 - 1.999 (44.5 - 50.8) 112 2 3/4 (.34)
4593-4385 4593-9305 9/16 x 12 (F)
9355-3997 9355-7287 63A (2) 7/16 x 14 (F)
2.000 - 2.124 (50.8 - 54.0) 9355-3996 9355-7280 9/16 x 12 (F) 12332 214 118 (.51)
9355-4029 9355-9306 5/8 x 11 (F)
4599-3954 4599-4653 9/16 x 12 (F)
2.125 - 2.374 (54.0 - 60.3) 4599-4382 4599-4606 64 (2) 5/8 x 11 (F) 178 212 114 (.57)
4599-2706 4599-6429 3/4 x 10 (F)
4595-4032 4595-4650 5/8 x 11 (F)
2.375 - 2.874 (60.3 - 73.0) 4595-6518 4595-4596 64 (3) 3/4 x 10 (F) 2316 3 158 (.74)
4595-4024 4595-9308 7/8 x 9 (F)
4632-4032 4632-4650 5/8 x 11 (F)
2.875 - 3.124 (73.0 - 79.4) 4632-6518 4632-4596 17 (4) 3/4 x 10 (F) 2516 314 214 (1.0)
4632-4024 4632-9308 7/8 x 9 (F)
4640-2705 4640-4656 3/4 x 10 (F)
3.125 - 3.999 (79.4 - 101.6) 4640-6919 4640-4644 29 (4) 7/8 x 9 (F) 2916 4 212 (1.1)
4640-4022 - 1 x 14 (F)
3971-3081 3971-2196 7/8 x 9 (F)
4.000 - 4.249 (101.6 - 108.0) 3971-3082 3971-9309 1 x 14 (F) 338 412 512 (2.5)
3971-2376 3971-2631 118 x 12 (F)
66 (4)
4117-3081 4117-2196 7/8 x 9 (F)
4.250 - 5.249 (108.0 - 133.3) 4117-3082 4117-9309 1 x 14 (F) 334 512 714 (3.3)
4117-2376 4117-2631 118 x 12 (F)
4121-6146 4121-6168 7/8 x 9 (F)
4121-3083 4121-9310 1 x 14 (F)
5.250 - 6.000 (133.4 - 177.8) 32 (4) 41316 612 10 (4.5)
4121-3084 4121-3153 118 x 12 (F)
4121-3085 4121-8733 138 x 12 (F)

34
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Model R Cutter Heads
Applications
Cleaning Straight and Curved Tubes such as Those Found in Refineries,
Breweries, and Food and Paper Plants
134 12-Inch (44.5 to 304.8 mm) Outer Diameter Tubes
Removing Heavy Hard Deposits

Smart Tool
A series of cone cutters expand with centrifugal force, confirming to the
Inner Diameter of the tube, breaking up scale.
No-Track design cone cutters ensure thorough cleaning.
Can be mounted to flexible coupling or universal joint to negotiate around
curved tubes.
Select Part No. by determining tube Inner Diameter and matching female
drive thread to the male thread of the drive unit to which the Model R Cutter
Head will be attached.
Prolong the life of the Model R Cutter Head by ordering extra cone cutters
and cutter wheels.

Model R Cone Cutter Cleaning


Straight Tube ID Range Cutter Head Cutter(s) Wheels Drive Range (In.) Weight
Inches (mm) Assembly Part No. (#) Part No. (#) Thread Min. Max. lbs (Kg)
1.500 - 1.624 (38.1 - 41.2) 7496 10 (4) 1516 11116 15/16 (.4)
41 (1) 7/16 x 14 (F)
1.625 - 1.749 (41.3 - 44.4) 7508 12 (4) 1716 11316 1 (.5)
7494-2411 9/16 x 12 (F)
1.750 - 1.874 (44.4 - 47.6) 11 (1) 10 (3) 158 2 118 (.6)
7494-4127 5/8 x 11 (F)
7499-2411 9/16 x 12 (F)
1.875 - 1.999 (47.6 - 50.8) 134 218 114 (.7)
7499-4127 5/8 x 11 (F)
13 (1) 12 (3)
7509-2416 5/8 x 11 (F)
2.000 - 2.249 (50.8 - 57.1) 11316 214 112 (.8)
7509-4130 3/4 x 10 (F)
-
2.250 - 2.499 (57.1 - 63.5) 11 (1) 10 (1) 2116 258 2116 (.9)
9311-2354 3/4 x 10 (F)
7329-2354
2.500 - 2.749 (63.5 - 69.8) 214 278 234 (1.2)
7329-2708
69 (3) 58 (6)
-
2.750 - 2.999 (69.9 - 76.2) 7/8 x 9 (F) 2716 318 314 (1.5)
7334-2360
7512-3080
3.000 - 3.249 (76.2 - 82.5) 234 338 5 (2.3)
7512-2366 1 x 14 (F)
50 (3) 55 (6)
7479-3080 7/8 x 9 (F)
3.250 - 3.499 (82.6 - 88.9) 3 358 5516 (2.4)
7479-2366 1 x 14 (F)
7339-3082 1 x 14 (F)
3.500 - 3.749 (88.9 - 95.2) 66 (3) 71 (3) 3316 31516 534 (2.6)
7339-2376 118 x 12 (F)
7474-3082 1 x 14 (F)
3.750 - 3.999 (95.3 - 101.6) 48 (3) 72 (3) 3516 4332 7916 (3.4)
7474-2376 118 x 12 (F)
7344-3082 1 x 14 (F)
4.000 - 4.499 (101.6 - 114.3) 15 (3) 56 (3) 334 434 878 (4.0)
7344-2376 118 x 12 (F)
7349-3082 1 x 14 (F)
4.500 - 4.999 (114.3 - 127.0) 4316 5316 1112 (5.2)
7349-2376 118 x 12 (F)
32 (3) 73 (6)
-
5.000 - 5.249 (127.0 - 133.3) 118 x 12 (F) 412 5916
7482-2376
8400-3084 1 8 x 12 (F)
1

5.250 - 5.749 (133.4 - 146.0) 32 (3) 73 (6) 434 51316


8400-3085 138 x 12 (F)
7485-3084 118 x 12 (F)
5.250 - 5.749 (133.4 - 146.0) 32 (4) 73 (8) 434 51316
7485-3085 138 x 12 (F)
8402-3085 32 (3) 73 (6)
5.750 - 6.249 (146.0 - 158.7) 512 6916
7488-3085 32 (4) 73 (8)
8404-3085 32 (3) 73 (6)
6.250 - 6.749 (158.8 - 171.4) 578 61516
7491-3085 32 (4) 73 (8)
8406-3085 2 (3) 3 (6) 1 8 x 12 (F)
3

6.750 - 7.999 (171.5 - 203.2) 6716 71516


8257-3085 2 (4) 3 (8)
8.000 - 9.499 (203.2 - 241.3) 8258-3085 2 (4) 3 (8) 7516 912
9.500 - 11.500 (241.3 - 292.1) 8259-3085 2 (4) 3 (8) 9516 11916

35
Cleaning Heads
Model CHJ Cutter Heads
Applications
Cleaning Straight and Curved Tubes in Boilers and Large Diameter Pressure Vessels
134 23-Inch (44.5 to 584.2mm) Outer Diameter Straight Tubes
212 7-Inch (63.5 to 177.8mm) Outer Diameter Curved Tubes
Removing Hard Scale and Encrustation

Smart Tool
Swing frame design utilizes arms with cone cutters and cutter wheels that cover a wide Inner
Diameter range.
Shipped with adapter for cleaning straight tubes or universal joint to clean curved tubes.
Select Part No. by determining tube Inner Diameter, finding straight or curved column, and
matching female drive thread to the male thread of the drive unit to which the Model CHJ Cutter
Head will be attached.
Extend the life of the Model CHJ Cutter Head by ordering extra cone cutters and cutter wheels.

Model CHJ Cone Cutter Cleaning


Straight Tube ID Range Cutter Head Cutter Wheel Drive Range (In.) Weight
Inches (mm) Assembly Part No. (#) Part No. (#) Thread Min. Max. lbs (Kg)
4376-4384 7/16 x 14 (F)
1.375 - 1.749 (34.9 - 44.4) 30 (2) 16 (4) 1 16 1 4
5 3
5/8 (.3)
4376-4385 9/16 x 12 (F)
4261-3997 7/16 x 14 (F)
1.750 - 1.999 (44.5 - 50.8) 68 (2) 24 (4) 1916 214 7/8 (.4)
4261-3996 9/16 x 12 (F)
4195-3954 9/16 x 12 (F)
2.000 - 2.124 (50.8 - 54.0) 4195-4382 63A (2) 37 (4) 5/8 x 11 (F) 11316 2916 1916 (.7)
4195-2706 3/4 x 10 (F)
4344-3954 9/16 x 12 (F)
2.125 - 2.374 (54.0 - 60.3) 4344-4382 62A (2) 44 (4) 5/8 x 11 (F) 2 278 11116 (.8)
4344-2706 3/4 x 10 (F)
3203-4032 5/8 x 11 (F)
2.375 - 2.624 (60.3 - 66.7) 3203-6518 63A (3) 83 (18) 3/4 x 10 (F) 218 334 2116 (.9)
3203-4024 7/8 x9 (F)
3209-6518 3/4 x 10 (F)
2.625 - 3.124 (66.7 - 79.4) 3209-4024 62A (3) 82 (18) 7/8 x9 (F) 212 414 234 (1.2)
3209-4023 1 x 14 (F)
3215-2705 3/4 x 10 (F)
3.125 - 3.499 (79.4 - 88.9) 3215-6919 61 (3) 81 (18) 7/8 x9 (F) 21516 41316 312 (1.6)
3215-4022 1 x 14 (F)
3219-6919 7/8 x9 (F)
3.500 - 4.249 (88.9 - 108.0) 3219-4022 50 (3) 80 (18) 1 x 14 (F) 3116 5 334 (1.7)
3219-4021 118 x 12 (F)
3226-3511 7/8 x9 (F)
4.250 - 5.249 (108.0 - 133.3) 3226-3512 1 x 14 (F) 46 8516 (3.8)
3226-3513 118 x 12 (F)
57 (3) 65 (12)
2174-3514 1 x 14 (F)
5.250 - 6.999 (133.4 - 177.8) 2174-2709 118 x 12 (F)
518 61516 912 (4.3)
2174-3585 138 x 12 (F)
3865-4509 118 x 12 (F)
7.000 - 8.999 (177.8 - 228.6) 618 914 13516 (6.0)
3865-4437 138 x 12 (F)
32 (4) 73 (8)
7726-4509 118 x 12 (F)
9.000 - 11.99 (228.6 - 304.8) 7 101316 14 (6.4)
7726-4437 138 x 12 (F)
4744-4509 118 x 12 (F)
12.00 - 15.99 (304.8 - 406.4) 32 (6) 73 (12) 101116 16 2414 (11.0)
4744-4437 138 x 12 (F)
16.00 - 17.99 (406.4 - 457.2) 5171-4437 32 (6) 73 (12) 138 x 12 (F) 13 4 18 2
1 1
27 2
1
(12.5)
18.00 - 22.00 (457.2 - 558.8) 7402-4437 32 (4) 73 (8) 138 x 12 (F) 1614 2112 2312 (10.7)

36
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Model CHJ Cutter Heads (Curved Tubes)

Model CHJ Cone Cutter Cleaning


Curved Tube ID Range Cutter Head Cutter Wheel Drive Range (In.) Weight
Inches (mm) Assembly Part No. (#) Part No. (#) Thread Min. Max. lbs (Kg)
4195-4653 9/16 x 12 (F)
2.000 - 2.374 (50.8 - 60.3) 63A (2) 37 (4) 11316 2916 134 (.8)
4195-4606 5/8 x 11 (F)
3203-4650 5/8 x 11 (F)
2.375 - 2.874 (60.3 - 73.0) 3203-4596 63A (3) 83 (18) 3/4 x 10 (F) 2116 31116 214 (1.0)
3230-4650 5/8 x 11 (F)
3230-4596 3/4 x 10 (F)
3316 (1.4)
2.875 - 3.499 (73.0 - 88.9) 3230-9308 62A (3) 82 (18) 7/8 x9 (F) 212 414
3237-4656 3/4 x 10 (F)
3237-4644 7/8 x9 (F) 234 412 314 (1.5)
3.500 - 4.249 (88.9 - 107.9) 51A (3) 81 (18)
3237-9966
4.250 - 5.249 (108.0 - 133.2) 3226-6558 118 x 12 (F) 46 1114 (5.1)
2174-7274 57 (3) 65 (12)
5.250- 6.500 (133.4 - 165.1) 518 61516 1212 (5.7)
2174-5317 138 x 12 (F)

Swing Frame Brushes


Applications
Cleaning Straight and Curved Tubes in Large Diameter Pressure Vessels
3 21-Inch (76.2 - 533.4) Outer Diameter Tubes
Removing Light Soot, Mill Scale, and Welding Splatter or Flash

Smart Tool
Brushes swing out as unit spins, so each assembly covers a wide cleaning
range.
Easily replaceable brush refill cartridges keep unit economical.
Optional ball bearing swivel cable attachment enables swing frame
brush to be pulled through the tube to expedite cleaning.

Tube ID Range Brush Set of Refill Swivel Cable Drive Cleaning Range Weight
Inches (mm) Assembly Brushes (#) Attachment Adapter Thread (In.) Min. > Max. lbs (Kg)
2.688 - 2.874 (68.3 - 73.0) 4824-0031 4827-0031 (3) 21116 334
5/8 x 11 (F) 1 (.5)
2.875 - 3.499 (76.3 - 88.9) 4824-0040 4827-0040 (3) 278 31516
3.500 - 3.687 (88.9 - 93.6) 4829-0040 4832-0040 (3) 312 5
3.688 - 3.937 (93.7 - 100.0) 4829-0050 4832-0050 (3) 7/8 x 9 (F) 31116 5316 134 ( .8)
3.938 - 4.499 (100.0 - 114.3) 4829-0062 4832-0062 (3) 31516 5716
4.500 - 4.687 (114.3 - 119.0) 61427-0040 4832-0040 (3) 412 6
61427-0002 2 (.9)
4.688 - 5.437 (119.1 - 138.1) 61427-0050 4832-0050 (3) 41116 6316
5.438 - 5.874 (138.1 - 149.2) 4834-0040 4837-0040 (4) 5716 7
6923
5.875 - 6.437 (149.2 - 163.5) 4834-0062 4837-0062 (4) 578 7716
61029 1 x 14 (F)
6.438 - 7.124 (163.5 - 180.1) 61426-0040 - 6716 8
4837-0040 (4) 558 (2.6)
7.125 - 7.437 (180.1 - 188.9) 4839-0040 718 91316
7.438 - 8.937 (188.9 - 227.0) 4839-0056 6923 7716 1018
4837-0056 (4)
8.938 - 10.374 (227.0 - 263.5) 8037-0056 8516 1118
10.375 - 14.374 (263.5 - 365.1) 7298-0040 1038 1612
7303-0040 (6) 6082 4437 138 x 12 (F) 1418 (6.4)
14.375 - 20.500 (365.1 - 520.7) 7299-0040 1438 2012

37
Cleaning Heads
P Brushes SPE-DUR, M, and K Cutter Bits
Applications
Designed for Use with PG, PGX-2, and TP-302 Drive Units
SPE-DUR Cutter Bit: Carbide-Tipped Cutter Bit for General Purpose Cleaning
M Cutter Bit: Twist Drill Type Cutter Bit with Carbide-tip to Clear Clogged Tubes
K Cutter Bit: Also a Carbide-Tipped Cutter Bit for Larger Tubes
P Brush: Light Cleaning or Finish-Up Cleaning After Using a Cutter Bit to Clean Heavily Blocked or Clogged Tubes
Can Also Be Used with Push Rod to Clean Fire Tube Boilers

Smart Tool
Use Wilson Cutter Bits to clean heavily clogged tubes. Carbide tip literally cuts through hardest, heaviest debris, scale, and residue.
Use P Brush for finishing up, removing scale broken free by cutter bit.
For manual boiler cleaning, attach P Brush to push rod (page 27).
If thread on P Brush or cutter bit does not match thread on drive motor, select adapter (Page 39).

M Cutter Bit

Tube ID Range P Brush (Steel)* Diam. Male SPE-DUR Diam. Female M Cutter Diameter
Inches (mm) Part No. (Inches) Thread Cutter Bit (Inches) Thread Bit (Inches) Thread
.359 - .389 (9.1 - 9.9) 8543-0135 .343
7162 .343
.390 - .420 (9.9 - 10.7) 8543-0138 .375
12 x 28
.421 - .452 (10.7 - 11.5) 8543-0140 .406
7163 .406
.452 - .483 (11.5 - 12.3) 8543-0143 .437 8 x 32
.484 - .514 (12.3 - 13.1) 8543-0146 .468 7164 .468 1/4 x 28 7771 .468 1/4 x 28 (F)
.515 - .545 (13.1 - 13.8) 8543-0150 .500 7165 .500 7786 .500
.546 - .577 (13.8 - 14.7) 8543-0153 .531 5/16 x 24 5/16 x 24 (F)
7772 .562
.578 - .608 (14.7 - 15.4) 8543-0155 .562
7166 .562
.609 - .639 (15.5 - 16.2) 8543-0159 .593
7773 .625
.640 - .675 (16.2 - 17.2) 8544-0162 .625 7167 .625
.676 - .706 (17.2 - 17.9) 8544-0165 .656
.707 - .737 (17.9 - 18.7) 8544-0167 .687 7168 .687 7774 .687
3/8 x 24 (F)
.738 - .769 (18.7 - 19.5) 8544-0171 .718 7169 .750 3/8 x 24
7775 .750
.770 - .800 (19.6 - 20.3) 8544-0174 .750
.801 - .831 (20.4 - 21.1) 8544-0177 .781 7170 .812 7776 .812
.832 - .862 (21.1 - 21.9) 8544-0182 .812
.863 - .894 (21.9 - 22.7) 8544-0183 .843 7171 .875 7790 .875
.895 - .925 (22.7 - 23.5) 8545-0186 .875
.926 - .956 (23.5 - 24.3) 8545-0190 .906 7172 .937 7/16 x 20
7777 .906
.957 - .987 (24.3 - 25.1) 8545-0193 .937 5/16 x 24
.988 - 1.024 (25.1 - 26.0) 8545-0196 .968 7173 1.000 7791 1.000
1.025 - 1.055 (26.0 - 26.8) 8545-0200 1.000 7/16 x 20 (F)
1.056 - 1.086 (26.8 - 27.6) 8545-0203 1.031
7778 1.062
1.087 - 1.117 (27.6 - 28.4) 8545-0206 1.062
1.118 - 1.149 (28.4 - 29.2) 8545-0210 1.093
7792 1.125
1.150 - 1.180 (29.2 - 30.0) 8545-0211 1.125
1.181 - 1.211 (30.0 - 30.8) 8545-0215 1.156
7779 1.187
1.212 - 1.242 (30.8 - 31.6) 8545-0218 1.187
1.243 - 1.280 (31.6 - 32.5) 8545-0220 1.218
1.250
1.281 - 1.374 (32.5 - 34.9) 8545-0225 1.250 7793
1.375 - 1.436 (34.9 - 36.5) 8545-0230 1.312 7780 1.312
1.437 - 1.499 (36.5 - 38.1) 8545-0235 1.375 1/2 x 20 (M)
1.500 - 1.561 (38.1 - 39.6) 8542-0145 1.437 K Cutter Bit 1.375
1.562 - 1.686 (39.6 - 42.8) 8542-0150 1.500 K Cutter Bit 7703
1.687 - 1.811 (42.8 - 46.0) 8542-0161 1.625 7705 1.625
5/8 x 11
1.812 -1.936 (46.0 - 49.2) 8542-0175 1.750 7706 1.750
1.937 - 2.061 (49.2 - 52.3) 8542-0188 1.875 7707 1.875
2.062 - 2.186 (52.4 - 55.5) 8542-0194 2.000 7708 2.000 5/8 x 18 (M)

* Other material available: bronze (-2xxx), nylon (-3xxx), and stainless steel (-4xxx).

38
(800) 230-2636 or fax (718) 361-2872 or [email protected]
PG Accessories
Applications
Bit and Shaft Assembly: Used with PG Drive Unit (Page
Bit and Shaft Assembly
10) to Clean Clogged 1/4 3/8-Inch (6.4 to 9.5mm) Outer
Diameter Tubes

Brush and Shaft Assembly: Also Used with PG Drive Unit Brush and Shaft Assembly
to Clean Same Diameter Tubes or Do Finish Up Cleaning
after Initial Cleaning with Bit and Shaft

Bit and Brush and Brush and Brush and


Tube ID Range Shaft Shaft Bit Shaft Shaft Shaft Shaft Brush
Inches (mm) Length Part No. Diameter Diameter (Stainless Steel) (Bronze) (Nylon) Diameter
24 In. 61242-0024 62280-2124 62280-3124 62280-4124
.187 - .205 (4.7 - 5.2) 36 In. 61242-0036 .172 .156 62280-2136 62280-3136 62280-4136 .187
48 In. 61242-0048 62280-2148 62280-3148 62280-4148
24 In. 62327-0024 62430-2124 62430-3124 62430-4124
.206 - .304 (5.2 - 7.7) 36 In. 62327-0036 .187 .156 62430-2136 62430-3136 62430-4136 .218
48 In. 62327-0048 62430-2148 62430-3148 62430-4148
24 In. 60605-0024 62432-2124 62432-3124 62432-4124
.305 - .318 (7.7 - 8.1) 36 In. 60605-0036 .281 .250 62432-2136 62432-3136 62432-4136 .312
48 In. 60605-0048 62432-2148 62432-3148 62432-4148
62433-2124 62433-3124 62433-4124
.319 - .350 (8.1 - 8.9) .250 62433-2136 62433-3136 62433-4136 .328
62433-2148 62433-3148 62433-4148

Drill Shaft for PG/TP Series


PGX-2, TP-302 Accessories
Applications
Drill Shafting: Extends Reach of the Cleaning Head when
Cleaning Long Tubes. Add length in 5-foot increments. Shaft Support for PG/TP Series
Shaft Support: Connects Drill Shafting to Motor beyond
Taper Threads.

Tube ID Range 5-Foot 10-Foot Shaft For For For ------ Drive Motor ------
Inches (mm) Drill Shaft Drill Shaft Thread PG PGX-2 TP-302 PG PGX-2 TP-302
.375 - .437 (9.5 - 11.1) 6207-0005 6207-0010 5/16 x 22 7019
7005
.500 - .531 (12.7 - 13.5) 6208-0005 6208-0010 3/8 x 22 7022 7954
.562 - 656 (14.3 - 16.7) 6209-0005 6209-0010 7/16 x 22 7955 9288
.687 - .812 (17.4 - 20.6) 6210-0005 6210-0010 1/2 x 18 7956
.875 - 1.187 (22.2 - 30.1) 6211-0005 6211-0010 5/8 x 18 7957 6225
9267
1.250 - 1.562 (31.8 - 39.7) 6212-0005 6212-0010 3/4 x 18 7958 6226
1.625 - 2.625 (41.3 - 66.7) 6213-0005 6213-0010 7/8 x 18 6227

Page 12 Page 12 Page 14

Bit Adapters
Applications
Use adapter bits to
Connect SPE-DUR, M, or
K Cutter Bits, or P
Brushes to Drill Shafts.
Match Thread on drill
shaft with Thread on
cutter bit or P Brush.
Shaft --------------------- SPE-DUR and M Cutter Bit Threads --------------------- ----K Bit Threads---- --------------- P Brush Threads ---------------
Thread 112 x 28 1/4 x 28 5/16 x 24 3/8 x 24 7/16 x 20 1/2 x 20 5/8 x 18 1/2 x 20 5/8 x 18 8 x 32 10 x 32 5/16 x 24 5/8 x 11
5/16 x 22 7189 9275 8558
3/8 x 22 7192 7193 9276 9279
7/16 x 22 7194 7233 9280 9379
1/2 x 22 7196 7715 9281 9283
5/8 x 18 7199 7716 7718 9282 9284
3/4 x 18 7288 7202 7203 7717 7719 9285 8568
7/8 x 18 7730 7720 8570

39
Cleaning Heads
Universal Expanding Brushes
Expanding Cleaning Steel Refill
Tube ID Range Brush Range Drive Brush Set
Inches (mm) Assembly Inches Thread Part No. (#)
.710 - .745 (18.0 - 18.9) 2648-0001 .627 - .732 2649-0001 (4)
.746 - .777 (18.9 - 19.7) 2648-0002 .677 - .782 2649-0002 (4)
.778 - .870 (19.7 - 22.1) 2648-0004 .725 - .832 2649-0004 (4)
.871 - .907 (22.1 - 23.0) 2648-0005 .780 - .885 2649-0005 (4)
.908 - .959 (23.1 - 24.4) 2648-0006 .802 - .907 2649-0006 (4)
.960 - .995 (24.4 - 25.3) 2657-0001 .906 - .992 5/16 x 18 (M) 2658-0001 (4)
.996 - 1.032 (25.3 - 26.2) 2657-0002 .956 - 1.042 2658-0002 (4)
1.033 - 1.084 (26.2 - 27.5) 2657-0003 .984 - 1.070 2658-0003 (4)
Applications 1.085 - 1.120 (27.5 - 28.4) 2657-0004 1.031 - 1.117 2658-0004 (4)
Removing Soft or Powdery Deposits (Rust, 1.121 - 1.245 (28.4 - 31.6) 2664-0001 1.042 - 1.242 2665-0001 (6)
Chemical Precipates and Scale) from 1 2-Inch 1.246 - 1.310 (31.6 - 33.3) 2664-0003 1.092 - 1.292 2665-0003 (6)
(25.4 to 50.8mm) Outer Diameter Curved Tubes 1.311 - 1.356 (33.3 - 34.4) 2671-0001 1.178 - 1.424 2665-0001 (6)
Can Clean Tubes with Radius of Approximately 4 1.357 - 1.482 (34.5 - 37.6) 2671-0003 1.228 - 1.474 2665-0003 (6)
Times the Tube Outer Diameter 1.483 - 1.606 (37.6 - 40.8) 2678-0001 1.360 - 1.680 7/16 x 14 (M) 2679-0001 (6)
Attach to Type SC Flexible Holder (below) 1.607 - 1.704 (40.8 - 43.3) 2678-0002 1.394 - 1.714 2679-0002 (6)
1.705 - 1.760 (43.3 - 44.7) 2678-0004 1.472 - 1.792 2679-0004 (6)
1.761 - 1.890 (44.7 - 48.0) 2678-0005 1.520 - 1.840 2679-0005 (6)

Sectional Brushes Curved or Straight Sectional Brush


Tube ID Range Brush Refill Brush Drive Diameter
Inches (mm) Assembly Set Mounting Thread Inches
.781 - .874 (19.8 - 22.2) 8353-0068 8347-0068 11/16
.875 - .999 (22.2 - 25.4) 8353-0075 8347-0075 8317 3/4
1.000 - 1.124 (25.4 - 28.5) 8353-0081 8347-0081 5/16 x 18 (M) 13/16
1.125 - 1.249 (28.6 - 31.7) 8354-0100 8348-0100 8318 1
1.250 - 1.499 (31.8 - 38.1) 8354-0106 8348-0106 9491 1116
1.500 - 1.749 (38.1 - 44.4) 8356-0131 8349-0131 8319 1516
7/16 x 14 (M)
1.750 - 1.999 (44.5 - 50.8) 8357-0156 8350-0156 8320 1916
2.000 - 2.124 (50.8 - 54.0) 8358-0175 8350-0175 8321 9/16 x 12 (M) 134
2.125 - 2.374 (54.0 - 60.3) 8359-0200 8350-0200 8341 2
5/8 x 11 (M)
2.375 - 2.624 (60.3 - 66.6) 8360-0225 8351-0225 8344 214
2.625 - 2.874 (66.7 - 73.0) 8361-0250 8351-0250 8345 3/4 x 10 (M) 212
Applications
Removing Rust, Polishing, and De-Burring
Straight or Curved 114 3-Inch (31.8 to Universal Expanding
76.2) Outer Diameter Tubes Brush and Type SC
Replaceable Sets of Four Parallel Brushes Flexible Holder
are Economical and Easy to Install Cleaning a Curved
Tube

Type SC Flexible Holder


Curved Tube Data
Curved Tube Minimum Radii
Flex.
Hldr. and
Universal Joint and Brush
Applications Cutter Head Inches Inches
Attaches between Air Motor and Cleaning Nominal Tube ID Motor 30 Arc 60 Arc 90 Arc 90 Arc
Head to Clean Curved Tubes Inches (mm) Crush Model Radius Radius Radius Radius
Match Male Threads on Motor and .810 (20.1) .050 C-2 5 6 7 7
Cleaning Head with Female Threads on .907 (23.0) .050 C-3 5 6 7 7
Type SC Flexible Holder 1.010 (26.2) .062 C-4 5 6 7 7
1.135 (28.8) .062 C-5 6 7 8 8
1.260 (32.0) .075 C-6 6 7 8 8
Female Female Type SC Length Disc Diam.
1.482 (37.6) .100 C-8 6 7 8 10
Thread Thread Flexible Holder Inches Inches
1.704 (43.3) .120 C-10 6 6 8 10
1/2 x 24 2268 .625
1.954 (49.3) .120 C-12 8 9 10 12
1/4 x 20 2275 .688
5/16 x 18 6.750 2.170 (55.1) .120 ECT-212 10 11 12 12
5/16 x 18 2281 .750
2.420 (61.5) .125 ECT-237 10 11 12 12
3/8 x 16 2289 .813
2.670 (67.8) .125 ECT-262 12 13 14 14
7/16 x 14 7/16 x 14 2300 7.125 1.250
2.890 (73.4) .125 ECT-287 14 15 16 18
2.982 (75.7) .125 ECT-312 17 18 18 20
3.482 (88.4) .125 ECT-362 15 16 16 19
40
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Adapters
Applications
Type HF Adapters (Cutter Head-to-Motor Shaft)
Type MF Adapters (Male-to-Female)
Type MM Adapters (Male-to-Male)
Type FF Adapters (Female-to-Female-to Female)

Male Female Type M-F


Cutter Head Thread Thread Adapter Hex.
Thread 8 x 32 10 x 32 9902 1/4
Motor Shaft 1/4 x 28 4141 3/8
Thread 10 x 28
5/16 x 24 4142 7/16
3/8 x 24 12 x 24 4143 9/16
Cleaning Motor Type 12 x 28 9587 3/8
1/4 x 28
Head Shaft HF 5/16 x 18 9589
7/16
Thread Thread Adapter Hex. 1/4 x 20 6801
7/16 x 14 9303 5/16 x 18 5/16 x 18 6802 1/2
9/16 x 12 9/16 x 12 2411 1 3/8 x 16 6803 9/16
5/8 x 11 4127 5/16 x 18 4144 1/2
7/16 x 20
7/16 x 14 9304 7/8 4145 5/8
3/8 x 16
9/16 x 12 3070 6744 9/16
5/8 x 11
5/8 x 11 2416 1 7/16 x 14 4384 11/16
7/16 x 14
3/4 x 10 4130 9/16 x 12 4385 3/4
9/16 x 12 6261 7/16 x 20 4146
5/8
5/8 x 11 3073 1/2 x 20 7/16 x 14 4147
3/4 x 10
3/4 x 10 2354 3997
7/8 x 9 2708 9/16 x 12 5/8 x 11 4029
138 7/8
9/16 x 12 6262 9/16 x 12 3996
5/8 x 11 3075 7/16 x 14 5922
7/8 x 9
3/4 x 10 3077 5/8 x 11 4382
5/8 x 11
7/8 x 9 2360 9/16 x 12 3954
9/16 x 12 9394 3/4 x 10 2706 1
3/4 x 10 3079 5/8 x 11 4032
1 x 14 1 2
1

7/8 x 9 3080 3/4 x 10 6518


3/4 x 10
1 x 14 2366 7/8 x 9 4024 118
3/4 x 10 6930 1 x 14 4023 114
7/8 x 9 3081 9/16 x 12 4178
118 x 12 134
1 x 14 3082 5/8 x 11 5440 1
118 x 12 2376 7/8 x 9 3/4 x 10 2705
7/8 x 9 6146 7/8 x 9 6919
114
1 x 14 3083 1 x 14 4022
138 x 12 2
118 x 12 3084 7/8 x 9 4905 118
138 x 12 3085 1 x 14 1 x 14 6923 114
118 x 12 4020 112
118 x 12 1 x 14 3512 114
118 x 12 3513 112
138 x 12
1 x 14 3514 134

Male Male Type M-M


Thread Thread Adapter Hex.
8 x 32 9949 Female Female Type F-F
1/2 x 28 Thread Thread Adapter Hex.
10 x 32 2545 5/16
10 x 28 4148
10 x 28 9662 3/8
1/4 x 28 12 x 24 1/4 x 28 4149
12 x 24 9789 3/8
4150 7/16
1/4 x 20 2546 5/16 x 18
5/16 9/16 x 12 9798 3/4
12 x 28 1/4 x 28 9672
3/8 x 16 4140
5/16 x 18 6984 7/16 7/16 x 14 5/8
7/16 x 14 9395
1/4 x 20 1/4 x 28 9791 5/16
1/2 x 20 9010
5/16 x 18 9665 3/8
7/16 x 14 6759
1/4 x 28 9664 5/16
1/4 x 28 9/16 x 12 1/4 NPT 9893
5/16 x 24 9950 3/8 3/4
1/2 x 20 9014
3/8 x 24 9666 1/2
9/16 x 12 6760
7/16 x 20 9667 9/16
1/4 x 20 9/16 x 12 6761 13/16
2547 5/8 x 11
5/16 x 18 7/16 5/8 x 18 9017
5/16 x 18 2548 1
3/4 x 10 9019
5184 5/8 5/8 x 18
7/16 x 14 7/8 x 9 9020 118
9/16 x 12 2550
3/4
9/16 x 12 3483
41
Accessories
Air and Water Hoses

1 Braid 2 Braid 2 Braid Armored 5 Ply Armored

Hose Hose - Couplings - Weight For Use with These Wilson


Inches (mm) Feet (meters) Hose Type Inches (mm) NPT Part No. lbs. (Kg) Tube Cleaning Kits:
25 (6.4) 9388-0025 2 (0.9) MS-0, MS-1 * Motor end is
3/16 (4.8) 1 Braid 15/32 (11.9) 1/8 - 1/4*
50 (12.7) 9388-0050 4 (1.8) 1/8, manifold end is 1/4 NPT
25 (6.4) 7040-0025 234 (1.2)
1 Braid MS-1A, MS-3, C-2, C-3
50 (12.7) 7040-0050 512 (2.5)
1/4 (6.4) 11/16 (17.5) 1/4
25 (6.4) 7040-9025 312 (1.6)
2 Braid C-4
50 (12.7) 7040-9050 7 (3.2)
2 Braid 8042-0015 3 (1.4) PG, PGX-2 (Scavenging)
15 (3.8) 3/4 (19.1) 3/8
2 Braid Armored 7079-0015 5 (2.3) TP-302 (Scavenging)
25 (6.4) 8971-0025 5 (2.3)
3/8 (9.5) 2 Braid MS-4, MS-5, C-5
50 (12.7) 8971-0050 10 (4.5)
7/8 (22.2) 3/8
25 (6.4) 8972-0025 7 (3.2) MS-6, MS-8, MS-10, EP-137,
2 Braid Armored
50 (12.7) 8972-0050 13 (5.9) C-6, C-8, C-10
50 (12.7) 1 (25.4) 9600-0121 11 (5.0) Wils-Away 9502 and 9800
25 (6.4) 2 Braid 8973-0025 8 (3.6)
1/2 PG, Blo-Gun
1/2 (12.7) 50 (12.7) 8973-0050 16 (7.3)
1332 (27.8)
25 (6.4) 8974-0025 10 (4.5) EP-150, EP-175, ECT-212
2 Braid Armored
50 (12.7) 8974-0050 20 (9.1) through 237, C12
25 (6.4) 8975-0025 14 (6.4) EP-200 through 250,
3/4 (19.1) 2 Braid Armored 112 (38.1) 3/4
50 (12.7) 8975-0050 28 (12.7) ECT-262, ECT 287, PGX-2
25 (6.4) 8976-0025 18 (8.2) EP-257 through 350,
2 Braid Armored 11316 (46.0)
50 (12.7) 8976-0050 35 (15.9) ECT-312 through 650
1 (25.4) 1
25 (6.4) 8623-0025 34 (15.4) EP-225 through 1350,
5 Ply Armored 238 (60.3)
50 (12.7) 8623-0050 70 (31.8) ECT-312 through 650, TP-302
25 (6.4) 8625-0025 45 (20.4) EP-400 through 1350, (when
114 (31.8) 6 Ply Armored 258 (66.7) 114
50 (12.7) 8625-0050 71 (32.2) motor has 114 NPT retainer)

Tube ID Smart Chart


Find your tube Outer Diameter and Gauge or tube wall to determine tube Inner Diameter. For diameters not included here, use the charts on Pages 52, 53, and 54.
GA 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Wall: .340 .300 .284 .259 .238 .220 .230 .180 .156 .148 .134 .120 .109 .095 .083 .072 .065 .058 .049 .042 .035 .032 .028 .025 .022
OD (Inch) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Tube ID (Inner Diameter) In Decimal Inches ---- ---- ---- --------- ---- ----
3/8 .045 .079 .107 .135 .175 .185 .209 .231 .245 .259 .277 .291 .305 .311 .319 .312 .331
1/2 .024 .060 .094 .140 .170 .204 .232 .260 .282 .310 .334 .356 .370 .384 .402 .416 .430 .436 .444 .450 .456
5/8 .025 .057 .107 .149 .185 .219 .265 .295 .329 .357 .385 .407 .435 .459 .481 .495 .509 .527 .541 .555 .561 .569 .575 .581
3/4 .070 .150 .182 .232 .274 .310 .344 .390 .420 .454 .482 .510 .532 .560 .584 .606 .620 .634 .652 .666 .680 .686 .694 .700 .706
7/8 .195 .275 .307 .357 .399 .435 .469 .515 .545 .579 .607 .635 .657 .685 .709 .731 .745 .759 .777 .791 .805 .811 .819 .825 .831
1 .320 .400 .432 .482 .524 .560 .594 .640 .670 .704 .732 .760 .782 .810 .834 .854 .870 .884 .902 .916 .930 .936 .944 .950 .956
114 .570 .650 .682 .732 .774 .810 .844 .890 .920 .954 .982 1.010 1.032 1.060 1.084 1.106 1.120 1.134 1.152 1.166 1.180
112 .820 .900 .932 .982 1.024 1.060 1.094 1.140 1.170 1.204 1.232 1.260 1.282 1.310 1.334 1.356 1.370 1.384 1.402 1.426 1.430
2 1.320 1.400 1.432 1.482 1.524 1.560 1.594 1.640 1.670 1.704 1.732 1.760 1.782 1.810 1.834 1.856 1.870 1.884 1.902 1.916 1.930
212 1.820 1.900 1.932 1.982 2.024 2.060 2.094 2.140 2.170 2.204 2.232 2.260 2.282 2.310 2.334 2.356 2.370 2.384 2.402 2.416 2.430
3 2.230 2.400 2.432 2.482 2.524 2.560 2.594 2.640 2.670 2.704 2.732 2.760 2.782 2.810 2.834 2.856 2.870 2.884 2.902 2.916 2.930
4 3.320 3.400 3.432 3.482 3.524 3.560 3.594 3.640 3.670 3.704 3.732 3.760 3.782 3.810 3.834 3.856 3.870 3.884 3.902 3.916 3.930

42
Pneumatic Accessories (800) 230-2636 or fax (718) 361-2872 or [email protected]
Filter-Regulator-Lubricator

It is very important to provide every air-operated tool Portable


with clean, lubricated, and properly pressurized air. Filter-Lubricator
Many job sites lack such conditions and the air
provided may actually harm these air-operated tools.
These popular assemblies, the Filter-Regulator-
Lubricator and Filter-Lubricator, are offered as
portable units.

Pipe Air Line Filter


Inches FilterRegulatorLubricator FilterLubricator 150 PSI (Max) Pressure Regulator Air Line Lubricator
Manifold Type Portable Type Manifold Type Portable Type Max. CFM PSI
Thread Part No. Part No. Part No. Part No. Part No. @100 PSI Part No. Range Part No. Capacity (Ozs.)
1/4 8905 8905-0250 8595 8595-0250 8910 79 8915 5-125 8894 10
3/8 8906 8906-0375 8596 8596-0375 8911 112 8916 5-125 3611 10
1/2 8907 8907-0500 8597 8597-0500 8912 138 8917 5-125 3612 10
3/4 8908 8908-0750 8598 8598-0750 8913 226 8918 10-125 3613 24
1 8909 8909-1000 8599 8599-1000 8914 331 8919 10-125 3627 24

Air Line Lubricators Air Valves


For use between supply hose and whip. For use between air motor and hose whip.

Pipe Air Major


Pipe Air Line
Inches Valve Diam.
Inches Lubricator Capacity
Thread Part No. Inches
Thread Part No. Ozs.
1/4 9439 .735
1/4 52035 .25 3/8 8774 .906
3/8 52399 .25 1/2 8654 1.375
1/2 53360 2.6 3/4 8647 1.750
3/4 53361 5.3 1 8669 2.000
3/4 53362 8
1 53363 16

Hose Whips WilsoLube


Rust-inhibiting Lubricant
These short lengths
of hose are fitted
with couplings and
are used between
the supply hose and
the pneumatic tool.
The hose is very
flexible and lighter
in weight than the
operating or air
supply hose. All
Hose Size Hose Whip Assembly with End Fittings
hose used in Wilson
ID Inches OD Inches Part No. Length Pipe Thread Inches
hose whips is
designed to 3/16 27/64 50001 8 Feet 1/8 x 1/4
withstand 250 1/4 15/32 50003 8 Feet 1/4 x 1/4 WilsoLube Part No.
pounds working 3/8 39/64 50371 8 Feet 1/4 x 3/8 Oil-Based (Gallon) 9047
pressure (psi). 3/8 39/64 50007 8 Feet 3/8 x 3/8 Water-Soluble (Quart) 9047-0002
1/2 7/8 8973-0008 8 Feet 1/2 x 1/2 Water-Soluble (Gallon) 9047-0009

43
Motor Specifications and Parts
EP Series Motors
EP Series Air Motors
This family of air motors produces maximum horsepower in a
given space, and their simplicity of design have earned them a
reputation for reliability.

They develop maximum torque at the speeds at which Wilson


cleaning heads are most efficient. The high torque developed by
EP Series Air Motors is the result of their unique design that
uses six light blade rotors and a double-chambered power seal
cylinder.

Through an exclusive method of valving the compressed air, EP Smaller motor is pictured. Larger diameter motors are flanged
Series Air Motors are energy efficient, consuming less air than construction for light weight.
many other motors that are not as powerful. Lightweight blades
reduce cylinder wear, so EP cylinders are very rarely replaced.

Selection Chart --------------- Series EP Specification ---------------


Nominal Tube ID Motor Motor Motor Body Rotor Hose and C.F.M. at Weight
Inches (mm) Model Assy. Diam. Thread Coupling 90 PSI Pounds (Kg)
138 (34.9) EP-137 4622-0131 1516 3/8 32 114 (.6)
7/16 x 14
112 (38.1) EP-150 3942-0143 1716 1/2 45 11316 (.8)
134 (44.5) EP-175 2000-0156 1916 9/16 x 12 1/2 47 212 (1.1)
2 (50.8) EP-200 2012-0181 11316 5/8 x 11 70 314 (1.5)
214 (57.2) EP-225 7968-0212 218 3/4 73 5 (2.3)
3/4 x 10
212 (63.5) EP-250 2044-0231 2516 100 634 (2.8)
234 (69.9) EP-275 2058-0262 258 7/8 x 9 1 108 912 (4.3)
3 (76.2) EP-300 2072-0281 21316 1218 (5.5)
To ensure a long and 1 x 14 1 152
314 (82.6) EP-325 2072-0306 3116 1414 (6.5)
reliable motor life, use 312 (88.9) EP-350 2091-0325 314 16 (7.3)
WilsoLube to lubricate 164
334 (95.3) EP-375 2091-0350 312 1812 (8.4)
your EP Series Air 4 (101.6) EP-400 2109-0375 3 4
3
23 (10.4)
Motor (Page 43). 414 (108.0) EP-425 2109-0400 4 118 x 12 1 2312 (10.7)
412 (114.3) EP-450 2109-0425 414 175 24 (10.9)
434 (120.1) EP-475 2109-0450 412 2518 (11.6)
5 (127.0) EP-500 2109-0475 434 2734 (12.6)
514 (133.4) EP-525 3142-0500 5 44316 (20.0)
512 (139.7) EP-550 3142-0525 514 44516 (20.1)
534 (146.1) EP-575 3142-0550 512 44716 (20.2)
6 (152.4) EP-600 3142-0575 534 45916 (20.7)
614 (158.8) EP-625 3142-0600 6
612 (165.1) EP-650 3142-0625 614
634 (171.5) EP-675 3142-0650 612
7 (177.8) EP-700 3142-0675 634
738 (187.3) EP-737 7258-0712 718
734 (196.9) EP-775 7258-0737 738
138 x 12 1 225
812 (215.9) EP-850 7258-0800 8
9 (228.6) EP-900 7258-0850 8 2
1

934 (247.7) EP-975 7260-0925 914


10 (254.0) EP-1000 7260-0950 912
1014 (260.4) EP-1025 7260-0975 934
1112 (292.1) EP-1150 7260-1100 11
1134 (298.5) EP-1175 7260-1125 1114
12 (304.8) EP-1200 7262-1150 1112
1312 (342.9) EP-1350 7262-1300 13

44
(800) 230-2636 or fax (718) 361-2872 or [email protected]

--------------------- Series EP Replacement Parts - - - - - - - - - - - - - - - - - - - - -


Wear Blades Rear Journal Retainer Rotor
Body Plate Cylinder Rotor (Set of 6) Assembly Nut Wrench
5818-0131 4628 4625 4623 4626 4627 4630 2031
5819-0143 3945 3943 3944 3946 3948 3950 3951
5820-0156 2008 2004 2003 2005 2007 2010 5760
5821-0181 2022 2018 2017 2019 2021 2024
2034
5822-0212 2039 2033 7969 2036 2038 2041
5823-0231 2052 2048 2047 2049 8836 2054 2156
5825-0262 2070 2062 2061 2063 8837 2069 2157
5827-0281
2082 2079 2078 2080 8509 2087 2159
5827-0306
5831-0325
2100 2097 2096 2098 8839 2105
5831-0350
5835-0375
2149
5835-0400
5835-0425 2120 2126 2117 2118 8841 2125
5835-0450
5835-0475
5837-0500
5837-0525
5837-0550
5837-0575
3149 3145 3143 3146 8842 3151
5837-0600
5837-0625
5837-0650
5837-0675
7264-0712
7264-0737 2630
3149 3145 3143 3146 8842 3151
7264-0800
7264-0850
7265-0925
7265-0950
7265-0975 3149 3145 3143 3146 8842 3151
7265-1100
7265-1125
7266-1150
3149 3145 3143 3146 8842 3151
7266-1300

45
Motor Specifications and Parts
MS Series Motors
Specifically designed to drive expanding
brushes, expanding scrapers, and small
cutter heads, these high speed motors
will clean straight and curved tubes to a
high polish. And, their steel rotor blades
ensure durability and reliability.
------ Series MS Selection Chart ------ ---------- Series MS Specifications ----------
Nominal Tube ID Motor Motor Motor Rotor Hose & C.F.M. at Weight
Inches (mm) Model Assy. Body Dia Thread Coupling 90 PSI lbs. (Kg)
1/2 (12.7) MS-0 2996 15/32 10-28 * 9 1/8 (.06)
5/8 (15.9) MS-1 3002 9/16 10-28 * 10 3/16 (.09)
3/4 (19.1) MS-1A 3050 11/16 12-24 1/4 12 3/16 (.09)
7/8 (22.2) MS-3 8984 49/64 5/16 x 18 1/4 13 3/16 (.09)
1 (25.4) MS-4 8987 7/8 5/16 x 18 3/8 18 1/4 (.11)
118 (28.6) MS-5 8989 31/32 3/8 x 16 3/8 25 7/16 (.20)
1732 (31.0) MS-6 8992 1332 7/16 x 14 3/8 30 13/16 (.37)
1516 (35.6) MS-8 8997 11764 7/16 x 14 3/8 35 1316 (.54)
134 (44.5) MS-10 8999 1 16
9
7/16 x 14 3/8 40 1 11
16 (.77)

* 3/16 Motor End only. Manifold End is 1/4.

C Series Air Motors


This air motor is often used with a Type C
Flexible Holder (Page 33) to clean curved
tubes in boilers, heat exchangers,
superheaters, economizers, and other
curved tube structures.

------ Series C Selection Chart ------ ---------- Series C Specifications ----------


Nominal Tube ID Motor Motor Motor Rotor Hose & C.F.M. at Weight
Inches (mm) Model Assy. Body Dia Thread Coupling 90 PSI Pounds (Kg)
25/32 (19.8) C-2 2745 11/16 12-24 1/4 12 1/4 (.11)
7/8 (22.2) C-3 2755 49/64 1/4 x 20 1/4 13 5/16 (.14)
1 (25.4) C-4 2765 7/8 5/16 x 18 1/4 18 7/16 (.20)
118 (28.6) C-5 2773 31/32 5/16 x 18 3/8 25 9/16 (.26)
1732 (31.0) C-6 2783 1332 3/8 x 16 3/8 30 5/8 (.28)
112 (38.1) C-8 2793 11764 7/16 x 14 3/8 35 1116 (.48)
134 (44.5) C-10 2799 11132 7/16 x 14 3/8 40 118 (.51)
2 (50.8) C-12 8588 11932 9/16 x 12 1/2 50 112 (.68)

ECT Series Air Motors


Designed to clean tubes of 218-inch Inner
Diameter and larger, the ECT Series Air
Motors pick up where the C Series Air
Motors end. The short design of the ECT
Series Air Motors make them especially
maneuverable when cleaning curved
tubes, water tube boilers, and other large
diameter tubular vessels. ------ Series ECT Selection Chart ------ ---------- Series ECT Specifications ----------
Nominal Tube ID Motor Motor Motor Rotor Hose & C.F.M. at Weight
Inches (mm) Model Assy. Body Dia Thread Coupling 90 PSI Pounds (Kg)
218 (54.0) ECT-212 4090-0175 134 5/8 x 11 1/2 35 21116 (1.2)
238 (60.3) ECT-237 4090-0200 2 5/8 x 11 1/2 35 312 (1.6)
258 (66.7) ECT-262 4925-0225 214 3/4 x 10 3/4 55 414 (1.9)
278 (73.0) ECT-287 4099-0256 2916 3/4 x 10 3/4 65 534 (2.6)
318 (79.4) ECT-312 4035-0275 234 7/8 x 9 1 85 81316 (4.0)
358 (92.1) ECT-362 4035-0318 3316 7/8 x 9 1 85 934 (4.4)
4 (101.6) ECT-400 4541-0325 314 118 x 12 1 110 10 (4.5)
412 (114.3) ECT-450 4541-0375 334 118 x 12 1 110 1114 (5.1)
5 (127.0) ECT-500 4315-0425 4 4
1
1 8 x 12
1
1 125 16 15
16 (7.7)
512 (139.7) ECT-550 4315-0450 412 118 x 12 1 125 1712 (7.9)
6 (152.4) ECT-600 4315-0500 5 1 8 x 12
1
1 125 1834 (8.5)
612 (165.1) ECT-650 4315-0550 512 118 x 12 1 125 20 (9.1)

46
(800) 230-2636 or fax (718) 361-2872 or [email protected]

- - - - - - - - - - - - - - Series MS Replacement Parts - - - - - - - - - - - - - -


Blades Retainer Rotor
Body Rotor (Set of 4) Bearing Nut Wrench
2998 2997 3001 3000 2999
2057
3004 3003 3007 3006 3005
3052 2747 2749 2748 3053 2001
8986 8985 2759 2758 6238
2016
8988 2765 2767 2766 9009
8991 8990 2777 2776 6239 2028
8994 8993 2787 2786 6240
8998 2795 2797 2796 6241
2031
9000 2801 2803 2802 9024

- - - - - - - - - - - - - - - - Series C Replacement Parts - - - - - - - - - - - - -


Body Rotor Blades Bearing Hose Piece Rotor
(Set of 4) Assembly Wrench
2746 2747 2749 2748 4327 2001
2756 2757 2759 2758 4328 2013
2764 2765 2767 2766 4329
2016
2774 2775 2777 2776 4330
2784 2785 2787 2786 4331 2028
2794 2795 2797 2796 4332
2031
2800 2801 2803 2802 4333
7209 2808 2812 2810 8589 2014

- - - - - - - - - - - - - - - - - - Series ECT Replacement Parts - - - - - - - - - - - - - - - -


Body Cylinder Wear Rotor Blade Rear Hose Pc. Rotor
Plate (Set of 6) Jour. Assy. Assy. Wrench
5841-0175 4092 4093 4091 4095 4094 9230
2138
5841-0200 4092 4093 4091 4095 4094 9230
5842-0225 4038 4041 4037 4034 8850 9231
2375
5845-0256 4101 4102 4100 4105 8504 9232
5848-0275 4048 4051 4047 4036 8851 9233
2034
5848-0318 4048 4051 4047 4036 8851 9233
5851-0325 4544 2100 4543 4545 8852 9234
5851-0375 4544 2100 4543 4545 8852 9234
5853-0425 4318 3780 4316 4339 8853 4341
2149
5853-0450 4318 3780 4316 4339 8853 4341
5853-0500 4318 3780 4316 4339 8853 4341
5853-0550 4318 3780 4316 4339 8853 4341

47
Motor Specifications and Parts
Blo Gun Motor
Key No. Description Part No. Weight
Blo-Gun Assembly Lbs. (Kg)
.266 - 0.813 inches (6.7 - 20.6mm) Tube ID 8044 2 (.9)
.563 - 1.000 inches (14.3 - 25.4mm) Tube ID 8045
.813 - 1.250 inches (20.6 - 31.8mm) Tube ID 8586
Nozzle
.266 - 0.813 inches (6.7 - 20.6mm) Tube ID 8054
1 .563 - 1.000 inches (14.3 - 25.4mm) Tube ID 8089
.813 - 1.250 inches (20.6 - 31.8mm) Tube ID 8416
2 Thrust Tube 8052
3 Pin (2 Reqd) 8049
4 Shield 8086
5 Retainer Nut 8051
6 Seal (3 Reqd) 7587
7 Liner 8048
8 Spring 8088
9 Handle 8047
10 O-Ring 1001-0012

PG Motor

Weight
Key No. Description Part No.
Lbs. (Kg)
1 Rotor 7009
3 (1.4)
2 Body Sub-Assembly 8408
Front Bushing (part of) 7015
O-Ring (part of) 7587
3 Oil Cup (part of 8408) 7578
4 Scavenger Seal (2 reqd.) 8523
O-Ring (part of) 8525
5 Seal Spring 7014
6 Seal Spring Washer (2 reqd) 6999
7 Seat Gasket 7011
8 Seal Seat 7010
9 Wear Plate 4093
10 Cylinder 4092-1
11 Rotor Blades Set (of 6) 4095
12 Rear Journal 4094
13 Retainer Nut 7008
14 Cap 7007
15 Valve Assembly 7018
16 Trigger 7016
17 Trigger Screw 7017

48
(800) 230-2636 or fax (718) 361-2872 or [email protected]
PGX-2 Motor
Key No. Description Part No. Weight
1 Rotor 8739 Lbs. (Kg)
2 Body Sub-Assembly 9356 634 (3.1)
Front Bushing (part of) 9289
3 Thrust Bearing 9293
4 Thrust Bushing 9290
5 Wear Plate 9292
6 Cylinder 9357
7 Rotor Blade Set (of 6) 4105
8 Rear Bushing 4104
9 Rear Journal 4103
10 Journal Gasket 7942
11 Seat Seal 7943
12 Seal Cap 7945
13 O-Ring 7944
14 Scavenger Seal 8523
O-Ring (part of) 8525
15 Seal Washer 6999
16 Spring 7014
17 Seal Stem 8738
18 Valve Assembly 8527
19 Valve Spring 7939
20 Valve Bushing 7941
O-Ring (part of) 7830
21 Trigger Screw 7946
22 Trigger 7947
23 Handle Sub-Assembly 7932
24 Muffler Assembly 9295
Screen (part of) 9358
O-Ring (part of) 9300
Spirolox (part of) 9301

Key No. Description Part No.


1 Rotor Assembly 9182 TP-302 Motor
2 Housing Assembly 9274
Weight
Dowel (part of) 9268
Lbs. (Kg)
Bushing (part of) 20597
1534 (7.1)
3 Set Screw 41334
4 Thrust Ball Bearing 9270
5 Wear Plate 9272
6 Thrust Bushing 9271
7 Cylinder 9273
8 Rotor Blade Set (of 6) 2080
9 Rear Journal 7802
10 O-Ring (2 reqd) 7602
11 Seat Gasket 7605
12 Seal Seat 7604
13 Scavenger Seal 7789
O-Ring (Part of) 7625
14 Spring Washer 7608
15 Seal Spring 7624
16 Seal Ring Fork 7626
17 Rear Plug 7593
18 Quad Ring 28102
19 Dead Handle 7597
20 Eye Bolt 7661
21 Spring (2 reqd) 7611
22 Cap Screw 7616
23 Grip Lock Pin 7614
24 Grip Lock 7622
25 Handle Grip Bearing 7613
26 Valve Spring 7615
27 Valve Assembly 8531
28 Cam Follower Pin 7623
29 Cam Follower Roll (2 reqd) 7619
30 Handle Grip 7621
31 Handle Grip Spring 7620
32 Live Handle Assembly 7598
Valve Stem Seal (part of) 6685
49
Accessories
Flo-Breaker - Safely Cuts Off Excess Air Flow
The powerful force of compressed air escaping from a Standard Model
broken air hose causes the hose to whip, creating a Inserts Between
dangerous hazard to personnel and equipment. The Male Pipe Threads
Flo-Breaker safely cuts off excess air flow. Hose will not
whip.

Features
Non-Clogging
Automatic Reset
No Adjustment Necessary
Stainless Steel Springs (unaffected by temperature)
Low Pressure Drop-means high productivity
New York State BSA approved-patent no. 3,561,471

Excerpt from the Department of Labor Occupational


Safety and Health Administration regulation 29 CFR part Pipe Outline Dimensions
1926 for Construction. Size Inches A B C Hex
NPT Inches Inches Inches Inches
1926.302 Power-Operated hand tools: 3/8 414 114 1516 1
(7) All hoses exceeding 1/2-inch inside diameter shall 1/2 3732 114 1516 1
have a safety device at the source of supply or branch 3/4 31732 158 12132 138
line to reduce pressure in case of hose failure. 1 4132 2 218 134
114 5 3 214 212
112 514 312 234 234
2 614 414 312 312

Pipe Size Shut-Off Flow Shut-Off Flow Rates at Selected Air Pressures
Inches Rate @90 psi Standard Model Weight 60 psi 90 psi 110 psi 130 psi 150 psi
NPT SCFM Part No. Pounds SCFM SCFM SCFM SCFM SCFM
3/8 45 1050-1040 38 45 49 52 56
65 1051-1030 1/4 55 65 71 76 82
1/2
80 1051-1040 68 80 87 94 100
115 1052-1020 97 115 125 135 144
3/4 135 1052-1030 3/8 114 135 147 159 169
180 1052-1040 152 180 196 212 226
1 250 1053-1020 3/4 211 250 273 294 314
114 450 1054-1020 514 380 450 491 529 564
112 650 1055-1020 7 549 650 709 764 815
2 1200 1056-1200 13 845 1050 1120 1190 1250

3-Inch Pipe Size Also Available upon Request


Shut-off Flow Rate
Be certain to select a Flo-Breaker with a safe shut-off
flow rating (i.e., a sufficiently low rating). This rating may
be calculated from installation data or determined by a
test which simulates hose rupture.
Any test should be in the actual installation and
simulated hose failure should be at the farthest protected
downstream location from the Flo-Breaker. The simulated
hose-rupture must trip the Flo-Breaker, safely shutting off
air flow. If it does not, the test should be repeated with a
Flo-Breaker of lower rating.
Precaution should be taken in the above tests to protect
personnel and equipment against possible hose whip in
the event that the Flo-Breaker rating is too high for the
installation.

50
(800) 230-2636 or fax (718) 361-2872 or [email protected]
Gas Line Renewal Kit
Applications
Cleaning 3/4 2-Inch Pipe (Schedule 40) Gas Lines prior to Installation of Replacement
Tubing
Cone Cutter and Cutter Wheel Create Powerful Chipping Action that Removes Any Deposits
in the Line
Optional Cherry Burr (Part No. 9838) Provides Extra Cleaning Action for 3/4-Inch Pipe
Kit Includes Everything Needed for Thorough Gas Line Tube Cleaning, including Tool Box
(Part No. 6404-0001)

Pipe Size Air Motor Diam CFM Model A Universal Cone Cutter Rotor
Inches ID Kit Motor Inches (mm) (@90psi) Cutter Head Joint Cutters (3) Wheels (24) Wrench
3/4 .824 9710 3050 11/16 (17.5) 12 62598 3062 19 34 2001
1 1.049 9711 8987 7/8 (22.2) 18 62599 2242 22 83 2016
114 1.380 9712 8992 1332 (27.8) 30 62600 41-0437 74-0437 2031
2212
112 1.610 9713 3942-0143 1716 (36.5) 45 62601 27 75-0562 3951
2 2.067 9714 2000-0156 1916 (39.7) 47 62720 2140 14 72-0562 5760

Aerco Water Heater Cleaning System


Applications
Removing Soot and Scale from Fire Tubes in Aerco
Water Heaters
Flexible Shaft & Casing and Expanding Brush Maneuver
around Curves
Special Teflon Shaft Can Be Run Dry without Damage to
Shaft & Casing Assembly
Kit Includes Drive Unit, Teflon Shaft & Casing, Stainless
Steel Expanding Brush, and Stainless Steel Refill Set

Aerco Tube ID Drive Shaft & Expanding Brush


Inches (mm) Kit Unit Casing Brush Refill Set
.621 - .652 (15.7 - 16.6) 9611 9600 9722-6012 9900-0006 7003-0006

Catalyst Cleaning System


Applications
Removing Spent Catalyst from 1316 5-Inch (30.2 - 127.0mm) Tubes in Reactor Units
Powerful Air Motor is Lightweight and Maneuverable, Specially Designed for Overhead Cleaning
Special Nozzle Attachment Directs Catalyst into Collection Container
Kit Includes Air Motor, Cleaning Head with Adapter, Elbow Unit and Conveyor Tube Assembly, Air
Hose, Rotor Blade and Wrench, Dust Seal Cap and Dust Seal Adapter, and Washer and Seal
Standard Kit Cleans 2-Inch (50.8mm) Outer Diameter Tubes
For Other Sizes, Specify Tube Inner Diameter, and We Will Configure Kit for that Application
Reactor Tube ID Air Type K F-F Elbow Unit Conveyor 50-Foot Rotor
Inches (mm) Kit Motor Cutter Bit Adapter Assembly Tube Assembly Air Hose Blade Wrench
1.812 - 1.936 (46.0 - 49.2) 62716 62546 7706 9011 62716-0001 62716-0002 62716-0004 2005 2014

51
Charts

INCHES BOILER AND CONDENSER TUBE SIZES

52
(800) 230-2636 or fax (718) 361-2872 or [email protected]

53
54
TCCL2-06_TC_insidecover.qxd 6/14/07 10:13 AM Page 1

The right tools for the job To place orders call Toll Free (800) 230-2636 or fax (718) 361-2872
Smarter Tools for Smarter Work
Thomas C. Wilson, Inc.
What are Smart Tools? Were in the Solution Business!
Wilson... Smarter Tools for Smarter Work is more
Service Hotline than just our tag line. We realize that the Many of the innovative tools offered by
A Family Tradition If you have technical questions about tube cleaning and expanding, single largest cost of fabricating, Thomas C. Wilson, Inc. are the result of a
Thomas C. Wilson, Inc. was or any Thomas C. Wilson, Inc. product, call us toll free at (800) 230-2636 maintaining, repairing, or cleaning a customer who came to us with a problem,
founded by my grandfather in and talk to a knowledgeable Thomas C. Wilson, Inc. representative.
boiler, heat exchanger, or other pressure and we created a solution. If you have a tube
1925.The company originally There is a Thomas C. Wilson, Inc. representative or distributor in every
developed a line of air, water, and
vessel is labor. Thats why we build cleaning, tube expanding, or tube cutting,
major city, domestically and internationally. Please write, call, or fax us to
electrically driven tube cleaners locate your area representative.
time-saving, labor-reducing, error- pulling, trimming, facing, or plugging
which, with improvements from preventing expertise into all of the challenge, contact us, and give us the
time to time to keep abreast of Customer Satisfaction/Money Back Guarantee tools we design, manufacture, sell, opportunity to suggest or invent a solution.
advances in metallurgy and If, for any reason, you are not satisfied with your purchase, simply service, and support.
tubular apparatus design, remains return it to us within 10 days, and we will refund the purchase price of If you have drawings, you can mail or fax them
unsurpassed to the present day. the unit, exclusive of shipping and handling costs. The Wilson Torq-Air Matic Expander to us. Or, you can ship us a sample of the tube or
These tools and other Wilson Drive is a good example of a Smart device you are attempting to expand, clean, cut,
tools and accessories are now One Year Limited Warranty Tool. It prevents the operator from over- taper, trim, or otherwise work with. Or, you can
sold to the process, power, HVAC, All Thomas C. Wilson, Inc. products are manufactured, tested, and
rolling or under-rolling a tube, saving call us with the specifics of the job facing you,
OEM manufacturer, boiler repair, inspected in accordance with strict engineering requirements and are
and commercial markets, both warranted to be free from defects in materials and workmanship.* both the material and labor costs of re- and well work with you to find a solution.
domestically and abroad. rolling under-rolled tubes, or pulling and
Delivery replacing over-rolled tubes. The Wilson Before you call us, heres some of the
Our engineering department Thomas C. Wilson, Inc. products are delivered by all major common i.d.mike, Combination Beading information you should have:
is continually updating our carriers, and next day delivery is available. We also have same day, Expander, and the entire line of What type of vessel (fire tube boiler,
current products and developing counter-to-counter delivery on request.
Wils-Away Tube Cleaning Systems are condenser, chiller, heat exchanger, etc.)
new ones to help increase the expert tools that have time-saving, is involved?
efficiency of those working Whats On Your Mind labor-reducing features built into them. What is the outer diameter (OD) of
to build, repair, and maintain Were always interested in your comments! At Thomas C. Wilson Inc.,
we work every day to improve our product offerings and customer service. the tube or tubes?
heat exchangers, boilers,
condensers, chillers/absorbers, We want to know what you think. Please write, call, or fax us with We look forward to the opportunity to What is the gauge (GA) or thickness
and similar pressure vessel
your comments or suggestions, or reach us online at http://www.tcwilson.com. help you and your employees Work of the tube wall?
products. Smarter by using Smarter Tools from From what material are the tubes made?
THOMAS C. WILSON, INC. MAIN FACILITY: Thomas C. Wilson, Inc. How many tubes are there?
Our success through the years 21-11 44th Avenue Long Island City, NY 11101-5088 USA What is the thickness of the tube sheet?
has been a direct result of our (800) 230-2636 (718) 729-3360 Is compressed air available at the work site?
commitment to outstanding fax: (718) 361-2872 e-mail: [email protected]. What type of electric power (voltage and
customer service. From our Hertz) is available?
service hotline to our money
If it is a cleaning application, is water
back guarantee, we are committed
available on-site?
to ensuring not only the quality How to Order
of our products, but also the
complete satisfaction of you, Our sales engineers are available Monday - Friday, 8:30am to 6:30pm EST. We look forward to hearing from you!
our customer. The easiest way to order is to look up the product that you would like to
purchase and note the corresponding part number. Then, call toll free
(800) 230-2636. If you are not sure exactly what tool you need, just give
Sincerely, our experienced staff the details and they will help you find the right
product for your application.
You can use your Visa, Mastercard, or American Express card to
order.
Stephen Hanley * There is a minimum order of $50.
Chief Operating
All Thomas C. Wilson, Inc. products are designed and manufactured in the U.S.A.
Officer & President
* The warranty is subject to conditions and limitations. Call for details.

2007 Thomas C. Wilson, Inc.


Thomas C. Wilson, Inc. 1939-2007
No unauthorized reproduction permitted
24 HOUR SERVICE
365 days a year...Call 1-800-230-2636
Quick Reference Catalog
An easy-to-use overview
of Wilsons electric and
pneumatic tube cleaning
systems for heat exchangers,
fire tube and water tube
boilers, condensers, chillers,
and absorbers, as well as other
Wilson tools, accessories,
and supplies.

Boiler Tube Expanders


and Accessories Catalog
A comprehensive guide to all
the tools you need to tube or
re-tube water tube or fire tube
boilers. Includes pneumatic
and electric tube rollers, tube
cutters, beading and collapsing
tools, as well as tube plugs and
accessories.

Heat
Exchanger
Heat Exchanger Tube
Tube
Expanders Expanders and Accessories
and
Accessories Catalog
A comprehensive guide to all
the tools you need to tube or
re-tube condensers, chillers,
absorbers, evaporators, and
Tube expanders Tools for the
coolers. Includes pneumatic,
electric and electronic tube
maintenance
Pneumatic, electric and repair of...
and electronic CONDENSERS
rolling motors chillers
tube cutting, facing,
pulling and
trimming tools
absorbers
coolers
rollers, tube pullers, tubesheet
hole tools, tube cutting tools,
EVAPORATORS
Accessories

Thomas C. Wilson, Inc.


micrometers, and tube plugs.

Thomas C. Wilson, Inc.


21-11 44th Avenue
Long Island City, New York 11101-5088
Telephone: (718) 729-3360
Fax: (718) 361-2872
Toll Free: (800) 230-2636
www.tcwilson.com
e-mail: [email protected]

TC-2007

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