Installation and Maintenance Manual IM 1222

Group: Applied Air Systems

Part Number: IM 1222
Date: January 2014
Self-Contained Air Conditioning Systems
Type SWP
Vintage H
Refrigerant R-410A
Capacity 20 through 130 tons
People and ideas you can trust.

Original Instruction
IM 1222 SELF-CONTAINED AIR CONDITIONERS 2 www.DaikinApplied.com
SUPPLEMENT TO IM 1032-2
SUPPLEMENT TO IM 1032-2
IM 1032-2 is also applicable and should be referred to with the following additions or exceptions:
General Description
Daikin Self-Contained Air Conditioning units, Model SWP are
factory assembled and function tested water-cooled packaged
air conditioning unit designed for ducted supply applications.
Each unit contains multiple hermetic scroll compressors, multiple
water-cooled shell & tube condensers, a single multi-circuited
evaporator coil, thermal expansion valves, interconnecting
refrigerant piping, single-width single-inlet belt drive supply fan,
fan motor with variable frequency drive, front load flter rack and
all the necessary operating and safety controls.
Refrigerant PipingHigh
Pressure Relief Valves
All units have individual refrigerant circuits and each circuit is
provided with a spring loaded relief valve. The valve is set to
open when refrigerant pressure reaches 35 bar (507.6 psig).
The relief valve accommodates a " SAE connection for
applications where it is necessary to connect vent piping and
run it outside the building.
CAUTION
When refrigerant is vented to the outside of the building,
install the vent piping as recommended in ASHRAE Standard
15-1994. Failure to vent properly can result in personal injury..
Refrigerant PipingSuction
Side High Pressure Relief
Valves
All units have individual refrigerant circuits and each circuit is
provided with a spring loaded relief valve. The valve is set to
open when refrigerant pressure reaches 25 bar (362.6 psig).
The relief valve accommodates a " SAE connection for
applications where it is necessary to connect vent piping and
run it outside the building.
CAUTION
When refrigerant is vented to the outside of the building,
install the vent piping as recommended in ASHRAE Standard
15-1994. Failure to vent properly can result in personal injury..
High Pressure Switches
The high pressure switch (HP1-HP8) is a single pole pressure
activated device that opens on a pressure rise. When the
switch opens, it de-energizes the compressor circuit, shutting
down the compressor. The MicroTech

III controller displays an

alarm condition. Once the cause of the fault is identifed and
corrected, manually reset the unit through the MicroTech III
keypad/display interface. The control is attached to a Shrader
ftting and is located at the compressor. To check the control,
shut off water fow to the condensers and observe the cutout
point on a high pressure gauge. The high pressure control
should open at 29.3 bar 0.69 (425 psig 10) and close
at 25.2 bar 1.03 (365.5 psig 14.9). After testing the high
pressure control, check the pressure relief device for leaks.
Low Pressure Switches
The low pressure switch (LP1-LP8) is a single pole, pressure
activated device that closes on a pressure rise. It senses
evaporator pressure and is factory set to close at 8.3 bar (120
psig) and open at 4.8 bar (70 psig). Compressor operation is
not allowed until the switch closes. The low pressure switch is
an automatic reset control. If the condition occurs on any one
compressor three times in a 24-hour period, the alarm has to
be reset manually through the MicroTech III keypad/display
interface to restart the compressor. The low pressure switch is
attached to a Shrader ftting and is located at the compressor.
Freezestat
A non-averaging type freezestat (FS1/FS2) is provided to
protect hydronic coils from subfreezing temperatures. If the
unit has an economizer coil, the control is mounted on the
entering face of the economizer coil. If the unit does not have
an economizer coil, the control is mounted on the leaving
face of the hot water coil. Upon sensing a temperature above
specifcation, the unit shuts down, opens the hydronic control
valves, and sends an alarm indication via the MicroTech III
controller. The freezestat has a feld-adjustable set point range
of -10C to 12C (14F to 53.6F). To change the set point, turn
the adjustment screw until the pointer lines up with the desired
cutout point. The adjustment screw is accessible at the bottom
of the control or at the top when the cover is removed.
SUPPLEMENT TO IM 1032-2
www.DaikinApplied.com 3 IM 1222 SELF-CONTAINED AIR CONDITIONERS
Clogged Filter Switch
A clogged flter switch (PC5) is provided to indicate when the
unit flters are to be changed. The switch is factory set to close
at 1.0 inches of H
2
O. The switch has a feld-adjustable set
point range of 0.2 to 2.0 inches of H
2
O. Turn the adjustment
screw clockwise to decrease differential pressure setting. Turn
the adjustment screw counterclockwise to increase differential
pressure setting. When the flter pressure differential exceeds
the switch setpoint, MicroTech III controller displays a clogged
flter indication. The unit is allowed to continue operation. PC5
is located in the main control panel.
Duct High Limit
A duct high limit (DHL) pressure control is provided as
standard with all units with variable air volume control. The
duct high limit is intended to protect the ductwork, etc. from
over pressurization caused by tripped fre dampers or a control
failure. When the duct pressure exceeds the setting of the
control, the unit de-energizes via the MicroTech III controller,
which displays an alarm condition. After the reason for trip is
identifed and corrected, reset the control via the MicroTech III
keypad/display interface.
The duct high limit control is factory installed, including sensing
tubing, and preset for a 3.0 inches of H
2
O trip point. The control
can be readjusted in the feld to match the specifc ductwork of
a project. The switch has a feld-adjustable set point range of
2.0 to 10.0 inches of H
2
O. Turn the adjustment screw clockwise
to decrease differential pressure setting. Turn the adjustment
screw counterclockwise to increase differential pressure
setting. The DHL is located in the main control panel.
MicroTech III Remote User
Interface
Units are provided with a RJ45 8-pin jack on the exterior of the
cabinet below the control panel muffn fans to allow a service
technician or maintenance personnel to plug-in an optional
remote user interface. The remote user interface is designed
to display information, confgure software, set-up and manage
MicroTech III controllers. The interface allows convenient
access to diagnose and adjust control parameters without
having to open control panel doors.
Control Panel Access
The factory-mounted, non-fused main circuit interruper is
available for disconnecting the main electrical power. The switch
is located at the front of the control panel and is accessible with
out unit penetration. The handle has to be in the off position to
allow door to be open. After the disconnect switch is move to
the off position, opening the control panel doors requires the
use of a 8-mm (5/16-inch) hex head to unlock the single cabinet
handle. Once the handle is unlocked, it can be rotated a quarter
turn clockwise to open both hinged doors.
IM 1222 SELF-CONTAINED AIR CONDITIONERS 4 www.DaikinApplied.com
SUPPLEMENT TO IM 1032-2
Typical Wiring Diagrams
Table 1: Electrical Legend
ID Description Standard location
ACT3 Actuator motor, economizer Coil section
ACT4
Actuator motor, water
regulating/bypass valve
Coil section
CB10
Circuit breaker, supply fan,
electric heat, compressors 1-8
Main control box
DAT
Discharge air
temperature sensor
Discharge section
DHL Duct hi-limit Main control box
DS1
Disconnect, total unit or
electric heat/compressor
Main control box
DS2 Disconnect, SAF/controls Main control box
EXP A, B, C MTIII expansion modules Main control box
EWT Entering water temp. sensor Coil section
F1A, B
Fuse, control circuit transformer
(T1), primary
Main control box
F1C
Fuse, control circuit transformer
(T1), secondary
Main control box
FB31-34 Fuseblock, electric heat Main control box
FS1, FS2 Freezestat control Coil section, heat/cool
FE Functional earth ground Main control box
GRD/PE Ground Main control box
HL31-34 Hi-limits, ctl. elect. heaters Coil section
HP1-8 Hi-pressure controls, refrig. On compressors
HTR1-8 Crankcase heaters On compressors
HUM1 Humidistat sensor Field installed
LP18
Low-pressure controls,
refrigeration
On compressors
LR10 Line reactor, supply fan Main control box
M18 Contactor, compressors 1-8 Main control box
M10 Contactor, supply fan Main control box
M20
Contactor, supply fan,
dual contactor start
Main control box
M21-28
Contactor, compressor,
dual contactor start
Main control box
M30B
(bypass)
Contactor, reversing bypass
SA fan
Main control box
M30I
(inverter)
Contactor, reversing inverter
SA fan
Main control box
M31-34 Contactor, electric heat Main control box
MAT Mixed air temp. sensor Filter section
MCB Microtech III control board Main control box
MJ Mechanical jumper Main control box
MMP18
Manual motor protector,
compressors 1-8
Main control box
MMP10
Manual motor protector,
supply fan
Main control box
MMP20
Motor protector, supply fan, dual
contactor start
Main control box
MMP21-28
Motor protector, compressor,
dual contactor start
Main control box
MMP30
Manual motor protector, inverter
bypass, supply fan
Main control box
MP18
Motor protector,
compressors 18
On compressors
OAE Outside air enthalpy sensor
Field installed in outside
duct
OAT Outside air temperature sensor
Field installed in outside
duct
PB1
Power block, total unit or comp/
electric heat
Main control box
PB2 Power block, SAF/controls Main control box
PB10 Power block, feld installed VFD Main control box
PC5 Pressure control, clogged flter Main control box
PC7
Pressure control or inductive
relay, proof airfow
Main control box
PVM1, 2 Phase voltage monitor Main control box
R38 Relay, hi-pressure Main control box
R45 Relay, UV lights Main control box
ID Description Standard location
RAT Return air temperature sensor
Field installed in return
duct
S1 Controls power Main control box
S4 Inverter/off/bypass Main control box
S7 Controls/on/auto Main control box
S21 Fan interlock door switch Fan section
S40-45
Switches, door interlock,
UV lights
Coil/access section
SD1 Smoke detector, supply Supply fan section
SHS1 Space humidity sensor Field installed
SPS1, 2
Static pressure sensors,
duct/building
Main control box
SV1, 2 Solenoid valves, liquid Comp/cond section
SV5, 6 Solenoid valves, HGBP Coil/access section
T1
Transformer, main control and
UV lights (line/115 VAC)
Main control box
T2
Transformer, control input
(115/24 VAC)
Main control box
T3
Transformer, control output
(115/24 VAC)
Main control box
TB1 Terminal block, internal Main control box
TB2 Terminal block, feld, class 2 Main control box
TB3 Terminal blocks, factory Main control box
TB4 Terminal block, feld, 115 VAC Main control box
UV Ultra-violet light(s) Coil/access section
VFD10
Adjustable freq. drive,
supply fan
Main control box
VM1 Valve motor #1, heating
Field provided and
installed
VM5 Valve motor #5, cooling Coil/access section
ZNT1 Zone temp. sensor, setback Field installed in zone
General Notes
1. Field wiring
2. Factory wiring
3. Shielded wire/cable
4. Main control box terminals
5. Auxiliary box terminals
6. Field terminals
7. Plug connector
8. Wire/harness number
9. Wire nut/ID

SUPPLEMENT TO IM 1032-2
www.DaikinApplied.com 5 IM 1222 SELF-CONTAINED AIR CONDITIONERS
Figure 1: 400 Volt, 4-Compressor Control Center Layout, High and Low Voltage Compartments
IM 1222 SELF-CONTAINED AIR CONDITIONERS 6 www.DaikinApplied.com
SUPPLEMENT TO IM 1032-2
Figure 2: Main Power Schematic, Variable Volume
SUPPLEMENT TO IM 1032-2
www.DaikinApplied.com 7 IM 1222 SELF-CONTAINED AIR CONDITIONERS
Figure 3: Control Input Schematic, Variable Volume
IM 1222 SELF-CONTAINED AIR CONDITIONERS 8 www.DaikinApplied.com
SUPPLEMENT TO IM 1032-2
Figure 3 continued: Control Input Schematic, Variable Volume
SUPPLEMENT TO IM 1032-2
www.DaikinApplied.com 9 IM 1222 SELF-CONTAINED AIR CONDITIONERS
Figure 4: Inverter Output Schematic
IM 1222 SELF-CONTAINED AIR CONDITIONERS 10 www.DaikinApplied.com
SUPPLEMENT TO IM 1032-2
Figure 4 continued: Inverter Output Schematic
SUPPLEMENT TO IM 1032-2
www.DaikinApplied.com 11 IM 1222 SELF-CONTAINED AIR CONDITIONERS
Figure 5: Condenser Power Schematic
IM 1222 SELF-CONTAINED AIR CONDITIONERS 12 www.DaikinApplied.com
SUPPLEMENT TO IM 1032-2
Figure 6: Condenser Output Schematic
SUPPLEMENT TO IM 1032-2
www.DaikinApplied.com 13 IM 1222 SELF-CONTAINED AIR CONDITIONERS
Figure 6 continued: Condenser Output Schematic
IM 1222 (01/14) 2014 Daikin Applied | (800) 4321342 | www.DaikinApplied.com
Daikin Applied Training and Development
Now that you have made an investment in modern, effcient Daikin equipment, its care should be a high
priority. For training information on all Daikin HVAC products, please visit us at www.DaikinApplied.com
and click on Training, or call 540-248-9646 and ask for the Training Department.
Warranty
All Daikin equipment is sold pursuant to its standard terms and conditions of sale, including Limited
Product Warranty. Consult your local Daikin Applied representative for warranty details. Refer to Form
933-430285Y. To fnd your local Daikin Applied representative, go to www.DaikinApplied.com.
Aftermarket Services
To fnd your local parts offce, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787).
To fnd your local service offce, visit www.DaikinApplied.com or call 800-432-1342.
This document contains the most current product information as of this printing. For the most up-to-date
product information, please go to www.DaikinApplied.com.
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