30HXC - 50 H: Water-Cooled Screw Compressor Liquid Chillers
30HXC - 50 H: Water-Cooled Screw Compressor Liquid Chillers
30HXC - 50 H: Water-Cooled Screw Compressor Liquid Chillers
T = 5 K
2.
For start-up at full load with a condenser water entering temperature below 20C, a three-
way valve must be used to maintain the correct condensing temperature
3.
Maximum condenser water leaving temperature 50C (at full load)
A
Standard unit operating at full load.
B
Standard unit operating at reduced load.
C
For transient operating modes (start-up and part load) the unit can operate down to
a condenser entering water temperature of 13C.
Additional operating range for high condensing temperature units and non-reversible heat
pumps.
Evaporator leaving water temperature, C
C
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Electrical data for units with high condensing temperatures
(option 150/150A)
*
Power input, compressor, at unit operating limits (evaporator water entering/leaving temperature = 15C/10C, condensing temperature = 68C) and a nominal voltage of 400 V (data given on
the unit name plate).
** Maximum unit operating current at maximum unit power input.
*** Maximum instantaneous starting current (maximum operating current of the smallest compressor(s) + locked rotor current or reduced starting current of the largest compressor)
Current and power inputs not included in the values above
N/A Not applicable
30HXC 080 090 100 110 120 130 140 155 175 190 200 230 260 285 310 345 375
Power circuit
Nominal power supply (Un) V-ph-Hz 400-3-50
Voltage range V 360-440
Control circuit supply
The control circuit is supplied via the factory-installed transformer
Max. power input*
kW 108 122 136 149 163 180 196 213 229 287 278 310 343 431 426 458 574
Circuit A kW - - - - - - - - - - 180 196 229 287 213 229 287
Circuit B kW - - - - - - - - - - 98 114 114 144 213 229 287
Max. current drawn (Un - 10%)**
A 198 223 247 271 295 325 355 385 415 516 502 562 622 774 770 830 1032
Circuit A A - - - - - - - - - - 325 355 415 516 385 415 516
Circuit B A - - - - - - - - - - 177 207 207 258 385 415 516
Maximum current drawn (Un)**
A 180 203 225 246 268 295 323 350 377 469 456 512 566 704 700 754 938
Circuit A A - - - - - - - - - - 295 323 377 469 350 377 469
Circuit B A - - - - - - - - - - 161 189 189 235 350 377 469
Maximum starting current, standard unit (Un)***
A 281 316 338 382 404 437 521 548 576 635 1255 1549 1603 1734 1737 1792 1969
Circuit A
***
A - - - - - - - - - - 1094 1360 1415 1500 1387 1415 1500
Circuit B*** A - - - - - - - - - - 960 1226 1226 1265 1387 1415 1500
Max. starting current/max. current draw ratio, unit
A 1.56 1.56 1.51 1.55 1.51 1.48 1.62 1.57 1.53 1.35 2.75 3.03 2.83 2.46 2.48 2.38 2.10
Max. starting current/max. current draw ratio,
circuit A
A - - - - - - - - - - 3.71 4.22 3.75 3.19 3.97 3.75 3.19
Max. starting current/max. current draw ratio,
circuit B
A - - - - - - - - - - 5.96 6.50 6.50 5.39 3.97 3.75 3.19
Max. starting current - reduced current start (Un) ***
A std. std. std. std. std. std. std. std. std. std. 870 933 987 1129 1121 1176 1364
Circuit A std. std. std. std. std. std. std. std. std. std. 709 744 799 895 771 799 895
Circuit B std. std. std. std. std. std. std. std. std. std. 435 490 490 510 771 799 895
Max.starting current - red. current start/max.
current draw ratio, unit
A
std. std. std. std. std. std. std. std. std. std. 1.91 1.82 1.75 1.60 1.60 1.56 1.45
Circuit A std. std. std. std. std. std. std. std. std. std. 2.40 2.31 2.12 1.91 2.21 2.12 1.91
Circuit B std. std. std. std. std. std. std. std. std. std. 2.70 2.60 2.60 2.17 2.21 2.12 1.91
Three-phase short circuit holding current
kA 25 25 25 25 25 25 25 25 25 25 N/A N/A N/A N/A N/A N/A N/A
Circuit A kA - - - - - - - - - - 25 25 25 25 25 25 25
Circuit B kA - - - - - - - - - - 15 15 15 15 25 25 25
Customer standby capacity, unit or circuit B,
for evaporator water pump connections
kW 8 8 8 11 11 11 15 15 15 15 15 18 18 30 30 30 30
C
4
3
3
4
A
3
E
5
0
0
D
B
7
0
0
6
0
0
1
2
C
E
5
0
0
7
0
0
D
B
A
6
0
0
3
3
4 4
3
1
2
30HXC 200-375
Dimensions/clearances
30HXC 080-190
Legend:
All dimensions are given in mm.
Evaporator
Condenser
Required clearances for maintenance
Recommended space for tube removal (clearances D and E can be
either on the right or the left hand side).
Water inlet
Water outlet
Power supply
NOTE:
For a specific installation, consult the certified dimensional
drawings, available on request.
1
2
3
4
30HXC
A B C D E
200
3900 1015 1985 3500 1000
230-260-285
3920 1015 2065 3500 1000
310-345-375
4530 1015 2115 4120 1000
30HXC
A B C D E
080-090-100
2555 980 1800 2100 1000
110
2565 980 1850 2100 1000
120-130-140-155
3275 980 1825 2920 1000
175-190
3295 980 1950 2920 1000
Guide specifications
Water-cooled liquid chillers
Size range: 290 to 1299 kW
Carrier model number: 30HXC
Part 1 - General
1.01 System description
I
Microprocessor controlled, water-cooled liquid chiller uti-
lizing HFC-134a, dual refrigeration circuit, screw compres-
sors and electronic expansion valves.
1.02 Quality assurance
I
Unit shall be rated in accordance with Eurovent standard.
I
Unit construction shall comply with European directives:
- Machinery directive 98/37/EC, modified
- Low voltage directive 73/23/EEC, modified
- Electromagnetic compatibility directive 89/336/EEC,
modified, and the applicable recommendations of Euro-
pean standards:
- Machine safety: electrical equipment in machines, gen-
eral regulations, EN 60204-1
- Electromagnetic emission EN 50081-2
- Electromagnetic immunity EN 50082-2.
I
Unit shall be designed, manufactured and tested at a facil-
ity with a quality assurance system certified ISO 9001.
I
Unit shall be manufactured at a facility with a environment
management system certified ISO 14001.
I
Unit shall be run tested at the factory.
1.03 Delivery, storage and handling
IUnit controls shall be capable of withstanding 55C storage
temperatures in the control compartment.
Part 2 - Products
2.01 Equipment
I General
Factory assembled, single-piece, water-cooled liquid
chiller. Contained within the unit cabinet shall be all fac-
tory wiring, piping, controls, refrigerant charge (HFC-
134a), required prior to field start-up.
I Compressors
- Semi-hermetic twin-screw compressors with internal
muffler and check valve.
- Each compressor shall be equipped with a discharge shut-
off valve.
- Capacity control shall be provided by pilot-operated sole-
noid valve, capable of reducing unit capacity to 20% of
full load. Compressor shall start in unloaded condition.
- Motor cooling shall be provided by direct liquid injec-
tion and protected by internal overload thermistor.
- Lube oil system shall include pre-filter and internal filter
capable of filtration to 3 microns.
I Evaporator
Unit shall be equipped with a single evaporator.
- Shall be tested and stamped in accordance with applica-
ble European pressure code for a refrigerant-side operat-
ing pressure of 1700 kPa (Service des Mines units) and a
maximum water side pressure of 1000 kPa.
- Shall be mechanically cleanable shell-and-tube type with
removable heads.
- Tubes shall be internally-enhanced, seamless-copper
type, and shall be rolled into tube sheets.
- Shall be equipped with Victaulic water connections
(water connection kit on demand).
- Shell shall be insulated with 19-mm closed-cell, polyvi-
nyl-chloride foam with a maximum K factor of 0.28.
- Shall have an evaporator drain and vent.
- Design shall incorporate 2 independent refrigerant cir-
cuits.
- Shall incorporate a refrigerant level control system.
I Condenser
Unit shall be equipped with a single condenser.
- Shall be tested and stamped in accordance with applica-
ble European pressure code for a refrigerant-side operat-
ing pressure of 1700 kPa, and 2500 kPa for option 150
and 150A (Service des Mines units) and a maximum
water-side pressure of 1000 kPa.
- Shall be mechanically cleanable shell-and-tube type with
removable heads.
- Tubes shall be internally-enhanced, seamless-copper
type, and shall be rolled into tube sheets.
- Shall be equipped with Victaulic water connections
(water connection kit on demand).
- Design shall incorporate 2 independent refrigerant cir-
cuits and the oil separator.
I Refrigeration circuits
Refrigerant circuit components shall include oil separators,
high and low side pressure relief devices (according to
applicable standards), discharge and liquid line shutoff
valves, filter driers, moisture indicating sight glasses,
expansion devices, refrigerant economizers (unit sizes 190,
285, 375), and complete operating charge of both HFC-
134a refrigerant and compressor oil.
I Controls, Safeties, and Diagnostics
1. Controls
a. Unit controls shall include as a minimum: the micro-
processor, the LOCAL/OFF/REMOTE/CCN selector
and a 6-digit diagnostic display (scroll-down text) with
keypad.
b. Shall be capable of performing the following functions:
- Automatic change-over between the main compressor
and the non-active compressor(s).
- Capacity control based on leaving chilled fluid temper-
ature with return fluid temperature sensing.
- Limit the chilled fluid temperature pull-down rate at
start-up to an adjustable range of 0.1C to 1.1C per
minute to prevent excessive demand spikes at start-up.
- Enable adjustment of leaving chilled water tempera-
ture according to the return water temperature or by
means of a 0-10 V signal.
- Provide a dual set point for the leaving chilled water
temperature activated by a remote contact closure sig-
nal.
- Enable a 2-level demand limit control (between 0 and
100%), activated by a remote contact closure or a 0 to
10 V signal.
- Control evaporator water pump, safety pump (if
installed), and the condenser pump.
- Enable automatic changeover in the main phase or
shutdown of two chillers in a single system.
- With two time scheduling programs enable unit start-
up control and set-point change.
2. Diagnostics
a. Display module shall be capable of displaying set
points, system status (including temperatures, pres-
sures, currents for each compressor, run times and per-
cent loading), and any alarm or alert conditions.
b. The control shall allow a quick test of all machine ele-
ments to verify the correct operation of every switch,
circuit breaker, contactor etc. before the chiller is
started.
c. The control shall be capable of balancing the compres-
sor operating times and the number of compressor start-
ups.
d. EXV control, based on throttling (Carrier patent) opti-
mises evaporator charging, ensuring condenser super-
heat and subcooling.
3. Safeties
Unit shall be equipped with all necessary components, and
in conjunction with the control system shall provide the unit
with protection against the following:
- Loss of refrigerant charge.
- Reverse rotation.
- Low chilled fluid temperature.
- Low oil pressure.
- Current imbalance.
- Thermal overload.
- High pressure.
- Electrical overload.
- Loss of phase.
I Operating characteristics
- Unit shall be capable of starting up with 13C entering
water temperature to the condenser.
- Unit shall be capable of starting up with 25C entering
water temperature to the evaporator.
I Electrical characteristics
- Unit electrical power supply shall enter the unit at one
(30HX 080-190) or two locations.
- Unit shall operate on 3-phase power supply without neu-
tral.
- Unit with two compressors (30HX 080-190) shall have a
factory-installed, star-delta starter to limit electrical
inrush current.
- Control voltage shall be supplied by a factory installed
transformer.
- Unit shall be supplied with factory-installed, electrical
disconnect switch/circuit breaker.
I Finishing
Electrical cabinet colour: RAL 7035
Compressor/heat exchanger colour: RAL 7037
Manufactured by: Carrier SA, Montluel, France.
Order No. 13179-20, 01.2002. Supersedes order No. 13179-20, 11.2000. Printed on Totally Chlorine Free Paper.
Manufacturer reserves the right to change any product specifications without notice. Printed in the Netherlands.
NOTES for electrical data:
30HXC 080-190 units have a single power connection point; 30HXC 200-375 units have
two connection points.
The control box includes the following standard features:
- Starter and motor protection devices for each compressor
- Control devices
Field connections:
All connections to the system and the electrical installations must be in full accordance with
all applicable codes.
The Carrier 30HXC units are designed and built to ensure conformance with local codes.
The recommendations of European standard EN 60204-1 (corresponds to IEC 60204-1)
(machine safety - electrical machine components - part 1: general regulations) are
specifically taken into account, when designing the electrical equipment.
Electrical reserves:
Circuit B has disconnect switches and branch sections, designed to supply the evaporator
and condenser pump power input.
IMPORTANT:
Generally the recommendations of IEC 60364 are accepted as compliance with the
requirements of the installation directives. Conformance with EN 60204-1 is the best means
of ensuring compliance with the Machines Directive and 1.5.1.
Annex B of EN 60204-1 describes the electrical characteristics used for the operation of the
machines.
1. The operating environment for the 30HXC units is specified below:
a. Environment* - Environment as classified in IEC 60364 3:
- ambient temperature range: +5C to +40C, class AA4*
- humidity range (non-condensing)*:
50% relative humidity at 40C
90% relative humidity at 20C
- altitude: 2000 m
- indoor installation
-presence of water: class AD2* (possibility of water droplets)
-presence of hard solids, class AE2* (no significant dust present)
-presence of corrosive and polluting substances, class AF1 (negligible)
-vibration and shock, class AG2, AH2
b. Competence of personnel, class BA4* (trained personnel - IEC 60364)
2. Power supply frequency variation: 2 Hz.
3. The neutral (N) conductor must not be connected directly to the unit (if necessary use a
transformer).
4. Overcurrent protection of the power supply conductors is not provided with the unit.
5. The factory-installed disconnect switch(es)/circuit breaker(s) is (are) of a type suitable for
power interruption in accordance with EN 60947 (corresponds to IEC 60947-3).
6. The units are designed for connection to TN networks (IEC 60364). For IT networks the
earth connection must not be at the network earth. Provide a local earth, consult competent
local organisations to complete the electrical installation.
NOTE:
If particular aspects of an actual installation do not conform to the conditions described
above, or if there are other conditions which should be considered, always contact your
local Carrier representative.
* The protection level required to conform to this class is IP21B (according to reference
document IEC 60529). All 30HXC units are protected to IP23C and fulfil this protection
condition.