0

10,8125
5,25
R - refinery service
Flat Metal Jacket Fibe
ASME Code Sec VIII Div 1
-
-
Single segmental Carbon Steel
-
Exp.
-
in
Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:
18 72 AEM 1 1
232,9 ft 1 232,9 ft
Gasolina GLP
101941 2752 lb/h
0 0 lb/h 2752 0
101941 101941 lb/h 0 2752
lb/h 0
89,06 98,66 F 214,17 113
F 181,26 140,45
lb/ft 1,834
cp
50,9
BTU/(lb F)
BTU/(ft h F)
BTU/lb 121,5
94,7 213,1 psi
3,05 1,26 ft/s
7,25 1,42 psi 3,75 0,02
0,001 0,001 ft h F/BTU
BTU/h 498929 F 60,75
35,26 37,84 BTU/(h ft F) 41,38
psi 240
170 280 F
1 1
0,125 0,125 in
3 300 ANSI
4 150 ANSI 3 300 ANSI
150 ANSI 300 ANSI
in
2157,3 2871,5 lb 914,2
2468 220 lb/(ft s) 334
25,94
in
in
248 1 0,625 0,065 6 in ft in
Plain Carbon Steel 30
in 18,75
Carbon Steel
Carbon Steel
- Square plate
-
Carbon Steel
-
Carbon Steel
Hor
H
124,4
Avg
-
18
0 0
93,27 213,08
110
41,577 41,222 32,729
0,0108 0,2669 0,2537 0,1033
0,5065 0,5065 0,5139 0,6384
0,015 0,058 0,057 0,05
T1 S1
S2 T2
0,0013
#/in
Nominal
4 150 ANSI 1
1
1
1
None
Size/rating
Ao based
Vapor/Liquid
--
Remarks
TEMA class
Intermediate
Bundle Filled with water Weight/Shell
Code requirements
Floating head
Tube Side Gaskets - Shell side
Bundle exit Bundle entrance
Type Expansion joint
Tube-tubesheet joint Bypass seal
Type U-bend Supports-tube
Impingement protection
Tubesheet-floating
Channel cover
Floating head cover
Tubesheet-stationary
Channel or bonnet
Out
In
Surf/shell (eff.) Shells/unit Surf/unit(eff.)
series parallel Connected in Type Size
OD
Sketch
1
2
3
4
5
6
7
PERFORMANCE OF ONE UNIT 8
Fluid allocation 9
Fluid name 10
Fluid quantity, Total 11
Vapor (In/Out) 12
Liquid 13
Noncondensable 14
Temperature (In/Out)
15
Dew / Bubble point
16
17
18
19
20
21
22
23
24
25
26
27
28
Heat exchanged 29
Transfer rate, Service 30
CONSTRUCTION OF ONE SHELL 31
Design/vac/test pressure:g
32
Design temperature
33
Number passes per shell
34
Corrosion allowance
35
Connections
36
37
38
Tube No.
39
Tks- 40
41
Length
42
Pitch
43
Tube type
44
Material
45
Shell
46
ID
47
OD
48
Shell Side
49
Tube Side
50
Shell cover
51
Tube pattern
52
Baffle-crossing
53
Type
54
Cut(%d)
55
Spacing: c/c
56
Baffle-long
57
Seal type
58
Inlet
RhoV2-Inlet nozzle
Shell Side Tube Side
Fouling resist. (min)
Pressure drop, allow./calc.
Velocity
Pressure (abs)
Latent heat
Thermal conductivity
Specific heat
Molecular wt, NC
Molecular wt, Vap
Viscosity
Density
MTD corrected
Dirty Clean
Heat Exchanger Specification Sheet
Heat Exchanger Thermal Design Shell&Tube V7.3 Page 2
File: IntercambiadorModif07Oct.EDR Date: 07/10/2011 Time: 11:07:24
101941
0
2752
2752
lbf/ft
0,058 0,057
0,2669 0,2537
0,5065 0,5139
41,577 41,222
1,834
0,0108
0,5065
0,015
121,5 124,4
2752 0 0 0
101941 101941 0 2752
BTU/(h ft F)
lb/h
F
ft/s
lb/ft
cp
BTU/(lb F)
BTU/(ft h F)
13163,34
0,9
36496,71 38385,99
5,67 5,56
89,06 98,66 214,17 113
94,7 93,27 213,1 213,08
0,02
3,02 3,05 1,26 0,07
0 0
psi
psi
psi
lb/ft
cp
BTU/(lb F)
BTU/(ft h F)
BTU/lb
791,96
999,95
4850,32
268,67
37,84
41,38
49,42
0,0013
0,001
0,0002
0,0037
0,0264
0,0242
0,0202
4,78
3,78
0,78
14,08
76,57
ft h F/BTU
0,01
0
0
0
0
0,92
14,17
0,09
82,74
2,07
1 0
0,05
0,1033
0,6384
32,729
1369,96
3,17
0 -45634
BTU/h
0 -31842
0 -337629
60,75 F 60,53
0,36
0,06
0,45
0,22
0,06
4,14
31,82
15,22
25,25
4,13
0,28 19,44
ft/s
1,26
7,7
3,02
2,53
7,77
8,12
0,45
74,39 74,39 50,9
50,9
0 -33685
498929 -50140
0 0
lb/(ft s)
2468
2489
121
7
498929 BTU/h
1,07 1,17
in
ft
in
1
1
1
1
1
248
30
6
1
5,25
10,8125
10,8125
25,94
in
in
in
H
1 Hor 18 1 72 AEM
3,5
3,5
4,5
4,5
Single segmental
243,5
1
232,9
232,9 243,5 ft
in
ft
10
5,7396
0,495 0,625
Plain
in
1,42 7,25 3,75
181,26 140,45
Square plate
No No No
3,05
2,55
0,07
Rating / Checking
None
lb/h
lb/h
lb/h
F
psi
BTU/h
ft/s lb/(ft s)
Insert
/
/
/ Rho*V2
/ Vibration problem RhoV2 violation
Impingement protection
/
/
Dew / Bubble point
/
x
/
/
Surf/Shell (gross/eff/finned)
Shells/unit
series parallel Connected in Type
Cut orientation
/
/
/
/
/ /
Tube Side Shell Side
Spacing at outlet
Cut(%d)
Spacing: c/c
Spacing at inlet
Number
Type
Tube pattern
Tube pitch
Length act/eff
Tube passes
Tube No.
Actual/Reqd area ratio - fouled/clean
Total heat load
Heat Transfer Parameters
2-Phase liquid
Liquid only
Molecular weight
Tube nozzle interm
Tube nozzle outlet
Tubes
Tube nozzle inlet
Shell nozzle interm
Shell nozzle outlet
Shell baffle window
Velocity
Shell nozzle inlet
Shell bundle Xflow
Intermediate nozzle
Eff. MTD/ 1 pass MTD
Latent heat
2-Phase vapor
Vapor only
Intermediate nozzle
/
Inlet space Xflow
Inlet nozzle
1
2
3
4
7
8
9
10
11
12
13
14
Size
PERFORMANCE OF ONE UNIT
Total flow
Vapor
Liquid
Noncondensable
Cond./Evap.
Temperature
22
21
20
19
18
17
16
15 Quality
Pressure (abs)
Delta P allow/calc
Velocity
Liquid Properties
Density
Viscosity
30
29
28
27
26
25
24
23 Specific heat
Therm. cond.
Surface tension
Vapor Properties
Density
Viscosity
Specific heat
38
37
36
35
34
33
32
31 Therm. cond.
Latent heat
Molecular weight
Reynolds No. vapor
Reynolds No. liquid
Prandtl No. vapor
46
45
44
43
42
41
40
39
Prandtl No. liquid
54
53
52
51
50
49
48
47
Tubes
Type
ID/OD
6
5
Shell Side
Tube side fouling
Tube wall
Outside fouling
Outside film
Overall fouled
Overall clean
Tube Side Pressure Drop
Inlet nozzle
Entering tubes
Inside tubes
Exiting tubes
Outlet nozzle
Shell Side Pressure Drop
Baffle Xflow
Baffle window
Outlet space Xflow
Outlet nozzle
Heat Load
Coef./Resist.
Tube side film
Tube Side
In Out In Out
Surf/Unit (gross/eff/finned)
55
56
57
Baffles
Other
Outlet
Inlet
Nozzles: (No./OD)
%
Two-Phase Properties
Heat Transfer Parameters
Process Data
%
%
Heat Exchanger Thermal Design Shell&Tube V7.3 Page 3
File: IntercambiadorModif07Oct.EDR Date: 07/10/2011 Time: 11:07:25
Basic Geometry
in
18
1 1
Hor
AEM
18
18,75 18,75
18
18,75
1
6 ft
248
Plain
0,625 in
1 in
30
5,25 in
Single segmental
10
10,8125 in
Shell Side Tube Side
Nozzle type Inlet Outlet Inlet Outlet
Number of nozzles 1 1 1 1
Actual outside diameter in 4,5 4,5 3,5 3,5
Inside diameter in 4,026 4,026 3,068 3,068
Height under nozzle in 1,7593 0,8933
Dome inside diameter in
Vapor belt inside diameter in
Vapor belt inside width in
Vapor belt slot area in
Impingement protection Yes
impingement
No
impingement
Distance to tubesheet in 65 6,75
in
Spacing at inlet
Spacing (center-center)
Baffle number
Baffle type
Tube pattern
Tube pitch
Tube O.D.
Tube type
Tube number (calcs.)
Tube length actual
Tube passes
Unit Configuration
Arrangement
Position
Rear head Front head Kettle Shell
Outside diameter
Inside Diameter
ser par
Exchanger Type
Heat Exchanger Thermal Design Shell&Tube V7.3 Page 4
File: IntercambiadorModif07Oct.EDR Date: 07/10/2011 Time: 11:07:25
Tubes
30
1
0,065
0,625
1,4375
6
in
in
in
in
ft
1,26
29,455
Carbon Steel
Plain
0
248
BTU/(ft h F)
0,495
5,7396
in
ft
#/in
in
in
in
in
0
in
in
in
in
in Tube inside diameter under fins
Fin number
Fin thickness
Fin height
Fin spacing
Cut and twist length
Low longitudinal fins Low circumferential fins
Fin density
Fin height
Fin thickness
Tube root diameter
Tube wall thickness under fin
Pattern
Pitch
Wall thickness
Inside diameter
Outside diameter
Tubesheet thickness
Tube length effective
Tube length actual
Area ratio Ao/Ai
Thermal conductivity
Material
Internal enhancement External enhancement
Type
Number of tubes plugged
Total number
Tubes
Heat Exchanger Thermal Design Shell&Tube V7.3 Page 5
File: IntercambiadorModif07Oct.EDR Date: 07/10/2011 Time: 11:07:25
Baffles
0,1875 10,8125
10,8125
5,25
10
in in
in
in
H
Yes
Single segmental
10
3,5
12,375 in
12,375 in
in
in
0,0313
0,1875
in
in
20,61
25,94
25
Baffle spacing in
Baffle cut percent, outer
Baffle cut percent, inner
Number of baffle spaces
Baffle region length in
Baffle cut area percent, outer
Baffle cut area percent, inner
VariableBaffles
Baffle cut: inner / outer / interm
Baffle hole - tube od diam clearance
Shell id - baffle od diam clearance
Spacing at center of H shell
Spacing at central in/out for G,H,I,J shells
End length at rear head
End length at front head
Nominal (% diameter)
Baffles
Type
Tubes in window Actual (% diameter)
Actual (% area)
Cut orientation
Number
Spacing (center-center)
Spacing at inlet
Spacing at outlet Thickness
Tube rows in baffle window
Tube rows in baffle overlap
Supports Misc. Baffles
No
0
0
0
0
in
in
in
in
0
0
0
No Special support at inlet nozzle
Support blanking baffle
Supports between baffles
Supports in endspace at rear head
Supports in endspace at front head
Supports at U-bend
Thickness
Window length at front head
Window length at center
Window length at rear head
Longitudinal Baffle Supports-tube
Supports for K, X shells
Supports at center of H shell
Supports at each G,H,J shell inlet and I shell outlet
Heat Exchanger Thermal Design Shell&Tube V7.3 Page 6
File: IntercambiadorModif07Oct.EDR Date: 07/10/2011 Time: 11:07:25
Bundle
ft
in
in
No
17,5
2
Square plate
in
Exp.
0,125 in
0,125 in
1,7593
in
0,8933
0,6875
0,6875
in
0
232,9
0
0
in 0,5
1
Ribbon (single band)
Standard (horizontal)
0,376 in
undefined
7
in
in 4,026
in 4,026
in 0,25
232,9
243,5
ft
ft
ft
ft
Horizontal pass lane width
Vertical pass lane width
Interpass tube alignment
Outer tube limit
Sealing strips (pairs)
Tie rod number
Impingement protection
Impingement distance
Tube to tubesheet joint
Tube projection from front tsht
Tube projection from rear tsht
Shell ID to center 1st tube row
From top
From bottom
From right
From Left
Deviation in tubes/pass
Bare tube area per shell
Finned area per shell
U-bend area per shell
Shell id - bundle otl diam clearance
Bundle
Tube passes
Tube pass layout
Tube pass orientation
Tie rod diameter
U-bend orientation
Impingement plate diameter
Impingement plate width
Impingement plate length
Impingement plate thickness
Effective surface area per shell
Gross surface area per shell
Heat Exchanger Thermal Design Shell&Tube V7.3 Page 7
File: IntercambiadorModif07Oct.EDR Date: 07/10/2011 Time: 11:07:25
Mechanical Details
None
in
in
hiTRAN part number
Internal enhancements
Tube insert type
Twisted tape thickness
Twisted tape 360 deg twist pitch
Cost/Weight
22938
Dollar(US) lb
19254
2861
822
2157,3
2871,5
914,2
612,4
445,3
185,4
22938 Total cost (all shells)
Cost data Weights
Total cost (1 shell)
Labor cost
Material cost (except tubes)
Tube material cost
Total weight - empty
Total weight - filled with water
Bundle
Shell
Front head
Rear head
Shell cover
Heat Exchanger Thermal Design Shell&Tube V7.3 Page 8
File: IntercambiadorModif07Oct.EDR Date: 07/10/2011 Time: 11:07:25
Setting Plan
4,0
2 Bolts
Fixed
2,0
1
6
,
3
4
,
0
6
2
5
4,0
2 Bolts
Sliding
2,0
1
6
,
3
4
,
0
6
2
5
101,875 Overall
7,375 5,9375 6,75 58,25 12,9375
5,9375 14,375 43,25
Pulling Length
61
T1 S1
S2 T2
A
Nozzle Data
Ref OD Wall Standard Notes
S1 4,5" 0,237" 150 ANSI Weld neck
S2 4,5" 0,237" 150 ANSI Weld neck
T1 3,5" 0,216" 300 ANSI Weld neck
T2 3,5" 0,216" 300 ANSI Weld neck
Empty
2157 lb
Flooded
2871 lb
Bundle
914 lb
Weight Summary
Internal Volume ft 10,0766 3,9764
PWHT 0 0
Radiography 0 0
Number of Passes 1 1
Test Pressure psi
Corrosion Allowance in 0,125 0,125
Full Vacuum 0 0
Design Temperature F 170, 280,
Design Pressure psi 110, 240,
Design Data Units Shell Channel
Customer Specifications
Design Codes
0
TEMA 0
Date: Rev No.: Job No.:
Item No.: Your Reference:
Service of Unit: Our Reference:
Location:
Company:
Revision Date
07/10/2011
Dwg. Chk. App.
Aspen Shell & Tube Exchanger
Setting Plan
AEM 18 - 72
Drawing Number
1
5
T1
1
5
1
5
S1
S2
1
7
1
5
T2
Views on arrow A
Heat Exchanger Thermal Design Shell&Tube V7.3 Page 9
File: IntercambiadorModif07Oct.EDR Date: 07/10/2011 Time: 11:07:25
Tube Layout
6
,
9
3

in
7
,
7
9

in
Company:
Location:
Service of Unit:
Item No.:
Design Codes
ASME Code Sec VIII Div 1
TEMA R - refinery service
Customer Specifications
Aspen Shell & Tube
Tube Layout
Drawing Number
Revision Date Dwg. App.
07/10/2011
Shell inside diameter in 18,
Front head inside diameter in 18,
Outer tube limit in 17,5
Tube number (calcs.) 248
Tube number (layout) 248
Tube O.D. in 0,625
Tube pitch in 1,
Tube pattern 30
Tube passes 1
Tie rod number 7
Tie rod diameter in 0,376
Sealing strips (pairs) 2
Baffle type Single segmental
Impingement protection Square plate
Tube length in 72,
Shell Side Inlet Nozzle Inside Diameter in 4,026
Shell Side Outlet Nozzle Inside Diameter in 4,026
248
0,63
0,63
Heat Exchanger Thermal Design Shell&Tube V7.3 Page 10
File: IntercambiadorModif07Oct.EDR Date: 07/10/2011 Time: 11:07:25
U-bend Details