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    Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 1: Basic Geometry

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    amin
    This document provides specifications for a shell and tube heat exchanger, including: - Basic geometry such as dimensions, number of tubes and baffles, tube arrangement, etc. - Tube details such as material, diameter, length, enhancement features - Baffle details such as type, spacing, cut dimensions - Nozzle specifications - Bundle details such as surface areas, passes - Mechanical details such as tube supports, tube joints - Weights and costs - Layout drawings of the tube arrangement and U-bend region

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 1: Basic Geometry

    Uploaded by

    amin
    56 views8 pages
    This document provides specifications for a shell and tube heat exchanger, including: - Basic geometry such as dimensions, number of tubes and baffles, tube arrangement, etc. - Tube details such as material, diameter, length, enhancement features - Baffle details such as type, spacing, cut dimensions - Nozzle specifications - Bundle details such as surface areas, passes - Mechanical details such as tube supports, tube joints - Weights and costs - Layout drawings of the tube arrangement and U-bend region

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    Tema Example

    Original Title

    A Tv Utility

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    This document provides specifications for a shell and tube heat exchanger, including: - Basic geometry such as dimensions, number of tubes and baffles, tube arrangement, etc. - Tube details such as material, diameter, length, enhancement features - Baffle details such as type, spacing, cut dimensions - Nozzle specifications - Bundle details such as surface areas, passes - Mechanical details such as tube supports, tube joints - Weights and costs - Layout drawings of the tube arrangement and U-bend region

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    56 views8 pages

    Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 1: Basic Geometry

    Uploaded by

    amin
    This document provides specifications for a shell and tube heat exchanger, including: - Basic geometry such as dimensions, number of tubes and baffles, tube arrangement, etc. - Tube details such as material, diameter, length, enhancement features - Baffle details such as type, spacing, cut dimensions - Nozzle specifications - Bundle details such as surface areas, passes - Mechanical details such as tube supports, tube joints - Weights and costs - Layout drawings of the tube arrangement and U-bend region

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8
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    The document describes the design specifications of a shell and tube heat exchanger, including its geometry, materials, components and other details.

    The heat exchanger is designed to transfer heat between two fluids, with one fluid flowing inside tubes and the other flowing over the tubes in the shell.

    The heat exchanger is a shell and tube heat exchanger, with the text describing its tube bundle configuration, baffles, nozzle details and other specifications specific to this type of exchanger.

    Heat Exchanger Thermal Design

    File: Untitled.EDR Basic Geometry


    Unit Configuration Exchanger Type Position Arrangement Baffle type Baffle number Spacing (center-center) Spacing at inlet Outside diameter Inside Diameter mm mm 1 par BEM Hor 1 ser 6 590 661.48 Shell 457.2 438.15
    Shell Side Outlet 1 168.28 154.05 47.73

    Shell&Tube V7.3.1 CP1Page 1


    Date: 2013/12/25 Time: 12:47:54 .

    Tube number (calcs.) Tube length actual Tube passes Tube type Tube O.D. Tube pitch Tube pattern Kettle Front head 458.15 438.15
    Tube Side Inlet Outlet 1 168.28 154.05 1 168.28 154.05

    226 mm 4350 2 Plain mm mm 19.05 23.81 30 Rear head 458.15 438.15

    Single segmental

    mm mm

    Nozzle type Number of nozzles Actual outside diameter Inside diameter Height under nozzle Dome inside diameter Vapor belt inside diameter Vapor belt inside width Vapor belt slot area Impingement protection Distance to tubesheet mm mm mm mm mm mm mm

    Inlet 1 219.08 202.72 68.35

    No No No impingement impingement impingement 4125 195 mm

    Heat Exchanger Thermal Design


    File: Untitled.EDR Tubes
    Tubes Type Outside diameter Inside diameter Wall thickness Area ratio Ao/Ai Pitch Pattern External enhancement Low circumferential fins Fin density Fin height Fin thickness Tube root diameter Tube wall thickness under fin Tube inside diameter under fins #/m mm mm mm mm mm mm mm mm mm Plain 19.05 14.83 2.11 1.28 23.81 30 Total number

    Shell&Tube V7.3.1 CP1Page 2


    Date: 2013/12/25 Time: 12:47:54 .

    226 0 mm mm mm W/(m K) 4350 4273 35.52 Carbon Steel 51.9075

    Number of tubes plugged Tube length actual Tube length effective Tubesheet thickness Material Thermal conductivity Internal enhancement Low longitudinal fins Fin number Fin thickness Fin height Fin spacing Cut and twist length mm mm mm mm

    Heat Exchanger Thermal Design


    File: Untitled.EDR Baffles
    Baffles Type Tubes in window Number Spacing (center-center) Spacing at inlet Spacing at outlet Spacing at central in/out for G,H,I,J shells Spacing at center of H shell End length at front head End length at rear head VariableBaffles mm mm mm mm mm mm mm 700 700 Single segmental Yes 6 590 661.48 661.48

    Shell&Tube V7.3.1 CP1Page 3


    Date: 2013/12/25 Time: 12:47:54 .

    Baffle cut: inner / outer / interm Actual (% diameter) Nominal (% diameter) Actual (% area) Cut orientation Thickness Tube rows in baffle overlap Tube rows in baffle window Baffle hole - tube od diam clearance Shell id - baffle od diam clearance mm mm mm 41.31 40 38.99 H 9.52 3 6.5 0.4 4.76

    Baffle spacing Baffle cut percent, outer Baffle cut percent, inner Number of baffle spaces Baffle region length Baffle cut area percent, outer Baffle cut area percent, inner

    mm

    mm

    Supports Misc. Baffles


    Supports-tube Supports in endspace at front head Supports in endspace at rear head Supports between baffles Support blanking baffle Supports at U-bend Supports at each G,H,J shell inlet and I shell outlet Supports at center of H shell Supports for K, X shells Special support at inlet nozzle 0 0 0 No 0 0 0 0 No Longitudinal Baffle Thickness Window length at front head Window length at center Window length at rear head mm mm mm mm

    Heat Exchanger Thermal Design


    File: Untitled.EDR Bundle
    Bundle Shell ID to center 1st tube row From top From bottom From right From Left Impingement protection Impingement distance Impingement plate diameter Impingement plate width Impingement plate length Impingement plate thickness Gross surface area per shell Effective surface area per shell Bare tube area per shell Finned area per shell U-bend area per shell mm mm mm mm mm m m m m m 58.8 57.8 57.8 0 0 mm 47.73 68.35 7.14 7.14 None Tube passes

    Shell&Tube V7.3.1 CP1Page 4


    Date: 2013/12/25 Time: 12:47:54 .

    2 Ribbon (single band) Standard (horizontal) Undefined mm mm No 4.42 mm mm mm 425.45 12.7 6 9.55 2 Exp. mm mm 3 3 15.88

    Tube pass layout Tube pass orientation U-bend orientation Horizontal pass lane width Vertical pass lane width Interpass tube alignment Deviation in tubes/pass Outer tube limit

    Shell id - bundle otl diam clearance Tie rod number Tie rod diameter Sealing strips (pairs) Tube to tubesheet joint Tube projection from front tsht Tube projection from rear tsht

    Heat Exchanger Thermal Design


    File: Untitled.EDR Mechanical Details
    Internal enhancements Tube insert type Twisted tape 360 deg twist pitch Twisted tape thickness hiTRAN part number mm mm None

    Shell&Tube V7.3.1 CP1Page 5


    Date: 2013/12/25 Time: 12:47:54 .

    Cost/Weight
    Weights Shell Front head Rear head Shell cover Bundle Total weight - empty Total weight - filled with water 1001.1 1729.5 2353.5 Total cost (1 shell) Total cost (all shells) 22871 22871 kg 555.5 103.3 69.5 Cost data Labor cost Tube material cost Material cost (except tubes) Dollar(US) 16588 2709 3574

    Heat Exchanger Thermal Design


    File: Untitled.EDR Setting Plan

    Shell&Tube V7.3.1 CP1Page 6


    Date: 2013/12/25 Time: 12:47:54 .

    Views on arrow A T1

    A
    339 223 195 T1 S2

    5319 Overall 3930

    T2

    S2 379

    379

    379

    T2 223 Pulling Length 3810 870 2610

    S1

    416

    S1

    379

    75 396

    75 396

    99

    150 2 Bolts Fixed

    150 2 Bolts Sliding

    Ref S1 S2 T1 T2

    OD 219 mm 168 mm 168 mm 168 mm

    Wall 8.2 mm 7.1 mm 7.1 mm 7.1 mm

    Nozzle Data Standard 150 ANSI Slip on 150 ANSI Slip on 150 ANSI Slip on 150 ANSI Slip on

    Notes

    Design Data Design Pressure Design Temperature Full Vacuum Corrosion Allowance Test Pressure Number of Passes Radiography PWHT Internal Volume

    Units bar C mm bar

    Shell 4. 65. 0 3.175 1 0 0 0.648

    Channel 6. 65. 0 3.175 2 0 0 0.1378

    Aspen Shell & Tube Exchanger

    99

    Setting Plan
    Design Codes 0 TEMA 0 Customer Specifications

    BEM 438 - 4350


    Drawing Number
    Revision Date 2013/12/25 Dwg. Chk. App.

    Empty 1729 kg

    Weight Summary Flooded 2353 kg

    Bundle 1001 kg

    Heat Exchanger Thermal Design


    File: Untitled.EDR Tube Layout

    Shell&Tube V7.3.1 CP1Page 7


    Date: 2013/12/25 Time: 12:47:54 .

    161.82 mm

    Shell inside diameter Front head inside diameter Outer tube limit Tube number (calcs.) Tube number (layout)
    141.2 mm

    mm mm mm

    438.15 438.15 425.45 226 226

    Tube O.D. Tube pitch Tube pattern Tube passes Tie rod number Tie rod diameter Sealing strips (pairs) Baffle type Impingement protection Tube length Shell Side Inlet Nozzle Inside Diameter Shell Side Outlet Nozzle Inside Diameter
    a

    mm mm

    19.05 23.8125 30 2 6

    mm

    9.55 2 Single segmental None

    mm mm mm

    4350. 202.7174 154.051

    Aspen Shell & Tube

    Tube Layout
    Design Codes ASME Code Sec VIII Div 1 TEMA R - refinery service Customer Specifications
    19.05 108

    19.05

    118

    Drawing Number
    Revision Date 2013/12/25 Dwg. App.

    Heat Exchanger Thermal Design


    File: Untitled.EDR U-bend Details

    Shell&Tube V7.3.1 CP1Page 8


    Date: 2013/12/25 Time: 12:47:54 .

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