GAteway GTW-P50M603 Plasma TV Service Manual
GAteway GTW-P50M603 Plasma TV Service Manual
GAteway GTW-P50M603 Plasma TV Service Manual
CONTENTS
1. IMPORTANT SAFETY PRECAUTIONS ..1-2 2. SPECIFICATION 2-10
VER1.0
1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items. a. Be sure that no built-in protective devices are defective and/or have been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including, but not limited to, nonmetallic control knobs, insulating fish papers, adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or permit it to be operated without all protective devices correctly installed and functioning. b. Be sure that there are no cabinet openings through which an adult or child might be able to insert their fingers and contact a hazardous voltage, Such opening include, but are not limited to, (1) spacing between the picture tube and the cabinet mask, (2) excessively wide cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly secured cabinet back cover. c. Leakage Current Hot CheckWith the instrument completely reassembled, plug the AC line cord directly into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards Institutes (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL) 478. With the instrument AC switch first in the ON position and then in the OFF position, measure from a known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle bracket, metal cabinet, screw heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 3.5 milliamp. Reverse the instrument power cord plug in the outlet and repeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER.
AC Leakage Test
LEAKAGE CURRENT TESTER DEVICE UNDER TEST TEST ALL EXPOSED METAL SURFACES 3. WIRE CORD ALSO TEST WITH PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED)
+ -
EARTH GROUND
2. Read and comply with all caution and safety-related notes on or inside the Monitor cabinet, on the Projection Monitor chassis, or on the picture tube. 3. Design Alteration WarningDo not alter or add to the mechanical or electrical design of this unit. Design alterations and additions, including, but not limited to, circuit modifications and the addition of the items such as auxiliary audio and/or video output connections might alter the safety characteristics of this Projection Monitor and create a hazard to the user. Any design alterations or additions will void the manufacturers warranty and will make you, the service, responsible for personal injury or property damage resulting therefrom.
1-1
VER1.0
4. Hot Chassis Warninga. Some Monitor chassis are electrically connected directly to one conductor of the AC power cord and may be safely serviced without an isolation transformer only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC power source. To confirm that the AC power plug is inserted correctly, with an AC voltmeter measure between the chassis and a known earth ground. If a voltage reading in excess of 1.0V is obtained, remove and reinsert the AC power plug in opposite polarity and again measure the voltage potential between the chassis and a known earth ground. b. Some Monitor chassis normally have 85V AC (RMS.), between chassis and earth ground regardless of the AC plug polarity. These chassis can be safely serviced only with an isolation transformer inserted in the power line between the receiver and the AC power source, for both personnel and test equipment protection. c. Some Projection Monitor chassis have a secondary ground systems in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two ground system are electrically separated by insulating material that must not be defeated or altered. 5. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near sharp edges, b. near thermally hot partsbe sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage, e. antenna wiring. Always inspect in all areas for pinched, out-of-place, or frayed wiring. Do not change spacing between components, and between components and the printed-circuit board. Check AC power cord for damage. 6. Components, parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with components, parts, or wiring that meet original specifications. Additionally, determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard. 7. PRODUCT SAFETY NOTICEMany Monitor electrical and mechanical parts have special safety-related characteristics some of which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified in this service data by shading with a mark on schematics and by shading or a mark in the parts list. Use of a substitute replacement part that does not have the same safety characteristics as the recommended replacement part in this service data parts list might create shock, fire, and/or other hazards.
1-2
VER1.0
2.
Diagonal 50 inch 16:9 wide 1366 (Horizontal, RGB Trio) X 768 (Vertical) pixels 0.81mm (H) X 0.81mm (V) Typical 500cd/m2 (1% white window) Typical 450:1 (1% white window) x=0.2600.03, y=0.2750.03(color temperature HIGH ) at center block white pattern 100% (mosaic). x=0.2850.03, y=0.2950.03(color temperature MID ) at center block white pattern 100% (mosaic). x=0.3350.03, y=0.3430.03(color temperature LOW ) at center block white pattern 100% (mosaic). x=0.3130.03, y=0.3290.03(color temperature 6500D ) at center block white pattern 100% (mosaic).
2.2.
Power Source: a. b. c. d. Input voltage Input current Inrush current Power consumption 100 ~ 240 Vac, 50 / 60 Hz 5A 60 A p-p/20ms Max. 470+10% Watts Max. (at 110Vac/color bar pattern) 10 Watts Max. (at 110Vac)
RCA Jack for audio, video Y/CB/CR and Y/PB/PR 6 pin Din S-terminal 9 pin D-SUB 15 pin D-SUB 24 pin DVI
2.3.2 Video/S-Video Signal: a. Type b. Polarity c. Amplitude d. Frequency e. Input impedance 2.3.3 COMPONENT Signal: a. Type b. Polarity c. Amplitude Analog Positive Y: 1Vp-p (with sync) CB/PB: 0.7Vp-p CR/PR: 0.7Vp-p H: 15.734KHz, V: 60Hz (NTSC) H: 15.625KHz, V: 50Hz (PAL) 1. 31KHz/60Hz (480p) 2. 45KHz/60Hz (720p) 3. 33KHz/60Hz(1080i) Analog Positive Video: 1Vp-p (with sync) S-Video: Y=1Vp-p (with sync), C=0.286Vp-p H: 15.734KHz V: 60Hz(NTSC) H: 15.625KHz V: 50Hz(PAL) 75 ohms
2-1
VER1.0
2.3.5 DVI Signal: a. Type b. Polarity c. Frequency d. HDCP Encryption Digital Positive or Negative H: support to 31K~68KHz V: support to 50~85Hz Enabled
2.3.7 Pin Assignments For D-SUB Connector (In / Loop Out): Pin 1 2 3 4 5 Signal Assignment RED GREEN BLUE GND GND Pin 6 7 8 9 10 Signal Assignment RED GND GREEN GND BLUE GND NC GND Pin 11 12 13 14 15 Signal Assignment GND SDA H-SYNC V-SYNC SCL
2.3.8 Pin Assignments For 24 Pin DVI Connector (Digital Only): Pin 1 2 3 4 5 6 7 8 Signal Assignment TMDS Data 2TMDS Data 2+ TMDS Data 2/4 Shield TMDS Data 4TMDS Data 4+ DDC Clock DDC Data No Connect Pin 9 10 11 12 13 14 15 16 Signal Assignment TMDS Data 1TMDS Data 1+ TMDS Data 1/3 Shield TMDS Data 3TMDS Data 3+ +5V Power Ground (For +5V) Hot Plug Detect Pin 17 18 19 20 21 22 23 24 Signal Assignment TMDS Data 0TMDS Data 0+ TMDS Data 0/5 Shield TMDS Data 5TMDS Data 5+ TMDS Clock Shield TMDS Clock + TMDS Clock -
2-2
VER1.0
Dot rate (MHz) 25.175 31.500 31.500 36.000 36.000 40.000 50.000 49.500 56.250 65.000 75.000 78.750 94.500 108.00 135.00 157.50 28.322 25.175 74.250 74.250 25.175 30.000 30.240 57.283 100.000 72.000 108.000 148.500
(Hz) (K Hz) 640(VGA)480 1 60 31.500 640(VGA)480 2 72 37.900 640(VGA)480 3 75 37.500 640(VGA) 480 4 85 43.300 800(SVGA)600 5 56 35.100 800(SVGA)600 6 60 37.900 800(SVGA)600 7 72 48.100 800(SVGA)600 8 75 46.900 800(SVGA)600 9 85 53.700 1024(XGA)768 10 60 48.400 1024(XGA)768 11 70 56.500 1024(XGA)768 12 75 60.000 1024(XGA)768 13 85 68.700 1280(SXGA)1024 14 60 63.980 15 1280(SXGA)1024 75 79.980 16 1280(SXGA)1024 85 91.150 720(DOS)400 18 70 31.460 640(VGA)480 19 50 31.500 20 1280(HDTV)720p 60 45.000 21 1920(HDTV)1080i 60(i) 33.750 640(VGA)350 22 70 31.500 852(WGA)480 23 60 31.410 24 640 x 480 67 35.000 25 832 x 624 75 49.730 26 1152 x 870 75 68.680 28 1360 x 768 60 47.368 30 1280 x 960 60 60.000 31 1280 x 960 85 85.938 Note: 1. : For DVI is not supported. 2. Mode 24~26 for Apple Macintosh computer.
2.3.10 Y/PB/PR For Component: Mode No 1 2 3 Resolution 640 480p 1920 1080i 1280 720p Refresh Rate 60 60 60
2-3
VER1.0
255 30 minutes Min. 100 Vac ~ 240 Vac (50 / 60 Hz) Distance from screen is 81 cm Test with window white pattern mode if not specified. Press recall bottom to set default brightness Support to 1280 x 1024 1106.58 mm (for mode 131) 622.18 mm (for mode 131) Mode 1~31 over full-scan Mode 1~31 over full-scan Timing Mode 1 More than 25FL (while pressing recall button to set default brightness) Less than 0.4FL (while pressing recall button to set default brightness)
2.4.1 Maximum Resolution: 2.4.2 Horizontal Size (Standard) Vertical Size (Standard) 2.4.3 Horizontal Size (Max.) Vertical Size (Max.) 2.4.4 Maximum Brightness Level: a. 100% center block white pattern (mosaic) b. Raster background
2.5.
Operation: Main unit button Main power switch (power ON /OFF) Power ON/OFF Input Select (TV -> AV1 ->AV2[S] -> COMPONENT 1 -> COMPONENT 2-> RGB -> DVI->TV run in cycle) Menu key -,+ Adjustment -,+ Power on/off MUTE Display Input Select (same as Main unit button) Volume -,+ Wide: TV/AV1/AV2[S]/COMPONENT 1/2 input: PANORAMA/4:3/16:9 (ZOOM1/ZOOM2/ZOOM3/OFF for 16:9 only) Analog RGB input: 4:3/16:9 Menu -,+ Adjustment -,+ RECALL PIP, SOURCE, SWAP, POSITION USE FOR TV MODE: V-CHIP/SET FAV.CH, FAV.SET, QV, CCD, MTS, CH LOCK, SLEEP TIMER, Number Select, CH DIRECT KEY: POWER ON, POWER OFF, RGB, TV, AV1, AV2, COMPONENT1/2, DVI
IR Remote Control
2-4
VER1.0
3.
DIMENSIONS: Width Height Depth 3.1. Package Dimensions: Width Height Depth 3.2. Weight: Net weight Gross weight
2-5
VER1.0
5.
AFT Pull-In Range VHF UHF CATV CH 2 ~ CH 13 CH 14 ~ CH 69 CH A-5 ~ CH W+29 0.6MHz Min. 0.6MHz Min. 0.6MHz Min.
6.3
Picture IF Rejection VHF UHF CATV CH 2 ~ CH 13 CH 14 ~ CH 69 CH A-5 ~ CH W+29 50dB Min. 50dB Min. 50dB Min.
6.4
Picture Image Rejection VHF UHF CATV CH 2 ~ CH 13 CH 14 ~ CH 69 CH A-5 ~ CH W+29 40dB Min. 35dB Min. 35dB Min.
2-6
VER1.0
7.
Reliability Requirement: The MTBF needs 20000hrs under operation 255(half luminosity, motion picture)
8. 8.1
REGULATORY REQUIREMENTS: Safety Requirement: a. UL b. CSA c. TUV Safety of information technology equipment including electrical business equipment Safety of information technology equipment including electrical business equipment
8.2
Emission Requirement: The unit shall meet the EMI limits in all screen modes. For EMI testing, the unit must be failed with the screen pattern consisting of scrolling capital H characters also the brightness contrast will be adjusted to max. Level. a. FCC class B part 15
8.3
Transit test a. b. Drop Test Vibration Test 1. 2. 3. Forward and backward Right and left Up and down 30 minutes 1000 c.p.m 30 minutes 1000 c.p.m 30 minutes 1000 c.p.m 200mm max.
8.4
Power Management: Mode Normal Stand-by Power saving H-sync Pulse No pulse Pulse No pulse V-sync Pulse No pulse No pulse Pulse Video Active No video Blanked Power dissipation Normal power Less than 10 watts Less than 10 watts
This Plasma display is Energy star compliant when used with a computer equipped with DPMS.
Note: The power indicator LED color is green in normal state, yellow in stand-by and power saving state.
2-7
VER1.0
Item A B C D E F G H I
Description: Total time Active display area including borders Active display area excluding borders Left/Top border Right/bottom border Blanking time Front porch Sync-width Back porch
Mode No Resolution & Refresh Rate Pixel Clock Horizontal visible Horizontal total Horizontal front porch Horizontal sync Horizontal back porch Horiz blanking time Vertical visible Vertical total Vertical front porch Vertical sync Vertical back porch Vertical blanking time Horizontal frequency Vertical frequency Vertical sync polarity Horiz sync polarity
1 2 3 4 5 6 7 8 9 640 640 640 640 800 800 800 800 800 480 480 480 480 600 600 600 600 600 60 72 75 85 56 60 72 75 85 25.175 31.500 31.500 36.000 36.000 40.000 50.000 49.500 56.250 640 640 640 640 800 800 800 800 800 800 832 840 832 1024 1056 1040 1056 1048 16 24 16 56 24 40 56 16 32 96 40 64 56 72 128 120 80 64 48 128 120 80 128 88 64 160 152 160 192 200 192 224 256 240 256 248 480 480 480 480 600 600 600 600 600 525 520 500 509 625 628 666 625 631 10 9 1 1 1 1 37 1 1 2 3 3 3 2 4 6 3 3 33 28 16 25 22 23 23 21 27 45 40 20 29 25 28 66 25 31 31.469 37.861 37.500 43.269 35.156 37.879 48.077 46.875 53.674 59.940 72.809 75.000 85.008 56.250 60.317 72.188 75.000 85.061 + + + + + + + + + +
Hz MHz Dots Dots Dots Dots Dots Dots Lines Lines Lines Lines Lines Lines KHz Hz TTL TTL
2-8
VER1.0
Mode No Resolution & Refresh Rate Pixel Clock Horizontal visible Horizontal total Horizontal front porch Horizontal sync Horizontal back porch Horiz blanking time Vertical visible Vertical total Vertical front porch Vertical sync Vertical back porch Vertical blanking time Horizontal frequency Vertical frequency Vertical sync polarity Horiz sync polarity
10 11 12 13 14 15 16 18 19 1024 1024 1024 1024 1280 1280 1280 720 640 768 768 768 768 1024 1024 1024 400 480 60 70 75 85 60 75 85 70 50 65.000 75.000 78.750 94.500 108.000 135.000 157.500 28.320 25.175 1024 1024 1024 1024 1280 1280 1280 720 640 1344 1328 1312 1376 1688 1688 1728 900 800 24 24 16 48 48 16 64 18 16 136 136 96 96 112 144 160 108 96 160 144 176 208 248 248 224 54 48 320 304 288 352 408 408 448 180 160 768 768 768 768 1024 1024 1024 400 480 806 806 800 808 1066 1066 1072 449 629 3 3 1 1 1 1 1 12 62 6 6 3 3 3 3 3 2 2 29 29 28 36 38 38 44 35 85 38 38 32 40 42 42 48 49 149 48.364 56.476 60.023 68.677 63.981 79.976 91.146 31.469 31.469 60.004 70.069 75.029 84.997 60.020 75.025 85.024 70.087 50.030 + + + + + + + + + + + -
Hz MHz Dots Dots Dots Dots Dots Dots Lines Lines Lines Lines Lines Lines KHz Hz TTL TTL
Mode No 20 21 22 23 24 25 26 28 Resolution 1280 1920 640 852 640 832 1152 1360 & 720p 1080i 350 480 480 624 870 768 Refresh Rate 60 60i 70 60 67 75 75 60 Pixel Clock 74.250 74.250 25.175 30.000 30.240 57.283 100.000 72.000 Horizontal visible 1280 1920 640 852 640 832 1152 1360 Horizontal total 1650 2200 800 955 864 1152 1456 1520 Horizontal front porch 110 88 16 19 64 32 32 48 Horizontal sync 40 44 96 48 64 64 128 32 Horizontal back porch 220 148 48 36 96 224 144 80 Horiz blanking time 370 280 160 103 224 320 304 160 Vertical visible 720 540 350 480 480 624 870 768 Vertical total 750 562.5 449 525 525 667 915 790 Vertical front porch 5 3 37 10 3 1 3 2 Vertical sync 5 5 2 2 3 3 3 5 Vertical back porch 20 15 60 33 39 39 39 15 Vertical blanking time 30 23 99 45 45 43 45 22 Horizontal frequency 45.000 33.750 31.469 31.413 35.000 49.725 68.681 47.368 Vertical frequency 60.000 60.000 70.087 59.835 66.667 74.550 75.062 59.960 Vertical sync polarity + + Horiz sync polarity + + + +
Hz MHz Dots Dots Dots Dots Dots Dots Lines Lines Lines Lines Lines Lines KHz Hz TTL TTL
2-9
VER1.0
Mode No Resolution & Refresh Rate Pixel Clock Horizontal visible Horizontal total Horizontal front porch Horizontal sync Horizontal back porch Horiz blanking time Vertical visible Vertical total Vertical front porch Vertical sync Vertical back porch Vertical blanking time Horizontal frequency Vertical frequency Vertical sync polarity Horiz sync polarity
30 1280 960 60 108.000 1280 1800 96 112 312 520 960 1000 1 3 36 40 60.000 60.000 + +
31 1280 960 85 148.500 1280 1728 64 160 224 448 960 1011 1 3 47 51 85.938 85.002 + +
Hz MHz Dots Dots Dots Dots Dots Dots Lines Lines Lines Lines Lines Lines KHz Hz TTL TTL
2-10
VER1.0
VSD
VA VSCAN VS Vset VE
1. 2. 3. 4. 5. 6. 7. 8.
POWER ON INPUT ALL WHITE PATTERN ADJUST "Vs" VR MEASURE P805 PIN13 TO PIN10 VOLTAGE IS 158 ~ 172 V ADJUST "Va" VR MEASURE P805 PIN1 TO PIN4 VOLTAGE IS 66 ~ 77 V ADJUST "VSD" VR MEASURE P805 PIN1 TO PIN2 VOLTAGE IS 49 V ADJUST "VSCAN" VR MEASURE P805 PIN7 TO PIN2 VOLTAGE IS 88 ~ 92 V ADJUST "Vset" VR MEASURE P805 PIN7 TO PIN10 VOLTAGE IS 208 ~ 222 V ADJUST "VE" VR MEASURE P805 PIN5 TO PIN2 VOLTAGE IS 183 ~ 197 V
3-1
VER1.0
1.1 Pre-setting Adjustment and Equipment Preparation for DVI Mode: (1) Turn on the PDP and let it warm up for at least 30 minutes. (2) Turn on the Color Analyzer (ie. Minolta, Model = CA-100) and reset the Color Analyzer. (3) Change the PDP input mode to DVI and press the Recall key on the remote control to have the PDP set recalled back to default factory settings. (4) Set up the Video Pattern Generator (ie. Chroma, Model = C2226) with the following settings: a. Timing: 640 x 480 @ 60Hz, b. Make sure the Output signal is Digital (DVI) Connect the PDP DVI input connector to the Chroma DVI output connector. (5) Dark level and bright level center block definition: A. Dark level center block definition: Pattern set = Pattern name = 1-mosaic, Color form = norm, Background color = 0 Foreground color = 17 According to the C-2226s user manual, appendix analog-color: Normal Pen from Pen 17 = R: 102, G: 102, B: 102 102 (output amplifier)/1024 (total amplifier)=10%, therefore the 10% is the 10 IRE white output pattern. B. Bright level center block definition: Pattern set = Pattern name = 1-mosaic, Color form = norm, Background color = 0 Foreground color = 25 According to the C-2226s user manual, appendix analog-color: Normal Pen from Pen 25 = R: 614, G: 614, B: 614 614 (output amplifier)/1024 (total amplifier)=60%, therefore the 60% is the 60 IRE white output pattern. (6) There are 3 different modes (DVI, RGB and Component) that have Color Temperature settings. For each one of these 3 modes, there are 4 different Color Temperatures (5400K, 6500D, 9300K and 13800K) that can be individually adjusted. Each Color Temperature is adjusted through the dark level, bright level, Gain and Bias values. (7) Press the following key sequence to access the Factory Adjustment Menu: Press and hold down the Left Arrow key for at least 5 seconds, then press and hold down the Right Arrow key for at least 5 seconds followed by pressing the FAV.SET key.
3-2
VER1.0
From the Factory Adjustment Menu, choose the Color Temp. Adj option and the following OSD will appear. DVI (RGB, COM) x=335 GAIN RGB XXX 5400K (6500D, 9300K, 13800K) y=343 BIAS RGB XXX
*Note: When adjusting the DVI and RGB color temperatures, please set the PDP input source so that it matches the color temperature source being adjusted (DVI color temp. to be adjusted with DVI source under DVI mode, RGB color temp. with RGB source under RGB mode, COM color temp. with Component source under Component1 mode).* (8) Flatly place the Minolta Color Analyzers Photo Detector in contact with the center of the PDP screen. 1.2 DVI Mode Color Temperature Adjustment Procedure: (1) With the PDPs DVI input connected to Chroma C-2226s DVI output connector, set the Chroma to send a dark level center block signal (10 IRE). Now press the Factory Adjustment key sequence as stated in point (7) above. The DVI 5400K Color Temperature setting menu will appear after choosing the Color Temperature Adjustment option. (2) Press the Left/Right Button to switch between the Bias (R, G, B) and Gain (R, G, B) values. Use the Up/Down Buttons to change the Bias and Gain Values. (3) 5400K dark level center block adjustment procedure: A. Press the Left/Right key on the remote control to select G-BIAS and adjust (using the up/down key) the G-Bias value until Y = 0.40.1 FL. B. Press the Left/Right key on the remote control to select R-BIAS and adjust the R-Bias value until x = 33530 C. Press the Left/Right key on the remote control to select B-BIAS and adjust the B-Bias value until y = 34330 D. Repeat steps A, B and C until the following final values are obtained: x = 33530 y = 34330 Y = 0.40.1 FL (4) 5400K bright level center block adjustment procedure: (Please set the Chroma C-2226 DVI bright level center block signal to 60 IRE) A. Select G-GAIN and adjust the G-GAIN value until Y = 301 FL. B. Select R-GAIN and adjust the R-GAIN value until x = 33530
3-3
VER1.0
C. Select B-GAIN and adjust the B-GAIN value until y = 34330 D. Repeat steps A, B and C until the following final values are obtained: x = 33530 y = 34330 Y = 301 FL (5) Upon completion of Steps 3 and 4 above, press the FAV.SET key for the next Color Temperature setting (54006500D930013800). For each color temperature setting, please repeat Steps 3 and 4 above but replace the x and y settings with the following values: a. 6500D: x = 313, y = 329 for both Dark and Bright Level Settings b. 9300K: x = 285, y = 295 for both Dark and Bright Level Settings c. 13800K: x = 260, y = 275 for both Dark and Bright Level Settings For these 3 Color Temperatures (6500D, 9300K and 13800K), adjust the Dark and Bright Levels to the following Y values: a. Dark level Y = 0.40.1 FL b. Bright level Y = 301 FL (6) Once all 4 Color Temperatures have been adjusted, skip through the RGB and Component Color Temperatures (using the FAV.SET key) and completely exit the Factory Adjustment Menu. 2.1 Pre-setting Adjustment and Equipment Preparation for RGB Mode: (1) Turn on the Color Analyzer (Minolta, Model = CA-100) and reset the Color Analyzer. (2) Switch the PDP input to RGB mode and press the Recall key on the remote control to have the PDP set recalled back to default factory settings. (3) Set up the Video Pattern Generator (Chroma, Model = C2226) with the following settings: A. Timing: 640 x 480 @ 60Hz, B. Make sure the Output signal is Analog (RGB) Connect the PDP RGB input connector to the Chroma C-2226 RGB output connector. (4) Dark level and bright level center block definition: A. Dark level center block definition: Pattern set = Pattern name = 1-mosaic Color form = norm Background color = 0 Foreground color = 17 According to the C-2226s user manual, appendix analog-color: Normal Pen from Pen 17 = R: 102, G: 102, B: 102 102 (output amplifier)/1024 (total amplifier)=10%, therefore the 10% is the 10 IRE white output pattern.
3-4
VER1.0
B. Bright level center block definition: Pattern set = Pattern name = 1-mosaic Color form = norm Background color = 0 Foreground color = 25 According to the C-2226s user manual, appendix analog-color: Normal Pen from Pen 25 = R: 614, G: 614, B: 614 614 (output amplifier)/1024 (total amplifier)=60%, therefore the 60% is the 60 IRE white output pattern. (5) Flatly place the Minolta Color Analyzers Photo Detector in contact with the center of the PDP screen. 2.2 RGB Mode Color Temperature Adjustment Procedure: (1) With the PDPs RGB input connected to Chroma C-2226s RGB output connector, , set the Chroma C-2226 to a dark level center block signal (10 IRE). Enter the Factory Adjustment Menu using the same Key sequence specified above and then select the Color Temperature Adjustment option. Using the FAV.SET key skip through all the DVI Color Temperatures until you reach the 5400K RGB Color Temperature OSD. (2) Press the Left/Right Button to switch between the Bias (R, G, B) and Gain (R, G, B) values. Use the Up/Down Buttons to change the Bias and Gain Values. (3) 5400K dark level center block adjustment procedure: A. Select G-BIAS and adjust the G-Bias value until Y = 0.50.1 FL B. Select R-BIAS and adjust the R-Bias value until x = 33530 C. Select B-BIAS and adjust the B-Bias value until y = 34330 D. Repeat steps A, B and C until the following final values are obtained: x = 33530 y = 34330 Y = 0.50.1 FL (4) 5400K bright level center block adjustment procedure: (Please set the Chroma C-2226 RGB bright level center block signal to 60 IRE) A. Select G-GAIN and adjust the G-GAIN value until Y = 301 FL B. Select R-GAIN and adjust the R-GAIN value until x = 33530 C. Select B-GAIN and adjust the B-GAIN value until y = 34330 D. Repeat steps A, B and C until the following final values are obtained: x = 33530 y = 34330 Y = 301 FL (5) Upon completion of Steps 3 and 4 above, press the FAV.SET key for the next Color Temperature setting (54006500D930013800).
3-5
VER1.0
For each color temperature setting, please repeat Steps 3 and 4 above but replace the x and y settings with the following values: a. 6500D: x = 313, y = 329 for both Dark and Bright Level Settings b. 9300K: x = 285, y = 295 for both Dark and Bright Level Settings c. 13800K: x = 260, y = 275 for both Dark and Bright Level Settings For these 3 Color Temperatures (6500D, 9300K and 13800K), adjust the Dark and Bright Levels to the following Y values: a. Dark level Y = 0.50.1 FL b. Bright level Y = 301 FL (6) Once all 4 Color Temperatures have been adjusted, skip through the Component Color Temperatures and completely exit the Factory Adjustment Menu. 3.1 Pre-setting Adjustment and Equipment Preparation for Component Mode: (1) Turn on the Color Analyzer (Minolta, Model = CA-100) and reset the Color Analyzer. (2) Switch the PDP input to Component1 mode and press the Recall key on the remote control to have the PDP set recalled back to default factory settings. (3) Set up the Video Pattern Generator (ie. SENCORE VP-300 Multimedia Video Generator) with the following settings: A. Dark Level Center block definition: a. Signal Type: Component b. Format: 1080i c. Pattern = WINDOW 1 14 IRE B. Bright Level Center block definition: a. Signal Type: Component b. Format: 1080i c. Pattern = WINDOW 2 60 IRE (4) Connect the PDP Component1 input to the VP-300 Component output connector. (5) Flatly place the Minolta Color Analyzers Photo Detector in contact with the center of the PDP screen. 3.2 Component Mode Color Temperature Adjustment Procedure: (1) Set the VP-300 to send a dark level center block signal (14 IRE). Enter the Factory Adjustment Menu using the same Key sequence specified above and then select the Color Temperature Adjustment option. Using the FAV.SET key skip through all the DVI and RGB Color Temperatures until you reach the 5400K Component Color Temperature OSD. (2) Press the Left/Right Button to switch between the Bias (R, G, B) and Gain (R, G, B) values. Use the Up/Down Buttons to change the Bias and Gain Values.
3-6
VER1.0
(3) 5400K dark level center block adjustment procedure: A. Select G-BIAS and adjust the G-Bias value until Y = 1.00.1 FL. B. Select R-BIAS and adjust the R-Bias value until x = 33530 C. Select B-BIAS and adjust the B-Bias value until y = 34330 D. Repeat steps A, B and C until the following final values are obtained: x = 33530 y = 34330 Y = 1.00.1 FL (4) 5400K bright level center block adjustment procedure: (Please set the VP-300 bright level center block signal to 60 IRE) A. Select G-GAIN and adjust the G-GAIN value until Y = 451 FL B. Select R-GAIN and adjust the R-GAIN value until x = 33530 C. Select B-GAIN and adjust the B-GAIN value until y = 34330 D. Repeat steps A, B and C until the following final values are obtained: x = 33530 y = 34330 Y = 451 FL (5) Upon completion of Steps 3 and 4 above, press the FAV.SET key for the next Color Temperature setting (54006500D930013800). For each color temperature setting, please repeat Steps 3 and 4 above but replace the x, y and Y values with the following values: a. 6500D: x = 313, y = 329 for both Dark and Bright Level Settings b. 9300K: x = 285, y = 295 for both Dark and Bright Level Settings c. 13800K: x = 260, y = 275 for both Dark and Bright Level Settings For these 3 Color Temperatures (6500D, 9300K and 13800K), adjust the Dark and Bright Levels to the following Y values: a. Dark level Y = 1.00.1 FL b. Bright level Y = 451 FL (6) Once all 4 Color Temperatures have been set you will automatically exit the Color Temperature Adjustment. Once you exit the Color Temperature Adjustment proceed on by completely exiting the Factory Adjustment Menu.
3-7
BLOCK DIAGRAM
VER1.0
LA2000 Pin[1:40]
SA P in[1:13]
Speaker Pin[1:9]
Pin[1:40] J1
(LV DS )
JP4 PinA[1:48]
(5V,SB DET )
Y-Drive Board
Main Power
J21 Pin[1:7]
X-Drive Board
(24V,9V)
Pin[1:48]
JP5
J12
Pin[1:10]
(A udi o Si gnal)
Pin[1:4] J15
(9V )
Pin[1:3] J25
J11 Pin[1:12]
(K ey)
Logic Board
JA3
JP1 Pin[1:48]
AC Filter Line Filter AC IN Column Drive Board Column Drive Board Power SW
4-1
BLOCK DIAGRAM
Image Board Signal Block Diagram
SDRAM
(PAGE4)
VER1.0
TV AV S-VIDEO
VIDEO Y C
RGB IN
RGB OUT
SDRAM
(PAGE2)
VIDEO Y C
(PAGE12)
YCBCR SDRAM
(PAGE6)
C711/C713 U23
(PAGE11)
LVDS TRANSMITTER
(PAGE14)
P A N E L
YCBCR/YPBPR R,G,B Y1/CB/CR Y1/PB/PR MULTIPLEX SWITCH IC3 YCBCR/YPBPR MULTIPLEX SWITCH IC2 SIL169 DVI U32
(PAGE10) (PAGE13)
TA1276 Color Space Conveter U43 CPU U4 MULTIPLEX SWITCH Y2/CB/CR Y2/PB/PR IC7
(PAGE9)
DVI IN
RS232
(PAGE1)
4-2
BLOCK DIAGRAM
VER1.0
ICS1 LPF
ICS2 M UT E PAGE2
FROM AV SELECT OR
ICA1/ICA2 M UT E
U1 BUFFER AM PLIFIER
INSIDE SPEAKER
PAGE1
4-3
BLOCK DIAGRAM
Tuner Board Signal Block Diagram
VER1.0
9V
JP2 NE555 IC241 SCL2 FROM IM AGE BOARD CPU 5V 7805 IC202 2SC2482 Q241 SDA2
31 V T V_L OUT UPC 1854ACT T U201 RF M ODULE T U201 PIF M ODULE AUDIO OUT MTS IC203 T V_R OUT VIDEO OUT
4-4
VER1.0
SET POWER ON
OK
5-1
VER1.0
No picture
OK
OK NG
OK
5-2
VER1.0
NG
OK
PDP Panel Module Assembly (VVES50HW-XD01--) Check
NG
OK
5-3
VER1.0
OK
5-4
VER1.0
SET POWER ON
NG Replace Battery
Replace (BRC-250CGATEWAY) Check
G OK
OK
Front Button Control Board (DPWB11372-1G-K2) Check
NG
Replace Front Button Control Board (DPWB11372-1G-K2) Check
OK
Image Board (DPWB11400-1GGAS) Check
NG
Replace Image Board (DPWB11400-1GGAS) Check
OK
5-5
VER1.0
SET POWER ON
NG
Replace Front Button Control Board (DPWB11372-1G-K2) Check
OK
Image Board (DPWB11400-1GGAS) Check
NG
Replace Image Board (DPWB11400-1GGAS) Check
OK
5-6
VER1.0
7-1
VER1.0
7-2
VER1.0
7-3
VER1.0
7-4
VER1.0
7-5
VER1.0
7-6
VER1.0
7-7
VER1.0
7-8
VER1.0
7-9
VER1.0
Quantity Per Final Assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2
8-1
EXPLODED VIEW
VER1.0
9-1
PACKAGING LIST
VER1.0
10-1