Transformer Protection
Transformer Protection
Transformer Protection
Industrial IT Enabled products from A are buildin! bloc"s for !reater producti#it$ featurin! all the tools necessar$ for lifec$cle product support in consistent electronic form
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Table of contents
,% Technical specification and transformer description%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,%, Technical specification%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (% Transformer description%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% . (%, /ermeticall$ *ealed Transformers%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% . (%( Free breathin! transformers 0with conser#ator tan"1%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%. (%2 Mechanical *tren!th of Tan"%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% . (%- Loadin! of Transformers%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% . (%3 *hort-circuit withstand capacit$%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% . (%. 4ithstand 5olta!e%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% . 2% Transformer 'onstruction and 6esi!n%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% . 2%, 'ore%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% . 2%( 4indin!s%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% . 2%2 Tap 'han!er%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% . 2%- Tan"%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% 7 2%3 'o#er%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% 7 2%. 'onser#ator%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% 7 2%7 Transformer 8il%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% 7 -% Transformer accessories and equipment%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% 9 -%, Thermometer poc"et%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% 9 -%( 6ouble contact thermometer%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% 9 -%2 *afet$ 5al#e%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% 9 -%- uchhol+ Rela$ 0in free breathin!& conser#ator-t$pe transformers1%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%9 -%3 6GPT-( 0in hermeticall$ sealed transformers1%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% 9 -%. Au:iliar$ terminal bo:%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ; 3% Equipment 6escription%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,) 3%, 8il le#el indicator%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,) 3%( Ma!netic 8il Le#el Indicator%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,, 3%2 6ouble contact thermometer with ma: pointer%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,, 3%- uchhol+ rela$%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,2 3%3 *afet$ #al#e%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,3 3%. 6GPT-(%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,9
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( <ominal hi!h #olta!e 2 <ominal low #olta!e - <ominal frequenc$ 3 /5 insulation le#el . L5 insulation le#el 7 8ff-load /5 #olta!e re!ulation
/5 L5 f LIA' LIA'
Po
,, Load losses
P+
Io
,2 <oise le#el
Lp0A1
t o
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<DA Ma:imum a#era!e windin! temperature rise abo#e the coolin! a!ent 0air1 at nominal load durin! normal operation <DA 8<A<@ transformer filled with mineral oil naturall$ cooled b$ the surroundin! air K<A<& L<A<@ transformer filled with s$nthetic oil naturall$ cooled b$ the surroundin! air 0K or L indicate oil i!nition temperatureL K represents hi!her temperature1
m asl
=m> T$picall$ transformers operate below ,))) m abo#e sea le#el% At hi!her altitudes ma:imum temperature rises must be reduced b$ (A for each 3))m abo#e ,)))m =mm> 3()mm up to 2,3"5A& .7)mm for 2,3"5A up to 9)) "5A 9()mm for 9))"5A up to ,.)) "5A ,)7)mm abo#e ,.))"5A =mm> ,(3mm up to 2,3"5A& ,(3mm for 2,3"5A up to 9)) "5A ,.))mm for 9))"5A up to ,.)) "5A ())mm abo#e ,.))"5A <DA Applicable norm@ IE' (;. <DA Applicable norm@ 6I<-(32, or other norms for special e:ecutions <DA Applicable norm@ 6I<-(32, or other norms for special e:ecutions <DA hermeticall$ sealed or free breathin! <DA IE' 7. or 6I<-(3)) <DA Thermometer with contacts for alarm and trip <DA A float indicates the oil le#el in the transformer <DA T$picall$ used in free breathin! e:ecution% A float indicates the oil le#el in the transformer?s conser#ator tan" <DA releases pressure inside the transformer tan" abo#e 23"Pa <DA si!nals accumulation of !asses <DA in a free breathin! e:ecution separates transformer internal parts and oil from atmosphere <DA T$picall$ 6GPT-( or 6M'R% oth offer alarm and trip for temperature as well as oil le#el and !as detection <DA All accessories with contacts ma$ be wired to an au:iliar$ connection bo: for eas$ connectin! <DA <DA
,; wheel distance
() wheel diameterI
(, oil t$pe (( /5 bushin! t$pe (2 L5 bushin! t$pe (- Transformer t$pe (3 Applicable norms (. 6ouble contact thermometer (7 Float oil le#el indicator (9 Ma!netic oil le#el indicator (; *afet$ #al#e 2) uchhol+ rela$
Mineral& MI6EL or silicone porcelain or plu!in porcelain or plu!in <DA <DA <DA <DA <DA
2, silica !el breather 2( Protection de#ice 22 Au:iliar$ terminal bo: 2- /5 cable bo: 23 L5 cable bo:
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2. Transformer description
2.1 Hermetically Sealed Transformers
/ermeticall$ sealed transformers are air-ti!ht% <o conser#ator or air cushion will !uarantee that transformer oil does not come into contact with atmosphere& which brin!s about its accelerated deterioration% Transformers are filled with oil at ambient temperature of about ()M' and #er$ low& near-#acuum pressure% This ensures that oil will per#ade transformer windin!s completel$ and no air remains in small cre#ices between coils% After sealin!& pressure inside the transformer is equal to normal atmospheric pressure% 'han!es of oil temperature and #olume durin! normal transformer operation cause either increase or decrease of internal pressure& which is absorbed b$ fle:ible corru!ated walls of transformer tan"% The fins will not deform permanentl$ if transformer is loaded in accordance with !uidelines set out in IE' publication 23-D,;7( or Polish <orms publication P<7,DE-9,)))%
.2 (indings
Transformer?s windin!s are made of electrol$tic copper% /i!h #olta!e windin!s are multi-la$er t$pe% Interla$er insulation is made from cable insulatin! paper& presspan and transformer oil% Low #olta!e windin!s are wound with profile wire or copper foil insulated with diamond dotted paper and presspan% 4indin!s are wound directl$ onto the core columns and pressed b$ means of top and bottom $o"e clamps%
. Tap *hanger
Transformer is equipped with a three-phase off-load tap chan!er enablin! #olta!e re!ulation when the transformer is deener!ised% The tap chan!er?s dri#e operates s$nchronousl$ on all three phases and its handleDdial is located on the transformer?s top co#er% 5olta!e re!ulation is realised b$ means of turnin! the tap chan!er?s dial to a required position% Tap chan!er ma$ <8T be used when the transformer is ener!ised%
(arning+ Failing to de%energise the transformer prior to voltage reg&lation may res< in severe in,&ry or death+
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Tap chan!er?s dial incorporates perforated rin! and loc"in! pins that ensure correct positionin! 0settin!1 of the dial after #olta!e re!ulation% In commutable transformers there are two tap chan!er dials on the co#er% 8ne of them is used for selectin! one or two possible hi!h #olta!e 0/51 settin!s while the other allows small-step #olta!e re!ulation%
." Tank
/ermeticall$ sealed transformers incorporate a tan" with corru!ated walls desi!ned to act as radiator fins% Free breathin! transformers 0conser#ator t$pe1 ma$ ha#e either corru!ated or radiator tan"% In radiator tan"s& the radiators are mounted on the tan" walls% All radiators ha#e #al#es located on a connectin! pipe between the radiator and tan" wall% These #al#es must be open durin! normal transformer operation& as this will allow for natural circulation and coolin! of transformer oil% 0'losed1 5al#es ma"e it possible to replace a radiator without the need to drain transformer oil for the tan"% Transformer tan" has a sturd$ desi!n that allows for normal transportation of an oil-filled transformer without an$ dama!e resultin! from #ibration% Tan"?s undercarria!e has facilities for securin! the transformer firml$ in place durin! transportation b$ means of s$nthetic belts or ropes of hi!h mechanical stren!th% The followin! facilities can be found in the lower part of the tan"@ O drainDsamplin! #al#e% O samplin! #al#e 0optionall$& in addition to drain #al#e1 O undercarria!e frame with bi-directional 0;)M1 wheels and earthin! terminals% The undercarria!e frame has holes desi!ned for pullin! transformer b$ short distances on a smooth surface%
-ttention+ .&lling transformer by the bars reinforcing corr&gated walls of the tank may res< in damage to the tank or oil leakage.
.$ *over
The followin! facilities can be found on transformer co#er@ O ( liftin! lu!s for liftin! the transformer or its acti#e part O oil le#el indicator poc"et 0in hermeticall$ sealed transformers1 O fillin! orifice for fillin! the tan" with oil 0in hermeticall$ sealed transformers1 O thermometer poc"et 0optional1 O 6GPT-( poc"et 0optional1 O connectin! soc"et for conser#ator 0in conser#ator-t$pe transformers1 O hi!h and low #olta!e bushin!s O earthin! terminal0s1 0optional1
.' *onservator
The c$lindrical #essel called conser#ator is located hori+ontall$ o#er the co#er% In some #ersions& the pipe connectin! conser#ator and the co#er ma$ be equipped with a !as-flow rela$% Located at the bottom of the conser#ator #essel is a ma!netic oil le#el indicator showin! current oil le#el in the transformer% 8il fillin! inlet can be found at the top of conser#ator #essel% It ma$ be either ti!htl$ sealed with a cap or ha#e a short pipe leadin! to a silica !el breather pro#idin! means of balancin! internal and e:ternal pressure% 'onser#ator #ersions with a sealin! cap onl$ ha#e the silica !el breather built-in and the breather?s air inlet is located underneath the conser#ator #essel% 8ptionall$& conser#ator #essel ma$ be equipped with a drain #al#e for remo#al of sediment or e:cess water%
./ Transformer 0il
Transformers are filled with mineral oil% Prior to fillin!& oil is treated in order to obtain required electrical characteristics and insulatin! properties% The #alue of brea"down #olta!e in a sample of treated new transformer oil should not lower than -3"5D(%3mm in a s$stem defined b$ applicable norms% If measured #alue of brea"down #olta!e is lower oil needs to be re!enerated b$ filterin! or equi#alent method% 8n request transformer ma$ be filled with biode!radable s$nthetic oil%
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All ri!hts in this document and in the information contained therein reser#ed% Reproduction& use or disclosure to third parties without authorisation is strictl$ forbidden% 'op$ri!ht ())(& A
5. Equipment Description
$.1 0il level indicator
8IL LE5EL I<6I'AT8R EL-M
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ma: pointer brass bod$ Float *creen brass rin! sealin! 8-rin! float shaft rin! stopper centre rin! TU23mm brass bod$ float shaft Loc" screw < R !as"et 23:(7:,&3
L, U V B .) mm L( U V B 3) mm
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3))mA ,(35 6' 89S=#-T809 (8THST-91 *-.-*8T<: ()))5 3)/+ between terminals and earth for .) sec% !;-S=4;!;9T -**=4-*<: ,%3A
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'ase 'o#er 'onnection Probe Ratin! plate 'able !land *witch settin! "nobs Ma: pointer reather de#ice
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G (3 C 6I< -(3..
trip terminals alarm terminals earthin! terminal air breather pneumatic test #al#e mechanical test dial for alarm and trip cable !land p! ,. drain plu! plu! p! ,. 6 R,,D(Q *P E ,-) L ,93 * ,. d, (3 Gas #olume ,3) cm2 Mass (%3 "!
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Trip terminals Alarm terminals Earthin! terminal Air breather Pneumatic test #al#e Mechanical test dial for alarm and trip 'able !land PG ,. 6rain plu! Plu! PG ,.
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no of holes -D9
!as #ol Mass ,3) cm2 2%, "!% (3) cm2 -%3 "!% (3) cm2 3%( "!%
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*AFETE 5AL5E ,Q *P
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